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    8 views16 pages

    Expandidor de Tubos

    Uploaded by

    luis

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 16
    @maus TALIA | Hydrex 5003/5003 S$ Ultra hi ne pressure hydr dr aul Ics S| stem for OMALU: C77) ar Ss), 5000: (72500) 4000: (8000) 3500 | (60750) - High pressure (23000, Re pny Welding preserve Requested data es ‘Masala dg and manfacturesdedeatod aor robe sccorarate he elon ol pecan mmm de —_tube outer diameter Sp tubethiciess dim expanded tube inner aiameter Dr eerieter ot the hale on tre vt ela Seen 2rsicr ‘SP tube-sheet thickness Le expansion natn RE expansion depth W. Distance between expansion and tube-shet fs ‘my oe materia TP ccoraig to standards (yield point) ‘malyp2) tube sheet ater j 201P2) cacorchng to stanrds (eld point) tiling pitch ‘number of tubes to expand a} CcP Continuous control of the ultra high pressure required for the expansion, designed by Maus Italia to eliminate out of tolerance expansions: Actual cue «Theoretical curve —— @maus C77) Introduction to Hydrex process for the hydraulic tubes expansion by means of ultra high pressure water Hydraulic expansion finds is best application in the expansion ofthe Welded tubes forthe approach to the tube-sheet hole Exceptional fast and competitive single pass execution, in special \way for expansion lengths exceeding 100 mm =” where it replaces the traditional expansion for the approach ofthe welded tubes Description of the process Duration and pressure values as shown below and in the graph are only an example, and may vary according to the data provided. Introduction of the probe in the tube. Imust be caried out by trying to keep the probe ‘perpendicular tothe tube-sheet surface unlit i ful inserted (es reported by the ‘probe inserted’ proximity sensor Water loading (low pressure) Though he equpped HWh400o water pipe, DW omineralzed water i loaded na couple of seconds, filing the gap belween the probe an the tube fo expand, unt a pressure of 150 Bar (2170 psi) is reached Achievement of the high pressure ater pressure increases constant inthe flowing four seconds, ays controled by the CcP sofware supplied, until 3500 Bar (50750 psi) are reached, in the example taken into consideration. The expansion has taken place corectly Water recovery less than one second the DW-5 demineralized water is, recovered in the tank, through the water pipe HW-000, ready to be reused in the next expansion process Extraction of the probe i) Guarantee of cul ae eta es : PS ns LED ‘indicators Automatic 6nd ot éyéle Required pressure reached SNE Pewee) Cer ois HDP-4001 — > Pere 7s ‘standard supply with Hydrex 5003 Re ‘ergonomic | ed Ce Lal A iL es cl eg CS (leaker Cee aiid) Baten @MAUS Hydrex 5003 C77) Ultra high pressure hydraulic system for expanding heat exchangers tubes with minimum inside diameter of 7,00 mm (0.276”) Attontve to the increasingly stringent specications cictated by designers in petrochemical field, Maus lala designs and builds Diagram exporting and printing for __Hyrax 5003, the fourth generation of @ product acclaimed by each approaching operation, t0 our customer for more than 15 years. ensure a report of the approaching ‘operation performed... An.evolution ofthe previous Version, Hyhex 5009, t features: (© anew model of light probe holder equipped with a highly ‘ergonomic handle, made of aluminium and special materials suitable forutra high pressures; © update of the mechanics and electronics that mnake it ‘extremely handy, flexible and unique in its kind; © now software that alows the operator to export/print in standard PDF format the diagram of each approach, to assure a very high repeatability (21.5 %). ‘Hyirex 5003 includes: @ hydraulic Power Unit mounted on a trolley, equipped with a9" wide touch screen control panel and dedicated CCP and SAC software © probe holder HDP-4001 with probe insertion control device, quick coupling for probe replacing, integrated remote control and § m (16.4 Ft) electric connection cable © 5m(16.4 Fi) HWH-4000 ultra high pressure hose a Connecting the controller to the probe. ‘According to the dimensional features of the expansion to carry ‘out, Maus Italia delivers the appropriate tools (called probes) Hi draulic mbes Price No crevice lore) oL Seu) Seat Mel avoid contamination during the expansion process. Built Seo keke acid NO GREVICE t CORROSION HDP-4001 ++ 2TH-400 eee B ile) Hydraulic anchoring device eS Se Re a ue ec) or Nee ge ee eect) ns * Integrated remote controller (24V) _ Preserves the welding (external tube sheet) Ci ous Oye ec adte aig’ Hi-Tech ultra high pressure hydraulic system for controlled positioning of tubes (prior to welding) and probe (during tube expansion) is the ‘ul optional’ version of series 5003, that ‘Maus tala has developed for typical usage in the nuclear sector or inthe “high quality” heat exchanger tube working process. In adaition to what described forthe base model, with the the folowing items are also supplie: the device for positioning the tube "tack