NATIONAL HIGHWAYS AUTHORITY OF INDIA

Six-laning of Panagarh - Palsit section of NH-19 from km 52L.t2oto km

5gg.g7o in the State of west Bengal
under Bharatmala pariyojana on BOT Mode

MIX DESIGN
Bitumen Emulsion treated Reclaimed Asphalt Pavement (RAp) Base

(As per IRC 37-2018, IRC Sp 100-2014 )

with Emulsion ooms rndia pvt. Ltd & Nuvoco ppc cement

ENT :. NATTONAL HIGHWAYS AUTHoRITY oF INDIA

ncessionaire :- Panagarh Palsit Road Private Limited (ppRpL)
Engineer :- L.N.Malviya tnfra projects pvt.Ltd.
EPC Contractor :- Adani Road Transport Limited
EPC Sub Contractor :- Ashoka Buildcon Limited
 six'laning of Panagarh - Palsit section of NH-19 from km 521.120
Project Name to km 588.870 in the State of West Bengal under Bharatmala
Pariyojana on BOT Mode
CIient National Highways Authority of lndia
lndependent Engineer L.N.Malviya lnfra Projects Pvt.Ltd.
Concessionaire Panagarh Palsit Road Private Limited (ppRpl)
EPC Contractor Adani Road Transport Limited
EPC Sub Contractor Ashoka Buildcon Limited

(As per IRC 37-2078, IRC SP IOO-2O74)

Materi al Char4eterrSti c

Sr.IVo Materials Source % Used (by wt of Mix)

1 RAP Material Existing Road 92.85 -
2 Bitumen Emulsion (SS2) Ooms lndia Pvt. Ltd 3.20.
3 Cement PPC Nuvoco 0.75 .
4 Water 3.20.

Material Test Results

1. Bitumen Emulsion $S2l
Sr.No Type of Test Iest Resu/f Sp. Limit
1 Viscosity by Saybolt Viscometer at 2So C 38.00 - 30 to 150 Seconds
2 Resldue by Evaporation 62.00 - Min 60

2. RAP Material
Sr.IVo Type of Test Iesf Resulf Sp. Limit
1 Aggregate lmpact Value 18.14 Max. 30 %
2 Penetration of recovered bitumen 29.5 >10mm
3 Softening Point of recovered bitumen 77.40
4 Liquid Limit 19.40
5 Plasticity lndex Non-Plastic Max.6 %

r&;Kru,',*'r
Concessionai re RefreJei{H IE Representative

ffi*%M
Date /:
u
Signature

Desisnation

Date \\ ,r*t'-f,to* ilrffiW

.tligr^ot/
 Six-laning of Panagarh - Palsit section of NH-19 from km
Project Name 52',.120 to km 588.870 in the State of West Bengal under
Bharatmala Pariyojana on BOT Mode
CIient National Highways Authority of lndia
lndependent Engineer L.N.Malviya lnfra Projects Pvt.Ltd.
Concessionaire Panagarh Palsit Road Private Limited (PPRPL)
EPC Contractor Adani Road Transport Limited
EPC Sub Contractor Ashoka Buildcon Limited

Summarv of Test Results at OMG

Bitumen Emulsion Treated RAP Base
(As per IRC 37-20{8, IRC SP 100-2014)

Specified Limit
Name of Test Unit Test Result Remarks
Min Max.

1. Iensile Strength (Dry) Kpa 264.41 - 225 NA

2. Tensile Strength (Soaked) Kpa 157.15 100

3. Maximum Dry Density gm/cc 2.180 - NA NA

4. OMC % 6.40.- NA 50% Emulsion+ 50% Water

0PC Representative Concessionaire Representatil IE Representative

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 Six-laning of Panagarh - Palsit section of NH-19 from km s21 .120 to km SB8.g70 in the State of West B"rs"l
Project Name
under Bharatmala Pariyojana on BOT Mode
Client National Highways Authority of lndia
ndependent Engineer L. N.Malviya lnfra Projects Pvt.Ltd.
Concessionaire I Panagarh Palsit Road Private Limited (ppRpL)
EPG Contractor I Adani Road Transport Limited
EPC Sub Contractor I
Ashokabuildcon Limited

