Solyvent Flakt (India) Pvt.

Limited

QUALITY ASSURANCE PLAN FOR CENTRIFUGAL FAN

PAGE : 1 OF 3
CUSTOMER : QAP NO. : CEN/QP/01/CUST
CONSULTANT : REV. NO. : 02
PROJECT : DATE : 16/04/2003
P.O. NO. / L.O.I. NO. & DATE : JOB NO. :

SL. COMPONENTS CHARACTERISTICS CATE- QUAN- REF. DOCUMENT / FORMAT INSPECTION BY

NO & TO BE GORY TUM OF ACCEPTANCE NORM OF RECORD
. OPERATIONS CHECKED CHECK
A B C

1 RAW
MATERIALS

1.1 Casing - Sheets & For IS-1079/513 - MA Sample Flakt P.O. / As per MTC P R R
Plates Chemical & Bend Material Specifications
Test , For Others -
Chemical & Physical
( UTS , YS &
Elongation ) Test are
carried out periodically
at random from each
lot from Flakt’s
authorised Test
Laboratory.

1.2 Pedestal - Sheets & For IS-1079-Chemical MA Sample Flakt P.O. / As per MTC P R R
Plates & Bend Test , For Material Specifications
Others -Chemical &
Physical ( UTS , YS &
Elongation ) Test are
carried out periodically
at random from each
lot from Flakt’s
authorised Test
Laboratory .
 Solyvent Flakt (India) Pvt. Limited
PREPARED BY REVIEWED BY APPROVED BY

QUALITY ASSURANCE PLAN FOR CENTRIFUGAL FAN

PAGE : 2 OF 3
CUSTOMER : QAP NO. : CEN/QP/01/CUST
CONSULTANT : REV. NO. : 02
PROJECT : DATE : 16/04/2003
P.O. NO. / L.O.I. NO. & DATE : JOB NO. :

SL. COMPONENTS CHARACTERISTICS CATE- QUAN- REF. DOCUMENT / FORMAT OF INSPECTION BY

NO & TO BE GORY TUM OF ACCEPTANCE NORM RECORD
. OPERATIONS CHECKED CHECK
1.3 Impeller- Sheets & For IS-1079/513 - MA Sample Flakt P.O. / As per MTC P R R
Plates Chemical & Bend Material Specifications
Test , For Others -
Chemical & Physical
( UTS , YS &
Elongation ) Test are
carried out periodically
at random from each
lot from Flakt’s
authorised Test
Laboratory .
1.4 Shaft Chemical , Physical CR 100 % Flakt P.O. / MTC P R R
( UTS , YS & Flakt Guideline for UT/
Elongation ) Test & UT As per Material
for 50 mm & above . Specifications
2 BOUGHT OUT
ITEM
2.1 Bearing Visual & Make CR 100 % Flakt P.O. / Arrival Note P R R
Manufacturer’s Catalogue
3 IN PROCESS
INSPECTION
3.1 Fabricated Casing Visual & Dimensional MA 100 % Flakt Drawing See Sl.No. 4.1 P R R
Check
3.2 Fabricated Visual & Dimensional MA 100 % Flakt Drawing See Sl.No. 4.1 P R R
Pedestal Check
3.3 Fabricated Dynamic Balancing CR 100 % ISO - 1940 , Gr. 6.3 DB P R R
Impeller Certificate
 Solyvent Flakt (India) Pvt. Limited

PREPARED BY REVIEWED BY APPROVED BY

QUALITY ASSURANCE PLAN FOR CENTRIFUGAL FAN

PAGE : 3 OF 3
CUSTOMER : QAP NO. : CEN/QP/01/CUST
CONSULTANT : REV. NO. : 02
PROJECT : DATE : 16/04/2003
P.O. NO. / L.O.I. NO. & DATE : JOB NO. :

SL. COMPONENTS CHARACTERISTICS CATE- QUAN- REF. DOCUMENT / FORMAT INSPECTION BY

NO & TO BE GORY TUM OF ACCEPTANCE NORM OF RECORD
. OPERATIONS CHECKED CHECK

4 FINAL
INSPECTION

4.1 Assembly Visual & Dimensional MA 100 % Flakt Drawing Inspection P R R

Check Report

4.2 Mechanical Run Vibration , Test Speed , MA 100 % Flakt Guideline / Run Test P R R
Test Bearing Temperature ISO-10816-1 for vibration Report
& IS4894 for
Temperature

4.3 Air Delivery Test Measurement of flow, MA As per Flakt Guideline / IS4894/ Air Delivery
( Optional as per Pressure, Power , agreed ISO-10816-1 / As per Test Report
contract ) Speed , Temperature terms agreed terms
rise & Vibration

Category : CR - Critical , MA - Major , MI - Minor

Legend : P - Perform , R - Review , W - Witness , A - Vendor , B - Customer , C - Consultant , MTC - Material Test Certificate ,
DB - Dynamic Balancing
 Solyvent Flakt (India) Pvt. Limited

NOTE : Air delivery test & run test will be carried out with test bed motor and available speed due to power limitation , as
applicable .

