SKYORYX

JOINT VENTURE
T A ISE! DDli ~
6RU P

METHOD STATEMENT
SKY ORYX JOINT VENTURE

T A IS E I
ODD
INSTAL LATION O F DISCON NE CT SWITCH

CONTRACTOR'S VERIFICATION STAMP

PURSUANT TO SPECIAL CONDITION 5, WE , SKY ORYX JOINT VENTURE , VERIFY THAT THIS SUBMITTAL SATISF IES ALL
REQUIREMENTS OF THE CONTRACT , WITH THE EXCEPTION OF THE FOLLOW ING CLARIFICATIONS I PROPOSALS
ACCEPTED BY THE ENGINEER :

CONTRACTOR'S PROJECT MANAGE;R:

M.HORIKAWA
PRINT NAME
cl
~
3 t'h.f\'n. l+J '4\l ~
DATE

DOCUMENT REVIEW STATUS

o STATUS 1: WORK MAY PROCEED.

o STATUS 2: REV ISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATION OF COMMENTS
INDICATED.

o STATUS 3: REVISE & RESUBMIT. WORK MAY NOT PROCEED.

o STATUS 4: REVIEW NOT REQUIRED. WORK MAY PROCEED.

PERMISSION TO PROCEED SHALL NOT CONSTITUTE ACCEPTANCE OR APPROVAL OF DESIGN DETAILS ,

CALCULATIONS , ANALYSES , TEST METHODS , OR MATERIALS DEVELOPED OR SELECTED BY CONTRACTOR AND SHALL
NOT RELIEVE CONTRACTOR FROM FULL COMPLIANCE WITH THE CONTRACT TECHNICAL SPECIFICATIONS AND
DRAWINGS.

Overseas Bechte l, Inc. Date

Method Statement No : 25045-A1000-18-3GS-E-022 Rev.O

Issued by: SKY ORYX JOINT VE NTURE

Rev. No. Date Description

o 27 Feb 2008 First Issue
 TABLE OF CONTENTS

1. TITLE. Installation of Disconnect Switch

2. SCOPE OF WORK
2.1. General description.
2.2. Plant and equipment.
2.3. Materials.
2.4. Site planning & preparation
2.5. Work methodology.
2.6. Organization, Responsibilities & Supervision.
2.7. Work Force.

3. HEALTH & SAFETY

3.1. Risk assessments
3.2. NDIA E S & H Contractor Requirements
3.3. Protective & Safety Equipment.
3.4. Contractual Requirements.
3.5. Information to personnel.
3.6. Emergency Procedures.
3.7. Permit Requirements.

4. ENVIRONMENTAL ISSUES
4.1. Environmental Impact assessment.
4.2. NDIA E S & H Contractor Requirements
4.3. Contractual Requirements.
4.4. Emergency Procedures.

5. QUALITY ASSURANCE
5.1. Contractual Requirements.
5.2. Critical works.
5.3. Inspection & Testing.
5.4. Follow up & Evaluation.

6. APPENDICES
6.1 Risk Assessment Form

Page 2 of 34
1. INSTALLATION OF DISCONNECT SWITCH
2. SCOPE OF WORK
2.1 General Description
The methodology covers the procedure to be followed for the sequence of work. The
main works involve in the installation of Disconnect Switch only in accordance with
Section 16476.
Note : Work methology for the installation of circuit breaker has been included in the
Method Statement of Installaton of Panelboard Document No:25045-A1000-18-
3GS-E-014 ( Code 1).

2.2 Plant and Equipment

The following equipments and tools are needed to execute the works.

• Socket and torque wrench

• Measurement tape
• Electric drill
• Screw drivers
• Pliers
• Hammer
• Roughing file
• Scaffolding
• Forklift
• Pallet and roller steel equipment
• Megga-ohmmeter
• Multi-function tester

2.3 Materials

All materials that will be used will be based on approved material submittal,
shop drawing and specifications.

Disconnect Switch Non Fusible/Fusible –GE, USA

Document No. 25045-A1000-18-EPD-E-007 Rev. 0-Code 1

2.4 Site Planning & Preparation

2.4.1Site Management Plan

Site Engineer and supervisor will ensure that all necessary materials, complete
tools, and equipment for the installation are available at the site prior to start the
activity. Ensure all materials are approved for installation before works start. All
approved submittals, drawings, Method Statement and ITP’s, are on hand for
review by OBI.
Page 3 of 34
2.4.2 Coordination with other contractors
• Coordination meetings with the other trade contractors will be carried out in
order to notify their interfacing works.
• SOJV will inform in advance all related internal sub-contractors and organize a
meeting to prevent future problem during the installation of lighting fixtures.
• In case of any interface issue with other contractor on site,
Call CP18 Interface Manager Mr. George Yousef (Ph: 580-8797)

2.4.3 Traffic Management

• Traffic management is not applicable for the application defined.

