Double-Stream Mill & Silo Monitoring Instruction Manual (MSM-100-D) Đo CO Phân Ly

Instruction Manual
MSM-100-D
Double-stream Mill & Silo Monitoring
Language English
Health and Safety Information
Equipment Operation
Use of this instrument in a manner not specified by Walsn Enterprises LTD may be hazardous.
Electrical Power Supply

Before working on the electrical connections all of the electrical power lines to the equipment must be isolated.
All the electrical cables and signal cables must be connected exactly as indicated in these operating
instructions. If in doubt contact Walsn Enterprises LTD.
Face & Eye Protection

Suitable face and eye protection must be worn when working on hot vessels and ducts!
Special safety measures must be taken when working on a high-pressure duct.
Protective Clothing
Protective clothing must always be worn when working in the vicinity of hot vessels or ducts.
Storage
The instrument should be stored in its packaging, in a dry sheltered area.
Unpacking
Check all packages for external signs of damage. Check the contents against the packing note.
Return of Damaged Goods

IMPORTANT
If any item has been damaged in transit, this should be reported to the carrier and to the supplier immediately.
Damage caused in transit is the responsibility of the carrier not the supplier.
DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save the
packing with the damaged article for inspection by the carrier.
Return of Goods for Repair

If you need to return goods for repair please contact our Customer Service Department. They will be able to
advise you on the correct returns procedure.
Any item returned to supplier should be adequately packaged to prevent damage during transit.
You must include a written report of the problem together with your own name and contact information, address,
telephone number, email address etc.
Lifting Instructions
Where items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the Technical
Specification for weights. All lifting should be done as stated in local regulations.
Contents
CHAPTER1 INTRODUCTION 1
CHAPTER2 DESCRIPTION 3
2.1 General 3
2.2 Probe 3
2.3 Monitoring Unit 3
2.4 Analysing System 3
2.5 Automatic Blowback 4
2.6 System Operating Cycle 4
2.7 Electronic Panel 5
2.8 Internal Structure 5
2.9 Instrument Sensor Configuration 6
CHAPTER3 MOUNTING & PNEUMATIC INSTALLATION 7
3.1 Unpacking 7
3.2 Installation Notes 7
3.2.1 Responsibility 7
3.2.2 Instrument Site Selection 7
3.2.3 Probe site selection 8
3.2.4 Blowback unit site selection 8
3.3 Instrument Installation 9
3.3.1 Instrument Case 9
3.3.2 Probe Installation 10
3.3.3 Blowback Unit Installation 12
3.3.4 Pneumatic Connections 13
3.3.5 Other Connections 15
3.3.6 Gland Plate and Automatic Calibration Connections 16
3.3.7 Hose Fitting Instructions 17
CHAPTER4 ELECTRICAL & SIGNAL CONNECTIONS 18
4.1 Electrical Power Supply 18

4.2 Electronic Panel Connections 19
4.3 Electrical Connections 21
4.4 DCS Connections 22
4.5 Automatic Calibration Connections 23
CHAPTER5 SYSTEM OPERATION 24
5.1 Flow Chart of System Operations 24

5.1.1 Operation of Keys 24
5.2 Power Up & Cool Down 25
5.3 Zero Calibrating 25
5.4 Gas Settling 26
5.5 Gas Reading 26
5.6 Setup 27
5.7 System Data 30
5.8 Diagnostics 32
5.9 Maintenance 34
5.10 Calibration 35
5.10.1 Automatic Calibration 35
5.10.2 Parameters for Automatic Calibration 37
5.10.3 Automatic Calibration 38
5.11 Calibration Gases 40
CHAPTER6 SPECIFICATION 41
CHAPTER7 MAINTENANCE 42
7.1 Schedule 42
7.2 Procedures 43
7.2.1 Probe 43
7.2.2 Changing a Sensor Unit 43
CHAPTER8 SPARE PARTS AND CONSUMABLES 44
8.1 Recommended Spare Parts2 44

8.2 Consumables 44
8.3 Spares Kit 44
8.4 2 Year Consumables/Spares Kit 45
8.5 Replacement Parts 45
STANDARD TERMS OF WARRANTY 46

WALSN MSM-100-D Instruction Manual
CHAPTER1 INTRODUCTION
Walsn MSM -100-D is a monitoring system specifically designed to continuously detect carbon
monoxide (CO) in pulverizing mills. The high level of CO produced by any incomplete com-
bustion process, is used by the MSM-100-D system as advance warning of a mill fire. It is
suitable for any coal or peat system where advance warning of spontaneous combustion is
required. MSM-100-D is intended for operation in the electricity, metals, cement, steel and
processing industries. It is available with CO measurement capability.
The monitoring unit is housed in a 600mm × 600mm × 350mm (23.6″ × 23.6″ × 13.7″) steel
enclosure. Sampling is conducted through a flanged probe, that has a specially hardened
protective cover and filter designed for highly abrasive environments.
The monitoring system incorporates an electronic control and display system that is micro-
processor controlled. A continuous sample of the gas surrounding the fuel stream is drawn
into the instrument through the cooler unit and pumps. The sample gas is analyzed by
duplicate sensors which operate alternately, to improve sensor life and enhance accuracy.
The probe and line are back flushed with compressed air periodically to prevent blockages.
The system continuously checks itself, correcting drift and detecting faults. Diagnostics, Setup
and Calibration modes are available. MSM-100-D can be supplied with complete with an
automatic calibration module.
Fig.1.1 MSM -100-D Internal Structure
Only qualified, authorised persons should carry out electrical work. Make sure that all lines are
isolated before carrying out any work on the electrical connections. All mains cables and
signal cables must be connected in exact accordance with these operating instructions to
avoid the risk of electric shock.
1
Voltage Settings
Before switching on mains supply, check the instrument is suitable for, or set to the required
voltage of the power supply.
Instrument must be grounded/earthed.
Fuses
Make sure that fuses with the required current rating and of specified type are used for
replacement.
The use of makeshift fuses and short circuiting of the fuse holders is dangerous and is
prohibited.
Damage
If the apparatus is damaged or it is likely the protection has been impaired, the apparatus
should be switched OFF and secured against unintended use.
The protection is likely to be impaired if, for example, the apparatus;
y shows visible damage.
y fails to perform the intended measurements.
y has been subjected to prolonged storage under unfavorable conditions.
y has been subjected to severe transport stresses.
Face and Eye Protection