PREPARED BY REVIEWED BY APPROVED BY

QUALITY ASSURANCE PLAN FOR AXIAL FLOW FAN

PAGE : 1 OF 3
CUSTOMER : QAP NO. : AXL/QP/01/CUST
CONSULTANT : REV. NO. : 02
PROJECT : DATE : 16/04/2003
P.O. NO. / L.O.I. NO. & DATE : JOB NO. :

SL. COMPONENTS CHARACTERISTICS CATE- QUAN- REF. DOCUMENT / FORMAT INSPECTION BY

NO & TO BE GORY TUM OF ACCEPTANCE NORM OF
. OPERATIONS CHECKED CHECK RECORD
A B C

1 RAW
MATERIALS

1.1 Casing - Sheets & For IS-1079 -Chemical MA Sample Flakt P.O. / As per MTC P R R
Plates & Bend Test , For Material Specifications
Others -Chemical &
Physical ( UTS , YS &
Elongation ) Test are
carried out periodically
at random from each lot
from Flakt’s authorised
Test Laboratory.

For IS-1079 -Chemical

1.2 Motor Supporting & Bend Test , For MA Sample Flakt P.O. / As per MTC P R R
Bracket - Plates Others -Chemical & Material Specifications
Physical ( UTS , YS &
Elongation ) Test are
carried out periodically
at random from each lot
from Flakt’s authorised
 Solyvent Flakt (India) Pvt. Limited
Test Laboratory.

PREPARED BY REVIEWED BY APPROVED BY

QUALITY ASSURANCE PLAN FOR AXIAL FLOW FAN

PAGE : 2 OF 3
CUSTOMER : QAP NO. : AXL/QP/01/CUST
CONSULTANT : REV. NO. : 02
PROJECT : DATE : 16/04/2003
P.O. NO. / L.O.I. NO. & DATE : JOB NO. :

SL. COMPONENTS CHARACTERISTICS CATE- QUAN- REF. DOCUMENT / FORMAT OF INSPECTION BY

NO & TO BE GORY TUM OF ACCEPTANCE NORM RECORD
. OPERATIONS CHECKED CHECK
A B C

Chemical & Physical

1.3 Impeller- ( UTS & Elongation ) MA One in Flakt P.O. / As per MTC P R R
Aluminium alloy Test are carried out each lot Material Specifications /
casting periodically one in each IS - 617 , A-6 /
lot from Flakt’s BS-1490, LM 6
authorised Test
Laboratory .

IN PROCESS
2
INSPECTION

2.1 Fabricated Casing Visual & Dimensional MA 100 % Flakt Drawing See Sl. No.3.1 P R R
with Motor Check
Supporting
 Solyvent Flakt (India) Pvt. Limited
Bracket

2.2 Impeller Visual & Dimensional MA 100 % Flakt Drawing See Sl. No.3.1 P R R
Check

Dynamic Balancing CR 100 % ISO - 1940 , Gr. 6.3 DB Certificate P R R

PREPARED BY REVIEWED BY APPROVED BY

QUALITY ASSURANCE PLAN FOR AXIAL FLOW FAN

PAGE : 3 OF 3
CUSTOMER : QAP NO. : AXL/QP/01/CUST
CONSULTANT : REV. NO. : 02
PROJECT : DATE : 16/04/2003
P.O. NO. / L.O.I. NO. & DATE : JOB NO. :

SL. COMPONENTS CHARACTERISTICS CATE- QUAN- REF. DOCUMENT / FORMAT OF INSPECTION BY

NO & TO BE GORY TUM OF ACCEPTANCE NORM RECORD
. OPERATIONS CHECKED CHECK
A B C

3 FINAL
INSPECTION

3.1 Assembly Visual & Dimensional MA 100 % Flakt Drawing Inspection P R R

Check Report

3.2 Mechanical Run Vibration , Test Speed , MA 100 % Flakt Guideline / Run Test P R R
Test Temperature ISO-10816-1 for vibration Report
& IS 3588 for
Temperature

3.3 Air Delivery Test Measurement of flow, MA As per Flakt Guideline / IS 3588 Air Delivery
 Solyvent Flakt (India) Pvt. Limited
( Optional as per Pressure, Power , Speed, agreed & ISO-10816-1 for Test Report
contract ) Temperature rise & terms vibration / As per agreed
Vibration terms

Category : CR - Critical , MA - Major , MI – Minor

Legend : P - Perform , R - Review , W - Witness , A - Vendor , B - Customer , C - Consultant , MTC - Material Test Certificate ,
DB - Dynamic Balancing

PREPARED BY REVIEWED BY APPROVED BY