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Eaton Digitrip 520
Eaton Digitrip 520
2 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
Before commencing the installation •• Deviations of the mains voltage from the rated value must not
exceed the tolerance limits given in the specifications, otherwise
•• Disconnect the power supply of the device
this may cause malfunction and dangerous operation
•• Ensure that devices cannot be accidentally restarted •• Emergency stop devices complying with IEC 60204-1, EN 60204-1
•• Verify isolation from the supply. Earth and short circuit must be effective in all operating modes of the automation devices.
Unlatching the emergency-stop devices must not cause restart
•• Cover or enclose neighboring units that are live
•• The electrical installation must be carried out in accordance with the
•• Danger if breaker mechanism spring is charged! Discharge spring relevant regulations (e. g. with regard to cable cross sections, fuses,
PE)
•• Follow the engineering instructions of the device concerned
•• All work relating to transport, installation, commissioning and main-
•• Only suitably qualified personnel in accordance with applicable tenance must only be carried out by qualified personnel in accor-
national work safety regulations may work on this device/system dance with applicable national work safety regulations
•• Before installation and before touching the device ensure that you
are free of electrostatic charge NNote: The recommendations and information contained herein are based
on experience and judgement, but should not be considered to be all
•• Connecting cables and signal lines should be installed so that induc- inclusive or to cover every application or circumstance that may arise.
tive or capacitive interference do not impair the automation func-
tions If you have any questions or need further information or instructions,
please contact your local Eaton representative or visit
•• Suitable safety hardware and software measures should be imple- www.eaton.com.
mented for the I/O interface so that a line or wire breakage on the
signal side does not result in undefined states in the automation
devices
EATON www.eaton.com 3
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Contents
page page
Section 1: General description of Digitrip trip units Section 8: Communication Adapter
in Eaton Series NRX circuit breakers. . . . . . . . . . . . . . . . . . . . . . . . 6 Modules (CAM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Section 9: References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Digitrip Trip Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Time-current curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Low-energy trip actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Curve Select. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Catalog Number Referencing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Appendix A: Zone interlocking examples . . . . . . . . . . . . . . . . . . . 27
Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Appendix B: Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Mode of trip and status information . . . . . . . . . . . . . . . . . . . . . . 7 Appendix C: Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Installation and removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Appendix D: Performance testing for ground fault trip units
Trip unit/rating plug removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 primary injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Record keeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Plexiglass cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Appendix E: Typical breaker master connection diagram - NF . . . 35
Voltage supply input/alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Notes for previous page (Diagram drawing number
6D32389 - NF Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Display feature (Digitrip 520M only) . . . . . . . . . . . . . . . . . . . . . 12
Appendix F: Typical breaker master connection diagram - RF. . . . 37
Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Notes for pages 36 and 37 (Diagram drawing number
Section 2: Principles of operation . . . . . . . . . . . . . . . . . . . . . . . . . 12 6D32424 - RF Frame). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Trip and operation indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Making current release (MCR). . . . . . . . . . . . . . . . . . . . . . . . . . 12
High instantaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Diagnostics indicator—circuit breaker/trip unit . . . . . . . . . . . . . 14
Ground Fault Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section 3: Protection settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Long delay settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Short delay settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Instantaneous settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section 4: Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
When to test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Functional field testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Functional test kit (handheld). . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ground (Earth) Fault Performance Testing. . . . . . . . . . . . . . . . . 21
Section 5: Trip unit battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Battery check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Battery installation and removal. . . . . . . . . . . . . . . . . . . . . . . . . 22
Section 6: Rating plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Section 7: Maintenance Mode feature . . . . . . . . . . . . . . . . . . . . . 25
Arcflash Reduction Maintenance System™ mode (ARMS). . . . 25
Maintenance Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Maintenance Mode current setting. . . . . . . . . . . . . . . . . . . . . . 25
Actuating Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Remote indication of Maintenance Mode . . . . . . . . . . . . . . . . 25
Tripping and testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
EATON www.eaton.com 5
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
6 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
5 6 7
5
6 8
7
11 12
13
EATON www.eaton.com 7
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
List of Digitrip 520/M trip units with type codings and catalogue numbers
Catalogue Number:
N5M(R)LSIA
Protection Features:
Maintenance Mode (R) optional
Long delay protection (L)
Short delay protection (S)
Instantaneous protection (I)
Earth fault alarm (A)
Table 3. Available Digitrip 520 and 520M Trip Units
8 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
Requires 24 Vdc auxiliary voltage input (LSIG-ground trip alarm, LSIA ground alarm only).
Limited to1200 A for UL® rating
Four Cause of Trip LEDs: L, S, I, G. Current Release trip is indicated by the red instantaneous LED:
• Orange Instantaneous LED indicates rating plug trip
• Orange Long Delay LED indicates temperature trip
• Red or orange LED status indicates internal trip unit or circuit breaker diagnostic problem detected.
Requires 24 Vdc auxiliary voltage input and LSI style.