MODIFIED PROCTOR COMPACTION TEST(IS,:2720 - part 8)

Type of Material Bitumen Emulsion treated RAp base Date of Sampling 13.10.2022
Source of Material NH-19 Sampled by Jointly
Location/Chainage 516+ 000 LHS Date of Testing 13.10.2022
rroposed Use Base for Service Road Tested by Jointly

Vlould No: 01 Weight of mould (gm) 5562 Volume of mould (cm3) 2250
Description Test -1 Test - 2 Test - 3 Test - 4 Test - 5
l. Volume of Emulsion added (%)
4
@ ratio of Emulsion :Water 1:1) 5 6 7 R

2. Weight of mould + Wet material (gm) 1 0370 0559 0661 '10705

1 1 1 0567
3. Weight of wet material (gm) 4808 4997 5099 43
51 5005
4. Wet Density of Material (gm/cc) 2.137 2.221 2.266 2.286 2.224
5. Container No. 10 11 12 13 14
3. Weight of Container (gm) 61.00 60.87 60.98 59.56 60.55
. Weight of wet sample + container (gm) 328.58 357.41 382.00 317.80 311.00
3. Weight of dry sample + container (gm) 321.07 346.29 369.04 304 22 297.25
l. Weight of water (gm) 7.51 11.12 12.96 13 58 13.75
0. Weight of oven dried sample (gm) 260.07 285.42 308.06 244.66 236.70
1. Water Content (%) 2.89 3.90 4.21 5.55 5.81
12 Dry Density of Materiat (gm/cc) | Z.Oll I Z f Sa 2.175 2.166 2.102

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:PC Representative
[Av
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rst( M, <n+asee)
Concessionaire Representative
 Six-laning
Project Name 588.870 in the state of west Bengal under
Bharatmala pariyojana on Bor
Mode
Client rauonat nrgnways Authority of lndia
lndependent Engineer L.N.Malviyrfffi
Concessionaire Panagarh Palsit Road private Limite d (PPRPL)
EPC Contractor Adani Road Transport Limfted
EPC Sub Contractor Ashokabuildcon Limited

ATTERBERG' S LIMIT
As oer lS:272( ,Part-S
Type of Material RAP Date Samnled 12.10.2022
50urce ot Material NH-19
sampted by Jointly
LOCatton/Chainaoe 516+ ggg 1gg
Hroposed use
uate Iesed 12.10.2022
BSM (Cold Mix)
lTested by Jointly

_Description I Liorrid I irnif Plastic Limit

Penetration in mm 15 19 22 27
Container No. 45 46 47 48
Wt. of Wet Soil+ Container = W1 52.09 50.42 51.25 48.43
Wt. of Dry Soil + Container = W2 48.20 46 34 46.96 44.23
Wt. of Container = W3
Wt. of Water 1a) = 1'y1 -W2
26.54 24.98 25.56 25.04 .c"
Wt. of Dry Soil (b) = W2 - W3
3.89 4.08 429 - 4.20 sd
21.66 21.36 21.40 19.19
Moisture Content (w) = a/b x 100 17.96 19 10 20.05 21.89
Liquid Limit Graph

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a) Liquid Limit (%) = 19.40 ) Plastic Limit (%) = N.p. c) Plasticity lndex (%) = (a-b) =Nil
Remarks:

\%-*Ww' k.-"^)
$jnA'vt "" s-*l ,HE-
EPC Representative Concessionaire Representative lE Repre
 Project Name Six-laning of panaS
West Bengal under Bharatmala pariyojana
on BOT Mode
Client
NationalHiqhwav
lndependent Engineer
L.N.Malviya lnfra projects pvt.Ltd.
Concessionaire
Panagarhprt"itRffi PRPL)
EPC Contractor
Adani Road Transport Limited
EPC Sub Contractor
AshokabuitdconTimlGo

