140 Articulated Loader Parts Manual 918414

®
AL 140
Form No.
918414
Revision A
June 2010
(SN 11257 and Up)
Articulated Loader
Parts Manual
© 2010 Gehl Company • All Rights Reserved. • Printed in USA

INTRODUCTION
When ordering service parts, specify the correct • (SN 1000 - 2000 except 1996 including 997) -
part number, full description, quantity required, the indicates serial numbers between 1000 and
unit model number and serial number. For your 2000, INCLUDING 997 EXCEPT 1996.
safety and continued proper operation, use only
• (SN 2001 and up including 1996) - indicates
genuine GEHL service parts.
serial numbers including 2001 and after,
The model and serial number for this unit are on a INCLUDING 1996.
tag located on a panel on the front of the cabin.
Unless otherwise specified, all cap screws, nuts,
''Right'' and ''left'' are determined from a position and bolts are Grade 8.8, cadmium or zinc plated.
sitting on the seat and facing forward.
NOTE: The following abbreviations may be
GEHL Company reserves the right to make used herein:
changes or improvements in the design or
construction of any part of the unit without ASSD...................... Assembled
incurring the obligation to install such changes ASSY...................... Assembly
on any previously delivered units. AR .......................... As Required
Refer to the abbreviations table located on this CB........................... Carriage Bolt
page for the various fastener descriptions. CP ........................... Cotter Pin
Standard attaching hardware torque values are also CS ........................... Cap Screw (Hexagon Head)
provided on the inside back cover. Metric torque CYL........................ Cylinder
values shown in the illustrations are in Newton- DIA......................... Diameter
meters and can be converted to foot-pounds by
FHCS...................... Flat Head Cap Screw
multiplying by 0.738.
GR .......................... Grade
Specific Reference Numbers, indicating a HB .......................... Hex Bolt
complete assembly, are circled in some illustra-
tions. A small bag, pictured in some illustrations, HLN........................ Hex Lock Nut
indicates a seal kit (seals, o-rings, etc.). In the HN .......................... Hex Nut
exploded view parts list, additional information HP........................... High Pressure
may follow the Reference Number. HYD ....................... Hydraulic
INS ......................... Insert
Serial number breaks are indicated as follows:
LN........................... Lock Nut
• (SN 999 and before) - indicates serial numbers LT ........................... Left
up to and including 999.
LW .......................... Lock Washer
• (SN 1000 - 2000) - indicates serial numbers M ............................ Meter or Meters
from 1000 to 2000.
MM/mm ................. Millimeter
• (SN 999 and up) - indicates serial numbers NPT......................... National Pipe Thread
including 999 and after.
RT ........................... Right
Serial number exceptions and inclusions are SHCS...................... Socket Head Cap Screw
indicated as follows: SLTD ...................... Slotted
SN........................... Serial Number or Slotted Nut
• (SN 999 and before except 997) - indicates
serial numbers up to and including 999, SQ........................... Square
EXCEPT 997. W/ ........................... With
W/O ........................ Without
All-Tach®, Power-A-TachTM and Gehl® are registered trademarks of Gehl Company.

NOTES
TABLE OF CONTENTS
Introduction.................................................. i Attachments ...............................................42
Tools ...........................................................4 All-Tach ...............................................42
Tools / Paint/ Special Service Parts Power-A-Tach (option)........................43
and Kits ..................................................4 Buckets.................................................44
Filters ...........................................................5 Decals.........................................................46
All Filters ...............................................5 Common Decals...................................47
Return Filter - 274912............................6 ANSI-Style Decals...............................49
Chassis .........................................................7 Engine ........................................................51
Operator’s Platform ...............................7 Engine Assembly .................................51
Isolation Mats (Option)..........................9 Cylinder Block.....................................52
Mirrors (option) ...................................10 Gear Housing .......................................53
ROPS - Two-Post and Four-Post .........11 Flywheel Housing / Oil Pan.................54
Steering Column - Standard.................12 Cylinder Head and Cover ....................55
Covers ..................................................13 Exhaust Manifold.................................57
Work Lights .........................................14 Camshaft ..............................................58
Strobe Light Kits - 809568, 809571 ....15 Crankshaft / Piston...............................59
Front Frame..........................................16 Cooling System....................................60
Rear Frame...........................................17 Lubrication...........................................61
Electrical ..............................................18 Starter...................................................62
Electrical - Fuses..................................19 Alternator .............................................63
Battery Disconnect Kit (option)...........20 Fuel Line ..............................................64
Backup Alarm Kit (option) ..................21 Fuel Injection Valve.............................65
Block Heater Kit (option) ....................22 Fuel Injection Pump.............................66
Controls......................................................23 Governor ..............................................67
Service Brake, Parking Brake, Inching23 Intake and Exhaust Components..........69
Throttle.................................................24 Radiator................................................70
Axles ..........................................................25 Fittings / O-Rings / Seal Rings ..................71
Wheels and Tires .................................25 Hose / O-Ring Compatiibility....................72
Front and Rear Axles ...........................26 Abbreviations and Descriptions for fittings73
Center and Axle Housings ...................27 Schematics .................................................75
Differential...........................................28 Hydraulics............................................75
Wheel Hub - 202585............................29 Complete Electrical Schematic ............76
Lift Arm .....................................................30 Steering Column Electrical Schematic 77
Lift Arm Assembly ..............................30 Chassis Electrical Schematic ...............78
Hydraulics ............................................31 Engine / Four Post Electrical
Hydraulics ..................................................33 Schematics ...........................................79
Hydraulic Tank ....................................33
Hydraulic Drive ...................................34
Power Steering .....................................35
Control Valve.......................................36
Auxiliary Valve....................................37
Hydraulic Cylinders ...................................38
Lift Cylinder ........................................38
Tilt Cylinder.........................................39
Steering Cylinder .................................40
Power-A-Tach Cylinder.......................41
Printed in U.S.A 1 918414/AP0610

AL 140 - TOOLS
TOOLS / PAINT/ SPECIAL SERVICE PARTS AND KITS
Ref.
No. Part No. Description Qty.
3 184467 HYDRAULIC GAUGE KIT 1
4 186011 TEST PORT, 4MP-M16X2, 1
1/4 NPT
5 183877 TEST PORT, 3/4-16 UNF 1
6 184472 TEST GAUGE, 1000PSI 1
7 184473 TEST GAUGE, 6000PSI 1
8 184475 TEST HOSE, 120" 1
(Used with Gauge Kits)
9 184476 ADAPTER, 4FP-M16X2BLKHD 1
(Used with Gauge Kits)
10 184474 TEST GAUGE, 10,000PSI 1
11 420-34912 ROD SEAL INSTALL TOOL, 3/4" 1
X 1-1/4" DIAMETER SEALS
12 420-34913 ROD SEAL INSTALL TOOL, 1
1-1/2" X 2" DIAMETER SEALS
13 420-34914 ROD SEAL INSTALL TOOL, 1
2" X 3" DIAMETER SEALS
14 272814 OIL VACUUM PUMP (incl. in 1
Engine Oil Analysis Kit)
15 272815 COOLANT VACUUM PUMP 1
(incl. in Coolant Analysis Kit)
16 272816 1/4" PLASTIC TUBING, 100' 1
(incl. in Analysis Kit)
21 195387 DIAL INDICATOR (incl. in 1
195348 Timing Kit Tool)
31 272813 FIELD TEST COOLANT STRIP 1
(1 Kit from Coolant Analysis Kit)
32 272806 HYDRAULIC OIL ANALYSIS Set of 10
KIT (GEHL)
33 272809 ENGINE OIL ANALYSIS KIT Set of 10
(GEHL)
34 272811 FUEL ANALYSIS KIT (GEHL) 1
35 272812 COOLANT ANALYSIS KIT Set of 10
(GEHL)
36 167788 4-PACK CONSTRUCTION YEL- 1 qt.
LOW PAINT (GEHL)
37 167754 4-PACK GUNMETAL GRAY 1 qt.
PAINT (GEHL)
38 167789 6-PACK YELLOW SPRAY 12.8 oz.
PAINT (GEHL)
39 167755 6-PACK GUNMETAL GRAY 12.8 oz.
SPRAY PAINT (GEHL)
*Analysis Kits - Contact your dealer.
918414/AP0610 4 Printed in U.S.A

AL 140 - FILTERS
ALL FILTERS
Ref. Ref.
No. Part No. Description Qty. No. Part No. Description Qty.
1 203886 OIL FILTER 1 4 420-36076 ELEMENT/SECONDARY/AIR 1
2 270900 ELEMENT/FILTER 1 5 420-36075 ELEMENT/AIR CLEANER 1
3 203221 ELEMENT 1 6 185693 SCREEN/SEPARATOR 1

AL 140 - FILTERS
RETURN FILTER - 274912
274912
Ref. Ref.
0 274912 FILTER/RETURN COMPLETE 1 4 270900 ELEMENT/FILTER 1
1 270896 CAP 1 5 270901 O-RING 84X4 1
2 270897 SEAL 1 6 270902 O-RING 23X4 1
3 270899 O-RING 72X3 1

AL 140 - CHASSIS
OPERATOR’S PLATFORM
42 (includes items 24, 25, 26,

27, 28, 60 (see parts list),
62, 68, 70)
24
70
72 25 68
28
27
71 37 62
36
35
18 38
49 26
14 48 13 28
46 58 32
55 23 39
43 55 52
1 40 61
14 7
20 54
59
44 56
29 56 1
5 7 50
69
11 64
45 14
54
51 21
41
19
14 2
53
14 22 15
67
65 10 55
2 12
73 17 54
47 4
8 66 9 57 6 3 30
16 14
73
31 47 33
34 63
400575

AL 140 - CHASSIS
OPERATOR’S PLATFORM
Ref. Ref.
1 067950 RING/EXTERNAL RETAINING 4 39 272245 STRIKER/BOLT 1
2 079061 SPRING/EXTENSION 2 40 273760 PLATFORM/OPERATOR 1
3 122485 STUD/BALL 10MM 2 41 273862 COVER/FRT/VLV/STRG 1
4 170-34978 GAS SPRING 2 42 273990 SEAT/LOW PROFILE 1
5 176243 HINGE 1 43 274411 COVER/CONTROL VALVE 1
7 176383 PIN/HINGE 2 44 274431 COVER/REAR STRG VLV 1
8 176417 PEDAL/ACCELERATOR 1 45 570021 FITTING/GREASE 3/16 DRIVE 1
9 176429 PEDAL/INCHING/BRAKE 1 46 650448 CS 1/4X3/4 C5ZY 2
10 176544 LEVER/HAND BRAKE 1 47 650810 FW 5/16 ANZY 2
11 176656 CS FLH M12-1.75X35 C8.8ZY SP 2 48 651065 CB SN 5/16X1 C5ZY 1
DN1665
49 651066 CB SN 3/8X3/4 C5ZY 1
12 176657 CS FLH M16-2.00X35 C8.8ZY SP 2
DN1665 (W/ two-post ROPS) 50 651419 CS M20-2.5X40 C10.9 ZY DIN931 1
13 176659 CS M8-1.25X25 C8.8ZY SP DIN931 4 51 651690 CB M6-1.00X20 C8.8 ZY DIN603 2
14 176681 SCREW/TPH TF TORX M6-1.00X16 26 52 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 2

CZY 53 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 2
15 176682 SCREW/TPH TF TORX M6-1.00X25 2 54 651705 LN INST FL M6-1.00 C8 ZY DIN6926 6
CZY
55 651706 LN INST FL M8-1.25 C8 ZY DIN6926 8
16 176770 BAR/PROP 1
17 176771 SPACER 1
18 176825 BOOT/JOYSTICK 1 (W/ two-post ROPS)
19 176858 BOOT/BRAKE/PARKING 1 58 651716 CB M8-1.25X35 C8.8 ZY DIN603 2
20 192194 HOLDER/MANUAL 1 59 651748 CB M12-1.75X45 C8.8 ZY DIN603 2
21 201006 HOLD -DOWN/BOOT 1 60 274148 SWITCH/ELECTRIC 1
22 201168 SWITCH/PARKING BRAKE 1 (Operator Presence - Seat Switch)
23 201215 BRACKET/BOLT/STRIKER 1 61 651770 LN INS M12-1.75 C8 ZY DIN985 1
24 270049 BACKREST 1 62 651780 LN INS M8-1.25 C8 ZY DIN985 6
25 204078 CABLE 2 63 654006 FW 3/8 AWZY 1

26 270225 SUSPENSION/LOW PROFILE 1 64 654014 FW 3/4 AWZY 1
27 270047 CUSHION 1 65 656002 CS M8-1.25X35 C8.8 ZY DIN931 2
28 270050 SEATBELT/2 INCH (Standard) 1 66 656003 CS M8-1.25X40 C8.8 ZY DIN931 1

274279 SEATBELT/3 INCH (Option) 1 67 656048 HN M8-1.25 C8 ZY DIN934 4
29 270057 TAPE/ANTI-SLIP (5.08FT) 1 68 656063 HJN M8-1.25 C4 ZY DIN439 2
30 270119 HANDLE/WLDMT 1 69 656143 LW M20 ZY DIN127 1

31 270140 ROD/LATCH 1 70 656133 FW M10 ZY DIN125 2
32 270388 SQ WASHER 4 71 L69755 KNOB 1
33 270732 GROMMET .62ID .312GW .91GD 1 72 L69756 REST/ARM 1

34 271029 SPRING/COMP .64 X 6.0 1 73 613052 FITTING/GREASE M6X1 2
35 271098 WASHER/PLASTIC 2
36 271997 KNOB/FOUR-ARM 1
37 272020 BRACKET/ARM REST 1
38 272037 BRACKET/ARM REST 1

AL 140 - CHASSIS
ISOLATION MATS (OPTION)
7
1
5
6
10
11
2 3
400450
Ref. Ref.
1 270126 PAD/SOUND FTRH SEATDECK 1 7 270550 FOAM/SOUND 1
2 270127 PAD/SOUND FTCTR SEATDECK 1 8 270552 FOAM/SOUND 1
3 270128 PAD/SOUND FTLH SEATDECK 1 9 270553 FOAM/SOUND 1
4 270129 PAD/SOUND TOP SEATDECK 1 10 270590 SEAL/BULB 1
5 270536 SEAL/BULB 2 11 270593 SEAL/BULB 1
6 270549 FOAM/SOUND 1

AL 140 - CHASSIS
MIRRORS (OPTION)
2
400666
Ref. Ref.
1 270836 MIRROR/RT 1 3 656123 SHCS M8-1.25X25 C12.9 ZY DIN912 4
2 270768 MIRROR/LT 1 4 651458 LN INS M8-1.25 C8 ZY DIN6924 4