Suitable eye and face protection must be worn when working on hot vessels and ducts!
Protective Clothing
Protective clothing, especially gloves, must be always worn when working in the vicinity of hot
boilers and furnaces.
2
CHAPTER2 DESCRIPTION
2.1 General
The MSM-100-D system consists of two principle parts, the probe and the monitoring unit.
These parts are connected by up to 25m of sample line. The monitoring unit houses the twin
sampling system used to continually measure CO.
2.2 Probe
The 0.5m probe is flange mounted. Two 25m length of 6.5mm(¼in) o.d. sample lines are
supplied to connect the probe to the monitoring unit.
2.3 Monitoring Unit
This is enclosed in a wall-mounted metal cabinet with breather, connection points and
openings at the bottom, for exhaust gas, condensate drain and cables, and for the calibration
gas.
When the door is closed, it forms a completely sealed box(sealed to IP65 NEMA4). The door
has two locks to ensure tamper-proof operation, and there are two LEDs on the door to
indicate POWER ON and SYSTEM OK.
2.4 Analysing System
Each of the twin sampling channels, has a continuously running pump, drawing gas from the
probe and sampling line at a rate of 1.5L/min (0.05ft3/min). The gas passes through a cooling
unit, where it is closed to 4℃ (39℉); this has the effect of condensing out the moisture content
of the gas.
Condensate is pumped out at selected intervals by the peristaltic pump. Any particles
remaining in the air or gas sample are trapped in the particulate filters.
After analysis, the exhaust gas is vented through bleed ports at the bottom of the enclosure.
Heat, extracted from the gas, is conducted to a heat sink on the outside of the enclosure,
where the heat is dissipated. An air supply of between 4bar and 8bar (60psi to 120psi.) is
required to provide additional air cooling, if the ambient temperature is greater than 30℃
(86℉).
3
2.5 Automatic Blowback
MSM-100-D contains an integral auto blow-back unit consisting of 2 solenoid valves and an air
regulator, which is pre-set to 4bar(60psi).
The blowback unit extracts the sample gas to its cooler unit from mill through its sample
pump. Then the cooling sample gas is sent into CO sensor for analysis. Compressed air is
regularly pumped into CO sensor to clear any blockage from the probe through the three-way
valve.
Three-way valve: Switch between sample gas and compressed air
Pressure regulator: Adjust air pressure
Sample gas pump: Extract sample gas circularly
2.6 System Operating Cycle
Fig. 2.1 System Operating Cycle

Key
Zero Check Span Check
The figure as above describes the operation cycle of the sampling system of the gas solenoids
and gas sensors used by the instrument. This cycle consists of three stages:
y Stage 1-Red channel is supplied with sample gas and blue channel is
‘rested’(supplied with air).
y Stage 2-Both channels are supplied with sample gas.
y Stage 3-Red channels is ‘rested’(supplied with air) and blue channel is supplied with
sample gas.
The sampling of gas alternates under control and operation of two solenoids valves. Zero drift
is corrected at and Span drift is checked at .
4
2.7 Electronic Panel
All control is via a microprocessor mounted in the electronic panel. A user friendly menu
system is used for all operations and to provide diagnostic information in the event of a fault.
2.8 Internal Structure
Fig. 2.2 Inside View of MSM-100-D

Key：
Menu Exhaust Gas Outlet
Solenoid Valves Peristaltic Pump
Sample Pump Power Input Condensate Catch pot
Filter Cooler Unit
CO Sensor 4mA~20mA Output
Exhaust Gas Outlet Sample Pump Inlet
Sample Gas Flowmeter (Stream Ⅰ) Sample Pump Outlet
Sample Gas Flowmeter (Stream Ⅱ) Calibration Gas to Probe
Calibration Gas Flow Meter Sample Line Entry
Safety Pressure Exit CO Sensor Connection
Air Pump Inlet Electronics Panel
Air Outlet Display
Air Control Valve Power Switch & Fuse
5
2.9 Instrument Sensor Configuration
Below is the sensor configuration for the MSM-100-D available and covered by this manual.
Table 1 MSM-100-D Sensor Configuration
Gas Sensor
Carbon Monoxide Sensor Ⅰ
Carbon Monoxide Sensor Ⅱ
6
CHAPTER3 MOUNTING & PNEUMATIC INSTALLATION
3.1 Unpacking
Check all packages for external signs of damage. Check the contents against the packing note
and identify them against the system description.
The instrument is dispatched laid on its back, securely fastened to a wooden pallet; it should
be transported like this to the selected installation site.
3.2 Installation Notes
If any item has been damaged in transit, this should be reported to the carrier and to the
supplier immediately. DO NOT RETURN a damaged instrument to the sender as the carrier
will not then consider a claim. Save the packing with the damaged article for inspection by the
carrier.
3.2.1 Responsibility
Installation is carried out on-site by the client, who is responsible for:
y Proving a sufficiently large working platform, if required.
y Installing the probe and monitoring unit.
y Installing ancillary equipment in a switch cabinet.
y Electrical installation for power and signal lines.
y Arranging suitable air supply, if required.
y Provision of vents and drains for exhaust gas and condensate.
3.2.2 Instrument Site Selection

The selected site for the monitoring unit should have a vertical clean dry surface, and be
strong enough to support the weight of the unit. The site must allow easy access for
installation, commissioning, operation and maintenance. The ideal location would not be
subject to extremes of temperatures 0 to +35℃(+32℉ to 95℉) would be acceptable, and
should be as free as possible from vibration. A good air flow around the heat sink is desirable.
The instrument will only work correctly if it is mounted vertically with the cable entries at the
bottom.
7
The instrument should be situated below the probe with the sample line at the minimum
gradient of 4%(40mm/1.62″ in every 1m/3.3ft) between the probe and the instrument. This is
to avoid collection of condensate in low pockets along the sample line.
3.2.3 Probe site selection

Please observe the following recommendations for selecting a suitable site for installation of
the MSM-100-D system.
y To ensure perfect operation of the MSM-100-D it is essential that the enclosure door
is kept closed to exclude water and dust.
y The selected site must allow easy installation, commissioning, operation and
mainten-ance. The probe and control panel must be easily accessible. There must
be sufficient space for installation, commissioning, operation and maintenance.
y The site selected for the MSM-100-D enclosure must be free from excessive
vibration. The ambient temperature must be between 0 to +40℃(+32℉ to +104℉). If
this is not possible, then the case heating and cooling options may be required.
y The temperature of the system sample line must not fall below 0(+ 32℉). Heated
sample lines are available if required.
y The measured gas temperature must not exceed 300℃(570℉) at the probe.
3.2.4 Blowback unit site selection