EATON www.eaton.com 9
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Digitrip 520 Digitrip 520 Digitrip 520 Digitrip 520M Digitrip 520M
Cat # N5LI Cat # N5LSI Cat # N5LSIG Cat # N5MLSI Cat # N5MLSIA
NP66A7651H03
NP66A7651H01
NP66A7651H09
NP66A7651H05
NP66A7651H04
2 2
2 2 OFF 3 OFF 3
2 OFF 3 OFF
12 3 3
12 4 12 4
12 4 12 4
12 4 6
10 6 10
10 6 10 6
8
INST 8
10 6 INST 8 INST 8 INST li(xIn)
INST 8
li(xIn) li(xIn) li(xIn)
li(xIn) .5 2 .5 2
.5 2 .5 2 1.0 .6 24 4 1.0 .6 24 4
.5 2 1.0 .6 24 4 1.0 .6 24 4
1.0 .6 24 4 .7 20
.95 .7 20 7 .95 7
.95 .7 20 7 .95 .7 20 7
.95 .7 20 7 10
.9 .75 15 10 .9 .75 15
.9 .75 15 10 .9 .75 15 10
LONG .8 12 LONG .8 12
.9 .75 15 10 LONG .8 12 LONG .8 12
lR(xIn) tR(s)@6xIR
LONG .8 12
lR(xIn) tR(s)@6xIR lR(xIn) tR(s)@6xIR lR(xIn) tR(s)@6xIR
lR(xIn) tR(s)@6xIR
.2 *=l t
2 .1 2
2 .1 *=l2t 2 .1 *=l2t 10
2
3
.1
.2
*=l2t 10 3 .5*
10 3 .5* .2 10 3 .5* .2 .5*
PICKUP TIME 8 4 .3* .3
8 4 .3* .3 8 4 .3* .3 8 4 .3* .3
7 5 .1* .4
.4
7 5 .1* .4 7 5 .1* .4 7 5 .1* SHORT 6 .5
SHORT 6 .5 SHORT 6 .5 SHORT 6 .5
lsd(xIR) tsd(s)
ALARM lsd(xIR) tsd(s) lsd(xIR) tsd(s) lsd(xIR) tsd(s)
.25
.25 .1 *=l2t 1.0 .3
1.0 .3 .5* .2
PICKUP TIME Aux. Aux.
PICKUP TIME Aux. Aux. .75 .35 Power
Aux. Power .75 .35 .3* .3 Power Power
Power .6 .4
.6 .4 .1* .4 GROUND .5
HIGH GROUND .5 .5 HIGH ALARM ••lg
LOAD ••lg tg(s) LOAD
ALARM PICKUP TIME
PICKUP TIME
SCROLL Display
SCROLL Display SCROLL Display SCROLL Display
O/I = Local OFF and Remote ON/OFF O/I = Local OFF and Remote ON/OFF O/I = Local OFF and Remote ON/OFF
NP66A7651H02
NP66A7651H07
NP66A7651H06
NP66A7651H08
TEST
TEST TEST
PORT TEST PORT
PORT PORT
2 2
2
OFF 3 OFF 2 OFF 3
3 OFF 3
12 4 12 4
12 4 12 4
10 6 10 6
10 6
INST 8 INST 8 INST
10
8
6 INST 8
li(xIn) li(xIn)
li(xIn) li(xIn)
.5 2 .5 2
1.0 .6 24 4 .5 2 .5 2 1.0 .6 24 4
1.0 .6 24 4 1.0 .6 24 4
.95 .7 20 7 .95 .7 20 7
.95 .7 20 7 .95 .7 20 7
.9 .75 15 10 15 .9 .75 15 10
LONG .8 12 .9 .75 10 .9 .75 15 10 LONG .8 12
lR(xIn) LONG .8 12 LONG .8 lR(xIn) tR(s)@6xIR
tR(s)@6xIR lR(xIn) tR(s)@6xIR lR(xIn)
12
tR(s)@6xIR
10
2
3
.1
.2
*=l2t 2 .1 *=l2t *=l2t 10
2
3 .5*
.1
.2
*=l2t
.5* 10 3 .5* .2 2 .1
10 3 .5* .2
8 4 .3* .3 8 4 .3* .3
8 4 .3* .3 8 4 .3* .3
7 5 .1* .4 7 5 .1* .4
6 .5 7 5 .1* .4 .4 SHORT 6 .5
SHORT lsd(xIR) tsd(s) SHORT 6 .5 SHORT
7
6
5 .1*
.5 lsd(xIR) tsd(s)
lsd(xIR) tsd(s) lsd(xIR) tsd(s)
.25 .1 *=l2t .25
.3
.1 *=l2t
.3 .2 1.0 .2
1.0 .5* Aux. PICKUP TIME .25 .5*
1.0 .3 Aux.
.35 .3* .3 Aux. Aux. .75 .35 .3* .3
.75 Power Power
Power
.4 .4
.75 .35 Power .6 .4 .4
.6 .1* .1*
GROUND .5 .5 HIGH .6 .4 GROUND .5 .5
••lg tg(s) GROUND .5 ••lg tg(s)
LOAD ALARM ••lg
ALARM
PICKUP TIME PICKUP TIME
PICKUP TIME
520M LSIG 520M LSI (with Maintenance Mode) 520M LSIA (with Maintenance 520M LSIG (with Maintenance
Mode) Mode)
10 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
Plexiglass cover
A clear, tamper-proof, plexiglass cover fits on the Digitrip. This cover
allows the settings to be viewed but not changed, except by authorized
personnel. The plexiglass cover meets applicable tamper-proof
requirements. Security is ensured by the insertion of a standard meter
Figure 3. Installation of the Trip Unit into Frame Module of a Series seal through the thumb screw holes. The plexiglass cover has access
NRX Circuit Breaker holes for the Scroll pushbutton and Maintenance Mode setting (if
applicable).
Rating plug installation Voltage supply input/alarms
Auxiliary voltage requirements
• CAUTION When the circuit breaker is wired for external 24 Vdc input, it will
IF A RATING PLUG IS NOT INSTALLED IN THE TRIP UNIT, THE UNIT WILL provide an auxiliary voltage supply so that the Digitrip 520M liquid
INITIATE A TRIP WHEN IT IS ENERGIZED. AN ORANGE LED LIGHT WILL LIGHT crystal display (LCD) will be functional even when the circuit breaker
ABOVE THE INST TEXT has no load. The burden of the Digitrip is 6 VA. A Digitrip 520M trip unit
without auxiliary voltage will not display data until load current reaches
Insert the rating plug into the cavity on the right side of the trip unit. approximately 100A (single-phase) or 35A (three-phase) on the Series
Wiggle the plug slightly to help align the pins on the plug with the NRX circuit breaker.
sockets in the cavity. The plug should engage with a slight insertion
force. At this point, it will be roughly 3/16” above the Digitrip and it Ground alarm
will take four turns to tighten it to its stop postion. Auxiliary voltage of 24 Vdc is required to provide either a ground trip or
ground alarm only output contact via the relay supplied for the Digitrip
520M trip unit.
