04 Vegas Parts Manual

PARTS MANUAL PN 9918954 and MICROFICHE PN 9918955 6/03
VICTORY VEGAS/ANSS
Model #V04GB16CA/CB/CC/CE/CG/CJ/CK/CL
Model #V04GB16DA/DB/DC/DE/DG/DJ/DK/DL
Model #V04GB16LA/LB/LC/LE/LG/LJ/LK/LL
Model #V04GB16UA/UB/UC/UE/UG/UJ/UK/UL
Model #V04NC16DN/LN
E 2003 Polaris Sales Inc.

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TABLE OF CONTENTS
VICTORY VEGAS V04GB16CA and VICTORY VEGAS V04GB16CB and VICTORY VEGAS V04GB16CC and VICTORY VEGAS V04GB16CE and VICTORY VEGAS V04GB16CG
and VICTORY VEGAS V04GB16CJ and VICTORY VEGAS V04GB16CK and VICTORY VEGAS V04GB16CL and VICTORY VEGAS V04GB16DA and VICTORY VEGAS
V04GB16DB and VICTORY VEGAS V04GB16DC and VICTORY VEGAS V04GB16DE and VICTORY VEGAS V04GB16DG and VICTORY VEGAS V04GB16DJ and VICTORY
VEGAS V04GB16DK and VICTORY VEGAS V04GB16DL and VICTORY VEGAS V04GB16LA and VICTORY VEGAS V04GB16LB and VICTORY VEGAS V04GB16LC and
VICTORY VEGAS V04GB16LE and VICTORY VEGAS V04GB16LG and VICTORY VEGAS V04GB16LJ and VICTORY VEGAS V04GB16LK and VICTORY VEGAS V04GB16LL
and VICTORY VEGAS V04GB16UA and VICTORY VEGAS V04GB16UB and VICTORY VEGAS V04GB16UC and VICTORY VEGAS V04GB16UE and VICTORY VEGAS
V04GB16UG and VICTORY VEGAS V04GB16UJ and VICTORY VEGAS V04GB16UK and VICTORY VEGAS V04GB16UL and VICTORY VEGAS ANSS V04NC16DN and VICTO-
RY VEGAS ANSS V04NC16LN
A H
AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . B14 HANDLEBAR MOUNTING (ANSS) . . . . . . A11
B HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . B8
BATTERY BOX . . . . . . . . . . . . . . . . . . . . C3 I
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . A7 IGNITION ASM. . . . . . . . . . . . . . . . . . . . C9
BRAKE, FRONT . . . . . . . . . . . . . . . . . . . B12 O
BRAKE, REAR . . . . . . . . . . . . . . . . . . . . B13 OIL COOLING . . . . . . . . . . . . . . . . . . . . C10
C OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . D8
CAM and VALVE COVERS . . . . . . . . . . . D6 OIL PUMP MOUNTING . . . . . . . . . . . . . . D7
CAMCHAIN and TENSIONER . . . . . . . . . D5 OWNER’S MANUAL . . . . . . . . . . . . . . . . E2
CLUTCH LEVER ASM. . . . . . . . . . . . . . . C2 P
CRANKCASE . . . . . . . . . . . . . . . . . . . . . D1 PRIMARY COVER . . . . . . . . . . . . . . . . . D10
CRANKCASE BEARINGS . . . . . . . . . . . . D2 PRIMARY DRIVE . . . . . . . . . . . . . . . . . . D9
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . C14 S
CYLINDER and HEAD . . . . . . . . . . . . . . . D3 SADDLEBAG ASM. . . . . . . . . . . . . . . . . . B11
SEAT (STANDARD) . . . . . . . . . . . . . . . . C6
D
DECALS . . . . . . . . . . . . . . . . . . . . . . . . C5 SEAT AND BACKREST (TOURING) . . . . . C7
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . D13 SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . A6
SHIFT FORKS/DRUM . . . . . . . . . . . . . . . D11
E SHOCK, REAR . . . . . . . . . . . . . . . . . . . C1
ECM/BATTERY BOX . . . . . . . . . . . . . . . . C3
SIDE COVER, LH . . . . . . . . . . . . . . . . . . C3
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . C8
SIDE COVER, RH . . . . . . . . . . . . . . . . . . C4
ENGINE MOUNTING . . . . . . . . . . . . . . . . C13
SPEEDOMETER . . . . . . . . . . . . . . . . . . . B7
EVAP SYSTEM . . . . . . . . . . . . . . . . . . . . E1
SPROCKET, DRIVE, FRONT . . . . . . . . . . C12
EXHAUST SYSTEM . . . . . . . . . . . . . . . . C11 STARTER MOTOR . . . . . . . . . . . . . . . . . D14
F SUSPENSION, REAR . . . . . . . . . . . . . . . A4
FENDER, FRONT . . . . . . . . . . . . . . . . . A14 SWING ARM . . . . . . . . . . . . . . . . . . . . . A4
FENDER, REAR . . . . . . . . . . . . . . . . . . B10
T
FLOORBOARD, LH . . . . . . . . . . . . . . . . . A6 TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . B10
FLOORBOARD, RH . . . . . . . . . . . . . . . . A7 TRANSMISSION . . . . . . . . . . . . . . . . . . . D12
FOOTPEG, LH . . . . . . . . . . . . . . . . . . . . A6 TURN SIGNALS . . . . . . . . . . . . . . . . . . . A14
FOOTPEG, RH . . . . . . . . . . . . . . . . . . . . A7 V
FOOTPEGS, PASSENGER . . . . . . . . . . . A5 VALVE TRAIN . . . . . . . . . . . . . . . . . . . . . D4
FRAME, MAIN . . . . . . . . . . . . . . . . . . . . A3 W
FRONT FORKS and CLAMP ASM. . . . . . . A12 WHEEL, FRONT (BILLET) . . . . . . . . . . . . B2
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . A13 WHEEL, FRONT (CAST) . . . . . . . . . . . . . B3
FUSE BOX MOUNT . . . . . . . . . . . . . . . . C4 WHEEL, FRONT (SPOKED) . . . . . . . . . . B1
H WHEEL, REAR (BILLET) . . . . . . . . . . . . . B5
HANDLE BAR . . . . . . . . . . . . . . . . . . . . . A8 WHEEL, REAR (CAST) . . . . . . . . . . . . . . B6
HANDLEBAR (ANSS) . . . . . . . . . . . . . . . A9 WHEEL, REAR (SPOKED) . . . . . . . . . . . B4
HANDLEBAR MOUNTING . . . . . . . . . . . . A10 WINDSHIELD . . . . . . . . . . . . . . . . . . . . . B9
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
MAIN FRAME
