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Cement May 2023
Cement May 2023
May 2023
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Table of Contents
Executive Summary 3
Advantage India 4
Strategies Adopted 11
Appendix 23
2
Executive summary
2. DOMINATED BY
PRIVATE PLAYERS
▪ Of the total capacity, 98% lies with private
3. HIGHER SHARES
sector and the rest with public sector. OF LARGE PLANTS
▪ The top 20 companies account for around
70% of the total production. ▪ 210 large cement plants account for a cumulative
installed capacity of over 410 MT, while over 350
mini cement plants have an estimated production
capacity of nearly 11.10 MT. India’s top five cement
1. SECOND-LARGEST companies account for 48% of India’s 550 MT
capacity.
CEMENT MARKET
▪ India is the world’s second-largest
cement producer. 4. LARGE
▪ At present, the installed capacity of
cement in India is 570 MTPA with a CONCENTRATION IN
production of 298 MTPA.
▪ Between FY12 and FY23, the installed
SOUTH AND WEST
capacity grew by 61% to 570 MT from 2 3 ▪ Of the total 210 large cement
353 MT in FY22.
▪ India’s domestic cement production plants in India, 77 are situated in
was nearly 356 million tonnes (MT) in the states of Andhra Pradesh,
FY22* and accounted for over 8% of Rajasthan & Tamil Nadu.
the global installed capacity in FY22.
▪ India’s overall cement production
accounted for 355.46 million tonnes
1 4
(MT) in terms of volume in FY22*
▪ In FY27, cement demand is expected to
reach 450.78 MT.
Source: Cement Manufacturers Association, Ministry of External Affairs, DPIIT , Heidelberg Cement Investors Presentation November 2018
3
Advantage India
4
Advantage India
1. Robust demand 4. Long-term potential
► As per ICRA, in FY22, the cement ► Oligopoly market, where large players have
production in India is expected to increase partial pricing control.
by ~12% YoY, driven by rural housing ► Low threat from substitutes.
demand and government’s strong focus on ► Indian cement companies are among the
infrastructure development. world’s greenest cement manufacturers.
► As per Crisil Ratings, the Indian cement ► In July 2021, UltraTech Cement Chairman,
industry is likely to add ~80 million tonnes
(MT) capacity by FY24, the highest since 1 4 Mr. Kumar Mangalam Birla stated that
Indian government’s spending on
the last 10 years, driven by increasing affordable housing schemes and
spending on housing and infrastructure infrastructure plans—such as the Pradhan
activities. Mantri Awas Yojana, with enhanced
► The Indian cement sector's capacity is
expected to expand at a compound annual
ADVANTAGE budgetary allocations—is expected to
boost the country’s cement industry.
growth rate (CAGR) of 4-5% over the four- INDIA ► Adani group will set up two new cement
year period up to the end of the FY27. It
would thus begin the 2028 financial year at
2 3 manufacturing plants, 15,000 MW of
renewable power projects, and a data
715-725 MT/ year in installed capacity. centre in Andhra Pradesh.
► Higher allocation for infrastructure– US$
120 billion (Rs. 10 trillion), apart from
additional expenditure on green transition,
is likely to boost demand for cement.
3. Increasing investments
► FDI inflows in the industry, related to the
manufacturing of cement and gypsum
2. Attractive opportunities products, reached US$ 5.49 billion between
► In October 2021, Prime Minister, Mr. Narendra Modi, launched the ‘PM Gati Shakti - April 2000-December 2022.
National Master Plan (NMP)’ for multimodal connectivity. Gati Shakti will bring synergy to ► National Infrastructure Pipeline (NIP)
create a world-class, seamless multimodal transport network in India. This will boost the introduced projects worth US$ 14.59 billion
demand for cement in the future. (Rs. 102 lakh crore) for the next five years.
► Opportunities available in areas such as housing, dedicated freight corridors, ports and ► As per the Union Budget 2023-24, the
other infrastructure projects. government approved an outlay of US$ 32.57
► Government has plans for 33.4% outlays for capital investments to US$ 120 billion (Rs. billion (Rs. 2.7 lakh crore) for the Ministry of
10 lakh crore) and outlays for railways of US$ 29.05 billion (Rs. 2.4 lakh crore). Also, Road Transport and Highways i.e., 30%
plans to build 100 new significant transport projects involving an investment of US$ 9.04 higher as compared to the budget estimate of
billion (Rs. 75,000 crore) for end-to-end connectivity for ports, coal, steel etc. US$ 24.01 billion (Rs. 1.99 lakh crore).