NNote: The wrong rating plug group for a particular circuit breaker frame will not
engage to the circuit breaker frame properly to tighten down (Section 6).
EATON www.eaton.com 11
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Ground fault alarm All Digitrip units have also passed the IEC 60947-2 test program that
includes EMC testing according to Appendix F. As a result, all units
A ground fault alarm alerts a user to a ground fault condition without meet the low voltage and EMC directives and carry the CE mark.
tripping the circuit breaker. A red ground alarm LED on the front of
the trip unit will indicate the presence of a ground fault condition that
exceeds the programmed setting. Section 2: Principles of operation
The ground fault alarm relay is energized when the ground current General
continuously exceeds the ground fault pickup setting for a time in
excess of a 0.1-second delay. The alarm relay will reset automatically if All models of trip units are designed for industrial circuit breaker
the ground current is less than the ground fault pickup. environments where the ambient temperatures can range from
–20°C to +85°C but rarely exceed 70°C to 75°C. If, however,
High load alarm (Digitrip 520M model only) temperatures near the trip unit exceed this range, the trip unit
performance may be degraded. In order to ensure that the tripping
The Digitrip 520M model of the LSI style only will provide a high load function is not compromised due to an over-temperature condition,
alarm contact instead of the ground alarm function when wired to the the microcomputer chip has a built-in over-temperature protection
circuit breaker secondary contacts 11 and 13. The function activates feature, factory set to trip the circuit breaker if the chip temperature
after a 1-second time delay when any phase current exceeds 85 is excessive. If over-temperature is the reason for the trip, the orange
percent of the IR setting. LONG LED will flash.
Display feature (Digitrip 520M only) The Digitrip uses the Eaton custom-designed ASIC (Application
Specific Integrated Processor) chip, an integrated circuit that includes
The Digitrip 520M models have a user interface in addition to the a microcomputer to perform its numeric and logic functions. The
green and red/orange LED trip indicators. This seven-element display principles of operation of the trip unit are shown in Figure 5.
performs a metering function and can be used to monitor load
currents. All sensing and tripping power required to operate the protection
function is derived from the current sensors in the circuit breaker.
When the Scroll button on the face of the trip unit is pressed and The signals from these sensors provide the correct input information
released, the display will show PH 1 for Phase 1 or A, and then the for the protection functions, as well as tripping power, whenever the
current value. If the Scroll button is not pressed again, the display will circuit breaker is carrying current. These signals are digitized by the
continue to show the current value for Phase 1. Each time the Scroll circuitry.
button is pressed the next monitored function will be displayed. The
other real-time readings can be displayed in the sequence below: The microcomputer continually digitizes these signals. This data is
used to calculate true rms current values, which are then continually
PH 2 Phase 2 (B) compared with the protection function settings and other operating
PH 3 Phase 3 (C) data stored in the memory. The software then determines whether
to initiate protection functions, including tripping the circuit breaker
PH 4 Neutral through the trip actuator.
PH 5 Ground (if Ground function is supplied)
Trip and operation indicators
HI Highest phase current will be displayed
The LEDs on the face of the trip unit flash red or orange to indicate
OL Overload (Digitrip in overload mode)
the reason for any automatic trip operation. Following an automatic trip
Pushing the Scroll button while the unit is in the OL mode will operation, the backup battery continues to supply power to the LEDs.
have the unit again display the overload current value. The LED pulse circuit is provided to reduce battery burden and will
HL High load alarm supply a quick flash of the trip LED approximately every four seconds.
It is therefore important to view the unit for at least five seconds to
HELP This message indicates that the trip unit is out of calibration or detect a flashing cause of trip indicator.
programmed incorrectly and should be replaced at the earliest
opportunity. Following a trip operation, push the Reset/Battery Test button to turn
off the LEDs.
In addition, the Digitrip 520M will display and freeze the magnitude of
the trip value after a trip event if auxiliary voltage is available. Use the A green Status LED indicates the operational status of the trip
Step pushbutton to view each phase value. The highest value that can unit. Once the load current through the circuit breaker exceeds
be locally presented is 9999. Any fault currents greater than this value approximately 35A (three-phase power), the green LED will flash on
will be shown as “HI.” Pushing the Reset pushbutton will clear this and off once each second to indicate that the trip unit is energized and
data. operating properly.
Also related to the phase value after a trip event are four dashes “- - - Making current release (MCR)
-”. This message means that the microprocessor could not complete All models of trip units have a making current release function. This
its writing of the trip event’s magnitude into its nonvolatile memory. safety feature prevents the circuit breaker from being closed and
A possible cause of this would be the lack or loss of auxiliary voltage latched-in on a faulted circuit. The NRX NF Frame is equipped with a
during or after the trip event. nonadjustable release that is preset to pick up at a peak current of
45,000A. The release level of the RF Frame is preset to 36,000 A for
Another reason can be a tripping event during Maintanance Mode. 1600A frame ratings, 56,000A for 2000A and 2500A frame ratings, and
90,000A for 4000A frame ratings.
Standards
The MCR is enabled only for the first two cycles following an initial
The Digitrip 520/520M trip units are listed by Underwriters circuit breaker closing operation. The MCR will trip the circuit breaker
Laboratories™ under UL File E7819 and UL File E52096 for use in instantaneously and flash the instantaneous (INST) red LED.
Series NRX-NF circuit breakers. These same units are also listed by the
Canadian Standards Association (CSA®) under File LR 43556.
12 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
High instantaneous trip at a high current peak value which depends on the circuit breaker
types and ratings. It will indicate by flashing the red instantaneous
For Series NRX NF-Frames, all models of the trip unit have a high (INST) LED.
instantaneous trip feature. This element is always active even when
the customer instantaneous adjustment is set to the OFF position. The For the Series NRX RF-Frame, some models of the trip unit have a high
high instantaneous is a separate analog peak detecting circuit that is instantaneous trip feature. For specifics on instantaneous trip, please
set in the frame rating module of the circuit breaker. It will initiate a reference RF-Frame time current curves, AD01301004E.
