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Article history: Cold mix asphalt manufactured using bitumen emulsion, by its very nature, has struggled
Received 17 November 2018 to gain market penetration in the UK due to lack of design guidance and specifications and
Received in revised form the need to comply with prevailing hot mix asphalt specification requirements. Despite
3 March 2019 this, a number of contractors have successfully utilized emulsion cold mix asphalt mate-
Accepted 23 March 2019 rials containing recycled asphalt planings on various categories of road. Whilst the ma-
Available online 1 June 2019 jority of schemes in the UK have been on lower category traffic roads, in this paper we
discuss the use of one material which has been used on a strategic highway (trunk road) in
Keywords: 2008 which saved 43 t of CO2 during construction and is still performing well in situ to this
Cold mix day. Site construction details along with an analysis of traffic loading are presented. Lab-
Bitumen emulsion oratory simulations of in-situ curing of material supplied to site demonstrated an indirect
Specifications tensile stiffness modulus at 10 C of 5 GPa was achieved within 6 months. Binder recovered
Carbon savings from site cores was found to be in line with comparable hot mix materials, whilst wheel
tracking of site cores demonstrated excellent deformation resistance which has been borne
out by site performance over the last decade. The continued development of standards
enabling engineers to design and specify cold mix asphalt in the UK is also reviewed.
© 2019 Periodical Offices of Chang'an University. Publishing services by Elsevier B.V. on
behalf of Owner. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
Fig. 3 e Installation of Tayset on a bus park and ride depot. Fig. 5 e Bus turning circle 3 years after construction.
362 J. Traffic Transp. Eng. (Engl. Ed.) 2019; 6 (4): 359e365
It was not possible to obtain site cores from the A90 trial.
However, in March 2009 a slip road onto the A90 at a nearby
site, Riverside Avenue, Dundee, was also constructed from
which permission to remove cores was obtained. This site
used the developed CMA as a lower layer, overlaid with
150e200 mm total thickness of dense asphaltic concrete and
30/14 Hot Rolled Asphalt surfacing paved in two layers.
150 mm diameter cores were extracted in November 2012,
with an example core shown in Fig. 10.
Each core was trimmed using a diamond tipped slab saw to
remove the hot mix asphalt and produce an even surface top
and bottom of the core. The trimmed core specimens were
maintained at 20 C and periodically their ITSM determined,
also at 20 C as the usual laboratory test temperature in the
Fig. 8 e A90 trunk road site paved cold mix asphalt after UK, as shown in Fig. 11 below.
compaction. Initially the ITSM results were relatively low which 3 years
after paving and with no signs of distress on site was
testing. Specimens were prepared to assess the CMA curing
rate in the laboratory. Each 150 mm diameter specimen used
2800 g of CMA and was compacted at ambient temperature by
gyratory compaction to 120 gyrations.
Pairs of specimens were produced from each container of
stored uncompacted asphalt. From each pair one specimen
was partially wrapped in cling film, leaving the bottom surface
exposed, to simulate the asphalt in situ where the bottom of
the layer would be in contact with the subbase, whilst the
other was left unwrapped. These specimens were then
allowed to cure at 5 C e 10 C. The specimens’ indirect tensile
stiffness modulus (ITSM) was determined at 10 C after 1, 4, 7,
17, 28, 56, 100, 112, 146, 230, 341 and 508 days to assess stiff-
ness development as shown in Fig. 9. This required the
wrapped specimens to be unwrapped during testing but
immediately re-sealed to prevent excessive moisture loss.
Fig. 10 e 150 mm diameter riverside drive site core.
The low temperature for curing and testing was chosen to
simulate the likely conditions of the material on site and also
Fig. 9 e A90 CMA stiffness development of specimens Fig. 11 e Stiffness development of riverside drive site cores
stored at low temperature. at 20 C.
364 J. Traffic Transp. Eng. (Engl. Ed.) 2019; 6 (4): 359e365
unexpected, and may have been a consequence of the coring Thanaya et al., 2009) whilst to enable industrial implementa-
or the laboratory specimen trimming processes. However, tion there has been considerable progress on specification
over the course of approximately one month the specimens development, with the experiences from the Tayset site trials
regained their expected modulus values albeit with a rather providing a significant contribution. For instance, the UK
large degree of scatter in the results. Specification for Highways Works now includes clauses 947
Once stable ITSM values were obtained two of the speci- and 948 for in-situ and ex-situ cold recycled bound material.
mens were selected with moduli close to the average of the These clauses include the option for bitumen emulsion based
full set. The wheel tracking performance of these cores was materials and give guidance on mix designs, testing fre-
then determined using the small device and procedure B from quencies and expected pavement stiffness modulus values.
the British Standard Institute (BS EN 12697-22) (2003) under European standard EN 13108 part 8 enabling the classifi-
the standard UK test conditions temperature of 60 C and cation of RA was published in 2005, and new EN standards are
10,000 cycles with the results shown in Table 2 below. currently under development to cover WMA and CMA. As an
As can be seen very low levels of rut depth and rate were interim measure in the UK a guidance document PPR666 was
obtained from both cores. This indicates a good aggregate published in 2013 by Nicholls et al. (2013) as a culmination
skeleton but may also have been due to excessive hardening from the carbon trust sponsored project mentioned
of the binder. To assess this the binder from the core 3A was previously to further encourage the adoption of these
recovered and analyzed as shown below in Table 3. technologies.
The results are in line with those expected from a blend of
50 dmm bitumen from the emulsion and a harder binder,
typically 10e20 dmm, from the RA, therefore indicating that 4. Conclusions
the wheel tracking results are a valid site performance indi-
cator and that CMA can provide a high level of deformation The A90 site trials of CMA have a theoretical traffic count of
resistance. over 10 million equivalent standard (80 kN) axel loads since
construction and show no signs of distress after nearly 10
years service. They have clearly demonstrated that the ma-
3. Cold mix asphalt standards development terial can be successfully utilized as part of a heavily trafficked
in the UK highway pavement design. The long term stiffness develop-
ment was assessed in the laboratory at typical site tempera-
Cold mix asphalt standards in the UK have mainly covered tures (Worldweatheronline, 2018) and found to stabilize at
their use in reinstatements and for structural layers using 6 GPa at 10 C. Site CMA cores were also shown to exhibit
mainly foam bitumen. Numerous trials have been undertaken excellent deformation resistance by wheel tracking tests at
to demonstrate the potential of CMA (Day et al., 2010). In 2008 60 C. The stiffness results obtained from laboratory cores
the Carbon Trust funded a project called “Market cured at 10 C demonstrate good correlation to site cores
Development of Low Carbon Asphalt” to encourage the use tested at 20 C.
low carbon technologies to reduce CO2 from asphalt The success of these and similar site trials along with
production in the UK. This culminated in a full scale continued specification development has laid the foundations
demonstration trial to confirm the potential for CMA to be for more widespread adoption of CMA as part standard
used as a standard material in pavement construction. The pavement design procedures in the UK.
UK government funded site trial in 2011 (The Carbon Trust,
2014) compared and verified the performance of HMA, WMA
and CMA. Conflict of interest
Fundamental research into CMA continues to refine the
design procedure (Arimilli et al., 2015; Cheng and Bahia, 2018; The authors do not have any conflict of interest with other
Lee et al., 2016; Nassar et al., 2016; Tabakovic et al., 2016; entities or researchers.
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