VICTORY VEGAS V04GB16CA and VICTORY VEGAS V04GB16CB and VICTORY VEGAS V04GB16CC and VICTORY VEGAS V04GB16CE and VICTORY VEGAS V04GB16CG and VICTORY
VEGAS V04GB16CJ and VICTORY VEGAS V04GB16CK and VICTORY VEGAS V04GB16CL and VICTORY VEGAS V04GB16DA and VICTORY VEGAS V04GB16DB and VICTORY VEGAS
V04GB16DC and VICTORY VEGAS V04GB16DE and VICTORY VEGAS V04GB16DG and VICTORY VEGAS V04GB16DJ and VICTORY VEGAS V04GB16DK and VICTORY VEGAS V04GB16DL
and VICTORY VEGAS V04GB16LA and VICTORY VEGAS V04GB16LB and VICTORY VEGAS V04GB16LC and VICTORY VEGAS V04GB16LE and VICTORY VEGAS V04GB16LG and VICTORY
VEGAS V04GB16LJ and VICTORY VEGAS V04GB16LK and VICTORY VEGAS V04GB16LL and VICTORY VEGAS V04GB16UA and VICTORY VEGAS V04GB16UB and VICTORY VEGAS
V04GB16UC and VICTORY VEGAS V04GB16UE and VICTORY VEGAS V04GB16UG and VICTORY VEGAS V04GB16UJ and VICTORY VEGAS V04GB16UK and VICTORY VEGAS V04GB16UL
and VICTORY VEGAS ANSS V04NC16DN and VICTORY VEGAS ANSS V04NC16LN
10
1 2
8
7 6
4 5
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1014399-067 1 Frame, Main, Black 7 7556121 2 Washer, Flat
1014399-385 1 Frame, Main, Silver 8 7661064 2 Rivet
2 7517404 1 Screw 9 1014401-067 1 Cradle, LH, Black
3 7547039 1 Nut 1014401-385 1 Cradle, LH, Silver
4 7042047 1 Spring, Side Stand 10 1014402-067 1 Cradle, RH, Black
5 1013062 1 Stand, Side (Incl. 2,3,6-8) 1014402-385 1 Cradle, RH, Silver
6 5411745 1 Pad, Side Stand
6/03
A3
SWING ARM and REAR SUSPENSION
1 4 5 7
2
3 6
16
17 18 15
19 14
12
13
5 8
19 12 11
20 10 9
3
1
21
21
22
23 24
E 2003 Polaris Sales
Inc. 25
26
23
22
32
31
25
27
30
28 22
19
26
29
1 5434637 2 Cap 17 7556155 1 Washer, Flat
2 7547048 1 Nut, FLEXLOC 18 - - - - - - - 1 Asm., Shock
3 7556236 2 Washer, Flat (See Rear Shock Pg. C1 for Details)
4 5133475 1 Bushing 19 7547268 4 Nut, Nylok
5 3610096 2 Seal 20 5133473 1 Bushing, Suspension, Short
6 3514413 1 Bearing 21 7517946 3 Screw
7 1014408-156 1 Asm., Swing Arm w/Bearings, Chrome 22 7556260 4 Washer, Flat
1014408-385 1 Asm., Swing Arm w/Bearings, Silver 23 5247519 2 Link, Suspension Strap
8 7670149 1 Ring, Retaining 24 5134080-067 1 Link, Suspension Pivot
9 1013916 1 Shaft, Swing Arm Pivot 25 3514459 2 Bearing
10 3514414 2 Bearing, Ball 26 5134096 2 Bushing, Suspension, Plain Bearing
11 5631478 1 Bushing 27 3514412 1 Bearing, Needle
12 3610095 4 Seal 28 7518202 2 Screw
13 3514411 2 Bearing, Needle 29 7518032 2 Screw
14 5134101 1 Bushing 30 7663008 2 Dowel
15 7710544 1 Ring, Retaining 31 5134079-067 1 Mount, Minor Pivot
16 7518206 1 Screw 32 7517827 2 Screw
6/03
A4
PASSENGER FOOTPEGS
4
1 5
4 6
2 5
3
7
10
9
8
6
5
4
1
9
10
8
1 5133540 1 Footpeg, Clear, LH 6 1014126-385 1 Mount, Footpeg, Passenger, Silver, LH
5133526 1 Footpeg, Clear, RH 1014127-385 1 Mount, Footpeg, Passenger, Silver, RH
5133540-156 1 Footpeg, Chrome, LH 1014126-156 1 Mount, Footpeg, Passenger, Chr., LH
5133526-156 1 Footpeg, Chrome, RH 1014127-156 1 Mount, Footpeg, Passenger, Chr., RH
2 5412261 2 Pad, Footpeg, Rear 7 5246787 1 Bracket, Exhaust, Upper
3 7518149 1 Screw 8 7710545 2 Ring, Retaining
4 7518142 4 Screw 9 7661168 2 Pin, Pivot
5 7556245 5 Washer, Flat 10 7556274 2 Washer, Footpeg, Pivot
6/03
A5
L.H. FOOTPEG/FLOORBOARD/SHIFT
6 7
1 2
3
4 5
8 9 Footpeg
21 10
22 11
6 7 19 12
20
13
4 5
18 16 15
20 16 17
14
27 Floorboard
20 3
26
23
25
19 12
1
24 13
18
15
17
1 7710499 1 Ring, Retaining, External 16 7556234 2 Washer, Flat
2 7556075 1 Washer, Flat 17 7518146 1 Screw
3 3514335 1 Bearing, Shift Pedal 18 5133527-385 1 Support, Footpeg, Silver, LH
4 7547230 1 Nut 5133527-156 1 Support, Footpeg, Chrome, LH
5133863-067 1 Support, Floorboard, LH
5 1013957 1 Asm., Shifter Linkage (Footpeg)
1014246 1 Asm., Shifter Linkage (Floorboard) 19 7518147 1 Screw (Footpeg)
7517751 1 Screw (Floorboard)
6 5133530 1 Lever, Shifter
20 5411364 1 Pad, Shift Pedal (Footpeg)
7 7518141 2 Screw 5412493 2 Pad, Shifter (Floorboard)
8 7556273 1 Washer, Wave 21 5133528-385 1 Pedal, Shift Lever, Silver (Footpeg)
9 7661167 1 Pin, Pivot 5133528-156 1 Pedal, Shift Lever, Chrome (Footpeg)
10 7710545 1 Ring, Retaining 5134179-410 1 Pedal, Shifter Lever (Floorboard)
11 7556241 1 Washer, Flat 22 7547039 1 Nut
12 5412256 1 Pad, Footpeg 23 7556149 1 Washer, Wave
5412456 1 Pad, Floorboard, Driver 24 7661095 1 Pin, Floorboard Support
13 5133540 1 Footpeg, CC, LH 25 7556075 1 Washer, Flat
5133540-156 1 Footpeg, CC, Chrome, LH 26 7661094 1 Pin, Cotter
5134061 1 Floorboard, Driver
27 7041623 1 Spring, Support, Floorboard
14 5133539 1 Feeler, Footpeg
15 7518101 1 Screw
6/03
A6
R.H. FOOTPEG/FLOORBOARD/BRAKE
5
2 3 Footpeg
1 4
6
7
8
9
16 10
15 12
14 13
11
Floorboard
17 26
18
25
27
24
23
22 11
19 12
20 1
15 21
13
1 7547039 2 Nut 15 5133529-385 1 Support, Footpeg, Silver, RH
2 7710499 2 Ring, Retaining, External 5133529-156 1 Support, Footpeg, Chrome, RH
5133864-385 1 Support, Floorboard, RH
3 7556075 2 Washer, Flat
16 7556273 2 Washer, Wave
4 3514335 2 Bearing, Shift Pedal