EATON www.eaton.com 13
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Zone selective interlocking (optional) The Digitrip 520 uses three modes of sensing to detect ground fault
NNote: The zone selective interlocking function is a circuit breaker option when currents: residual, source ground, and zero sequence (Table 5).
ordering the Series NRX. Circuit breakers from the factory that are ordered Series NRX circuit breakers can accommodate all three types,
with the zone interlocking function included will have three wires (Zout, Zcom, including four-pole circuit breakers. The circuit breaker secondary
Zin) connected to secondary contacts (27, 28, 29). These contacts can then contact inputs are used to configure the three schemes. No jumper
be wired for zone interlock to other circuit breakers in the various zones. Zone from 19 to 20 programs the unit for a residual ground fault scheme,
selective interlocking requires no additional modules or auxiliary power supplies while a jumper from 19 to 20 programs the trip unit for either a source
to function. ground or zero sequence configuration. If present, this jumper resides
Zone selective interlocking is available on the SHORT delay and on the stationary side of the switchgear assembly for drawout circuit
GROUND fault protection functions. The zone interlocking, if supplied, breakers. In all three schemes, the proper current sensor is required
is wired via a single set of three wires labeled Zone In (Zin) and per Table 5.
Zone Out (Zout) along with a zone common wire. The zone selective Residual sensing
interlocking function has combined the logic interlocking of SHORT
delay and GROUND fault. A zone out signal is sent whenever the Residual sensing is the standard mode of ground fault sensing in
ground fault pickup is exceeded or when the short delay value of 2 Series NRX circuit breakers. This mode uses one current sensor on
x (IR)is exceeded. Zone selective interlocking provides the fastest each phase conductor (Figure 18) and one on the neutral for a four-
possible tripping for faults within the zone of protection by coordinating wire system (Figure 18). If the system neutral is grounded, but no
among all applicable circuit breakers in the system (mains, ties, phase to neutral loads are used, the Digitrip 520 includes all of the
feeders, and downstream circuit breakers) to limit a power outage components necessary for ground fault protection. This mode of
to only the affected parts of the system. When zone interlocking is sensing vectorially sums the outputs of the three or four individual
employed, a fault within the zone of protection of the breaker will: current sensors. For separately mounted neutrals, as long as the
vectorial sum is zero, then no ground fault exists. Residual ground
•• Trip the affected circuit breaker immediately, and at the same time
fault sensing features are adaptable to main and feeder circuit breaker
•• Send a signal to upstream Digitrip units to restrain from tripping applications. Available ground fault pickup settings employing residual
immediately. The restraining signal causes the upstream circuit sensing are given in Tables 7 and 8.
breakers to follow their set coordination times, so that the service
is only minimally disrupted while the fault is cleared in the shortest
time possible • CAUTION
ALWAYS OBSERVE THE POLARITY MARKINGS ON THE INSTALLATION
For an example of how zone selective interlocking may be used, see DRAWINGS. IF THE NEUTRAL SENSOR CONNECTIONS ARE INCORRECT, A
Appendix A of this instructional leaflet. NUISANCE TRIP MAY OCCUR.
Diagnostics indicator—circuit breaker/trip unit
To ensure correct gound fault equipment performance, conduct field
The Digitrip unit has LEDs for diagnostic reasons. The Status LED is tests to comply with requirements (North America: NEC Article 230-95
bicolor. A normal powered unit will flash the green status at a 1-second C).
repetition rate.
Source ground sensing
If a problem is encountered in any of the following scenarios:
•• NVRAM memory problem Depending upon the installation requirements, alternate ground fault
sensing schemes may be dictated. The ground return method is usually
•• MCR auxiliary switch or circuit breaker mechanism is in an improper applied when ground fault protection is desired only on the main
state circuit breaker in a simple radial system. This method is also applicable
•• Trip actuator (TA) coil circuit is open to double-ended systems where a mid-point grounding electrode is
employed. For this mode of sensing, a single current sensor mounted
The Status LED will light or flash red. This is an indication to on the equipment-bonding jumper directly measures the total ground
troubleshoot the trip actuator, circuit breaker mechanism/MCR switch current flowing in the grounding electrode conductor. The settings
or trip unit’s NVRAM memory as soon as possible (see Troubleshooting shown in Table 6 will apply when using the source ground sensor
Guide). displayed in Figure 18 and asserting the source ground jumper.
In addition, the Digitrip 520M style units (not Maintenance Mode NNote: When using a Communication Module (see “Communication Module”
style), provide a relay contact alarm (12 to 11) and can provide these section), the enabling of source ground mode is done via the position of the
jumper located on this module.
alarm diagnostics externally.
Ground Fault Protection Zero sequence sensing
General Zero sequence sensing, also referred to as vectorial summation, is
When the Digitrip includes ground fault protection features, the applicable to mains, feeders, and special schemes involving zone
distribution system characteristics (such as system grounding, number protection. The maximum outside diameter is 8.20 in (208,3 mm).
of sources, and number and location of ground points) must be The inside minimum diameter is 5.80 in (147,3 mm). The maximum
considered along with the manner and location in which the circuit thickness is 1.70 in (43,2 mm). The settings displayed in Table 5 will
breaker is applied to the system. apply.
14 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
IR
IR
Available Settings
Position
0.5, 0.6, 0.7, 0.75, for Field
0.8, 0.9, 0.95, 1.0 Testing
In Multiples of
Amperes (In)
Figure 9. Long Time Memory (LTM) Jumper
EATON www.eaton.com 15
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Instantaneous settings
If the current setting Ii is exceeded, the circuit breaker is tripped
instantaneously.
