Professional Documents
Culture Documents
ANINTRODUCTIONTOLATEXGLOVES publishedbyLAP 260912
ANINTRODUCTIONTOLATEXGLOVES publishedbyLAP 260912
net/publication/281812616
CITATIONS READS
10 57,297
1 author:
SEE PROFILE
Some of the authors of this publication are also working on these related projects:
All content following this page was uploaded by Jose Paul Meleth on 16 September 2015.
12%$3 %% #!
4 0'5.- # 6
2&!!
6$ 3 2
# %7!
8 % 2
%732$ 8 # (9
!
- .
!
"- ( %
. % % % %
$ $ $ -
-
- -
1
TABLE OF CONTENTS
Page No:
: After treatment of gloves
o Chlorination
o Polymer coating
o Hydrogel coating
: Glove allergy and it’s remedies
o Type I allergy
o Type IV allergy
o Remedy
o Safe protein levels
: Powderfree gloves
CHAPTER 4 : Testing and Quality control of gloves 25
o In-process testing
: Standards and regulations for gloves
o Indian standards
o International standards
CHAPTER 5 : Alternatives to latex gloves 34
o Plasticised PVC
o Nitrile and neoprene
o Copolymer film
o Styrene block copolymer
o Polyurethane
CHAPTER 6 : Medical gloves – emerging properties & trends 36
: Latex gloves ….. the future
CHAPTER 7 : Frequently asked Questions 39
REFERENCES / FURTHER READING 62
2
&'&+%#6+10
+FGFKECVGVJKUDQQMVQO[FGCTYKHG,#+%;CPFMKFU#67.CPF
+5*#YJQJCXGDGGPCITGCVKPURKTCVKQPKPEQORNGVKPIVJKU
YQTM
3
ACKNOWLEDGMENT
4
CHAPTER 1
LATEX GLOVE INDUSTRY - AN INTRODUCTION
The demand for rubber gloves is expected to grow by 10% per annum. At
present, though rubber gloves have not been affected much from the global
crisis, the smaller manufacturers are facing stiff competition and higher
operational costs given the volatile latex prices over the past two years.
The strong growth partly reflects higher selling prices following the rise in
natural gas and latex prices in mid-2008. The demand for rubber gloves is
increasing in India, China and Vietnam due to increase in health and hygiene
awareness. Demand for lower-end powdered latex gloves is popular among
developing countries whose end-users are more cost-conscious. In developed
countries namely the United States and Europe there is a definite shift towards
powder-free latex and nitrile gloves. Latex sensitive persons prefer the nitrile
gloves. However, it is thought that powdered gloves will continue to rule the
market for many more years to come.
The major importers of latex gloves are the US, Europe and Latin American
countries. Last year, the US imported 48.4 billion pairs of rubber gloves worth
US$3.16 billion, with 23.8 billion pairs worth about US$1.55 billion from
5
Malaysia. This was a steady growth from 2004 when the US imported 37.6
billion pairs of gloves worth US$2.45 billion, with 18.6 billion pairs worth
about US$1.23 billion from Malaysia.
The awareness of healthcare and hygiene is driving the demand for rubber
gloves in the developed countries. Regulations have played a key role in the
growing rubber gloves demand, by making it mandatory in all types of
industries. The ageing population is another factor influencing demand for
healthcare expenditures; the world's population aged above 80 has been
increasing at a rapid rate of 3% over the past 20 years.
GLOVE TYPES
• Medical gloves
• Household gloves
• Industrial gloves
• Speciality gloves
MEDICAL GLOVES
Medical gloves are medical safety accessories that ensure sanitary hospital
conditions by limiting patients' exposure to infectious matter. They also serve to
protect health professionals from disease through contact with bodily fluids.
Medical gloves are traditionally made of latex and powdered with cornstarch to
lubricate the gloves, making them easier to don . Cornstarch replaced
Lycopodium powder and/or talc but since cornstarch can also impede healing if
it gets into tissues (as during surgery), non-powdered gloves are being used
6
more often during surgery and other sensitive procedures. Special
manufacturing processes are used to compensate for the lack of powder.
Surgical gloves have more precise sizing (numbered sizing, generally from size
5.5 to size 9), and are made to higher specifications. They are hand specific.
