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50ucup (V) Control Iom en 060919
50ucup (V) Control Iom en 060919
Original document
Contents
1 - SAFETY CONSIDERATIONS................................................................................................................................. 4
1.1 - General.................................................................................................................................................................. .4
1.2 - Avoid electrocution................................................................................................................................................. .4
2 - GENERAL DESCRIPTION...................................................................................................................................... 4
2.1 - General.................................................................................................................................................................. .4
2.2 - Abbreviations used................................................................................................................................................. .4
3 - HARDWARE DESCRIPTION.................................................................................................................................. 5
3.1 - General.................................................................................................................................................................. .5
3.2 - Electrical supply to boards..................................................................................................................................... .5
3.3 - Light emitting diodes on boards............................................................................................................................. .5
3.4 - Sensors.................................................................................................................................................................. .5
3.5 - The controls............................................................................................................................................................ .6
3.6 - Connections at the user terminal block.................................................................................................................. .7
4. SETTING UP THE TOUCHPILOT USER INTERFACE.......................................................................................... 9
4.1 - User interface......................................................................................................................................................... .9
4.2 - Web connection...................................................................................................................................................... .9
4.3 - General features.................................................................................................................................................... .9
4.4 - On/off screen ....................................................................................................................................................... .10
4.5 - Password/language screen.................................................................................................................................. .10
4.6 - Menu screen........................................................................................................................................................ .10
4.7 - Configuration screen..............................................................................................................................................11
4.8 - Data screen............................................................................................................................................................11
4.9 - Override screen......................................................................................................................................................11
4.10 - Time schedule screen..........................................................................................................................................11
4.11 - Screen structure................................................................................................................................................. .12
4.12 - Detailed menu description.................................................................................................................................. .13
5 - TOUCHPILOT CONTROL OPERATION.............................................................................................................. 23
5.1 - External thermostat control.................................................................................................................................. .23
5.2 - Start/stop control.................................................................................................................................................. .24
5.3 - Indoor fan on/off control....................................................................................................................................... .24
5.4 - Calculating the space temperature...................................................................................................................... .25
5.5 - Space temperature control point.......................................................................................................................... .25
5.6 - Heating/cooling mode.......................................................................................................................................... .25
5.7 - Heat Cool changeover......................................................................................................................................... .25
5.8 - Frost protection mode.......................................................................................................................................... .25
5.9 - Controlling space temperature............................................................................................................................. .25
5.10 - Capacity limitation.............................................................................................................................................. .26
5.11 - Night mode......................................................................................................................................................... .26
5.12 - Capacity control................................................................................................................................................. .26
5.13 - Head pressure control........................................................................................................................................ .26
5.14 - Defrost function.................................................................................................................................................. .26
5.15 - Additional heater................................................................................................................................................ .26
5.16 - Economizer........................................................................................................................................................ .27
5.17 - Purge.................................................................................................................................................................. .27
5.18 - Controlling air quality.......................................................................................................................................... .27
5.19 - Master/slave assembly....................................................................................................................................... .27
5.20 - Fire protection.................................................................................................................................................... .27
5.21 - Energy recovery module (ERM)......................................................................................................................... .28
5.22 - Thermodynamic energy recovery (THR) ........................................................................................................... .28
5.23 - Demand limit...................................................................................................................................................... .28
5.24 - VAV option.......................................................................................................................................................... .28
5.25 - Return fan option................................................................................................................................................ .28
5.26 - Refrigerant leak detection option....................................................................................................................... .28
6 - DIAGNOSTICS - TROUBLESHOOTING............................................................................................................. 28
6.1 - General................................................................................................................................................................ .28
6.2 - Displaying alarms................................................................................................................................................. .28
6.3 - Resetting alarms.................................................................................................................................................. .29
6.4 - E-mail notifications............................................................................................................................................... .29
2
6.5 - Alarm codes......................................................................................................................................................... .30
7 - MAINTENANCE..................................................................................................................................................... 31
3
1 - SAFETY CONSIDERATIONS 2 - GENERAL DESCRIPTION
Installation, start-up and servicing of equipment can be TouchPilot is an electronic control system to regulate units
hazardous if certain factors particular to the installation are of the following types:
not considered: operating pressures, presence of electrical • 48 UC-: Gas heating, Cooling only, Air cooled
components and voltages and the installation site (elevated packaged rooftop unit
plinths and built-up up structures). Only properly qualified • 48 UP-: Gas heating, Heat pump, Air cooled packaged
installation engineers and highly qualified installers and rooftop unit
technicians, fully trained for the product, are authorised to • 48 UCV: Gas heating, Cooling only, Air cooled
install and start-up the equipment safely. During all servicing packaged rooftop unit with inverter compressor
operations all instructions and recommendations which • 48 UPV: Gas heating, Heat pump, Air cooled
appear in the installation and service instructions for the packaged rooftop unit with inverter compressor
product, as well as on tags and labels fixed to the equipment • 50 UC-: Cooling only, Air cooled, packaged rooftop
and components and accompanying parts supplied separately, unit
must be read, understood and followed. • 50 UP-: Heat pump, Air cooled packaged rooftop unit
• Apply all standard safety codes and practices. • 50 UCV: Cooling only, Air cooled, packaged rooftop
• Wear safety glasses and gloves. unit with inverter compressor
• Use the proper tools to move heavy objects. Move units • 50 UPV: Heat pump, Air cooled packaged rooftop
carefully and set them down gently. unit with inverter compressor
These units have one or two refrigerant circuits.
1.2 - Avoid electrocution
TouchPilot controls:
Only personnel qualified in accordance with IEC (Inter- • Compressor start-up to control the space temperature
national Electrotechnical Commission) recommendations • Indoor supply fan and return fan operation
may be permitted access to electrical components. It is • The outdoor fans to optimise the operation of each
particularly recommended that all sources of electricity to refrigerant circuit
the unit be shut off before any work is begun. Shut off the • The defrost cycles to ensure the operation of the
main power supply at the main circuit breaker or isolator. refrigerant circuits (50/48 UP(V) only).