AVE - trlQtt, E
I- =RAGE OF GRADATING Elruts.!-Sln
Type of Material IRAP
Date of Sampling
Source of Material NH-19 -_- 12.10.2022
Sampled by
Location/Chainaoe 516+ 969 1gg Jointly
Date of Testino 12.10.2022
Hroposed use BSM (Colrl It/
rested by
I Jointtv
lS Sieve Sample No.1 Sample No.2 Sample No.3
Specification limit as
Average per TG-2, Table 4.7, with
size Cum. Passing Cum. Passing Cum. Passing Passing Ref. to IRC Sp 1OO-2014,
ol Clause 10.5
(mm) to ot ot
to tn (%) Lower Upper
50 100 100 IUU 100 100
37.5 100 100 100
- 100
28 99.75 87 100
100.00 99.33 99.69 76 100
20 98.22 99.02 97.82 98.35 65 '100
14.00 94 07 91.89 92. /8 92.91 55 '100
10.00 R5 1R
84.46 85.94 85.1 9 48
7.100 oo.ou 89
66.76 68.81 68.06 41 78
5.000 59.70 60.94 62.73 61.12 35
2.000 42.50 68
40.41 40.31 41.07 25 48
1.000 30.52 27.91 27.69 28.71 18
0.600 21 l9 37
19.83 23.67 )1 Ai
0.425 12 30
16.91 17 0n 19.80 17.90 10
0.300 13.99 26
I 1.d9 13.97 13.28 8 22
0.1 50 9.99 10.00 1U.61 10.20
0.075 3 15
s.03 595 5.41 5.46 2 10
xnp Gradation & Curve
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lS Sieve mm

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EPC Represe A*t.nt*o1- a"ra"r.,o.M qjM
 d$rrf+ i-{uv61*6

Project Name Six-laning of Panagarh - Palsit section of NH-19 trom km SzllzO to xm sAit.SzO in the SGG6i
West Bengal under Bharatmala pariyojana on BOT Mode
Client National Highways Authority of lndia
lndependent Engineer L.N.Malviya lnfra Projects Pvt.Ltd.
Concessionaire Panagarh Palsit Road Private Limited (ppRpL)
EPC Contractor Adani Road Transport Limited
EPC Sub Contractor Ashoka Buildcon Limited

GRADATING FOR BSM - Emulsion

ype oT Matenat RAP Date of Sampling 12.10.2022
Source of Material NH-19 Sampled by Jointly
Location/Chainage 516+ 000 LHS Date of Testing 12.10.2022
Proposed Use BSM (Cold Mix) Tested by Jointly
Total Sample Weight= 27625 qm
Sample No.-1
lS Sieve Weight Cum. Retained Cum. Specification !imit as
per TG-2, Table 4.7, with
Passing
size Retained wt. Retained Ref. to IRC SP 100-2014,
Clause 10.5
(mm) (gms) (gms) p/"1 Lower
lo/ | Upper
50 0 0 0 100.00 100 100
37.5 0 0 0 100.00 87 100
28 70 70 0.25 99.75 76 100
20 421 491 1.78 98.22 65 100
14.00 1148 1639 5.93 94.07 55 100
10.00 2455 4094 14.82 85.1 8 48 89
7.1 00 4580 8674 31.40 68.60 41 78
5.000 2460 11134 40.30 59.70 35 68
2.000 4750 1 5884 57.50 42.50 25 48
1.000 331 0 19194 69.48 30.52 18 37
0.600 2550 21744 78.71 21.29 12 30
0.425 1210 22954 83.09 16.91 10 26
0.300 807 23761 86.01 13.99 8 22
0.1 50 1 105 24866 90.01 9.99 3 15
0.075 1370 26236 94.97 5.03 2 10
FIAP Gradation & Curve
100
I
90
*&*Lower
80 ----.r-----: ILimit
i
l

7n
-{[aProposed Limit

04.

t!
CL

o
x

oo1 0,1

lS Sieve mm

Lry"S-oh
IPC Representative &LfnUng# Concessionaire
 Project Name Six-laning of panagarh - t
West Bengal under Bharatmala pariyojana on BOT
Mode
Client National Hiohwe rt,
lndependent Engineer L.N.Malviya lnfra projects pvt.Ltd.
Concessionaire Panagarhp"r"itffi )RPL)
EPC Contractor Adani Road Transport Limited
EPC Sub Contractor
Ashokabuildcon Limited

r-- GRADATING rOR RSM !I'mrrlci^

ur urttult
Type of Material IRAP
L Date of Sampling
Source of Material 12.10.2022
NH-19
Sampled by
Location/Chainage 516+ UOO LHS Jointly
Date of Testing 12.10.2022
Proposed Use BSM (Cold Mix)
Tested by
Jointly
TotalSannple Weight= 20850 gm
lS Sieve I Sample No.-2
Weight I Cum. Retained Cum.
- Specification limit as
size I *",",n"0
-
Passing
per TG-2, Table 4.7, with