Available settings values for Ii are:
Ii = (2/3/4/5/6/8/10) x In; OFF
Turn rotary switch Turn rotary
to change short switch to change
delay current short delay time
setting Isd setting tsd
ISD
Ii
Available Settings
2, 3, 4, 5, 6, 8, 10,
Figure 11. Short Delay Current Settings
12, OFF
In Multiples
of Rating Plug
Amperes (In)
16 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
Ig = (0.25/0.3/0.35/0.4/0.5/0.6/0.75/1.0) x In
Figure 16. Ground Fault Current Settings
There are two different ground fault curve shapes: fixed time (FLAT)
or I2t response. The shape selected depends on the type of selective
coordination chosen. The I2t response will provide a longer time delay
for current below 0.625 x In than will the FLAT response.
tg(s)
Available settings for the earth fault delay tg are:
Available Settings
FLAT response: tg = 0.1/ 0.2/ 0.3/ 0.4/ 0.5 s 0.1, 0.2, 0.3, 0.4, 0.5,
I2t = 0.1/0.3/0.5 Seconds With
FLAT Response
The I2t response is applicable to currents less than 0.625 times the
ampere rating of the installed rating plug In. For currents greater than
0.625 x In the I2t response reverts to the FLAT response.
l2t Shape
Returns to FLAT
Response at
Approximately
0.625 ln
0.1*, 0.3*, 0.5*
Seconds With
l2t Shape
EATON www.eaton.com 17
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Table 6. Ground (Earth) Fault Current Settings—Source Ground/Zero Ground Fault Settings
Ground Fault Current Settings (Amperes)
Available ground fault setting In 0.25 0.30 0.35 0.40 0.50 0.60 0.75 1.00
Any rating plug 100A 120A 140A 160A 200A 240A 300A 400A
18 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
EATON www.eaton.com 19
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Phase Sensor Type - NF frame (IZMX16/IZM91) Phase Sensor Type - RF frame (IZMX40/IZM95)
Neutral Sensor Type - NF frame (IZMX16/IZM91) Neutral Sensor Type - RF frame (IZMX40/IZM91)
5.80” 8.20”
147.3mm 208.3mm
Min. Max.
20 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
EATON www.eaton.com 21
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Battery check
The battery is a long-life, lithium, camera-type unit. Check the status of
the battery at any time by pressing the Battery Check pushbutton and
observing the green LED.
After replacing battery,
Battery Check Battery properly dispose.
Lighted = GOOD
Push and Hold
Button to TEST
Reset/
Push Button to
Battery Test
RESET Trip Unit
If the Battery Check LED does not light green, replace the battery. The
condition of the battery has no effect on the protection function of the
trip unit. Even with the battery removed, the unit will still trip the
circuit breaker in accordance with its settings. However, without the
battery, the cause of trip LED will not light. If the battery is replaced,
one or more of the cause of trip LEDs may be illuminated. Push the
Reset/Battery test button to turn off the indicators. The trip unit will be
ready to indicate the next cause of trip.
NNote: A healthy battery is required to fully reset the four-bit latch chips and
associated cause of trip LEDs.
22 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
EATON www.eaton.com 23
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
24 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
• WARNING
ONLY CERTIFIED AND COMPETENT PERSONNEL SHOULD ATTEMPT TO
INSTALL OR MAINTAIN POTENTIALLY HAZARDOUS EQUIPMENT. DEATH OR SCROLL Di
SEVERE PERSONAL INJURY CAN RESULT FROM CONTACT WITH ENERGIZED splay
• CAUTION
OBSERVE ALL RECOMMENDATIONS, NOTES, CAUTIONS, AND WARNINGS
RELATING TO THE SAFETY OF PERSONNEL AND EQUIPMENT. OBSERVE
AND COMPLY WITH ALL GENERAL AND LOCAL HEALTH AND SAFETY LAWS, Figure 21. Digitrip 520M in Maintenance Mode
CODES, AND PROCEDURES. CONDUCT A FLASH HAZARD ANALYSIS TO
DETERMINE PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS. Remote indication of Maintenance Mode
A contact is available for customer use to indicate remotely that the
Maintenance Mode
Maintenance Mode setting is actuated. This normally open contact
Per the above WARNING, it is highly recommended that maintenance is available on secondary contacts 11 and 12 to light a remote blue
be conducted on the electrical equipment, including circuit breakers indicating light. This contact will not operate if status LED is red
with the system de-energized. indicating the unit has detected a problem with the Trip Actuator coil.
For situations that arise when it is not possible, the Maintenance
Tripping and testing
Mode function of the Digitrip 520M family (catalog numbers N5MRLSI,
N5MRLSIG, N5MRLSIA) can reduce arc flash incident energy that is The Maintenance Mode function will provide fast tripping even when
generated on a fault condition. This is accomplished by an analog trip the regular instantaneous is set to OFF. The instantaneous LED
circuit that, when armed, provides a fast-acting response to the fault. position is also used to indicate a trip initiated by the Maintenance
The reduced arc condition will occur only in devices downstream of Mode setting. The LCD display, if powered, will indicate this with four
the trip unit in Maintenance Mode. This function is separate from the dashes. The Maintenance Mode setting, external wiring (if any), and
normal system protection setting of instantaneous. The Maintenance tripping functionality should be periodically verified by primary injection
Mode section is located in the upper, white portion of the unit. current testing.
EATON www.eaton.com 25
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
When the module is installed and powered with 24 Vdc, the Digitrip Time-current curves
520M will be able to communicate with this module via contacts
CMM1, CMM2, CMM3, and CMM4. For communication to the The time-current curves are listed below for particular frame models.
Modbus or INCOM network, a plug-in connector on the top of this All protection function time-current settings should be made by
module provides the required network connections. For additional following the recommendations of the specifying engineer in charge of
information on each of the communication modules please reference the installation.
the following instruction leaflets: Type NF Frame (IZMX16/IZM91)
IL01301033E (ICAM) AD01301004E Application Data
IL01301034E (MCAM) •• Long Delay
IL01301035E (PCAM) •• Long Delay and Short Delay
IL01301052E (ECAM) •• Instantaneous
NNote: When using a Communication Module, the enabling of source ground •• Ground Fault
mode is done via the position of the jumper located on this module.
•• Maintenance Mode
Type RF Frame (IZMX40/IZM95)
AD01301004E Application Data
•• Long Delay
•• Long Delay and Short Delay
•• Instantaneous
•• Ground Fault
Jumper Plug Jumper Plug
Enable for Enable for •• Maintenance Mode
Source Sensing Communication
Control Use the following to access Time Current Curves. Go to Eaton’s Web
site: http://www.eaton.com and search “NRX Digitrip 520 Curves”.