IMPORTANT: This equipment uses and emits Touch Pilot constantly monitors safety devices to ensure
electromagnetic signals. Tests have shown that the unit protection. All Touch Pilot controls can work in
equipment conforms to all applicable codes with respect to accordance with three independent modes:
electromagnetic compatibility. • Local mode: the machine is controlled by commands
from the user interface
RISK OF ELECTROCUTION: Even when the main • Remote mode: the machine is controlled by volt-free
circuit breaker or isolator is switched off, certain circuits contacts
may still be energised, since they may be connected to a • CCN mode: the machine is controlled by commands
separate power source. from the Carrier Comfort Network (CCN). In this
case, a data communication cable is used to connect
RISK OF BURNS: Electrical currents cause components the unit to the CCN communication bus.
to get hot either temporarily or permanently. Handle
power cable, electrical cables and conduits, terminal box The operating mode must be chosen with the Start/Stop
covers and motor frames with great care. button described in chapter 4. When the Touch Pilot
system operates autonomously (Local or Remote mode) it
retains all of its own control capabilities but does not offer
any of the features of the CCN network, except the “CCN
emergency stop” command (if this command is active, it
stops the unit whatever the active operating type).
The control system consists of a SIOB board for single All boards continuously check and indicate the proper
circuit units, two SIOB boards for units with three or four operation of their electronic circuits. A light emitting diode
compressors and three SIOB boards for additional options. (LED) lights on each board when it is operating properly.
If unit has VSPD as option, an AUX1 board is nessasary to • The red LED that flashes for a two-second period - one
control the variable speed compressor. second on, one second off - indicates correct operation.
A different rate indicates a board or a software failure.
All boards communicate via an internal LEN bus. The • The green LED flashes continuously on all boards to
Touch Pilot continuously manages the information show that the board is communicating correctly over
received from the various pressure and temperature its internal bus. If the LED is not flashing, this
probes, and incorporates the program that controls the indicates a LEN bus wiring problem.
unit.
Attention: The touch screen interface diodes do not
Touch Pilot control interface follow the same logic.
3.4 - Sensors
Pressure sensors
Three types of transducers (high pressure, low pressure, air
differential pressure) are used to measure various pressures in
each circuit. These transducers deliver 0 to 5 VDC. They
are connected to the SIOB board.
Thermistors
5 4 3 2 1
Space temperature sensors
Legend
1 Power supply connector (24 V a.c.)
Up to two sensors may be used. They take into account either
2 LEN connector an average space temperature or minimum and maximum
3 CCN connector space temperatures, depending on the configuration.
4 Ethernet connector
5 USB connector • Sensor T-55: This is a 10 K sensor
• Optional sensor T-56: This 10 K sensor is fitted with:
3.2 - Electrical supply to boards - an offset slider to adjust the temperature setpoint.
Moving the slider to the left (cold) allows the
All boards are supplied from a common 24 V a.c. supply temperature setpoint to be reduced by as much as
referred to earth. 3 K; moving it to the right (warm) allows it to be
5
increased by up to 3 K (in steps of ± 1 K). When the 3.5 - The controls
slider is in its central position there is no offset.
- a button for extending the occupied period from Indoor supply fan
one to four hours depending on the occupied The controller can start or stop the indoor fan thanks to the
period extension value entered in the configuration time schedule. With VAV option, the indoor supply fan
menu (see GENCONF menu). speed is adjusted to fit the ventilation needs.
• Optional sensor T-55: This 10 K sensor is fitted with a
button for extending the occupied period. Two types of fan are compatible with the unit, Standard Fan
• Optional Room-mate comfort controller (sensor or High Static Fan. They can be chosen upon the field
T-59): This 10 K sensor is fitted with: environment.
- A customised liquid crystal display (LCD) that
indicates space temperature and setpoint offset. Return fan
- An on/off function to start and stop the unit using In some applications with high return duct ESP, a return
remote contacts. fan may be applied to help supply fan to maintain the
- Temperature offset adjustment which allows the airflow and the building pressure.
temperature setpoint to be reduced by as much as
3 K and to be increased by as much as 3 K. Heaters
- A button to extend the occupied period from one The controller can control additional heaters for cooling
to four hours depending on the occupied period only or heat pump unit. The additional heater can be
extension value entered in the configuration electrical, hot water coil or gas heater.
menu (see GENCONF menu).
Pre-heaters
Supply air temperature sensor With the option, the unit can control 2 stage electrical
The control system uses this to maintain a constant space pre-heaters, if unit size < 125 and 3 stage if unit size ≥ 125
temperature. This is a Carrier 10 K sensor.
Economizer
Return air temperature sensor The economizer is controlled for free cooling, fresh air
The control system uses this to calculate the fresh air rate minimum supply, purge mode. The purge mode provides
when using economizer with VAV option. This is a Carrier fresh air, if outside air temperature is suitable when the
10 K sensor. unit entering an occupied time period.
6
3.6 - Connections at the user terminal block
Cooling only single or dual circuit unit or heat pump dual circuit unit with thermostat input configuration
Description Connector/channel Board Remarks
Contact 1: G contact J1/DI-01 SIOB1 Used with the thermostat operating mode (TSTAT).
Contact 2: Y1_W2 contact J1/DI-02 SIOB1
Contact 3: Y_Y2 contact J1/DI-03 SIOB1
Contact 1: W_W1 contact J1/DI-01 SIOB2 SIOB2 board is used for dual-circuit unit OR unit with additional heating stages
Contact 2: O_W2 contact J1/DI-02 SIOB2
Enthalpy contact J1/DI-04 SIOB2
Refrigerant leakage contact J1/DI-05 SIOB2 Refrigerant leakage safety input
Supply fan status contact J1/DI-07 SIOB1 Indoor air flow verification input
Fire contact J1/DI-08 SIOB1 Fire safety input
Alarm relay output J25/DO-05 SIOB1
CCN network connection J4 SIOB1 RS-485 series connection
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -
Heat pump dual compressor single circuit unit with thermostat input configuration
Description Connector/channel Board Remarks
Contact 1: G contact J1/DI-01 SIOB1 Used with the thermostat operating mode (TSTAT).
