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Using Paecilomyces variotii in a biorefinery concept to produce single-cell


protein and bioethanol from hardwood spent sulphite liquor

Conference Paper · September 2014

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Tiago Henriques Susana Raquel Pereira


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Using Paecilomyces variotii in a biorefinery concept to produce single- P-BE47
cell protein and bioethanol from hardwood spent sulphite liquor
T.M. Henriques*, S.R. Pereira, L.S. Serafim, A.M.R.B. Xavier. CICECO, University of Aveiro, Chemistry
Department, Aveiro, Portugal; *tmsh@ua.pt.

This work shows that acidic sulphite pulp industries could use
the fungus Paecilomyces variotii in a biorefinery concept to
valorise hardwood spent sulphite liquor (HSSL), in order to
produce bioethanol after the single-cell protein (SCP)
production, and thus improving their sustainability. P. variotii
was able to use inhibitory compounds present in HSSL to grow,
namely acetic acid, leaving the sugars in the media. The SCP
produced by P. variotii in HSSL is a good candidate for animal
feeding and eventually for human nutrition. Finally, the bio-
detoxification of HSSL showed to be a good approach to allow
bioethanol production by Scheffersomyces stipitis.

Introduction Objectives
Hardwood Spent Sulphite Liquor (HSSL) is a This work aimed to show the application of P.
by-product from acidic sulphite pulping of wood variotii in the production of SCP and bioethanol
that is very rich in sugars, manly xylose. However, from HSSL. In order to achieve these objectives,
HSSL also contains a high amount of toxic two bioprocesses were studied. In the first part of
compounds, which inhibits microbial growth and this work, the production of SCP by P. variotii in a
fermentation (1). Nevertheless, as will be shown in sequential batch reactor (SBR) was studied. The
this work, there are strategies that allow the use of final biomass obtained was then analysed to access
HSSL as a substrate for the production of several protein and DNA content and to disclose the
valuable products, on a biorefinery concept (2). amino acids (AAs) profile of the protein. In the
Paecilomyces variotii is a filamentous fungus second part, the ability of S. stipitis to produce
able to metabolize some of the toxic compounds ethanol in the HSSL previously bio-detoxified
found in HSSL as carbon source (3). For this with P. variotii was investigated.
reason this fungus can be used in the processing of
HSSL to obtain valuable products, like single cell Methods
protein (SCP) (4) and bioethanol (3). HSSL, from Eucalyptus globulus, was subjected
The P. variotii biomass can be used for SCP to chemical pre-treatment according to Pereira et
production, which is a high value product. This al. (2012). This HSSL was then used as a substrate
fungus was already used to industrially produce to grow the fungus P. variotii in a sequential
SCP from a softwood SSL (Pekilo process) in batch reactor (SBR) with three cycles, where each
Finland implemented in 1975 (5). However, SCP cycle ended when the acetic acid concentration
production using a HSSL was never attempted. was at a non-inhibitory level for S. stipitis (3).
Furthermore, P. variotii ability to consume toxic Two fungal inoculum concentration were tested
compounds in HSSL, such as acetic acid and (70 and 110 mg of biomass.L-1) (8).
phenolics, can also be used as a detoxification To assess the SCP composition, the DNA was
step. Hence, the HSSL can be bio-transformed into determined by spectrophotometry (260 and 280
a more suitable substrate for further bioprocessing nm) and the protein content by the Biuret method.
like bioethanol production (3). The yeast The AAs profile was obtained through GC-FID
Scheffersomyces stipitis, unlike Saccharomyces (9).
cerevisiae, can ferment both hexoses and pentoses The bioethanol production by S. stipitis was
(6), which is very important since the pentoses are studied in four assays where HSSL was used in 60
the major sugars of the HSSL (1). However, S. % (V/V). The four different media studied were:
stipitis is sensitive to inhibitors present in HSSL chemically-defined media (CDM) (10); HSSL
(7), reason why the detoxification step is so without detoxification (HSSL); bio-detoxified
important. HSSL with sugar supplementation
(detox(+)HSSL); and bio-detoxified HSSL without