The selected site for the blowback unit should have a vertical clean dry surface, and be strong
enough to support the weight of the unit. The site must allow easy access for installation,
commissioning, operation and maintenance. The ideal location would not be subject to ″
extremes of temperatures 0 to +35℃(+32℉ to 95℉) would be acceptable, and should be as
free as possible from vibration. A good air flow around the heat sink is desirable.
y To ensure perfect operation of the MSM-100-D it is essential that the blowback unit is
kept at least 50cm higher than the control unit.
y The piping distance between the blowback unit and the control unit should be kept
less than 2m.
y 4bar~8 bar clean compressed air is required.
8
3.3 Instrument Installation
3.3.1 Instrument Case

Make sure that the instrument is mounted vertically with the cable entries at the bottom. See
fig 3.1. The enclosure unit should be mounted in an upright position to a flat surface capable of
supporting the weight of the system. Four brackets are fixed to the sides of the enclosure as
convenient fixing points.
The unit will not operate correctly if it is not vertically mounted with the cable entries at the
bottom.
Fig 3.1 Mounting Dimensions
Preferably mount the monitoring unit at least 600mm(24″) lower than the probe and no
more than 15.25m(50ft) distant, to avoid condensate collecting in the sample line. The
monitoring unit should be the lowest part of the sample system. Ensure sufficient
clearance for a free flow of air past the heat sink. Avoid areas of extreme temperatures.
Allow sufficient clearance for free access for servicing/maintenance.
9
3.3.2 Probe Installation

The sampling probe should be located near the pulverized fuel exit (at the top of the mill).
Avoid areas that have moving parts.
It is recommended that the adaptor flange is welded to a stand pipe, not longer than
75mm(3″).
The adaptor flange has staggered holes that match the probe flange and allows only one
orientation of the probe when in use. The probe outer protective tube should be positioned to
protect the inner sampling filter from the direct flow of the pulverized fuel when inserted in the
mill. It is essential that the flange and probe orientations are checked before welding.
Fig 3.2 Installation Site

Key
Sample Tube Filter Mill Wall
Adaptor Flange on Standpipe Direction of Flow
10
Probe
The MSM-100-D probe is a special type of unheated probe designed for very high levels of
abrasive particles and temperatures below 600℃(1100℉). They are intended for use in
pulverized fuel streams on coal-fired power stations, but have applications in other Industries.
Expected life of the shield is 12 to 18 moths. Replacement shields and filters are available.
Fig 3.3 Probe Dimension

Key Three-way Connector on Probe
Non-combustion Processes
Stainless steel probe assembly with tubular filter and abrasion shield. Mounting flange is non-
standard matching flat face flange and gasket supplied with probe.
Probe
Auto-cal MSM-100-D probe and mounting flange…………………………………..10.99.39.24
Spare Parts
MSM-100-D probe abrasion shield…………………………………………………….13.21.10.50
MSM-100-D probe tubular filter…………………………….…………………………..13.21.00.62
11
3.3.3 Blowback Unit Installation
Fig. 3.4 Blowback Unit Installation

Key
Pressure Regulator Sample Pump(inlet)

Three-way Solenoid valve Connecting Terminal
Sample Gas Outelet Connector Terminal
Compressed Air Inlet Sample Pump
Sample Gas Inlet Calibration Gas Inlet
Sample Pump (outlet) Sample Gas Inlet
Make sure that the blowback unit is mounted vertically with the cable entries at the bottom.
See fig 3.5. The enclosure unit should be mounted in an upright position to a flat surface
capable of supporting the weight of the system. Four brackets are fixed to the sides of the
enclosure as convenient fixing points.
The unit will not operate correctly if it is not vertically mounted with the cable entries at the
bottom.
12
Fig 3.5 Blowback Unit Dimension
The blowback unit should be kept 50cm higher than the control unit.
3.3.4 Pneumatic Connections
Fig. 3.6 Plan of Pneumatic Connections on Automatic Calibration System
Key
Calibration Gas Connector (Stream Ⅰ) Compressed Air Connector
Sample Gas (Stream Ⅰ) Blowback Unit Air Inlet Connector (Stream Ⅰ)
Calibration Gas Connector (Stream Ⅱ) Blowback Unit Air Outlet Connector (Stream Ⅰ)
Sample Gas Connector (Stream Ⅱ) Auto-Cal Compressed Air Connector
Sample Gas Connector (Stream Ⅱ) Auto-cal Sample Gas Connector

Blowback Unit Air Outlet (Stream Ⅱ)
13
Key
Blowback Unit (Stream Ⅰ) Cooling/Clean Sample Gas
Probe (Stream Ⅰ) Control Unit
Probe (Stream Ⅱ) Auto-Cal Compressed Air Connector
Blowback Unit (Stream Ⅱ) Calibration Gas
Heated Sample Gas Cooling/Clean Sample Gas
Compressed Air Compressed Air
Calibration Gas
Fig 3.7 Plan of Pneumatic Connections

Table2 Description of connectors
Connectors on Controlling Unit Connection Connectors on Blow
CAL.GAS TO PROBE Ⅰ CALIBRATION GAS(STREAM Ⅰ)
GAS INPUT FROM PROBE Ⅰ SAMPLE GAS TO CONTROL UNIT (STREAM Ⅰ)
SAMPLE GAS TO PUMP Ⅰ SAMPLING PUMP INLET(STREAM Ⅰ)
SAMPLE GAS FROM PUMP Ⅰ SAMPLING PUMP OUTLET(STREAM Ⅰ)
CAL.GAS TO PROBE Ⅱ CALIBRATION GAS(STREAM Ⅱ)
GAS FROM PROBE Ⅱ SAMPLE GAS TO CONTROL UNIT (STREAM Ⅱ)
SAMPLE GAS TO PUMP Ⅱ SAMPLING PUMP INLET(STREAM Ⅱ)
SAMPLE GAS FROM PUMP Ⅱ SAMPLING PUMP OUTLET(STREAM Ⅱ)
AIR SUPPLY COMPRESSED

Compressed Air
Connectors on Probe Connection Connectors on Blowback Unit
F CAL.GAS TO PROBE
G SAMPLE GAS FROM PROBE