AL 140 - CHASSIS
ROPS - TWO-POST AND FOUR-POST
13
3
15
10
12 7
11
2
9 1
4
18
8 5
17
14
19
TWO-POST ROPS 16 FOUR-POST ROPS
18
5
400388
17 400389
Ref. Ref.
1 076100 COTTER/HAIRPIN 1/8X2-3/8 2 13 651424 CS M6-1X20 C8.8 ZY DIN931 8
2 087596 RING/RETAINING 2 14 651449 LN INST M12-1.75 C8 ZY DIN6924 2
3 137462 WASHER 1/4 SEALING FASTENAL#3 8 15 651683 BHSCS M6-1.00X25 C10.9 BO 4
ISO7380
4 176338 ASSY/TWO POST ROPS 1
16 651702 CS FLH M16-2.00X50 C8.8 ZY 2
5 176341 INSERT 4 DIN1665
6 176522 ASSY/FOUR POST ROPS 1 17 651709 LN INST FL M16-2.00 C8 ZY DIN6926 4
7 176539 WINDOW/SKYLIGHT 1 18 651750 SHCS M16-2.00X120 8.8 ZY DIN912 4
8 176656 CS FLH M12-1.75X35 C8.8ZY SP 2 19 654012 FW 5/8 AWZY 2
DN1665
9 201032 SPACER/PLASTIC 4
10 201034 BUMPER/RUBBER 4
11 201035 PIN W/TETHER 4
12 651421 CS M4-0.7X16 C8.8 ZY DIN931 2

AL 140 - CHASSIS
STEERING COLUMN - STANDARD
39
FRONT
20
23 1
27
28 24 42
14
40
22 19 3
41
32
2 36
32
7
5
6 35
15
32
4 34
36 29 12
13 9
37
38
10 33
18
16 21
11
31
17 NOTE: See Page 19

for fuse information
176381
Ref. Ref.
1 201234 GAUGE/9 ICON 1 21 270584 KEY/IGNITION (SET/2) 1
2 270496 SWITCH/HORN 1 22 202678 KIT/STEERING KNOB 1
3 270497 TOGGLE/HORN 1 23 271136 TOGGLE/POWER-A-TACH 1
4 270498 SWITCH/WORKLIGHT 1 24 271135 SWITCH/POWER-A-TACH 1
5 270499 TOGGLE/WORK LIGHT 1 27 270521 HJN M18 1
6 270500 SWITCH/BEACON 1 28 270522 WASHER/M18 1
7 270501 TOGGLE/BEACON 1 29 270523 KEY/WOODRUFF 1
9 270503 SWITCH/IGNITION W/KEYS 1 31 230071 SCREW/PTHM M6 X 16 4
(Includes Ref. Nos. 21 & 33)
32 230072 SCREW/PTHM M4 X 12 4
10 230062 SOCKET/ELECTRICAL ACC. 1
33 270527 COVER/PLASTIC 1
11 270505 BUZZER W/NUT 1
(Includes Ref. No. 35) 34 270528 RING/RETAINING 1
12 270506 BOX/FUSE W/COVER 1 35 270529 NUT/PLASTIC 1
(Includes Ref. Nos. 37 & 38) 36 270530 NUT/EXTRUDED M4 4
13 270507 SHAFT/STEERING 1 37 270531 FUSE BOX COVER 1
14 270508 PANEL/INSTRUMENT 1 38 270532 O-RING 1
15 270509 CONSOLE/FRONT STEERING 1 39 176381 COLUMN/STEERING/STANDARD 1
16 270510 CONSOLE/BACK STEERING 1 40 270512 WIRE HARNESS 1
17 270511 BOOT/STEERING CONSOLE 1 41 651707 LN INST FL M10-1.50 C8 ZY DIN6926 4
18 270512 HARNESS/WIRE 1 42 176654 CS FLH M10-1.5X30 C8.8ZY SP 4
19 270513 WHEEL/STEERING 1 DIN1665
20 270715 CAP/STEERING WHEEL 1

AL 140 - CHASSIS
COVERS
16
27
20
14
18 17
21
7
22 8
2
24
24 19 26
24
22
12 12
13 1
9
12 3
15
25 23
6
400316
Ref. Ref.
1 137545 DECAL/REFLECTOR, RED 2 17 201217 BRACKET/LATCH 1
2 175680 ASSY/ROPE/WIRE 2 18 201219 LATCH/ROTOR/DOUBLE 1
3 176276 WDMT/COVER/REAR 1 19 270385 SHIM 4
6 176392 SUPPORT/FENDER 2 20 651690 CB M6-1.00X20 C8.8 ZY DIN603 1
7 176473 SEAL/BULB 1 21 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 5
8 176474 ASSY/HOOD AL140 1 22 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 4
9 176647 WDMT/FENDER BRKT 2 23 651699 CS FLH M12-1.75X25 C8.8 ZY 4
DIN1665
12 176653 CS FLH M10-1.5X25 C8.8ZY SP 6
DIN1665 24 651706 LN INST FL M8-1.25 C8 ZY DIN6926 8
13 176655 CS FLH M10-1.5X35 C8.8ZY SP 2 25 651707 LN INST FL M10-1.50 C8 ZY DIN6926 6
DIN1665
26 651720 CS FL M8-1.25X35 C8.8 ZY DIN1662 4
14 176736 GASKET/HANDLE 1
27 656047 HN M6-1 C8 ZY DIN934 1
15 176793 FENDER 2
16 176809 HANDLE/BUTTON/PUSH 1

AL 140 - CHASSIS
WORK LIGHTS
3
2
400576
Ref.
1 420-36292 HEADLIGHT 2
2 122488 BULB 2
3 420-36141 HOUSING, CONNECTOR FEMALE 2
4 420-36140 SECONDARY LOCK 2

AL 140 - CHASSIS
STROBE LIGHT KITS - 809568, 809571
2-POST ROPS 4-POST ROPS
2 7
2
3
4
10
9
6 1 8
2
1
5
809568, 809571
Ref. Ref.
809568 KIT (FOR 2-POST ROPS) 809571 KIT (FOR 4-POST ROPS)
1 088296 STROBE 1 1 088296 STROBE 1
2 101712 GROMMET .38ID .250GW .62GD 1 2 101712 GROMMET .38ID .250GW .62GD 2
3 274135 DEUTSCH M 2-PIN 1 3 274135 DEUTSCH M 2-PIN 1
4 201237 BRACKET/BEACON 1 9 273745 MOUNT/STROBE 1
5 270192 CLIP/SMALL WIRE 6 10 651693 CS FL M6-1.00X20 C8.8 ZY DIN1662 2
6 274117 HARNESS/BEACON 1
7 651696 CS FL M8-1.25X70 C8.8 ZY DIN1662 2

AL 140 - CHASSIS
FRONT FRAME
29
7 29
21 23
23
16 22
4
9
24 17 10
2 6
3
18
11
15 6
14 10
5 9
26
22
30
27
20
1
28 2
19
12
13
25
400623
Ref. Ref.
1 071249 LN INST M16-2.00 C9 ZY DIN6924 1 16 200097 BEARING/40MM I.D. 2
2 076099 COTTER/HAIRPIN 9/64X2-11/16 4 17 201258 PIN/LOCK/BUCKET 1
3 132050 STRAINER-FUEL FILL 1 18 270116 GROMMET 1.00ID .250GW 1.38GD 2
4 132051 FUEL TANK CAP 1 19 270924 BUMPER/FOAM 1
5 139438 CS FL LOCK 3/8X5/8 C5ZY 4 20 271808 WDMT/TURN STOP 2
6 175934 BEARING/SPHERICAL PIVOT 2 21 613052 FITTING/GREASE M6X1 1
7 175976 PIN/PIVOT 1 22 651419 CS M20-2.5X40 C10.9 ZY DIN931 2
8 175987 PIN/PIVOT 1 23 651448 LN INS M10-1.5 C8 ZY DIN6924 2
9 176142 RETAINER/BEARING 2 24 650702 SCREW/TPH TF SLTD #632X3/8 CZY 1
10 176468 RING/RETAINING 2 25 651691 CS M16-2.00X180 C8.8 ZY DIN931 1
11 176719 WASHER/BEARING SHIELD 1 26 651706 LN INST FL M8-1.25 C8 ZY DIN6926 4
12 200027 LOCK/STEERING 1 27 651720 CS FL M8-1.25X35 C8.8 ZY DIN1662 4
13 200048 COUNTERWEIGHT/REAR 3 28 654012 FW 5/8 AWZY 1
14 200084 PIN/STEERING 1 29 656117 CS M10-1.5X75 C8.8 ZY DIN931 2
15 200090 RING/EXTERNAL SNAP 2 30 L61709 PAD/SLIDE 3" X 4 "2

AL 140 - CHASSIS
REAR FRAME
12
4 11
6
3 1
13
9
14
11 10
11 400623
Ref. Ref.
1 122485 STUD/BALL 10MM 2 9 271120 WDMT/BATTERY TRAY 1
2 175934 BEARING/SPHERICAL PIVOT 1 10 613021 FITTING/GREASE M10X1 1
3 175936 HOUSING/BEARING PIVOT 1 11 613052 FITTING/GREASE M6X1 3
4 176142 RETAINER/BEARING 1 12 651419 CS M20-2.5X40 C10.9 ZY DIN931 1
5 176450 CAP/BEARING 2 13 651724 SCREW/THH TF M10-1.5X20 ZY 2
DIN7500D
6 176468 RING/RETAINING 1
14 651780 LN INS M8-1.25 C8 ZY DIN985 2
7 200084 PIN/STEERING 1
8 200090 RING/EXTERNAL SNAP 2

AL 140 - CHASSIS
ELECTRICAL
Work Light
See Page 19 for
3
Fuse Information Fuse C 2 4
18
NOTE: See wiring schematic
pages to identify relay circuit 22
application based on wire
colors 8
17 16
15
33
Alternator
Fuel
7 Pump
13 10
Work 25
23 30 Grnd Park Brake
Light
Starter Switch
11 Steering 32 19
Column 21
27 31 6
28
33
26
8
5 20 12 9
29
28
Fuse A
24
25
Fuses B
14
400576
400342
Ref. Ref.
1 * BATTERY 12 VOLT 1 17 273073 MODULE/LOGIC AL100/200 1
2 118757 GROMMET 1.50ID .188GW 1.75GD 1 18 273369 TIE/TREE MOUNT 5
3 137425 TERMINAL/REMOTE RED 1 19 273644 BRACKET/RELAY 1
4 137429 TERMINAL/REMOTE BLK 1 20 273646 HARNESS/CHASSIS AL100 1
5 176380 SENDER/FUEL W/SWITCH 1 21 273647 HARNESS/ENGINE AL100 1
6 176652 CS FLH M8-1.25X12 C8.8ZY SP 1 22 274410 BOOT/INSULATOR 1
DIN1665
23 274855 HARNESS/HORN 1
7 176680 SCREW/TPH TF TORX M5-0.8X16 2
CZY 24 650488 CS 3/8X3/4 C5ZY 1
8 176681 SCREW/TPH TF TORX M6-1.00X16 3 25 651087 LW INT T 3/8 AZY 2

CZY 26 651679 LW EXT T M8 AZY 1
9 176689 BRACKET/BATTERY HOLD 1 27 651689 CS FL M8-1.25X20 C8.8 ZY DIN1662 1
10 176828 CABLE/BATTERY POSITIVE 1 28 651706 LN INST FL M8-1.25 C8 ZY DIN6926 3
(also order ref. no. 14)
29 651720 CS FL M8-1.25X35 C8.8 ZY DIN1662 2
11 183814 HORN-WARNING 1
30 656048 HN M8-1.25 C8 ZY DIN934 1
12 190629 CABLE/NEG BATTERY 16 1
31 656093 CS M8-1.25X16 C8.8 ZY DIN931 2
13 190758 CABLE/BAT/REMOTE TERM 1
(also order ref. no. 14) 32 656110 LW M8 ZY DIN127 2
14 190761 LOOM/BATTERY CABLE 2 33 420-35602 RELAY 3
(used with ref. nos. 10 and 13) * Purchase locally; Group size 24; 675 CCA
15 270186 CLAMP/DOUBLE P 1
16 272377 CABLE/GROUND 1

AL 140 - CHASSIS
ELECTRICAL - FUSES
Standard Fuse Block Inline Fuse Identification

(Located on Steering Column) (Inside Engine Compartment, see Page 18)
T X Rated
Fuse Ref.
4 8 Current Protected Circuit
Loc. (See Left)
AA (Amp)
11
S W A 60 System 9
3 7
B 40 Starter 8
30 Glow Plug 7
10 Z
R V C 25 Control Module 6
2 6
9 Y
Q U
1 5
Rated Protected Circuit Ref.

Fuse Current (Fuse numbers above (See
(Amp) from schematic) below)
Q 5 Instrument panel, for- 1
ward and reverse relays
R 5 Joystick 1
S 5 Fuel pump, glow module, 1
fuel solenoid hold
T 7.5 Horn, beacon 2
U 5 Steering column 1
switch lights
V 10 Power-A-TachTM 3
W 5 Starter relay 1
X 20 Ignition switch 5
Y 10 Rear work light 3
Z 10 Front work light 3
AA 7.5 12V accessory 2
power outlet
All Fuses
Ref.
1 L70244 5 AMP ATC FUSE A/R
2 271279 7.5 AMP ATC FUSE A/R
4 420-35578 15 AMP ATC FUSE A/R
6 271265 25 AMP ATC FUSE A/R
7 191331 30 AMP MAXI FUSE A/R
8 271281 40 AMP MAXI FUSE A/R
9 L500225 60 AMP MAXI FUSE A/R

AL 140 - CHASSIS
BATTERY DISCONNECT KIT (OPTION)
Supplied
2 w/ switch
4 1
* See Note
Supplied
w/ switch
NOTE: Two retaining
nuts are supplied with
the switch. Only one will
be used for installation; the
other will be discarded.
5
809590
Ref.
1 091666 SWITCH DISCONNECT 1
2 091667 PLATE, FACE 1
3 176827 CABLE/BATTERY GROUND 1
4 201232 DECAL/BAT DISCONNECT 1
5 272377 CABLE/GROUND 1
6 651087 LW INT T 3/8 AZY 1

AL 140 - CHASSIS
BACKUP ALARM KIT (OPTION)
400308
Ref.
1 271213 ALARM/SMART BACKUP 1
2 651689 CS FL M8-1.25X20 C8.8 ZY DIN1662 2

AL 140 - CHASSIS
BLOCK HEATER KIT (OPTION)
3
6
5
4
809579
Ref.
1 055648 TIE/CABLE .19 X 7.50 BLACK 3
2 121480 HEATER/BLOCK (227-2148) PHIL- 1
LIPS
3 273851 BRACKET/BLOCK HEATER 1
4 121481 CORD/HEATER 1
5 274319 GASKET/BLOCK HEATER 1
6 274320 BOLT/BLOCK HEATER 2