17 5412256 1 Pad, Footpeg
5 5133525-385 1 Pedal, Brake Lever, Silver
5133525-156 1 Pedal, Brake Lever, Chrome 18 5134178-410 1 Pedal, Brake Lever
6 7661167 1 Pin, Pivot 19 7517715 1 Screw, Brake Pivot
7 7710545 2 Ring, Retaining 20 5020904 2 Bushing, Pedal
9 5412256 2 Pad, Footpeg 22 7661094 1 Pin, Cotter
10 5133526 1 Footpeg, CC, RH 23 7661095 1 Pin, Floorboard Support
5133526-156 1 Footpeg, CC, Chrome, RH 24 7041623 1 Spring, Floorboard Support
11 5133539 1 Feeler, Footpeg 25 5134199-385 1 Support, Brake Pedal
12 7518146 1 Screw 26 5412456 1 Pad, Floorboard
13 7518101 1 Screw 27 5134061-425 1 Floorboard
6/03
A7
HANDLEBAR
LH RH
6
4 5
3
1 2 3 7 8
1
16 16
9 15 15 9
22 21 19 18 17
20 14 10
11
13
12
2010224 1 Asm., Throttle Cable (Incl. 10,11,14) 10 7081131 1 Cable, Throttle, Pull
1 5432692 1 Cap, Handlebar End, LH 11 7081130 1 Cable, Throttle, Push
5432715 1 Cap, Handlebar End, RH 12 7517420 1 Screw
2 5411256 1 Grip, Handlebar, LH 13 5242448 1 Retainer, Throttle Cable
3 2632829 1 Mirror, LH 14 5433039 2 Clip, Throttle Cable
2632830 1 Mirror, RH
15 5521655 2 Shrink, Heat
4 ------- 1 Asm., Clutch Lever (See Clutch Lever
Asm. Pg. C2 for Details) 16 5433140 2 Dart, Handlebar
5 5334124 1 Handlebar 17 7081115 2 Strap, Retainer
5334359 1 Handlebar, Pull Back 18 7517272 2 Screw
6 ------- 1 Asm., Master Cylinder, Front Brake 19 5246529 1 Bracket, Clutch Cable
(See Front Brake Pg. B12, Ref. 3) 20 5433071 1 Bushing, Clutch Cable, Upper
7 4010773 1 Switch, Hand Control, Chrome, RH 21 7080716 1 Cable, Fast Idle
4010699 1 Switch, Hand Control, Silver, RH
8 5411255 1 Grip, Throttle, Handlebar 22 4010933 1 Switch, Hand Control, Chrome, LH
4010775 1 Switch, Hand Control, Silver, LH
9 7517366 4 Screw
6/03
A8
HANDLEBAR (ANSS)
VICTORY VEGAS ANSS V04NC16DN and VICTORY VEGAS ANSS V04NC16LN
5
3
2
2
1 15 15 6
7
16
14
18 14
17
8 21 20 19 13
8
E 2003 Polaris Sales Inc. 12 9
10
11
2010224 1 Asm., Throttle Cable (Incl. 9,12,13) 10 5242448 1 Retainer, Throttle Cable
1 5134183 1 Grip, Billet Twister, LH 11 7517420 1 Screw
2 2632811 1 Mirror, Teardrop, LH 12 7081130 1 Cable, Throttle, Push
2682812 1 Mirror, Teardrop, RH 13 5433039 2 Clip, Throttle Cable
3 ------- 1 Asm., Clutch Lever (See Clutch Lever 14 5521655 2 Shrink, Heat
Asm. Pg. C2 for Details)
15 5433140 2 Dart, Handlebar
4 1821468 1 Handlebar, Ness Std.
16 7081115 2 Strap, Retainer
5 ------- Asm., Master Cylinder, Front Brake
(See Front Brake Pg. B12, Ref. 3) 17 7517272 2 Screw
6 4010773 1 Switch, Hand Control, Chrome, RH 18 5246529 1 Bracket, Clutch Cable
7 5134184 1 Grip, Billet Twister, RH 19 5433071 1 Bushing, Clutch Cable, Upper
8 7517366 4 Screw 20 7080716 1 Cable, Fast Idle
9 7081131 1 Cable, Throttle, Pull 21 4010933 1 Switch, Hand Control, Chrome, LH
6/03
A9
HANDLEBAR MOUNTING
3
2 E 2003 Polaris Sales Inc.
5
6
7
6
8
9
1 5133512-411 2 Riser, Cap 5 7518082 2 Stud
5133512-156 2 Riser, Cap, Chrome 6 5412272 4 Isolator, Handlebar
2 7518143 2 Screw 7 5134129 2 Sleeve, Isolator, Handlebar
3 7518142 2 Screw 8 7556260 2 Washer, Flat
4 1821325-411 2 Asm., Riser, Handlebar (Incl. 5) 9 7547268 2 Nut, Nylok
1821325-156 2 Asm., Riser, Handlebar, Chrome (Incl. 5)
6/03
A10
HANDLEBAR MOUNTING (ANSS)
VICTORY VEGAS ANSS V04NC16DN and VICTORY VEGAS ANSS V04NC16LN
4
1
1 5412272 4 Isolator, Handlebar 3 7556260 2 Washer, Flat
2 7517586 2 Stud 4 5134129 2 Sleeve, Isolator, Handlebar
6/03
A11
FRONT FORKS and CLAMP ASM.
1
6 3 14
4
7 5
13
15
8 26
9 20
10 16
25
11 18 17
24
13
19
12
20
21
23
22
2202506 2 Kit, Damper Rod/Segment 11 1821484-411 1 Asm., Clamp, Lower
(Incl. 20,21,24,26) 1821484-156 1 Asm., Clamp, Lower, Chrome
1821285-411 1 Asm., Fork Leg, LH (Incl. 15-21) 12 5412473 1 Cap, Steering Stem
1821286-411 1 Asm., Fork Leg, RH (Incl. 15-21) 13 7518209 8 Screw
1821285-156 1 Asm., Fork Leg, Chrome, LH (Incl. 15-21)
1821286-156 1 Asm., Fork Leg, Chrome, RH (Incl. 15-21) 14 2202507 2 Kit, Cap w/O-Ring
5412452 2 O-Ring
1 7518144 2 Screw 5133690 2 Nut (Cap)
2 5434683 1 Bezel 15 2202499 2 Kit, Spacer, Preload
3 2410330 1 Asm., Indicator Lights 16 5412309 2 Seal, Fork
(Incl. Harness, Housing, Bulb)
2461094 1 Harness, Indicator Lights 17 7042270 2 Spring, Compression
5435209 1 Housing, Indicator Lights, Oil/Turn/Fuel 18 2202505 2 Kit, Seals Bushing (Incl. 16)
5435210 1 Housing, Indicator Lights, Neut/Hi/Eng 19 2202503 1 Kit, Slider Leg, RH (Incl. 16,18)
4010760 6 Bulb, 2.3W
20 - - - - - - - 2 Washer
4 5134148 1 Nut, Top, Triple Clamp
21 - - - - - - - 2 Screw
5 7556246 1 Washer
22 2202502 1 Kit, Slider Leg, LH
6 5132481-156 2 Cap
23 2202504 2 Kit, Asm., Tube (Incl. 20,21,24)
7 1821287-411 1 Asm., Bracket, Upper (Incl. 13)
1821287-156 1 Asm., Bracket, Upper, Chrome (Incl. 13) 24 - - - - - - - 2 Asm., Oil Lock
8 5134094 2 Nut, Steering Head 25 7042271 2 Spring, Rebound
9 3514417 1 Bearing 26 5435151 2 Ring, Damper
10 3514416 1 Bearing
6/03
A12
FUEL SYSTEM
1 29 E 2003 Polaris Sales Inc.

