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instructables

Moog Light Synth V2

by lonesoulsurfer

This synth is a pulse width modulated oscillator, routed through a light-controlled resonant low pass lter. The
"growling" oscillator tonality is supplied via a PWM and an awesome high-resonance low pass lter. The oscillator is
controlled via 2 Light dependent resistors (LDR) and gives you the ability to create amazing musical expression. The 10
“keys” give you di erent tones and allow you to play it like a keyboard
Also included is 2 Hex inverter drones, supplied via a 40106 IC. The 2 two adjustable drone oscillators give this synth
three oscillators in total. You also have the ability to turn o the 2 hex inverter drones and just play around with the other
oscillator.
I also added the ability to play the synth just with one potentiometer and the LDR’s. When combined with the
echo/reverb feature you can really get some fantastic sounds from the synth.
Just watch the YouTube clip and you’ll see what I mean
Lastly, I have to give a shout out to Pete McBennett who designed this awesome circuit. Check out his YouTube channel
here
You can check out the rst one I built here

https://www.youtube.com/watch?v=ExssA2mogIM&t=38s

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Step 1: Parts

The Moog Synth


I have designed a PCB for this circuit so all you need to do is to send the gerber les to a PCB manufacturer like JLCPCB
(Not a liated) who will print the board for you. The circuit and board were put together using Eagle and all of the les
including the schematic, board and gerber les can be found in a Google Drive link in the next step
The parts list is also available in my Google drive as an excel le and I have included as a PDF in this Instructable.
The Rest of the Parts:
1. Potentiometer Knobs - eBay
2. Echo/Reverb module - eBay
3. 2 X 50K Potentiomeners (for the echo/reverb module) - eBay
4. 10 X momentary switches - Ali Express
5. 2 X SPDT switches - eBay
6. Wire. I like to use computer ribbon cable. you can buy it on Ali Express or just visit a place where e-waste is dumped to
get it for free
7. Li-po Battery - eBay. I used an old mobile battery to power the synth. They work great for projects like this and you can
get them for free. check out this 'ible on how to nd them and use them
8. Charging and voltage regulator module - eBay
9. Micro USB module - eBay
10. Water Decal - eBay
11. 40mm X 80mm X 10mm length of hard wood (for making the case) - Hardware store

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Download
https://www.instructables.com/ORIG/FJK/DNO3/KHT4T9MG/FJKDNO3KHT4T9MG.pdf

Step 2: The Moog Style Synth - Circuit and Board

As mentioned in the previous step, you can nd the schematic and board (designed in Eagle) in my Google drive. If you
want to you can play around with these yourself in Eagle. I have also saved the gerber les which is what you need to
send to a PCB manufacturer to print the board

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Download

https://www.instructables.com/ORIG/FWP/HIBI/KHJ4QN1J/FWPHIBIKHJ4QN1J.pdf

Step 3: Soldering the Components to the Board


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Steps:
1. I always start with adding the resistors rst to the board. They are usually the lowest part on the board and it makes it
easy to do these rst. Plus there are a heap of them so it's good to get them out of the way
2. Once I have all the resistors soldered I then work on other low pro le parts such as the diodes.
3. Next I add the IC holders pin headers
4. After that I start to add on the taller components like the capacitors and transistors.
5. Lastly I add in the IC's and give it a test. Adding pin headers makes it pretty easy to test, you just need some female
jumper leads and add the components onto the ends of these. It's always good practice to test any circuit you have
made before you go the whole way and add it to the build. Nothing worse trying to troubleshoot when there are wires
everywhere.

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Step 4: About the PCB

The attached image shows the di erent connections to the PCB and how they are connected to the components. I've
also included a glossary below which will help you understand what each of the connections to the PCB are for and what
they do.
Out = Audio Out. To be able to hear the synth you will need to connected it to an ampli er or portable speaker. This
connection will later be connected to the "in" on the echo Reverb Board
Base = Drone oscillator, 100K potentiometer
Tenor = Drone oscillator, 100K
Oscillator on/o = This is used to turn o the drone oscillator
LED = Power on/o indicator
Tone = Master tuning control, 50K potentiometer
PWM = 100K trimmer potentiometer. This "tunes" the pulse width modulated oscillator. You'll need to adjust this until
you nd the sweet spot
LDR 1 & 2 = This is where the Light Dependent Resistors are connected.
PWR = 9v power source to run the synth
Single/Multi Control = I added this so you can control the synth from just one potentiometer. You can also use the Tone
pot to play around with the sound as well when using the single pot control. This is a lot of fun when you have echo on.