2.4.4 Permits & Certificates

• Permit to work

2.4.5 Lay down Areas

Material and equipment will be laid in pre-determined and designated approved

lay down area and will be shifted partially to a suitable location at site.

2.4.6 Communication

Communication on site will be provided by radios and cellular phones (if the
Cellular phone doesn’t work in all areas, radios will be preferred).

2.5 Work Methodology

The sequence of construction works are as followings:

• Shop drawing preparation
• Inspection of Disconnect Switch
• Site Survey
• Installation of Disconnect Switch

2.5.1 Shop drawing preparation

• Prepare shop drawing indicate dimensions , detail installation and

mounting height
• Re-submittal of shop drawing will be prepared taking into consideration
all necessary of this comment of Engineer (if submitted shop drawing is
not code 1).
• Approved drawing will be multiplied and will be distribute to site engineer
Implementation.

Page 4 of 34
2.5.2. Inspection of Disconnect Switch

• Check the bill of materials for conformance with the purchase order and
approved shop drawing and material submittals.

2.5.3 Site Survey

Site Engineer shall perform the following task.

• Verify the access route prior to the delivery of equipment on site

• Check the readiness of area for the mounting of disconnect switch.
• Inform in advance with a report the existence of any foreseen problem
encountered.

2.5.4 Installation of Disconnect Switch

• Install disconnect switches and circuit breakers in locations as indicated in

approved shop drawings, according to manufacturer's instructions.
• Install disconnect switches level and plumb.
• Install wiring between disconnect switches, control, and indication devices.
• Connect disconnect switches s and components to wiring system and to
ground as indicated and instructed by manufacturer.
• Tighten electrical connectors and terminals according to manufacturer's
published torque-tightening values. Where manufacturer's torque values
are not indicated, use those specified in UL 486A and UL 486B.
• Identify each disconnect switch according to requirements specified.
in Section 16050, "Basic Electrical Materials and Methods."
• Identify each disconnect switch according to requirements specified
in Section 16195, "Electrical Identification."
• After completing system installation, remove burrs, dirt and construction
debris and repair damage finish including chips, scratches and and
abrasions.

2.5.4.1 FIELD QUALITY CONTROL

• Provide the services of a qualified independent testing agency to perform

specified field quality-control testing.
• After installing disconnect switches and after electrical circuitry has been
energized, demonstrate product capability and compliance with
requirements.
• Perform each visual and mechanical inspection and electrical test
stated in NETA ATS, Section 7.5 for disconnect switches. Certify
compliance with test parameters.

Page 5 of 34
 • Correct malfunctioning units on-site, where possible, and retest to
demonstrate compliance; otherwise, remove and replace with new units
and retest.

A. Visual and Mechanical Inspection.

• Compare equipment nameplate data with drawings and specifications.

• Inspect physical and mechanical condition.
• Inspect anchorage, alignment, grounding and required clearances.
• Verify the unit is clean.
• Verify correct blade alignment, blade penetrations, travel stops, and
mechanical operation.
• Verify that each fuse sizes and types are in accordance with drawings,
short circuit studies and coordination study.
• Verify that each fuse has adequate mechanical support and contact
integrity.
• Inspect bolted electrical connections for low resistance using one of the
following method:
1. Use of low-resistance ohmmeter
2. Verify tightness of accessible bolted electrical connections by using
calibrated torque wrench method with manufacturer’s published data
or table 100.12 refer to Appendix 6.2.
• Verify operation and sequencing of interlocking system.
• Verify correct phase barrier installation.
• Verify correct operation of all indicating and control devices.
• Verify appropriate lubrication on moving current-carrying parts.
• Verify appropriate lubrication on moving and sliding surfaces.

B. Electrical Test
• Perform resistance measurements through bolted connections with a low-
resistance ohmmeter if applicable.
• Measure contact resistance across each switchblade and fuse holder.
• Perform insulation resistance test on each pole, phase-to-phase and
phase-to-ground with switch closed and across each open pole for one
minute. Test voltage shall be in accordance with manufacturer’s published
data or Table 100.1 refer to Appendix 6.2.
• Measures fuse resistance.