Contact 2: Y1_W2 contact J1/DI-02 SIOB1
Contact 3: Y_Y2 contact J1/DI-03 SIOB1
Contact 1: W_W1 contact J1/DI-01 SIOB2 SIOB2 board is used if dual circuit unit OR unit with additional heating stages
Contact 4: O_W2 contact J1/DI-04 SIOB1
Enthalpy contact J1/DI-04 SIOB2
Refrigerant leakage contact J1/DI-05 SIOB2 Refrigerant leakage safety input
Supply fan status contact J1/DI-07 SIOB1 Indoor air flow verification input
Fire contact J1/DI-08 SIOB1 Fire safety input
Alarm relay output J25/DO-05 SIOB1
CCN network connection J4 SIOB1 RS-485 series connection
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -
Heat pump single compressor single circuit unit with thermostat input configuration
Description Connector/channel Board Remarks
Contact 1: G contact J1/DI-01 SIOB1 Used with the thermostat operating mode (TSTAT)
Contact 2: Y_Y2 contact J1/DI-02 SIOB1
Contact 3: O_W2 contact J1/DI-03 SIOB1
Contact 1: W_W1 contact J1/DI-01 SIOB2 SIOB2 board is used if dual circuit unit OR unit with additional heating stages
Contact 2: Y1_W2 contact J1/DI-02 SIOB2
Enthalpy contact J1/DI-04 SIOB2
Refrigerant leakage contact J1/DI-05 SIOB2 Refrigerant leakage safety input
Supply fan status contact J1/DI-07 SIOB1 Indoor air flow verification input
Fire contact J1/DI-08 SIOB1 Fire safety input
Alarm relay output J25/DO-05 SIOB1
CCN network connection J4 SIOB1 RS-485 series connection
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -
7
The following table shows the thermostat output functions depending on the unit type used.
G: indoor fan on/off.
Y: compressor 1 on/off (single-circuit unit)
Y1: compressor 1 on/off
Y2: compressor 2 on/off
W: additional heating stage 1 on/off
W2: additional heating stage 2 on/off
O: cycle reversing valve on/off (heat pump units)
TSTAT TSTAT for single-circuit cooling- TSTAT for dual-circuit cooling- TSTAT for single-circuit heat TSTAT for dual-circuit heat pump
types only unit only unit pump unit unit
Rooftop Thermostat Thermostat Thermostat Thermostat Thermostat Thermostat Thermostat Thermostat
inputs output name output function output name output function output name output function output name output function
G G G G G G G G G
Y1_W2 Y1_W2 Y1 Y1_W2 Y1 Y1_W2 W2 Y1_W2 Y1
Y_Y2 Y_Y2 Y2 Y_Y2 Y2 Y_Y2 Y Y_Y2 Y2
W_W1 W_W1 W W_W1 W W_W1 W W_W1 W
O_W2 O_W2 W2 O_W2 W2 O_W2 O O_W2 O
Occupancy type
Setpoint Occupied Unoccupied Heating: frost protection Schedule
selection Cooling: unoccupied
Contact 1 Open Closed Open Closed
Contact 2 Open Open Closed Closed
100% Limit
Demand limit Open Closed
8
4. SETTING UP THE TOUCHPILOT USER 4.3.2 - Screens
INTERFACE
The interface includes different screens that are listed
4.1 - User interface below:
• Welcome screen,
The user interface is a numerical 480 x 272 mm touch • Synoptic screen with direct display of the main
screen. Navigation is either directly from the touch screen parameters,
interface or by connecting to a web interface at the IP port • Menu screens for navigation,
of the controller. • Data/configuration screens listing the parameters by
type,
The navigation menus are the same for both connection • Operating mode selection screen,
methods. Only two web connections are authorised by the • Password entry and language selection screen,
interface at the same time. • Parameter modification screen,
• Time schedule screen.
4.2 - Web connection
NOTE: If the interface is not used for a long period, it
Connection is from a PC using a web browser with Java. will go black. The control is always active, the
To connect to the Touch Pilot control enter the IP address operating mode remains unchanged. The interface
of the unit in the address bar of the web browser. screen is re-animated, when the user presses the
screen. The welcome screen is displayed.
Unit default address: 169.254.0.1. This address can be
changed (see chapter 8.2). 4.3.3 - Welcome screen
The welcome screen is the first screen shown after
Minimum web browser configuration: switching the unit on or after re-animation of the screen.
• Microsoft Internet Explorer version 8 or Mozilla It displays the application name as well as the applicable
Firefox version 3.5.2 or higher (in the advanced software version number.
connection options add the unit address to the address
list. Do not use a proxy server).
To exit from this screen press button
• Java platform version 6 or higher (in the control panel
untick the option that allows storing temporary
internet files and use a direct connection).
4.3.1 - Buttons
9
4.3.4 - Synoptic screen 4.5 - Password/language screen
1 2 3 4 5
6
16 1
14
13
8
3
12 15
9 11
4
10 2 5
1 Synoptic screen access button 9 Control point 1 Cursor showing the activated language
2 Menu access button 10 Screen status message* 2 Logged in
3 Connection/language screen 11 Circuit view access button 3 Unit of measurement selection: Metric/Imperial
access button 12 Supply fan status 4 Enter the password
4 Start/Stop screen access 13 EXV opening 5 Logged off
5 Alarm menu access 14 Condenser fan status
6 Outside Air Temperature 15 Circuit capacity
7 Saturated Suction Temperature 16 Information access button Attention: Validation of password only effective
8 Discharge Pressure
after log-in button 2 has been pressed.
* Message: all screens described below can display an information message in
the band at the bottom.
Message Status
4.6 - Menu screen
COMMUNICATION Equipment controller did not respond while reading the
FAILURE! table content. To access the menu press button
ACCESS DENIED! Equipment controller does not allow accessing one of
the table data blocks.
LIMIT EXCEEDED! The value entered exceeds the table limits.
Save changes? Modifications have been made. The web interface waits
to confirm exit by pressing Save or Cancel
HIGHER FORCE Force or Auto command was rejected by the equipment
IN EFFECT! controller because the interface force level is lower than
the equipment controller’s
Forced value
Forced Auto
1 2 3 4 5
1. Save
2. Cancel
The auto button cancels a forced point.
3. Message
4. Previous page
5. Next page 4.10 - Time schedule screen
3 4 5 6
1 Selection of the applicable days for the time schedule
2 Modification of the period start and end schedules
3 Save
4 Cancel
Forceable point
5 Previous period
6 Next period
11
4.11 - Screen structure
Home Synoptic Main Menu Log In /Log Out Screen Confirm Stop Choose operating Alarm Menu
mode
Configuration Menu
Legend :
12
4.12 - Detailed menu description
ATTENTION: Depending on the unit characteristics, certain menu items are not used.