Blowback Unit
14
3.3.5 Other Connections

The reporting relays indicate the particular calibration gas has settled. The customer may use
the contacts to inform a computer or other device of the calibration status.
Sample Line
Connect the 0.25’’o.d. line to the sample input point on the right side of the enclosure.
Instrument Air
Connect to the instrument air input point on the right side of the enclosure, if required.
Cooler Drain
Silicon tube can be used to take condensate from the bottom of the enclosure to a suitable
drain point.
There should be a fall to the drain point, with no low pockets where condensate could collect
and freeze. Use tube with at least 16mm (0.63’’) i.d. (insulate or heat the line in sub zero
temperatures).
15
3.3.6 Gland Plate and Automatic Calibration Connections

y The calibration gas entries(when fitted) are located on the enclosure base next to the
gland plate (fig3.8). Brass compression fittings are used for the tubing connections. In this
case 6mm(0.25’’) PTFE tubing or stainless steel for more permanent installations is
advised as this will compress to form a gas tight seal as opposed to silicon tube (use
copper or nylon tube for air lines).
y Four support feet have been fitted to the underside of the enclosure. These enable the
enclosure to be stood upright on occasions before installation, or when servicing on the
bench. The feet also offer protection to the glands on the underside.
Fig.3.8 Gland Plate and Automatic Calibration Connections

Key
Exhaust Gas Outlet 1 Exhaust Gas Outlet 2
Blowback Exhaust Gas Outlet 1 Electrical Connection
Sample Gas Outlet 1 (Red Channel) Calibration Gas (CO)
Sample Gas Outlet 1 (Blue Channel) Calibration Gas (air)
Sample Gas Outlet 2 (Red Channel) Cable Connections
Sample Gas Outlet 2 (Blue Channel) Cable Connections
Exhaust Gas Outlet 2 Cable Connections
Exhaust Gas Outlet 1
16
3.3.7 Hose Fitting Instructions

Used for Air, Calibration Gas Inlets
Fig.3.9 Hose Fitting
Key
Bulkhead Fitting Tube
Sleeve Tube Nut
Ensure that the tube is cut square and is free from flash or burrs. Place the tubing nut and
sleeve on the tube , and push the tube into the fitting unit it bottoms on the tube
stop. Holding the tube firmly in place, screw the tubing nut down finger tight and then tighten a
further 1/8G full turns. Slacken off the assembly and then re-tighten.
17
CHAPTER4 ELECTRICAL & SIGNAL CONNECTIONS
4.1 Electrical Power Supply
Open the enclosure door to expose the electrical panel. Make sure that the fuse pack is set for
the voltage in use, and that it is inserted correctly. See fig 4.1. Thread a suitable 3 conductor
power cable down the inside of the enclosure and through the first cable entry. Connect the
power plug connector(supplied). Run the power cable to your mains supply, and connect the
wires as follows;
brown wire to L (line)

blue wire to N (neutral/return)
green/yellow wire to E (ground)
Mains Switch :Fuse details: 250V, 2A
Fig.4.1 Mains Switch
18
4.2 Electronic Panel Connections
Recording Equipment: Connect to current loop outputs using manufacturers’ recommended

cables.
Remote Serial Port: Details are supplied separately with this optional feature.
Relays: Connect to alarms as required.
Fig. 4.2 Electrical Panel Connections

Key：
AC 230V Connecting Terminal
Menu Operation Keys Sensor Ⅰ,Ⅱ
220V Input (Blowback Unit) 4mA~20mA Output (Stream Ⅰ)
Key 4mA~20mA Output (Stream Ⅱ)
RS485 Inlet Connecting Terminal (Peristalic Pump,
Relay Connections Temperature,Ground,Cooling,etc)
Indicator Light Connecting Terminal(12V Power Input)
Isolated outputs & relay connections may be at a dangerously high voltage with respect to
local ground.Isolate elsewhere before servicing.
19
Fig. 4.3 Relay Connections & Current Loop Connections
Current Loop outputs are electrically isolated.
20
4.3 Electrical Connections
Wiring to and from the instrument should be carried out by a suitably competent person.
Power and signal cabling is the responsibility of the customer and should comply with local
regulations.
Cables should be selected of a conductor size and insulation for the purpose used.
The instrument and power leads should always be grounded/earthed.
Screened signal leads are recommended and a single ground termination made at one end
only.
Typical Instrument Connections
Fig 4.4 Typical Instrument Connections

Key
Power Cable
Current Loop Outputs ( 1，2，3 )
External Trigger
Alarms ( 1，2 & 3 ), Maintenance and System O.K. Connections
21
4.4 DCS Connections
Key：
System OK Low Alarm (Stream Ⅰ)
Maintenance High Alarm (Stream Ⅱ)
High Alarm (Stream Ⅰ) Low Alarm (Stream Ⅱ)
Fig 4.5 DCS Connections
Fig 4.6 Connecting Instruction
22
4.5 Automatic Calibration Connections
Auto cal external trigger closed for calibration
Fig. 4.7 Relay Connections
Connections to be volt free.
23
CHAPTER5 SYSTEM OPERATION
5.1 Flow Chart of System Operations
System operations are accessible via the menu operation keys (shown below) located directly
below the main PCB. There are six modes available allowing the user to set up, calibrate and
operate the instrument. The following flow chart outlines the six modes of operation.
5.1.1 Operation of Keys

This section describes the operation of the menu operation keys and gives details of the
various displays when the unit is switched ON.
Key
(↑& ↓) Scrolls through lists. Switches ON/OFF or YES/NO. Changes values up or down.
(DIAGNOSTICS) Initially shows the total number of faults, subsequent key presses show the actual
fault messages.
(SYSTEM DATA) Display shows data relating to the state of the sensor and cooling systems.
(MAINTENANCE) Allows manual control of Maintenance Relay.
(CALIBRATION) Allows the operator to configure and to perform a calibration.
(SET UP) Allows operator to configure system parameters.
(GAS READING) Display shows current gas concentrations.
24
The ↑ and ↓ keys have slightly different functions to suit the parameter being edited.
The screen display will remind you of this. If a key is held down, the value will change more
quickly.
5.2 Power Up & Cool Down
When the instrument is switched on, a red LED below the power switch is illuminated and the
instrument enters the ‘COOLING’ phase. The sample gas chiller should reach an operating
temperature of 4℃/±1℃(39.2℉/±33.8℉); depending on ambient temperature this procedure
may take up to 30 minutes. During this period air is fed to the sensors and the current loop
outputs are maintained at 3mA.The peristaltic pump runs for one minute in order to clear any
condensate. During this cooling period instrument readings cannot be taken, but certain
parameters may be viewed or changed by the operator by means of the SETUP key.
The display indicates the actual temperature:
COOLER： XXX℃
System cooling
5.3 Zero Calibrating
When the cooler has reached the correct operating temperature the system enters the ZERO
CALIBRATING phase. With all gas sensors on air the system waits for the settling period
(default 5 minutes) before taking readings. The display shows:
ZERO CALIBRATING
Time Remaining: XXXS
25
5.4 Gas Settling
Sample gas is then applied to the red sensing line, the blue line remains on air and the system
enters the GAS SETTLING phase. During gas settling, the current loop outputs track the gas
concentrations, and the display shows:
CO1： XXX ppm

CO2： XXX ppm
System setting
Gas Settling signifies the time taken for the sensors to stabilise following the application of
sample gas. Some operations, such as Calibration, are initiated during the settling phase.
5.5 Gas Reading
Following the gas settling phase the instrument enters normal operation. Every 30 minutes
sample gas is fed alternately between the red and blue sensing lines (channels). The
instrument makes comparisons of the readings from each sensor pair during the changeover
period for diagnostic purposes. The display shows the concentration of the sample gas, and
the bottom line indicates the system status (Either SYSTEM OK or SYSTEM FAULT)
CO1： XXX ppm

CO2： XXX ppm
System OK
26
5.6 Setup
Press SETUP.
The display shows:
ENTRY CODE： 0
An incorrect entry code allows settings to be viewed but not changed. Factory set code is 4.
Press SETUP to enter the SETUP display.

