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Controls Manual

TouchPilot Control for Packaged Rooftop Units

50/48 UC-(V)/UP-(V) 025-160

Original document
Contents

1 - SAFETY CONSIDERATIONS................................................................................................................................. 4
1.1 - General.................................................................................................................................................................. .4
1.2 - Avoid electrocution................................................................................................................................................. .4
2 - GENERAL DESCRIPTION...................................................................................................................................... 4
2.1 - General.................................................................................................................................................................. .4
2.2 - Abbreviations used................................................................................................................................................. .4
3 - HARDWARE DESCRIPTION.................................................................................................................................. 5
3.1 - General.................................................................................................................................................................. .5
3.2 - Electrical supply to boards..................................................................................................................................... .5
3.3 - Light emitting diodes on boards............................................................................................................................. .5
3.4 - Sensors.................................................................................................................................................................. .5
3.5 - The controls............................................................................................................................................................ .6
3.6 - Connections at the user terminal block.................................................................................................................. .7
4. SETTING UP THE TOUCHPILOT USER INTERFACE.......................................................................................... 9
4.1 - User interface......................................................................................................................................................... .9
4.2 - Web connection...................................................................................................................................................... .9
4.3 - General features.................................................................................................................................................... .9
4.4 - On/off screen ....................................................................................................................................................... .10
4.5 - Password/language screen.................................................................................................................................. .10
4.6 - Menu screen........................................................................................................................................................ .10
4.7 - Configuration screen..............................................................................................................................................11
4.8 - Data screen............................................................................................................................................................11
4.9 - Override screen......................................................................................................................................................11
4.10 - Time schedule screen..........................................................................................................................................11
4.11 - Screen structure................................................................................................................................................. .12
4.12 - Detailed menu description.................................................................................................................................. .13
5 - TOUCHPILOT CONTROL OPERATION.............................................................................................................. 23
5.1 - External thermostat control.................................................................................................................................. .23
5.2 - Start/stop control.................................................................................................................................................. .24
5.3 - Indoor fan on/off control....................................................................................................................................... .24
5.4 - Calculating the space temperature...................................................................................................................... .25
5.5 - Space temperature control point.......................................................................................................................... .25
5.6 - Heating/cooling mode.......................................................................................................................................... .25
5.7 - Heat Cool changeover......................................................................................................................................... .25
5.8 - Frost protection mode.......................................................................................................................................... .25
5.9 - Controlling space temperature............................................................................................................................. .25
5.10 - Capacity limitation.............................................................................................................................................. .26
5.11 - Night mode......................................................................................................................................................... .26
5.12 - Capacity control................................................................................................................................................. .26
5.13 - Head pressure control........................................................................................................................................ .26
5.14 - Defrost function.................................................................................................................................................. .26
5.15 - Additional heater................................................................................................................................................ .26
5.16 - Economizer........................................................................................................................................................ .27
5.17 - Purge.................................................................................................................................................................. .27
5.18 - Controlling air quality.......................................................................................................................................... .27
5.19 - Master/slave assembly....................................................................................................................................... .27
5.20 - Fire protection.................................................................................................................................................... .27
5.21 - Energy recovery module (ERM)......................................................................................................................... .28
5.22 - Thermodynamic energy recovery (THR) ........................................................................................................... .28
5.23 - Demand limit...................................................................................................................................................... .28
5.24 - VAV option.......................................................................................................................................................... .28
5.25 - Return fan option................................................................................................................................................ .28
5.26 - Refrigerant leak detection option....................................................................................................................... .28
6 - DIAGNOSTICS - TROUBLESHOOTING............................................................................................................. 28
6.1 - General................................................................................................................................................................ .28
6.2 - Displaying alarms................................................................................................................................................. .28
6.3 - Resetting alarms.................................................................................................................................................. .29
6.4 - E-mail notifications............................................................................................................................................... .29

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6.5 - Alarm codes......................................................................................................................................................... .30
7 - MAINTENANCE..................................................................................................................................................... 31

8 - COLOUR TOUCH SCREEN INTERFACE PARAMETER SETTING................................................................. 32


8.1 - Main configuration menu...................................................................................................................................... .32
8.2 - Find and modify the unit IP address..................................................................................................................... .32
8.3 - Configuration of the web connection.................................................................................................................... .32
8.4 - System Information and configuration.................................................................................................................. .33
8.5 - Display configuration (contrast, screensaver, calibration).................................................................................... .34
8.6 - “Keyboard” menu................................................................................................................................................. .34
8.7 - Languages available for the touch screen configuration...................................................................................... .34
9 - DIAGNOSTICS AND COMMUNICATION PROBLEM TROUBLESHOOTING................................................. 35
9.1 - Hardware problems.............................................................................................................................................. .35
9.2 - Problems with the use of the web interface......................................................................................................... .35
9.3 - Ethernet/IP connection problem........................................................................................................................... .35

3
1 - SAFETY CONSIDERATIONS 2 - GENERAL DESCRIPTION

1.1 - General 2.1 - General

Installation, start-up and servicing of equipment can be TouchPilot is an electronic control system to regulate units
hazardous if certain factors particular to the installation are of the following types:
not considered: operating pressures, presence of electrical • 48 UC-: Gas heating, Cooling only, Air cooled
components and voltages and the installation site (elevated packaged rooftop unit
plinths and built-up up structures). Only properly qualified • 48 UP-: Gas heating, Heat pump, Air cooled packaged
installation engineers and highly qualified installers and rooftop unit
technicians, fully trained for the product, are authorised to • 48 UCV: Gas heating, Cooling only, Air cooled
install and start-up the equipment safely. During all servicing packaged rooftop unit with inverter compressor
operations all instructions and recommendations which • 48 UPV: Gas heating, Heat pump, Air cooled
appear in the installation and service instructions for the packaged rooftop unit with inverter compressor
product, as well as on tags and labels fixed to the equipment • 50 UC-: Cooling only, Air cooled, packaged rooftop
and components and accompanying parts supplied separately, unit
must be read, understood and followed. • 50 UP-: Heat pump, Air cooled packaged rooftop unit
• Apply all standard safety codes and practices. • 50 UCV: Cooling only, Air cooled, packaged rooftop
• Wear safety glasses and gloves. unit with inverter compressor
• Use the proper tools to move heavy objects. Move units • 50 UPV: Heat pump, Air cooled packaged rooftop
carefully and set them down gently. unit with inverter compressor
These units have one or two refrigerant circuits.
1.2 - Avoid electrocution
TouchPilot controls:
Only personnel qualified in accordance with IEC (Inter- • Compressor start-up to control the space temperature
national Electrotechnical Commission) recommendations • Indoor supply fan and return fan operation
may be permitted access to electrical components. It is • The outdoor fans to optimise the operation of each
particularly recommended that all sources of electricity to refrigerant circuit
the unit be shut off before any work is begun. Shut off the • The defrost cycles to ensure the operation of the
main power supply at the main circuit breaker or isolator. refrigerant circuits (50/48 UP(V) only).

IMPORTANT: This equipment uses and emits Touch Pilot constantly monitors safety devices to ensure
electromagnetic signals. Tests have shown that the unit protection. All Touch Pilot controls can work in
equipment conforms to all applicable codes with respect to accordance with three independent modes:
electromagnetic compatibility. • Local mode: the machine is controlled by commands
from the user interface
RISK OF ELECTROCUTION: Even when the main • Remote mode: the machine is controlled by volt-free
circuit breaker or isolator is switched off, certain circuits contacts
may still be energised, since they may be connected to a • CCN mode: the machine is controlled by commands
separate power source. from the Carrier Comfort Network (CCN). In this
case, a data communication cable is used to connect
RISK OF BURNS: Electrical currents cause components the unit to the CCN communication bus.
to get hot either temporarily or permanently. Handle
power cable, electrical cables and conduits, terminal box The operating mode must be chosen with the Start/Stop
covers and motor frames with great care. button described in chapter 4. When the Touch Pilot
system operates autonomously (Local or Remote mode) it
retains all of its own control capabilities but does not offer
any of the features of the CCN network, except the “CCN
emergency stop” command (if this command is active, it
stops the unit whatever the active operating type).

2.2 - Abbreviations used

In this manual, the refrigeration circuits are called circuit


A, circuit B and circuit C. Circuit C is also called circuit
THR. The compressors in circuit A are labelled A1 and A2.
Those in circuit B are labelled B1 and B2. Those in circuit
C are labelled C1 and C2.

The following abbreviations are used frequently:


RTU Rooftop unit
CCN Carrier Comfort Network
LED Light Emitting Diode
LEN Internal communication bus linking the main
board to the slave boards
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SCT Saturated condensing temperature CAUTION: Maintain the correct polarity of the power supply
SST Saturated suction temperature connection of the boards, to ensure that they are not damaged.
VAV Variable Air Volume
SIOB StarFire Input Output Board In the event of a power supply interrupt, the unit restarts
THR Thermodynamic Energy Recovery automatically without the need for an external command.
AUX Auxiliary Board However, any faults active when the supply is interrupted
are saved and may in certain cases prevent a circuit or unit
3 - HARDWARE DESCRIPTION from restarting.

3.1 - General 3.3 - Light emitting diodes on boards

The control system consists of a SIOB board for single All boards continuously check and indicate the proper
circuit units, two SIOB boards for units with three or four operation of their electronic circuits. A light emitting diode
compressors and three SIOB boards for additional options. (LED) lights on each board when it is operating properly.
If unit has VSPD as option, an AUX1 board is nessasary to • The red LED that flashes for a two-second period - one
control the variable speed compressor. second on, one second off - indicates correct operation.
A different rate indicates a board or a software failure.
All boards communicate via an internal LEN bus. The • The green LED flashes continuously on all boards to
Touch Pilot continuously manages the information show that the board is communicating correctly over
received from the various pressure and temperature its internal bus. If the LED is not flashing, this
probes, and incorporates the program that controls the indicates a LEN bus wiring problem.
unit.
Attention: The touch screen interface diodes do not
Touch Pilot control interface follow the same logic.

3.4 - Sensors

Pressure sensors
Three types of transducers (high pressure, low pressure, air
differential pressure) are used to measure various pressures in
each circuit. These transducers deliver 0 to 5 VDC. They
are connected to the SIOB board.

Discharge pressure transducers (high pressure type)


These transducers measure the discharge pressure in each
circuit. They are used to control condensing pressure or
high pressure load shedding. Discharge pressure sensors
are mounted on the discharge line piping of each circuit.
Touch Pilot control - view from below
Suction pressure transducers (low pressure type)
These transducers measure the suction pressure in each
circuit. They are used to control EXV, evaporating
pressure (in heating mode) and monitor suction pressure
safeties related to the compressor operating envelope.
Suction pressure sensors are located on the common
suction piping of each circuit.

Air differential pressure transducers


These transducers are used to estimate the airflow or to
control the building pressure by measuring the differential
pressure.