MAINMENU Menu
Icon Displayed text* Description Associated table
Temperatures TEMP
Pressures PRESSURE
Inputs INPUTS
Outputs OUTPUTS
Modes MODES
Setpoint SETPOINT
Configuration CONFIG
Maintenance MAINTAIN
*Depends
*Depends onon
thethe selected
selected language
language (English
(English by default).
by default).
PRESSURE - Pressures
14
INPUTS - Inputs
15
OUTPUTS- Outputs
OUTPUTS - Outputs
16
RUNTIME - Run Times
17
MODES - Modes
18
SETPOINT - Setpoint
CONFIG Menu
Schedule
Holiday
Broadcast
Date/Time
Control Identification
19
GENCONF - Genunit Config
20
Name Status Default Unit Displayed text* Description
Cooling reset
*Depends on the selected language (English by default).
21
DATETIME - Date/Time Menu
*Depends onSchedule
the selected language (English by default).
Holiday
ALARMS Menu
Current Alarms
Alarm History
22
5 - TOUCHPILOT CONTROL OPERATION Single-circuit heat pump unit
• Contact G open: The internal fan is stopped and the
5.1 - External thermostat control economizer is closed.
• Contact G closed: The internal fan is activated and the
In appropriate cases the unit may be controlled by an economizer is opened to its minimum position.
external thermostat approved by Carrier. This function • Contact O closed and Y closed: If the unit is fitted with
requires the use of a thermostat with volt-free contacts an economizer, it is modulated to maintain the minimum
(contacts without potential), as well as a specific configuration supply air temperature setpoint at +2.8°C, if external
of the TouchPilot control. The function is only active when conditions permit (see chapter 5.16 - “Economizer”).
operating type Thermostat (TSTAT) is selected in the Otherwise the economizer is set to its minimum position
GENCONF menu. and the compressor is started up in cooling mode. If
the unit has no economizer, the compressor is started
In this operating type, the thermostat controls the up in cooling mode.
following functions: • Contacts O open and Y closed: If the unit is fitted with
• Stopping/starting the internal fan an economizer, it is set to its minimum position and
• Determining the space temperature control point, the first compressor is started up in heating mode.
• Selecting heating/cooling • Contact W1 closed and W2 open: The first gas or
• Controlling compressor capacity, gas or electric electric stage is started.
• Controlling the economizer (fully open position or • Contacts W1 and W2 closed: The second gas or
minimum closed position only). electric stage is started.
The TouchPilot system continues to control the following Dual-circuit/dual-compressor heat pump unit
functions: • Contact G open: The internal fan is stopped and the
• Defrosting related to the heat pumps economizer is closed.
• Head pressure control • Contact G closed: The internal fan is activated and the
• Power exhaust control economizer is opened to its minimum position.
• Minimum stop/start times on the compressors • Contact O closed, Y1 closed and Y2 open: If the unit
• Unit diagnostics. is fitted with an economizer, it is opened to its
maximum position, if external conditions permit (see
The following functions are disabled: chapter 5.16 - “Economizer”). Otherwise the
• Humidification economizer is set to its minimum position and the first
• Controlling a hot-water system compressor is started up in cooling mode. If the unit
• Timer programming has no economizer, the first compressor is started up
• Purge. in cooling mode.
• Contacts O, Y1 and Y2 closed: The economizer is held
The description of the thermostat outputs, based on the fully open , if external conditions are still acceptable.
unit type, is given in the chapter 3.6 - “Connections at the A compressor is started up in cooling mode. If external
user terminal block”. conditions no longer permit the economizer to be used,
it is set to its minimum position and the second compres-
Cooling only unit sor is started up in cooling mode. If the outdoor tempe-
• Contact G open: The internal fan is stopped and the rature is lower than 15°C, the compressors will not be
economizer is closed. authorised to start up and only the economizer will be
• Contact G closed: The internal fan is activated and the used. If the unit has no economizer, the second compres-
economizer is opened to its minimum position. sor is started up in cooling mode.
• Contact Y1 closed and Y2 open: If the unit is fitted with • Contact O open, Y1 closed and Y2 open: If the unit is
an economizer, it is opened to its maximum position, if fitted with an economizer, it is set to its minimum
external conditions permit (see chapter 5.16 - “Econo- position and the first compressor is started up in heating
mizer”). Otherwise the economizer is set to its minimum mode. If the unit has no economizer, the first compres-
position and the first compressor is started up. If the unit sor is started up in heating mode.
has no economizer, the first compressor is started up. • Contact O open, Y1 and Y2 closed: The economizer is
• Contacts Y1 and Y2 closed: The economizer is held fully held in its minimum position. The second compressor
open if external conditions are still acceptable. A is started up in heating mode.
compressor is started up. If external conditions no • Contact W1 closed: The first gas or electric stage is
longer permit the economizer to be used, it is set to its started.
minimum position and the second compressor is started
up. If the outdoor temperature is lower than 15°C, the NOTE: All compressor anti-short cycles remain activated
compressors will not be authorised to start up and only
the economizer will be used. If the unit has no econo-
mizer, the second compressor is started up.
• Contact W1 closed and W2 open: The first gas or
electric stage is started.
• Contacts W1 and W2 closed: The second gas or
electric stage is started.
23
5.2 - Start/stop control • Command set to Stop: the unit is halted.
• Command set to Start: The unit runs in accordance
The table below summarises the unit control type and stop with schedule 1.
or go status with regard to the following parameters: • Start/Stop schedule: Occupied or unoccupied status of
• Operating type: This is selected using the start/stop the unit as determined by the rooftop start/stop
button on the front of the user interface. program (Schedule 1).
LOFF: Local off, L-C: Local on, L-SC: Local schedule, • CCN emergency shutdown: If this CCN command is
REM: Remote, CCN: Network, TSTAT: Thermostat activated, it shuts the unit down whatever the active
• Remote start/stop contacts: These contacts are used operating type.
when the unit is in remote operating type (Remote). • General alarm: The unit is totally stopped due to
• G: This contact is used when unit is in thermostat failure.
operating type
• ROOF_S_S: This network command relates to the
unit start/stop when the unit is in network mode
(CCN)schedule.