The display now shows:
ALARM #1： XXX ppm
↑&↓-Scroll Display
The list of parameters can be scrolled through by using the ↑ and ↓ keys. Scroll the required
parameter to the top of the screen, then press SETUP, the screen shows:
ALARM #1： XXX ppm
↑&↓-Scroll Display
The cursor indicates that the parameter on the top line may be changed. Use the↑ and ↓ keys
to change the value then press SETUP to confirm the setting. The cursor is removed from the
display and the bottom line of the display again indicates ‘↑ and ↓ scroll display’.
The operation may be repeated for any parameters that require alteration.
27
Table of Parameters
The table on the following pages gives details of the parameters used to set up the instrument
and their availability. Each unit is identified by its gas sensors type.
Table3 Table of parameters
Parameters Default Value Description Availability Range
ALARM 1 200 ppm CO alarm level all 0 to 4000 in steps of 10
Minimum current
O/P 1 MIN 4 mA all 0, 2 or 4
for CO current loop O/P
Maximum current
O/P 1 MAX 20 mA all 10 or 20
for CO current loop O/P
O/P 1 SPAN 1000 ppm CO full scale O/P all 20 to 4000 in steps of 10
CO current loop
O/P 1 DAMPER 1 all 1 to 99
O/P Response time
Span Calibration
set on 2 point Constant for CO
1 RED COEFF 1 all set on calibration
calibration sensor on red
channel
Midpoint Calibration
1 RED COEFF 2 all set on calibration
calibration sensor on red
channel
Span Calibration
1 BLUE COEFF 1 all set on calibration
calibration sensor on blue
channel
Midpoint Calibration
1 BLUE COEFF 2 all set on calibration
calibration Sensor on blue
channel
Minutes between
PUMP INTERVAL 2 min drain pump all 1 to 60 in steps of 1
operations
BLOW BACK Minutes between
30 min all 1 to 2880 in steps of 1
INTERVAL purge intervals
Allows display and
SHOW NEGATIVE NO output of negative all YES or NO
values
Allows new code to be
ENTRY CODE － all 0 to 999
entered
Manually purge the
BLOW BACK NO all YES or NO
probe
Allows system
SET CLOCK NO all YES or NO
clock to be set
Clears fault flags
CLEAR FAULTS NO (Ongoing faults all YES or NO
remain flagged)
Restores the
RESTORE CONST NO previous calibration all YES or NO
constant settings
28
Parameters Default Value Description Availability Range

CO
CO intermediate
INTERMEDIATE - all -
alarm value level
ALARM VALUE
CO current loop
O/P1 DRIFT 0 all -
O/P drift
When all the required changes to parameters have been made, press GAS READING to exit
the Set Up mode: the new parameter settings are now applied.
Replacement CO sensors are supplied complete with Calibration Certificates giving the
factory calibration coefficients. If calibration gas is not available, these factory coefficients
may be entered.
Setting the Instrument Clock

Select ‘YES’ on the ‘SET CLOCK’ parameter under the ‘Setup’ menu. The display shows the
current clock setting with a cursor under the day indicator.
SYSTEM CLOCK
MON 10:34:22
Follow the procedure below to set the clock to the required time.
y Change the day by using the ↑ & ↓ keys then press the SETUP key to select hours
y Change the hours by using the ↑ & ↓ keys then press the SETUP key to select
minutes
y Change the minutes by using the ↑ & ↓ keys then press the SETUP key to select
seconds
y Change the seconds by using the ↑ & ↓ keys then press the SETUP key to return to
the SETUP display
29
5.7 System Data
Pressing the System Data key allows the operator to view information related to the sensors
and the operational system, and to check the software version number. Press SYSTEM DATA
to view the data.
A typical display for a sensor shows:
CO RED Channel
Gas type and channel
READING: X.XXX V
ZERO: XXX V Sensor voltage reading
DRITFT CHECK: XXX ppm Last zero offset reading
Last drift check reading
Press the SYSTEM DATA to view additional data.

The system display shows:
Gas type and channel

CO BLUE Channel
Sensor voltage reading
READING: X.XX V
ZERO: XXX V Last zero offset reading
DRITFT CHECK: XXX ppm Last drift check reading
SAMPLE GAS: XX℃ Sample gas temperature

AMBIENT: XX℃
FLOW: XXXX Ambient temperature
Sample gas flow rate (in arbitrary units)
SPAN COEFFICIENT CO1 & 2 Coefficients

CO 1 XXXX XXXX
CO 2 XXXX XXXX
30
Flow lies normally between 0 (no flow) and 2500 (max flow), Stepping through the systems
data will also show:
y Span Constants: Calculated during calibration.
y Software Version number: VX.XX
SOFTWARE VERSION N°
VX.XX
Press GAS READING to return to gas reading menu display.
31
5.8 Diagnostics
Press ‘DIAGS’ Key. The display will show the number of system faults. Subsequent presses
of the DIAGS key will show the fault messages.
The Diagnostics display has no effect on the system operation.
Table4 Fault message