Thermistors
5 4 3 2 1
Space temperature sensors
Legend
1 Power supply connector (24 V a.c.)
Up to two sensors may be used. They take into account either
2 LEN connector an average space temperature or minimum and maximum
3 CCN connector space temperatures, depending on the configuration.
4 Ethernet connector
5 USB connector • Sensor T-55: This is a 10 K sensor
• Optional sensor T-56: This 10 K sensor is fitted with:
3.2 - Electrical supply to boards - an offset slider to adjust the temperature setpoint.
Moving the slider to the left (cold) allows the
All boards are supplied from a common 24 V a.c. supply temperature setpoint to be reduced by as much as
referred to earth. 3 K; moving it to the right (warm) allows it to be

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increased by up to 3 K (in steps of ± 1 K). When the 3.5 - The controls
slider is in its central position there is no offset.
- a button for extending the occupied period from Indoor supply fan
one to four hours depending on the occupied The controller can start or stop the indoor fan thanks to the
period extension value entered in the configuration time schedule. With VAV option, the indoor supply fan
menu (see GENCONF menu). speed is adjusted to fit the ventilation needs.
• Optional sensor T-55: This 10 K sensor is fitted with a
button for extending the occupied period. Two types of fan are compatible with the unit, Standard Fan
• Optional Room-mate comfort controller (sensor or High Static Fan. They can be chosen upon the field
T-59): This 10 K sensor is fitted with: environment.
- A customised liquid crystal display (LCD) that
indicates space temperature and setpoint offset. Return fan
- An on/off function to start and stop the unit using In some applications with high return duct ESP, a return
remote contacts. fan may be applied to help supply fan to maintain the
- Temperature offset adjustment which allows the airflow and the building pressure.
temperature setpoint to be reduced by as much as
3 K and to be increased by as much as 3 K. Heaters
- A button to extend the occupied period from one The controller can control additional heaters for cooling
to four hours depending on the occupied period only or heat pump unit. The additional heater can be
extension value entered in the configuration electrical, hot water coil or gas heater.
menu (see GENCONF menu).
Pre-heaters
Supply air temperature sensor With the option, the unit can control 2 stage electrical
The control system uses this to maintain a constant space pre-heaters, if unit size < 125 and 3 stage if unit size ≥ 125
temperature. This is a Carrier 10 K sensor.
Economizer
Return air temperature sensor The economizer is controlled for free cooling, fresh air
The control system uses this to calculate the fresh air rate minimum supply, purge mode. The purge mode provides
when using economizer with VAV option. This is a Carrier fresh air, if outside air temperature is suitable when the
10 K sensor. unit entering an occupied time period.

Outdoor temperature sensor Energy recovery module (ERM)


This Carrier 5 K sensor controls the economizer, allows TouchPilot can control an optional energy recovery module
the gas heating stages to be used on the heat pumps and for optimised energy management of the exhaust air.
offsets the space temperature setpoint where this is
appropriate. Electronic expansion valve (EXV)
The EXV is used to adjust the refrigerant flow to changes
Water coil frost protection sensor in the operating conditions of the machine. To adjust the
This Carrier 5 K sensor is used on units fitted with hot- refrigerant flow, a piston moves constantly up or down to
water systems. vary the cross-section of the refrigerant path. This piston is
driven by an electronically controlled linear stepper motor.
Defrost termination sensor The high degree of accuracy with which the piston is
This Carrier 5 K sensor is used by the defrost function on positioned ensures that the flow of refrigerant is precisely
heat pump units. controlled.

Air quality sensor High Ambient Fresh Air Option


This controls room air quality. It is an optional sensor of With this option, the unit can control supply airflow% or
the 0-10 V d.c. type. Fresh Air% according to OAT or SST values. It is working
in cooling mode, with economizer and without ERM
Outdoor air enthalpy sensor
This optional sensor delivers a make-break signal depending
on the value for outdoor air heat content (enthalpy). The
enthalpy setpoint has to be adjusted on the sensor itself. If
the enthalpy value is high (closed signal) the economizer is
disabled and lowered to its minimum setting.

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3.6 - Connections at the user terminal block

3.6.1 - General description


The contacts below are available at the user terminal block Rooftop inputs are voltage-free dry contacts. Connecting
on the SIOB board. Depending on the user configuration, other than voltage-free outputs to the rooftop inputs will
some contacts can only be used if the unit operates in cause electrical damage.
remote operating type (Remote) or thermostat operating
type (TSTAT).

Unit without thermostat input configuration


Description Connector/channel Board Remarks
Contact 1: Start/stop J1/DI-01 SIOB1 Used with the remote operating mode (Remote). The Room-mate comfort
controller option should be connected to this channel to be able to start and stop
the unit.
Contact 2: Demand limit selection J1/DI-02 SIOB1 Used with the remote operating mode (Remote)
Contact 3: Setpoint selection 1 J1/DI-03 SIOB1
Contact 4: Setpoint selection 2 J1/DI-04 SIOB1
Enthalpy contact J1/DI-04 SIOB2
Refrigerant leakage contact J1/DI-05 SIOB2 Refrigerant leakage safety input
Supply fan status contact J1/DI-07 SIOB1 Indoor air flow verification input
Fire contact J1/DI-08 SIOB1 Fire safety input
Alarm relay output J25/DO-05 SIOB1
CCN network connection J4 SIOB1 RS-485 series connection
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -

Cooling only single or dual circuit unit or heat pump dual circuit unit with thermostat input configuration
Description Connector/channel Board Remarks
Contact 1: G contact J1/DI-01 SIOB1 Used with the thermostat operating mode (TSTAT).
Contact 2: Y1_W2 contact J1/DI-02 SIOB1
Contact 3: Y_Y2 contact J1/DI-03 SIOB1
Contact 1: W_W1 contact J1/DI-01 SIOB2 SIOB2 board is used for dual-circuit unit OR unit with additional heating stages
Contact 2: O_W2 contact J1/DI-02 SIOB2
Enthalpy contact J1/DI-04 SIOB2
Refrigerant leakage contact J1/DI-05 SIOB2 Refrigerant leakage safety input
Supply fan status contact J1/DI-07 SIOB1 Indoor air flow verification input
Fire contact J1/DI-08 SIOB1 Fire safety input
Alarm relay output J25/DO-05 SIOB1
CCN network connection J4 SIOB1 RS-485 series connection
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -

Heat pump dual compressor single circuit unit with thermostat input configuration
Description Connector/channel Board Remarks
Contact 1: G contact J1/DI-01 SIOB1 Used with the thermostat operating mode (TSTAT).
Contact 2: Y1_W2 contact J1/DI-02 SIOB1
Contact 3: Y_Y2 contact J1/DI-03 SIOB1
Contact 1: W_W1 contact J1/DI-01 SIOB2 SIOB2 board is used if dual circuit unit OR unit with additional heating stages
Contact 4: O_W2 contact J1/DI-04 SIOB1
Enthalpy contact J1/DI-04 SIOB2
Refrigerant leakage contact J1/DI-05 SIOB2 Refrigerant leakage safety input
Supply fan status contact J1/DI-07 SIOB1 Indoor air flow verification input
Fire contact J1/DI-08 SIOB1 Fire safety input
Alarm relay output J25/DO-05 SIOB1
CCN network connection J4 SIOB1 RS-485 series connection
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -

Heat pump single compressor single circuit unit with thermostat input configuration
Description Connector/channel Board Remarks
Contact 1: G contact J1/DI-01 SIOB1 Used with the thermostat operating mode (TSTAT)
Contact 2: Y_Y2 contact J1/DI-02 SIOB1
Contact 3: O_W2 contact J1/DI-03 SIOB1
Contact 1: W_W1 contact J1/DI-01 SIOB2 SIOB2 board is used if dual circuit unit OR unit with additional heating stages
Contact 2: Y1_W2 contact J1/DI-02 SIOB2
Enthalpy contact J1/DI-04 SIOB2
Refrigerant leakage contact J1/DI-05 SIOB2 Refrigerant leakage safety input
Supply fan status contact J1/DI-07 SIOB1 Indoor air flow verification input
Fire contact J1/DI-08 SIOB1 Fire safety input
Alarm relay output J25/DO-05 SIOB1
CCN network connection J4 SIOB1 RS-485 series connection
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -
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The following table shows the thermostat output functions depending on the unit type used.
G: indoor fan on/off.
Y: compressor 1 on/off (single-circuit unit)
Y1: compressor 1 on/off
Y2: compressor 2 on/off
W: additional heating stage 1 on/off
W2: additional heating stage 2 on/off
O: cycle reversing valve on/off (heat pump units)

TSTAT TSTAT for single-circuit cooling- TSTAT for dual-circuit cooling- TSTAT for single-circuit heat TSTAT for dual-circuit heat pump
types only unit only unit pump unit unit
Rooftop Thermostat Thermostat Thermostat Thermostat Thermostat Thermostat Thermostat Thermostat
inputs output name output function output name output function output name output function output name output function
G G G G G G G G G
Y1_W2 Y1_W2 Y1 Y1_W2 Y1 Y1_W2 W2 Y1_W2 Y1
Y_Y2 Y_Y2 Y2 Y_Y2 Y2 Y_Y2 Y Y_Y2 Y2
W_W1 W_W1 W W_W1 W W_W1 W W_W1 W
O_W2 O_W2 W2 O_W2 W2 O_W2 O O_W2 O

3.6.2 - Volt-free setpoint selection contact

Occupancy type
Setpoint Occupied Unoccupied Heating: frost protection Schedule
selection Cooling: unoccupied
Contact 1 Open Closed Open Closed
Contact 2 Open Open Closed Closed

3.6.3 - Volt-free demand limit selection contact

100% Limit
Demand limit Open Closed

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4. SETTING UP THE TOUCHPILOT USER 4.3.2 - Screens
INTERFACE
The interface includes different screens that are listed
4.1 - User interface below:
• Welcome screen,
The user interface is a numerical 480 x 272 mm touch • Synoptic screen with direct display of the main
screen. Navigation is either directly from the touch screen parameters,
interface or by connecting to a web interface at the IP port • Menu screens for navigation,
of the controller. • Data/configuration screens listing the parameters by
type,
The navigation menus are the same for both connection • Operating mode selection screen,
methods. Only two web connections are authorised by the • Password entry and language selection screen,
interface at the same time. • Parameter modification screen,
• Time schedule screen.
4.2 - Web connection
NOTE: If the interface is not used for a long period, it
Connection is from a PC using a web browser with Java. will go black. The control is always active, the
To connect to the Touch Pilot control enter the IP address operating mode remains unchanged. The interface
of the unit in the address bar of the web browser. screen is re-animated, when the user presses the
screen. The welcome screen is displayed.
Unit default address: 169.254.0.1. This address can be
changed (see chapter 8.2). 4.3.3 - Welcome screen
The welcome screen is the first screen shown after
Minimum web browser configuration: switching the unit on or after re-animation of the screen.
• Microsoft Internet Explorer version 8 or Mozilla It displays the application name as well as the applicable
Firefox version 3.5.2 or higher (in the advanced software version number.
connection options add the unit address to the address
list. Do not use a proxy server).
To exit from this screen press button
• Java platform version 6 or higher (in the control panel
untick the option that allows storing temporary
internet files and use a direct connection).

For more information on the web browser and Java


platform configuration refer to chapter 9 “Diagnostics and
communication problem troubleshooting” and contact
your network administrator.

Two users can be connected simultaneously, with no


priority between users; the last modification is taken into
account.

4.3 - General features

4.3.1 - Buttons

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4.3.4 - Synoptic screen 4.5 - Password/language screen
1 2 3 4 5

6
16 1
14

13
8
3
12 15

9 11
4

10 2 5

1 Synoptic screen access button 9 Control point 1 Cursor showing the activated language
2 Menu access button 10 Screen status message* 2 Logged in
3 Connection/language screen 11 Circuit view access button 3 Unit of measurement selection: Metric/Imperial
access button 12 Supply fan status 4 Enter the password
4 Start/Stop screen access 13 EXV opening 5 Logged off
5 Alarm menu access 14 Condenser fan status
6 Outside Air Temperature 15 Circuit capacity
7 Saturated Suction Temperature 16 Information access button Attention: Validation of password only effective
8 Discharge Pressure
after log-in button 2 has been pressed.
* Message: all screens described below can display an information message in
the band at the bottom.
Message Status
4.6 - Menu screen
COMMUNICATION Equipment controller did not respond while reading the
FAILURE! table content. To access the menu press button
ACCESS DENIED! Equipment controller does not allow accessing one of
the table data blocks.
LIMIT EXCEEDED! The value entered exceeds the table limits.
Save changes? Modifications have been made. The web interface waits
to confirm exit by pressing Save or Cancel
HIGHER FORCE Force or Auto command was rejected by the equipment
IN EFFECT! controller because the interface force level is lower than
the equipment controller’s

4.4 - On/off screen


With the unit in Local Off mode, press button to display
the list of operating modes. Select the required mode.