I
wt. Retained Ref. to IRC Sp 100-2014,

(mm)
50
,n,",0
I (sms)
0
lo/^l (%l Lower
Clause 10.5
Upper
0 100 00 100
37.5 0 100
0 0 100.00 87 100
28 0 0 0.00 100.00 76
20 205 100
zu5 0.98 qo n,
14.00 65 100
1485 1690 8.11 91.89 55
10 00 1 550 100
3240 15.54 84 46 48 89
00
7.1 3690 6930 33.24 66.76 41
5.000 1215 78
8145 39.06 60.94 35 68
2.000 4280 12425 59.59 40.41 25
1.000 2605 48
1 5030 72.09 ,18
27.91 37
0 600 1 685 1t, / 15 80.17 19.83 12
0.425 590 30
1 7305 83.00
'1065 17.00 10 26
0.300 1 8370 88.1 1 I 1.89 8
0.1 50 395 22
1 8765 90 00 '10.00
0.075 3 15
845 19610 94.05 5.95 2 10
.. l_{AP Grad€ rtion & Curve
100 -,
l p 'rS .ffi, mn
-]
90i
.'..-
l

80i @*.Lowe
:'
I

7o ffiPro_p( rsed Limit I

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5oi
4ol
l

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)

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100
lS Sieve mm

\g-"ffiq
EPC Representative
Concessionar"M*'
 Project Name lSix-laning of panas
West Bengal under Bharatmala pariyojana
on BOT Mode
Client
National Higtr*ry
lndependent Engineer L.N.Malviya tnfra
Concessionaire Panagarh p"t"it R
EPC Contractor
Adani Road Transport Limited
EPC Sub Contractor
Ashokabuildcon Limited

GRADATING FOR BSM. Emulsion

Type of Material RAP
Date of Sampling
Source of Material NH-19 12.10.2022
Sampled by
Location/Chainaqe Joinfly
rroposed Use
516+ 996
BSM (Colcltt
1l-.15

i ,, , I
Date of Testing
lested by
12.10.2022
Jointly
I ul.dr Dampte vvetqht= 25470 gm
lS Siarra Sample No.-3
Weight Cum. Retained I Cum. Specification limit as
size per TG-2, Table 4.7, with
Retained wt. Passing
Retained Ref. to IRC Sp 1OO-2014,
(mm) (gms) (qms)
- Clause 10.S
lol I (%l
50 0
Lower Upper
0 0
37.5 100.00 100 100
0
28 170
0 0 - 100.00 87 100
170 u.6t
20 99.33 76 100
38s 555 2.16 97.82
1 4.00 1 15 65 100
- 10.00 1840 t.22 92.78 55 100
I t4u 3580 14.06 E5.94 48
7.100 4363 89
7943 31.19
5.000 68.81 41 7B
1550 v493 37.27 62.73 35
2.000 5710 68
15203 59.69
1.000 40.31 25 48
3214 18417 t z.J1 27.69 18
0.600 102s 37
19442 76.33
0.425
23.67 12 30
985 20427 EU.2O 19.80
0.300 1485 10 26
21912
0.150 855 22767
86 03
89.39
13.97 8 n
0.075 10.61 3 15
1325 2Lnq) 94.59 s.41 2 10
.
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\*'$q
PC Representative hil.-)
Concessionaire Representative fld,.w
 six-raning of panagarh - parsit
section of NH-lg from km urr.rroro
in the state of west Bengar
under anaratmata pariyojana
*, u-;;
on BoT Mode

Nationat Highways Authority

of lndia

L.N.Matviya tnfra projects pvt.Ltd.