All Series NRX publications can be found on-line at
http://www.eaton.com by searching for the respective publication
number.
Curve Select
Figure 22. Communication Module
Section 9: References
Series NRX circuit breakers
MN01301001E NRX Circuit Breaker Manual - NF
MN01301003E NRX Circuit Breaker Manual - RF
IL70C1592 Rating Plug
IL01301031E Source Ground/ Zero Sequence Sensor
IL01301032E Neutral Current Sensor - NF
IL01301046E Neutral Current Sensor - RF
IL01301067E Functional Test Kit
Figure 23. Curve Select
TD01301014E Series NRX Circuit Breaker
Wiring Diagrams
The “CurveSelect” software tool enables the representation of tripping
characteristics which correspond to the individual switch and relay
settings using Microsoft Excel®. In many electrical power networks
the protective devices are connected in series. The program makes it
possible to represent and evaluate all curves at the same time with a
minimum of effort.
26 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
Appendix A: Zone interlocking examples Main and feeder trip units will begin to time out and, in the event that
the branch circuit breaker does not clear the fault, the feeder circuit
Case 1: There is no zone selective interlocking. (Standard time breaker will clear the fault in 0.3 seconds (as above). Similarly, in the
delay coordination is used.) event that the feeder breaker does not clear the fault, the main breaker
Assume that a ground fault of 2000A occurs and refer to Figure 24. will clear the fault in 0.5 seconds (as above).
Fault at location 3 Fault at location 2
The branch circuit breaker will trip, clearing the fault in 0.1 seconds. The feeder circuit breaker trip unit will initiate the trip in 0.045 seconds
to clear the fault and will send an interlocking signal to the main trip
Fault at location 2 unit. The main trip unit will begin to time out and, in the event that the
The feeder circuit breaker will trip, clearing the fault in 0.3 seconds. feeder circuit breaker Z2 does not clear the fault, the main breaker will
clear the fault in 0.5 seconds (as above).
Fault at location 1
Fault at location 1
The main circuit breaker will trip, clearing the fault in 0.5 seconds.
There are no interlocking signals. The main circuit breaker trip unit will
Case 2: There is zone selective interlocking.
initiate the trip in 0.045 seconds.
Assume a ground fault of 2000A occurs and refer to Figure 24.
Figure 25 presents a zone selective interlocking connection diagram
Fault at location 3 for a system with two main circuit breakers from incoming sources
The branch circuit breaker trip unit will initiate the trip in 0.045 seconds and a bus tie circuit breaker.
to clear the fault and the branch will send a restraint signal to the NNote: The blocking diode D1 is needed so that the feeder breakers can send
feeder trip unit; the feeder will send a restraint interlocking signal to Z1. interlocking signals to both the main and the tie breakers and prevent the tie
breaker from sending an interlocking signal to itself.
Notes:
C 1 Wiring to be twisted wire pair AWG #14 to #20 (0,5 bis 2,5mm²). Route
Z0 Zone1 zone interlocking wiring separate from power conductors. DO NOT
ZI GROUND any zone interlocking wiring.
12800 A/0,5 s
2 The maximum distance between two farthest breakers on different
1 ∆ 1200 A/0,5 s zones (from the ZO downstream to ZI upstream terminals
Zone1
C Legend
Z0 Zone3 C = Common (ungrounded) –28—Contact
ZI
ZO = Zone Out output signal to higher level zone –27—Contact
3200 A/0,1 s
ZI = Zone In input signal from lower level zone –29—Contact
∆ 200 A/0,1 s = Fault at location 2
Zone3
EATON www.eaton.com 27
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Legend
C = Common (ungrounded) - Contact 28
ZO = Zone Out Output Signal - Contact 27
ZI = Zone In Input Signal from Lower Level Zone - Contact 29
Figure 25. Typical Zone Interlocking Connections with two Main Circuit Breakers (M1, M2) and a Tie Circuit Breaker (T)
28 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
Appendix B: Troubleshooting
Symptom Probable Cause Possible Solution(s) References
Unit Status LED is Current through breaker is <100A No problem. Status LED will not operate
not blinking (single-phase) or 35A (three-phase) with breaker currents <<100A (single-
phase) or 35A (three-phase)
Trip unit is malfunctioning Replace trip unit
Unit Status LED is Light loading No problem. Status LED will not flash See Section 2 note for trip and operational indicators
steadily on until
above 35A
Trip unit is malfunctioning Replace trip unit
When current starts flowing through Rating plug is not installed or is Install rating plug and/or check for loose
the breaker, it trips. The orange (not loose connections
red) instantaneous trip LED lights
Rating plug is open internally Replace rating plug
LED does not light when Battery Battery installed backwards Install correctly See Section 5
Check button
Dead battery Replace battery
is pressed
Fram module is malfunctioning Contact Eaton
Breaker trips on There actually is a Find location of the fault
ground fault ground fault
On three-pole, four-wire residual Check connections at terminals 15 and See Section 2 notes for ground fault protection
systems, the neutral current sensor 16. Check that the connections from the
may not have the correct ratio or be neutral current sensor to the breaker are See Table 5-8
properly connected not reversed. Check terminal 19 and 20
for correct programming of jumper
High inrush phase currents may If zone interlocking function is employed, Refer to Appendix A for zone selective interlocking
cause fictitious ground pickup connect Zout to Zin jumper to provide
momentarily some time delay
Trip unit is malfunctioning Replace trip unit
Breaker trips too rapidly on ground Zone interlock signal is not present Check wiring connections Refer to Appendix A and Section 2 zone selective
fault or short delay interlocking
Trip unit settings are Change settings
not correct
Trip unit is malfunctioning Replace trip unit
Breaker trips too rapidly on long Long Time Memory selected Turn off Long Time Memory Refer to Section 3 for Long Delay Time setting
delay
Trip unit settings are Change settings. Long Time Delay setting
not correct is based on 6 × IR
Breaker trips with orange (not red) High temperature Trip encountered Check application connections, venting,
LED above etc.