AL 140 - CONTROLS
SERVICE BRAKE, PARKING BRAKE, INCHING
SERVICE BRAKE
PARKING BRAKE 4
3
10
9
10
20
13
14 23
17
1
22 25
6 15
23
11 18 INCHING-BRAKE 3
26 PEDAL (LEFT)
12
FRONT AXLE
BRAKE LEVER 20
INCHING
HYDRAULIC PUMP 23 20
(AXIAL PISTON) 8
LEFT SIDE
HYDRAULIC PUMP
FRAME
(GEAR)
REAR
AXLE
16
7
27
INCHING-BRAKE 19 27
PEDAL (LEFT) 2 24 5 21
400462
Ref. Ref.
1 121002 HN 1/4 FZY 2 15 650551 CP EPSC 3/32X3/4 Z 1
2 176728 CABLE/INCHING 1 16 650648 HN MS #1032 FZY 1
3 176729 CABLE/SERVICE BRAKE 1 17 650863 FW 1/4 ANZY 2
4 176735 CABLE/PARKING BRAKE 1 18 651449 LN INST M12-1.75 C8 ZY DIN6924 1
5 176781 BRACKET/INCHING CABLE 1 19 651679 LW EXT T M8 AZY 1
6 176824 BOSS/PIVOT 1 20 651693 CS FL M6-1.00X20 C8.8 ZY DIN1662 3
7 202583 CLEVIS W/PIN 1 21 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 2
8 270168 SPRING/TORSION 1 22 651700 CS FL M12-1.75X80 C8.8 ZY DIN1662 1
9 270786 LW INT T 7/16 2 23 651705 LN INST FL M6-1.00 C8 ZY DIN6926 3
10 270787 HN 7/16/20 4 24 651706 LN INST FL M8-1.25 C8 ZY DIN6926 2
11 270869 CLEVIS 1 25 654004 FW 5/16 AWZY 1
12 270870 PIN/SPRING 1 26 654009 FW 1/2 AWZY 1
13 270871 WDMT/BRAKE LEVER 1 27 656063 HJN M8-1.25 C4 ZY DIN439 2
14 270894 LINK/BRAKE 1

AL 140 - CONTROLS
THROTTLE
THROTTLE PEDAL ENGINE THROTTLE

(RIGHT) LEVER
7
11 5
6
10 3
4 12
12
9
8
1 2
400462
Ref. Ref.
1 176651 CS FL M6-1.00X12 C8.8ZY SP 2 8 651521 CS M5-0.8X16 C8.8 ZY DIN931 1
DIN1662
9 651679 LW EXT T M8 AZY 1
2 201165 THROTTLE CABLE BRACKET 1
10 651693 CS FL M6-1.00X20 C8.8 ZY DIN1662 1
3 270106 SPRING/COMPRESSION 1
4 270746 LOCKNUT/INSERT 10-32 1
12 656063 HJN M8-1.25 C4 ZY DIN439 2
5 272372 CABLE/THROTTLE 1
6 272374 BRACKET/CABLE 1
7 651456 LN INS M5-0.8 C8 ZY DIN6924 1

AL 140 - AXLES
WHEELS AND TIRES
3 6
5
2
Ref. Ref.
1 176374 ASSY/WHEEL 8.50 X 15 4 201414 WHEEL 15 X 8 4
270761 ASSY/WHEEL 10.50 X 15 4 4 420-36023 VALVE STEM, METAL 4
809561 ASSY/WHEEL 27X10.50 10 PLY TURF 4 5 202638 NUT/M14 X 1.5 24
2 * TIRE/HD 27X8.50X15 8 PLY TITAN 4 6 202640 WASHER 24
* TIRE/HD 27 X 10.50 X 15 8 PLY TITAN 4 * Purchase equivalent quality tires for your articulated loader.
Contact your dealer for replacement tire information.
* TIRE 27X10.50X15 TURF 4
3 140298 WHEEL 15 X 7 4

AL 140 - AXLES
FRONT AND REAR AXLES
6
2
1
2
1
400309
Ref.
1 202638 NUT/M14 X 1.5 24
2 202640 WASHER 24
3 272524 AXLE/FRONT 1
4 272525 AXLE/REAR 1
5 272897 U-BOLT/SQUARE M16 4

AL 140 - AXLES
CENTER AND AXLE HOUSINGS
272524, 272525
Ref. Ref.
1 202593 HOUSING/CENTER 1 8 202614 GASKET/PAPER 0.2MM 2
2 204088 PLUG M22 X 1.5 1 9 204090 SPACER 2
3 204089 HOUSING 2 10 204091 O-RING 2
4 202623 PIN/PARALLEL 10 X 30 6 11 204092 BLEEDER M10 X 1.0 2
5 202633 PLUG/M22 X 1.5 DIN 909 2
6 202617 SCREW/M12 X 30 12.9 16
7 202615 GASKET/PAPER 0.1MM 1

AL 140 - AXLES
DIFFERENTIAL
202584, 202586, 202587
Ref. Ref.
1 202612 GEAR/BEVEL RING Z=39 ** 1 21 202592 HOUSING/DIFF. HALF ** 1
2 202613 PINION/BEVEL Z=12 *** 1 22 202639 PACKAGE/LMS DISC ** 2
3 202631 O-RING 4112 *** 1 23 202611 WHEEL/CROWN ** 2
4 126632 BEARING *** 1 24 202606 SHIM/SIDE PINION ** 4
5 202590 HOUSING/PINION *** 1 25 202610 PINION/SIDE ** 4
6 202643 SCREW/SOCKET M12X45 12.9 10 26 202596 SPIDER ** 1
7 202601 SPACER *** 1 27 202618 SCREW/SHC M14X70 12.9 ** 8
8 202625 SHIM/PS 35X45X0,1 *** AR 29 202605 PIN/BRAKE FULCRUM 1
9 202626 SHIM/PS 35X45X0,3 *** AR 30 202584 DRUM/BRAKE 1
10 141551 BEARING *** 1 32 202602 PIN/BRAKE LEVER 1
11 202636 SEAL/OIL BASL 50X72X8 *** 1 33 202628 WASHER/FRICTION 1
12 202597 FLANGE W/BRAKE DRUM *** 1 38 202600 CONNECTION/HYDRAULIC MOTOR 1
13 202620 NUT/SL M10 8 39 202594 MOUNT/HYDRAULIC MOTOR 1
14 202637 BOLT/STUD M10X25 *** 8 40 202627 GREASER/M10X1 1
15 202629 SHIM/AS 3047 *** 1 41 202619 SCREW/M10X25 8.8 6
16 202621 NUT/SL GP M30X1,5 *** 1 42 202586 DIFFERENTIAL 1
(includes ref. nos. 1, 20, 21, 22, 23, 24,
17 202635 BEARING/TAPER ROLLER 32012 2 25, 26, 27 - marked **)
18 202607 SHIM/61X70X0,1 AR 43 202587 PINION 1
19 202608 SHIM/61X70X0,3 AR (includes ref. nos. 2, 3, 4, 5, 7, 8, 9, 10,
11, 12, 14, 15, 16 - marked ***)
19* 202609 SHIM/61X70X0,5 AR
20 202592 HOUSING/DIFF. HALF ** 1

AL 140 - AXLES
WHEEL HUB - 202585
202585
Ref. Ref.
0 202585 HUB/WHEEL 1* 7 202634 BEARING 32010X 1*
1 202630 SEAL/OIL BASL 70X90X10 1* 8 202622 NUT/M50X1,5 1*
2 156041 BEARING/32011 1* 9 202599 SHAFT/DRIVE 1*
3 202598 HUB/WHEEL 1* 10 202642 SHCS M10X25 5*
4 202632 BOLT/STUD M14X1,5 10.9 6* * Quantities are for 1 axle only
5 202640 WASHER/LIMES 6*
6 202638 NUT/M14X1,5 6*

AL 140 - LIFT ARM
LIFT ARM ASSEMBLY
17
16
15 7
11
13
6 17
12 17 5 16
16 10
15 1
2
1
15 18
14 13
17
4
16
15
17
8 16
15
400304
Ref. Ref.
1 064478 FW 1-25/64 (0.018 in. thick) AR 11 176786 WDMT/PIVOT ARM 1
2 064479 FW 1-25/64 (0.032 in. thick) AR 12 176843 WDMT/LINK 1
3 175972 COLLAR/40MM 1 13 200096 BEARING/35MM ID 4
4 175976 PIN/PIVOT 1 14 200097 BEARING/40MM ID 2
5 175977 PIN/PIVOT 1 15 613052 FITTING/GREASE M6X1 5
6 175978 PIN/PIVOT 1 16 651448 LN INST M10-1.5 C8 ZY DIN6924 6
7 175979 PIN/PIVOT 1 17 656117 CS M10-1.5X75 C8.8 ZY 5
8 176221 PIN/PIVOT 1 18 656188 CS M10-1.5X70 C8.8 ZY DIN931 1
9 176661 BEARING/50MM ID 4
10 176783 WDMT/LIFT ARM 1

AL 140 - LIFT ARM
HYDRAULICS
44
46
Page 70
40
C 32
20
8 50
A
11
Page 35
11
31 7
4 20
6
14 56
57 26
12 43
58 22
51 48
B 24
42 D
49
Page 33 43 52
37 4
13
5 Page 34
34 53
E
29
36
28
35 53
27
5 3 25
23 54
30 33
F 48
2 49
17 21
G
38
47
39
5 55
2
45
5
55 1
45
41
15
39
10 18
16
9 1
55
45
400587

AL 140 - LIFT ARM
HYDRAULICS
Ref. Ref.
1 055021 CLAMP/HOSE .75 X .41 HOLE DOU- 2 36 273875 HOSE/MP 5 X 1855MM* 1
BLE
37 273876 HOSE/MP 5 X 1397MM* 1
2 075505 CLAMP/HOSE .81 X .41 HOLE 2
38 273880 HOSE/MP 5 X 800MM* 2
3 175823 CYL/HYD/TILT 1
39 273882 HOSE/MP 8 X 2615MM* 2
See Page 39 for individual components
40 274134 SHAFT/JOYSTICK 1
4 176353 ST MC15-MBSPP06-L** 4
41 274255 CYL/HYD/LIFT 1
5 176358 ST MC10-MBSPP06-L** 4
6 176359 ST MC10-MBSPP08-L** 4
42 274262 VALVE/AUXILIARY 1
7 176364 90 FCS10-MC10-L** 2
8 176366 90 FCS15-MC15-L** 1
43 274401 ST MC10-MORB10-L** 4
9 176480 COUPLER/MALE MC15 1
44 274439 HANDLE/JOYSTICK 1
10 176481 COUPLER/FEMALE MC15 1
45 651448 LN INS M10-1.5 C8 ZY DIN6924 3
11 176527 TEE RUN MC15-MC15-FCS15-L** 2
46 651450 HN M12-1.75 C10 ZY DIN934 1
12 176530 ST MC10-MBSPP04-L** 2
47 651629 CS M8-1.25X110 C10.9 ZY DIN931 2
13 270371 HOSE/MP 5 X 1041MM* 1
14 184101 VALVE/SOL SV10-24 10T 2
15 271083 COVER/DUST MALE 08 1
50 651715 SCREW/THH TF M8-1.25X40 ZY 3
16 271084 COVER/DUST FEMALE 08 1 DIN7500D
17 271088 STRAP/BUNDLE/HOSE 1 51 651727 CB M8-1.25X60 C8.8 ZY DIN603 2
18 271158 LOOMING/GUARD (0.705 FT) 1 52 651752 CS M6-1.00X100 C8.8 ZY DIN931 2
20 271754 90 MC15-MABSPP08-L** 3 53 651759 CS FL M6-1.00X30 C8.8 ZY DIN1662 4
21 272667 BLOCK CUSTOM 3 54 651802 CB M6-1.00X45 C4.6 ZY DIN603 3
22 273284 TUBE 1 55 656007 CS M10-1.5X25 C8.8 ZY DIN931 3
23 273285 TUBE 1 56 121897 SAFETY SOLENOID VALVE SEAL KIT 1
(quantity per solenoid)
24 273287 TUBE 1
57 122840 CARTRIDGE/SOLENOID VALVE 1
25 273289 TUBE 1 SV10-24-0- (quantity per solenoid)
26 273290 TUBE 1 58 184105 COIL (quantity per solenoid) 1
27 273291 TUBE 1 * See Page 72 for hose/o-ring information.
28 273292 TUBE 1 ** See Page 71 for fitting/o-ring/seal information.
29 273293 TUBE 1
30 273294 TUBE 1
31 273401 TUBE/HYD RETURN 1
32 273533 VALVE (CONTROL) 1
33 273763 BLOCK 2
34 273834 BLOCK 2
35 273838 BLOCK 2

AL 140 - HYDRAULICS
HYDRAULIC TANK
2
A 27 19
Page 70
8 25
D
Page 31 7
5 16
12
B
Page 31
20
10
6 15 26
3
F
7
4
14
Flushing 21
Valve 23
1
Page 34 17
24 18
C 9
7
22
I
11
Axial Piston Pump

Page 34 9
Gear Pump
Page 34 G 13
400615
Ref. Ref.
1 055335 CLAMP/HOSE #20 2 17 176846 VALVE/CHECK 70PSI MC22- 1
MORB12
2 128591 BREATHER HYDRAULIC RES. 1
18 201279 ST FCS22-MC15-L** 1
3 175921 BOLT/DIPSTICK 1
19 270394 VALVE/CHECK/SWING 1
4 175922 BREATHER 1
20 271391 HOSE/MP 5 X 762MM* 1
5 176354 ST MC15-MBSPP08-L** 1
21 271461 SWITCH/TEMP 215 AF 1
6 176364 90 FCS10-MC10-L** 1
22 272961 HOSE/LP 16 X 394MM 1
7 176366 90 FCS15-MC15-L** 3
23 273492 HOSE/MP 5 X 660MM* 1
8 176376 ST MC22-MBSPP12-L** 1
24 274263 HOSE/MP 8 X 915MM* 1
9 176510 PLUG HH MBSPP08** 2
25 274912 FILTER/RETURN 1
10 176527 TEE RUN MC15-MC15-FCS15-L** 1
11 176757 HOSE/MP 8 X 673MM* 1
26 651521 CS M5-0.8X16 C8.8 ZY DIN931 6
12 176760 HOSE/LP 12 X 686MM* 1
27 656006 CS M10-1.5X20 C8.8 ZY DIN931 2
13 176765 HOSE/LP 12 X 838MM* 1
* See Page 72 for hose/o-ring information.
14 176778 ST FCS15-MC10-L** 1 ** See Page 71 for fitting/o-ring/seal information.
15 176779 TEE RUN MC10-MC10-FCS10-L** 1
16 176800 ST MBSPP16-FBSPP08** 1