C. Test Values
• Compare bolted connection resistance to values of similar connections.
• Bolt-Torque level should be in accordance with Table 100.12 unless
otherwise specified by the manufacturer.
• Minimum insulation resistance shall be in accordance with manufacturer’s
published data or Table 100.1.
• Investigate fuse resistance values that deviate from each other by more
than 15 percent.
Page 6 of 34
 2.6 Organization, Responsibility & Supervision

Item Category Qty Purpose

1 Site Electrical Engineer 1 To coordinate /lead the works
2 QC Electrical Engineer 1 To inspect the quality of work and
prepare IRF for inspection to
SOJV/OBI
3 Safety Officer 1 Safety and Health matters
4 Foreman 1 Coordinates and control the
performed application done
5 Electrician 6 Skill works
6 General Worker 12 To help the work
7 Drivers 1 Vehicle Driver

2.7 Work Force

• It is ensured that this manpower is adequate and it reflects the manpower

requirement for these activities. Safety talks and work instruction will be catered
to suit and be effectively disseminated.

3. SAFETY AND HEALTH

3.1 Risk Assesment

Please refer to Appendix 6.1

3.1 .1 Lockout/Tagout Procedure

• Locks are the preferred means of isolation. If isolation points can be

locked they shall be. It is understood that exceptions to this requirement
may exist (e.g. when situations where no physical means of locking
isolation devices exist).
• System / Component Safety Tagging Permit-General Requirements
• The intent of the System / Component Safety Tagging Permit is to protect
people and the most conservative approach shall be taken whenever
doubt exists.
• When more than one group is issued safety protection on a System /
Component Safety Tagging Permit and have signed on to an existing
permit, all must release the permit before it can be closed.
• If Safety Tags are found loose in the facility, the Tagging authority shall be
notified immediately. The disposition of the tag shall be as determined by
the Tagging authority.

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 • Lockout keys shall be kept in a lock box (or equivalent) under the control
of the Tagging authority.
• Personal Locks may not be placed without signing onto the permit. All
locks shall be clearly identified with name and organization of lock.
Alternative methods such as Key Safes and Peg Boards may be used if
they provide equivalent protection.
• ALL locks are to be issued by the Tagging authority. Individual locks will
be allowed either on the lock box or on the “tagged” equipment. Any
unauthorized locks shall be removed and documented.
• If any lockout keys are lost or misplaced, the affected lock(s) will be
removed utilizing the master key and a replacement lock installed in
accordance with safety procedure. If the lost or misplaced keys are not
found, the lock shall be destroyed. Update the Permit with the NEW lock
number.
• Master keys shall be under the control of the Tagging authority, and shall
only be used in situations of emergency .
• Safety tags may be temporarily lifted and then replaced by the Permit
requestor/Tagging authority. Responsible engineer to support work or
testing with the permission of the PR/TA and the RE/SE.
• All parties identified on the System / Component Safety Tagging Permit
shall be informed prior to the temporary lift. If their safety is affected by
the temporary lift then they shall stop work and sign off the permit.
• A temporary lift shall only be performed while the PR/SR’s is in direct
personal control of the lift.
• A temporary lift shall not extend beyond the end of the PR’s shift.
• The TA/PR is responsible for ensuring that the temporary lift is not
extended beyond the PRs work shift.
• “CAUTION – RESTRICTED OPERATION” tags shall not to be used for
personal protection when used in conjunction with this procedure for
isolating against hazardous energy sources.
• DANGER – DO NOT OPERATE” tags and “CAUTION – RESTRICTED
OPERATION” tags shall not be hung on the same component.
• No one may operate a component with a Safety Danger Tag or Tag and
Lock attached, prior to removal by authorized personnel. Violations will
result in immediate disciplinary actions according to site procedures, up to
and including termination.
• No work may proceed within the boundary of the System / Component
Safety Tagging Permit, until the isolation points are verified, permit has
been signed as issued by the TA, and the Permit Requestor (PR) and/or
Authorized Employee(s) (AE) for the working group have signed on the
permit accepting the permit.

3.2. NDIA Environmental Safety & Health Requirements

Contractor confirms complying with the Environmental Safety and Health

(ES&H) Requirements contained in Attachment 7 of Special Conditions of
Page 8 of 34
 Contract such as following requirements;
ES&H Orientation & Training, ES&H Pre-Task Briefings, ES&H Assessments,
Incident Notification and Investigation, Emergency Response.
In addition, Contractor shall fully comply with the following ES&H
requirements:
- Construction Environmental Control Plan – 25045-M-4CP-G01-01105
- Safety Field Manual – 25045-M-2HP-G01-009
- Health Field Manual – 25045-M-2HP-G01-020
- Environmental Clearance for NDIA
- SOJV CECP-25045-A1000-18-4CP-U-001
- SOJV Safety Plan 25045-A1000-18-2HP-X-001
Upon the failure of contractor to comply with any of the requirements set forth
in these documents, engineer shall have the authority to stop any operations
of contractor affected by such failure until the condition is remedied
acceptable to engineer.