28
3
2 4
30
5
31
3 27 32
4 5 39
26
38
6 7 25 33
34
8 24
10 37
11 35
9
12
13 36
14 21
15
23
16 20
17 19 22
18
18
1 7518086 3 Screw 19 2520251 1 Fitting
2 1014409-266 1 Tank, Fuel, Black 20 7556131 1 Washer
- - - - - - - -341 1 Blue 21 5412094 1 Grommet
- - - - - - - -342 1 Red
- - - - - - - -354 1 Silver 22 5434782 1 Line
- - - - - - - -1168 1 Red/Silver 23 5434781 1 Line, Water Vent
- - - - - - - -1169 1 Cosmic Sun Burst/Silver 24 2520322 1 Asm., Fuel Line, Filter
- - - - - - - -1170 1 Purple Thunder/Silver/Flames
- - - - - - - -1171 1 Sonic Blue/Hot Rod Flame 25 2520284 1 Pump, Fuel
- - - - - - - -1183 1 Black Cherry 26 7547233 1 U-Nut
3 7517525 3 Screw 27 7556260 1 Washer, Flat
4 5134160 3 Bushing 28 7517845 1 Screw
5 5412480 6 Bushing, Flange 29 ------- 1 Asm., Ignition Switch/Fuel Cap
6 5412414 1 Cover, Mount, LH (See Ignition Asm. Pg. C9, Ref. 5)
5412415 1 Cover, Mount, RH 30 1253363 1 Asm., Throttle Body
7 5412071 2 O-Ring 5411886 1 Cap, Fitting
8 5133613 1 Plug 31 5412259 2 O-Ring
9 7710515 1 Ring, Retaining 32 1253335 1 Adapter, Throttle Body
10 5412096 1 Grommet 33 7080894 4 Clamp, Hose
11 5412095 1 Grommet 34 5411942 1 Hose
12 7556193 1 Washer 35 7517405 2 Screw
13 7556192 1 Washer 36 1253405 2 Injector, Fuel
1500198 4 O-Ring
14 7547186 1 Nut
37 7670129 2 Clip, Injector Clocking
15 5412093 1 Grommet
38 2520207 1 Asm., Fuel Rail
16 5411869 1 O-Ring
39 - - - - - - - 1 Harness, Jumper, Fuel Injector
17 5412332 1 Hose (See Electrical Pg. C8, Ref. 25)
18 7081151 2 Clamp, Hose
6/03
A13
FRONT FENDER and TURN SIGNALS
1
2 2
3
4
5
6
7
10
9
1 7710495 2 Nut 7 1013831-354 1 Asm., Fender, Front, Silver
2 5134083 4 Sleeve, Turn Signal Mount - - - - - - - -266 1 Black
- - - - - - - -341 1 Blue
3 5412285 1 Mount, Front, LH - - - - - - - -342 1 Red
5412286 1 Mount, Front, RH - - - - - - - -1168 1 Red/Silver
4 7517429 2 Screw - - - - - - - -1169 1 Cosmic Sun Burst/Silver
5 2410335 1 Signal, Turn, LH - - - - - - - -1170 1 Purple Thunder/Silver/Flame
2410336 1 Signal, Turn, RH - - - - - - - -1171 1 Sonic Blue/Hot Rod Flame
4010742 1 Bulb, Single Filament, 10W - - - - - - - -1183 1 Black Cherry
6 7517739 2 Screw 8 5434552 2 Reflector, Amber
9 7518097 4 Screw
6/03
A14
FRONT WHEEL (SPOKED)
3
2 4
2 5
6
7
8
7
9
6
16
15
14 10
12 11
13
1 5133593 1 Axle, Front 11 1910623 1 Rotor, Brake
2 7517517 4 Screw 12 1520618 AR Weight, Balance
3 5631479 1 Spacer, Bearing, LH 13 7079024 Decal, Rim, Laced
4 5631481 1 Spacer, Bearing, LH 14 1520366 1 Asm., Wheel, Front (Incl. 6,7,8,9, Rim,
5 7517936 1 Screw Weight, Flap, and Spokes)
5133678 1 Rim
6 3610094 2 Seal 5812234 1 Flap, Rim
7 3514405 2 Bearing, Ball 5334020 20 Spoke, Outer
8 5334138 1 Spacer, Bearing 5334022 20 Spoke, Inner
9 7710526 1 Ring, Retaining 15 1821320 1 Tube, Tire, Inner
10 7518297 6 Screw 16 5412263 1 Tire, Front
6/03
B1
FRONT WHEEL (BILLET)
3
4
2
5
9
7
14 6
7 8
9 10
15
11
13 12
1 5133593 1 Axle, Front 9 3610094 2 Seal
2 7517517 4 Screw 10 1910623 1 Rotor, Brake
3 5631479 1 Spacer, Bearing, LH 11 7518297 6 Screw
4 5631481 1 Spacer, Bearing, LH 12 1520618 AR Weight, Balance
5 7517936 1 Screw 13 1520232 1 Valve, Rim
6 5334135 1 Spacer 14 5412263 1 Tire, Front
7 3514405 2 Bearing, Ball 15 1520682 1 Asm., Wheel, Front (Incl. 6-9,13)
8 7710526 1 Ring, Retaining 1520677 1 Asm., Wheel, Front, Ness (Incl. 6-9,13)
6/03
B2
FRONT WHEEL (CAST)
VICTORY VEGAS V04GB16CA and VICTORY VEGAS V04GB16CB and VICTORY VEGAS V04GB16CC and VICTORY VEGAS V04GB16CE and VICTORY VEGAS V04GB16CG and VICTORY VEGAS V04GB16CJ and VICTORY
VEGAS V04GB16CK and VICTORY VEGAS V04GB16CL and VICTORY VEGAS V04GB16DA and VICTORY VEGAS V04GB16DB and VICTORY VEGAS V04GB16DC and VICTORY VEGAS V04GB16DE and VICTORY VEGAS
V04GB16DG and VICTORY VEGAS V04GB16DJ and VICTORY VEGAS V04GB16DK and VICTORY VEGAS V04GB16DL and VICTORY VEGAS V04GB16LA and VICTORY VEGAS V04GB16LB and VICTORY VEGAS
V04GB16LC and VICTORY VEGAS V04GB16LE and VICTORY VEGAS V04GB16LG and VICTORY VEGAS V04GB16LJ and VICTORY VEGAS V04GB16LK and VICTORY VEGAS V04GB16LL and VICTORY VEGAS V04GB16UA
and VICTORY VEGAS V04GB16UB and VICTORY VEGAS V04GB16UC and VICTORY VEGAS V04GB16UE and VICTORY VEGAS V04GB16UG and VICTORY VEGAS V04GB16UJ and VICTORY VEGAS V04GB16UK
1
15
3
4
2
5
9
7
14 6 7
8
10
9
11
13 12
1 5133593 1 Axle, Front 9 3610094 2 Seal
3 5631479 1 Spacer, Bearing, LH 11 7518297 6 Screw
5 7517936 1 Screw 13 1520232 1 Valve, Rim
6 5334135 1 Spacer 14 5412263 1 Tire, Front
7 3514405 2 Bearing, Ball 15 1520684 1 Asm., Wheel, Front (Incl. 6-9,13)
8 7710526 1 Ring, Retaining
6/03
B3
REAR WHEEL (SPOKED)
VICTORY VEGAS V04GB16CA and VICTORY VEGAS V04GB16CB and VICTORY VEGAS V04GB16CC and VICTORY VEGAS V04GB16CE and VICTORY VEGAS V04GB16CG and VICTORY VEGAS V04GB16CJ and VICTORY
VEGAS V04GB16CK and VICTORY VEGAS V04GB16CL and VICTORY VEGAS V04GB16DA and VICTORY VEGAS V04GB16DB and VICTORY VEGAS V04GB16DC and VICTORY VEGAS V04GB16DE and VICTORY VEGAS
V04GB16DG and VICTORY VEGAS V04GB16DJ and VICTORY VEGAS V04GB16DK and VICTORY VEGAS V04GB16DL and VICTORY VEGAS V04GB16LA and VICTORY VEGAS V04GB16LB and VICTORY VEGAS
V04GB16LC and VICTORY VEGAS V04GB16LE and VICTORY VEGAS V04GB16LG and VICTORY VEGAS V04GB16LJ and VICTORY VEGAS V04GB16LK and VICTORY VEGAS V04GB16LL and VICTORY VEGAS V04GB16UA
and VICTORY VEGAS V04GB16UB and VICTORY VEGAS V04GB16UC and VICTORY VEGAS V04GB16UE and VICTORY VEGAS V04GB16UG and VICTORY VEGAS V04GB16UJ and VICTORY VEGAS V04GB16UK and
VICTORY VEGAS V04GB16UL 6LE and VICTORY VEGAS V03GB16UA and VICTORY VEGAS V03GB16UE
10
E 2003 Polaris Sales Inc. 11
12
11
13
10
6 8 9
7
3
4
1 5 3
2 14
15
2 16
21
20 19
18
17
1 1014470 1 Shaft, Spindle, Wheel, Rear 10 3610094 2 Seal
2 7518178 2 Screw 11 3514405 2 Bearing, Ball
3 5133481 2 Mount, Axle Adjustment 12 5334138 1 Spacer, Bearing
4 5631480 1 Spacer, RH 13 7710526 1 Ring, Retaining
8 1341448 1 Asm., Sprocket, 64T 17 5412373 1 Tire, Rear
9 1520615 1 Asm., Wheel (Incl. 10-14) 18 1821398 1 Tube, Tire, Inner
5133677 1 Rim 19 7547266 1 Nut, Castle
5812233 1 Flap, Rim
5334021 20 Spoke, Outer 20 7663003 1 Pin, Cotter
5334023 20 Spoke, Inner 21 5245087-236 1 Washer, Indicator, Axle
5132870 40 Nipple, Spoke
6/03
B4
REAR WHEEL (BILLET)
1
2 3
4 6
5
7
5 8 9
4
10
12
18
21 20
19 18
11
17
17
16
15
14
1 7518044 5 Screw 11 5412373 1 Tire, Rear
2 7556234 5 Washer, Flat 12 1520618 AR Weight, Balance
3 1341448 1 Asm., Sprocket, 64T 13 1520232 1 Valve, Rim
4 3610094 2 Seal 14 7663003 1 Pin, Cotter
5 3514405 2 Bearing, Ball 15 7547266 1 Nut, Castle
6 1520664 1 Asm., Wheel, Billet, Rear 16 5245087-236 1 Washer, Indicator, Axle
(Incl. 4-8,12,13) 17 7518178 2 Screw
1520678 1 Asm., Wheel, Billet, Rear, Ness
(Incl. 4-8,12,13) 18 5133481 2 Mount, Axle, Adjustment
7 5334138 1 Spacer 19 5631479 1 Spacer, Bearing, LH
8 7710526 1 Ring, Retaining 20 5631480 1 Spacer, RH
9 1910623 1 Rotor, Brake, Floating 21 1014470 1 Shaft, Spindle
10 7518297 6 Screw
6/03
B5
REAR WHEEL (CAST)
1 2
3
4 6
5
7
5 8 9
4
10
12
18
21 20
19 18
11
17
17
16
15
14
1 7518044 5 Screw 11 5412373 1 Tire, Rear
2 7556234 5 Washer, Flate 12 1520618 AR Weight, Balance
3 1341448 1 Asm., Sprocket, 64T 13 1520232 1 Valve, Rim
4 3610094 2 Seal 14 7663003 1 Pin, Cotter
5 3514405 2 Bearing, Ball 15 7547266 1 Nut, Castle
6 1520632 1 Asm., Wheel, Cast, Rear 16 5245087-236 1 Washer, Indicator, Axle
(Incl. 4-8,12,13) 17 7518178 2 Screw
7 5334138 1 Spacer 18 5133481 2 Mount, Axle, Adjustment
8 7710526 1 Ring, Retaining 19 5631479 1 Spacer, Bearing, LH
9 1910623 1 Rotor, Brake, Floating 20 5631480 1 Spacer, RH
10 7518297 6 Screw 21 1014470 1 Shaft, Spindle
6/03
B6
SPEEDOMETER
1
3 4
2
3
5
10
9
8
6
7
1 3280405 1 Speedometer (MPH) 5 5246297 1 Cover, Speedometer
3280442 1 Speedometer (KPH) 6 7556239 2 Washer, Cup
4030050 1 Bulb, Dash
7 7518141 2 Screw
2 5246295 1 Bracket, Mount
8 5133550 2 Sleeve
3 1014059-067 1 Wire, Loom, LH
1014060-067 1 Wire, Loom, RH 9 5412201 2 Grommet
4 7518140 2 Screw 10 5412199 2 Mount, Isolator
2/03
B7
HEADLIGHT

