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Service manual of Easy Rickshaw

Experiment Findings · May 2020

DOI: 10.13140/RG.2.2.32977.81766

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 Catalogue /Service Manual of Easy Rickshaw
Easy Rickshaw Catalogue

Mileage 45 KM per charging with battery only

350 Kg
Total Load

5 Hours
Charging time

48Volt, 500 watt geared brushed DC motor at

Motor rear shaft and 500W 48V HUB motor at
Front Wheel
Battery bank 45Ah , 48 Volt

30A, 48 Volt DC
Speed Controller

Charger 220Volt, 50 Hz/ 20A, 48 Volt DC

Top Speed 25 km/h

Service Manual

1. Front Frame
The front frame of the vehicle consists of front handle, front wheel, driver seat and pedal. The
red areas shown in the figure are the ones where grease can be applied.

फ्रन्ट फ्रेभ
गाडीको फ्रन्ट फ्रेभभा फ्रन्ट ह्मनदर, फ्रन्ट व्हीर, ड्राइवय सिट य ऩेडर । यातो क्षेत्रलेरे रीज़
रगाउनु ऩने ठाउॉ हरु जनाउदछ ।
2. Drive
It consists of the pedal mechanism. The detailed drawings and the tools required for its
maintenance are given below

ड्राइव
मिभा ऩेडर भेकानीजभ प्रमोग बएको छ । मि का बफस्तत
ृ चित्रलेहरु य भभमतका राचग
औजायहरु मि तर दे खाइएको छ ।
3. Tyres
In this chapter, the method of fixing a flat tyre is discussed
Before you figure out how to handle flat tires, you need to know the parts of the bike
involved:
 Wheel: The wheel includes the rim, spokes, and hub.
 Tire: The tire sits between the rim and the road and is made of interwoven fabric and
rubber.
 Tread: The tread is the rubber-coated part of the tire that comes in contact with the
road.
 Tube: The tube is an inflatable balloon that fills up the inside of the tire as it expands.
 Valve: The valve is a metal connector that can be opened and closed to inflate or
deflate the tube.

टामय
टामयको ऩन्िय टाल्ने तरयका
रयक्िाका बागहरु मिप्रकायका छन
 टामय
 व्हीर
 त्रलेेड
 ट्मुफ
 वल्व

Tube damage can be caused by any of the following:

 Sharp objects: Objects such as glass or a nail can pierce a tire and tube.
  Low tire pressure: When your tire pressure is low, it’s easier for an object to penetrate
the tire rather than bounce off.
 The tube getting caught between the sharp edge of the wheel rim and the tire: When
this happens, the result is something called a pinched flat or snakebite puncture.
 Tires wearing out: When your tires wear out, they lose their capacity to protect the
tube.
 Tubes losing their integrity: If you’ve patched your tubes multiple times, they’ll be
more prone to damage.

ट्मफ
ु ननम्न कायणरे बफरन िक्छ
 नतखो िाभरी
 कभ टामय प्रेिय
 व्हीर रयभ य टामयको नतखो बागभा ट्मफ
ु ऩर्मो बने
 टामय धेयै खखनममो बने
 ट्मफ
ु धेयै ऩल्ट टासरमो बने

The steps to follow to mend a punctured tube is shown in the figure below
टामयको ऩन्िय टाल्ने तरयका मिप्रकायका छन

4. Wheels
To extend the life of your wheels and keep them in good working order, following measures
are to be followed:
 Properly inflate your tires: The number-one cause of damaged rims is under-inflated
tires. Keep your tires at the right pressure and, when you hit the next pothole or rock
in the road, you’ll have a good chance of your wheel surviving it intact. Plus, you’ll
have the added benefit of not having to expend as much energy to pedal when your
bicycle has properly inflated tires.
 Make sure your spokes are properly tensioned: Wheels with spokes that are tensioned
too loosely will have a shorter lifespan and could be dangerous. Loose spokes flex
more than tense spokes do, so they fatiguemore and are more likely to break.
  Make sure you have the right wheels: Just as important as inflating your tires and
properly tensioning your spokes is to pair the right wheels and tires with the type of
bike and style of riding you engage in.
 Take care when you ride