Shows the last


mode selected Navigation through
tables/menus
Operating
mode list Touch the required item to acces the table/menu.

Stopping the unit: press button

Confirm unit shut-down or return to the previous screen.


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4.7 - Configuration screen 4.9 - Override screen

To access this screen press on a forceable point of a data


screen.

Forced value

Forced Auto
1 2 3 4 5

1. Save
2. Cancel
The auto button cancels a forced point.
3. Message
4. Previous page
5. Next page 4.10 - Time schedule screen

4.8 - Data screen

3 4 5 6
1 Selection of the applicable days for the time schedule
2 Modification of the period start and end schedules
3 Save
4 Cancel
Forceable point
5 Previous period
6 Next period

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4.11 - Screen structure

Home Synoptic Main Menu Log In /Log Out Screen Confirm Stop Choose operating Alarm Menu
mode

Main Menu Alarm Menu

General Parameters Temperatures Pressures Reset Alarms

Inputs Outputs Run Times Current Alarms

Modes Setpoint Configuration Alarm History

Configuration Menu

Genunit Config User Configuration Heat/Cool Config

Reset Config Schedule Holiday

Broadcast Date/Time Control Identification

Legend :

Menu accessible without password

Menu accessible with user password

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4.12 - Detailed menu description

ATTENTION: Depending on the unit characteristics, certain menu items are not used.

MAINMENU Menu
Icon Displayed text* Description Associated table

General Parameters GENUNIT

Temperatures TEMP

Pressures PRESSURE

Inputs INPUTS

Outputs OUTPUTS

Run Times RUNTIME

Modes MODES

Setpoint SETPOINT

Configuration CONFIG

Quick Test QCK_TEST

Maintenance MAINTAIN

*Depends on the selected language (English by default).

GENUNIT - General Parameters

Name Status Default Unit Displayed text* Description


1 ctrl_typ 0 to 3 0 - Local=0. CCN=1. Remote=2
2 STATUS 0 to 0 0 - Run Status
3 ALM 0 to 0 0 - Alarm state
4 min_left 0 to 0 0 min Minutes Left for Start
5 HEATCOOL 0 to 0 0 - Heat/Cool status
6 HC_SEL 0 to 2 0 - Heat/Cool Select
7 SP_SEL 0 to 2 0 - Setpoint Select
8 blank 0 to 0 0 - 0=Auto. 1=Spt1. 2=Spt2
9 SP_OCC 0 to 1 1 - Setpoint Occupied?
10 ROOF_S_S 0 to 1 0 - CCN: Cmd Start/Stop
11 ROOF_OCC 0 to 1 0 - CCN: Cmd Occupied
12 SF 0 to 1 0 - Supply Fan Relay
13 RF 0 to 1 0 - Return Fan Relay
14 SF_ERR 0 to 1 0 - Air Flow OK
15 cap_t 0 to 0 0 % Percent Total Capacity
16 capa_t 0 to 0 0 % Circuit A Capacity
17 capb_t 0 to 0 0 % Circuit B Capacity
18 capc_t 0 to 0 0 % Circuit THR Capacity
19 sp ±nnn.n 0 °C Current Setpoint
20 CTRL_PNT ±nnn.n 0 °C Control Point
21 EMSTOP 0 to 1 0 - Emergency Stop
22 DEM_LIM 0 to 100 0 % Active Demand Limit Val
23 M_SLAVE 0 to 2 2 - CCN master slave command

*Depends on the selected language (English by default).


13
TEMP
TEMP - Temperatures
- Temperatures

NameName Status Unit


Status Unit Displayed Displayed
text* text* Description
Description
11 SPT SPT ±nnn.n °C
±nnn.n °C Space Temperature
Space Temperature
22 spt_1spt_1 ±nnn.n °C
±nnn.n °C Space Temperature
Space Temperature 1 1
33 spt_2spt_2 ±nnn.n °C
±nnn.n °C Space Temperature
Space Temperature 2 2
44 sto sto ±nnn.n ^C
±nnn.n ^C Space Temperature
Space Temperature Offset Offset
55 SATSAT ±nnn.n °C
±nnn.n °C Supply AirSupply Air Temperature
Temperature
66 OATOAT ±nnn.n °C
±nnn.n °C Outside AirOutside Air Temperature
Temperature
77 RATRAT ±nnn.n °C
±nnn.n °C Return Air Return Air Temperature
Temperature
8 XAT ±nnn.n °C Mixed Air Temperature
8 LWT ±nnn.n °C Leaving Water Temp
9 LWT ±nnn.n °C Leaving Water Temp
9 SCT_A ±nnn.n °C Saturated Condensing T A
10 SCT_A ±nnn.n °C Saturated Condensing T A
10 SST_A ±nnn.n °C Saturated Suction Temp A
11 SST_A ±nnn.n °C Saturated Suction Temp A
11
12 SUCT_A
SUCT_A ±nnn.n °C
±nnn.n EXV
°C Suction
EXVTemp A Temp A
Suction
12
13 DEFRT_A
DEFRT_A ±nnn.n ±nnn.n
°C Defrost
°C Temperature A
Defrost Temperature A
14
13 SCT_B ±nnn.n ±nnn.n
SCT_B °C °C
Saturated Saturated Condensing
Condensing TB TB
15
14 SST_B
SST_B ±nnn.n ±nnn.n
°C °C Saturated Suction
Saturated Suction Temp B Temp B
16
15 SUCT_B ±nnn.n ±nnn.n
SUCT_B °C °C Suction
EXV EXVTemp
Suction
B Temp B
17 DEFRT_B ±nnn.n °C Defrost Temperature B
16 DEFRT_B ±nnn.n °C Defrost Temperature B
18 SCT_C ±nnn.n °C Saturated Condens T THR
17 SCT_C ±nnn.n °C Saturated Condens T THR
19 SST_C ±nnn.n °C Saturated Suction T THR
18 SST_C ±nnn.n °C Saturated Suction T THR
20 SUCT_C ±nnn.n °C EXV Suction Temp THR
19
21 SUCT_C
DEFR_C ±nnn.n °C
±nnn.n EXV
°C Suction TempTemperature
Defrost THR THR
20
22 DEFR_C ±nnn.n
SH_A ±nnn.n ^C °C Defrost Temperature
SuperheatTHR
Temp A
21
23 SH_A ±nnn.n
SH_B ±nnn.n ^C ^C Superheat Temp A
Superheat Temp B
22 SH_B ±nnn.n ^C Superheat Temp B
24
23
SH_C ±nnn.n ±nnn.n
SH_C ^C
^C Superheat Temp THR
Superheat Temp THR

*Depends
*Depends onon
thethe selected
selected language
language (English
(English by default).
by default).

PRESSURE - Pressures

Name Status Unit Displayed text* Description


1 DP_A ±nnn.n kPa Discharge Pressure A
2 SP_A ±nnn.n kPa Main Suction Pressure A
3 DP_B ±nnn.n kPa Discharge Pressure B
4 SP_B ±nnn.n kPa Main Suction Pressure B
5 DP_C ±nnn.n kPa Discharge Pres THR
6 SP_C ±nnn.n kPa Main Suction Pres THR
7 sf_ec_p ±nnn.n Pa Supply Fan EC Plug
8 rf_ec_p ±nnn.n Pa Return Fan EC Plug
9 p_plenum ±nnn.n Pa Return Plenum Pressure
10 p_bldg ±nnn.n Pa Building Pressure

*Depends on the selected language (English by default).

14
INPUTS - Inputs

Name Status Unit Displayed text* Description


1 onoff_sw 0 to 1 0 - Remote On/Off Switch
2 SP_SW1 0 to 1 0 - Remote Setpoint Switch 1
3 SP_SW2 0 to 1 0 - Remote Setpoint Switch 2
4 lim_sw1 0 to 1 0 - Limit Switch
5 HS_FBK 0 to 1 0 - Heat Stages Status
6 PRE_HS 0 to 1 0 - Pre-heat Status
7 sf_err 0 to 1 0 - Supply fan Status
8 rf_err 0 to 1 0 - Return fan Status
9 vspd_err 0 to 1 0 - VSPD Inverter Status
10 FIRE 0 to 1 0 - Fire Status
11 ENT_SW 0 to 1 0 - Enthalpy Switch
12 REF_LEAK 0 to 1 0 - Refrigerant Leak Status
13 blank 0 to 0 0 - Thermostat :
14 G 0 to 1 0 - Fan Contact
15 Y1_W2 0 to 1 0 - CP #1 / Heat #2 Contact
16 Y_Y2 0 to 1 0 - CP / CP #2 Contact
17 W_W1 0 to 1 0 - Heat / Heat #1 Contact
18 O_W2 0 to 1 0 - Heatcool / Heat #2 Ctact
19 blank 0 to 0 0 - Air Control :
20 iaq 0 to 0 0 ppm Indoor Air Quality
21 RH 0 to 0 0 V Relative Humidity
22 hrw_fbk 0 to 1 0 - HR Wheel Feedback
23 hpsw_a 0 to 1 0 - High Pressure Switch A
24 hpsw_b 0 to 1 0 - High Pressure Switch B
25 hpsw_c 0 to 1 0 - High Pressure Switch THR
26 exvA_fbk 0 to 0 0 % EXV Position Circuit A
27 exvB_fbk 0 to 0 0 % EXV Position Circuit B
28 exvC_fbk 0 to 0 0 % EXV Position Circuit THR

*Depends on the selected language (English by default).