1 3
2 13
5 4
6
12 14
11
7
8
10
15
16
2 17
22
18
19
21
20
18
1 2410339 1 Housing, HID/Halogen 12 5246396 1 Ring, Headlight Bulb Mount
2 4010805 1 Bulb, Halogen, H8 (High Beam) 13 1014391 1 Bucket, Headlight
3 4010776 1 Bulb, HID 14 5412231 1 Grommet
4 7080792 1 Strap, Cable Tie 15 7518145 1 Screw
5 7547118 3 Nut 16 1013850 1 Mount, Headlight
6 4010777 1 Ballast, HID 17 7547189 1 Nut
7 7621403 2 Rivet 18 5412273 2 Isolator, Headlight
8 1014219 1 Mount, HID 19 5134111 1 Sleeve
9 5246789 1 Bezel 20 7547268 1 Nut, Nylok
10 2410348 1 Housing, Dual Halogen 21 7547126 1 Nut, Nylok
11 4010804 1 Bulb, Halogen, H11 (Low Beam) 22 7518064 1 Screw
6/03
B8
WINDSHIELD
2 3
1 3
5
6
8
7 9
20
18
7 17 10
18 19
11

12
16 14
15
13
1 7518090 2 Screw 12 7547115 Nut
2 5245590 1 Bracket, Front, Windshield, Top 13 5434777 1 Deflector, LH
3 5812260 2 Pad, Windshield, Top, Front/Rear 5434778 1 Deflector, RH
4 5434755 1 Windshield 14 1014028 1 Asm., Deflector, Lower, LH
1013986 1 Asm., Deflector, Lower, RH
5 5245591 1 Bracket, Rear, Windshield, Top
15 7517754 4 Screw
6 7547115 10 Nut, Acorn
16 5245628 1 Plate, Deflector, Front, LH
7 7556221 8 Washer, Flat 5245629 1 Plate, Deflector, Front, RH
8 1013984 1 Plate, Nut 17 7079506 1 Decal, Warn/Caut/Cln, Windshield
9 5246543 1 Bracket, Windshield, Rear, LH 18 7518089 8 Screw
5246544 1 Bracket, Windshield, Rear, RH
19 5245588 1 Bracket, Front, Windshield, Left
10 1013985 2 Asm., Clamp 5245589 1 Bracket, Front, Windshield, Right
11 7518143 2 Screw 20 7079671 1 Badge, Windshield, Stamp Silver
6/03
B9
REAR FENDER and TAILLIGHT
8 9
10
6
7
5
4
11
13 7 6
3 14
15
2
16 12
12
17
18
20
1 2670070 1 Asm., Reflector, Red 13 1014064-266 1 Fender, Rear, Black
2 5132233 1 Housing, License Plate Light - - - - - - - -341 1 Blue
- - - - - - - -342 1 Red
3 5435301 1 Bracket, License Plate - - - - - - - -354 1 Silver
4 2410401 1 Taillight - - - - - - - -1168 1 Red/Silver
5 7518275 1 Screw - - - - - - - -1169 1 Cosmic Sun Burst/Silver
6 7517704 4 Screw - - - - - - - -1171 1 Sonic Blue/ Hot Rod Flame
7 7556064 4 Washer, Flat - - - - - - - -1183 1 Black Cherry
8 2461125 1 Harness, Rear 14 5133553 2 Sleeve, Shouldered, M6
9 7080737 3 Clip, Electrical 15 7710495 4 Nut
10 7671178 2 Plug, Fender, Rear 16 7547106 2 Nut, Nylok
11 5631319 1 Cover, Frame, Rail, LH 17 7556064 2 Washer, Flat
5631320 1 Cover, Frame, Rail, RH 18 7517305 2 Screw
12 7518084 4 Screw 19 2410333 1 Signal, Turn, LH
2410334 1 Signal, Turn, RH
4010742 2 Bulb, Single Filament, 10W
20 5434624 2 Reflector, Red
6/03
B10
SADDLEBAG ASM.
2
5
4 6
5
3 7 1
2
8 3
7 2
1 2683224 1 Asm., Saddlebag, LH 5 7517523 2 Screw
2683225 1 Asm., Saddlebag, RH 6 1014076 1 Support, Bag, LH
2 7518053 6 Screw 1014077 1 Support, Bag, RH
3 5134056 6 Tophat, Bag 7 7556045 6 Washer, Flat
4 7518143 4 Screw 8 7547249 6 U-Nut
6/03
B11
FRONT BRAKE
4
3
1 2
2 9 6
11
10
7
9
1 5131657 1 Lever, Hand Brake, Front 6 1910725 1 Hose, Brake, Front (Std.)
2 2201215 1 Kit, Lever Hardware (Incl. Pin and Nut) 1910731 1 Hose, Brake, Front, Pull Back
3 2010217 1 Asm., Master Cyl., Front Brake, Silver 7 7517990 2 Screw
2201182 1 Kit, Sight Hardware 8 1910726 1 Asm., Front Caliper, LH
(Incl. O-Ring, Sight and Clip) 2201173 1 Kit, Bleeder Screw, Boot
4110242 1 Switch, Stop 2201176 1 Kit, Pins, Clips, Spring
2201218 1 Kit, Pushrod Hardware 2202492 1 Kit, Front Brake Pads (2 Per)
(Incl. Pushrod and Boot) 9 7556028 4 Washer, Banjo, Copper
4 2202309 1 Kit, Cap Hardware (Incl. Membrane, 10 7517704 3 Screw
Screws, Cap and Diaphragm)
11 2202310 1 Kit, Clamp Hardware
5 1930848 3 Bolt, Banjo (Incl. Clamp and Screws)
6/03
B12
REAR BRAKE
6
1
7
8
9
2 3 4
10
13
12 19
3
11
18
17
16 15
12
14 13
1 1910619 1 Asm., Caliper, Rear 10 1910656 1 Hose, Reservoir (Footpeg)
2202491 1 Kit, Brake Pad 1910796 1 Hose, Reservoir (Floorboard)
2201173 1 Kit, Bleeder Screw, Boot 11 7080138 1 Cable Tie
2201174 1 Kit, Boots, Caliper, Rear
2201175 1 Kit, Pin, Retainer, Spring, Clip 12 1930848 2 Bolt
2 1910746 1 Asm., Brake Hose, Rear (Footpeg) 13 7556028 4 Washer, Banjo, Copper
1910797 1 Asm., Brake, Rear/FWDCTR 14 7511841 2 Screw (Footpeg)
(Floorboard) 7517391 2 Screw (Floorboard)
3 7517704 2 Screw 15 1910620 1 Cylinder, Master, Rear (Footpeg)
4 7080983 1 Clamp 1910762 1 Cylinder, Master, Rear (Floorboard)
5 5433140 1 Dart 16 7042186 1 Spring, Ext., Brake Return (Footpeg)
7042288 1 Spring, Ext., Brake Pedal (Floorboard)
6 7517405 1 Screw
17 - - - - - - - 1 Pedal, Brake Lever (See R.H. Foot-
7 7556064 1 Washer, Flat peg/Floorboard/Brake Pg. A7, Ref. 5)
8 1930882 1 Reservoir 18 7080930 4 Clip, Wiring Harness
9 7080904 2 Clamp, Hose 19 4010372 1 Switch, Pressure
6/03
B13
AIR BOX