3.3. Protective & Safety Equipment

All workers engaged in the job site shall wear mandatory P.P.E. in
accordance to the NDIA ES&H requirements as follows;
• Safety Helmet
• Safety Shoes / Boots
• Safety Glasses
• High Visibility Luminous Vest

Also there will be additional special PPE to be used in case of necessary as

follows;
• Dust Mask
• Protective Gloves
• Full Body Harness
Additional safety protective equipment shall be issued when and as required.
For equipment, barricades should be used.
Page 9 of 34
3.4. Contractual Requirements

SOJV ES&H PLAN

GC-19 WATCHING and LIGHTING: The Contractor shall in connection with

the works provide and maintain at his own cost all lights, guards fencing and
watching when and where necessary or required by the engineer or by any
duly constituted authority for the protection of the works or for the safety and
convenience of the public or others.

GC-31 COOPERATION with OTHERS:

GC-31.1: There may be other contractors, and agents or employees of the
Employer working at or adjacent to the site during the performance of the
works by the contractor. The contractor shall, at the Engineer’s instructions
and orders, allow those other contractors who might be working for the
Employer the opportunity to enable them to execute their work. The contractor
shall allow the same opportunity to the workers of the said contractors and to
the employer’s workers and to Government workers who might be employed
at the site or adjacent to it, to execute any work not included in this contract or
to execute any contract which might be performed by the employer and which
is related to the works of this contract, annexed to, or complementary to the
works.

SC-21 Site Sanitation:

SC-21.1: Contractor shall furnish and maintain, or arrange to obtain, at each
of its work areas adequate waste disposal, sanitary and washing facilities, and
potable water for the use of its employees and maintain them so as not to
present a health or nuisance
problem. In addition contractor shall comply with all laws, standards, codes,
and regulations relating to sanitation at the site, including the employer’s
requirements as to waste disposal, toilet facilities, and potable water.

Page 10 of 34
SC-21.3: Upon failure of contractor to comply with any of the requirements set
forth herein, the employer shall have the right to stop the works or any part
thereof until contractor does so comply. No part of the time lost due to any
such stop order shall be made the subject of claim for extension of time or for
increased costs or damages by contractor.

SC-11 Site Work Rules:

1. The jobsite normal working hours are 7:00am to 6:00pm Sunday thru
Thursday. The Contractor shall obtain approval from the engineer prior to
conducting site activities outside normal working hours.
2. Contractor shall keep an up to the minute record of its employees working
on site.
3. Contractor shall keep a record of all employees leaving the site at other
than normal quitting or shift change time.
4. Contractor shall take disciplinary action, including discharge, against its
employees for violations including but not limited to;
a. Refusing to work as directed
b. Excessive or chronic absenteeism
c. Consumption, possession of or being under the influence of drugs
or alcohol on the site.
d. Freighting, discrimination and horseplay on site
e. Disregard for Environmental, Health, Safety Rules
f. Theft of Employer’s, Engineer’s or other Contractor’s property.
g. Gambling on site.
h. Possession of deadly weapon(s) on site
i. Damage, misuse/or unauthorized use of permanent plant or
facilities
j. Unauthorized entry to site or site facilities
5. Contractor shall comply with all requirements of the contractors approved
Environmental, Safety and Health Programs.

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6. Contractor shall provide and require all its employees to wear approved
hard hats, safety eye protection and safety working shoes and high
visibility vests in any site area designated as a Hard Required Area.
7. Contractor shall provide and require visitors to wear safety helmets, work
boots, high visibility vest and safety eye protection in any site area
designated as a hard Hat Required Area.
8. Contractor’s safety representative on site shall wear green coloured hard
hats. The Contractors supervisors on site shall wear yellow coloured hard
hats.
9. Contractor’s employees shall be subject to Contractor inspection of all
vehicles, tool boxes, carry boxes etc. at the site.
10. Minors (anyone under 18 years of age) will not be permitted on site.
11. No private vehicles will be used on site, outside of designated compounds.
Only Contractors vehicles bearing Contractors logo may be used on Site.
12. Delivery Vehicles
a. All contractors shall ensure that all delivery vehicles entering the
site have paperwork, such as delivery note collection note/off hire
note or NDIA order, stating the purpose of the visit. It is in the
interest of the Project and or services, a correct order number,
name and or location is given at the time of ordering to ensure
correct delivery of those goods, materials etc., and all likely losses
are minimized or traced.
b. All delivery vehicle drivers must have the following Personal
Protective Equipment available for use if his delivery task requires
him to work outside:
Safety Helmet
Hi Visibility Vest
Safety Boot
Safety Glasses
c. Compliance with the above delivery requirements is the sole
responsibility of the Contractor. Failure to ensure compliance will
result in stoppage of offloading.