Source: Budget 2023-24, News Articles, DPIIT, *Ultratech investors presentation May 2018
5
Market Overview and Trends
MARKET OVERVIEW
6
Market overview
Source: Cement Manufacturers Association, USGS Mineral Commodities Summary 2020, Crisil, Savills India, News Articles
7
Market overview
Northern region Central region Eastern region Northern region Central region
Eastern region Western region
Western region Southern region Total Southern region
▪ As per a report by CARE Advisory, India's cement production is expected to range between 380-390 million tonnes in FY23, a growth rate of 8-9%
year-on-year (yoy).
▪ India's cement production is expected to increase at a CAGR of 5.65% between FY16-22, driven by demands in roads, urban infrastructure
and commercial real estate. The consumption of cement in India is expected grow to at a CAGR of 5.68% from FY16 to FY22.
▪ The consumption of cement in India is expected grow to at a CAGR of 5.68% from FY16 to FY22.
▪ Cement production reached 329 MT in FY20 and is expected to reach 381 MT in FY22.
▪ India’s overall cement production accounted for 294.4 million tonnes (MT) in FY21 and 329 million tonnes (MT) in FY20 .
▪ The country’s cement industry is among the world’s most energy-efficient industries, in terms of specific energy consumption.
Note: ^CAGR is up to FY21, E-Estimate
Source: HDFC Securities
8
Export and import of cement
Cement Export from India# (US$ million) Cement Import to India# (US$ billion)
^CAGR 0.42%
160
700
140
150.21
141.80
600 120
126.69
601.78
100
110.32
100.31
500
92.52
91.93
80
60
68.34
400
416.32
40
357.44
300 20
0
200
100 134.74
0
FY19-20 FY20-21 FY21-22 FY22-23 (Up to
December)
▪ As per DGCIS, India’s export of Portland cement, aluminous cement, slag cement, supersulphate cement and similar hydraulic cements stood at
US$ 601.78 million in FY21-22.
▪ India exported cement to countries such as Sri Lanka, Nepal, the US, the UAE and Bangladesh.
9
Installed capacity & key markets in each of the geographic
regions
North
(Rajasthan,
Central
Punjab, Haryana)
(Uttar Pradesh,
86.85 MTPA
Madhya Pradesh)
68.91 MTPA
West (Gujarat,
East
Maharashtra)
(West Bengal,
78.52 MTPA
Chhattisgarh, Odisha,
Jharkhand)
84.12 MTPA
South
(Tamil Nadu, Andhra
Pradesh, Telangana
Karnataka)
183.11 MTPA
10
Strategies Adopted
11
Recent strategies
1. Increasing presence 5. Strategic partnerships
of cement players ▪ Procurement of raw materials such as fly ash:
▪ Presence of small & mid-size cement Companies such as the National Thermal Power
players across regions is increasing, Corporation Limited (NTPC Ltd.) are
which helps diminish market collaborating with cement manufacturers (such
concentration of industry leaders. as Ultratech Cement, Rajshree Cement, Dalmia
▪ A large number of foreign players Cement and ACC plants) across the country to
have also entered the market owing supply fly ash. This also helps achieve 100%
to the profit margins, constant utilisation of the by-product (fly ash) produced
demand and right valuation. 5 during power generation.
▪ In September 2022, the Adani Group, acquired
12
Successful use of alternate fuels in cement production
Use tyre chips & rubber dust as alternate Reduction of about 30,000 tonnes of
fuel carbon emissions annually
UltraTech Cement
Increase its Waste Heat Recovery System Generate over 650 million units of
(WHRS) renewable power
Substitute 10% of coal used in kilns with Higher energy savings and lower
Lafarge's Arasmeta plant
rice husk carbon emissions
Source: CMA
13
Growth Drivers and Opportunities
GROWTH DRIVERS
14
Growth drivers and opportunities
▪ The demand of Cement industry is expected to achieve 550-600
million tonnes per annum constantly by 2025 because of the
expanding requests of different divisions i.e., housing, commercial Percentage Share of Cement Demand in FY21
construction and industrial construction.
▪ In October 2021, Prime Minister, Mr. Narendra Modi, launched ‘PM Gati Shakti-National Master Plan (NMP)’ for multimodal connectivity. Gati
Shakti will bring synergy to create a world-class, seamless multimodal transport network in India. This will boost the demand for cement in the
future.