long verbiage
Cause of Trip LEDs flashing and Trip unit was not reset from previous Depress Reset pushbutton to clear LED See below
breaker is closed event or test flashing
Battery voltage too low to reset latch Replace battery See Section 5 for battery check
chip and LEDs
A Cause of Trip LED Digitrip memory buffer not Need to reset Digitrip unit when Status See Section 2 mode of trip and status information
keeps retriggering in completely reset LED is operational. Possibly do this by
the application temporarily (or permanently) adding
auxiliary power and then depress Reset
pushbutton to fully clear trip buffer
Status LED is red continuously or Circuit breaker MCR (b) auxiliary Check auxiliary switch for continuity Refer to Appendix E or F master connection diagram
flashing red switch not indicating proper state
Circuit breaker mechanism not Check with factory
properly closing
Trip actuator coil not connected (coil Check coil connector R5 and check coil
supervisor alarm) resistance
Internal memory problem Replace Digitrip unit
EATON www.eaton.com 29
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Appendix C: Specifications
Protection Trip Pickup Trip Time Trip Pickup Tolerance Trip Time Tolerance
LONG IR = 0.5, 0.6, 0.7, 0.75, 0.8, 0.9, 0.95, 1.0 x In 2, 4 ,7, 10, 12, 15, 20, 24 at 6 x IR 110% ±10% x IR + 0, –30%
I2t
SHORT 2, 3, 4, 5, 6, 7, 8, 10 x IR 0.1, 0.2, 0.3, 0.4, 0.5 ±10% Per curve
FLAT
GROUND 0.25, 0.3, 0.35, 0.4, .05, 0.6, 0.75, 1 x In 0.1*, 0.3*, 0.5* at 0.625 x In ±10% Per curve
I2t
MCR Automatically defined by the breaker type ≤ 30 ms
30 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
Primary Disconnect
Stabs (drawout only)
Suitable
Connectors
Low Voltage AC
Current Source
Polarity and
Identification
Figure 26. Connection Details for Conducting Single-Pole, Single-Phase Current Tests With the Circuit Breaker Removed From the Cell
EATON www.eaton.com 31
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Primary Disconnect
Stabs (drawout only)
Suitable
Connectors
Low Voltage AC
Current Source
Polarity and
Identification
Shorting
Conductors
Figure 27. Connection Details for Conducting Single-Phase Current Tests With the Circuit Breaker Removed From the Cell
• CAUTION
IF TEMPORARY CONNECTIONS WERE MADE FOR THE PURPOSE OF
CONDUCTING TESTS, RESTORE PROPER OPERATING CONDITIONS BEFORE
RETURNING THE CIRCUIT BREAKER TO SERVICE.
Record keeping
Use the forms in this section for record keeping. Record the indicated
reference information and initial time-current trip function settings. If
desired, make a copy of the form and attach it to the interior of the
circuit breaker cell door or another visible location. Figure 29 provides
a place for recording test data and actual trip values.
Ideally, sheets of this type should be used and maintained by those
personnel in the user’s organization that have the responsibility for
protection equipment.
32 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
Series NRX
TRIP FUNCTION SETTINGS
Circuit No./Address Breaker Shop Order Reference
______________________________ ______________________________
PER UNIT MULTIPLIERS
Rating Plug Amperes (In) IR Continuous Ampere Rating = LDS x In
______________________________ ______________________________
Trip Function Per Unit Setting Multi Ampere Time Delay
Equivalent Setting
Inst. In
Long Delay In Sec.
Short Delay IR Sec.
Ground Fault In Sec.
Date _____________________________ By ________________________________________________
Series NRX
AUTOMATIC TRIP OPERATION RECORD
Circuit No./Address Breaker Shop Order Reference
Trip Function Settings Reference
Orig. 0 Rev. 1 Rev. 2 Rev. 3
Instantaneous
Long Delay Setting
Long Delay Time
Short Setting
Short Time
Ground Fault Setting
Ground Fault Time
Date of Trip Trip Mode Indicator Setting Ref. Setting Investigated By
Change Made
EATON www.eaton.com 33
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
34 EATON www.eaton.com
SEE NOTE 12
SEE NOTE 5 SEE NOTE 13
SEE NOTE 9 SEE NOTE 9 SEE NOTE 11
OT1B
21 +24V
27 ZOUT
29 ZIN
23 CMM1
25 CMM3
19 SGF2
33 ARMS2
31 VB
13 ALM2
11 ALMC
12 ALM1
5 OT1C
7
9 OT2C
1 ST1
3 UV1
35 SR1
41 LCC
OT1M
OT2B
22 AGND
28 ZCOM
30 NC
24 CMM2
26 CMM4
20 SGF1
34 ARMS1
14 VN
32 VC
30 VA
6
8
10 OT2M
2 ST2
4 UV2
36 SR2
40 LCB
N 42 LCM
PH4
N
LCS BREAK
LCS COM
LCS MAKE
MAKE1
COM1
BREAK1
BREAK2
COM2
MAKE2
ST1
ST2
UV1
UV2
SR1
SR2
+24VDC
AGND
VN
VC
VB
VA
GFSGND2
GFSGND1
MM_2
MM_1
ALARM2
RELAYCOM
J1
J2
J1
J2
J4
J3
ALARM1
TX-
TX+
RX-
RX+
1
3
5
1
2
3
4
6
5
4
3
2
1
3
2
1
4
3
2
1
K15
Trip Units - Digitrip™ 520/520M
G2 18 G2
1 1 TOP PIN