Due to the increasing rate of latex allergy among health professionals as well as
in the general population, there has been an increasing move to gloves made of
non-latex materials such as vinyl or nitrile rubber. However, these gloves have
not yet replaced latex gloves in surgical procedures, as gloves made of alternate
materials generally do not fully match the fine control or greater sensitivity to
touch available with latex surgical gloves. High-grade non-latex gloves (such as
nitrile gloves) also cost two or more times the price of their latex counterparts, a
fact that has often prevented switching to these alternate materials in cost-
sensitive environments, such as many hospitals.
7
(fitting both hands) and are generally thinner than surgical gloves. The
performance characteristics of the exam gloves are lower than the surgical glove
since they are used for less critical procedures. They are generally sized as
Extra small, Small, medium, large, and extra large.
HOUSEHOLD GLOVES
Gloves used around the Household are generally called Household gloves. It
can be useful in many ways,
If you have a screw-top bottle that has become stuck, use gloves for better
grip.
Picking up spiders and creepy-crawlies.
Food preparation - when preparing vegetables, fish, meat, etc to stop your
hands smelling/dirty
Painting and decorating.
Gardening.
Washing up.
Cleaning.
Dusting. It's so easy to knock your hand hand when dusting - wearing gloves
will protect you from injury.
Bathing pets.
Cleaning up after pets and children.
Dyeing/bleaching your hair.
Washing your hair - no need to get hands wet!
Protect your hands from steam burn when removing hot food from
microwave
Clearing tables in restaurants.
8
INDUSTRIAL GLOVES
Over the past two decades employers, especially in the developed countries,
have become increasingly aware of the obligation imposed on them to provide
their employees, where necessary, with adequate protective clothing and
appliances. This extends in particular to the protection of the hands, which, is
widely accepted as being an important aspect of their general duty at common
law to ensure the safety of their employees. It is estimated that injuries to hands
and fingers continue to account for more than a quarter of all industrial
accidents. Whatever the nature or cause of the injury, many accidents could be
avoided if the employer provide the correct type of hand protection. In selecting
a suitable glove for a particular operation, employers can obtain some guidance
from the British Standard Specification for Industrial Gloves: BS 1651:1986.
This standard specifies materials, manufacturing details and performance
requirements for gloves for protection against common industrial hazards. This
standard is not intended to be comprehensive or exhaustive and specifically
excludes products manufactured from certain specialized materials or used for
special purposes. More specifically, there are now a range of European
Standards issued under the PPE Directive (and adopted as British Standards)
laying down minimum performance requirements for gloves for particular
operations, e.g. fire-fighters gloves (BS EN 659), chainsaw gloves (BS EN
374), cold store gloves (BS EN 511). The pictograms given below shows the
glove tests performed on the gloves.
9
The range of materials available to glove makers has undergone a revolution in
the last decade. Whilst the more traditional materials, such as cotton or nylon
fleeces still have a role to play, the age of the performance fabric is now with
us. Fabrics are now on the market, which transport and manage moisture,
thermo-regulate, stretch for comfort, prevent the passage of blood borne
pathogens, and even inhibit the growth of bacteria.
10
In any form of industry, workers hands will come into daily and repeated
contact with irritants that can be found in liquids, such as petrol, oil, anti-freeze,
battery acid and chemicals, and objects at high temperatures - from 200 up to
800 degrees centigrade. Gloves not only protect from day to day burns and cuts,
but also ensure long-term protection against conditions such as severe
dermatitis.
SPECIALITY GLOVES
Emergency Services
Police gloves
11
padded gloves for public order duties and cut - resistant uniform gloves which
are becoming standard for all Police personnel. The requirement for gloves
conforming to the standard will improve the safety of police officers
dramatically over the next decade
12
CHAPTER 2
Batch dipping process is presently being used only for the manufacture of
irregular shaped articles or where the output required is small. Industrial gloves
are generally made using a batch process and household gloves are made on a
combination of batch and continuous process.
13
Continuous dipping process
14
The production process and the steps involved are similar in both Batch and
Continuous processes.
Latex concentrate
The latex from the tree is collected and then concentrated to 60 % DRC in latex
centrifuging plants. The concentrated latex is the basic raw material for the
dipping process.
Compounding
Coagulant dipping
The formers are cleaned, dried and then dipped in a coagulant bath containing
suitable quantities of calcium nitrate, calcium carbonate and a suitable wetting
agent.