AL 140 - HYDRAULICS
HYDRAULIC DRIVE
I Page 33
7
8 B
4 6 17
Page 35 15 10 5
14
C 13
35 24
Page 33
11
31 25
6 34 32
23 H 1
Page 35 33
37
28
F 12
19 16 Page 33
7 E
22 Page 31
11 26 27
20
14
21 G
15
Page 33
10
9
29 10
9 18
(REAR
AXLE)
3 36
(FRONT
3
AXLE)
18 400618
Ref. Ref.
1 093362 FW 17/32 2 21 176767 HOSE/HP 10 X 1118MM* 1
3 175917 MOTOR/DRIVE 240CC 2 22 176768 HOSE/HP 10 X 445MM* 1
4 176289 VALVE/FLUSHING 1 23 176779 TEE RUN MC10-MC10-FCS10-L** 1
5 176354 ST MC15-MBSPP08-L** 1 24 201126 HOSE/MP 5 X 508MM* 1
6 176357 ST MC10-MM22-L** 3 25 201181 CS M10-1.50X30 C8.8ZY SP DIN931 2
7 176364 90 FCS10-MC10-L** 2 26 270208 DIAGNOSTIC/MALE 1
8 176367 TEE BR MC10-MC10-FCS10-L** 1 27 270213 90-BJ MC08-MBSPP04-L** 1
9 176370 ST MC18-MBSPP08-L** 4 28 270236 DIAGNOSTIC/MALE 1
10 176371 90 FCS18-MC18-L** 5 29 271454 GUARD/POLY HOSE (2.725FT) 1
(use on Hose, Ref. No. 21)
11 176376 ST MC22-MBSPP12-L** 2
31 271754 90 MC15-MABSPP08-L 1
12 176530 ST MC10-MBSPP04-L** 1
32 350-32266 O-RING -042 N70 1
13 176532 ST MC18-MBSPP12-L** 2
33 650495 CS 1/2X1-1/4 C5ZY 2
14 176541 ST FCS18-MC10-L** 2
34 651458 LN INS M8-1.25 C8 ZY DIN6924 2
15 176542 TEE RUN MC18-MC18-FCS18-L** 2
35 651696 CS FL M8-1.25X70 C8.8 ZY DIN1662 2
16 176577 PUMP/GEAR .79 1
36 202668 SEAL KIT (Drive Motor) 1
17 176580 PUMP/AXIAL PISTON 1
37 270671 SEAL KIT (Gear Pump) 1
18 176656 CS FLH M12-1.75X35 C8.8ZY SP 4
DN1665 * See Page 72 for hose/o-ring information.
** See Page 71 for fitting/o-ring/seal information.
19 176761 HOSE/MP 5 X 610MM* 1 *** Re-use of bolts requires Loc-tite 262 or equivalent
20 176766 HOSE/HP 10 X 686MM* 1

AL 140 - HYDRAULICS
POWER STEERING
A
Bolts secure Page 31
Steering Valve
to Steering Column
8 14
5
3
6 5
5 Page 34
B
17
4 4 7
1 15
11
9 16 H
10
Page 34
18
12
6
5 Rear Frame Pivot
Front Frame Pivot

400596
Ref. Ref.
1 055021 CLAMP/HOSE .75 X .41 HOLE 1 10 176741 HOSE/MP 5 X 1283MM* 1
DOUBLE
11 193169 TESTPORT 1
2 175800 CYL/HYD/STEERING 1
(See Page 40 for individual components) 12 272213 GUARD/POLY HOSE (0.500FT) 1
3 175919 VALVE/STEERING 1 14 273288 TUBE 1
6 176364 90 FCS10-MC10-L** 2 17 651732 CS FL M10-1.50X20 C8.8 ZY DIN1662 1
7 176366 90 FCS15-MC15-L** 1 18 202671 KIT/SEAL (Steering Valve) 1
8 176653 CS FLH M10-1.5X25 C8.8ZY SP 4 * See Page 72 for hose/o-ring information.

DIN1665 ** See Page 71 for fitting/o-ring/seal information.
9 176740 HOSE/MP 5 X 1727MM* 1

AL 140 - HYDRAULICS
CONTROL VALVE

273533
Ref. Ref.
1 273533 VALVE 1 15 202578 JOINT/ROCKER * 2
2 202572 RELIEF VALVE 1 16 230083 ROCKER JOINT * 1
3 230075 O-RING 4 17 230084 SCREW * 3
4 202574 POSITIONER/HDS11 1 18 230085 RUBBER BOOT * 1
5 203816 POSITIONER PLUG 2 19 230086 JOYSTICK ASSY (includes Ref. Nos. 1
10, 11, 12, 13, 14, 15, 16, 17, 18)
6 202573 POSITIONER/HDM10 * 1
20 203815 CHECK VALVE 2
7 230076 SPACER * 2
21 230044 SEALING WASHER 1
8 230077 SPACER * 2
22 203814 PLUG 7/16-20UNF 1
9 230078 SEAL * 1
23 202575 VALVE/PORT RELIEF 1
10 230079 LEVER SUPPORT * 1
* Included in Ref. No. 19 Joystick Assy.
11 230080 SCREW * 3
12 230052 PIVOT * 1
13 230081 PIN * 1
14 230082 NUT * 3

AL 140 - HYDRAULICS
AUXILIARY VALVE
274262
Ref. Ref.
1 230020 PLUG KIT 2 6 230026 RELIEF VALVE PLUG 1
2 230021 TIE ROD KIT 1 7 230027 COIL 2
3 230022 LOAD CHECK KIT 1 8 230028 SEAL KIT 1
4 230023 PROTECTED LEVER KIT 1
5 230024 PROPORTIONAL CONTROL 1

AL 140 - HYDRAULIC CYLINDERS
LIFT CYLINDER
7 1
6
9 16 18 2
12 17
407 Nm
10 11
(300 lb.-ft.)
14
339 Nm 3 8
(250 lb.-ft.) 13
18 15
4 7
19
5
274255
Ref. Ref.
1 274255 LIFT CYLINDER COMPLETE 1 15 * HD ROD WIPER, SEALED OD 1
(Includes 1-19)
16 * WEARBAND 1
2 270488 PISTON 1
17 * WEARBAND 1
3 270489 HEAD GLAND 1
18 * LOCKING INSERT 2
4 270491 ROD WELDMENT 1
19 270492 KIT/SEAL (Includes 10-18) 1
5 270460 PRELUBRICATED BUSHING 4
* Parts not serviced separately.
6 L500668 NUT LOCK 7/8-14UNF ** 1
** Requires Loc-tite 271 or equivalent.
7 613052 FITTING/GREASE M6X1 2
8 * O-RING 1
9 * O-RING 1
10 * O-RING 1
11 * SQUARE RING 1
12 * BACKUP RING 1
13 * DEEP Z-SEAL 1
14 * SQUARE SECT. TFE PISTON SEAL 1

TILT CYLINDER
8 6
7
19 2
11 18
230 Nm 16
14
(170 lb.-ft.) 13
12
10
339 Nm 3
15
(250 lb.-ft.) 19 17
4
20
5 8
9 175823
Ref. Ref.
1 175823 TILT CYLINDER COMPLETE 1 12 * O-RING 1
(Includes 1-19)
13 * SQUARE RING 1
2 134841 PISTON 1
14 * BACKUP RING 1
3 L97456 END/GLAND 1
15 * Z-SEAL 1
16 * SQUARE SECT. TFE PISTON SEAL 1
5 270487 SPHERICAL BEARING 1
17 * HD ROD WIPER, SEALED OD 1
6 270460 PRELUBRICATED BUSHING 1
18 * WEARBAND 1
7 075722 LN 7/8 FBZ ** 1
19 * LOCKING INSERT 2
9 270484 INT.SNAP RING 55MM BORE 1
* Parts not serviced separately.
10 * O-RING 1
** Requires Loc-tite 271 or equivalent.
11 * O-RING 1

STEERING CYLINDER
8
7 5
1
Not serviceable
18 6
2
17
115 Nm
10 15
13 (85 lb.-ft.) 12
11
3 9
339 Nm
14
(250 lb.-ft.) 18 16
19
7
8
5
175800
Ref. Ref.
1 175800 CYL/HYD/STEERING COMPLETE 1 12 SQUARE RING 1
(Includes 1-18)
13 BACKUP RING 1
2 270423 PISTON 2
14 Z-SEAL 1
15 SQUARE SECT. TFE PISTON SEAL 1
16 HD ROD WIPER, SEALED OD 1
5 270426 SPHERICAL BEARING 1
17 WEARBAND 1
6 270427 LOCKNUT/5/8-18 UNF * 1
18 LOCKING INSERT 2
8 270429 RING/INT SNAP 1.88 1
* Requires Loc-tite® 271 or equivalent.
9 O-RING 1
10 O-RING 1
11 O-RING 1

POWER-A-TACH CYLINDER
5
2
11
7 8
50 Nm
9 6
(37 lb.-ft.)
3 13
10
12
237 Nm
(175 lb.-ft.) 14
4
201463
Ref. Ref.
1 201463 CYL/HYD POWER-A-TACH 1 9 BACKUP RING, DYNAMIC 1
(Includes Ref. Nos. 2-13)
10 DEEP Z-SEAL 1
2 202664 PISTON 1
11 SQUARE SECT. TFE PISTON SEAL 1
12 HD ROD WIPER, SEALED OD 1
13 LOCKING INSERT 2
5 202667 LOCKNUT 1/2-20 UNF * 1
14 271021 KIT/SEAL (Includes Ref. Nos. 6-13) 1
6 O-RING 1
* Requires Loctite® 271 or equivalent.
7 O-RING 1
8 SQUARE RING 1

AL 140 - ATTACHMENTS
ALL-TACH
13
8 15
16 18
19
12
3 4 11 5
7 6
20 1
22
17
10
14
20
9
21
400305
Ref. Ref.
1 062756 PIN/SPRING 3/8X2 2 13 201474 LEVER/BUCKET PIN 2
2 068034 HLN INST 1/2 CZY 2 14 273019 WDMT/NARROW ATTACH BRKT 1
3 076588 CS FL LOCK 3/8X3/4 C5ZY 2 15 400-30803 FW 17/32 ZY 2
4 080926 FW 13/32 ZY 2 16 400-32252 WASHER, CUPPED SPRING 2
5 123554 SPRING, COMPRESSION 2 17 613021 FITTING/GREASE M10X1 2
6 134594 ADAPTOR/ROD 2 18 650569 CS 1/2X1-3/4 C5ZY 2
7 175980 PIN/PIVOT 1 19 651239 CS 1/2X2-1/2 C8ZY 2
8 176187 BUSHING 2 20 651448 LN INS M10-1.5 C8 ZY DIN6924 3
9 176666 PIN/PIVOT 50MM 2 21 656015 CS M10-1.5X90 C8.8 ZY DIN931 2
10 183575 PIN/LATCH 2 22 656117 CS M10-1.5X75 C8.8 ZY DIN931 1
11 201397 SPACER 2
12 201473 ADAPTOR/PUSH ROD 2

POWER-A-TACH (OPTION)
13 3 5
F
Page 31
7 4
12
1
15
3 5
8 16
18 G
11 Page 31
9 10
17
14
4
2 4
2 400634
Ref. Ref.
1 097860 CLAMP/HOSE .69 X 41 HOLE DOU- 1 10 272474 HOSE/MP 5 X 2450MM* 1
BLE
11 272475 HOSE/MP 5 X 2274MM* 1
2 176364 90 FCS10-MC10-L** 3
12 274276 HOSE/MP 5 X 483MM* 1
3 176527 TEE RUN MC15-MC15-FCS15-L** 2
13 274277 HOSE/MP 5 X 545MM* 1
4 176530 ST MC10-MBSPP04-L** 6
14 651448 LN INS M10-1.5 C8 ZY DIN6924 1
5 176778 ST FCS15-MC10-L** 2
6 201463 CYL/HYD QUICK ATTACH 1
16 654004 FW 5/16 AWZY 2
17 656007 CS M10-1.5X25 C8.8 ZY DIN931 1
7 201479 HARNESS/HYD QUICK ATTACH 1
18 656089 CS M8-1.25X90 C8.8 ZY DIN931 2
8 270917 VALVE/ALL TACH 1
9 271090 STRAP/BUNDLE/HOSE 1

BUCKETS
Ref.
1 809551 BUCKET/44" D/C 10.6 CU FT 1
2 809552 BUCKET/44" UTILITY 13.0 CU. FT. 1

AL 140 - NOTES

AL 140 - DECALS
GENERAL INFORMATION NEW DECAL APPLICATION

Decal location information is provided to assist in If there is a decal on a part that is to be replaced,
the proper selection and application of new decals, be sure that the decal is applied to the replacement
in the event the original decals become damaged or part. Surfaces MUST be free from dirt, dust, grease
the machine is repainted. Refer to the listing for the and other foreign material before applying the new
illustration reference number, part number, decal. To apply, remove the smaller portion of the
description and quantity of each decal provided decal backing paper and apply this part of the
in the kit. Refer to the appropriate illustrations for exposed adhesive backing to the clean surface
replacement locations. while maintaining proper position and alignment.
Peel the other portion of the backing paper off
To ensure proper selection of the correct replace-
slowly while applying hand pressure to smooth out
ment decals, compare all of the various closeup
the decal surface.
location drawings to your machine before starting
to refinish the unit. Then circle each decal shown
(applicable to your machine) while checking off its
part number in the listing. After you have verified
all the decals needed for replacement, place any
extra unnecessary decals aside for disposal.
CAUTION
ALWAYS follow safety precautions on decals.
NOTE: Refer to the SAFETY chapter of the Replace the decals if they are damaged, or if
Operator's Manual for the specific information the unit is repainted. If repainting, BE SURE all
provided on all of the various safety decals applicable decals are affixed to your unit.
furnished in the decal kit(s).

AL 140 - DECALS
COMMON DECALS
2 2
8 11
4 6
12 6
7
1 9
1
10
1 1
RIGHT LEFT
8
6
3 5
INSIDE CONTROL
BACK ENGINE COLUMN
4-POST COMPARTMENT
ROPS
1 Located at the 4 Located next

tie-down points to the fuel tank
at the front/rear filler neck
of the machine
2 Located at the top 5 Located on top

of the front frame of the radiator
3 Located next to 6
the hydraulic fluid Located on the
reservoir filler lift arms and
neck the engine
®
cover
400640, 400487, 809530

AL 140 - DECALS
COMMON DECALS
7 10
Located next to Located on the
the fuel tank right platform
filler neck surface
8 Located inside 11
WARNING the ROPS/FOPS Located on the
THE PROTECTION OFFERED BY THIS ROPS
WILL BE IMPAIRED IF IT HAS BEEN serial number
SUBJECTED TO ANY MODIFICATION,
STRUCTURAL DAMAGE, OR HAS BEEN
INVOLVED IN AN OVERTURN INCIDENT, THIS
plate at the top
ROPS MUST BE REPLACED AFTER A ROLL-
OVER. SEAT BELTS MUST BE WORN WHILE right surface of
OPERATING VEHICLE. 201078
the front frame
9 12
Located on the Located behind
left platform the joystick
surface
400640, 400487, 809530
Ref. Ref.
1 104945 DECAL/TIE DOWN 4 8 201078 DECAL/WARNING 1
2 104946 DECAL/ LIFT POINT 2 9 201522 DECAL/MODEL AL140 LH 1
3 137632 DECAL/HYDRAULIC OIL 1 10 201535 DECAL/MODEL AL140 RH 1
4 137634 DECAL/DIESEL FUEL 1 11 270086 DECAL/AL140 GEHL 1
5 137660 DECAL/ETHER 1 12 274258 DECAL/JOYSTICK 1
6 183963 DECAL/GEHL 3.75 X 15.92 3
7 195775 DECAL/FUEL/SULFUR 1

AL 140 - DECALS
ANSI-STYLE DECALS
1
7 7
10
4
6 6
RIGHT LEFT
3 2
5 9
INSIDE CONTROL
BACK ENGINE COLUMN
4-POST COMPARTMENT
ROPS
Located behind the

1 4 Located under the
operator’s seat on
platform on the left
the document box
rear wheel well
2 Located on the 5 Located on the

firewall inside steering column
the engine rear surface
compartment
3 Located on the
firewall inside
the engine
compartment
400487

AL 140 - DECALS
ANSI-STYLE DECALS
6 Located on 9 Located on
WARNING the steering
the lift arm
AVOID INJURY OR DEATH column rear
Always follow "Mandatory
Safety Shutdown Procedure."
surface
1 2
P
3 4
STOP
N
1. Lower equipment to ground.