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Switch = This turns on & o the single multi control
100K = This is the potentiometer that controls the synth when one single play
Switch 1 = One leg on each of the 10 momentary switches used to play the synth need to be connected together. They
are then connected to the "Switch 1" connection on the PCB
Switch 2 = Consists of 10 connections, each on needs to be connected to one of the legs on the 10 momentary switches

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Step 5: Moding the Echo/Reverb Module

I did an Instructable on how to mod the echo and reverb module which can be found here. It's not really a mod per se,
more just now to had the echo pot and what resistor to remove. I won't go through this in much detail here so if you
need further instructions, check out the 'ible above.
Steps:
1. First you'll need to remove one of the SMD resistors (R27). I do this with an exacto knife and it seems to work well each
time. Just get the tip of the knife on the side of the resistor and gently pry it up
2. Next, you will probably need to remove the reverb port which is soldered onto the board. If however you are able to
connect the pot to the panel without having to remove it then just leave it on. If you have a de-soldering device then use
this as the traces have a tendency to lift if you just add a soldering iron to it. If you don't then use a pair of wire cutters
and just cut it away.
3. If you look on the board you will see that along with the 3 solder points for the pot that you just removed, there are 3
others near it. These ones are for controlling echo. You'll need to solder wires onto each of the solder points for reverb
and echo control.
4. That's all you need to do for the moment. later on you will need to connect the wires to the each and reverb pots.

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Step 6: Creating the Front Panel

To design the panels I used Inkscape, a vector graphics editor which you can download for free! There's a lot of
information available on how to use it and I would suggest you do a couple of the basic tutorials to familiarize yourself
with the di erent features if you haven't used it before
I did a couple video's on how to design knob scales and also make a front panel which I have included above.
There is even an extension that you can download so you can design knob scales easily and simply which you can
download here
However, if you don't want to bother learning how to design your own, you can always just use mine which I have
attached as a PDF. I have also includes the Inkscape le so you can play around with that as well if you want to.

https://www.youtube.com/watch?v=pXnH97fGYCs&t=98s

Download

https://www.instructables.com/ORIG/FPK/ETNP/KHMDH4TI/FPKETNPKHMDH4TI.pdf

Download

https://www.instructables.com/ORIG/FJ1/TTTK/KHMDH4TL/FJ1TTTKKHMDH4TL.svg

Step 7: Adding the Water Acrylic to the Front Panel

Steps:
1. Once you have your design you should print a few copies of it on normal A4 paper. This will allow you to use it as a
template to decide how big to cut the opal acrylic. The acrylic will in the end be the front panel. I used opal coloured
acrylic but you can use any colour you want.
2. Cut the acrylic panel to the right size. I used a band saw tio do this but you could do it by hand as well. Last time I did
this I pre-drilled the holes. However, it makes it very hard to line up the decal so don't worry about pre-drilling.
3. Next, print the panel design directly onto decal paper and leave to dry for 30 minutes. You can also spray with clear
acrylic as well to protect the ink but I didn't bother.
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4. Add the water decal to the acrylic by Placing the decal into some warm water and once it start to lift o , carefully slide
it onto the acrylic. Ensure everything is lined up right and remove any excess water.
5. Once fully dried, sprayb some clear acrylic paint on the panel and repeat 2 to 3 times.
5. Mark all of the sections with a punch that need to be drilled.
6. Drill out the holes to the right size using a stepped drill piece.

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Step 8: Making the Case

used some strips of hardwood to make the case. It's used for edging and can be brought at any hardware store. The
dimensions are 40mm X 10mm X 1000mm
Steps:
1. The rst thing you need to do is to cut a groove along the wood in order to secure the panel into. I use a dremel with a
router attachment to do this.
2. Secure the wood with some clamps and run the bit near the top of the wood. Take your time and make sure you keep
the dremel nice and straight.
3. Measure and cut the wood to size. The best way to do this is to just slip in the front panel into the groove of the wood
and measure where to make the cuts
4. Before you secure the front panel into the case, paint the top section and inside. When the panels in place it will make
it hard to do and you might get paint on the panel. I used some clear stain to highlight the grain in the wood. The reason
why you don't paint it all is you need to sand the wood once the case is complete.
5. Place the front panel into the grooves of the wood and use some PVC to glue it together. If you nd the panel is a little
big and the wood doesn't right then just remove a little of the acrylic along the edge with a sander.
6. Clamp and leave to dry for 12 hours.