Panagarh palsit Road private

Limited (ppRpL)
Adani Road Transport Limited
EPC Sub Contractor

(ls : 2386 pARi tVI

12.10.2022

516+ 000 LHS

12.10.2022
BSM (Cotd Mix)

TYPC Of WOrK : BCIDBM/BM/WIVINA/CSE/CONCRETE/OTHERS

. of Aggregate passing 12.5mm

and
Retained on 10mm sieve

Wt. of Crushed aggregate passing

2.36 mm
sieve

. of Crushed aggregate on 2.36

mm sieve

te impact value AIV =W2/W1,x1.00%

Aggregate lmpact Value (%)

Specification (Max)

EPC Sub Representative

f[ oncessionaire $ppresen tative

W
i,gnature \ IE Representative
rJsrgnation
A%F* g"at B'.*,'i;l:l:", ignature

@ffi*n-l Designation
Date
 Six-laning of Panagarh - Palsit sectaon of NH-19 from km 521.120 to km 5gg.g70 in the
state of west Bengal
Bharatmala Pariyojana on BOT Mode

L.N.Malviya lnfra f)roJects t)vt.l,td.

Panagarh Palsit Road private Limited (ppRpL)
:l)O Contratcor Adani lload lransport t.imited
:l']O SLrb Contractor Ashoka Buildcon Limited

ETTUMEN CAT!_QNtC EMULS]ON

(As per lS : 8887-2018)

of Material
o o,\{s lN D lA of Sampling \2, 1 0, ))
e l.ocation
Bcqq- fu-F c}r :.s-l 6 Date of Testing 1\, 1 0, 2)_
of Imuslsion
Is-2-
Proposed Use
Bsm lo\**0"-r
No
S.'^.nh[n-.

(i) t_Yi::
!:_y_!gl!_f llg ::[y]q secs. ) : -

Doscription Sample-0'l Sample-02

ss -1 20 - 100 sec.
(ar 2soc)
RS"1 ;;.;co;;

,,Y j.l. q1 30 - 150 sec.

(at 25'C) /

I-Bs s,gg9-9!_Eyu9{t tt9 [

Description Sample-01 Sample-02 Sample-03 Average

Wt. ol l]eakor r Glass Rod (A)

)L8. 8I 'L v t,'l o
2 15.?y
of l3eaker + Glass Rod I 21 8.8 29 r. 88
Sample (U)
299.?f
Wt. of Sample g=1t3-A)
;;-- Q'? ,l e So,o 1

of Beaker + Glass Rod + Sample (after

:vaporation) (D) L 99.79 217 , L7 2<C,Oy
'/o llesidue ( l,?o ( 2_. 8l e 1.37
l-_ 6L,o o_y,
Sp. Lrmit RS-1 -60%, min.
SS-2 -60%, min.
SN Mt)I.E. CONI:OIIMS IO , YIJS/NO

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I '-'it-)t',! 'J
&and Name N UV7 eA lDalonfTaori^^ t4, A^,,--
-"tvvt,s.!t,v I J / <J)/ 2?
Week No. 36 Sampled By ?d iAlTL2
Year 20 Qg