2. Reduce throttle, apply parking
brake.
3. Shift to neutral.
7 Located on top of 4. Stop engine, remove key.

274507
the articulating
steering joint
10 Located on
WARNING
operator’s
platform
beneath park
brake lever
FALLING-OBJECT HAZARD
(2-Post ROPS
8 Located on the
only)
steering column
left surface
Falling-Object Protective Structure
(FOPS) must be installed if there is
a risk of falling objects.
274572
400487
Ref. Ref.
1 137628 DECAL/WARNING MANUAL 1 7 270657 DECAL/CRUSHING WARNING 2
2 137657 DECAL/WARNING GENERAL 1 8 273706 DECAL/WARNING GENERAL 1
3 137658 DECAL/DANGER HOT SURFACE 1 9 274507 DECAL/SAFETY SHUTDOWN 1
4 184214 DECAL/WARNING ROPS 1 10 274572 DECAL/FOPS 1
5 270655 DECAL/WARNING GENERAL 1
6 270656 DECAL/ATTACHMENT BRACKET 2

AL 140 - ENGINE
ENGINE ASSEMBLY
21
10
24
3 4
6
7 9 10
27 1
14 8
13
29
12 17
23
11
26
16
18 25
15 20 22
28
19
400307
Ref. Ref.
1 062023 CLAMP/HOSE #M5 1800 8 16 186308 PUMP ASSY FUEL FEED 1
2 133074 FITTING 1/4 NPT-5/16 HOSEBRASS 1 17 201060 FUEL LINE FILTER-PUMP 1
BARB
18 201063 FUEL LINE RETURN 1
3 176047 ISOLATOR 4
19 201064 FUEL LINE PUMP-SEPARATOR 1
4 176049 ASSY/ENGINE MOUNT REAR 2
20 201065 FUEL LINE SEPARATOR-TANK 1
5 176191 YANMAR ENGINE 3TNV76-KGWL 1
21 201165 THROTTLE CABLE BRACKET 1
6 176206 WASHER 4
22 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 2
7 176217 PLATE/PUMP MOUNT 1
23 651696 CS FL M8-1.25X70 C8.8 ZY DIN1662 1
8 176218 COUPLER 1
24 651700 CS FL M12-1.75X80 C8.8 ZY DIN1662 4
9 176651 CS FL M6-1.00X12 C8.8ZY SP 2
DIN1662 25 651705 LN INST FL M6-1.00 C8 ZY DIN6926 2
10 176653 CS FLH M10-1.5X25 C8.8ZY SP 8 26 651706 LN INST FL M8-1.25 C8 ZY DIN6926 1

DIN1665 * 27 651708 LN INST FL M12-1.75 C8 ZY DIN6926 4
11 176654 CS FLH M10-1.5X30 C8.8ZY SP 4 28 L72019 PLUG/PIPE .25 1
DIN1665 *
29 186080 FITTING 5/16 BARB/ 90° 1
12 176655 CS FLH M10-1.5X35 C8.8ZY SP 4
DIN1665 * * Re-use of bolts requires Loc-tite 262 or equivalent.
13 176658 CS M8-1.25X16 C8.8ZY SP DIN931 * 6
14 176709 ASSY/ENGINE MOUNT 1
15 185466 SEPARATOR/WATER 1

AL 140 - ENGINE
CYLINDER BLOCK
Ref. Ref.
1 203072 CYLINDER BLOCK ASSY 1 13 425-34725 PLUG 12 1
4 425-34723 PIPE THREAD PLUG 1/8" 1 23 203077 THRUST BEARING 2
5 203073 PLUG 30 4 26 203078 HEAD BOLT 14
6 203074 PLUG 45 1 27 203079 HEAD GASKET 1
7 425-34721 PIPE THREAD PLUG 1/4" 1 28 203080 MAIN BEARING SET (2) 4
8 203075 PLUG 25 3 31 203081 MAIN BEARING (US=0.25) 4
9 425-35149 BOLT 8 34 203082 THRUST BEARING (OS=0.25) 2
12 203076 CAMSHAFT BUSHING 1

AL 140 - ENGINE
GEAR HOUSING
Ref. Ref.
1 203083 GEAR CASE 1 21 186615 BOLT M6 X 12 PLATED 1
2 203084 BOLT STUD M8 3 22 425-35164 BOLT M6 X 16 PLATED 4
3 203085 GEAR CASE COVER COMPLETE 1 23 425-34998 BOLT M6 X 40 PLATED 4
4 203086 GEAR CASE COVER ASSY 1 24 425-34998 BOLT M6 X 40 PLATED 2
5 203087 GEAR CASE COVER 1 25 425-35166 BOLT M6 X 60 PLATED 7
6 203088 OIL SEAL 1 26 425-35673 BOLT M6 X 65 PLATED 2
7 425-36260 PLUG 2 27 425-34761 BOLT M8 X 35 PLATED 3
8 203089 PUMP COVER ASSY 1 28 138140 NUT 3
9 203090 OIL PUMP COVER 1 29 425-34740 FILLER CAP 1
10 188680 RELIEF VALVE 1 30 425-34745 O-RING 1A P-32.0 3
11 203091 SPRING 1 31 270949 COVER 1
12 188536 PLUG 1 32 425-34763 O-RING 1A S-24.0 1
13 203092 INNER ROTOR 1 33 425-35164 BOLT M6 X 16 PLATED 2
14 203093 OUTER ROTOR 1 34 185643 ADAPTER 1
15 188484 SCREW M6 X 16 8 35 137949 PIPE 1
16 203094 TIMING PUMP COVER 1 36 185644 NUT 1
17 425-35661 KNOCK PIPE 4 37 185645 O-RING 1
18 203095 O-RING P 12.0 1 38 203097 PUMP COVER 1
19 203096 O-RING P 17.0 3 39 203098 GASKET 1
20 425-34681 GEAR HOUSING O-RING 1 40 425-34733 BOLT M8 X 16 PLATED 2

AL 140 - ENGINE
FLYWHEEL HOUSING / OIL PAN
Ref. Ref.
1 188573 PARALLEL PIN 8 X 16 2 7 203100 OIL PAN SPACER 1
2 203099 FLYWHEEL HOUSING 1 8 203101 OIL PAN ASSY 1
3 425-35182 BOLT M10 X 28 3 9 425-35495 PLUG 22 1
4 425-34756 FILLER CAP 1 11 425-35949 SEAL WASHER 16S 1
5 425-35179 OIL SEAL 1 12 425-34765 BOLT M8 X 25 PLATED 1
6 188749 BOLT M10 X 25 7 13 425-34838 BOLT M8 X 60 PLATED 13

AL 140 - ENGINE
CYLINDER HEAD AND COVER

AL 140 - ENGINE
CYLINDER HEAD AND COVER
Ref. Ref.
1 188679 LIFT BRACKET 1 35 425-35203 CIRCLIP 12 2
2 425-34733 BOLT M8 X 16 PLATED 2 36 425-35204 SCREW M5 X 16 1
3 203102 NOZZLE GUARD 3 37 425-34805 BOLT M8 X 40 PLATED 3
4 425-35195 NOZZLE GASKET 6 38 425-34740 FILLER CAP 1
5 203103 VALVE CAP 6 39 203118 VALVE COVER ASSY 1
6 203104 CYLINDER HEAD ASSY 1 40 203119 BAFFLE PLATE 1
14 203105 PLUG 35 2 41 203120 BAFFLE BREATHER 1
15 138124 PIPE THREAD PLUG 1/16" 1 42 203120 BAFFLE BREATHER 2
16 203106 INTAKE VALVE 3 43 203121 DIAPHRAGM ASSY 1
17 203107 EXHAUST VALVE 3 44 188465 DIAPHRAGM PLATE 1
18 203108 VALVE SPRING 6 45 188466 DIAPHRAGM COVER 1
19 197523 RETAINER 6 46 203122 DIAPHRAGM 1
20 197455 RETAINER 12 47 188469 DIAPHRAGM SPRING 1
21 197456 VALVE SEAL 3 50 203123 VALVE COVER GASKET 1
22 197457 VALVE SEAL 3 51 203124 BONNET COVER 1
23 197458 VALVE GUIDE 6 52 203125 BONNET GASKET 1
24 425-34783 SPRING PIN 6 X 12 2 53 186598 SCREW 5 X 10 TAPPING 4
25 203114 ROCKER ARM ASSY 1 54 186598 SCREW 5 X 10 TAPPING 4
26 203115 ROCKER ARM SHAFT 1 55 197787 SCREW 5 X 16 2
29 203116 ROCKER ARM SUPPORT 3 56 425-34745 O-RING 1A P-32.0 1
30 425-35202 ARM SHAFT SPRING 2 57 188732 BOLT M6 X 20 PLATED 3
31 203117 ROCKER ASSY 6 58 203127 BOLT M6 X 75 PLATED 6
32 188596 VALVE SCREW 6 59 203128 GLOW PLUG 3
34 425-34791 NUT M8 X P-1.0 6 60 203129 GLOW PLUG CONNECTOR 1

AL 140 - ENGINE
EXHAUST MANIFOLD
Ref. Ref.
1 203130 EXHAUST MANIFOLD 1 5 425-36249 BOLT M8 X 22 4
2 203131 MANIFOLD GASKET 1 6 138140 NUT 2
3 203132 STUD M8 X 50 2 7 188546 MUFFLER GASKET 1
4 203133 BOLT M8 X 50 PLATED 4

AL 140 - ENGINE
CAMSHAFT
Ref. Ref.
1 425-35220 TAPPET 6 15 425-36187 BOLT 4
2 203134 PUSH ROD 6 16 203138 INJECTION PUMP GEAR 1
3 203135 CAMSHAFT ASSY 1 17 203139 FLANGE 1
9 186615 BOLT M6 X 12 PLATED 2 18 425-34902 SPRING WASHER 12 1
10 203136 IDLER GEAR SHAFT 1 19 210-32084 HEX NUT M12 X 1.75 1
11 203137 IDLER GEAR ASSY 1 20 203140 IDLER GEAR BUSHING 1
14 425-35705 BOLT 3

AL 140 - ENGINE
CRANKSHAFT / PISTON
Ref. Ref.
1 203141 CRANKSHAFT ASSY 1 21 203147 PISTON PIN 3
2 188573 PARALLEL PIN 8 X 16 1 22 203148 CIRCLIP 22 6
5 425-35222 KEY 4 X 12 1 23 203149 CONNECTING ROD ASSY 3
6 203142 CRANKSHAFT GEAR 1 27 203150 CONNECTING ROD BOLT 6
8 203233 FLYWHEEL ASSY 1 28 203151 ROD BEARING SET (2) 3
11 425-35712 RING GEAR 1 30 203152 PISTON PIN BUSHING 3
12 203144 CRANKSHAFT PULLEY 1 31 203153 PISTON ASSY (OS=0.25) 3
13 425-35238 FLANGE BOLT M12 X 1.25 1 33 203154 RING SET (OS=0.25) 3
14 425-35239 WASHER 1 37 203155 ROD BEARING SET (US=0.25) 3
15 203145 PISTON W/RING 3 39 203156 FLYWHEEL BOLT 5
17 203146 RING SET 3

AL 140 - ENGINE
COOLING SYSTEM
Ref. Ref.
1 203163 WATER PUMP ASSY 1 21 425-35165 BOLT M6 X 30 PLATED 4
3 203164 COVER 1 22 425-34843 THERMOSTAT COVER 1
4 203165 GASKET 1 23 203172 THERMOSTAT 1
9 203166 SCREW M6 X 12 5 24 425-34746 BOLT M8 X 20 PLATED 2
10 425-35657 PLUG 25 1 25 270970 DRAIN PLUG 1
11 203167 O-RING 1 26 138076 THERMOMETER 1
12 188686 DRAIN PLUG 1 27 425-34683 THERMOSTAT SWITCH 110° C 1
13 203168 WATER PUMP GASKET 1 28 160427 SEAL 1
14 425-34727 SEAL 1 29 425-34707 SEAL 1
15 425-34729 BOLT M8 X 12 PLATED 1 30 425-36233 WATER BOTTLE 1
16 425-34766 BOLT M8 X 50 PLATED 3 32 188526 CAP 1
17 203169 WATER PUMP PULLEY 1 33 186461 RETAINER 1
18 188730 V-BELT 1 34 188720 PIPE 7 X 230 1
19 203170 FAN 1 35 425-36235 CLAMP 1
20 203171 SPACER 1 36 425-36152 BRACKET 1

AL 140 - ENGINE
LUBRICATION
Ref. Ref.
1 425-34825 TUBE EXTENSION 1 11 425-35673 BOLT 1
2 203157 TUBE 1 12 425-34684 OIL PRESSURE SWITCH 1
3 197870 DIPSTICK 1 13 203162 HYDRAULIC PIPE ASSY 1
4 425-34827 O-RING 1A P-10A 1 14 186468 JOINT BOLT ASSY 2
5 138134 BOLT M10 X 20 PLATED 1 15 425-34750 WASHER 2
6 270966 STUD 1 16 186600 JOINT BOLT 3 2
7 203886 ENGINE OIL FILTER 1 17 425-34750 WASHER 2
8 203160 O-RING P15.0 1
9 203161 OIL PUMP SUCTION PIPE 1
10 425-35705 BOLT 1

AL 140 - ENGINE
STARTER
Ref.
1 425-35772 BOLT M10 X 25 PLATED 2
2 203230 STARTER RA1.4 1
7 425-35440 ROLLER 5
29 425-35385 PINION, STARTER 1

AL 140 - ENGINE
ALTERNATOR
Ref. Ref.
1 203231 ALTERNATOR BRACKET 1 31 425-34746 BOLT M8 X 20 PLATED 1
2 188636 ALTERNATOR 1 32 203232 SPACER 1
30 138136 BOLT M10 X 45 PLATED 1 33 192273 ADJUSTER BOLT 1