FAULT MESSAGE POSSIBLE CAUSE ACTION
ADC FAULT
-Microprocessor has failed to
ADC converter failed Refer to Walsn
convert an input
-May cause false readings
#COOLER FAILURE
-Cooler temp. exceeded -Ambient temp. too high/low -Re-locate instrument
limits of -5℃ to +5 ℃ (23℉ to 41 -Air supply to cooler failed -Check cooler air supply
℉)for more than 5 min -Cooler failed -Change cooler
-Electronic fault
-New sensor settling
ZERO DRIFT -Allow to settle
-Sensor at end of life
Gas 1 (CO) -Replace sensor unit
-Sample gas leakage
Gas 2 (CO) -Locate and cure leak
in enclosure
-Sensor at end of life
-Replace sensor unit
-Sensor saturated
SPAN COEFFICIENT OUT -Wait for recovery
-Cal procedure incorrect
LIMITS -Check procedure & recall
-Cal gas concentration
Gas1 (CO) -Check calibration gas
incorrect
Gas2 (CO) against entered concentration
-Sample gas leakage
-Locate and cure leak
in enclosure
-Remove and clean probe or fit
FLOW RATE FAULT -Blocked probe/sample line filter.
new filter
Flow sensor indicates -Sample Pump failure
-Replace pump
low gas flow -Condenser frozen
-Replace condenser
#PERISTALTIC PUMP FAILURE -Pump failure -Fit new pump
Pump current out of expected -Faulty connection -Locate and repair
range -Electronics fault -Refer to Walsn
5V REF FAULT
outside permitted limit
FAIL IN CALIBRATION
Instrument failed to finish autocal -Electronic fault -Refer to Walsn
sequence. This message will be
accompanied by further messages
indicating the cause.
-Last cal was manually
CALIBRATION ABORTED -Re-calibrate
aborted
NO CAL GAS -No cal gas pressure -Check regulator/pipes
Message will indicate which gas -Bottle empty -Replace bottle & re-cal
32
FAULT MESSAGE POSSIBLE CAUSE ACTION

ADDITIONAL AUTOCAL FAULTS
-Zero drift fault -Air leak in sample line or probe -Locate and cure leak
Gas 1（CO） -Instrument Cal gas flow -Check flow & pressure
Gas 2（CO） -Air leak in sample line or probe -Locate and cure leak
-Span coefficient faults
#EEPROM CHECKSUM ERROR -Electronic error -Refer to Walsn
Failures marked # will cause a full system shutdown to protect the sampling system and
sensors. Both sample channels will be switched to air, all alarm relays will indicate a fault and
outputs will revert to zero. The system continually checks to see whether it can return to
normal operation.
An attempt may be made to clear faults marked # by selecting SETUP and setting CLEAR
FAULTS to ‘YES’. Alternatively, try powering the instrument OFF and ON.
33
5.9 Maintenance
Selecting MAINTENANCE allows the Maintenance Relay to be manually controlled for

maintenance work.
Press MAINTENANCE Key, The display shows:
MAINTENANCE: OFF
Use ↑ and ↓ to switch from OFF to ON .

Selecting OFF places the maintenance relay under the control of the microprocessor;
maintenance should not be carried out. Selecting ON energises the maintenance relay to
indicate system maintenance.
Following a power failure, the maintenance setting is retained.

Always return Maintenance to OFF after performing any maintenance work.
34
5.10 Calibration
5.10.1 Automatic Calibration

Press CAL: The display shows:
ENTRY CODE: 0
Use the ↑ and ↓ keys to set the correct code (Factory set code is 4).
Press CAL, the display shows:
_AUTO CAL
MANUAL CAL
↑&↓-to move cursor
‘CAL’ to select
Use the ↑ and ↓keys to select AUTO CAL then press CAL. The display shows the first of the
automatic calibration parameters:
TYPE: XXXXXXXX
CAL INTERVAL: XX hr
GAS1 SETTLE: XXXs
↑&↓-scroll display
Use the ↑ and ↓keys to scroll through the list of parameters.
To change settings, press SETUP. A cursor indicates that the top parameter may be changed
and the bottom line of the display indicates “↑ and↓ - change value”. Press SETUP to accept
the edited value and return to scrolling mode.
35
At any stage of calibration, the sequence can be aborted by pressing GAS READING – the
display will show:
ABORT CAL? NO
↑&↓-change value
Press CAL when ready
Select NO then CAL to continue calibrating, or YES then CAL to abort. And the display will
show:
REMOVE CAL GAS
Press CAL when ready
Disconnect the calibration gas; press CAL and the display will show:
Press GAS READING to

Exit calibration
If a calibration is aborted the pre-calibration constants may be retrieved via ‘Restore CONS’
in the SETUP menu.
36
5.10.2 Parameters for Automatic Calibration

PARAMETERS MESSAGE SELECTION
TYPE CO
Calibration Type
GAS1 SETTLE 300S
Settle Time
GAS1 SPAN 1000PPM
Calibration Gas Concentration
CAL METHOD: 2
Calibration Method - xxx Point
Settle times depend on installation and length of the sample line. An example of the procedure
for establishing settling time is as follows:
[1] Press CAL to enter calibration mode

[2] Select AUTOCAL
[3] Use the TYPE option to select one of the gas solenoid valves Select (e.g.) GAS1
SPAN
[4] Apply the check gas
[5] Press CAL to turn on the check gas
[6] Using a stopwatch begin timing
[7] When the readings are stable, note the time elapsed
[8] Add approximately 10% to arrive at a settle time
The MID settings are only used when the 3 point method has been selected.
- XXXXX Closes for:

[1] CAL IN PROGRESS
[2] MAINTENANCE
y System cooling
y When manually operated (From MAINTENANCE mode)
y Calibration in progress
TIME OF NEXT CAL? DAY, hr: min
When selected a cursor appears under the day value. Use the ↑ and ↓ keys to change the
value.
Press SETUP to move to hours (hr) and then minutes (min) and SETUP again to end the
modification.
37
5.10.3 Automatic Calibration

Suitable calibration gas concentration should be used. For example, a suitable concentration
for the span calibration gas for an estimated measurement range of 0~1000ppm would be
around 750ppm. Customers may prefer to choose a calibration gas concentration that is
nearer the normal measurement reading for the gas in question.
Recommended Span Calibration Gas Ranges

CO: either 70 to 90% of measurement range or near to expected emission level.
Gas Flow and Pressure

Gas flow is controlled by the flow gauge in the instrument, which is preset to 5 litres/min. Gas
pressure should be adjusted at the gas bottles to 2 bar (30 psi).
Calibration Gas Lifetimes

With the factory set calibration time, and a calibration gas flow of 5 litres/min, the expected
calibration gas life times are typically:
Calibration gas bottle (8.4dm3.), approx. 10calibrations
The above are only guidelines; actual lifetimes will vary dependent on the instrument settings
and application.
Gas Settling Time

A settling time must be allowed between the application of calibration gas and the recording of
the calibration readings. This delay must also take account of the sensor response time.
The factory set times are:
CO = 300 seconds
These values are adequate if the standard sample line of 25m/82ft length is used. If a longer
length is in use then a longer period must be allowed. Correct settling time for each gas can
be determined by following the settling procedure in section 5.10.2. The appropriate
calibration gas bottle will need connecting (see fig 5.1) and a stopwatch will be required.
38
Fig.5.1 Autocalibration Unit with Gas Connections