expansion” - before welding, that, connected to with @ power cable and two hydraulic hoses, ‘ensures @ gentle approach ofthe tube to the hole in the tube-sheet by clamping the tube, a reliable reference point with respect to the tube-sheet surface lush recessed or protruding), thus providing the preconeitions for a proper ‘operation of a TIG orbital welding unit. the device, that, anchored tothe tubes adjacent to the tube to expand on the tube-sheet, holds the. probe support and holds the probe within the tube in the longitudinal position, as prescribed by design, during the ‘expansion process. Here t00, according tothe dimensional features ofthe ea ae ae a ata appropriate tools. Preeniats keuilag ad pan te be (pre-welding) - Tack expansion 2TH-400%: Hydraulic device for supporting the probe holder HDP-4001 and for maintaining the probe longitudinal position ‘The ‘double tube holder’ includes two identical hydraulic expansion >and. The expansion and anchoring of such in the probe in longitudinal positon, to ensure design the diigence of the operator. ‘This device eliminates the crevice corrosion and the cracks in the weld. In addition to assuring the operator safety, it greatly reduces the ‘operator effort in maintaining the probe correct position during the nsion process of each tube. 2TH-400 By a pressure of 400 Bar (6800 psi, the heads of the two ‘noses’ are expanded inside the tubes, granting the precise Pe eae Cee dos Portable Hydraulic System "Tack expansion’ for the controlled positioning of the tubes prior to welding is a portable hydraulic head with polymer ring expansion too! to avoid contamination during the locking process. The main function of this system isto lock the tubes into the desired position by making a careful approach tothe tube-sheet hole, to ensure a reliable reference point with respect to the tube-sheet surface flush recessed or protruding), thus providing the preconditions for a proper operation of a TIG orbital walaing unt The contol software allows to calibrate the adhesion strength of the tube tothe wall of the hol, The minimum application inside diameter is 12.mm (0.0397) Even in tis case, according to the dimensional characteristics provided by the customer, the Maus tala proposes and ‘manufactures the appropriate expansion tools and related spare parts. Drea eee eee) pen tet Counts Seong (Serr ‘ecaaeeieas oa tolerances. eeu Rui} Ged ete See Cee Eg eee cc ener een ieee Cd Crete lcs retry Ce ay See Peete) a eel = egal tLe: ts @©maus ed TT) Hydrex Control console equipped with a9" wide touch screen display for an intuitive control of all operating parameters ‘Thanks to its last generation touch screen control panel, the Ce Lecce rey Innovative Software designed by Maus Italia facilitates the daily rod cep Pee On egy Cee eer eee Ce sac ‘Advanced calculation system aimed to define the working pressure according to the tube and tube-sheet characteristics. Main specifications Ono Loy ae) Descent ee eer ee ere @ Fea time display of ei) eee cue) eet Se Se cid Canis ad Cea Breed Perea’ nn ne [2425 +» rece ecu) Sottings of special pee ee ee ee Pee C77 ~ J Hydrex @wmaus y Hydrex-tools Quick coupling probes with fixed and variable diameter | | for the hydraulic tubes expansion, for use with the 4 % probe holder HDP-4001 | fae AIM The tools proposed by Maus afr use wih Merex 5008 and ‘Hydrex 5003 S include three different quick-coupling probes ‘models to be mounted on the probe holder HDP-4001, Each type of probe is designed and manufactured by Maus Italia ‘according to the data provided by customers. FDP. Fixed diameter probe. Itis provided for expansions of tubes in the gD dlirange 8.00 30.0 mm (0.315" to 0.181) VDP Variable Diameter Probe. Particuat suited to compensate for the manufacturing tolerances ‘ofthe tubes. tis provided for expansions of tubes the dirange 15.8 to 50.8 mm (0.626" fo 2) PDP Variable Diameter Probe Specialy designed forthe nuclear sector, with technical precautions simed to prevent metal contamination. Its provided for expansions of tubes in the range 13.00 0.0 mm (2.512" to 0.181%) mA dd No | i ba | NYC ‘Maus laa technical staffs avalable to recommend the ideal solution by making available its 20+ years of experience in hydraulic ee nc a See Ce Ped Le eed en ee) tube-sheet (flush) Quick coupling polymer ring expander tools, for locking the tubes to the tube-sheet before welding, for use with system "Tack expansion The tools proposed by Maus lala for use with the full optional version and the system include steel tools with quick coupling, series TTE , and a series of rings made of ‘expandable polymer to ensure the locking ofthe tube inside the tube-sheet hol, without any contamination, Expander tol Bee etect expertcla polprer Maeteieis eeeareta offices hte Cae range 00300 mm In adaltion tothe characteristics of the materials employed and the position ofthe tube with respect to the tbe sheet flush f the tube sheet, recessed or protruding), the main parameters needed to

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