Latex dipping
15
Beading
The latex film is gelled in a gelling oven and then passed through edge rollers,
which curl the latex film at the cuff forming a rolled bead. The beading is given
to facilitate gripping of the gloves during donning.
Leaching
Leaching is the process by which the latex film is dipped in a bath of hot water
maintained at a temperature of around 80 deg C. This process removes the
excess chemicals in the latex film. This process is before curing and hence is
also called as pre-cure leaching.
Vulcanization
Vulcanization or curing is the process by which the latex film gets dried and
chemically crosslinked to form the glove. The curing takes place in a long
continuous tunnel oven maintained at around 130 deg c.
Post leaching
The glove film after curing is leached again in hot water to remove the water-
soluble protein and chemicals. This is an important step in the manufacture,
which keeps the residual protein level of gloves at the minimum.
Slurry Dip
The formers with the gloves are then dipped in wet slurry containing modified
cornstarch. The cornstarch is dried in an oven and it forms the donning powder
on the gloves. The starch powder is bio-absorbable and hence soft on skin.
16
Stripping
The gloves are then stripped off the formers and put in crates or bins. The
gloves are segregated size wise and put in the respective crates or bins.
Tumbling
The gloves are dried in a tumble drier where the excess moisture and powder is
removed. The gloves are then made into lots. The lots are then transferred for
further processing.
Quality control
The gloves, size wise, in lots, are either 100% inspected or audited randomly
and released for further processing.
Glove packing
Gloves are either packed bulk or in sterile pouches. Bulk packing involves
stuffing the gloves into packs of 100, in dispensor boxes. Sterile packing
involves wrapping the gloves, left and right, into primary packing called wallets
and then into a pouch made of either paper or plastic. The pouches are then
packed into inner cartons or shelf boxes of generally 50 pairs. The shelf boxes
are then packed in shipper cartons.
Glove sterilization
17
Finished gloves
18
CHAPTER 3
GLOVE PROPERTIES
Gloves being a thin material, the thickness ranging from 0.10 mm at the cuff to
0.20mm at the fingers, is liable to have many film imperfections, resulting in
defectives.
• Functional, and
• Cosmetic
Functional defects are those that affect the barrier properties and hence the
performance characteristics of the glove. They are,
• Pinholes –very small holes as the name suggests and results from bubbles
in latex tank, excess of calcium carbonate, mould imperfections etc.
19
• Weak spots – areas of weakness that could lead to a hole if left
unattended.
• Visual holes or tears – holes that are big enough to be detected visually
and cuts and tears.
• Bead imperfections - no bead or improper beading, resulting in difficulty
during donning
• Lower tensile properties – reason could be the compound recipe or
processing parameters
• Dimensional variation – process parameters or former dimensions could
be the reason
• Variation in powder content
• Increased protein levels – insufficient leaching, high protein latex
Cosmetic defects are those that do not compromise the barrier and performance
characteristics of the glove
The after treatments are done to remove the powder and the residual proteins.
Chlorination
Chlorination of the latex glove reduces the stickiness (tackiness) of the latex by
modifying the rubber surface. This produces a smooth, non-tacky surface on the
glove, which can be donned without the aid of dusting powder. An added
benefit of chlorination is that it reduces the amount of extractable protein in the
glove, either by denaturing the protein or by leaching.
20
Polymer coating
Coating the surface with suitable Polymers could also reduce the tackiness of
the glove. The popular polymer coating materials are based on Polyurethane or
Acrylic emulsions. The process involves coating the surface with the polymer
during the production process. The process is modified so that the polymer
integrates with the glove film.
Hydrogel Coatings
Hydrogel coated gloves eliminate the need for powdering as the hydrogel
creates a slippery surface on the inside of the glove, which aids donning. The
hydrogel may also act as a barrier between the users skin and the latex, thus
reducing the exposure to the latex proteins. An antiseptic coating on the glove
(cetylpyridinium chloride) bound to the hydrogel may also act as an antiseptic
barrier to cross-infection if the glove is punctured.
Type I Allergy
Type IV Allergy
21
skin. Chemicals used in the processing of rubber products cause this type of
allergy.