The table below summarises the fan operation based on - Compressor capacity: Number of compressors
different parameters: operating
- Heating/cooling: Unit operating mode. - Capacity of additional stages: Number of additional
- Indoor fan cycling: This user parameter permits stages operating
optimisation of the indoor fan usage. - Economizer position: Economizer position in relation
- Occupied?: Occupied or unoccupied status of the unit to the minimum configurable.
selected by the time schedule. - Indoor fan: Fan status.
Unit status Heating/ Indoor fan Occupied? Compressor capacity Capacity of Economizer position Indoor fan
cooling cycling or additional stages additional stages
Off - - - - - - Off
Start-up delay - - - >0 - - On
On/stopping - - - >0 - - On
On/stopping - - - - >0 - On
On/stopping - - - - - Higher than minimum On
economizer position
On Cooling - - - - - On
On Heating - - - - - On
On - 0 - - - - On
On - 1 Yes - - - On
On Standby 1/2 No - - - On for at least 2’30”
On Standby 1/2 No =0 =0 Lower or equal to minimum On for at least 2’30” then
economizer position off
On Standby 2 Yes =0 =0 Lower or equal to minimum On for at least 2’30” then
economizer position off
On Standby 2 Yes =0 =0 - Off
Stopping - - No - - - On
Stopping - - No =0 =0 <= eco_min Off
24
5.4 - Calculating the space temperature IMPORTANT: It is not possible to use both types of offset
at the same time. If the offset from the T-56 or T-59 sensor is
Up to two sensors (one of which is optional) may be used to non-zero, offset based on the outdoor temperature is
calculate the space temperature. Depending on the configu- ignored.
ration (see see GENCONF menu), space temperature is
either calculated as the average of all readings, or is taken Smart Start
from the minimum or maximum reading. This mode permits heating or cooling the room before it is
occupied so that the space temperature has reached its
5.5 - Space temperature control point setpoint at the beginning of the occupied period. The control
calculates an anticipated start-up value in minutes, based
Depending on the current operating type, the active setpoint on a user configurable factor (anticipated start-up factor
can be selected: expessed in minutes/degrees that must be adjusted for the
• By choosing the item in the GENUNIT menu installation) and the difference between the setpoint and
• Via the user’s volt-free contacts the space temperature. The higher the anticipated start-up
• Via network commands factor or the higher the setpoint difference, the earlier the
• Via the setpoint timer program (schedule 2). change-over to occupied mode is anticipated. However, the
start-up cannot be anticipated by more than 60 minutes.
The following tables summarise the possible selections
depending on the control types (local, remote or network) 5.6 - Heating/cooling mode
and the following parameters:
• Setpoint select in local control: item LSP_SEL in the Units with heat pumps or additional heating stages may
GENUNIT menu permits selection of the active setpoint, operate in either heating or cooling mode.
if the unit is in local operating type. • Cooling mode is active when:
• Heating/cooling operating mode. Space temperature is above: occ_cool (occupied
• Setpoint selection contacts: Setpoint selection contact mode) or uno_cool (unoccupied mode)
status. • Heating mode is active when:
• Schedule 2 status: Schedule for setpoint selection. Space temperature is below: occ_heat (occupied
mode) or uno_heat (unoccupied mode)
LOCAL OPERATING MODE • Units remains in ventilation mode (without cooling or
PARAMETER STATUS heating) when the space temperature is between occ_
Heating/cooling Local setpoint Time schedule 2 Active setpoint heat and occ_cool (occupied mode) or uno_heat and
operating mode selection status
Cooling sp 1 - occ_cool uno_cool (unoccupied mode).
Cooling sp 2 - uno_cool
Cooling auto occupied occ_cool 5.7 - Heat Cool changeover
Cooling auto unoccupied uno_cool
Heating sp1 - occ_heat
Heating sp 2 - uno_heat Cooling/Heating changeover can be forced through
Heating auto occupied occ_heat Touchpilot or CCN. The machine will be forced to do only
Heating auto unoccupied uno_heat heating or cooling upon the changeover parameter. When
the unit is forced to heating but it needs to do cooling
REMOTE OPERATING MODE based on sensor, the unit will switch to standby. Same in
PARAMETER STATUS reverse case.
Heating/cooling Setpoint selection Active setpoint
operating mode contact
Cooling sp 1 (open) occ_cool 5.8 - Frost protection mode
Cooling sp 2 (closed) uno_cool
Heating sp 1 (open) occ_heat
The unit may be configured to be in frost protection mode
Heating sp 2 (closed) uno_heat
when in unoccupied mode (GENCONF menu). In this case
Offset the fan is shut down and is only authorised to restart if the
An offset means that the active space temperature setpoint space temperature falls below the frost protection setpoint.
is altered in line with external parameters. This may be It shuts down again when space temperature is 1.5 K above
carried out in one of the following ways: the frost protection setpoint. Selecting frost protection does
not affect how the unit operates in occupied mode. The
• By the user with the aid of an adjustment slider located frost protection mode for unoccupied periods has to be
on the main T-56 space temperature sensor (optional). selected in the GENCONF menu.
The offset range is ± 3 K in increments of 1 K.
5.9 - Controlling space temperature
• By the user with the aid of buttons located on the T-59
space temperature sensor (optional).
The controller uses two loops in tandem to control space
The offset range is ± 3 K in increments of 0.5 K. temperature. The purpose of the first loop (called the external
• Automatically in cooling mode, by reference to the loop) is to calculate the blower temperature required to
outdoor temperature (if the function has been validated maintain space temperature at space setpoint. This blower
in the HCCONFIG menu). In this case, the function is temperature, which is called the blower setpoint or forced
generally used to limit the difference between the air setpoint, is transmitted to a second loop (called the
indoor and outdoor temperatures in order to prevent internal loop). This second loop determines the cooling or
thermal shock. heating capacity needed to maintain blower temperature
25
at the setpoint transmitted to it by the external loop. This 5.13 - Head pressure control
enables it to actuate the compressors and if necessary the
Condensing pressure control is automatically ensured by a
additional heating stages or a valve on the hot water system.
two-speed fan (no adjustment).