ChemPort2014 Poster session - Biological Engineering 10-126


sugar supplementation (detox(-)HSSL). decrease in ethanol yield and in xylose uptake rate
(0.16 g.g-1 and 0.13 g.L-1.h-1, respectively) in
Results HSSL without bio-detoxification fermentation,
P. variotii proved to be able to consume most of when compared with CDM test, clearly shows that
the acetic acid present in the HSSL (9.06 g.L-1), the HSSL contains inhibitory compounds for the
leaving in the media most of the xylose (Figure 1). yeast. In both assays with the bio-detoxified
Although the inoculum increases from 70 mg.L-1 HSSL, ethanol yields obtained were similar (0.30
to 110 mg.L-1, the acetic acid uptake rate was very g.g-1 for detox(+)HSSL and 0.31 g.g-1 for detox(-
similar in both assays (0.277g.L-1.day-1 to 0.242 )HSSL) (Table 2). These results show that the
g.L-1.day-1, respectively). initial sugar concentration did not affect the
fermentation yield. The ethanol production success
in the bio-detoxified HSSL indicates that P.
1st cycle 2nd cycle 3th cycle variotii has efficiently consumed the inhibitory
compounds present in HSSL. This is also
demonstrated by the increase of xylose uptake rate
from HSSL to detox HSSL (Table 2).

Table 2. Ethanol/substrate yield (YEthanol) and Xylose


uptake rate (rxylose) of the assays with S. stipitis.
YEthanol a rxyloseb
Assay
1st cycle 2nd cycle 3th cycle (g.g-1) (g.L.-1h-1)

CDM 0.35 0.90

detox(+)HSSL 0.30 0.59

detox(-)HSSL 0.31 0.30

Figure 1. HSSL detoxification by P. variotii in SBR


HSSL 0.16 0.13
with three cycles, (A) assay with inoculum of 70 m.L-1
and (B) assay with inoculum of 110 mg.L-1. a
The yield was calculated until the time where the
maximum ethanol concentration was achieved and taking
The biomass produced at the end of the SBR into account xylose and glucose as substrates.
with 70 mg.L-1 of inoculum presented a high b
The xylose uptake rate was calculated until the time
protein content (82.8 %) with a low amount of where the maximum ethanol concentration was achieved.
DNA (1.1 %). Regarding the AAs composition, the
produced protein presented 6 essential AAs (Table Conclusion
1). Therefore the produced SCP can be considered This work demonstrates the feasibility of using
a good candidate for animal feeding (9). the fungus P. variotii in a biorefinery concept to
produce SCP and bioethanol from HSSL. P.
Table 1. Essential amino acids composition of the SCP variotii was able to grow by metabolising
from P. variotii growth in HSSL. inhibitory compounds from HSSL, namely acetic
Essential AAs % (w/w) acid, leaving the sugars in the media. The SCP
produced by P. variotii in HSSL is a good
SCP from HSSL candidate for animal feeding and eventually for
human nutrition, due to the low content of DNA
Histidine 0.00
(1.1 %) and the high amount of protein (82.8 %)
Isoleucine 0.87 which contains 6 essential AAs. The bio-
Leucine 1.87 detoxification of HSSL was a good approach to
Lysine 1.09 allow bioethanol production by S. stipitis since it
Methionine 0.00 allowed an increase in the ethanol yield from 0.16
Phenylalanine 0.65 g.g-1 to 0.31 g.g-1. This work shows that acidic
sulphite pulp industries could integrate the
Tryptophan 0.00
production of bioethanol after the SCP production
Threonine 0.46
improving their sustainability.
Valine 0.80
Regarding the S. stipitis assays (Table 2), the

ChemPort2014 Poster session - Biological Engineering 10-127


Acknowledgements
This work was funded by FEDER Funds through the Programa Operacional de Competividade – COMPETE and
national funds through FCT – Fundação para a Ciência e a Tecnologia under the project PEST-C/CTM/LA/0011/2013.
Authors also thank FCT for the PhD grant of S. R. Pereira (SFRH / BD / 64552 / 2009).

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