Remedy
The remedy to these allergic reactions is to reduce the residual proteins and
chemicals during the production process by extensive hot water leaching. It is
now presently possible to manufacture low protein powdered gloves and
powder free gloves. Extensive leaching, chlorination and polymer coating are
some of the methods used in glove manufacture to reduce allergy.. Low protein
latex has also been developed to tackle this problem in the raw material stage.
Of the two allergies reported Type I involving latex allergens have been studied
to a great deal and presently the manufacturers have put in sufficient controls in
production that this is no longer a major issue.
The main problem at present is that we do not know exactly which proteins
cause Type I allergy. Whilst the total extractable proteins (TEP) results can give
a good indication of the likelihood of a glove causing a hypersensitivity
reaction, there is a theoretical possibility of a glove containing extremely low
levels of proteins, where all of those proteins are allergenic and likely to cause a
Type I reaction. Conversely, it is also possible that gloves low in allergen
content may be high in TEP The Food and Drug Administration (FDA) in the
USA stated in their interim guidance on protein content latex medical gloves
that "Although there are insufficient clinical data to set a protein level that
dramatically reduces the incidence of reactions to latex protein, there is
22
scientific consensus that reduced protein levels will lower the potential for both
sensitization of non-sensitized individuals and allergic reactions in sensitized
individuals.
The FDA now has a policy of allowing manufacturers to label their gloves with
a specified protein level (based on their maximum process level, not the average
figure), making it mandatory for manufacturers to include a statement as
follows.
"Caution: Safe use of this glove by or on latex sensitized individuals has not
been established.
FDA also does not allow products to be labeled with TEP levels lower than 50
micrograms per gram as this is the sensitivity limit of the ASTM Lowry test
method (which is very similar to the CEN method – EN 455-3).
The FDA has also proposed a ban on the use of the term "hypoallergenic glove"
until it is properly defined. Some manufacturers use the term to refer to the fact
that their gloves may contain reduced levels of chemical additives, or the fact
that they use carbamates instead of thiurams as accelerators. Even so, these
gloves may contain the same or higher levels of TEP than gloves not so labeled.
Powder-free gloves
23
chlorination or by treating with a suitable Polymer solution or hydrogel. The
powder free gloves are free from powder and are low in residual proteins and
hence they are less susceptible to allergies.
24
CHAPTER 4
In-process testing
Product testing
Product testing is done on a random sampling as per sampling plan ISO 2859.
Samples are selected and tested for the various parameters like tensile
properties, dimensions, powder content, protein content, holes etc. The result is
expressed in AQL’s – Acceptable quality levels. Anything above the acceptable
limits is rejected or reprocessed. The international standard specifies an AQL
level of 1.5 for surgical gloves and 2.5 for examination gloves but the
manufacturers generally keep a much tighter AQL levels in their process.
25
PICTURES OF GLOVE TESTING
- VISCOSITY MEASURMENTS -
26
- PROTEIN MEASUREMENTS –
- CHEMICAL ANALYSIS -
27
- DIMENSIONAL ANALYSIS –
- TENSILE TESTING -
28
Standards and Regulations for gloves
Indian Standards
International standards
29
ASTM D 573-04 Standard specification for rubber – deterioration in an
air oven
30
EN 455-02 Part 2-2011 Medical gloves for Single use
Requirements and testing for physical properties.
31
ISO 14971:2012 Medical Devices: Application of risk management to
medical devices
32
ISO 10993-7: 2008 Biological evaluation of medical devices
The labeling informs end users of the intended purpose of the glove and ensures
the glove is not harmful to the wearer. Instructions for use, including the life
expectancy of the glove, must be included in the smallest unit of packaging. The
glove must comply with uniform sizing requirements set by the EN 420
Standard for Labeling. The glove's packaging must be labeled with the name of
the manufacturer, glove designation, size, CE marking, contact information, and
date of expiry.
33
CHAPTER 5
There are a number of alternatives to latex for the manufacture of gloves, but
none of them have the same unique combination of properties as latex. The
following lists alternative materials along with their advantages and
disadvantages.
Plasticised PVC - usually only used for examination gloves, PVC is cheap, but
has poor elasticity and tear strength, and there have been reports of allergic
reactions to additives from the manufacturing process. Disposal of PVC by
incineration is known to release the monomer vinyl chloride, a known human
carcinogen. PVC will tend to have higher levels of chemical additives than
latex.