The precision of the controller depends on the load and the
number of stages available on the unit.
5.14 - Defrost function
On high inertia systems such as these, tandem control has
the advantage of allowing space temperature to be finely
Defrost is activated, when the unit is in heating mode, in
controlled whilst guaranteeing a good response to disturbing
order to reduce frost build-up on the air heat exchanger.
elements associated with non-linear systems.
The defrost cycle can only be applied to one circuit at a
time. During the defrost cycle the fans of that circuit are
NOTE: In some cases Carrier Service may adjust the loop
stopped, and the four-way refrigerant valve is reversed,
gains to suit the installed configurations.
forcing the circuit to cooling mode. The fan can
5.10 - Capacity limitation temporarily be restarted during the defrost cycle. The
defrost cycle is fully automatic and does not require any
Capacity limitation is generally used by an energy manage- setting. A condensate heater prevents ice formation at the
ment system to restrict the amount of electricity consumed by bottom of the heat exchangers, if the defrost cycles are
the unit. The TouchPilot control system enables the capacity taking place at low outdoor temperature.
of the unit to be limited by means of a user-controlled volt-
NOTE: The indoor fans run during the defrost cycle except
free contact (active when closed).
in single-circuit units without additional heat option
(electric heat stage or hot-water coil).
The action of this contact depends on the type of unit and
the configuration (see GENCONF configuration):
5.15 - Additional heater
• Heat Pump unit with gas heater: All compressors are
stopped and only gas is used.
Additional heater can be used on both cooling only and
• Heat Pump unit with hot water system: The
heat pump unit. There are three types of additional
compressor heater authorised to operate are limited
heaters: electrical heater, hot water coil and gas heater. On
to the value configured and the hot water system is
heat pump unit, electrical and hot water coil can only be
used.
used as backup heater, but modulated type gas heater can
• Electric stages: The electric stages authorised to
be used both as primary or backup heater.
operate are limited to the value configured.
• Compressor stages: The compressor stages authorised
5.15.1 - Electrical heater
to operate are limited to the value configured.
Electrical heater is staged type. Up to 4 staged electrical
• Unit in defrosting mode: The electric stages are autho-
heaters can be controlled independently by the unit.
rised to operate if authorised by the configuration.
On cooling only unit, electrical heaters may be switched on
when unit need to do heating. On heat pump unit, electrical
5.11 - Night mode
heaters may only be switched on when the unit is at 100%
The night period is defined (see GENCONF configuration) of its available compressor capacity and when outside
by a start time and an end time that are the same for each temperature is below OAT threshold (default value is 5 °C
day of the week. During the night period, the fan runs at with 1°C hysteresis to be switched off). When a circuit is in
low speed, if permitted by the current operating conditions. defrost mode, electric heaters are authorized to start up
In addition, the user can reduce the unit capacity. regardless of the compressor capacity.
26
When the unit is operating in heating mode and exceed 25% if the outdoor temperature is below 6°C.
compressor capacity is 100%, the valve is continually i.e. when OAT < 6°C
adjusted to maintain the supply air temperature to - If the configured economizer minimum position
heatcool submaster reference. In cooling mode this valve is >25%, the economizer minimum position is 25%.
kept fully opened (completely bypass the hot-water - If the configured economizer minimum position
system). If the unit is heat pump, the valve is kept closed is <25% (e.g. 5%), the economizer minimum
during defrost sequences (hot-water system feed). position is 5%.
• If the outdoor temperature is below 15°C, all compres-
5.15.4 - Pre-heating Option Control sors shall be stopped and only free cooling shall be
This option is used to maintain mixed air temperature authorised.
between 10 and 11°C.
First the pre-heater option has to be selected and an If the unit is fitted with a power exhaust fan this shall be
economizer is needed. This option is also working with a open if the position of the economizer is in excess of 50%
thermistor before air filter to measure mixed air (this threshold may be modified by Carrier Service).
temperature.
The electrical pre-heaters shall be turned ON when unit 5.17 - Purge
needs to do heating or standby providing that the
economizer is at its minimum configured position and shall This function can only be used if the unit is fitted with an
be turned OFF when the unit needs to do cooling. economizer. When the unit switches from unoccupied to
occupied mode, the economizer is kept fully open for two
5.16 - Economizer minutes provided the outdoor temperature is between 10°C
and 21°C. A purge will not be activated if the occupied
The unit may control an economizer which is activated to period is intended to last less than two hours. This function
enable fresh air to be fed in from outside when conditions must be validated by the user in the GENCONF menu. It is
permit (this is called free cooling). The controller uses two also possible to alter the length of the purge and the limiting
loops in tandem to control space temperature with the aid outdoor temperatures in the Setpoint menu.
of the economizer. The external loop calculates the supply
air temperature required to maintain space temperature at 5.18 - Controlling air quality
space control point. The internal loop determines the
economizer position needed to maintain this supply air This function is used if the unit is fitted with an air quality
temperature. sensor and an economizer. With the aid of a PI function, it
enables the position of the economizer to be continually
For unit with THR option, when THR compressor is adjusted in order as far as possible to maintain air quality at
running, economizer damper shall be modulated to its setpoint whilst preventing the space temperature from
guarantee enough fresh air pass through the THR drifting too greatly (in view of the fact that the heating or
exchanger for safe function of THR. cooling stages are not authorised to operate at this point).
On the other hand if the error in the heating or cooling
Special conditions: space setpoint being maintained exceeds 2.2°C, this function
• The economizer shall be kept closed when the unit is is disabled and the economizer returns to its minimum
stopped. configured position (30%), and the heating or cooling
• The economizer shall be held at its minimum position of stages are authorised to operate again. Air quality control
15% (this value may be configured by Carrier Service) cannot then be authorised for another hour. This function
when: is not active in unoccupied mode.
- The unit is in heating mode
- Space temperature is below space control point 5.19 - Master/slave assembly
- The difference between space temperature and
outdoor temperature is less than the economizer Up to 6 units can take part in a master/slave assembly. This
utilisation threshold (i.e. a value of 7 K which may group then constitutes a zone in which conflicting states of
be configured by Carrier Service) cooling/heating are not allowed between units. The master
- Blower temperature is below 10°C unit determines the cooling or heating mode for the zone.