व्हीर
व्हीरको आमु फढाउन य याम्रो अवस्थाभा याख्न ननम्न तरयका अऩनाउनु ऩछम ।
 टामयभा हावा आफस्मक भात्रलेभा हाल्ने
 स्प्रोकेट को टे न्िन उचित अवस्थाभा याख्ने
 रयक्िा याम्रो िॉग िराउने

5. Chain
In order to ensure that your chain has the long life that the manufacturer intended and doesn’t
wear out other components prematurely, invest time in cleaning and lubricating the chain on
a regular basis. There are a number of telltale signs that you have an issue with your chain:
 The pedal jerks forward when you’re applying pressure, because the chain skipped a
tooth on a cog.
 Pedaling is not as smooth as it once was.
 The chain makes a lot of noise while you pedal but not while you coast.

िैन
िैनको आमु फढाउन य अल्ऩामुभा नबफरीमोि बन्नको रागी िैनराई िभम िभमभा िपा
गने य रीज हल्ने काभ गनुम ऩछम । ननम्न अवस्था भा िैन भ िभस्मा आमो बनेय फझ्
ु नु
ऩछम ।
  िैनभा धेयै आवाज आमो बने

 ऩेडर िराउन गाह्रो बमो बने

 ऩेडरभा फर रगाउदा जकम ऩये य िैन खस्ु स्कमो बने

6. Battery Bank
4 Nos of 12V 45Ah Valve Regulated Lead Acid GEL batteries have been used. All batteries
are connected in series to form 48V bank with 10Sq mm cable and proper cable shoe. To
avoid rusting gel has been used in each terminal of batteries. The battery bank is placed on
full MS support.
Regular Maintenance and Support
1. Check the voltage level of each cell of battery. The overall bank voltage should be
48V
2. Check the rusting in battery terminals.
3. Make the proper ventilation in battery bank room
4. Avoid over discharging of batteries (above c rating).

ब्माट्री ब्माॊक
िाय ओटा १२ बोल्ट ४५ Ah को ब्माट्री प्रामोग गनुम ऩछम य मी ब्माट्रीहरु राई series भा
जोड्न ऩछम ।
7. Speed Controller
Connect positive terminal of the speed controller to the positive terminal of the battery and
negative terminal to the negative terminal of battery and other positive terminal cable to the
positive terminal of DC motor and negative terminal to the negative terminal of the DC
motor. Connect the accelerator to the output lead of the controller. The speed controller rating
is 30A 48V and connect it to the 48V battery bank.
Regular Maintenance and Support
1. Check the voltage level of the battery bank and connect accordingly.
2. Check the rusting in controller terminals.
3. Avoid over discharging of current through the controller.
4. Check the protection MCB connected to the controller.

स्ऩीड कन्ट्रोरय
स्ऩीड कन्ट्रोरयको ऩोजेटटफ टसभमनर ब्माट्री ब्माॊकको ऩोजेटटफ टसभमनर िॊग जोड्नुहोि ् य
नेगेटटफ टसभमनर ब्माट्री ब्माॊकको नेगेटटफ टसभमनर िॊग जोड्नुहोि ्। भोटयको ऩोजेटटफ टसभमनर
स्ऩीड कन्ट्रोरयको ऩोजेटटफ टसभमनर िॊग जोड्नह
ु ोि ् य नेगेटटफ टसभमनर स्ऩीड कन्ट्रोरयको
नेगेटटफ टसभमनर िॊग जोड्नुहोि ्।
 8. DC Motor
Connect the 48V 500W DC motor at rear shaft to the speed controller and a 48V 500W DC
hub motor to the same speed controller.

डी िी भोटय
ऩछाडीको ४८ V ५०० वाट भोटयराई स्ऩीड कन्ट्रोरय िॉग जोड़नह
ु ोि य अगाडडको ५०० वाट ४८
V हफ भोटयराई ऩनन तेही स्ऩीड कन्ट्रोरयिॉग जोड़नह
ु ोि ।

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