▪ As per the Invest India, National Infrastructure Pipeline (NIP) expanded to 9,305 projects from 7,400 projects.
▪ Government of India’s push with Smart Cities Mission and AMRUT.
Industrial Development
▪ Strong economic growth is expected to lead to growth of the industrial sector and in turn increase in demand in the long run.
▪ In June 2021, Ambuja Cements and ACC announced to invest in Industry 4.0 under its ‘Plants of Tomorrow’ programme, which aims to boost
cement manufacturing through enhanced plant optimisation, improved plant availability and a safer operational environment.
Source: Ministry of External Affairs (Investment and Technology Promotion Division), AT Kearney, CARE Ratings, NAREDCO and APREA, Union Budget 2021-22
15
Government Initiatives
Union Budget 2023-24
▪ The Union Budget allocated Rs. 10 lakh crore (US$ 120 billion) for induced capital investments, continued 50 years interest
1 free loans, highest ever capital outlay of US$ 29.05 billion (Rs. 2.4 lakh crore) for railways and Rs. 12,294 crore (US$ 1.68
billion) for Urban Rejuvenation Mission: AMRUT and Smart Cities Mission and Swachh Bharat Mission, respectively.
▪ The government's push for infrastructure, combined with housing for all, Smart Cities Mission and Swachh Bharat Mission
programmes, will boost the demand for cement in the country.
2 PMAY-Gramin.
▪ Pradhan Mantri Awas Yojana is an initiative by the government to provide affordable housing to economically weaker sections and
low-income groups through financial assistance.
▪ Scheme aims to achieve its objective of ‘Housing for All’ by constructing 20 million houses across the country by March 31, 2022.
3 Dalmia Bharat Group CMD Mr. Puneet Dalmia) for the cement industry to reduce waste, achieve maximum production,
enhance quality, reduce costs and encourage standardisation of products.
16
Investment scenario…(1/4)
1
Ramco Cements
▪ The Ramco Cements Ltd plans to set up a 2nd line with a capacity of 0.9 MTPA at its grinding unit in Odisha for an outlay of US$ 15.7 million
(Rs. 130 crore). Its cement capacity is 21 MTPA and its clinker capacity is 14 MPTA. The company spent US$ 119.12 million (Rs. 986 crore)
on capex in H1FY22-23 and plans to spend US$ 88.31 (Rs. 731 crore) more in the H2FY22-23 and US$ 107.76 million (Rs. 892 crore) more
in FY24.
▪ In August 2021, Ramco Cement plans to invest additional Rs. 601.2 crore (US$ 80.8) to upgrade cement plants that will be completed by
March 2022. In April 2021, the company had invested Rs. 401 crore (US$ 53.9) for upgrades.
▪ In July 2021, Ramco Cements announced its plan to invest US$ 64 million in capacity expansion and modernisation activities of its plant unit
in Tamil Nadu.
▪ In June 2021, Ramco Cements Limited commissioned the Line III of its Jayanthipuram Plant, with a clinker manufacturing capacity of 1.50
million tonnes per annum.
2
ACC
▪ 2.2 MTPA cement grinding unit at Salai Banwa, Uttar Pradesh is still under progress with an estimated value of US$ 72.58 million (Rs.
600.8 crore).
▪ ACC Limited, announced the successful commissioning of a 1.6 MTPA Grinding Unit (GU) at Tikaria in Uttar Pradesh in February 2022.
▪ On February 6, 2021, ACC announced the groundbreaking ceremony of its greenfield project of 2.7 MTPA integrated cement plant with 1
MTPA cement grinding unit at Ametha in Kymore, Madhya Pradesh.
▪ In January 2021, the company commissioned its new grinding unit at Sindri, in Dhanbad District of Jharkhand, adding an additional
capacity of 1.4 million tonnes per annum to the existing 3 MTPA unit.
3
Penna Cement
• In July 2022, Penna cement proposes to increase the limestone production from 3.20 to 4.50 MTPA in the Anantapur District Andhra
Pradesh.
• In October 2021, Hyderabad-based Penna Cement Industries, received approval from the capital markets regulator Securities and
Exchange Board of India (SEBI), to go ahead with its Rs. 1,550 crore (US$ 206.75 million) initial public offering (IPO).
17
Investment scenario…(2/4)
4
Heidelberg Cement
▪ Heidelberg Cement, a Germany-based cement manufacturer, has commissioned phase-I of its Jhansi grinding unit. The company
has undertaken an investment worth US$ 259.4 million for expanding its capacity to 2.9 MT.