AL 140 - ENGINE
FUEL LINE
Ref. Ref.
1 203218 FILTER/FUEL ASSY 1 20 185466 SEPARATOR/WATER 1
2 425-34921 SPRING 1 21 425-34920 VALVE, TAPER 1
3 203219 LEVER 1 22 425-34921 SPRING 1
4 203220 CUP/STRAINER 1 23 425-35321 HANDLE/FUEL SHUTOFF 1
5 425-35323 O-RING/BOWL 1 24 203225 CUP 1
6 425-35324 RETAINER/BOWL 1 24 203225 CUP 1
7 425-35325 SPRING/FUEL ELEMENT 1 25 425-35323 O-RING/BOWL 1
8 203221 ELEMENT 1 26 425-35324 RETAINER/BOWL 1
9 425-34926 SCREW 1 27 203226 SPRING 1
10 425-34827 O-RING 1A P-10A 1 28 203227 FLOAT 1
11 203222 BRACKET 1 30 138075 PLUG 2
12 425-35329 BOLT W/WASHER 8 X 70 1 31 425-34926 SCREW 1
13 425-34733 BOLT M8 X 16 PLATED 2 32 185693 SCREEN/SEPARATOR 1
14 203223 BOLT JOINT 1 33 425-35328 GASKET 6 2
15 425-34915 JOINT 12, PIPE 1 34 425-34827 O-RING 1A P-10A 1
16 203224 FUEL PIPE ASSY 1 35 186308 PUMP ASSY FUEL FEED 1
17 425-34916 CLAMP 12 2 36 197868 LABEL/FUEL OIL NOTI 1
19 425-35959 SEAL WASHER 12S 2
AL 140 - ENGINE
FUEL INJECTION VALVE
Ref. Ref.
1 203206 INJECTOR ASSY 3 40 203215 FUEL RETURN PIPE 1
15 425-35452 CLAMP 1 42 425-34928 CLAMP 2
18 186473 BOLT M4X14 HEX SOCKET 2 43 425-35315 NUT 3
20 203210 INJECTION LINE (BACK) 1 44 203216 NON-RETURN VALVE 1
24 203211 INJECTION LINE (MIDDLE) 1 50 425-35959 SEAL WASHER 12S 2
28 203212 INJECTION LINE (FRONT) 1 51 203217 FUEL PIPE ASSY 1
32 425-34933 JOINT 1 52 425-34916 CLAMP 12 2
33 203213 RETURN PIPE ASSY 1 53 188440 FUEL PIPE 1
39 203214 RETURN GASKET 3

AL 140 - ENGINE
FUEL INJECTION PUMP
Ref. Ref.
1 203173 FUEL INJECTION PUMP ASSY 1 91 203175 BOLT 1
90 203174 COLLAR 1

AL 140 - ENGINE
GOVERNOR

AL 140 - ENGINE
GOVERNOR
Ref. Ref.
2 203176 CASE GASKET 1 81 203198 NUT 1
3 203887 GOVERNOR COVER 1 82 425-35958 SEAL WASHER 10S 1
4 203178 COVER GASKET 1 83 425-35959 SEAL WASHER 12S 2
5 203179 GOVERNOR ASSY 1 84 425-35960 SNAP PIN 4 1
6 425-34678 O-RING 1 85 186603 PLUG 10 1
13 425-36001 SHAFT/GOVERNOR LEVER 1 86 425-35263 BOLT M6 X 10 PLATED 4
21 192283 NUT 1 87 425-35962 BOLT M6 X 14 2
22 203186 SPRING 1 88 188732 BOLT M6 X 20 PLATED 4
25 425-36274 BOLT 1 89 425-35176 BOLT M6 X 45 PLATED 3
33 203191 GOVERNOR LEVER ASSY 1 90 425-34984 LOCK NUT M6 PLATED 1
34 425-35347 SHIM SET 2 124 203200 GOVERNOR SPRING 1
52 203192 SPRING 1 136 425-35925 SOLENOID STOP 1
62 425-34961 SPRING FUEL CONTROL 1 138 425-35263 BOLT M6 X 10 PLATED 2
68 425-35352 RETAINER, SHAFT 1
69 197784 CIRCLIP E-3 1
70 425-35360 O-RING 1A S-7.0 1
71 425-35263 BOLT M6 X 10 PLATED 1
72 425-35263 BOLT M6 X 10 PLATED 1
77 197488 NUT/GOVERNOR WEIGHT 1
78 425-34949 SLEEVE 1
79 425-34981 BOLT, IDLE LIMIT 1
80 270973 O-RING 1

AL 140 - ENGINE
INTAKE AND EXHAUST COMPONENTS
13
6
15
16
17
14
12
8
10
2
1
5
11
3
7
9
4
7
11 1
400302
Ref. Ref.
1 087850 CLAMP/HOSE #40 2 11 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 6
2 175781 BRKT/PLASTIC 5" MOUNT 1 12 651711 LN FL CTR M8-1.25 C8 ZY DIN6927 4
3 176053 MUFFLER/SPARK ARRESTING 1 13 176136 VACUATOR VALVE 1
4 176135 PIPE/EXHAUST ELBOW 1 14 420-36075 ELEMENT, AIR CLEANER 1
5 176213 WELDMENT/EXHAUST 1 15 420-36076 ELEMENT, SECONDARY/AIR 1
6 176718 AIR CLEANER/5 "1 16 420-36079 COVER ASSY 1
7 201175 CLAMP/MUFFLER 2.00 TORCA 2 17 L99933 LATCH 3
8 271043 FITTING/90 DEG 1/8-1/8 1
9 271052 HOSE/AIR CLEANER 1
10 420-18160 INDICATOR 1

AL 140 - ENGINE
RADIATOR
11
3
27
14
29
15
Page 31 1
C 10
A
23
Page 33 21
1 22
26 20 11
9
18
19 23
1 22
5
4 28
13
17 22
24
1
6
25
12
400617
Ref. Ref.
1 055335 CLAMP/HOSE #20 4 19 270105 WASHER/TAIL 2
2 075196 CLAMP/HOSE 1.50 X .41 HOLE 1 20 273381 HOSE/MP 8 X 711MM* 1
3 176131 ASSY/RADIATOR-OIL COOLER 1 21 425-36233 WATER BOTTLE 1
(includes Ref. Nos. 27, 28, 29)
22 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 10
4 176132 HOSE/AL140 RAD LOWER 1
5 176278 MOUNT/RADIATOR 2
6 176288 WDMT/FAN SHROUD 1
25 651722 HN FL M6-1.00 C8ZY DIN6923 1
9 176366 90 FCS15-MC15-L** 1
26 656011 CS M10-1.5X45 C8.8 ZY DIN931 2
10 176368 HOSE/RADIATOR UPPER 1
27 139476 CAP/RADIATOR 1
11 176531 ST MC15-MBSPP12-L 2
28 137907 PLUG HH MP04 (Radiator Drain) 1
12 176651 CS FL M6-1.00X12 C8.8ZY SP 1
DIN1662 29 230-32207 ST HB04-MP02 BRASS 1
(Overflow Fitting)
13 176652 CS FLH M8-1.25X12 C8.8ZY SP 4
DIN1665 * See Page 72 for hose/o-ring information.
** See Page 71 for fitting/o-ring/seal information.
14 176759 HOSE/MP 8 X 406MM 1
15 201179 HOSE/OVERFLOW 1
17 201481 MOUNT/CENTER BONDED 2
18 270104 WASHER/HEAD 2

AL 140 - FITTINGS / O-RINGS / SEAL RINGS
FITTINGS WITH O-RING/SEAL RING COMPATIBILITY

Compatible Compatible Compatible Compatible
Fitting Fitting
Seal Ring O-Ring Part Seal Ring O-Ring Part
Part Number Part Number
Part Number Number Part Number Number
068938 -- 055897 176778 -- 270540
176353 270564 -- 176779 -- 270538
176354 270565 -- 176800 270567 --
176355 270564 -- 176883 270563 --
176356 270565 -- 176884 270565 --
176357 270569 -- 176885 270567 --
176358 270564 -- 201061 270562 --
176359 270565 -- 201236 -- 270542
176362 -- 270545 201251 -- 270544
176364 -- 270538 201279 -- 270542
176365 -- 270539 270069 -- 270542
176366 -- 270540 270075 -- 270544
176367 -- 270538 270208 -- 270537
176370 270565 -- 270213 270563 --
176371 -- 270541 270227 -- 270539
176375 270567 -- 270236 -- 270538
176376 270566 -- 270414 058674
176508 -- 270537 270415 -- 048953
176509 270567 -- 270416 -- 055897
176510 270565 -- 270417 -- 055898
176511 270563 -- 271636 270565 --
176512 270566 -- 271754 -- 274852
176513 270564 -- 272272 -- 048953
176523 -- 270537 272380 -- 048953
176524 -- 270540 272768 270563 --
176525 -- 270541 272867 -- 048953
176526 -- 270539 273270 -- 055898
176527 -- 270540 273697 -- 270542
176528 270562 -- 273812 270569 --
176529 270568 -- 273956 -- 270542
176530 270563 -- 274401 -- 055898
176531 270566 -- 274405 -- 271309
176532 270566 --
176541 -- 270541
176542 -- 270541

AL 140 - HOSE / O-RING COMPATIIBILITY
HOSE / O-RING COMPATIBILITY

Compatible Compatible Compatible
Hose Part Hose Part Hose Part
O-Ring Part O-Ring Part O-Ring Part
Number Number Number
176740 270538 201090 270540 271332 270539
176741 270538 201091 270539 271333 270539
176742 270538 201092 201092 271334 270539
176743 270540 201094 270542 271342 270538 (2)
176744 270540 201095 270538 271343 270541
176745 270538 201096 270542 271344 270542
176746 270538 201118 270542 271391 270538
176749 270538 201119 270540 271524 270541
176750 270538 201120 270542 271526 270541
176751 270540 201122 270541 271464 271309 (6L)
176753 270540 201123 270538 270537 (8L)
176754 270538 201124 270538 271705 270538
176755 270538 201125 270538 271708 270540
176757 270540 201126 270538 271758 274854
176758 270540 201128 201128 271882 270538
176759 270540 201129 270537 271885 270538
176760 270542 201130 270537 271994 270538
176761 270538 201131 271309 (6L) 271995 270538
176762 270540 270537 (8L) 271999 270542
176763 270538 270283 270542 272000 270542
176764 270538 270290 270541 272025 270539
176765 270542 270291 270539 272026 270539
176766 270541 270292 270539 272027 270539
176767 270541 270294 270544 272207 270538 (2)
176768 270541 270295 270542 272217 270538 (2)
176847 270541 270300 270537 272474 270538 (2)
176848 270541 270305 270540 272475 270538 (2)
176849 270541 270371 270538 (2) 273197 270538
201081 270538 270374 270538 (2) 273334 270542
201082 270540 270375 270538 (2) 273380 270538
201083 270540 270391 271361 273381 270540 (2)
201084 270539 270392 271361 273402 271309 (6L)
201085 270539 271094 270542 270538 (10L)
201086 270539 271195 270538 273487 270538
201087 270539 271196 270540 273492 270538 (2)
201088 270539 271328 270540 273510 270539
201089 270540 271329 270539 273513 270539

AL 140 - ABBREVIATIONS AND DESCRIPTIONS FOR FITTINGS
Compatible Compatible Compatible

Hose Part Hose Part Hose Part
O-Ring Part O-Ring Part O-Ring Part
273515 270539 273875 270538 274277 270538 (2)
273581 270540 273876 270538 274310 270542
273612 270542 273880 270538 274329 270537
273698 270542 273882 270540 274337 270545 (20S)
273699 271309 (6L) 273963 270542 271361 (62-12)
270538 (10L) 274124 270540 (2) 274338 270545 (20S)
273718 270538 274128 270539 271361 (62-12)
273775 270539 274206 270540 274351 270538
273777 270539 274207 270540 274367 270541
273807 270539 274208 270540 274988 270542
273814 270540 274261 270540
273823 270539 274263 270540 (2)
273852 270538 (2) 274276 270538 (2)
ABBREVIATIONS AND DESCRIPTIONS FOR FITTINGS

Abbrev. Description Abbrev. Description
A, AJ Adjustable 90M 90° Metric
BJ Banjo RD Reducer
BK Bulkhead RN Run
BR Branch STM Straight Metric
FBSPP Female British Std. Parallel Pipe End SV Swivel
F24C Female 24° Cone Tube End TEM Tee Metric
HPM Hollow Hex Plug Metric WSM Weld Spud Metric
M24C Male 24° Cone Tube End
MBSPP Male British Std. Parallel Pipe End
MMPT Male Metric Port Thread End
MORB Male SAE O-ring Boss End

AL 140 - NOTES

AL 140 - SCHEMATICS
HYDRAULICS
274501

AL 140 - SCHEMATICS
COMPLETE ELECTRICAL SCHEMATIC
273152

AL 140 - SCHEMATICS
STEERING COLUMN ELECTRICAL SCHEMATIC
273152

AL 140 - SCHEMATICS
CHASSIS ELECTRICAL SCHEMATIC
273646

AL 140 - SCHEMATICS
ENGINE / FOUR POST ELECTRICAL SCHEMATICS
273647
201377

AL 140 - SCHEMATICS
NOTES

Index
A H
Abbreviations and Descriptions for fittings 73 Hose / O-Ring Compatiibility ................... 72
Attachments ............................................... 42 Hydraulic Cylinders .................................. 38
Axles ......................................................... 25 Hydraulics ................................................. 33
C I
Chassis ......................................................... 7 Introduction .................................................. i
Controls ..................................................... 23
L
D
Lift Arm .................................................... 30
Decals ........................................................ 46
S
E
Schematics ................................................. 75
Engine ....................................................... 51
T
F
Table of Contents ........................................ 1
Filters ........................................................... 5 Tools ............................................................ 4
Fittings / O-Rings / Seal Rings .................. 71

Index
NOTES

AL 140 - Numerical Index
Part Page Ref. Part Page Ref. Part Page Ref.