Key
Air Automatic Blowback Unit
Calibration Gas
Set all pressure regulators to 2bar (30psi)
39
5.11 Calibration Gases
The content gauge on the calibration gas supply bottles should be checked weekly. If any
gauge shows less than 20bar(300psi) then the bottle should be changed, as follows:
a. Close the supply valve on the bottle.
b. Remove the regulator from the supply valve (left-hand thread).
Certain types of regulator adaptors have a small PTFE seal in them. Take care to ensure that
this does not fall out when the nut is removed.
c. Change bottles. Remove the shipping seal, inspect the valve on the new bottle to
ensure that it is clean and undamaged. Ensure that the calibration certificate is attached
to the bottle.
d. Fit regulator to bottle valve and tighten securely.
e. Open the bottle valve and observe that the content gauge shows 100 bar to 200 bar
(1500psi to 3000psi) and the supply gauge 2bar(30psi).
f. Close the bottle valve again. There should be no discernable movement of the content
gauge over a five minute period. If there is a fall in pressure, then there is a leak or the
instrument is calibrating. Any leaks should be detected with a soap solution and must be
rectified; otherwise the contents of the bottle will be lost.
g. Open the bottle valve.
h. The concentration value from the bottle calibration certificate must now be entered into
the instrument (Before climbing the stack, ensure that you have a note of the concen-
tration value, and a panel key).
i. Open the instrument door with a panel key.
j. Press CAL. Press the ↑ key four times so that the Entry code is shown as 4. Press
CAL twice to enter the calibration parameters menu.
k. Press the ↓key repeatedly until the required parameter appears on the top line of the
display. (If you miss it, use the key to go back). If the CO/N2 bottle has been changed the
parameter is called "GAS1SPAN".
l. Press SETUP. Use the ↑ and ↓keys to change the value to that shown on the
calibration certificate and press SETUP again. The value has been recorded.
m. Press GAS READING to return the display to normal. Close and lock the door.
40
CHAPTER6 SPECIFICATION
Measurement
Mode continuous measurement
CO Ranges (selectable) 0~100 up to 4 000 ppm in 50 ppm steps
Accuracy ±5% Full span
Resolution 1 ppm (1 mg)
(ambient) temperature 0 to +35 ℃(+32 ℉ to +95 ℉)
Calibration
Method Automatic
Input contact Automatically calibrate the long-range initial control contact
Display
Type LCD (Supertwist)+ LED backlight
Size 60 mm ×16 mm (2.4 in×0.6 in)
Parameters 4×20 character dot matrix
Outputs
0, 2 or 4 mA to 10 or 20 mA isolated output, 1000Ω maximum loop
Current Loop outputs
impedance
Relay
Isolated changeover, 1 A 240 V, 3 A 24 V, for No.1/2 alarm / system
Relay rating
Ok / calibration in process
CO zero & span 1 calibration(stream Ⅰ);
Auto cal relay contacts
CO zero & span 2 calibration (stream Ⅱ)
Relay outputs CO high & CO low Alarm (stream1, 2) ; System OK; Maintenance
Probe
Material stainless steel, replaceable
Working pressure ±10in water column
Gas and Air requirements
(zero calibration)2 bar ( 30 psi) clean and dry, 5 l/min ;
(cooling) 2 bar ~10 bar (30 psi ~150 psi) clean and dry, 90 l/min;
Instrument air
Cooling air is not needed as the atmosphere temperature is less than
30°C(86℉)
Calibration gas (recommended) 2 bar, 25 liters per calibration approx.CO in N2;
Instrument weight 53kg
Power
Power supply 185 to 242 VAC, 50~60 Hz
Compliance
System enclosure Painted steel RAL7032, sealed IP65 / NEMA 4
Dimension & Structure
Dimension(H × W × D) 600 mm × 630 mm × 390 mm (24 in× 24 in× 14 in)
Probe weight 3.5 kg (7.7 lb) standard
Sample Lines 25m(82ft) standard, enhanced Ф6mmPTFE pipe
41
CHAPTER7 MAINTENANCE
7.1 Schedule
When performing any maintenance always activate the maintenance relay to avoid a
backpurge occurring.
Monthly
Carry out automatic calibration.
6-Monthly
Make general inspection of unit.
Change probe filter.
Change sample and air filter.
Change autoprene tube in peristaltic pump.
Change pump head assembly.
12-Monthly
As 6 monthly plus.
Change pump diaphragm (Viton).
On inspection
Perform the following if required
Change peristaltic pump if mechanism is visibly worn or noisy.
Change CO sensor if Coefficient 1 of either cell is greater than 15000.
To improve our service response and avoid mistakes when ordering spare parts from Walsn
Enterprises LTD, please quote the part number of the item required and the serial number of
the instrument.
42
7.2 Procedures
7.2.1 Probe
The outer sheath may wear due to the abrasive conditions that exist in mills. Because of down
time and labour costs it may be more economical to change the entire probe unit during this
service.
A flange mounted probe may be removed by undoing the 4 outer flange bolts and removing
the whole unit.
7.2.2 Changing a Sensor Unit

Removal
a. Isolate the power supply to the system.
b. Uncouple the sensor electrical input connector (on the electronics panel), and unfasten
cable clips.
c. Remove the tubing for the air/gas feed pipes (at sensor unit).
d. Remove the 4 nylon securing pillars.
e. Remove the sensor unit from its mounting.
f. Uncouple the exhaust tube at its terminal connection at the bottom of the enclosure.
g. Lift out the old sensor unit.
Replacement
a. Mount the new sensor unit.
b. Refit the 4 nylon pillars.
c. Refit the air/gas input pipes. Ensure correct connections.
d. Reconnect sensor unit electrical input. Refasten cable clips.
e. Reconnect the exhaust tube.
f. Carry out a full automatic calibration.
43
CHAPTER8 SPARE PARTS AND CONSUMABLES
8.1 Recommended Spare Parts2

Qty Description Part No
1 Peristaltic Pump(complete assembly) 17.03.44.36
1 Calibration Gas Solenoid Valve 13.17.47.12
2 Sample Gas Changeover Solenoid Assy. 17.03.44.48
3 Fuse 2A Quick-break 14.04.51.62
8.2 Consumables
1 CO Sensor Assembly 17.02.81.86
1 Sample Gas Filter 13.17.47.62
1 Air Intake Filter 13.17.43.0
1 Autoprene Tube for Peristaltic Pump 13.17.48.0
1 Pump Head 13.17.55.36
1 Peristaltic Pump Tube 13.17.55.24
8.3 Spares Kit