Trail No. lS Sieve Wt. of Wt. of

(mm) % of Retained Average Retained Permissible
Sample Retained Remarks
Limit
at 90mic to0 *,r 4i < 10% on
a2 50 r,"iC- t0D l.5a r.50 1.91y, 90mic lS
03 50 r* <- loo I 0 t.g o Sieve
STANDARI UUNSIS
IENqY.0F gE!,lE!I ( ts : 4031 - paRr iy #tr
W, of Wt, of Water Penekation of the plunger ls the Penekati6n Standard
Trail No. Cement (gm)= B from the bottom of Vicat between 5 to 7 Consistency
(gm) = R Remarks
Mould (mm) mm (Yes / No) P=B/Ax100
ol
a2 II
s'rt b0,o NU 3a, o
sao 6q,f Nr) 3 /.5
63 I Ccrz) 1uo
' li ? Vtis 33.5
b
INITIIAL ANU FINAL SETTING TIIME T.
{lS:4031.PAi V}
Water 0,850/o Iime when the Time when needle
Wt. of Time of
of Standard needle fails to makes an lnitialSetting
Sl. No, Cement Adding penetrate test impression but the Time Final Setting Time
(gm) Consistency
Water block by attachment fails to > 30 minutes < 600 minutes
(gm)
5+/-0.5mm do so
1 2 3 4 5 6 (5-4) (6-{
oi 3tyo 85.,, l:30 Ar'1 q '"\5'
2: 65 Ptr Pi;:l Qo6 it ?l5nt't
,.,coM?REP.SIVES,TqENGTHOF-,@
Weight of Load Compressive
Date of Date of Average
Sl. No Cube (KN) Compressive
Skength
casting Testing Strength (N/mmJ
Skength
(kg.) (ts:
(N/mnf)
8112t455t14891
ot g,t'L- tLo,g Re, eb
o2- t Y lob/92 t4/oq19g go-8 t06.* ot,Q3 p?" p\ 3 days Strength
03 Bto tA.7l 8s, N I W^v'
0y
ol-
8t5 t38 ,3 9*,*u
t\ lagleg pt lo L/2e 89o t\?.1 95,?, e{ 't'T 7 days Strength
06 {2) l,rv.? OP'Atr Ntw"*'
0+
og t\lo$/ 39
,l?ta
15., . 3t 6q
te / t|/ag t 2',1 183.A 3? 8Ll ?'8.8o 28 days Strength
o5 82v t5+,6 x\.6;L: N/r{*v'
SOUNDNESS rEsr oE c EMENTa istaoSl7FEmjii
r. No. Descriptign
lnitial Distance BetweedFeTeedie TET
Trial 1 ial2 Trial3
I O,3 , D.V \- 10. lo
inal Distance Between The N-eddle ( t,V1 tt,6'l f 5
t,vt '-L- t,2q
Al/erage Soundness 1,7 2*nv
Eru t(epresentative ntative rE r(epresentative
Signature

#;"\ri%Tq Oesignation
,
xr:::"w
 I}IFRfrCIM
r supERIotRcEHE!{Tr
lS:1489

Nuvoco Vistas Corp. Ltd.

MEJIA CEMENT PLANT
ED PART.l
cM/L-5434866

Dear Customer
ln our drive to. give you a world class-product ,every cement bag is made the with utmost care and commitment.
tests are conducted at every stage of manufaituring process-frdm tne cndice oitre'iiw inJieriri to tn"'iiliilffie Strinoent
tf.at you get only the very bilst in terms of quality,con'sistencv inO rei,aUiitJ-
fijr[ru;
we will be delighted to receive your suggestion/feedback wtiich will help rls serve you better.
Thank you.
For BIS certification details see website

TEST CERT!FICATE W.No. 36 12022

,, PORTLAND POZZOL

RESULTS BIS SPECIFICATION

PATICULARS OBTAINED lS 1489 (PART-I) :2015 REMARKS

Compressive Strength (MPa):

72tlhr.(3days) 23.6 Not Less than 16 MPa
168t2 hr.(7 days) 30.4 Not Less than22MPa
672!4hr.(28days) 46.2 Not Less than 33 MPa
Settinq Time (in minutes)
lnitial 202 Not less than 30 minutes
Final 298 Not more than 600 minutes
Fineness -Blaine(Mr/Kg) 349 Not less than 300 MrlKg
Soundness:
Autoclave Expansion (%) 0.13 Not more than 0.8 %
Le Chatelier Expansion (in mm) 1.0 Not more than 10 mm
DRY SHRINKAGE (%) Not more than 0.15 %

Loss on lgnition (% by mass) 2.91 5 % Maximum

lnsoluble Residue (% by mass) 31.89 x+4(100-x)/100(Max),
x-0.6(Min)
where x is the declared % Fly ,
ash in the given Portland
Pozzolana Cement
Magnesium Oxide (MgO) (% by 3.26 6.0 % Maximum
mass)
Sulph.ur Trioxide (SO3) (% by 2.50 3.5 % Maximum
massl
Chlorides (% by mass) 0.024 0.10 % Maximum
Declared 7o Fly ash 34.1 9 15.0% Minimum 35.0 %
Maximum
The above cement complies with the requirements of lS 1489 (PART-1) : 2015 For PORTLAND POZZOLANA
CEMENT

CUSTOMER CARE SERVICES

Toll Free No. 18003456666
MEJIA
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