Page 12 of 34
3.5. Information to Personnel
STARRT briefing will be conducted by supervisors to all team members prior
to any activity on site before the work starts. Application will be given on site
for each shift/location. Supervisors will post STARRT card adjacent to the
activity location.

3.6. Emergency Procedures

In the event of an emergency, such as earthquake, all workers shall be
evacuated and assembled at the secured area.
In the event of an emergency, Contractor shall follow the Emergency
Procedure as instructed by OBI (Ref: 25045-M-TSV-MAHT-18-0047 dated on
20 April 2006);
All the contact numbers should be called only in case of emergency
In case of emergency our contact persons name and their phone numbers
are as follows;
1. Mr. Paul Nel: 5716234, Mr. Atsuta:557-9215, Mr.Huseyin:5851095
2. Dial 999 and giving the location as NDIA Bechtel Construction Site, Ras
Abu Aboud Road.
3. Dial 556-5947 NDIA Emergency Response Number
Dial 581-8965 Project Security to bring the emergency services to the
incident location.

3.7 Permit requirements

All workers shall be inducted and issued with Site Identification Badge prior to
commencement of work.
Wherever applicable, the following passes/permits shall be applied.

• Permit to work

4. ENVIRONMENTAL ISSUES

4.1. Environmental Impact Assessment

In case of spilling of diesel or lubricants, necessary spill kits will be on site.
Page 13 of 34
4.2. NDIA ES&H Contractor Requirements
“Exhibit B” Attachment 7 Section IV – General Environmental
Management Requirements,
13.4: Contractor shall comply with all access restrictions, including
prohibitions on access to certain areas on or adjacent to the jobsite and
require its personnel and those of its suppliers and subcontractors of any tier
comply with all signage and designations related to such restricted areas.
Restricted areas may include, but are not limited to:
i. designated wetlands;
ii. environment mitigation study areas;
iii.cultural/historical/archaeological sites;
iv. designated fish, wildlife, or vegetative habitat.
13.5: Contractor shall immediately stop work in any area where cultural
resources or artifacts with archaeological or historical value are discovered,
and immediately notify employer. No artifacts, items, or materials shall be
disturbed or taken from the area of discovery. Neither contractor nor any of its
suppliers and subcontractors of any tier shall have property rights to such
artifacts, items, or materials, which shall be secured and guarded until turned
over to Employer or the appropriate authorities. Contractor shall also require
that its personnel and those of its suppliers and subcontractors of any tier
comply with this provision and respect all historic and archaeological sites in
the area.
13.6: Contractor shall immediately stop works in any area where
contaminated soil indicators (such as odors or appearance), unknown
containers, piping, underground storage tanks, or similar structures are
discovered, or any other materials which are reasonably suspected to be toxic
or hazardous. Contractor shall then immediately notify employer and stop
work area shall be confirmed by employer. Activity in the stop work area shall
only resume upon employers written approval.

Page 14 of 34
 13.7: Contractor shall maintain the cleanliness of roadways when transporting
fill or spoil. Contractor shall provide appropriate facilities to ensure prompt
clean up of mud, dirt and other debris.

4.3. Contractual Requirements

SC-10 Dealing with Hazards and Hazardous Materials:
The employer will be responsible through a specialized contractor for the
treatment, removal or disposal of any hazardous waste or substances
discovered of the works, provided contractor shall notify Employer and
Engineer as soon as practicable following discovery.

4.4. Emergency Procedures

In case of any spilling, spill prevention program shall be applied.

5. QUALITY ASSURANCE

5.1. Contractual Requirements

SOJV’s QA Plan shall be followed. (Doc. No: 25045-A1000-18-GQA-001)

GC-17: The contractor shall be responsible for the true and proper setting up
of the works in relation to original points. Any time during the progress of the
works then any error will appear or arise in the position level dimensions or
alignment of any part of the works the contractor is required so to do so by the
engineer to be rectified such error for the satisfaction of the approved
engineer unless such error is based to incorrect data were supplied in writing
by the engineer.

5.2. Critical Works

During Installation of Disconnect Switch the working area must be properly
barricaded and all safety precaution must be taken place.

5.3. Inspection & Testing

ITP for Installation of Disconnect Switch will be submitted later.

Page 15 of 34
 5.4. Follow up & Evaluation
Conduct regular inspection to the progress of works, strict conformance to be
adhered to meet quality and ES&H, review the ITP for Installation of
Disconnect Switch and verify any trend which needs to be corrected
immediately, then conduct QA audits for compliance.