5 Ø6mm Tubing Sleeve 13.17.00.98
5 Ø6mm Tubing Nut 13.17.00.74
2 Ø6mm Front Ferrule Swagelok 13.18.28.12
2 Ø6mm Back Ferrule Swagelok 13.18.28.24
1 Mains Europlug 14.06.49.48
44
8.4 2 Year Consumables/Spares Kit

1 2 Year Consumables/Spares Kit 10.01.30.11
Comprising:
Qty Description
3 Sample gas filter
3 Air intake filter
3 Autoprene tube for peristaltic pump
6 Replacement pump head
2 Replacement pump diaphragm
1 Peristaltic pump and fittings
1 Calibration gas solenoid valve
Qty Description
2 Sample gas valve and fittings
2 Fuse 2A quick-break
2 Fuse 2A semi-delay
2 Fuse 10A quick-break
8.5 Replacement Parts

1 Twin Gas Pump Assembly 17.03.63.0
1 Peristaltic Pump 13.17.47.48
1 Cooler Assembly 17.02.65.74
1 Main PCB 17.02.61.36
1 Micro-processor PCB 17.02.70.98
1 Current Loop Output Module 17.02.61.74
1 Pressure Switch 13.17.10.12
1 Flow Meter 13.17.47.36
1 Sample Gas Filter 13.17.47.62
1 Catchpot 17.01.82.86
0.5m Viton Tube 6mm 13.06.05.48
0.5m Viton Tube 4mm 13.06.05.50
0.5m Viton Tube 2mm 13.06.05.62
2 Barbed Connector 1/8" to 1/16" 13.17.13.98
1 Standard Sampling Probe Assembly 10.99.34.62
1 Auto. Cal. Sampling Probe Assembly 10.99.39.24
45
STANDARD TERMS OF WARRANTY

Walsn warrant all products of our own manufacture to be within specified limits of calibration, if
any, when dispatched from our works. Also that they are free from defects in material and
workmanship for normal use and service when used for their intended purpose within the
limits of our specification. The period of warranty, with respect to defects in material and
workmanship, will be one year from date of despatch, or readiness for despatch should
delivery be delayed by the customer who has been notified of the readiness at or after the
acknowledged estimated date of despatch.
Walsn guarantee to repair any defective workmanship or replace at its own option any
defective parts in any product of its manufacture, provided that the defective instrument is
returned to our works free of charge and securely packed. Also, provided that the said goods
are found to be solely defective due to faulty design, materials or workmanship and not by
improper use or accident.
Items which under their normal course of use or storage, age or deteriorate e.g. measuring
cells, batteries, vacuum tubes, thermocouples, are not covered by this warranty, and will be
charged for if replaced together with labour charges for any work found not to be covered by
the warranty and any transport or import charges incurred by Walsn at the customers
expense.
Equipment or components purchased by Walsn from other manufacturers and used with or
within Walsn equipment bear only the warranty of the original manufacturer.
Warranty work will only be carried out on site on receipt of an official order from the customer
who will be charged for all travelling time plus travelling and living expenses involved to carry
out the work. Should the said faulty operation not be the cause of the instrument’s faulty
design, materials or workmanship, but due to application conditions, Walsn reserve the right
to charge additionally for all labour on establishing this at the customer’s works.
Warranty Cover is subject to the correct planned maintenance being done in accordance with
the published service schedule. Failure to follow the planned maintenance will void the
warranty terms. Any Warranty claim in this event will be at the discretion of Walsn.
Whilst every care is taken in the manufacture of our products, we can accept no responsibility
for any conse-quential loss, however caused, through the failure of any of our products to
operate accurately or correctly.
46

Double-Stream Mill & Silo Monitoring Instruction Manual (MSM-100-D) Đo CO Phân Ly

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Instruction Manual

Electrical Power Supply

Face & Eye Protection

Return of Damaged Goods

Return of Goods for Repair

CHAPTER3 MOUNTING & PNEUMATIC INSTALLATION 7

CHAPTER4 ELECTRICAL & SIGNAL CONNECTIONS 18

4.1 Electrical Power Supply 18

CHAPTER5 SYSTEM OPERATION 24

5.1 Flow Chart of System Operations 24

CHAPTER8 SPARE PARTS AND CONSUMABLES 44

8.1 Recommended Spare Parts2 44

STANDARD TERMS OF WARRANTY 46

Fig.1.1 MSM -100-D Internal Structure

Instrument must be grounded/earthed.

Face and Eye Protection

2.3 Monitoring Unit

2.4 Analysing System

2.5 Automatic Blowback

2.6 System Operating Cycle

Fig. 2.1 System Operating Cycle

2.7 Electronic Panel

2.8 Internal Structure

Fig. 2.2 Inside View of MSM-100-D

2.9 Instrument Sensor Configuration

Carbon Monoxide Sensor Ⅰ

Carbon Monoxide Sensor Ⅱ

CHAPTER3 MOUNTING & PNEUMATIC INSTALLATION

3.2 Installation Notes

3.2.2 Instrument Site Selection

3.2.3 Probe site selection

3.2.4 Blowback unit site selection

3.3 Instrument Installation

3.3.1 Instrument Case

Fig 3.1 Mounting Dimensions

3.3.2 Probe Installation

Fig 3.2 Installation Site

Fig 3.3 Probe Dimension

3.3.3 Blowback Unit Installation

Fig. 3.4 Blowback Unit Installation

Pressure Regulator Sample Pump(inlet)

Fig 3.5 Blowback Unit Dimension

3.3.4 Pneumatic Connections

Fig. 3.6 Plan of Pneumatic Connections on Automatic Calibration System

Sample Gas Connector (Stream Ⅱ) Auto-cal Sample Gas Connector

Fig 3.7 Plan of Pneumatic Connections

AIR SUPPLY COMPRESSED

G SAMPLE GAS FROM PROBE

3.3.5 Other Connections

3.3.6 Gland Plate and Automatic Calibration Connections

Fig.3.8 Gland Plate and Automatic Calibration Connections

3.3.7 Hose Fitting Instructions

Fig.3.9 Hose Fitting

CHAPTER4 ELECTRICAL & SIGNAL CONNECTIONS

4.1 Electrical Power Supply

brown wire to L (line)

Mains Switch :Fuse details: 250V, 2A

Fig.4.1 Mains Switch

4.2 Electronic Panel Connections

Recording Equipment: Connect to current loop outputs using manufacturers’ recommended

Fig. 4.2 Electrical Panel Connections

Fig. 4.3 Relay Connections & Current Loop Connections

Current Loop outputs are electrically isolated.