15
OUTPUTS- Outputs
OUTPUTS - Outputs

Name Name Status Status


Default UnitDefaultDisplayedUnit
text* Displayed text*
Description Description
1 cp_a1 0 to 1 0 - Compressor A1
1 cp al 0 to 1 0 - Compressor A1
2 cp_a2 0 to 1 0 - Compressor A2
32 cp a2 0 to 100 0 to
VSPD_SPD 0 1 % 0 VSPD speed - Compressor A2
43 vspdsafe
VSPD SPD0 to 1 0 to 0 1 - 0 VSPD safety % contact VSPD speed
5 fan_l_a 0 to 1 0 - Fan A1 Speed
64 vspdsafe0 to 1 0 to
fan_h_a 0 1 - 0 Fan A1 Speed - VSPD safety contact
75 rv_a fan 1 a 0 to 1 0 to
0 1 - 0 4Way Refrigerant
- Valve A Fan A1 Speed
86 heater_a
fan h a 0 to 1 0 to0 1 - 0 Drain Pan- Heater A Fan A1 Speed
9 cp_b1 0 to 1 0 - Compressor B1
7
10 cp_b2rv a 0 to 1 0 to
0 1 - 0 Compressor - B2 4Way Refrigerant Valve A
11
8 fan_l_b
heater a 0 to 1 0 to
0 1 - 0 Fan B1 Speed - Drain Pan Heater A
12 fan_h_b
9 cp bl 0 to 1 0 to 0
1 -
0 Fan B1 Speed - Compressor B1
13 rv_b 0 to 1 0 - 4Way Refrigerant Valve B
10
14 cp b2 0 to 1 0 to
heater_b 0 1 - 0 Drain Pan- Heater B Compressor B2
15
11 cp_c1fan 1 b 0 to 1 0
0 to 1 - 0 THR Compressor
- 1 Output Fan B1 Speed
16 cp_c2 0 to 1 0 - THR Compressor 2 Output
12
17 rv_c
fan h b 0 to 1 0 to0
1 -
0 4Way Refrig - Valve THR
Fan B1 Speed
13
18 ecoposrv b 0 to 0 0 to
0 1 % 0 -
Economizer Position 4Way Refrigerant Valve B
19
14 gas_onheater b 0 to 1 0
0 to 1 - 0 Modulated Gas
- Enable Drain Pan Heater B
20 gas_v 0 to 0 0 % Modulated Gas Value
15
21 WV cp cl 0 to 0 0 to
0 1 % 0 Water Valve - THR Compressor 1 Output
22
16 humid cp c2 0 to 1 0 to 0 1 - 0 Humidifier- Output THR Compressor 2 Output
23
17 pexhaust
rv c 0 to 1 0
0 to 1 - 0 Power Exhaust
- 4Way Refrig Valve THR
24 fire_dmp 0 to 1 0 - Fire Damper
18
25 ecopos 0
hs_step 0 to 0 to
0 0 0 % Economizer
- Additional Heat Stage Position
26
19 alarmgas on 0 to 1 0
0 to 1 - 0 Alarm Relay
- Status Modulated Gas Enable
27 RUNNING 0 to 1 0 - Running Relay Status
20 gas v 0 to 0 0 % Modulated Gas Value
28 hrw 0 to 1 0 - Heat Recovery Wheel
21
29 vlt_enWV 0 0 to 1 to
0 0 0 % Water
- Supply Fan Enable Valve
30
22 vlt_rfhumid 0 0 to 1 0 - Return Fan
to 1 0 - Humidifier Output Enable
31 cur_spd 0 to 0 0 % Current S Fan Speed
23
32 pexhaust
cur_spd2 0 to 0 0 to
0 1 % 0 Current R - Fan Speed Power Exhaust
24
33 fire dmp 0 to 0 0 to
cur_airf 1
0.00 m3/h0 Current Supply- Airflow Fire Damper
34
25 cur_air2
hs step 0 to 0 0.00
0 to 0 m3/h0 Current Return
- Airflow Additional Heat Stage
35 freshair 0 to 0 0 % Fresh Air Rate
26
36 exv_aalarm 0 to 0 0 to
0 1 % 0 EXV Position - Circuit A Alarm Relay Status
37
27 exv_bRUNNING0 to 0 0 1
0 to % 0 EXV Position - Circuit B Running Relay Status
38 exv_c 0 to 0 0 % EXV Position Circuit THR
28 hrw 0 to 1 0 - Heat Recovery Wheel
39 hs_1 0 to 1 0 - Heater Stage 1
29
40 hs_2 vlt en 0 to 1 0 to
0 1 - 0 Heater Stage - 2 Supply Fan Enable
41
30 hs_3 vlt rf 0 to 1 0 1
0 to - 0 Heater Stage - 3 Return Fan Enable
42 hs_4 0 to 1 0 - Heater Stage 4
31 cur spd 0 to 0 0 % Current S Fan Speed
32
*Depends curthespd2
on 0 to(English
selected language 0 by default).
0 % Current R Fan Speed
33 cur airf 0 to 0 0.00 m3/h Current Supply Airflow
34 cur air2 0 to 0 0.00 m3/h Current Return Airflow
35 freshair 0 to 0 0 % Fresh Air Rate
36 exv a 0 to 0 0 % EXV Position Circuit A
37 exv b 0 to 0 0 % EXV Position Circuit B
38 exv c 0 to 0 0 % EXV Position Circuit THR
39 hs 1 0 to 1 0 - Heater Stage 1
40 hs 2 0 to 1 0 - Heater Stage 2
41 hs 3 0 to 1 0 - Heater Stage 3
42 hs 4 0 to 1 0 - Heater Stage 4
43 pre_hs_1 0 to 1 0 - Pre-heater Stage 1
44 pre_hs_2 0 to 1 0 - Pre-heater Stage 2
45 pre_hs_3 0 to 1 0 - Pre-heater Stage 3
*Depends on the selected language (English by default).

16
RUNTIME - Run Times

Name Status Default Unit Displayed text* Description


1 hr mach 0 to 0 0 hour Machine Operating Hours
2 chr mach 0 to 0 0 hour Cooling Operating Hours
3 hhr mach 0 to 0 0 hour Heating Operating Hours
4 st mach 0 to 0 0 hour Machine Starts Number
5 hr sf 0 to 0 0 hour Supply Fan Oper Hours
6 st sf 0 to 0 0 - Supply Fan Starts Number
7 hr rf 0 to 0 0 hour Return Fan Oper Hours
8 st rf 0 to 0 0 - Return Fan Starts Number
9 hr cp al 0 to 0 0 hour Compressor A1 Hours
10 st cp al 0 to 0 0 - Compressor A1 Starts
11 hr cp a2 0 to 0 0 hour Compressor A2 Hours
12 st cp a2 0 to 0 0 - Compressor A2 Starts
13 hr cp bl 0 to 0 0 hour Compressor B1 Hours
14 st cp bl 0 to 0 0 - Compressor B1 Starts
15 hr cp b2 0 to 0 0 hour Compressor B2 Hours
16 st cp b2 0 to 0 0 - Compressor B2 Starts
17 hr cp cl 0 to 0 0 hour Compressor THR1 Hours
18 st cp cl 0 to 0 0 - Compressor THR1 Starts
19 hr cp c2 0 to 0 0 hour Compressor THR2 Hours
20 st cp c2 0 to 0 0 - Compressor THR2 Starts
21 hr fanal 0 to 0 0 hour Fan A1 Hours
22 st fa al 0 to 0 0 - Fan A1 Starts
23 hr fanbl 0 to 0 0 hour Fan B1 Hours
24 st fa bl 0 to 0 0 - Fan B1 Starts
25 hr hs 0 to 0 0 hour Heating Stages Hours
26 pre_hr 0 to 0 0 hour Pre-heaters Oper. Hours
27 nb_def_a 0 to 0 0 - Defrost Number Circuit A
28 nb_def _b 0 to 0 0 - Defrost Number Circuit B
29 nb_def_c 0 to 0 0 - Defrost Number Circuit C

*Depends on the selected language (English by default).

17
MODES - Modes

Name Status Default Unit Displayed text* Description


1 m_limit 0 to 1 0 - demand limit active
2 m_ifan 0 to 1 0 - Indoor Fan Cycling
3 m_night 0 to 1 0 - Night Condensing Mode
4 m_frostp 0 to 1 0 - Frost Protection Mode
5 m_master 0 to 1 0 - Master Slave Active
6 m_reset 0 to 1 0 - Reset in Effect?
7 m_heater 0 to 1 0 - Electric Heat Active
8 m_eco 0 to 1 0 - Economizer Mode
9 m_purge 0 to 1 0 - Purge Mode
10 m_pwrh 0 to 1 0 - Power Exhaust Mode
11 m_humid 0 to 1 0 - Humidification Mode
12 m_iaq 0 to 1 0 - IAQ Mode
13 m_gas 0 to 1 0 - OAT Gas Threshold
14 m_fire 0 to 1 0 - Fire Shutdown Active?
15 m_enth 0 to 1 0 - Enthalpy Lockout
16 m_start 0 to 1 0 - Optimal Start Mode
17 m_defr_a 0 to 1 0 - A:Defrost Active
18 m_defr_b 0 to 1 0 - B:Defrost Active
19 m_defr_c 0 to 1 0 - THR:Defrost Active
20 m_sst_a 0 to 1 0 - A:Low Suction
21 m_sst_b 0 to 1 0 - B:Low Suction
22 m_sst_c 0 to 1 0 - THR:Low Suction
23 m_dgt_a 0 to 1 0 - A:Compressor Envelope
24 m_dgt_b 0 to 1 0 - B:Compressor Envelope
25 m_dgt_c 0 to 1 0 - THR:Compressor Envelope
26 m_hp_a 0 to 1 0 - A:High Pressure Override
27 m_hp_b 0 to 1 0 - B:High Pressure Override
28 m_hp_c 0 to 1 0 - THR:High Press Override

*Depends on the selected language (English by default).

18
SETPOINT - Setpoint

Name Status Default Unit Displayed text* Description


Temperature setpoints
occ_cool 10 to 32 26 °C Occupied Cooling Stpt
uno_cool 10 to 32 19 °C Unocc. Cooling Stpt
occ_heat 10 to 24 17 °C Occupied Heating Stpt
uno_heat 10 to 24 17 °C Unocc. Heating Stpt
frst_sp 10 to 24 15 °C holiday setpoint
Humidity
oc_rh_sp 10 to 80 50 % Occupied Humidity Stpt
oc_rh_db 10 to 50 10 % Occupied Humidity DBand
un_rh_sp 10 to 80 70 % Unoccupied Humidity Stpt
un_rh_db 10 to 50 30 % Unoccupied Humidity Db
Miscellaneous
purg_low 7 to 15 10 °C Purge: OAT Low Limit
purg_hig 16 to 43 16 °C Purge: OAT High Limit
purg_du 1 to 5 2 min Purge Duration
iaq_sp 50 to 10000 700 - IAQ Setpoint

*Depends on the selected language (English by default).

CONFIG Menu

Icon Displayed text* Description Associated table

Genunit Config GENCONF

User Configuration USERCONF

Heat/Cool Config HCCONFIG

Reset Config RESETCFG

Schedule

Holiday

Broadcast

Date/Time

Control Identification

*Depends on the selected language (English by default).

19
GENCONF - Genunit Config

Name Status Default Unit Displayed text* Description


1 tst_ctrl 0 to 1 0 - Thermostat Control
2 frst_sel 0 to 1 0 - Frost Protection Select
3 spt_ctrl 0 to 4 0 - SPT Calculation Select
4 blank 0 to 0 0 - 0 = Average Temp Meth
5 blank 0 to 0 0 - 1 = High Temp Sensor
6 blank 0 to 0 0 - 2 = Low Temp Sensor
7 blank 0 to 0 0 - 3 = Cool LowT, heat HiT
8 blank 0 to 0 0 - 4 = Cool HiT, heat LowT
9 blank 0 to 0 0 -
10 ifan_sel 0 to 2 0 - Indoor Fan Management
11 blank 0 to 0 0 - 0 = Always On
12 blank 0 to 0 0 - 1 = Occ, On
13 blank 0 to 0 0 - Unocc, Cycling
14 blank 0 to 0 0 - 2 = Occ, Cycling
15 blank 0 to 0 0 - Unocc, Cycling
16 blank 0 to 0 0 -
17 blank 0 to 0 0 - Occupied Period Start :
18 purg_sel 0 to 1 0 - Purge Mode Select
19 ovrd_hr 0 to 4 0 hour Timed Override Hours
20 start_k 0 to 30 0 - Optimal Start Factor
21 blank 0 to 0 0 -
22 blank 0 to 0 0 - Demand Limit :
23 c_limit 0 to 100 0 - Cooling Demand Limit
24 h_limit 0 to 100 0 - Heating Demand Limit
25 d_limit 0 to 1 0 - Defrost Demand Limit
26 hr_limit 0 to 100 0 - Heater Demand Limit
27 blank 0 to 0 0 -
28 off_on_d 1 to 15 1 min Unit Off to On Delay
29 nh_start 0 to 0 0 - Night Mode Start Hour
30 nh_end 0 to 0 0 - Night Mode End Hour
31 bas_menu 0 to 3 0 - Basic Menu Configuration
32 blank 0 to 0 0 - 0 = All Access
33 blank 0 to 0 0 - 1 = no alarm menu
34 blank 0 to 0 0 - 2 = no setpoint menu
35 blank 0 to 0 0 - 3=1+2
36 synoptic 0 to 1 0 - Synoptic Is Displayed?

*Depends on the selected language (English by default).

