The Influence of Seam Height on Lost-Time Injury
and Fatality Rates at Small Underground Bituminous
Coal Mines
Robert H. Peters, Barbara Fotta, and Launa G. Mallett
‘National Institute for Occupational Safty and Health, Ptsburgh Research Laboratory
Pitsburgh, Pemsyivania
Due to variations in the thickness of US. coal seams,
there is great variability inthe height ofthe roof where un-
derground miners work. Restrictions imposed by low seam
Iheights have important safety consequences, As the height
oftheir workplace decreases, miners must stoop, duck walk,
‘or crawl, and their vision, psture, and mobility become in-
creasingly restricted. Low seam height also places impor-
tant retrctions on the design of mobile equipment and
‘other mining machinery. Using the employment and injury
data reported tothe Mine Safety and Health Administration
(MSH) from 1990 to 1996, small underground bituminous
‘coal mines with less than S0 employees were stratified by
average coal seam height according to the following cate
ories: low (<42"), medium (43°-60"), and high (261”).
Injury rates for both nonfatal days lost and fatality cases
were examined by seam height and leading type of injury
Incidents. Te leading types of incidents associated with fa-
talities were roof fall and powered haulage equipment. In
comparison to high-seam mines, miners working in low or
medium seams are at higher risk of being killed by pow
ered haulage equipment, roof bolting machines, and falls
of unsupported roof. The leading types of incidents asso-
ciated with nonfatal injuries were handling materials and
powered haulage. As mining height decreases, miners are
at increasingly higher risk of having a nonfatal injury from
{Incidents involving roof bolting machines load-haul-dump
‘equipment, personnel carriers, and powered haulage con-
‘veyors. As mining height increases, miners are at increas-
ingly higher risk of having a nonfatal injury from slips and
falls and incidents involving shutle ears and roof and rib
falls. Knee injuries are particularly severe problem in low-
seam mines. The rte of injuries to miners while crawling ot
kneeling is 10 times higher in ow seams than in high seams.
‘Seam beight can vary from as low as 20 inches toa height
of 12 feet or more. Seam height effects not only ming method
and equipment choices, bat also the posture, mobility, and vision
ofthe worker. The relationship between seam height and injury
frequency is confounded by the effects of both mine size and
mining method. Mines operating in thinner seams of coal (ess
than 43 inches high tend tohave fever employes and are more
likely to use continuous or conventional mining versus longwall
mining methods.”
Dring the past thee decades, several researchers have re-
‘ported that small underground coal mines experienced sigifi-
cal higher fatality rates than lager mines "-® The National
‘Academy of Sciences (NAS)® found tha, during the period
1978-1980, the fatality rate for mines wih 50 o fewer employ-
‘eeswas aboutthree times that of mines withover 25Demployees,
and almost twice that of mines with SI to 250 employees, The
[NAS researchers examined the influence of several potential
‘easos forthe strong correlation between mine size and fatality
‘ates, including company ownership union status, length of time
‘the mine was in operation, and seam thicknes. They concluded
that none ofthese factors could account forthe large disparity,
‘Ofthe 90 million hours worked by underground miners st bi-
tuminous coal mines in 1996, approximately half were worked
in mines wit an average seam height of ive fet oes. In ad-
dition, 94 percent of mines operating in seams of 3.5 feet or less
employed fewer than 50 people. Thin-Seam or low coal mines
axe located almost exclusively within he southem Appalachian
coal ild. And, in fact, 96 percent of smal thin-seam mining
operations ae located in thre slates: Kentucky, West Virginia,
and Virginia. The proportion of total U.S. underground bituri-
‘nous coal being produced from thin-seam mines appears to have
remained constant during recent year. However, as thick seams
of underground coal are depleted, one might expect to eventu-
ally see a decline in the average beght ofthe U.S. coal seams
being mined.‘The objective of this study is to identify and quantity the
nds of injuries associated with working in hinseam mining
eperatons. One advantage of using more recent data that &
much higher proportion of mines now repor bee seam eight
to the Mine Safety nd Health Administration (MSHA). The
INAS researchers reported that 78 percent of mines with 20 or
fewer employees and 59 percent of mines with 21 1 50 em-
‘lyees filed to repor seam heights during the period of her
study (1975-1980). Inthe present stud, information about seam
‘eight was available or 9 percent of aleve US oa mines.
METHODS
‘The deta used for this study area subset ofthe data collected
annually by MSHA and recordedinitsemploymentand accident