▪ The company plans to expand its alternative fuel/green power usage in the next 2-3 years. Its also plans to undertake 0.3/0.5mn MT
clinker/grinding expansion by FY24E.
▪ As of 2020, the company has four cement manufacturing plant, four grinding units and one cement terminal in the country.
▪ In November 2021, Heidelberg Cement India (HCIL) stated that India Ratings and Research has upgraded the company's long-term
issuer rating to 'IND AAA' from 'IND AA+' and has maintained 'stable' outlook on the same.
5
UltraTech Cement
▪ In December 2022, UltraTech Cement, an Aditya Birla group company, commissioned 1.9 MTPA greenfield clinker-backed grinding
capacity at Pali Cement Works, Rajasthan. The company’s total cement manufacturing capacity stood at 121.35 MTPA with 16.25 MTPA
in Rajasthan spread across 5 different plant locations.
▪ UltraTech Cement has expanded 3.2 MTA of cement capacity by commissioning capacity at its Patliputra Cement Works in Bihar,
Dankuni Cement Works in West Bengal, and Line II of the Bara grinding mill in Uttar Pradesh. Moreover, the company has already
significantly increased its capacity over the past five years from 69.65 MTPA to 119.95 MTPA.
▪ Additionally, UltraTech Cement started operating at the bulk terminal in Kalamboli, Navi Mumbai. This is the company’s 7th bulk terminal
in India. The second clinker line at Hirmi Cement Works, commissioned at 2.7 MTA, was put into service as part of the ongoing expansion
plan in the first quarter of FY22–23. It is also planned to commission a 1.3 MTA cement mill upgrade in the second quarter of FY22-23.
▪ In June 2022, UltraTech Cement approved Rs. 12,886 crore (US$ 1.65 billion) capital expenditure to increase capacity by 22.6 million
tonnes per annum (MTPA) through brownfield and greenfield projects. After the expected expansion plan, the company will grow its
capacity to 159.25 MTPA, making it the 3rd largest cement company in the world.
▪ In August 2021, UltraTech Cement announced plans to increase cement capacity by 19.8 MTPA between 2022 and 2023. Upon
completion of the project, which is valued at Rs. 6,510 crore (US$ 875 million), the capacity would rise to 136.3 MTPA.
18
Investment scenario…(3/4)
6
Dalmia Cement
▪ Dalmia Bharat plans to enhance their cement production capacity by 12.5 MTPA to 48.4 MTPA by the end of FY2024 by investing US$
1.08 billion (Rs. 9,000 crore). In 2022, their current cement production capacity stands at 35.9 MTPA.
▪ Dalmia Bharat plans to expand its footprint in Central, Northern, and Western India through capital expenditure investments, in order to
reach a pan-India cement capacity of 54 MT/year by the end of the FY24.
▪ The company has finalized 2 lands in Chennai and Tuticorin to set up 2 grinding units for greenfield projects that would add cement
capacity by 3 MTPA.
▪ Moreover, the company plans to upgrade and de-bottleneck the existing units to add another 5.3 MTPA to the total production capacity.
▪ In November 2021, Dalmia Cement announced plans to invest US$ 70.1 million for setting up its upcoming 2MT/yr cement plant in
Bokaro, Jharkhand.
▪ In October 2021, Dalmia Cement become the first cement company in India to receive a green accreditation from the Green product
rating for Integrated Habitat Assessment (GRIHA) council.
▪ In August 2021, Dalmia Cement will invest Rs. 773.8 Crore (US$ 104 million) to expand its cement operations in Jharkhand.
7
JSW Cement
▪ JSW Cement is now on the path to achieving 50 MTPA with a pan-India footprint in the coming years due to the acquisition of the India
Cements Madhya Pradesh operation. The corporation wants to grow from its current level of 17 MTPA to 25 MTPA by 2024–2025. A
modern residential colony in Madhya Pradesh, a 2.5 MTPA grinding facility in Uttar Pradesh, an integrated cement plant with a 2.5 MTPA
clinker capacity, 2.5 MTPA grinding capacity, and a 15 MW waste heat recovery system are all included in the proposed investment.
▪ JSW Cement will invest more than Rs. 3,200 crore (US$ 390.7 million) to set up a cement manufacturing facility in Madhya Pradesh and
a split grinding unit in Uttar Pradesh.