USERCONF - User Configuration

Name Status Default Unit Displayed text* Description


1 use_pass 1 to 9999 11 - User Password

*Depends on the selected language (English by default).

HCCONFIG - Heat/Cool Config

Name Status Default Unit Displayed text* Description


1 cr_sel 0 to 1 0 - Cooling Reset Select
2 ehs_th -5 to 21.4 5 °C Elec Stage OAT Threshold
3 hs_back 0 to 1 0 - 1 HS For Backup
4 hs_pull 0 to 60 0 min HS Pulldown Time
5 hs_defr 0 to 1 0 - Quick HS For Defrost

*Depends on the selected language (English by default).

RESETCFG - Reset Config

20
Name Status Default Unit Displayed text* Description
Cooling reset
*Depends on the selected language (English by default).

RESETCFG - Reset Config

Name Status Default Unit Displayed text* Description


Cooling reset
oathr_no -10 to 52.2 -10 °C OAT No Reset Value
oathr_fu -10 to 52.2 -10 °C OAT Full Reset Value
cr_deg -16.8 to 16.8 0 ^C Cooling Reset Deg. Value

*Depends on the selected language (English by default).

SCHEDULE - Schedule Menu

Name Status Default Unit Displayed text* Description


OCCPC01S - - - Unit on/off time schedule
OCCPC02S - - - Unit setpoint selection time schedule

*Depends on the selected language (English by default).

HOLIDAY - Holiday Menu

Name Status Default Unit Displayed text* Description


HOL_MON 0-12 0 - Holiday Start Month
HOL_DAY 0-31 0 - Start Day
HOL_LEN 0-99 0 - Duration (days)

*Depends on the selected language (English by default).

BRODCAST - Broadcast Menu

Name Status Default Unit Displayed text* Description


Ccnbroad 0 to 2 2 Activate
oatbusnm 0 to 239 0 Bus
oatlocad 0 to 239 0 Element
dayl_sel disable/enable disable Daylight Savings Select
Startmon 1 to 12 3 Month
Startdow 1 to 7 7 Day of Week (1=Monday)
Startwom 1 to 5 5 Week Number of Month
Stopmon 1 to 12 10 Month
Stopdow 1 to 7 7 Day of Week (1=Monday)
Stopwom 1 to 5 5 Week Number of Month

*Depends on the selected language (English by default).

21
DATETIME - Date/Time Menu

Name Status Default Unit Displayed text* Description


Date (DD/MM/YY)
d_of_m 1 to 31 - Day of month
month 1 to 12 - Month of year
year 0 to 99 - Year
dow Monday-Sunday - Day of Week
Time (HH:MM)
hour 0 to 24 - Hour
minute 0 to 59 - Minute
Daylight Saving Time
dlig_on no/yes - Daylight sav. time on
tod_hol no/yes - Today is a holiday
tom_hol no/yes - Tomorrow is a
The rest tables below shall be same with legacy IOM.
holiday

*Depends onSchedule
the selected language (English by default).

Holiday

CTRL_ID - Control Identification Menu


Broadcast
Name Status Default Unit Displayed text* Description
elemt_nb Date/Time 0 to 239 1 CCN Element Number
Bus_nb 0 to 239 0 CCN Bus Number
Baudrate 9600/19200/38400 9600 CCN Baud Rate
Control Identification
Device description - 50UCUP-V Device Description
Location Description Location Description
Software Part Number - ECG-SR-20RB40-xx Software Part Number
Serial Number - Serial Number

*Depends on the selected language (English by default).

ALARMS Menu

Icon Displayed text* Description Associated table


Reset Alarms ALARMRST

Current Alarms

Alarm History

*Depends on the selected language (English by default).

ALARMRST - Reset Alarms

Name Status Default Unit Displayed text* Description


RST_AL
1 0 to 1 0 - Alarm Reset
M
2 alm 0 to 0 0 - Alarm State
3 alarm_1c 0 to 0 0 - Current Alarm 1
4 alarm_2c 0 to 0 0 - Current Alarm 2
5 alarm_3c 0 to 0 0 - Current Alarm 3
6 alarm_4c 0 to 0 0 - Current Alarm 4
7 alarm_5c 0 to 0 0 - Current Alarm 5
8 alarm_1 0 to 0 0 - Jbus Current Alarm 1
9 alarm_2 0 to 0 0 - Jbus Current Alarm 2
10 alarm_3 0 to 0 0 - Jbus Current Alarm 3
11 alarm_4 0 to 0 0 - Jbus Current Alarm 4
12 alarm_5 0 to 0 0 - Jbus Current Alarm 5

*Depends on the selected language (English by default).

22
5 - TOUCHPILOT CONTROL OPERATION Single-circuit heat pump unit
• Contact G open: The internal fan is stopped and the
5.1 - External thermostat control economizer is closed.
• Contact G closed: The internal fan is activated and the
In appropriate cases the unit may be controlled by an economizer is opened to its minimum position.
external thermostat approved by Carrier. This function • Contact O closed and Y closed: If the unit is fitted with
requires the use of a thermostat with volt-free contacts an economizer, it is modulated to maintain the minimum
(contacts without potential), as well as a specific configuration supply air temperature setpoint at +2.8°C, if external
of the TouchPilot control. The function is only active when conditions permit (see chapter 5.16 - “Economizer”).
operating type Thermostat (TSTAT) is selected in the Otherwise the economizer is set to its minimum position
GENCONF menu. and the compressor is started up in cooling mode. If
the unit has no economizer, the compressor is started
In this operating type, the thermostat controls the up in cooling mode.
following functions: • Contacts O open and Y closed: If the unit is fitted with
• Stopping/starting the internal fan an economizer, it is set to its minimum position and
• Determining the space temperature control point, the first compressor is started up in heating mode.
• Selecting heating/cooling • Contact W1 closed and W2 open: The first gas or
• Controlling compressor capacity, gas or electric electric stage is started.
• Controlling the economizer (fully open position or • Contacts W1 and W2 closed: The second gas or
minimum closed position only). electric stage is started.

The TouchPilot system continues to control the following Dual-circuit/dual-compressor heat pump unit
functions: • Contact G open: The internal fan is stopped and the
• Defrosting related to the heat pumps economizer is closed.
• Head pressure control • Contact G closed: The internal fan is activated and the
• Power exhaust control economizer is opened to its minimum position.
• Minimum stop/start times on the compressors • Contact O closed, Y1 closed and Y2 open: If the unit
• Unit diagnostics. is fitted with an economizer, it is opened to its
maximum position, if external conditions permit (see
The following functions are disabled: chapter 5.16 - “Economizer”). Otherwise the
• Humidification economizer is set to its minimum position and the first
• Controlling a hot-water system compressor is started up in cooling mode. If the unit
• Timer programming has no economizer, the first compressor is started up
• Purge. in cooling mode.
• Contacts O, Y1 and Y2 closed: The economizer is held
The description of the thermostat outputs, based on the fully open , if external conditions are still acceptable.
unit type, is given in the chapter 3.6 - “Connections at the A compressor is started up in cooling mode. If external
user terminal block”. conditions no longer permit the economizer to be used,
it is set to its minimum position and the second compres-
Cooling only unit sor is started up in cooling mode. If the outdoor tempe-
• Contact G open: The internal fan is stopped and the rature is lower than 15°C, the compressors will not be
economizer is closed. authorised to start up and only the economizer will be
• Contact G closed: The internal fan is activated and the used. If the unit has no economizer, the second compres-
economizer is opened to its minimum position. sor is started up in cooling mode.
• Contact Y1 closed and Y2 open: If the unit is fitted with • Contact O open, Y1 closed and Y2 open: If the unit is
an economizer, it is opened to its maximum position, if fitted with an economizer, it is set to its minimum
external conditions permit (see chapter 5.16 - “Econo- position and the first compressor is started up in heating
mizer”). Otherwise the economizer is set to its minimum mode. If the unit has no economizer, the first compres-
position and the first compressor is started up. If the unit sor is started up in heating mode.
has no economizer, the first compressor is started up. • Contact O open, Y1 and Y2 closed: The economizer is
• Contacts Y1 and Y2 closed: The economizer is held fully held in its minimum position. The second compressor
open if external conditions are still acceptable. A is started up in heating mode.
compressor is started up. If external conditions no • Contact W1 closed: The first gas or electric stage is
longer permit the economizer to be used, it is set to its started.
minimum position and the second compressor is started
up. If the outdoor temperature is lower than 15°C, the NOTE: All compressor anti-short cycles remain activated
compressors will not be authorised to start up and only
the economizer will be used. If the unit has no econo-
mizer, the second compressor is started up.
• Contact W1 closed and W2 open: The first gas or
electric stage is started.
• Contacts W1 and W2 closed: The second gas or
electric stage is started.

23
5.2 - Start/stop control • Command set to Stop: the unit is halted.
• Command set to Start: The unit runs in accordance
The table below summarises the unit control type and stop with schedule 1.
or go status with regard to the following parameters: • Start/Stop schedule: Occupied or unoccupied status of
• Operating type: This is selected using the start/stop the unit as determined by the rooftop start/stop
button on the front of the user interface. program (Schedule 1).
LOFF: Local off, L-C: Local on, L-SC: Local schedule, • CCN emergency shutdown: If this CCN command is
REM: Remote, CCN: Network, TSTAT: Thermostat activated, it shuts the unit down whatever the active
• Remote start/stop contacts: These contacts are used operating type.
when the unit is in remote operating type (Remote). • General alarm: The unit is totally stopped due to
• G: This contact is used when unit is in thermostat failure.
operating type
• ROOF_S_S: This network command relates to the
unit start/stop when the unit is in network mode
(CCN)schedule.

ACTIVE OPERATING TYPE STATUS OF PARAMETERS CONTROL UNIT


TYPE MODE
LOFF L-ON L-SC rEM CCN TSTAT ROOF_S_S REMOTE G START/STOP CCN GENERAL
START/STOP SCHEDULE EMERGENCY ALARM
CONTACT MODE SHUTDOWN
- - - - - - - - - Enable - - Off
- - - - - - - - - - Yes - Off
Active - - - - - - - - - - Local Off
- - Active - - - - - Unoccupied - - Local Off
- - - Active - - - Off - - - Remote Off
- - - Active - - - - Unoccupied - - Remote Off
- - - - Active - Disable - - - - CCN Off
- - - - Active - - - Unoccupied - - CCN Off
Active Off TSTAT Off
- Active - - - - - - - Disable No Local On
- - Active - - - - - Occupied Disable No Local On
- - - Active - - - On cooling Occupied Disable No Remote On
- - - Active - - - On heating Occupied Disable No Remote On
- - - Active - - - On auto Occupied Disable No Remote On
- - - - Active - Enable - Occupied Disable No CCN On
Active On TSTAT On

5.3 - Indoor fan on/off control

The table below summarises the fan operation based on - Compressor capacity: Number of compressors
different parameters: operating
- Heating/cooling: Unit operating mode. - Capacity of additional stages: Number of additional
- Indoor fan cycling: This user parameter permits stages operating
optimisation of the indoor fan usage. - Economizer position: Economizer position in relation
- Occupied?: Occupied or unoccupied status of the unit to the minimum configurable.
selected by the time schedule. - Indoor fan: Fan status.