7
25
4
5
24
8
6
1
23
9
22
18
11
19
20 12
21
13
14
15 15
17
16 10
1 7517842 7 Screw 14 1253335 1 Adapter, Throttle Body
2 5433466 1 Cover, Airbox 15 7517259 4 Screw
3 5811867 1 Seal, Airbox Cover 16 7080656 2 Clamp, Narrow Band
4 7517885 4 Screw, Button Head 17 7516610 2 Screw
5 7556121 4 Washer, Flat 18 5432302 1 Clip, Retainer
6 ------- 1 Sensor, MAP 19 5811869 1 Bumper, Rubber
(See Electrical Pg. C8, Ref. 10) 20 7080858 1 Filter, Air
7 5433471 1 Tube, Intake, RH 21 5433469 1 Cover, Air Filter
8 5433470 1 Tube, Intake, LH 22 7517816 2 Screw
9 5434070 1 Hose, Breather 23 5811866 1 Seal, Filter, Access Hatch
10 7080782 1 Clamp, Breather Hose 24 1013720 1 Airbox
11 5811908 1 Gasket, Airbox 25 ------- 1 Sensor, Air Temperature
12 1253363 1 Asm., Throttle Body (See Electrical Pg. C8, Ref. 6)
13 5412259 2 O-Ring
6/03
B14
REAR SHOCK
1541991 1 Asm., Rear Shock, KYB
1 2202501 1 Kit, Preload Ring, Retainer
2 7042316 1 Spring, Compression, KYB
6/03
C1
CLUTCH LEVER ASM.
4
3
5
6
14
13
7
2 11
1
12 10
9
1322064 1 Asm., Clutch Bracket/Lever, Silver 7 5131562 1 Lever, Hand, Clutch, LH
(Incl. 4-7) 8 7517506 2 Screw
1 7710495 1 Nut 9 5133536 1 Cap, Clutch/Mirror, Bracket, Silver
2 7080998 1 Clamp, Vinyl Coated 10 7547092 1 Nut, Nylok
3 7081120 1 Cable, Clutch 11 5243113 1 Clip, Clutch, Micro
4 5133537 1 Pin, Clutch Lever 12 4110257 1 Switch, Clutch
5 5433164 1 Washer, Clutch Lever 13 5433071 1 Bushing, Clutch Cable, Upper
6 5133535 1 Bracket, Clutch/Mirror 14 5433070 2 Clip, Clutch, Fast Idle Cables
4/03
C2
ECM/BATTERY BOX/LH SIDE COVER
2
3
5
4
2
6
7
21 8
22 9
10
20
11
11
12
19 7 13
8
14 11
16 18 15
17
1 2461214 1 Cable, Battery, Positive 15 5434595-266 1 Cover, Side, LH, Black
2 5411570 2 Boot, Battery Cable, Red Positive - - - - - - - -341 1 Blue
- - - - - - - -342 1 Red
3 2201357 1 Kit, Battery Bolt - - - - - - - -354 1 Silver
4 4010466 1 Battery - - - - - - - -1168 1 Red/Silver
5 7080138 2 Strap (8 Inch) - - - - - - - -1169 1 Cosmic Sun Burst/Silver
6 2461006 1 Harness, Charging - - - - - - - -1171 1 Sonic Blue/Hot Rod Flames
7 7517438 2 Screw - - - - - - - -1183 1 Black Cherry
8 5433833 3 Grommet, Side Cover 16 5412343 1 Boot, Terminal Insulator, Black
9 1014477-067 1 Box, Battery 17 7547091 1 Nut, FLEXLOC
5810290 3 Pad, Battery 18 2461106 1 Cable, Starter
10 7670141 4 Clip, Plastic 19 7547270 2 Nut
11 7710495 4 Nut 20 - - - - - - - 1 Solenoid, Starter
12 5412322 2 Grommet (See Electrical Pg. C8, Ref. 5)
13 1014071 1 Cover, Battery 21 4010916 1 ECM, Programmed NOTE: Refer to
14 5334217 1 Wrench, Cruiser, Phillips Victory Diagnostic Software Users
Guide for appropriate calibration in-
structions.
22 7080756 1 Clip, Snap-In
6/03
C3
FUSE BOX MOUNT/RH SIDE COVER
3 9
6
7
1 8
6 7 3
5
4
3
2
1 7670142 8 Clip, Dart 8 5434596-266 1 Cover, Side, RH, Black
2 5435254 1 Flap, Debris - - - - - - - -341 1 Blue
- - - - - - - -342 1 Red
3 7081040 4 Rivet - - - - - - - -354 1 Silver
4 2410332 1 Breaker, Circuit - - - - - - - -1168 1 Red/Silver
5 4010778 1 Boot - - - - - - - -1169 1 CSB/Silver
- - - - - - - -1170 1 PTD/Silver/Flames
6 7517704 2 Screw - - - - - - - -1171 1 Sonic Blue/HRF
7 5433833 3 Grommet - - - - - - - -1183 1 Black Cherry
9 1014042-067 1 Mount, Fuse Box
6/03
C4
DECALS
1 7079205 1 Decal, Warning, Operate, Fuel (Bilingual) 3 7079796 1 Decal, Patent Pending (Bilingual)
2 7170334 1 Badge, Tank, LH 4 7171803 1 Decal, Arlen Ness Signature
7170335 1 Badge, Tank, RH
6/03
C5
SEAT (STANDARD)
2
1 3
5
7
6
7
1 2683130 1 Asm., Passenger Seat 4 7517753 2 Screw
2683404 1 Asm., Passenger Seat, Leather 5 7661834 8 Rivet
(ANSS)
6 5247432-067 1 Bracket, Pillion Support
2 2683129 1 Asm., Driver Seat
2683403 1 Asm., Driver Seat, Leather (ANSS) 7 7517523 4 Screw
3 5412067 6 Bumper, Rubber
6/03
C6
SEAT AND BACKREST (TOURING)
5
5 7
4
3
2
1
13 9
10
12 11
1 7517782 2 Screw 8 2683260 1 Strap, Hold Down
2 7556253 2 Spacer, Backrest 9 7661834 8 Rivet
3 2683182 1 Asm., Backrest Pad 10 7517523 4 Screw
4 2683257 1 Asm., Passenger Seat 11 5247432-067 1 Bracket, Pillion Support
5 5412067 6 Bumper, Rubber 12 7517704 4 Screw
6 2683237 1 Asm., Drivers Seat 13 5246643 1 Bracket, Backrest
7 7517753 2 Screw
6/03
C7
ELECTRICAL
1 3 4 5
2 6 7

10
8
15
14
12
11 25
13
24
16
23
22
21
13
17 18 16 20
19
1 4110235 1 Switch, Neutral Indicator 14 7518140 1 Screw
2 4010649 1 Switch, Oil Pressure 15 2461180 1 Harness, Main Wire
3 2410358 4 Diode 16 4010948 4 Relay, Micro
4 2410338 1 Relay, Flasher 17 2410280 5 Fuse, 15 Amp.
5 4010947 1 Solenoid, Starter 18 2434016 1 Fuse, 10 Amp.
6 4040077 1 Sensor, Air Temperature 19 7170962 1 Decal, Fuse Box
7 4010225 1 Sensor, Throttle Position 20 7171031 1 Decal, Fuse Box Removal
1500201 1 O-Ring 21 2410337 1 Regulator, Voltage (Black)
8 4110217 1 Sensor, Crankshaft Position 2410421 1 Regulator, Voltage, Silver
7517272 1 Screw 22 7080492 1 Cable Tie
9 4040076 1 Sensor, Engine Temperature 23 7517739 2 Screw
10 4040078 1 Sensor, MAP 24 1013510 1 Bracket, Voltage Regulator (Black)
11 7518141 1 Screw 1014492 1 Bracket, Voltage Regulator, Silver
12 4010766 1 Sensor, Vehicle Speed 25 2461135 1 Harness, Jumper, Fuel Injector
13 7517272 3 Screw
6/03
C8
IGNITION ASM.
3
7 4
11
10 11
9
7
8 6
7
1 7081033 2 Cable Tie 6 4110239 1 Key, Blank
2 5132791 1 Spacer 7 7517704 4 Screw
3 2410266 1 Asm., Ignition Coil 8 5245658-067 1 Bracket, Ignition, Black
(Incl. Coil and Spark Plug Wires) 5245658-385 1 Bracket, Ignition, Silver
4010530 1 Coil, Ignition 9 5245659 1 Cover, Ignition/Coil
4 7517973 1 Screw 10 7670136 3 Clip, Tinnerman
5 4010685 1 Asm., Ignition Switch/Fuel Cap 11 7080756 4 Clip, Snap In
4010978 1 Asm., Ignition Switch/Fuel, Chrome
NOTE: Fuel Cap also shown on Fuel 12 4010531 2 Lead, Spark Plug Wire
System Pg. A13, Ref. 29)
6/03
C9
OIL COOLING
10
9