- The unit is fitted with an outside air enthalpy sensor If one of the slave units is in a different cooling/heating
and this is indicating a high enthalpy which is mode from the master unit, the unit concerned is switched to
incompatible with feeding in air from outside. ventilation mode without producing heat or cooling. This
• The economizer shall be kept fully open when purge function is not active in the frost protection mode. The
mode is active. function operates under all operating types. It requires the
• The minimum position of the economizer shall be use of a communication bus between the units concerned
altered in order to meet air quality requirements (see and must be configured by Carrier Service.
section 5.18 - “Controlling air quality”).
• If the system embeds the VAV option, the fresh air 5.20 - Fire protection
rate is calculated as a function of the economizer
damper position. Thus the minimum position of When the normally closed smoke detection contact is open,
economizer depends on the minimum authorized the unit is shut down and either the fire output is activated
value for fresh air ratio. or the economizer damper is opened.
• The minimum position of the economizer shall not
27
5.21 - Energy recovery module (ERM) 5.24 - VAV option
This function can only be used if the unit is ftted with an When this option is equipped, the indoor fan airflow can be
economizer and return fan. The ERM option is used to managed in three ways:
save energy by recovering heat or cool energy air from the • Constant air volume: Allows to provide a constant
exhaust air and supplying that energy to the outside air airflow in the product lifetime
passing through a metal recovery wheel in the rooftop unit. • Variable air volume 1: Variable airflow in cooling only
mode to fit the ventilation needs as a function of circuit
The principle is based on exhaust air and outside air loading
passing through a rotating wheel. The exhaust air • Variable air volume 2: Variable airflow for both cooling
temperature is about 20°C. Locally in the exhaust air duct, and heating modes.
the wheel temperature changes to the exhaust air The three modes use PID logic to maintain the required
temperature. The wheel rotates and outside air passes airflow. When coupled to the economizer option, the fresh air
through the wheel. The wheel supplies the energy rate is maintained automatically.
recovered from exhaust air back to the inlet air. The system has to be calibrated by Carrier Service.
28 ENTER
key
6.3 - Resetting alarms
When the cause of the alarm has been corrected the alarm
can be reset, depending on the type, either automatically
on return to normal, or manually when action has been
taken on the unit. Alarms can be reset even if the unit is
running.
29
6.5 - Alarm codes
Alarm No. ALARMRST Description of the alarm text Reset type Probable cause Action taken by the control
Code
Sensor Failures
1 Th-204 Indoor air Thermistor #1 Automatic if the temperature Defective thermistor Unit is shut down
measured by the sensor returns
to normal
2 Th-205 Indoor air Thermistor #2 As above As above As above
3 Th-202 Supply air Thermistor As above As above As above
4 Th-206 Space Temperature Offset As above As above Space temperature offset
function is ignored
5 Th-203 Return Air Thermistor As above As above Unit is shut down
6 Th-02 Water exchanger Leaving Fluid As above As above Hot-water coil disabled
Thermistor
7 Th-03 Circuit A Defrost Thermistor As above As above Unit is shut down if heating mode
8 Th-04 Circuit B Defrost Thermistor As above As above As above
9 Th-10 OAT Thermistor As above As above Unit is shut down
10 Th-11 Mixed Air Thermistor As above As above Unit is shut down
11 Th-12 Circuit A EXV Suction Thermistor As above As above As above
12 Th-13 Circuit B EXV Suction Thermistor As above As above As above
13 Th-14 Circuit THR EXV Suction Thermistor As above As above As above
14 Pr-01 Circuit A Discharge Transducer Automatic when the voltage Defective transducer or Circuit is shut down
transmitted by the sensor returns installation fault
to normal
15 Pr-02 Circuit B Discharge Transducer As above As above As above
16 Pr-03 Circuit THR Discharge Transducer As above As above As above
17 Pr-04 Circuit A Suction Transducer As above As above As above
18 Pr-05 Circuit B Suction Transducer As above As above As above
19 Pr-06 Circuit THR Suction Transducer As above As above As above
20 Se-201 Indoor Air Quality sensor As above defective sensor Indoor air quality function is
disabled
21 Se-203 Relative Humidity sensor As above As above Humidity control function is
disabled
Communication Failures
22 Co-S1 Loss of communication with Automatic if communication is Installation bus fault or defective Circuit A is disabled
SIOB Board Number 1 re-established board
23 Co-S2 Loss of communication with As above As above Circuit B is disabled
SIOB Board Number 2
24 Co-S3 Loss of communication with As above As above Circuit C is disabled
SIOB Board Number 3
25 Co-A1 Loss of communication with AUX1 As above As above Compressor VSPD is disabled
Board Number 1
Process Failures and Others
26 P-01 Water Exchanger Freeze Manual Heat exchanger water below Indoor fan is off, 3 way valve
Protection 2.5 °C bypass line is closed to enable hot
water pass inside the coil
(hot-water system feed).
27 P-05 Circuit A Low Suction Automatic when the temperature Pressure sensor defective, EXV Circuit is shut down
Temperature returns to normal, and if this blocked or low refrigerant charge
alarmhas not appeared during
the last 24 hours, otherwise
manual.