Unit status Heating/ Indoor fan Occupied? Compressor capacity Capacity of Economizer position Indoor fan
cooling cycling or additional stages additional stages
Off - - - - - - Off
Start-up delay - - - >0 - - On
On/stopping - - - >0 - - On
On/stopping - - - - >0 - On
On/stopping - - - - - Higher than minimum On
economizer position
On Cooling - - - - - On
On Heating - - - - - On
On - 0 - - - - On
On - 1 Yes - - - On
On Standby 1/2 No - - - On for at least 2’30”
On Standby 1/2 No =0 =0 Lower or equal to minimum On for at least 2’30” then
economizer position off
On Standby 2 Yes =0 =0 Lower or equal to minimum On for at least 2’30” then
economizer position off
On Standby 2 Yes =0 =0 - Off
Stopping - - No - - - On
Stopping - - No =0 =0 <= eco_min Off

24
5.4 - Calculating the space temperature IMPORTANT: It is not possible to use both types of offset
at the same time. If the offset from the T-56 or T-59 sensor is
Up to two sensors (one of which is optional) may be used to non-zero, offset based on the outdoor temperature is
calculate the space temperature. Depending on the configu- ignored.
ration (see see GENCONF menu), space temperature is
either calculated as the average of all readings, or is taken Smart Start
from the minimum or maximum reading. This mode permits heating or cooling the room before it is
occupied so that the space temperature has reached its
5.5 - Space temperature control point setpoint at the beginning of the occupied period. The control
calculates an anticipated start-up value in minutes, based
Depending on the current operating type, the active setpoint on a user configurable factor (anticipated start-up factor
can be selected: expessed in minutes/degrees that must be adjusted for the
• By choosing the item in the GENUNIT menu installation) and the difference between the setpoint and
• Via the user’s volt-free contacts the space temperature. The higher the anticipated start-up
• Via network commands factor or the higher the setpoint difference, the earlier the
• Via the setpoint timer program (schedule 2). change-over to occupied mode is anticipated. However, the
start-up cannot be anticipated by more than 60 minutes.
The following tables summarise the possible selections
depending on the control types (local, remote or network) 5.6 - Heating/cooling mode
and the following parameters:
• Setpoint select in local control: item LSP_SEL in the Units with heat pumps or additional heating stages may
GENUNIT menu permits selection of the active setpoint, operate in either heating or cooling mode.
if the unit is in local operating type. • Cooling mode is active when:
• Heating/cooling operating mode. Space temperature is above: occ_cool (occupied
• Setpoint selection contacts: Setpoint selection contact mode) or uno_cool (unoccupied mode)
status. • Heating mode is active when:
• Schedule 2 status: Schedule for setpoint selection. Space temperature is below: occ_heat (occupied
mode) or uno_heat (unoccupied mode)
LOCAL OPERATING MODE • Units remains in ventilation mode (without cooling or
PARAMETER STATUS heating) when the space temperature is between occ_
Heating/cooling Local setpoint Time schedule 2 Active setpoint heat and occ_cool (occupied mode) or uno_heat and
operating mode selection status
Cooling sp 1 - occ_cool uno_cool (unoccupied mode).
Cooling sp 2 - uno_cool
Cooling auto occupied occ_cool 5.7 - Heat Cool changeover
Cooling auto unoccupied uno_cool
Heating sp1 - occ_heat
Heating sp 2 - uno_heat Cooling/Heating changeover can be forced through
Heating auto occupied occ_heat Touchpilot or CCN. The machine will be forced to do only
Heating auto unoccupied uno_heat heating or cooling upon the changeover parameter. When
the unit is forced to heating but it needs to do cooling
REMOTE OPERATING MODE based on sensor, the unit will switch to standby. Same in
PARAMETER STATUS reverse case.
Heating/cooling Setpoint selection Active setpoint
operating mode contact
Cooling sp 1 (open) occ_cool 5.8 - Frost protection mode
Cooling sp 2 (closed) uno_cool
Heating sp 1 (open) occ_heat
The unit may be configured to be in frost protection mode
Heating sp 2 (closed) uno_heat
when in unoccupied mode (GENCONF menu). In this case
Offset the fan is shut down and is only authorised to restart if the
An offset means that the active space temperature setpoint space temperature falls below the frost protection setpoint.
is altered in line with external parameters. This may be It shuts down again when space temperature is 1.5 K above
carried out in one of the following ways: the frost protection setpoint. Selecting frost protection does
not affect how the unit operates in occupied mode. The
• By the user with the aid of an adjustment slider located frost protection mode for unoccupied periods has to be
on the main T-56 space temperature sensor (optional). selected in the GENCONF menu.
The offset range is ± 3 K in increments of 1 K.
5.9 - Controlling space temperature
• By the user with the aid of buttons located on the T-59
space temperature sensor (optional).
The controller uses two loops in tandem to control space
The offset range is ± 3 K in increments of 0.5 K. temperature. The purpose of the first loop (called the external
• Automatically in cooling mode, by reference to the loop) is to calculate the blower temperature required to
outdoor temperature (if the function has been validated maintain space temperature at space setpoint. This blower
in the HCCONFIG menu). In this case, the function is temperature, which is called the blower setpoint or forced
generally used to limit the difference between the air setpoint, is transmitted to a second loop (called the
indoor and outdoor temperatures in order to prevent internal loop). This second loop determines the cooling or
thermal shock. heating capacity needed to maintain blower temperature

25
at the setpoint transmitted to it by the external loop. This 5.13 - Head pressure control
enables it to actuate the compressors and if necessary the
Condensing pressure control is automatically ensured by a
additional heating stages or a valve on the hot water system.
two-speed fan (no adjustment).
The precision of the controller depends on the load and the
number of stages available on the unit.
5.14 - Defrost function
On high inertia systems such as these, tandem control has
the advantage of allowing space temperature to be finely
Defrost is activated, when the unit is in heating mode, in
controlled whilst guaranteeing a good response to disturbing
order to reduce frost build-up on the air heat exchanger.
elements associated with non-linear systems.
The defrost cycle can only be applied to one circuit at a
time. During the defrost cycle the fans of that circuit are
NOTE: In some cases Carrier Service may adjust the loop
stopped, and the four-way refrigerant valve is reversed,
gains to suit the installed configurations.
forcing the circuit to cooling mode. The fan can
5.10 - Capacity limitation temporarily be restarted during the defrost cycle. The
defrost cycle is fully automatic and does not require any
Capacity limitation is generally used by an energy manage- setting. A condensate heater prevents ice formation at the
ment system to restrict the amount of electricity consumed by bottom of the heat exchangers, if the defrost cycles are
the unit. The TouchPilot control system enables the capacity taking place at low outdoor temperature.
of the unit to be limited by means of a user-controlled volt-
NOTE: The indoor fans run during the defrost cycle except
free contact (active when closed).
in single-circuit units without additional heat option
(electric heat stage or hot-water coil).
The action of this contact depends on the type of unit and
the configuration (see GENCONF configuration):
5.15 - Additional heater
• Heat Pump unit with gas heater: All compressors are
stopped and only gas is used.
Additional heater can be used on both cooling only and
• Heat Pump unit with hot water system: The
heat pump unit. There are three types of additional
compressor heater authorised to operate are limited
heaters: electrical heater, hot water coil and gas heater. On
to the value configured and the hot water system is
heat pump unit, electrical and hot water coil can only be
used.
used as backup heater, but modulated type gas heater can
• Electric stages: The electric stages authorised to
be used both as primary or backup heater.
operate are limited to the value configured.
• Compressor stages: The compressor stages authorised
5.15.1 - Electrical heater
to operate are limited to the value configured.
Electrical heater is staged type. Up to 4 staged electrical
• Unit in defrosting mode: The electric stages are autho-
heaters can be controlled independently by the unit.
rised to operate if authorised by the configuration.
On cooling only unit, electrical heaters may be switched on
when unit need to do heating. On heat pump unit, electrical
5.11 - Night mode
heaters may only be switched on when the unit is at 100%
The night period is defined (see GENCONF configuration) of its available compressor capacity and when outside
by a start time and an end time that are the same for each temperature is below OAT threshold (default value is 5 °C
day of the week. During the night period, the fan runs at with 1°C hysteresis to be switched off). When a circuit is in
low speed, if permitted by the current operating conditions. defrost mode, electric heaters are authorized to start up
In addition, the user can reduce the unit capacity. regardless of the compressor capacity.

5.12 - Capacity control 5.15.2 - Gas heater


In heating or cooling mode the capacity control regulates Gas heater is modulated type. On cooling only unit, the
the compressor start-up and shut-down sequence. The modulated type gas heaters will be switched on when unit
control determines the compressor start-up in a way that need to do heating.
equalises the start-up number for each compressor (value On heatpump unit, modulated type gas heater can be used
weighted by the operating time). This means, the compressor as primary heater(default) or backup heater. If used as
with the least number of start-ups is always the first to start primary heater, gas will be the first heating source to
up and the first to shut down. satisfy the load. The compressors can be added after the
gas capacity is 100%. In reverse, compressor will be the
For VSPD unit with dual circuits, when capacity need to be first to satisfy the load and modulated type gas heater may
loaded, one fixed speed compressor shall be firstly turned only be switched on when the unit is at 100% of available
ON. Then VSPD compressor shall be added to control compressor capacity and when outside temperature is
more precisely the capacity. Its capacity can vary between below OAT threshold (default value is 1.6 °C with 1.6°C
25% and VSPD max configured capacity, which depends hysteresis to be switched off).
on compressor size with step of 5%. If capacity is not
enough, then another fixed speed compressor shall start. 5.15.3 - Hot water coil
Moreover, the VSPD speed will be equal to the circuit A Hot water coil is modulated type. Units may control the
capacity. It means maximum SIOB output will be vspd_ heating capacity by adjusting a valve on a hot water
max/10 Volts. system. It is always used as backup heater.

26
When the unit is operating in heating mode and exceed 25% if the outdoor temperature is below 6°C.
compressor capacity is 100%, the valve is continually i.e. when OAT < 6°C
adjusted to maintain the supply air temperature to - If the configured economizer minimum position
heatcool submaster reference. In cooling mode this valve is >25%, the economizer minimum position is 25%.
kept fully opened (completely bypass the hot-water - If the configured economizer minimum position
system). If the unit is heat pump, the valve is kept closed is <25% (e.g. 5%), the economizer minimum
during defrost sequences (hot-water system feed). position is 5%.
• If the outdoor temperature is below 15°C, all compres-
5.15.4 - Pre-heating Option Control sors shall be stopped and only free cooling shall be
This option is used to maintain mixed air temperature authorised.
between 10 and 11°C.
First the pre-heater option has to be selected and an If the unit is fitted with a power exhaust fan this shall be
economizer is needed. This option is also working with a open if the position of the economizer is in excess of 50%
thermistor before air filter to measure mixed air (this threshold may be modified by Carrier Service).
temperature.
The electrical pre-heaters shall be turned ON when unit 5.17 - Purge
needs to do heating or standby providing that the
economizer is at its minimum configured position and shall This function can only be used if the unit is fitted with an
be turned OFF when the unit needs to do cooling. economizer. When the unit switches from unoccupied to
occupied mode, the economizer is kept fully open for two
5.16 - Economizer minutes provided the outdoor temperature is between 10°C
and 21°C. A purge will not be activated if the occupied
The unit may control an economizer which is activated to period is intended to last less than two hours. This function
enable fresh air to be fed in from outside when conditions must be validated by the user in the GENCONF menu. It is
permit (this is called free cooling). The controller uses two also possible to alter the length of the purge and the limiting
loops in tandem to control space temperature with the aid outdoor temperatures in the Setpoint menu.
of the economizer. The external loop calculates the supply
air temperature required to maintain space temperature at 5.18 - Controlling air quality
space control point. The internal loop determines the
economizer position needed to maintain this supply air This function is used if the unit is fitted with an air quality
temperature. sensor and an economizer. With the aid of a PI function, it
enables the position of the economizer to be continually
For unit with THR option, when THR compressor is adjusted in order as far as possible to maintain air quality at
running, economizer damper shall be modulated to its setpoint whilst preventing the space temperature from
guarantee enough fresh air pass through the THR drifting too greatly (in view of the fact that the heating or
exchanger for safe function of THR. cooling stages are not authorised to operate at this point).
On the other hand if the error in the heating or cooling
Special conditions: space setpoint being maintained exceeds 2.2°C, this function
• The economizer shall be kept closed when the unit is is disabled and the economizer returns to its minimum
stopped. configured position (30%), and the heating or cooling
• The economizer shall be held at its minimum position of stages are authorised to operate again. Air quality control
15% (this value may be configured by Carrier Service) cannot then be authorised for another hour. This function
when: is not active in unoccupied mode.
- The unit is in heating mode
- Space temperature is below space control point 5.19 - Master/slave assembly
- The difference between space temperature and
outdoor temperature is less than the economizer Up to 6 units can take part in a master/slave assembly. This
utilisation threshold (i.e. a value of 7 K which may group then constitutes a zone in which conflicting states of
be configured by Carrier Service) cooling/heating are not allowed between units. The master
- Blower temperature is below 10°C unit determines the cooling or heating mode for the zone.
- The unit is fitted with an outside air enthalpy sensor If one of the slave units is in a different cooling/heating
and this is indicating a high enthalpy which is mode from the master unit, the unit concerned is switched to
incompatible with feeding in air from outside. ventilation mode without producing heat or cooling. This
• The economizer shall be kept fully open when purge function is not active in the frost protection mode. The
mode is active. function operates under all operating types. It requires the
• The minimum position of the economizer shall be use of a communication bus between the units concerned
altered in order to meet air quality requirements (see and must be configured by Carrier Service.
section 5.18 - “Controlling air quality”).
• If the system embeds the VAV option, the fresh air 5.20 - Fire protection
rate is calculated as a function of the economizer
damper position. Thus the minimum position of When the normally closed smoke detection contact is open,
economizer depends on the minimum authorized the unit is shut down and either the fire output is activated
value for fresh air ratio. or the economizer damper is opened.
• The minimum position of the economizer shall not