6
11
12
7 8 13
4
3
2
16 17 14
1
16 17
18
13 15
18
16
21
20 17
19
1 7170617 1 Badge, Oil Line Cover 11 7517839 2 Screw
7171549 1 Badge, Oil Line Cover, Ness 12 1240145-385 1 Cooler, Oil, Silver
2 5245659 1 Cover, Ignition/Coil 1240145-067 1 Cooler, Oil, Black
3 5412364 3 Isolator, Cover Mount 13 5412105 2 Isolator, Cooler
4 5334192 1 Line, Inlet 14 5412027 1 O-Ring
5 7080906 1 Cable Tie 15 5334191 1 Line, Outlet
6 5412188 1 Mount, Rubber 16 7556113 4 Washer, Flat
7 7547115 1 Nut, Acorn 17 5411356 4 O-Ring
8 7517384 1 Screw 18 7517405 3 Screw
9 1013984 1 Plate, Nut 19 7547076 1 Nut
10 1240142-385 1 Bracket, Oil Cooler, Silver 20 4010739 1 Horn, Disk
1240142-067 1 Bracket, Oil Cooler, Black 21 5133647 1 Spacer, Horn
6/03
C10
EXHAUST SYSTEM
1 8
9 10
2 2 4
3
6 7
6 10
7
5
6 7 8
13
3
2
12
11
1 1261291 1 Asm., Muffler, Rear, 49 States 9 1261328 1 Asm., U-Tube
1261293 1 Asm., Muffler, RH, California 1261087 1 Manifold, Exhaust, Rear
2 7517523 5 Screw 1261260 1 Shield, Heat, U-Tube
7081156 2 Clamp, Heat Shield
10 5246008 2 Gasket, Exhaust Sealing
4 1014127-385 1 Footpeg, Passenger, Silver, RH
11 1261323 1 Asm., Header Pipe
5 5246787-236 1 Bracket, Exhaust, Upper
12 - - - - - - - 1 Cradle, RH
6 5811770 3 Gasket, Exhaust (See Main Frame Pg.A3, Ref. 10)
7 7081028 3 Clamp, Muffler 13 1261290 1 Asm., Muffler Front, 49 States
8 7546805 4 Nut 1261292 1 Asm., Muffler, LH, California
6/03
C11
FRONT DRIVE SPROCKET
5
4
3
3
5 4 17
16
15
14
12 13
10
9 11
8
6 7
18
19
18
1 3211088 1 Belt, Drive 11 7517272 2 Screw
2 5246487 1 Guard, Belt, Upper 12 5244114 1 Washer, Lock, Plate
3 5412265 3 Grommet 13 7547209 1 Nut
4 5134082 3 Sleeve 14 5133262 1 Sprocket, Drive, 30T
5 7518141 3 Screw 15 3610057 1 Seal
6 7517301 3 Screw 16 5133394 1 Sleeve, Seal
7 7661156 3 Spacer 17 3610091 1 O-Ring
8 5412070 3 Isolator 18 7517704 2 Screw
9 5133266 1 Cover, Sprocket 19 1013965-067 1 Guard, Belt, Lower
10 5412260 1 Gasket, Sprocket Cover
6/03
C12
ENGINE MOUNTING
1
6
5 7 5 6
8 3
4
2
5
4
11
10
1 7517365 4 Screw 8 5246366-236 2 Bracket, Engine Mount, Rear, Silver
2 7518053 8 Screw 5246366-408 2 Bracket, Engine Mount, Rear, Black
4 7518125 2 Screw 10 5133693 1 Dowel
5 7556287 4 Washer, Flat 11 - - - - - - - 1 Mount, Minor Pivot
(See Swing Arm and Rear Suspension
6 7547232 2 Nut Pg. A4 for Details)
7 5133599-236 2 Mount, Engine, Front, Silver
5133599-408 2 Mount, Engine, Front, Black
6/03
C13
CRANKSHAFT
2 3 4
1
2 3 4
1
11 6
7
12 5 8
10
8
9
1 2202393 2 Kit, Piston Ring 7 7661045 1 Pin, Solid
(Incl. Top, Middle, Bottom Rings) 8 7721122 2 Key
2 3021419 2 Asm., Piston 9 3021274 1 Asm., Crankshaft (Incl. 8,10)
(Incl. Piston, Rings, Clips, Pin)
10 7052320 1 Plug
3 5131860 2 Pin, Wrist
11 3514390-067 4 Bearing, Rod, Black
4 7710479 4 Ring, Retaining 3514390-159 4 Bearing, Rod, Orange
5 3021196 2 Asm., Connecting Rod (Incl. 12) 3514390-027 4 Bearing, Rod, Blue
6 5133674 1 Shaft, Balance 12 7517937 4 Screw
6/03
C14
CRANKCASE
2 4 2

2
1 1 2
2
1
4
1 4
3
1
1
1202542 1 Asm., Crankcase 2 7517409 9 Screw
(Incl. 1,3,5 and Bearings) 3 7663005 2 Dowel
1202688 1 Asm., Crankcase, (Silver)
(Incl. 1,3,5 and Bearings) 4 7517719 10 Screw
1 7663008 6 Dowel 5 7663007 2 Dowel
6/03
D1
CRANKCASE BEARINGS

3
4
5
3
25 24 3 6
23 7
22 19
21 18
20
17
9 10
16 11
15 13
12
14
1 5132270 1 Fitting, Breather 14 3513518 1 Bearing, Ball
2 5131792 1 Plate, Breather Baffle 15 3514313 1 Bearing, Ball
3 7517255 9 Screw 16 9810050 1 Caplug
4 3514421 1 Bearing 17 5131793 1 Plate, Reed Valve
5 5211817 1 Plate, Bearing Retaining (Main) 18 5131791 1 Plate, Reed Backer
6 5211774 1 Plate, Bearing Retaining 19 7517276 2 Screw
7 3513524 1 Bearing, Ball, Double Row 20 3513511 1 Bearing, Ball
8 3513512 1 Bearing, Ball 21 5244477 1 Plate, Bearing
9 3514404 1 Bearing, Ball 22 7517797 2 Screw
10 5211773 1 Plate, Retaining, Bearing (Balance) 23 3514426 1 Bearing, Ball
11 7517598 3 Screw 24 7661020 1 Pin, Solid
12 5132139 1 Adaptor, Shift Shaft 25 3584007 1 Bearing
13 7661101 1 Pin, Solid
6/03
D2
CYLINDER and HEAD
17
2202191 - Gasket Kit, Top End 16

2202192 - Gasket Kit, Complete, V92C
1 15
2 14
13
3
4
5
3
6
7
8
9 12
10
11
1 7547017 8 Nut 11 5132633 4 Stud, Cylinder Mounting
2 7555986 8 Washer, Flat 12 5132410 2 Cylinder
3 5132040 4 Stud, Exhaust Mount 5132410-385 2 Cylinder, Silver
4 5244363 2 Gasket, Head 13 3021128 1 Head, Cylinder, Front (Incl. 16,17)
3021490 1 Head, Cylinder, Front, Silver (Incl. 16,17)
5 7663008 4 Dowel 3021129 1 Head, Cylinder, Rear (Incl. 16,17)
6 5830225 2 Gasket, Tensioner 3021491 1 Head, Cylinder, Rear, Silver (Incl. 16,17)
7 3021374 2 Tensioner, Camchain 14 7556043 4 Washer, Flat
8 7518236 4 Screw 15 7547014 4 Nut
9 5244365 2 Gasket, Base 16 3021154 8 Guide, Valve
10 5132597 8 Stud, Cylinder Mounting 17 7052315 2 Plug, Pipe
6/03
D3
VALVE TRAIN
5
6
1 7
2 8
4
3 9
11
10
12
13
14
16
15
1 3021169 2 Asm., Rocker Arm, Exhaust 9 3021177 1 Asm., Cam Carrier, Front
2 3021189 4 Asm., Rocker Shaft 3021178 1 Asm., Carrier, Rear
3 5133625 2 Spacer, Rocker Arm 10 7663008 4 Dowel
4 3021168 4 Asm., Rocker Arm Intake 11 7010081 16 Keeper, Valve
5 7547080 12 Nut 12 3021153 8 Cap, Valve
6 7556211 12 Washer, Flat 13 7041892 8 Spring, Valve
7 3021162 1 Camshaft, Front 14 3610078 8 Seal, Valve Stem
3021166 1 Camshaft, Rear 15 3021151 4 Valve, Intake
8 5132593 12 Stud 16 3021357 4 Valve, Exhaust
2/03
D4
CAMCHAIN and TENSIONER
5
6
3
2
2
1
8 7
9
1 10
9
10 5
4
1 7517286 2 Bolt 6 3221145 2 Chain, Camshaft
2 3060009 2 Guide, Rotating Camchain 7 5010430 1 Adaptor, Cam Chain Guide
3 7516409 2 Bolt 8 3060011 1 Spacer
4 7517257 4 Screw 9 3060008 2 Guide, Fixed Camchain
5 3222091 2 Sprocket, 38T, Camshaft 10 7517271 2 Bolt
8/02
D5
CAM and VALVE COVERS
7 8
7
6
9
5
5
3
2
1 5245961 1 Cover, Cam Drive Cap 5 5830202 2 Gasket, Valve Cover
5134062 1 Cover, Cam Drive, Ness 6 5133970 1 Cover, Valve, Rear
2 7517259 6 Screw 7 7517301 20 Screw
3 5133265 1 Cover, Cam Drive 8 3070197 2 Plug, Spark, NGK CPR6EB9
4 5830224 1 Gasket, Cam Cover 9 5133969 1 Cover, Valve, Front
6/03
D6
OIL PUMP MOUNTING
5
6
8
7 10
9
3
6
11
12
13
13 14
14
16
15
1 5434349 1 Dipstick, Oil Fill 9 7517257 1 Screw
2 5411331 1 O-Ring 10 5412002 2 O-Ring
3 2540086 1 Filter, Oil 11 3221144 1 Chain
4 2540115 1 Nipple 12 2540076 1 Tube, Oil, Filter/Crankcase
5 5133043 1 Body, Oil Pump 13 5411231 3 O-Ring
6 7517256 3 Screw 14 7556026 3 Washer
7 3221082 1 Sprocket, 19T 15 7517406 1 Screw
8 7556054 1 Washer, Flat 16 2540095 1 Tube, Oil, Outlet
4/03
D7
OIL PUMP
6 9
5
4
10
3 11
2
12
1
14
13
1 5133039 1 Cap, Oil Pump 8 2540080 1 Jet, Oil
2 2540091 1 Gerotor, Lubrication 9 7663014 2 Dowel
3 7661128 2 Pin 10 5133040 1 Base
4 7663007 2 Dowel 11 2540096 1 Asm., Regulator Valve
5 2540088 1 Asm., Regulator Valve 12 3610081 1 Seal, Oil Inlet
6 5133043 1 Body, Pump 13 2540090 1 Asm., Inlet Screen
7 2540092 1 Gerotor, Cooling 14 2540089 1 Shaft, Oil Pump
4/03
D8
PRIMARY DRIVE