No. No. No. No. No. No. No. No. No.
055021 32 1 122840 32 57 175800 35 2
055021 35 1 123554 42 5 175800 40 1
055335 33 1 126632 28 4 175823 32 3
055335 70 1 128591 33 2 175823 39 1
055648 22 1 132050 16 3 175917 34 3
062023 51 1 132051 16 4 175919 35 3
062756 42 1 133074 51 2 175921 33 3
064478 30 1 134594 42 6 175922 33 4
064479 30 2 134841 39 2 175934 16 6
067950 8 1 137425 18 3 175934 17 2
068034 42 2 137429 18 4 175936 17 3
071249 16 1 137462 11 3 175972 30 3
075196 70 2 137545 13 1 175976 16 7
075505 32 2 137628 50 1 175976 30 4
075722 39 7 137632 48 3 175977 30 5
076099 16 2 137634 48 4 175978 30 6
076100 11 1 137657 50 2 175979 30 7
076588 42 3 137658 50 3 175980 42 7
079061 8 2 137660 48 5 175987 16 8
080926 42 4 137907 70 28 176047 51 3
087596 11 2 137949 53 35 176049 51 4
087850 69 1 138075 64 30 176053 69 3
088296 15 1 138076 60 26 176131 70 3
088296 15 1 138124 56 15 176132 70 4
091666 20 1 138134 61 5 176135 69 4
091667 20 2 138136 63 30 176136 69 13
093362 34 1 138140 53 28 176142 16 9
097860 43 1 138140 57 6 176142 17 4
101712 15 2 139438 16 5 176187 42 8
101712 15 2 139476 70 27 176191 51 5
104945 48 1 140298 25 3 176206 51 6
104946 48 2 141551 28 10 176213 69 5
118757 18 2 156041 29 2 176217 51 7
121002 23 1 160427 60 28 176218 51 8
121480 22 2 167754 4 37 176221 30 8
121481 22 4 167755 4 39 176243 8 5
121897 32 56 167788 4 36 176276 13 3
122485 8 3 167789 4 38 176278 70 5
122485 17 1 175680 13 2 176288 70 6
122488 14 2 175781 69 2 176289 34 4


176338 11 4 176522 11 6 176689 18 9
176341 11 5 176527 32 11 176709 51 14
176353 32 4 176527 33 10 176718 69 6
176354 33 5 176527 43 3 176719 16 11
176354 34 5 176530 32 12 176728 23 2
176354 35 4 176530 34 12 176729 23 3
176357 34 6 176530 43 4 176735 23 4
176358 32 5 176531 70 11 176736 13 14
176358 35 5 176532 34 13 176740 35 9
176359 32 6 176539 11 7 176741 35 10
176364 32 7 176541 34 14 176757 33 11
176364 33 6 176542 34 15 176759 70 14
176364 34 7 176544 8 10 176760 33 12
176364 35 6 176577 34 16 176761 34 19
176364 43 2 176580 34 17 176765 33 13
176366 32 8 176647 13 9 176766 34 20
176366 33 7 176651 24 1 176767 34 21
176366 35 7 176651 51 9 176768 34 22
176366 70 9 176651 70 12 176770 8 16
176367 34 8 176652 18 6 176771 8 17
176368 70 10 176652 70 13 176778 33 14
176370 34 9 176653 13 12 176778 43 5
176371 34 10 176653 35 8 176779 33 15
176374 25 1 176653 51 10 176779 34 23
176376 33 8 176654 12 42 176781 23 5
176376 34 11 176654 51 11 176783 30 10
176380 18 5 176655 13 13 176786 30 11
176381 12 39 176655 51 12 176793 13 15
176383 8 7 176656 8 11 176800 33 16
176392 13 6 176656 11 8 176809 13 16
176417 8 8 176656 34 18 176824 23 6
176429 8 9 176657 8 12 176825 8 18
176450 17 5 176658 51 13 176827 20 3
176468 16 10 176659 8 13 176828 18 10
176468 17 6 176661 30 9 176843 30 12
176473 13 7 176666 42 9 176846 33 17
176474 13 8 176680 18 7 176858 8 19
176480 32 9 176681 8 14 183575 42 10
176481 32 10 176681 18 8 183814 18 11
176510 33 9 176682 8 15 183877 4 5


183963 48 6 188596 56 32 201032 11 9
184101 32 14 188636 63 2 201034 11 10
184105 32 58 188679 56 1 201035 11 11
184214 50 4 188680 53 10 201060 51 17
184467 4 3 188686 60 12 201063 51 18
184472 4 6 188720 60 34 201064 51 19
184473 4 7 188730 60 18 201065 51 20
184474 4 10 188732 56 57 201078 48 8
184475 4 8 188732 68 88 201126 34 24
184476 4 9 188749 54 6 201165 24 2
185466 51 15 190629 18 12 201165 51 21
185466 64 20 190758 18 13 201168 8 22
185643 53 34 190761 18 14 201175 69 7
185644 53 36 191331 19 7 201179 70 15
185645 53 37 192194 8 20 201181 34 25
185693 5 6 192273 63 33 201215 8 23
185693 64 32 192283 68 21 201217 13 17
186011 4 4 193169 35 11 201219 13 18
186080 51 29 195387 4 21 201232 20 4
186308 51 16 195775 48 7 201234 12 1
186308 64 35 197455 56 20 201237 15 4
186461 60 33 197456 56 21 201258 16 17
186468 61 14 197457 56 22 201279 33 18
186473 65 18 197458 56 23 201397 42 11
186598 56 53 197488 68 77 201414 25 3
186598 56 54 197523 56 19 201463 41 1
186600 61 16 197784 68 69 201463 43 6
186603 68 85 197787 56 55 201473 42 12
186615 53 21 197868 64 36 201474 42 13
186615 58 9 197870 61 3 201479 43 7
188440 65 53 200027 16 12 201481 70 17
188465 56 44 200048 16 13 201522 48 9
188466 56 45 200084 16 14 201535 48 10
188469 56 47 200084 17 7 202572 36 2
188484 53 15 200090 16 15 202573 36 6
188526 60 32 200090 17 8 202574 36 4
188536 53 12 200096 30 13 202575 36 23
188546 57 7 200097 16 16 202578 36 15
188573 54 1 200097 30 14 202583 23 7
188573 59 2 201006 8 21 202584 28 30


202585 29 0 202632 29 4 203090 53 9
202586 28 42 202633 27 5 203091 53 11
202587 28 43 202634 29 7 203092 53 13
202590 28 5 202635 28 17 203093 53 14
202592 28 20 202636 28 11 203094 53 16
202592 28 21 202637 28 14 203095 53 18
202593 27 1 202638 25 5 203096 53 19
202594 28 39 202638 26 1 203097 53 38
202596 28 26 202638 29 6 203098 53 39
202597 28 12 202639 28 22 203099 54 2
202598 29 3 202640 25 6 203100 54 7
202599 29 9 202640 26 2 203101 54 8
202600 28 38 202640 29 5 203102 56 3
202601 28 7 202642 29 10 203103 56 5
202602 28 32 202643 28 6 203104 56 6
202605 28 29 202664 41 2 203105 56 14
202606 28 24 202665 41 3 203106 56 16
202607 28 18 202666 41 4 203107 56 17
202608 28 19 202667 41 5 203108 56 18
202609 28 19* 202668 34 36 203114 56 25
202610 28 25 202671 35 18 203115 56 26
202611 28 23 202678 12 22 203116 56 29
202612 28 1 203072 52 1 203117 56 31
202613 28 2 203073 52 5 203118 56 39
202614 27 8 203074 52 6 203119 56 40
202615 27 7 203075 52 8 203120 56 41
202617 27 6 203076 52 12 203120 56 42
202618 28 27 203077 52 23 203121 56 43
202619 28 41 203078 52 26 203122 56 46
202620 28 13 203079 52 27 203123 56 50
202621 28 16 203080 52 28 203124 56 51
202622 29 8 203081 52 31 203125 56 52
202623 27 4 203082 52 34 203127 56 58
202625 28 8 203083 53 1 203128 56 59
202626 28 9 203084 53 2 203129 56 60
202627 28 40 203085 53 3 203130 57 1
202628 28 33 203086 53 4 203131 57 2
202629 28 15 203087 53 5 203132 57 3
202630 29 1 203088 53 6 203133 57 4
202631 28 3 203089 53 8 203134 58 2


203135 58 3 203179 68 5 204090 27 9
203136 58 10 203186 68 22 204091 27 10
203137 58 11 203191 68 33 204092 27 11
203138 58 16 203192 68 52 230020 37 1
203139 58 17 203198 68 81 230021 37 2
203140 58 20 203200 68 124 230022 37 3
203141 59 1 203206 65 1 230023 37 4
203142 59 6 203210 65 20 230024 37 5
203144 59 12 203211 65 24 230026 37 6
203145 59 15 203212 65 28 230027 37 7
203146 59 17 203213 65 33 230028 37 8
203147 59 21 203214 65 39 230044 36 21
203148 59 22 203215 65 40 230052 36 12
203149 59 23 203216 65 44 230062 12 10
203150 59 27 203217 65 51 230071 12 31
203151 59 28 203218 64 1 230072 12 32
203152 59 30 203219 64 3 230075 36 3
203153 59 31 203220 64 4 230076 36 7
203154 59 33 203221 5 3 230077 36 8
203155 59 37 203221 64 8 230078 36 9
203156 59 39 203222 64 11 230079 36 10
203157 61 2 203223 64 14 230080 36 11
203160 61 8 203224 64 16 230081 36 13
203161 61 9 203225 64 24 230082 36 14
203162 61 13 203225 64 24 230083 36 16
203163 60 1 203226 64 27 230084 36 17
203164 60 3 203227 64 28 230085 36 18
203165 60 4 203230 62 2 230086 36 19
203166 60 9 203231 63 1 270047 8 27
203167 60 11 203232 63 32 270049 8 24
203168 60 13 203233 59 8 270050 8 28
203169 60 17 203814 36 22 270057 8 29
203170 60 19 203815 36 20 270086 48 11
203171 60 20 203816 36 5 270104 70 18
203172 60 23 203886 5 1 270105 70 19
203173 66 1 203886 61 7 270106 24 3
203174 66 90 203887 68 3 270116 16 18
203175 66 91 204078 8 25 270119 8 30
203176 68 2 204088 27 2 270126 9 1
203178 68 4 204089 27 3 270127 9 2


270128 9 3 270507 12 13 270894 23 14
270129 9 4 270508 12 14 270896 6 1
270140 8 31 270509 12 15 270897 6 2
270168 23 8 270510 12 16 270899 6 3
270186 18 15 270511 12 17 270900 5 2
270192 15 5 270512 12 18 270900 6 4
270208 34 26 270512 12 40 270901 6 5
270213 34 27 270513 12 19 270902 6 6
270225 8 26 270521 12 27 270917 43 8
270236 34 28 270522 12 28 270924 16 19
270371 32 13 270523 12 29 270949 53 31
270385 13 19 270527 12 33 270966 61 6
270388 8 32 270528 12 34 270970 60 25
270394 33 19 270529 12 35 270973 68 80
270423 40 2 270530 12 36 271021 41 14
270424 40 3 270531 12 37 271029 8 34
270425 40 4 270532 12 38 271043 69 8
270426 40 5 270536 9 5 271052 69 9
270427 40 6 270549 9 6 271083 32 15
270429 40 8 270550 9 7 271084 32 16
270430 40 19 270552 9 8 271088 32 17
270460 38 5 270553 9 9 271090 43 9
270460 39 6 270584 12 21 271098 8 35
270479 39 4 270590 9 10 271120 17 9
270481 39 20 270593 9 11 271135 12 24
270484 39 9 270655 50 5 271136 12 23
270487 39 5 270656 50 6 271158 32 18
270488 38 2 270657 50 7 271213 21 1
270489 38 3 270671 34 37 271265 19 6
270491 38 4 270715 12 20 271279 19 2
270492 38 19 270732 8 33 271281 19 8
270496 12 2 270746 24 4 271391 33 20
270497 12 3 270761 25 1 271454 34 29
270498 12 4 270768 10 2 271461 33 21
270499 12 5 270786 23 9 271754 32 20
270500 12 6 270787 23 10 271754 34 31
270501 12 7 270836 10 1 271808 16 20
270503 12 9 270869 23 11 271997 8 36
270505 12 11 270870 23 12 272020 8 37
270506 12 12 270871 23 13 272037 8 38


272213 35 12 273644 18 19 274912 6 0
272245 8 39 273646 18 20 274912 33 25
272372 24 5 273647 18 21 570021 8 45
272374 24 6 273706 50 8 613021 17 10
272377 18 16 273745 15 9 613021 42 17
272377 20 5 273760 8 40 613052 8 73
272474 43 10 273763 32 33 613052 16 21
272475 43 11 273834 32 34 613052 17 11
272524 26 3 273838 32 35 613052 30 15
272525 26 4 273851 22 3 613052 38 7
272667 32 21 273862 8 41 613052 39 8
272806 4 32 273875 32 36 613052 40 7
272809 4 33 273876 32 37 650448 8 46
272811 4 34 273880 32 38 650488 18 24
272812 4 35 273882 32 39 650495 34 33
272813 4 31 273990 8 42 650551 23 15
272814 4 14 274117 15 6 650569 42 18
272815 4 15 274124 35 16 650648 23 16
272816 4 16 274134 32 40 650702 16 24
272897 26 5 274135 15 3 650810 8 47
272961 33 22 274135 15 3 650863 23 17
273019 42 14 274148 8 60 651065 8 48
273073 18 17 274255 32 41 651066 8 49
273284 32 22 274255 38 1 651087 18 25
273285 32 23 274258 48 12 651087 20 6
273287 32 24 274262 32 42 651239 42 19
273288 35 14 274263 33 24 651419 8 50
273289 32 25 274276 43 12 651419 16 22
273290 32 26 274277 43 13 651419 17 12
273291 32 27 274279 8 28 651421 11 12
273292 32 28 274319 22 5 651424 11 13
273293 32 29 274320 22 6 651448 16 23
273294 32 30 274401 32 43 651448 30 16
273369 18 18 274410 18 22 651448 32 45
273381 70 20 274411 8 43 651448 42 20
273401 32 31 274431 8 44 651448 43 14
273492 33 23 274439 32 44 651449 11 14
273492 35 15 274507 50 9 651449 23 18
273533 32 32 274572 50 10 651450 32 46
273533 36 1 274855 18 23 651456 24 7


651458 10 4 651706 16 26 654014 8 64
651458 34 34 651706 18 28 656002 8 65
651521 24 8 651706 21 3 656003 8 66
651521 33 26 651706 23 24 656006 33 27
651629 32 47 651706 32 49 656007 32 55
651679 18 26 651706 43 15 656007 43 17
651679 23 19 651706 51 26 656011 70 26
651679 24 9 651706 70 23 656015 42 21
651683 11 15 651707 12 41 656047 13 27
651689 18 27 651707 13 25 656048 8 67
651689 21 2 651707 70 24 656048 18 30
651690 8 51 651708 8 56 656063 8 68
651690 13 20 651708 51 27 656063 23 27
651691 16 25 651709 8 57 656063 24 12
651693 15 10 651709 11 17 656089 43 18
651693 23 20 651709 26 6 656093 18 31
651693 24 10 651711 69 12 656110 18 32
651694 8 52 651715 32 50 656117 16 29
651694 13 21 651716 8 58 656117 30 17
651694 51 22 651720 13 26 656117 42 22
651695 8 53 651720 16 27 656123 10 3
651695 13 22 651720 18 29 656133 8 70
651695 23 21 651722 70 25 656143 8 69
651695 69 11 651724 17 13 656188 30 18
651695 70 22 651727 32 51 809551 44 1
651696 15 7 651732 35 17 809552 44 2
651696 34 35 651748 8 59 809561 25 1
651696 51 23 651750 11 18 170-34978 8 4
651699 13 23 651752 32 52 210-32084 58 19
651700 23 22 651759 32 53 230-32207 70 29
651700 51 24 651770 8 61 350-32266 34 32
651702 11 16 651780 8 62 400-30803 42 15
651705 8 54 651780 17 14 400-32252 42 16
651705 23 23 651802 32 54 420-18160 69 10
651705 24 11 654004 23 25 420-34912 4 11
651705 32 48 654004 43 16 420-34913 4 12
651705 51 25 654006 8 63 420-34914 4 13
651706 8 55 654009 23 26 420-35578 19 4
651706 13 24 654012 11 19 420-35602 18 33
651706 15 8 654012 16 28 420-36023 25 4