6. APPENDICES

6.1. Risk Assessment Form

6.2. NETA Standard

Page 16 of 34
 Appendix 6.1

RISK ASSESMENT

Page 17 of 34
 NOTE: THIS DOCUMENT SHOULD BE ATTACHED TO THE METHOD STATEMENT. WHEN APPROVED IT
MUST BE KEPT AT THE WORKING PLACE FOR REFERENCE PURPOSES

RA DESCRIPTION INSTALLATION OF DISCONNECT SWITCH

PROJECT Supply ,Installation ,Testing and Commissioning of Electrical Works
LOCATION CONC A, CONC B , CONC C,AND TERMINAL BLDG. DATE:
RISK ASSESSMENT TEAM SITE REPRESENTATION
NAME DESIGNATION SIGNATURE NAME DESIGNATION SIGNATURE

Patrick Cortado Jr. Construction Mngr. Ronald Barroga QA/QC Engineer

Ruelito Rubio QA/QC Engineer Mario Tumamao Site Engineer

Site Engineer
Neil Bosing Elecrical Engineer Joey Valdezco
Site Engineer
Rainier Gumban
Site Engineer
Rene Ciano

Antonio Medel Safety Officer

DESIGNATION INITIALS & SURNAME APPROVED COMMENTS

R/A ORIGINATOR Glen Fortes N/A
CONTRACT MANAGER YES  NO
SAFETY MANAGER YES  NO
OBI REPRESENTATIVE. YES  NO
Installation of Disconnect Switch
Page 18 of 34 Date: 04/03/2008
Rev No.: Revision 1
 REQUIRED AND EXISTING CONTROL AVAILABLE ADEQUATE ATTACH TO MS DOCUMENT
MEASURES YES NO YES NO REMARKS
METHOD STATEMENT – STEPS OF THE TASK
PROCEDURES (WORK INSTRUCTION, VENDOR SPECS.)
SPECIAL PERMITS REQUIRED
EQUIPMENT / TOOLS REGISTERS AVAILABLE
TRAINING REQUIRED
COMPETENCY CERTIFICATES REQUIRED

SEVERITY CONSEQUENCE RATING SEVERITY OUTCOME

CATASTROPHIC 5 4 3 2 1 1 FATALITY
CRITICAL 10 8 6 4 2 2 MAJOR INJURY / ILLNESS
SERIOUS 15 12 9 6 3 3 SERIOUS INJURY / ILLNESS
MEDIUM 20 16 12 8 4 4 MINOR INJURY / ILLNESS
MINIMAL 25 20 15 10 5 5 NONE OR SMALL FA

5 4 3 2 1
LIKELYHOOD
IF NOT VERY ALMOST
CONTROLLED UNLIKELY LIKELY VERY LIKELY
UNLIKELY CERTAIN

RISK RANKING (RR) / PRIORITY FACTOR RATING

SCORE 1-2 POTENTIALLY CATASTROPHIC / ACTION NEEDED IMMEDIATELY H+
SCORE 3 -6 POTENTIALLY MAJOR / ACTION TO BE TAKEN WITHIN 12 HRS H
SCORE 7 - 10 POTENTIALLY SERIOUS / ACTION TO BE TAKEN WITHIN 48 HRS M
SCORE 11 - 25 POTENTIALLY MINOR / ACTION TO BE TAKEN WITHIN 7 DAYS L

Installation of Disconnect Switch

Page 19 of 34 Date: 04/03/2008
Rev No.: Revision 1
 RISK ASSESSMENT
Worst case E Controlled
No TASKS / ACTIVITY HAZARD AND Rating H PREVENTATIVE & CONTROL MEASURES Rating
RISK IDENTIFICATION L S R S (Eliminate, Reduce, Isolate, Control, PPE, L S R
Discipline)
A. Biophysical Hazards
A.1 Working in direct sunlight Heat Stress 3 3 9 M • Training and familiarization how to 5 5 25
detect heat stress symptoms
(dizziness, nausea, headache ).
• Provide shed avoid long exposure to
direct sunlight/or in area of deprived
ventilation.
• Provide adequate supply of drinking
water( drink before thirsty.).
A.2 Dark work area/Insufficient Tripping hazard 2 1 2 H • Proper assesment of minimum lux 5 4 20
light during night work requirements in every work area.
• (Never work on dark).Secure
adequate lighting equipment and
accessories.
HOUSEKEEPING
A.3 Usage of Extension chord Tripping hazard 3 3 9 M • Extension chord or any wiring should 5 4 20
not be run across aisles or
walkways.This can cause someone to
trip and wiring can be damaged and
introduce electrocution hazard.