Copolymer film gloves are not an acceptable substitute for NRL gloves, as they
have reduced tear strength, and have been shown in the laboratory to be
unsuitable for rectal or vaginal examinations due to bursting of the seam. They
have a very limited field of use.
Styrene Block Copolymer - can be manufactured into gloves strong enough for
medical use, but they have very poor ability to return to their original shape
after repeated stretching. It has been reported that styrene can cause Type I
34
allergic responses, but there is little evidence at present on how well tolerated
these products are due to the small numbers being used.
Polyurethane - can be used to manufacture very high tensile strength gloves, but
its modulus of elasticity and elongation at break can make the gloves
uncomfortable to wear. There have been reports of reactions to polyurethane
implants and Polyurethane gloves also tend to be very expensive.
Whilst latex-free gloves may be more expensive than the latex alternative on a
unit basis, the cost disadvantage may be outweighed by the potential reduction
in costs of dealing with latex allergy. Nevertheless, it can be seen that it is
difficult to find an alternative to latex that matches it in terms of its physical
properties (high tensile strength, softness, excellent film-forming properties). As
latex has been used almost universally for such a long time, there is a
considerable body of evidence on the likely ill effects of latex medical devices.
Alternatives to latex gloves should be available for sensitive individuals, but a
wholesale move to non-latex gloves will be not be risk free, and it would result
in the majority of users (who do not experience any ill-effects from latex)
having to use an inferior performing glove.
35
CHAPTER 6
Another prominent issue in regard to glove usage is the possibility of health risk
to HCWs. This basically refers to the possible adverse reactions that can be
elicited in sensitive users by the presence of excessive residual chemicals,
which can give rise to irritant contact dermatitis or Type IV allergy, or the
presence of certain proteins, which can cause Type I allergy. While most
gloves, particularly those made of synthetic materials derived from petrol
chemicals, do have residual chemicals, improvement in latex glove
manufacturing technologies has led to the production of very low-protein latex
gloves. The use of these gloves has been shown by many recent studies to
markedly reduce the incidence of latex allergy.
36
Latex gloves … The future
As result of greater demand for NRL powder alternatives from the provider
side, an increasing number of companies are likely to continue to enter the
market in an attempt to capitalize on the demand. This continued entry of the
new market participants is expected to provide for a rise in the disposable glove
production over the course of the forecast period. Additionally, the continued
increase in patient volumes is also likely to drive unit shipments, as healthcare
organizations across the board are anticipated to increase their expenditure on
disposable gloves to accommodate growing patient volumes. This can, in turn,
lead to the purchase of lower-priced gloves to alleviate cost constraints for some
organizations, especially within the alternative care segment.
Among the market segments, unit shipments of the latex powdered gloves, in
both the medical exam gloves and the surgical gloves market, have undergone
significant reductions over the past three years. Correspondingly, Latex powder-
free gloves have continued to gain acceptance, displaying considerable growth
in terms of both unit shipments and revenues. Although the overall U.S. medical
gloves market continues to grow, adoption patterns have begun changing over
the past several years, and will continue to do so as clinicians become
increasingly aware of the negative components of the previously more used
latex gloves, and continue demanding alternatives. Additional factors such as
price point and technology innovation will also play critical roles in determining
further market penetration in the years to come. Disposable medical device is a
very important part of the total medical device industry. For the last few years
disposable market is growing continuously and showing a bright growth trend
in near future.
37
Contract manufacturers will tend to play a more important role in this industry.
Their specialization in a particular field minimizes the cost and enhances the
quality of the product.
It is expected that niche markets will develop that caters to the exact
requirement of the surgeons and the healthcare worker. It is seen that latest
innovations like gloves with multiple attachments for light source, endoscopy
camera etc. are gaining acceptance. The future of the glove industry lies is
innovating better suited gloves for the intended user.
38
CHAPTER 7
Production
39
then cured to form the product. Generally the products are leached
in hot water to remove residual proteins and chemicals.
7. What are the classes of chemicals in the gloves that are known
to have allergenic potential?
8. What is an accelerator?
40
9. What other factors affect sensitization?
The other factors that affect sensitization are the length and method
of exposure, concentration and sensitizing nature of allergenic
substances. Also, pre-existing contact eczema or irritative
dermatitis can aggravate sensitization.