2 BRIDGE & FRAME 1 1
3 K12 IDENTIFICATION MODULE 2 +
(2X3) K5
4 (LEFT POLE) 3 3 18 OHM
SEE NOTE 7 (2X2) TA
5 A B C N 4 COIL
N/C
6 K1 K2 K3 K4 (MCR)
N/C
2
4
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
N1 15 N1 1
EXTERNAL
Appendix E: Typical breaker master connection diagram - NF
NEUTRAL N2 16 N2 2
SENSOR 3
EATON www.eaton.com
N
Figure 32. Series NRX-NF frame (IZMX16/IZM91) breaker master connection diagram drawing number 6D32389 (continued next page)
35
effective September 2013
Instruction Leaflet IL01301051E
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
54 a4
53 c4
52 b4
48 a2
a a
47 c2
46 b2
bb
45 b1
43 c1
44 a1
a
38 EO2
EO2
OPERATOR
ELECTRIC
MOTOR
(OPTIONAL)
37 EO1
EO1
SEE NOTE 8
+
M
39 SC
SC
CUTOFF
SWITCH
MOTOR
PH3
C
2
3
4
5
6
PH2
B
2
3
4
3
4
PH1
A
2
3
4
1
Figure 33. Series NRX-NF frame (IZMX16/IZM91) breaker master connection diagram drawing number 6D32389 (continued from
previous page)
36 EATON www.eaton.com
8 7 6 5 4 3 2 1
OT1B
21 +24V
27 ZOUT
29 ZIN
23 CMM1
25 CMM3
19 SGF2
33 ARMS2
41 ARCON2
31
47
13 ALM2
11 ALMC
12 ALM1
5 OT1C
7
9 OT2C
1 ST1
3 UV1
OT1M
OT2B
22 AGND
28 ZCOM
30 NC
24 CMM2
26 CMM4
20 SGF1
34 ARMS1
42 ARCON3
40 ARCON1
14
32
30 VA
48
6
8
10 OT2M
2 ST2
4 UV2
N A B C
D PH4 PH1 PH2 PH3 D
N 1 3 5
TO PT MODULE
MAKE1
COM1
BREAK1
BREAK2
COM2
MAKE2
ST1
ST2
UV1
UV2
+24VDC
AGND
VN
VC
VB
VA
GFSGND2
GFSGND1
MM_2
MM_1
ARCON_L
ARCON_T
ARCON_CMN
ALARM2
RELAYCOM
J1
J2
J1
J2
ALARM1
Trip Units - Digitrip™ 520/520M
1
3
5
1
2
3
4
10
9
8
6
5
4
3
2
1
TX-
TX+
RX-
RX+
3
2
1
4
3
2
1
K15
OVERCURRENT
DIGITRIP 1150
5 1 ONLY TRIP SWITCH
RATING
TRIP UNIT PLUG
SHUNT UNDER
GROUND 8 4 TRIP VOLTAGE
FAULT
SOURCE TRIP UNIT PLUG-IN CONNECTOR
PLUG-IN ACCESSORY TRAY C
C SENSOR K6 (24 PINS)
G1
(LOCATED UNDER TRIP UNIT)
G1 17
G2 18 G2
1 1 TOP PIN
2 BRIDGE & FRAME 1 1
3 K12 IDENTIFICATION MODULE 2 +
(2X3) K5
SEE NOTE 7 4 (LEFT POLE) 3 3
(2X2) TA
5 A B C N 4
N/C
6 K1 K2 K3 K4
N/C (MCR)
2
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
N1 15 N1 1
EXTERNAL 4
NEUTRAL N2 16 N2 2
SENSOR 3
4
1 3 5
1
Appendix F: Typical breaker master connection diagram - RF
2
4 5 6 DIELECTRIC 3
B DISCONNECT
4
B
PLUG
1
1 2 3
(LEFT SIDE OF CB)
2
45 3
4
LN 1
2
3
4
1 5 6
VA VB VC VN TP2
TO TO TO TO
K17-1 K17-2 K17-3 K17-4
N
A A
UNLESS OTHERWISE DRAFTER/DESIGNER DATE EATON CORPORATION - CONFIDENTIAL AND PROPRIETARY
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DIMENSIONS IN INCHES THIS DOCUMENT, INCLUDING THE DRAWING AND INFORMATION CONTAINED THEREON,
APPD IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION,
ONE PLACE DEC ± 0.1
AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME.
TWO PLACE DEC ± 0.02 J.J.MATSKO BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT
THREE PLACE DEC ± 0.005 BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE
ANGLES ±0.5 APPD COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON. IN THE CASE OF CONFLICTING
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RESISTANCE ±10%
AMPERAGE ±2% ENGR REF TITLE
FORCE,TORQUE,SPEED ±10% NRX BREAKER
TIME ±1%
TEMPERATURE ±3°C/±5°F NEXT ASSY MASTER CONNECTION DIAGRAM
DIMENSIONS TO BE INTERPRETED
REVISION
IN ACCORDANCE WITH 4000A
TOOL REF SIZE DWG NO
RN SS-13687
X.XX±XX SYMBOL DEFINITIONS
PER DRAWING 65A2750 D 6D32424
DSPEC SCALE PARTS LIST PRODUCT CODE SHEET NO
THIRD ANGLE
PROJECTION 6907 1 OF 2
C 2008 Eaton Corporation, All Rights Reserved
8 7 6 5 4 3 2
Figure 34. Series NRX-RF frame (IZMX40/IZM95) breaker master connection diagram drawing number 6D32424 (continued on next page)
37
effective September 2013
Instruction Leaflet IL01301051E
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Figure 35. Series NRX-RF frame (IZMX40/IZM95) master connection diagram drawing number 6D32424 (continued from previous page
and notes on next page)
38 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
EATON www.eaton.com 39
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
40 EATON www.eaton.com
Operating Manual for Series NRX Instruction Leaflet IL01301051E
Trip Units - Digitrip™ 520/520M effective September 2013
EATON www.eaton.com 41
Instruction Leaflet IL01301051E Operating Manual for Series NRX
effective September 2013 Trip Units - Digitrip™ 520/520M
Eaton
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United States
877-ETN-CARE (877-386-2273)
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© 2013 Eaton
All Rights Reserved Eaton is a registered Trademark.
Printed in USA
Publication No. IL01301051EH03 All other Trademarks are property of their
September 2013 respective owners.
42 EATON www.eaton.com