A.4 Scattered work Tripping hazard 3 3 9 M • Materials should be stacked on racks 4 4 16

pieces/materials,scraps, or bins and it should be clearly labeled
combustible waste. to prevent substitution.
A.5 Protruding rebars hinders Tripping hazard 3 3 9 M • Identify/locate position of rebars 4 4 16
Installation of Disconnect Switch
Page 20 of 34 Date: 04/03/2008
Rev No.: Revision 1
 the access, may cause
physical injury to workers
A.6 Moving vehicles,during
transport of materials and
equipment
A.7 Lifting operation
Installation of Disconnect Switch
Rev No.: Revision 1
Hit by moving equipment
Being crush/hit by the falling
objects.
Hit by falling object
Page 21 of 34
• Introduce it on STARRT.
• Focus attention when passing over or
near the rebars.
• National dress not allowed on
worksite.
• Employees will not be permitted to
work above vertically potruding
reinforcin steel unless it has been
protected to eliminate the hazard of
implement.Elimination of this hazard
may be accomplished by bending the
steel over or covering the protruding
ends of the steel with timber, rebar
caps or other suitable material.
• Exposed vertical and horizontal rebar
should be suitably capped or
otherwise protected by approved
method.
3 3 9 M • Barricading of work area especially on 4 4 16
an open space where transport
vehicles are free to mobilize.
• Install signages and warnings.
• Introduce defensive driving training for
all drivers.
2 3 6 H • Prohibit workers to work under the 5 4 20
suspended load or there is on-going
lifting operation which the location is
within the crane radius.
• Lifting equipment certificate of load 4 4 16
Date: 04/03/2008
 test,operators certification, daily
checklist, lifting plan if required, etc.
• Do not allow anyone to stand beneath
any suspended load or within the
danger zone during lifting operation.
A.8 Dust from environment Eye irritation, 3 3 9 M • Proper selection of PPE, dust mask, 4 4 16
googles.
• Spraying water to the road or the work
vicinity to reduce dust.
A.9 Dust created by work e.g. Eye injury 3 3 9 M • Acquire drills, tools/equipment that 4 4 16
drilling, of slab soffit, and has dust collection mechanism.
polishing. • Proper selection of PPE:Dustmask,
googles, hearing/ear protection, long
sleeve, glooves.
• Operators of handpower tools must be
certified user or trained.
A.10 Working at heights/Elevated Area
A.10.1 Installation of Disconnect Slip,Fall and Trip 3 3 9 M • Working area , passageway must be 4 4 16
Switch kept clean.
• Wear a full body harness and be
attached to lifeline.
• Provide barricade/guard rail at working
area.This will serve as a barrier to
prevent the worker from approaching
its edges.
• These activities required the use of
primary fall protection systems for
walking/working surfaces in elevated
areas which is free from floor openings

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B. Mechanical Hazards
B.1 Getting contact with rotating
drill bit
B.2 Finger, limb may caught in
during repositioning/alligning
of disconnect switch.
C. Electrical Hazards
C.1 Direct contact with live
powerlines, grounded tools,
Installation of Disconnect Switch
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and are equipped with standard
guardrails on open sides and closure
apparatus for ladder openings or other
points of access when required. The
use of secondary fall protection
system ( full body harness, lifelines,
etc.) is the last resort if scaffold, aerial
lifts or other approved personnel
hoisting devices are not vailable.
Body injury, damage of 3 3 9 M • Barricade the immediate work area. 4 4 16
property • Training on power tools handling is
beneficial.(power tools are dangerous
to the hand of untrained users.)
• Ensure the tools has enough
protection guard against accidental
contact.
• Ensure the tools has enough
protection guard against accidental
contact.
• Proper selection of PPE is
important.Never use loose clothing,
national dress is not allowed.
Body Injury 3 3 9 M • Proper coordination between workers , 4 4 16
hand gloves and steel toed shoes is
needed, use wood or metal actuator is
necessary.
Electrocution 3 2 6 H • Periodic and comprehensive 4 4 16
inspection should be conducted by a
Page 23 of 34 Date: 04/03/2008
 Damaged electrical cords trained electrician(connection can
vibrate, loose,or corrode,protected
insulation on wirings can get scraped
or naked).
• Extension cords should never be used
in place of permanent wiring on
machinery or equipment.
• Extension cord should be equipped
with 3 prong, grounded plugs.
• Cords with the grounding prong
missing should be removed from
services and tagged for repair or
replacement.
• Use only cords that are rated for the
load should be used.
Electrical Tools
• Power cords attached to electrical
tools should be inspected for nicks,
cuts or places where bare conductors
are exposed.
• All blades/prong should be in place(
including the grounding prong) and in
good condition.
• There should be no sign of arcing,
moisture or chemical damaged.
• On & Off switch should operate
properly to prevent sudden,
unexpected stop, starts, or speed
changes.
Grounding/Bonding
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D. Hazardous Materials
D.1 Direct Contact with
Chemicals
Touch up Paint of
Disconnect Switch
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irritants, sensitizers and
intoxication.Explosion &
Fires,
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• All stationary machine should be
equipped with a ground wire to
prevent electric shock or equipment
damaged in the event of short circuit
case.
• Ground Fault Circuit Interrupters GFCI
should be available to provide workers
additional protection or anywhere
there is a significance risk of
contacting grounded surfaces such as
metal tanks.
• This should be available whenever
power tools are used outdoors.
• Each GFCI should be checked before
each use to make certain it trips
according to the manufacturer’s
specification.
3 3 9 M • Conduct training, briefing/information 4 4 16
dissemination.
• Adopt the right to know law.
MSDS should be available and follow the
instruction in how to handle such
materials.
• Chemical Identification:Each container
in the area should be clearly labeled
with at least the name, and any
appropriate hazard warnings.
• Notes:If you find container without
label, or cannot identify the
Date: 04/03/2008