41
Chlorination
There are two different processes for chlorination. One using liquid
chemicals and the other using gaseous chlorine.
42
and ppm meters. PH meters control the solution and discharge pH.
The PLC programme integrates all these parameters into the
programme logic.
17. Does chlorination reduce protein levels?
Packaging
CAUTION:
43
Protein levels
28. Does all glove made from natural rubber glove have the same
allergic potential?
44
29. How is the protein content determined / tested?
There are two standard test method , both using the Modified
Lowry method. One is the ASTM D5712 and the other the EN
455-3. Both differ only in the extraction procedure and the
expression of results.
45
induces allergic reactions. The Powder is therefore a carrier of
allergens.
33. What are the alternatives?
46
barrier properties and poses a severe threat of contamination to the
user.
They may not. Since gloves are made at different locations with
different process parameters a variation in glove properties may be
present.
Yes, it does. Gloves are to be stored in a cool and dry place away
from Sunlight. The ISO 2230 standard gives a guideline for
storage of rubber products.
47
40. What is the recommended storage condition for gloves?
48
• Medical product storage must be dust and rodent free in case
the packaging becomes contaminated rendering the products
unusable.
Gloves are made from natural rubber latex and are biodegradable.
They break down under the presence of sunlight. Microorganisms
also degrade the gloves.
Lotions
Yes, they do. OSHA has expressed concerns about the potential for
oil-based lotion formulations (petroleum) to weaken latex gloves
and cause increased permeability.
49
45. How do I select a compatible hand lotion?
There are two standard test method , both using the Modified
Lowry method. One is the ASTM D5712 and the other the EN
455-3. Both differs only in the extraction procedure and the
expression of results.
47. What are the tests that demonstrate the potential for causing
irritation to skin?
50
48. What are the tests for strength of Gloves?
Gloves are divided into different sizes and the fit of the glove is
based on the width of the glove at the palm.
51
56. What are Pyrogens?
Sterility
52
Cobalt-60 source or uses high energy electron beam. VHP uses
hydrogen peroxide vapors that does not leave any residues.
53
Standards and Regulations
FDA promotes and protects the public health by helping safe and
effective products reach the market in a timely way, and
monitoring products for continued safety after they are in use.
54
74. Is any testing required for a glove to receive a 510(k)?
The need arose due to the need to agree on world standards to help
rationalize the international trading process
55
80. What are ISO 9000 standards?
Powder is an irritant that can dry hands, macerates skin, irritate the
respiratory mucosa and cause granulomas.
56
The ASTM standards call for a maximum limit of 15 milligram per
dm2 for Surgical gloves.
57
applications. This process is moving user demand increasingly
toward a powderfree environment. However, because customer
demands for powdered gloves have always been greater than those
for powderfree , a sudden ban of powered gloves would leave
manufacturers unable to produce enough powderfree product to
make up the difference, creating a glove supply shortage.
Glove donning
58
• Using your gloved hand, pick up the other glove by
holding your thumb outward and sliding your fingers
under the cuff.
• Carefully slide your other hand into the glove.
• Touching only the sterile areas, adjust both gloves
59
• Avoid contact of sterile gloves with ungloved hands
during closed-glove procedure.
• For closed-glove method, never let the fingers extend
beyond the stockinet cuff during the procedure. Contact
with ungloved fingers constitutes contamination of the
glove.
60
Gloving Procedure – Closed
61
References / Further reading
Korniewicz DM, El-Masri MM, Broyles JM, Martin CD, O’Connell KP. A
laboratory-based study to assess the performance of surgical gloves. AORN J
2003;77:772–9.
Rego A, Roley L. In-use barrier integrity of gloves: latex and nitrile superior
to vinyl. Am J Infect Control 1999;27:405–10.
62
Committee and the HICPAC/SHEA/APIC/IDSA Hand Hygiene Task Force.
Society for Healthcare Epidemiology of America/Association for Professionals
in Infection Control/Infectious Diseases Society of America. MMWR Recomm
Rep 2002;51(RR-16):
http://www.marketresearch.com/
http://www.infectioncontroltoday.com/articles/5b1feat5.html
63
Buy your books fast and straightforward online - at one of world’s
fastest growing online book stores! Environmentally sound due to
Print-on-Demand technologies.