2
3
5
6
7 8 9
10
11 12
24 23
22
18
21 20 19
17
16 14 13
15
1 6230238 1 Gear, Split, Drive 13 7518008 1 Bolt, Oil Jet
2 7042096 4 Spring, Split Gear 14 7555987 1 Washer, Flat
3 6230239 1 Gear, Split, Backlash 15 7517882 6 Screw
4 7710529 1 Ring, Retaining 16 3021211 1 Flywheel
5 1341414 1 Asm., Split Gear, 37T (Incl. 1-4) 17 3021197 1 Adaptor, Flywheel
6 6230212 1 Gear, Compensator 18 7721122 1 Key, Woodruff
7 5133045 1 Sleeve, Compensator 19 7710490 1 Ring, Retaining, 35 Degree
8 5133044 1 Slider, Compensator 20 7556237 1 Washer, Flat
9 7042019 4 Spring, Belleville Compensator 21 1013722 1 Asm., Crankshaft Gear Starter Drive
10 5133085 1 Retainer, Compensator 22 4060156 1 Clutch, Starter Drive
11 7556166 1 Washer, Split Lock 23 7517260 5 Screw
12 7547019 1 Nut 24 6230240 1 Gear, Crankshaft
11/02
D9
PRIMARY COVER
1 4 5
2 3
7 8
9 10 11
12
13
14
15
14
17
16
1 5830223 1 Gasket, Primary Cover 10 7517483 3 Screw
5830227 1 Kit, Gasket, Beaded Paper 11 5245960 1 Cover, Primary Cap, Chrome
2 3021305 1 Asm. Primary Cover, Chrome (Incl. 3,4,5) 5134063 1 Cover, Primary, Ness
5 3610059 2 Seal 14 7517261 16 Screw
6 1013770 1 Pinion, Clutch 15 4010436 1 Stator
7 7517499 1 Screw 16 7517515 1 Screw
8 5412230 1 O-Ring 17 5245036 1 Bracket, Stator Wire
9 5246387 1 Plate, Cap Seal
6/03
D10
SHIFT FORKS/DRUM
2
1
16 15 13 12
14
4
2
3 5
10
9 11
7
8
1 5133255 2 Fork, Shift, Mainshaft 8 ------- 1 Switch, Neutral Indicator
2 5132177 2 Rail, Shift (See Electrical Pg. C8, Ref. 1)
3 5133256 1 Fork, Shift, Countershaft 9 7041583 1 Spring
4 5812232 1 Washer, Copper 10 1341416 1 Asm., Shifter Ratchet (Incl. 9)
5 7052306 1 Plug, Socket 11 7710534 1 Ring, Retaining
6 1341415 1 Asm., Shifter Drum 12 7517384 1 Screw
(Incl. Bearing, Drum, Pins) 13 5133254 1 Star, Shifter
3513518 1 Bearing, Ball 14 7517965 1 Screw
7661023 2 Pin, Solid
15 1341402 1 Asm., Roller Follower
16 7042087 1 Spring, Tension
2/03
D11
TRANSMISSION

1
9
6
8
7 4
2
4 2
5 6
2
4
3
2
10
11
6
2 4 12
2 13
6 4
2 4 14
16 15
18 17
19
1 1341452 1 Asm., Countershaft (Incl. 2-9) 11 6230228 1 Shaft, Main
2 7710525 8 Ring, Retaining 12 6230260 1 Gear, 1st Mainshaft, 38T
3 6230234 1 Gear, Common, Countershaft, 34T 13 6230258 1 Gear, 2nd Mainshaft, 33T
4 5246272 6 Washer, Thrust 14 6230261 2 Gear, 3rd Mainshaft, 29T
5 6230264 1 Gear, 4th Countershaft, 31T 15 6230262 1 Gear, 4th Mainshaft, 26T
6 3584006 4 Bearing, Roller 16 7710535 1 Ring, Retaining
7 6230263 1 Gear, Countershaft, 3rd, 28T 17 3514401 1 Bearing, Roller
8 6230257 1 Gear 2nd Countershaft, 24T 18 3514359 1 Bearing, Needle
9 6230259 1 Shaft, Counter 19 1341411 1 Asm., Clutchshaft, 5th (Incl. 17,18)
10 1341451 1 Asm., Mainshaft (Incl. 2,4,6,11-14)
9/02
D12
DRIVE CLUTCH
1 2 8
5 6 7 9 10 11 12 13
3 4 14 15
16
19 20
17
18
26
28 27
25 21
24 23
22
1 7670122 1 Clip, External 16 1322061 1 Asm., Clutch
2 1341438 1 Asm., Gear/Basket 1321899 1 Asm., Clutch Pack (Incl. 9,10,11)
3 3514358 1 Bearing, Ball 17 5131658 1 Washer
4 7670123 1 Circlip, Internal 18 7547019 1 Nut
5 5133313 1 Hub, Clutch 19 1341427 1 Asm., Rack Insert (Incl. 22,23,24)
6 5246074 1 Seat, Judder Spring 20 7710506 1 Circlip
7 7042123 1 Spring, Diaphragm, Judder 21 7710532 1 Ring, Retaining
8 5246077 1 Plate, Friction Judder 22 5132553 1 Insert, Pressure Plate
9 3230546 9 Plate, Separator 23 3514356 1 Bearing, Ball
10 5246481 8 Plate, Friction 24 7670128 1 Circlip, Internal
11 3230545 1 Plate, Friction Clutch 25 6230245 1 Rack, Clutch
12 5132703 1 Plate, Pressure 26 7556166 1 Washer, Lock
13 7042099 1 Spring, Clutch, Diaphragm 27 7517587 1 Screw
14 7710510 1 Ring, Snap 28 7556139 1 Washer, Flat
15 7670124 1 Circlip, Internal
4/03
D13
STARTER MOTOR
3
5 4
11 12
6 10
7
8
9
1 7517409 1 Screw 7 3513518 1 Bearing, Ball
2 7663005 2 Dowel 8 5412292 1 O-Ring
3 5412175 1 O-Ring 9 5132276 1 Cap, Bearing
4 4060155 1 Starter 5133119 1 Cap, Bearing, Silver
4010956 1 Starter, Silver 10 7517272 2 Screw
5 7517719 1 Screw 11 6230246 1 Gear, Idler
6 3230544 1 Clutch, Torque Limiting 12 5020905 1 Shaft, Idler, Mounting
6/03
D14
EVAP SYSTEM
VICTORY VEGAS V03GB16LA and VICTORY VEGAS V03GB16LB and VICTORY VEGAS V03GB16LC and VICTORY VEGAS V03GB16LD and VICTORY VEGAS V03GB16LE

1
3 13
12
4
5 8
7
9
6 10
11
1 7080138 2 Cable Tie 8 5434837 1 Line, Fuel
2 7547121 2 Nut 9 7080924 1 Tiewrap
3 7517839 1 Screw 10 7080932 1 Filter, Vent Line
4 7080756 1 Clip, Snap-In 11 5411870 1 Hose, Vent
5 7517881 1 Screw 12 2520192 1 Filter
6 5246644 1 Bracket, EVAP Canister 13 5434838 1 Line, Purge
7 5434835 1 Line, Water Vent
11/02
E1
OWNER’S MANUAL
1 9918948 1 Manual, Owner’s, ’04 Vegas
9918949 1 Manual, Owner’s, ’04 CC/BD/AN, CND
6/03
E2
PRINTED IN THE USA PARTS MANUAL PN 9918954 and MICROFICHE PN 9918955 6/03

04 Vegas Parts Manual

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04 Vegas Parts Manual

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PARTS MANUAL PN 9918954 and MICROFICHE PN 9918955 6/03

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2202191 - Gasket Kit, Top End 16

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