E. Plant and Equipment
Lifting Equipment
E.1 Forklift
E.1.1 Lifting of Disconnect switch
E.2 Erection and Dismantling of Scaffolding
E.2.1 Installation of Disconnect
switch
Installation of Disconnect Switch
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Tipover, crushed,fall,struck
Trips,Fall from height, Hit by
falling object,Crush injuries
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contains.Carry out the following.
• 1.Seal the container and tag it as a
potential hazardous material.Mark it”
do not open, do not use”.
• 2. Store the container in a secure area
until it can be identified and labelled or
disposed of.Keep it from other
chemicals.
• 3. Notify the appropriate people.
• 4. Document your actions.
2 3 9 H • Set the parking brake before 4 4 16
dismounting the powered forklift.
• Pallet must secured to the frame of
the forklift.
• The operator must drive slowly
enough to make a turn.
• Sound the horn at cross aisles
• Operator must have certificate to
operate.
1 2 2 H • Caster and wheel brakes shall be 4 4 16
locked.
• All tools and materials are secured or
removed from the platform before the
Date: 04/03/2008
 mobile scaffold is moved.

• Do not carry tools while climbing the

scaffold.Use rope or bucket to lift
objects.

• Do not drop or throw material from the

scaffold.

• Workers shall use an attached ladder

for climbing the scaffold.

• Planks shall not be painted, cracked,

or cut.

• Planks shall be cleated, overlapped,

or otherwise secured to prevent
slippage.

E.3 Mobile Scaffold

E.3.1 Installation of Disconnect Trips,Fall from height, Hit by 3 3 6 M • No one is to ride on a mobile scaffold 4 4 16
switch. falling object,Crush injuries that is being moved.

• All wheels are to be locked while

employees are on the mobile scaffold or
the scaffold is not in motion.

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 • All caster used with scaffolding shall be
rubber tired and provided with positive
locking device to hold the scaffold in
position. Use heavy duty caster wheels.

• Rolling scaffold shall be used only on

level, smooth surfaces or the wheels
must be contained on wood or channel
iron runners.

E.4 Ladders
E.4.1 Installation of Disconnect Slip, Fall 3 3 6 M • Place the base of the ladder on a firm, 4 5 16
switch. level, dry surface.
• Secure the bottom and the upper part
of the ladder, by tying them (from
stiles, not rungs) with ropes or straps
onto a stable, fixed object.
• Ladder are vendor certified as ANSI
Type A1 (ISO or equivalent )
• Two or more people do not work from
the same ladder( unless specifically
designed for 2 persons.
• Type of ladder tobe used near
energized equipment
• Quarterly inspection and color coding
of ladders.
• Awareness of workers on ladder
safety requirements.

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 • Check physical condition of ladders,
position/placement of access ladders.

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 RISK ASSESSMENT COMMUNICATIONS FORM.
I, THE UNDERSIGNED HEREBY ACKNOWLEDGE THAT THIS RISK ASSESSMENT HAS BEEN DISCUSSED WITH ME AND THAT I UNDERSTAND THE
CONTENTS AND THE RISKS INVOLVED IN THE TASK TO BE PERFORMED. I HAVE ALSO BEEN INSTRUCTED ON THE SAFE METHODS TO
PERFORM THIS TASK.
NAME CO. NO SIGNATURE NAME CO. NO SIGNATURE

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 APPENDIX 6.2

NETA STANDARD

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