27
5.21 - Energy recovery module (ERM) 5.24 - VAV option

This function can only be used if the unit is ftted with an When this option is equipped, the indoor fan airflow can be
economizer and return fan. The ERM option is used to managed in three ways:
save energy by recovering heat or cool energy air from the • Constant air volume: Allows to provide a constant
exhaust air and supplying that energy to the outside air airflow in the product lifetime
passing through a metal recovery wheel in the rooftop unit. • Variable air volume 1: Variable airflow in cooling only
mode to fit the ventilation needs as a function of circuit
The principle is based on exhaust air and outside air loading
passing through a rotating wheel. The exhaust air • Variable air volume 2: Variable airflow for both cooling
temperature is about 20°C. Locally in the exhaust air duct, and heating modes.
the wheel temperature changes to the exhaust air The three modes use PID logic to maintain the required
temperature. The wheel rotates and outside air passes airflow. When coupled to the economizer option, the fresh air
through the wheel. The wheel supplies the energy rate is maintained automatically.
recovered from exhaust air back to the inlet air. The system has to be calibrated by Carrier Service.

5.25 - Return fan option


The ERM wheel is working according to four situations:
1. Recirculation mode: Economizer is off for air recycling, In some applications with high return duct ESP, a return
the ERM wheel is off fan may be applied to help maintain the air flow rate and
2. Recovery mode in heating: Economizer is opened at the building pressure. Return fan’s ON/OFF is in same
the minimum position and the space temperature is status with the supply fan and the return fan’s speed is
higher than the outside temperature. The ERM wheel adjusted according to the unit’s configuration. If a pressure
is on. sensor is installed (plenum / BLDG sensor), then return
3. Recovery mode in cooling: The economizer opened at fan is adjusted to achieve the building pressure setpoint. If
the minimum position and the space temperature is no sensor is installed, then return fan is adjusted to keep
lower than the outside temperature. The ERM wheel constant output voltage ratio with supply fan, a calibration
is on. process is necessary. Return fan air flow rate shall never
4. The unit is in free-cooling mode, the economizer is be outside the range of 75% - 100% supply air flow rate.
opened, the space temperature is higher than the
outside temperature. The ERM wheel is off. 5.26 - Refrigerant leak detection option

When the normally closed refrigerant leak detection


5.22 Thermodynamic energy recovery (THR) contact is open the unit is shut down.

The ERM energy recovery wheel is replaced by a


refrigeration circuit in the THR. 6 - DIAGNOSTICS - TROUBLESHOOTING

THR is considered as additional refrigeration circuit with 6.1 - General


equal role as regular refrigeration citcuit(s). THR’s ON/OFF
is requested by capacity control logic and compressor load/ The TouchPilot control system has many fault tracing aid
unload sequence. It is possible to be used as lead or lag functions. The local interface and its various menus give
refrigeration source depend on user configured minimum access to all unit operating conditions. If an operating fault
fresh air. is detected, an alarm is activated and an alarm code is
RETURN key Green LED Red
stored in LED menu, sub-menus Reset alarms
the Alarms
THR is always used with return fan option. When THR is and Current alarm.
ON, supply air flow rate shall be minimum 80% nominal air
flow rate, economizer damper shall modulate to guatantee 6.2 - Displaying alarms
safe function of THR.
The alarm (LED) on the interface (see chapter 4)
allows the quick display of the unit status.
5.23 - Demand limit • A flashing LED shows that the circuit is operating but
there is an alert.
The demand limit is used to restrict the unit power • A steady LED shows that the circuit has been shut
consumption. The TouchPilot control system allows down due to a fault.
limitation of the unit capacity, using user-controlled UP & DOWN keys
volt-free contacts. The reset alarms menu on the main interface
displays up to five fault codes that are active on the unit.
The unit capacity can never exceed the limit setpoint
activated by these contacts. The limit setpoints can be
modified in the GENCONF menu.

28 ENTER
key
6.3 - Resetting alarms

When the cause of the alarm has been corrected the alarm
can be reset, depending on the type, either automatically
on return to normal, or manually when action has been
taken on the unit. Alarms can be reset even if the unit is
running.

This means that an alarm can be reset without stopping the


machine. In the event of a power supply interrupt, the unit
restarts automatically without the need for an external
command. However, any faults active when the supply is
interrupted are saved and may in certain cases prevent a
circuit or a unit from restarting.

A manual reset must be run from the touch screen


interface or the web via the Reset alarms menu, item
RST_ALM. Alarm reset can be protected by a basic user
level password. It is also possible to reset the alarms by
CCN, with System Pilot for example.

6.4 - E-mail notifications

The control provides the option to define one or two


recipients who receive e-mail notifications each time the
new alarm occurs or all existing alarms have been reset.
E-mail notifications can be set at service access level.

29
6.5 - Alarm codes
Alarm No. ALARMRST Description of the alarm text Reset type Probable cause Action taken by the control
Code
Sensor Failures
1 Th-204 Indoor air Thermistor #1 Automatic if the temperature Defective thermistor Unit is shut down
measured by the sensor returns
to normal
2 Th-205 Indoor air Thermistor #2 As above As above As above
3 Th-202 Supply air Thermistor As above As above As above
4 Th-206 Space Temperature Offset As above As above Space temperature offset
function is ignored
5 Th-203 Return Air Thermistor As above As above Unit is shut down
6 Th-02 Water exchanger Leaving Fluid As above As above Hot-water coil disabled
Thermistor
7 Th-03 Circuit A Defrost Thermistor As above As above Unit is shut down if heating mode
8 Th-04 Circuit B Defrost Thermistor As above As above As above
9 Th-10 OAT Thermistor As above As above Unit is shut down
10 Th-11 Mixed Air Thermistor As above As above Unit is shut down
11 Th-12 Circuit A EXV Suction Thermistor As above As above As above
12 Th-13 Circuit B EXV Suction Thermistor As above As above As above
13 Th-14 Circuit THR EXV Suction Thermistor As above As above As above
14 Pr-01 Circuit A Discharge Transducer Automatic when the voltage Defective transducer or Circuit is shut down
transmitted by the sensor returns installation fault
to normal
15 Pr-02 Circuit B Discharge Transducer As above As above As above
16 Pr-03 Circuit THR Discharge Transducer As above As above As above
17 Pr-04 Circuit A Suction Transducer As above As above As above
18 Pr-05 Circuit B Suction Transducer As above As above As above
19 Pr-06 Circuit THR Suction Transducer As above As above As above
20 Se-201 Indoor Air Quality sensor As above defective sensor Indoor air quality function is
disabled
21 Se-203 Relative Humidity sensor As above As above Humidity control function is
disabled
Communication Failures
22 Co-S1 Loss of communication with Automatic if communication is Installation bus fault or defective Circuit A is disabled
SIOB Board Number 1 re-established board
23 Co-S2 Loss of communication with As above As above Circuit B is disabled
SIOB Board Number 2
24 Co-S3 Loss of communication with As above As above Circuit C is disabled
SIOB Board Number 3
25 Co-A1 Loss of communication with AUX1 As above As above Compressor VSPD is disabled
Board Number 1
Process Failures and Others
26 P-01 Water Exchanger Freeze Manual Heat exchanger water below Indoor fan is off, 3 way valve
Protection 2.5 °C bypass line is closed to enable hot
water pass inside the coil
(hot-water system feed).
27 P-05 Circuit A Low Suction Automatic when the temperature Pressure sensor defective, EXV Circuit is shut down
Temperature returns to normal, and if this blocked or low refrigerant charge
alarmhas not appeared during
the last 24 hours, otherwise
manual.
28 P-06 Circuit B Low Suction As above As above As above
Temperature
29 P-07 Circuit THR Low Suction As above As above As above
Temperature
30 P-16 Compressor A1 Not Started or Manual Connection problem Compressor is shut down
Pressure Increase not
established
31 P-17 Compressor A2 Not Started or As above As above As above
Pressure Increase not
established
32 P-20 Compressor B1 Not Started or As above As above As above
Pressure Increase not
established
33 P-21 Compressor B2 Not Started or As above As above As above
Pressure Increase not
established
34 P-22 Compressor THR1 Not Started or As above As above As above
Pressure Increase not
established
35 P-23 Compressor THR2 Not Started or As above As above As above
Pressure Increase not
established (RESERVED)
36 P-31 Unit is in CCN emergency stop Manual Network command Unit is shut down
37 P-37 Circuit A - Repeated high Automatic Transducer defective or fan circuit None
discharge gas overrides fault
38 P-38 Circuit B – Repeated high Automatic As above As above
discharge gas overrides
39 P-39 Circuit THR – Repeated high As above As above As above
discharge gas overrides
40 P-40 Circuit A – Repeated low suction Manual Pressure sensor defective or Circuit is shut down
temp overrides refrigerant charge too low
41 P-41 Circuit B – Repeated low suction Manual As above As above
temp overrides
30
Alarm No. ALARMRST Description of the alarm text Reset type Probable cause Action taken by the control
Code
42 P-42 Circuit THR – Repeated low suction As above As above As above
temp overrides
43 P-99 Refrigerant Leakage Detection Manual The refrigerant leak sensor contact Unit is shut down
is open
44 P-202 Energy Recovery Wheel Automatic Wheel is not rotating ERM option is off
45 P-203 Return Fan Status Failure Manual Air flow fault Unit is shut down
46 P-204 Supply Fan Status Failure Manual Air flow fault Unit is shut down
47 P-205 Pre-heater Failure Manual The pre-heater overheat feedback Turn off the pre-heaters
is open. immediately, disable pre-heater
function. Other parts of machine
like compressor and fan remain
running
48 P-209 Fire As above The anti-fire contact is open. Unit is shut down
49 P-210 Heat Stage Failure As above the heating stage fault contact Turn off all additional heaters
is open immediately, disable the heater
function, other parts of machine
like compressor and fan remain
running
50 P-211 Thermostat Failure Manual The unit is controlled by an The indoor fan shuts down.
external thermostat and this All functions are deactivated
simultaneously sends a heating
or cooling command
51 Sr-nn Service maintenance alert, call Manual The preventive maintenance -
your maintenance company date has passed
Number # nn
52 FC-n0 No factory configuration Automatic when the The unit size has not been Unit is shut down
configuration is entered configured
53 FC-01 Illegal factory configuration Manual The unit size has been As above
Number #1 to nn configured with the wrong value
54 P-30 Master/Slave communication Automatic when communication CCN installation bus defective Unit goes into autonomous mode
is re-established
55 P-219 Dirty Filter Alert Automatic The airflow filter contact is open None
56 A1-03 Compressor A High Pressure Manual - Circuit A shuts down
Switch protection
57 B1-03 Compressor B High Pressure Manual - Circuit B shuts down
Switch protection
58 C1-03 Compressor C High Pressure Manual - Circuit C shuts down
Switch protection
59 DB-01 Database module Failure Automatic Contact Carrier Service Software problem.
Unit shuts down
60 LS-01 Lenscan module Failure Automatic Contact Carrier Service Software problem. Unit shuts
down
61 P-50 EXV stepper motor failure A Manual - Circuit A shuts down
62 P-51 EXV stepper motor failure B Manual - Circuit B shuts down
63 P-52 EXV stepper motor failure THR As above As above Circuit THR shuts down
64 P-08 High Suction Superheat A Manual - Circuit A shuts down
65 P-09 High Suction Superheat B Manual - Circuit B shuts down
66 P-10 High Suction Superheat THR As above As above Circuit THR shuts down
67 P-11 Low Suction Superheat A Manual - Circuit A shuts down
68 P-12 Low Suction Superheat B Manual - Circuit B shuts down
69 P-13 Low Suction Superheat THR As above As above Circuit THR shuts down
70 Sr-05 Fgas check needed, call your Automatic Contact Carrier Service Regular FGAS check needed
maintenance company
71 P-213 Possible Excess Building Air Automatic In some situations or occasions Users should check if doors and
Leakage, many doors and windows (or Tent windows are closed. None, partial
Check Doors and Windows like structure ) may be open so that alarm.
no matter what the control does
the building pressure will be close
to zero.
72 S0-01 Circuit A SIOB Low Voltage Failure Conditional SIOB board has a micro power cut All outputs in SIOB board are cut
off, managed by SIOB board itself.
Touchpilot will take control of SIOB
board once the board is sucessfully
reset.
73 S0-02 Circuit B SIOB Low Voltage Failure Conditional As above As above
74 S0-03 Circuit C SIOB Low Voltage Failure Conditional As above As above
75 V1-01 Circuit A Compressor VFD Failure Automatic Compressor driver has detected VSPD compressor shuts down.
abnormal running status of VSPD Once driver error relay return back
compressor. The error relay on the to closed state, then compressor is
driver is opened. allowed to start.
76 Ca-01 Return Fan Calibration Not Set Reset shall be automatic when in Return Fan not calibrated Unit is shut down
quick test mode and calibration is
successfully done.