28 P-06 Circuit B Low Suction As above As above As above
Temperature
29 P-07 Circuit THR Low Suction As above As above As above
Temperature
30 P-16 Compressor A1 Not Started or Manual Connection problem Compressor is shut down
Pressure Increase not
established
31 P-17 Compressor A2 Not Started or As above As above As above
Pressure Increase not
established
32 P-20 Compressor B1 Not Started or As above As above As above
Pressure Increase not
established
33 P-21 Compressor B2 Not Started or As above As above As above
Pressure Increase not
established
34 P-22 Compressor THR1 Not Started or As above As above As above
Pressure Increase not
established
35 P-23 Compressor THR2 Not Started or As above As above As above
Pressure Increase not
established (RESERVED)
36 P-31 Unit is in CCN emergency stop Manual Network command Unit is shut down
37 P-37 Circuit A - Repeated high Automatic Transducer defective or fan circuit None
discharge gas overrides fault
38 P-38 Circuit B – Repeated high Automatic As above As above
discharge gas overrides
39 P-39 Circuit THR – Repeated high As above As above As above
discharge gas overrides
40 P-40 Circuit A – Repeated low suction Manual Pressure sensor defective or Circuit is shut down
temp overrides refrigerant charge too low
41 P-41 Circuit B – Repeated low suction Manual As above As above
temp overrides
30
Alarm No. ALARMRST Description of the alarm text Reset type Probable cause Action taken by the control
Code
42 P-42 Circuit THR – Repeated low suction As above As above As above
temp overrides
43 P-99 Refrigerant Leakage Detection Manual The refrigerant leak sensor contact Unit is shut down
is open
44 P-202 Energy Recovery Wheel Automatic Wheel is not rotating ERM option is off
45 P-203 Return Fan Status Failure Manual Air flow fault Unit is shut down
46 P-204 Supply Fan Status Failure Manual Air flow fault Unit is shut down
47 P-205 Pre-heater Failure Manual The pre-heater overheat feedback Turn off the pre-heaters
is open. immediately, disable pre-heater
function. Other parts of machine
like compressor and fan remain
running
48 P-209 Fire As above The anti-fire contact is open. Unit is shut down
49 P-210 Heat Stage Failure As above the heating stage fault contact Turn off all additional heaters
is open immediately, disable the heater
function, other parts of machine
like compressor and fan remain
running
50 P-211 Thermostat Failure Manual The unit is controlled by an The indoor fan shuts down.
external thermostat and this All functions are deactivated
simultaneously sends a heating
or cooling command
51 Sr-nn Service maintenance alert, call Manual The preventive maintenance -
your maintenance company date has passed
Number # nn
52 FC-n0 No factory configuration Automatic when the The unit size has not been Unit is shut down
configuration is entered configured
53 FC-01 Illegal factory configuration Manual The unit size has been As above
Number #1 to nn configured with the wrong value
54 P-30 Master/Slave communication Automatic when communication CCN installation bus defective Unit goes into autonomous mode
is re-established
55 P-219 Dirty Filter Alert Automatic The airflow filter contact is open None
56 A1-03 Compressor A High Pressure Manual - Circuit A shuts down
Switch protection
57 B1-03 Compressor B High Pressure Manual - Circuit B shuts down
Switch protection
58 C1-03 Compressor C High Pressure Manual - Circuit C shuts down
Switch protection
59 DB-01 Database module Failure Automatic Contact Carrier Service Software problem.
Unit shuts down
60 LS-01 Lenscan module Failure Automatic Contact Carrier Service Software problem. Unit shuts
down
61 P-50 EXV stepper motor failure A Manual - Circuit A shuts down
62 P-51 EXV stepper motor failure B Manual - Circuit B shuts down
63 P-52 EXV stepper motor failure THR As above As above Circuit THR shuts down
64 P-08 High Suction Superheat A Manual - Circuit A shuts down
65 P-09 High Suction Superheat B Manual - Circuit B shuts down
66 P-10 High Suction Superheat THR As above As above Circuit THR shuts down
67 P-11 Low Suction Superheat A Manual - Circuit A shuts down
68 P-12 Low Suction Superheat B Manual - Circuit B shuts down
69 P-13 Low Suction Superheat THR As above As above Circuit THR shuts down
70 Sr-05 Fgas check needed, call your Automatic Contact Carrier Service Regular FGAS check needed
maintenance company
71 P-213 Possible Excess Building Air Automatic In some situations or occasions Users should check if doors and
Leakage, many doors and windows (or Tent windows are closed. None, partial
Check Doors and Windows like structure ) may be open so that alarm.
no matter what the control does
the building pressure will be close
to zero.
72 S0-01 Circuit A SIOB Low Voltage Failure Conditional SIOB board has a micro power cut All outputs in SIOB board are cut
off, managed by SIOB board itself.
Touchpilot will take control of SIOB
board once the board is sucessfully
reset.
73 S0-02 Circuit B SIOB Low Voltage Failure Conditional As above As above
74 S0-03 Circuit C SIOB Low Voltage Failure Conditional As above As above
75 V1-01 Circuit A Compressor VFD Failure Automatic Compressor driver has detected VSPD compressor shuts down.
abnormal running status of VSPD Once driver error relay return back
compressor. The error relay on the to closed state, then compressor is
driver is opened. allowed to start.
76 Ca-01 Return Fan Calibration Not Set Reset shall be automatic when in Return Fan not calibrated Unit is shut down
quick test mode and calibration is
successfully done.
7 - MAINTENANCE
In order to ensure the optimal operation of the equipment The contract will ensure your Carrier equipment is
as well as the optimisation of all the available regularly inspected by Carrier Service specialists so that
functionalities, it is recommended to activate a any malfunction is detected and corrected quickly, and no
Maintenance Contract with your local Carrier Service serious damage can occur to your equipment.
Agency.
31
8 - COLOUR TOUCH SCREEN INTERFACE
PARAMETER SETTING
In the main configuration menu (see chapter 8.1) press on Press on “Edit Connection” and the screen below is
the network field “Network”to display the screen below. displayed:
32
8.4 - System Information and configuration
Press on the first field of the system screen to display the Press the third field “Intro screen” on the screen to display
system software versions as well as the unit serial number : the configuration of the start-up information.
33
8.5 - Display configuration (contrast, screensaver, 8.7 - Languages available for the touch screen
calibration) configuration
In the main configuration menu (see section 8.1) press on the In the main configuration menu (see section 8.1) press the
“Display” field. The screen below is displayed. “Language” field. Choose the language for the touch
screen interface configuration menu screens.
1 Contrast control
2 Time for the screensaver to be displayed. After the period defined the screen The supported languages above are separate from the
goes black. languages supported by the unit application.
3 Rotation of screen image
4 Resolution of screen
5 Automatic centering image
6 Touch screen calibration
34
9 - DIAGNOSTICS AND COMMUNICATION
PROBLEM TROUBLESHOOTING
Legend
1 Automatic configuration script
2 Proxy server
3 Advanced proxy configuration
36
9.3.4 - Configuration of the Java application
Open the configuration panel and double-click on the Java
application Java icon. If it is not there, it must be
downloaded from http://www.java.com (free).
37
38
39
Order No. 13012, 09.2019. Supersedes order No.: 04.2018. Manufactured by: Alarko-Carrier, Gebze, Turkey.
Manufacturer reserves the right to change any product specification without notice.