▪ In October 2021, JSW Group collaborated with Salesforce to support an ambitious digital strategy. Using Salesforce’s Sales Cloud and
Service Cloud, JSW Group will offer a single group interface, enhancing distribution, customer experience and supply chain for the large
project division across its steel and cement businesses.
▪ In July 2021, JSW Cement signed an agreement with Synergy Metals Investments Holding Ltd. and Apollo Global Management Inc. to
raise investment funds worth Rs. 1,500 crore (US$ 202.35 million) and expand its production capacity to 25 million tonnes from 14 million
tonnes.
▪ In June 2021, JSW Cement entered construction chemical business with the introduction of an exclusive green product range.
▪ In June 2021, the company announced the establishment of ‘JSW Concrete’ a ready-mix concrete (RMC) business to provide a wide
range of building material products to customers.
Source: Company Website, News Articles
19
Investment scenario…(4/4)
8
Shree Cement
• Shree Cement plans to invest US$ 573.86 million (Rs. 4,750 crore), out of which US$ 422.8 million (Rs. 3,500) crore will be utilized for
enhancing cement capacity, US$ 60.4 million (Rs. 500 crore) towards setting up solar power, and US$ 84.57 million (Rs. 700 crore)
towards its clinker manufacturing capacity.
• The integrated cement plant, with a budget allocation of US$ 422.8 million (Rs. 3,500 crore) in Rajasthan, will add a cement capacity of
3.50 million tonnes per annum (MTPA).
• In September 2021, Shree Cement launched three projects that were valued at Rs. 4,806 crore (US$ 646 million). Of this, Rs. 3,541 crore
(US$ 476 million) will be used to establish a 3.8 MTPA cement plant in Rajasthan, while the remaining amount will be spent on establishing
a grinding plant in West Bengal and installing solar power plants at various cement plants across the country that are valued at Rs. 759
crore (US$ 102 million) and Rs. 506 crore (US$ 68 million), respectively.
• The company target to expand capacity to 55 MTPA by 2023 and 75-80 MTPA by 2026.
• In February 2021, IBM collaborated with Shree Cement to run their database and core business applications using AIX and Red Hat on
IBM POWER9-based IBM Power Systems. The implementation will allow Shree Cement to seamlessly enhance its productivity and enable
supply chain efficiencies across its manufacturing plants.
9
Ambuja Cement
• Ambuja Cements is to invest US$ 422.8 million (Rs. 3,500 crore) to increase the capacity of their cement grinding. The company now
has six integrated cement manufacturing plants, eight cement grinding units, and a capacity to produce 31 million tonnes of cement
annually (MTPA).
• In October 2021, Ambuja Cements, under its regulatory filing, announced that it has successfully started the commercial production
of clinker and cement in its newly commissioned Marwar Greenfield Project in Rajasthan’s Nagaur District.
• In September 2021, Ambuja Cement introduced Concrete Futures Laboatories to test various aspects of cement and concrete.
• In August 2021, Ambuja Cement announced to invest Rs. 310 crore (US$ 41.82 million) to expand its manufacturing capacity in
Ropar Unit, Punjab and cater to the rising demand from manufacturing sector for housing construction and public infrastructure
development. The expansion activities are expected to be completed by June 2023.
20
Key Industry Contacts
21
Key Industry Contacts
22
Appendix
23
Glossary
▪ FY: Indian Financial Year (April to March); FY10 implies April 2009 to March 2010
▪ US$: US Dollar
▪ Wherever applicable, numbers have been rounded off to the nearest whole number
24
Exchange rates
Year Rs. Equivalent of one US$ Year Rs. Equivalent of one US$
2004-05 44.95 2005 44.11
2005-06 44.28 2006 45.33
2006-07 45.29 2007 41.29
2007-08 40.24 2008 43.42
2008-09 45.91 2009 48.35
2009-10 47.42 2010 45.74
2010-11 45.58 2011 46.67
2011-12 47.95 2012 53.49
2012-13 54.45 2013 58.63
2013-14 60.50 2014 61.03
2014-15 61.15 2015 64.15
2015-16 65.46 2016 67.21
2016-17 67.09 2017 65.12
2017-18 64.45 2018 68.36
2018-19 69.89 2019 69.89
2019-20 70.49 2020 74.18
2020-21 73.20 2021 73.93
2021-22 74.42 2022 79.82
2022-23 78.60 2023* 82.74
25
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26