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Step 9: Sanding the Case and Making a Base

Once the glue is dry you can then use a sander to make the edges nice and clean. I also rounded o the top sections
which gives it a bit of a softer look.
Steps:
1. If you have a belt sander then this will be an easy job. If not, a hand sander will su ce
2. Sand each of the sides of the case until the wood is smooth and level.
3. To round o the top sides of the case I agauin used to sander. Just rotate the section to be rounded on the sander until
you get the desired e ect.
BE CAREFUL - Check out the last image to see what I mean. I managed to touch the sander onto the front panel and
scratched the name of the synth!
4. To nish, use some 400 grit sandpaper to smooth everything out.
5. The base is just a piece of ply wood. First, measure and cut to size
6. Place onto the bottom of the case and add some screws to hold it in place.
7. Use the sander again to smooth the edges and make them level with the case.
8. Un-screw the base and make a little mark on both the base and case so you know which ends go together

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Step 10: Adding the Componets to the Front Panel

This is pretty straight forward, just be careful not to scratch the front panel when you are scecuring the components.
Steps:
1. There are 10 momentary switches to add so you may as well start with these to get them out of the way
2. Next add the pots and the 3 SPDT switches
3. Then comes the audio socket
4. Lastly, you can add the potentiometer knobs as well.

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Step 11: Adding the Circuits and Battery to the Case

Now that you have the case, panel and PCB's done, it's time to start thinking about connecting everything together. Just
before that happens though, you'll need to secure the battery and PCB's to the base of the synth.
Steps:
1. Lay all of the parts onto the back panel and work out the best place to locate them. For example, if you add the micro
USB charging module at the top, then make sure that you locate the battery at the top as well.
2. Once you are happy with the layout, use some good, double sided tape and stick everything down. The great thing
about using tape is it's easy to pull o the parts from the back of the wood if you need to. You could also screw down the
boards later if you wanted to once everything has been tested
3. To be able to charge the battery, you will need to add a micro USB module somewhere on the case. The easiest way to
do this is to make a small cut-out with a at le at the bottom of the case. You can then add a little superglue and stick it
in place. Later this will be connected to the charging module.

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Step 12: Connecting Everything Together

Steps:
1. Lay the top and bottom sections of the case next to each to each other.
2. First thing you should do is complete any soldering that needs to be done. Solder the wires from the echo/reverb
module to the relevant pots on the front panel
3. Next, stick the battery charger and voltage regulator module on top of the battery. If you want more details on how to
use this module then I've done an Instructable on this as well which can be found here. Wire-up the battery to the
module and connect to the on/o switch. Also set the voltage to 9V on the module via the micro pot on the module.
You'll need a multimeter to do this
NOTE: The module will always draw a little bit of power so I always connect the on/o switch from the battery to the
module. That way you stop the module from drawing power from the battery and draining it over time. it's only a very
small amount but it will drain it over a few weeks
4. You'll also need to add a couple wires from the echo/reverb module to the output on the charging module to power it.
Also connect the positive and ground from the moog light PCB to the out on the charging module
5. Solder any wires needed to the switches as well. If you are confused at all then reference the image on step 3.
6. Once all of the soldering is done, you can start to connect the pots up to the PCB. Again, reference the image on step 3
for how to orientate the pots.
7. Test to make sure everything is working as it should before closing it up.
NOTE: Remember that you need to set the PWM trimmer pot. To do this, turn on the synth and slowly turn the trimmer
pot. Once you hear some sound, push down on one of the buttons until you get a clean, modulated sound.
TIP - if you nd that the echo/reverb isn't working, disconnect it from the battery and connect it again. Sometimes they
need resetting before they will work.

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Step 13: So How Do You Work the Thing!

That's a good question! Turns out luckily that its very easy to play. I'll go through what each of the controls do and some
of the quirks that I found that you can play around with as well
Steps:
1. First lets play around with the 10 keys. make sure that the single/multi pot is turned o
2. Place you ngers over the 2 LDR's and start to play one of the keys. You should get a nice deep growl of a sound. Move
your ngers away from the LDR's and the PWM will give you di erent tones
3. Turn on the drone synth and you'll get a low drone. play around with the base and tenor until you get the oscillators in
sync or close to.
4. Now you can play the PMW synth with the drone synth in the background
5. Now turn up to 7 both he reverb and echo and start playing the synth. You will notice the sounds are fatter and have
more dimension due to the echo. change the echo length and speed by turning the echo pot
6. Turn the Tune pot to change the pitch of the PMW synth. You can have it play higher or a real deep base low
7. Ok - so now it's time to play around with the single/multi pot. First turn it on. You'll hear the PMW synth constantly
running.
8. Place your nger's over the LDR's and slowly turn the single/multi pot. Give it some echo as well and you'll get some
awesome droney sounds coming out of the synth. Now slowly turn the tune pot to change the pitch. Give it a quick turn
and the echo will kick in.
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9. You can even play the keys at the same time and get some funky sounds coming out of the synth
10. There is a small glitch that I found in the tune pot. If you tune the pot to about 3 you'll notice that the synth pulses.
Play around with this as it's almost like a basic arpeggiator which you can play to.
11. This is just some basic's to get you started. There is plenty more that this little synth can do - I'll leave it up tp you to
experiment and nd them