7 - MAINTENANCE

In order to ensure the optimal operation of the equipment The contract will ensure your Carrier equipment is
as well as the optimisation of all the available regularly inspected by Carrier Service specialists so that
functionalities, it is recommended to activate a any malfunction is detected and corrected quickly, and no
Maintenance Contract with your local Carrier Service serious damage can occur to your equipment.
Agency.

31
8 - COLOUR TOUCH SCREEN INTERFACE
PARAMETER SETTING

8.1 - Main configuration menu

The “Setup” display is only possible on the unit touch


screen. If DCHP is not requested, an IP address must be set by the
user. Otherwise all the necessary settings are acquired by
To access the main cofiguration menu press anywhere and the DCHP server.
any time on the screen (except zones with buttons or text
fields) for 4 seconds. Press on the second line with the IP address.
Enter the new address and validate it by pressing “OK”.
By default access to the menu is not password-protected. Proceed in the same way with the other network
parameters.
The main configuration screen permits access to the
various unit parameters: Return to the application and save.

1 System properties for the Ethernet interface


2 Connection configuration, web welcome page
3 System: Software version, Buzzer
8.3 - Configuration of the web connection
4 Display: Contrast, backlighted
5 Keyboad: Not applicable This configuration is carried out at the factory and is not
6 Languages: for «Setup» only
7 Password for «Setup» access normally modified.
8 Return to application
In the main configuration menu (see section 8.1) press on the
8.2 - Find and modify the unit IP address “Web Connection” field.

In the main configuration menu (see chapter 8.1) press on Press on “Edit Connection” and the screen below is
the network field “Network”to display the screen below. displayed:

Default parameters for the application. Press a parameter


IMPORTANT: You must request an IP address, the to modify it if it does not agree with the screen above.
subnet mask and the default gateway from the system
administrator before connecting the unit to the local
Ethernet network.

32
8.4 - System Information and configuration

In the main configuration menu (see section 8.1) press on the


“System” field.
Return to the previous screen and press on the second
The screen below is displayed: field to display “System settings” :

1 Software version information


2 Configuration of the start-up information
3 Reset to zero and flash formating, clock parameters (do not modify)
4 Unit start-up history
5 Firmware update: Not applicable
6 Unit reboot

Press on the first field of the system screen to display the Press the third field “Intro screen” on the screen to display
system software versions as well as the unit serial number : the configuration of the start-up information.

1 Welcome message at start-up of the application: Welcome


2 Display of the Carrier logo at start-up of the application

The default values are shown above.

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8.5 - Display configuration (contrast, screensaver, 8.7 - Languages available for the touch screen
calibration) configuration

In the main configuration menu (see section 8.1) press on the In the main configuration menu (see section 8.1) press the
“Display” field. The screen below is displayed. “Language” field. Choose the language for the touch
screen interface configuration menu screens.

1 Contrast control
2 Time for the screensaver to be displayed. After the period defined the screen The supported languages above are separate from the
goes black. languages supported by the unit application.
3 Rotation of screen image
4 Resolution of screen
5 Automatic centering image
6 Touch screen calibration

The default values are shown above.

8.6 - “Keyboard” menu

In the main configuration menu (see section 8.1), press the


Keyboard field. The default values are shown below and
must not be modified.

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9 - DIAGNOSTICS AND COMMUNICATION
PROBLEM TROUBLESHOOTING

9.1 - Hardware problems

Symptoms Possible causes Checks to be made Solutions


The unit does not respond to the Problem at the RS485 converter level of Check the CCN cable connections. Replace the RS485 connector.
instructions sent by the supervision PC the PC or connection problem on the The unit CCN address is 0.1 and the
on the CCN bus. primary CCN bus. communication speed is 9600 baud by
default.
Communication problem when Electrical problem between 0 V CCN of Check the connection of the metal part of Connect the metal part of the interface
connecting the two buses (primary bus the primary bus and 0 V CCN of the the interface casing to earth. casing to earth
and secondary bus) secondary bus.

9.2 - Problems with the use of the web interface

The intranet site address of the unit is the IP address.

NOTE: The unit cannot automatically obtain the


network parameters via an DHCP server.
Loading of the start-up page, Network property details not Check the network parameters. Contact your system administrator. Check the Ethernet
then fault. valid, Ethernet network not Check for flashing of the orange connection to the local network, if the orange LED does not
available. LED on the unit. flash.
While accessing the unit via the Proxy server problem in the Contact your system In agreement with your system administrator open the RunTime
web browser, the Java platform local network. administrator. Java control panel and select “direct connection” in the system
launches, but remains blocked. parameters and/or request in the web browser (Tools -> Options
No file is loaded. -> Connection -> System parameters) that no proxy server is
used to go to the local addresses. If possible untick “use of an
automatic configuration script”). Restart the web browser.
The application has been A proxy server is used to access Check that the web browser does Open the browser and in the system connection parameters add
launched, but the screens are not the unit and this supplies the old not go via a proxy server to the IP address of the unit in the proxy exceptions. (Tools ->
shown in the web browser. screens to the browser. Bad access the unit. Check that the Options -> Connection -> System parameters -> “No proxy for”). See
configuration of the Java Java application does not store chapter 9.3.4.
application. the internet files on the PC.

9.3 - Ethernet/IP connection problem


The last part of the IP address is the host number and must
9.3.1 - The unit is point-to-point connected to a PC be unique on the sub-system.
The cable can either be crossed or uncrossed. The unit is
energised. For example:
Unit address: 172.30.101.11 and PC address:
It can also be necessary to check the Ethernet connection 172.30.101.182. In this example 172.30 corresponds to the
and/or carry out the PC network board configuration network and 101 corresponds to the sub-system.
(see 9.3.3).
Carry out the necessary modifications and try to access the
unit again.

In case of a problem open a command window under


Windows (Start, Execute, type “cmd”<Enter) then type
the command “ping” followed by the unit IP address.

Click on the “Properties” button of the internet protocol.


• If no IP address is configured in the “General” and
Alternative configuration tabs, the unit IP address
must be configured to 169.254.xxx.xxx. Modify the
unit IP address and then restart.
• If the PC has a fixed IP address configured in one of the
two tabs “General” and “Alternative configuration”,
the IP address of the PC and the unit IP address must
have the system and sub-system fields in common.
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In the screen above the PC receives four positive • If a proxy server is used add the unit IP address to the
responses. exceptions list of the proxy server (advanced proxy
configuration).

In the screen above the PC receives four negative


responses.

If the PC receives four negative responses, check the


internet browser parameters to determine if a proxy server
or an automatic configuration script has been configured.

If this is the case:


• deselect the proxy server or the configuration script
and restart the browser,
• or refer to the section about the configuration of the
Java application (see 9.3.4). If a configuration script is used, it is not possible to add the
unit IP address to the exceptions list. Refer to the section on
Try to access the unit again. If the PC still does not receive the Java application (see 9.3.4).
a response from the unit, restart the unit. Contact your
system administrator. If the response to the “ping”commands is negative, please
verify the IP address of the PC and the IP address of the
9.3.2 - Unit connected to the local network unit. They must have the system and sub-system in
The unit is energised. The unit is connected to the local common.
network by a uncrossed cable and the unit is energised.
Open a command window under Windows (Start, Execute, The last part of the IP address is the host number and must
type “cmd”<Enter), type the command “ping” followed by be unique on the sub-system.
the unit IP address.
• If the responses are positive the problem comes from For example:
the internet browser configuration. Check the system Unit address: 172.30.101.11
parameters of the internet browser to determine if a PC address: 172.30.101.182
proxy server or an automatic configuration script have In this example 172.30 corresponds to the network and 101
been configured. (to Tools --> Internet Options --> corresponds to the sub-system.
Connections --> System Parameters).
9.3.3 - Check the Ethernet connection on the PC
• Open the configuration panel of the PC and
doubleclick on Network Connections.
• Find the system interface board and check that no red
cross is shown on the icon.
1

The connection to the local network must be authorised


and in the connected status. If this is not the case, check
2 the connections and authorise/repair the network
connection.
3

Legend
1 Automatic configuration script
2 Proxy server
3 Advanced proxy configuration

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9.3.4 - Configuration of the Java application
Open the configuration panel and double-click on the Java
application Java icon. If it is not there, it must be
downloaded from http://www.java.com (free).

If the Java application is there, ensure that it is not used by


other applications. If it is, please check the compatibility of
the following configuration with these.

Click on the system parameters, select a direct connection


to bypass the proxy server or the automatic configuration
script.

Click on the temporary internet file parameters and do not


store these on the PC.

37
38
39
Order No. 13012, 09.2019. Supersedes order No.: 04.2018. Manufactured by: Alarko-Carrier, Gebze, Turkey.
Manufacturer reserves the right to change any product specification without notice.

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