420-36075 5 5 425-34827 64 34 425-35315 65 43
420-36075 69 14 425-34838 54 13 425-35321 64 23
420-36076 5 4 425-34843 60 22 425-35323 64 5
420-36076 69 15 425-34902 58 18 425-35323 64 25
420-36079 69 16 425-34915 64 15 425-35324 64 6
420-36140 14 4 425-34916 64 17 425-35324 64 26
420-36141 14 3 425-34916 65 52 425-35325 64 7
420-36292 14 1 425-34920 64 21 425-35328 64 33
425-34678 68 6 425-34921 64 2 425-35329 64 12
425-34681 53 20 425-34921 64 22 425-35347 68 34
425-34683 60 27 425-34926 64 9 425-35352 68 68
425-34684 61 12 425-34926 64 31 425-35360 68 70
425-34707 60 29 425-34928 65 42 425-35385 62 29
425-34721 52 7 425-34933 65 32 425-35440 62 7
425-34723 52 4 425-34949 68 78 425-35452 65 15
425-34725 52 13 425-34961 68 62 425-35495 54 9
425-34727 60 14 425-34981 68 79 425-35657 60 10
425-34729 60 15 425-34984 68 90 425-35661 53 17
425-34733 53 40 425-34998 53 23 425-35673 53 26
425-34733 56 2 425-34998 53 24 425-35673 61 11
425-34733 64 13 425-35149 52 9 425-35705 58 14
425-34740 53 29 425-35164 53 22 425-35705 61 10
425-34740 56 38 425-35164 53 33 425-35712 59 11
425-34745 53 30 425-35165 60 21 425-35772 62 1
425-34745 56 56 425-35166 53 25 425-35925 68 136
425-34746 60 24 425-35176 68 89 425-35949 54 11
425-34746 63 31 425-35179 54 5 425-35958 68 82
425-34750 61 15 425-35182 54 3 425-35959 64 19
425-34750 61 17 425-35195 56 4 425-35959 65 50
425-34756 54 4 425-35202 56 30 425-35959 68 83
425-34761 53 27 425-35203 56 35 425-35960 68 84
425-34763 53 32 425-35204 56 36 425-35962 68 87
425-34765 54 12 425-35220 58 1 425-36001 68 13
425-34766 60 16 425-35222 59 5 425-36152 60 36
425-34783 56 24 425-35238 59 13 425-36187 58 15
425-34791 56 34 425-35239 59 14 425-36233 60 30
425-34805 56 37 425-35263 68 71 425-36233 70 21
425-34825 61 1 425-35263 68 72 425-36235 60 35
425-34827 61 4 425-35263 68 86 425-36249 57 5
425-34827 64 10 425-35263 68 138 425-36260 53 7

Part Page Ref.

No. No. No.
425-36274 68 25
L500225 19 9
L500668 38 6
L61709 16 30
L69755 8 71
L69756 8 72
L70244 19 1
L70245 19 3
L70246 19 5
L72019 51 28
L97456 39 3
L99933 69 17

AL 140 - Notes

TORQUE SPECIFICATIONS
Note: Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread forming and sheet
metal screws) unless specified otherwise.
Hydraulic fittings with various seals (light application). All torque values are in lb.-ft. (Nm) unless marked otherwise.
Straight pipe fitting with thread and screwed plug (GE) Non-return valve Identification aid
Thread
Sealing washer Elastic seal O-ring with elastic seal outside Ø
M10X1.0 7 (9) 13 (18) 11 (15) 13 (18) 0.4 in. (10 mm)
M12X1.5 15 (20) 18 (25) 18 (25) 18 (25) 0.5 in. (12 mm)
M14X1.5 26 (35) 33 (45) 26 (35) 26 (35) 0.6 in. (14 mm)
M16X1.5 33 (45) 41 (55) 30 (40) 37 (50) 0.6 in. (16 mm)
M18X1.5 41 (55) 52 (70) 33 (45) 52 (70) 0.7 in. (18 mm)
M22X1.5 48 (65) 92 (125) 44 (60) 92 (125) 0.9 in. (22 mm)
M27X2.0 66 (90) 133 (180) 74 (100) 107 (145) 1.0 in. (27 mm)
M33X2.0 111 (150) 229 (310) 118 (160) 155 (210) 1.3 in. (33 mm)
M42X2.0 177 (240) 332 (450) 155 (210) 266 (360) 1.7 in. (42 mm)
M48X2.0 214 (290) 398 (540) 192 (260) 398 (540) 1.9 in. (48 mm)
G1/8A 7 (9) 13 (18) 11 (15) 13 (18) 0.4 in. (9.73 mm)
G1/4A 26 (35) 26 (35) 22 (30) 26 (35) 0.5 in. (13.16 mm)
G3/8A 33 (45) 52 (70) 33 (45) 37 (50) 0.7 in. (16.66 mm)
G1/2A 48 (65) 66 (90) 41 (55) 48 (65) 0.8 in. (20.96 mm)
G3/4A 66 (90) 133 (180) 74 (100) 103 (140) 1.0 in. (26.44 mm)
G1A 111 (150) 229 (310) 118 (160) 140 (190) 1.3 in. (33.25 mm)
G1 1/4A 177 (240) 332 (450) 155 (210) 266 (360) 1.7 in. (41.91 mm)
G1 1/2A 214 (290) 398 (540) 192 (260) 398 (540) 1.9 in. (47.80 mm)
918414/AP0610 Printed in U.S.A

Hydraulic fittings with various seals (heavy application). All torque values are in lb.-ft. (Nm) unless marked otherwise.
Straight pipe fitting with thread and screwed plug (GE) Non-return valve Identification aid
Thread
Sealing washer Elastic seal O-ring with elastic seal outside Ø
M12X1.5 15 (20) 26 (35) 26 (35) 26 (35) 0.5 in. (12 mm)
M14X1.5 26 (35) 41 (55) 33 (45) 33 (45) 0.6 in. (14 mm)
M16X1.5 33 (45) 52 (70) 41 (55) 41 (55) 0.6 in. (16 mm)
M18X1.5 41 (55) 66 (90) 52 (70) 52 (70) 0.7 in. (18 mm)
M20X1.5 41 (55) 92 (125) 59 (80) 74 (100) 0.8 in. (20 mm)
M22X1.5 48 (65) 100 (135) 74 (100) 92 (125) 0.9 in. (22 mm)
M27X2.0 66 (90) 133 (180) 125 (170) 100 (135) 1.0 in. (27 mm)
M33X2.0 111 (150) 229 (310) 229 (310) 155 (210) 1.3 in. (33 mm)
M42X2.0 177 (240) 332 (450) 243 (330) 266 (360) 1.7 in. (42 mm)
M48X2.0 214 (290) 398 (540) 310 (420) 398 (540) 1.9 in. (48 mm)
G1/8A 26 (35) 41 (55) 33 (45) 33 (45) 0.5 in. (13.16 mm)
G1/4A 33 (45) 59 (80) 44 (60) 44 (60) 0.7 in. (16.66 mm)
G3/8A 48 (65) 85 (115) 55 (75) 74 (100) 0.8 in. (20.96 mm)
G1/2A 66 (90) 133 (180) 125 (170) 107 (145) 1.0 in. (26.44 mm)
G3/4A 111 (150) 229 (310) 229 (310) 192 (260) 1.3 in. (33.25 mm)
G1A 177 (240) 332 (450) 243 (330) 266 (360) 1.7 in. (41.91 mm)
G1 1/4A 214 (290) 398 (540) 310 (420) 398 (540) 1.9 in. (47.80 mm)
Printed in U.S.A 918414/AP0610

With coarse-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise.
Threads according to DIN 912, DIN 931, DIN 933, etc. Threads according to DIN 7984
Thread
8.8 10.9 12.9 8.8 10.9
M5 4.1 (5.5) 6 (8) 7 (10) 4 (5) 5 (7)
M6 7 (10) 10 (14) 13 (17) 6.3 (8.5) 9 (12)
M8 18 (25) 26 (35) 31 (42) 15 (20) 22 (30)
M10 33 (45) 48 (65) 59 (80) 30 (40) 44 (59)
M12 64 (87) 81 (110) 108 (147) 51 (69) 74 (100)
M14 100 (135) 133 (180) 170 (230) 81 (110) 118 (160)
M16 155 (210) 203 (275) 258 (350) 125 (170) 184 (250)
M18 207 (280) 302 (410) 354 (480) 181 (245) 254 (345)
M20 302 (410) 420 (570) 509 (690) 251 (340) 361 (490)
M22 406 (550) 575 (780) 686 (930) 339 (460) 487 (660)
M24 524 (710) 738 (1000) 878 (1190) 435 (590) 620 (840)
M27 767 (1040) 1092 (1480) 1305 (1770) 642 (870) 922 (1250)
M30 1047 (1420) 1482 (2010) 1770 (2400) 885 (1200) 1254 (1700)
With fine-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise.
Threads according to DIN 912, DIN 931, DIN 933, etc. Threads according to DIN 7984
Thread
8.8 10.9 12.9 8.8 10.9
M8X1.0 18 (25) 27 (37) 32 (43) 16 (22) 24 (32)
M10X1.0 37 (50) 55 (75) 65 (88) 32 (43) 48 (65)
M10X1.25 36 (49) 52 (71) 61 (83) 31 (42) 46 (62)
M12X1.25 64 (87) 96 (130) 111 (150) 55 (75) 81 (110)
M12X1.5 61 (83) 92 (125) 107 (145) 53 (72) 77 (105)
M14X1.5 100 (135) 148 (200) 173 (235) 89 (120) 129 (175)
M16X1.5 155 (210) 229 (310) 266 (360) 133 (180) 195 (265)
M18X1.5 232 (315) 332 (450) 391 (530) 199 (270) 284 (385)
M20X1.5 325 (440) 465 (630) 538 (730) 277 (375) 391 (530)
M22X1.5 435 (590) 620 (840) 723 (980) 369 (500) 524 (710)
M24X2.0 546 (740) 789 (1070) 922 (1250) 465 (630) 664 (900)
M27X2.0 811 (1100) 1143 (1550) 1328 (1800) 679 (920) 959 (1300)
M30X2.0 1106 (1500) 1586 (2150) 1844 (2500) 959 (1300) 1364 (1850)
918414/AP0610 Printed in U.S.A

®
Gehl Company
P.O. Box 179, West Bend, WI 53095-0179 U.S.A
www.gehl.com
918414/AP0610 © 2010 GEHL Company. All rights reserved. Printed in U.S.A

140 Articulated Loader Parts Manual 918414

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140 Articulated Loader Parts Manual 918414

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© 2010 Gehl Company • All Rights Reserved. • Printed in USA

All-Tach®, Power-A-TachTM and Gehl® are registered trademarks of Gehl Company.

Printed in U.S.A 1 918414/AP0610

918414/AP0610 4 Printed in U.S.A

Printed in U.S.A 5 918414/AP0610

918414/AP0610 6 Printed in U.S.A

42 (includes items 24, 25, 26,

Printed in U.S.A 7 918414/AP0610

13 176659 CS M8-1.25X25 C8.8ZY SP DIN931 4 51 651690 CB M6-1.00X20 C8.8 ZY DIN603 2

14 176681 SCREW/TPH TF TORX M6-1.00X16 26 52 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 2

24 270049 BACKREST 1 62 651780 LN INS M8-1.25 C8 ZY DIN985 6

25 204078 CABLE 2 63 654006 FW 3/8 AWZY 1

27 270047 CUSHION 1 65 656002 CS M8-1.25X35 C8.8 ZY DIN931 2

28 270050 SEATBELT/2 INCH (Standard) 1 66 656003 CS M8-1.25X40 C8.8 ZY DIN931 1

29 270057 TAPE/ANTI-SLIP (5.08FT) 1 68 656063 HJN M8-1.25 C4 ZY DIN439 2

30 270119 HANDLE/WLDMT 1 69 656143 LW M20 ZY DIN127 1

32 270388 SQ WASHER 4 71 L69755 KNOB 1

33 270732 GROMMET .62ID .312GW .91GD 1 72 L69756 REST/ARM 1

918414/AP0610 8 Printed in U.S.A

Printed in U.S.A 9 918414/AP0610

918414/AP0610 10 Printed in U.S.A

Printed in U.S.A 11 918414/AP0610

17 NOTE: See Page 19

20 270715 CAP/STEERING WHEEL 1

918414/AP0610 12 Printed in U.S.A

Printed in U.S.A 13 918414/AP0610

918414/AP0610 14 Printed in U.S.A

2-POST ROPS 4-POST ROPS

Printed in U.S.A 15 918414/AP0610

918414/AP0610 16 Printed in U.S.A

Printed in U.S.A 17 918414/AP0610

8 176681 SCREW/TPH TF TORX M6-1.00X16 3 25 651087 LW INT T 3/8 AZY 2

918414/AP0610 18 Printed in U.S.A

Standard Fuse Block Inline Fuse Identification

Rated Protected Circuit Ref.

Printed in U.S.A 19 918414/AP0610

918414/AP0610 20 Printed in U.S.A

Printed in U.S.A 21 918414/AP0610

918414/AP0610 22 Printed in U.S.A

Printed in U.S.A 23 918414/AP0610

THROTTLE PEDAL ENGINE THROTTLE

918414/AP0610 24 Printed in U.S.A

Printed in U.S.A 25 918414/AP0610

918414/AP0610 26 Printed in U.S.A

Printed in U.S.A 27 918414/AP0610

202584, 202586, 202587

918414/AP0610 28 Printed in U.S.A

Printed in U.S.A 29 918414/AP0610

918414/AP0610 30 Printed in U.S.A

Printed in U.S.A 31 918414/AP0610

918414/AP0610 32 Printed in U.S.A

Axial Piston Pump

Printed in U.S.A 33 918414/AP0610

918414/AP0610 34 Printed in U.S.A

Front Frame Pivot

3 175919 VALVE/STEERING 1 14 273288 TUBE 1

4 176354 ST MC15-MBSPP08-L** 2 15 273492 HOSE/MP 5 X 660MM* 1

5 176358 ST MC10-MBSPP06-L** 5 16 274124 HOSE/MP 8 X 648MM* 1

6 176364 90 FCS10-MC10-L** 2 17 651732 CS FL M10-1.50X20 C8.8 ZY DIN1662 1

7 176366 90 FCS15-MC15-L** 1 18 202671 KIT/SEAL (Steering Valve) 1

8 176653 CS FLH M10-1.5X25 C8.8ZY SP 4 * See Page 72 for hose/o-ring information.

9 176740 HOSE/MP 5 X 1727MM* 1