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Thank you so much for sharing all this with us!
I also added the pulsating "arpeggiator" circuit from your first edition of the synth (why have you
left it out in this one, it's awesome?).
Furthermore i did a lot of small modifications, by adding a 3-channel-mixer to the outputs of the
drones and the main synth, a master volume pot, a simple filter pot, some switchable LDRs for
more fun and my XXXL-version of that same chinese delay circuit you're using, which can be
modified muuuch more (LDR, CV-Input, Feedback pot, and a funny switch).

Here's a video of a first test run, the only thing i added is a Meris Mercury7 Reverb:

Damn! That looks and sounds incredible! Well done.

I've got one of those XXXL versions of the reverb module which I've been itching to use in a
project. You have def inspired me to go back and have another platy with this circuit (& include
the arpeggiator).

You should do an Instructable on how to mod the XXXL reverb module.


Thanks man,
i thought of doing an step-by-step instructable.
But this GFX of mine says it all...
I'll be uploading it seperately.

PS: I just finished your Beatmaster 2000 and pimped it, amazing machine.
I'll show it to you on your respective instructable!

Keep on doing these great things, i love each of your projects :-)

Thanks mate. Much appreciated!

Can you explain what I have to do to adjust the 100K PWM potentiometer and leave it still
without moving it?

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The 100k timmer pot needs to be adjusted once the synth has been built. You use a small
screwdriver to adjust the pot - there is no need to touch it once it has been adjusted and it won't
move once it has been adjusted. To tune it in - all you have to do is to push one of the keys and
turn the pot until you hear the sound. There is a sweet spot where the filter is humming and you'll
hear it once you start to turn it.
Hello there is one thing that I do not understand that it is the working voltage of the whole circuit
......
In the drawing there is a 9V battery, and you explain a 3.7V lithium-ion mobile phone battery with
its charger circuit .......
Where we are, does the whole circuit work at 3.7V or at 9V ????
So the working voltage is 9V. You can power it from a 9V battery if you want to. However, I used a
3.7v mobile battery and a buck booster to increase the voltage to 9V. I did this so I could have a
rechareable battery in the synth instead of having to have to replace a 9V battery every time
please send me gerber or eagle files to email sedlacek.patrik75@gmail.com THANKS

No worries. done

Hi, very beautiful project! Where can I find the gerber files?

Thanks
Thanks. Gerber files can be found in step 2 in the "Google Drive" link

This sounds like a fantastic project! I plan on building it. Thanks for taking the time to make a very
detailed tutorial!. I have a suggestion though. Why do you have the drill file separate from the
Gerber files? When I submitted the Gerber's to JLCPCB they rejected it because the drill file
weren't included. I came to realize that I have to take the drill file out of the drill file folder and
include it with the Gerber files. Those of us who haven't had a lot of experience with PCB
fabrication are not aware of these things and I'm sure it's very confusing to a lot of beginners.
Why not have a complete and consolidated set of compressed files that are good to go that
newbies like myself can simply drop into the JLCPCB order page? Or maybe I'm doing this
wrong?
I just added the zipped gerber file to JLCPCB and it worked fine for me. The zip files are
produced that way by Eagle with 3 separate folders and I don't make any changes to them and
never had an issue! Not too sure what end wrong with your download to JLCPCB but it looks like
you worked it out.

Good luck with the build! I'd love to see the finished project once done

I see what happened. My computer automatically unzipped your Github files. So I saw the one
called GerberFiles and I sent it to JLCPCB not realizing that it didn't include the drill files. So now
I know what I should be doing. I need to send the whole package to JLCPCB and they will sort it
all out. Same thing happened with your DS8 drum synth project which I plan on building as well.
Thanks again! Cheers!
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aha! mystery solved.

wow

love this! you got such a great sound of the circuit. The echo & reverb really give it some power
as well
Cheers! Yeah the echo and reverb additions give it some great dimension.

Sound like you could make some eeery sounds for Halloween with it. Cool Project. Bought a vinyl
album of classical music played on the real MOOG in a charity shop years ago and this sounds a
lot like it.
Yes! You know I've only heard a moog on YouTube and never in real life so I'm kinda taking a bit
of a stab in the dark when I say it sounds like a moog :)

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