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a r t i c l e i n f o a b s t r a c t
Article history: This paper first presents the results from an experimental study of a conventional steam jet ejector refrig-
Received 5 August 2013 eration system and compares the performance with the computational fluid dynamics (CFD) results of
Accepted 20 December 2013 the same. Secondly, it describes a method of developing a variable area supersonic ejector and presents
Available online 11 January 2014
experimental results of the operating performance of the variable area ejector over the same operating
conditions. The two ejectors were experimentally tested for boiler temperatures below 120 °C and an
Keywords: evaporator temperature below 15 °C. It was found that the steam jet refrigeration system can operate
Ejector
with stability at low boiler temperatures of around 90 °C and supersonic ejector can enhance the perfor-
Steam jet refrigeration system
Primary nozzle
mance of the refrigeration system by eliminating the shock from the ejector.
Ó 2013 Elsevier Ltd. All rights reserved.
0196-8904/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.enconman.2013.12.035
378 V.V. Chandra, M.R. Ahmed / Energy Conversion and Management 79 (2014) 377–386
Nomenclature
of the system and to improve where necessary. In the present been carried out to understand the behaviour of the two fluids in
work, ANSYS–FLUENT was used to simulate the flow in the ejector the ejector and to optimize the performance by varying the ejector
system. area ratio, boiler, evaporator and condenser temperatures as well
This work is aimed at experimentally testing the conventional as positioning of primary nozzle [15–23].
(constant area) ejector and comparing the results with CFD results The performance of the refrigeration system is often judged by
as well as testing the supersonic (variable area) ejector over the its Coefficient of Performance, COP, defined as the ratio of cooling
same operating conditions and comparing the performance with capacity of the evaporator to the energy input in the boiler and
the conventional ejector. pump as defined in following equation.
Qe
2. Operational characteristics of steam jet refrigeration system COP ¼ ð1Þ
Qb þ Wp
A schematic view of the steam jet refrigeration cycle is shown in where Qe and Qb are the cooling capacity at the evaporator and en-
Fig. 1. It typically consists of a boiler, evaporator, condenser, pump ergy input to the generator, and Wp is work consumed by the
and expansion valve. It is similar to the electrically powered va- mechanical pump. Since the energy input of the pump is usually
pour compression system except that the compressor is replaced less than 1% of the boiler input, it is often not taken into account.
by a boiler and an ejector. The liquid refrigerant evaporates in In addition to that, in the present work, the setup was of an open
the boiler and the vapour flows into the ejector as steam, passing system where the pump and expansion valves were not used. Thus,
the primary nozzle, resulting in a high velocity, low-pressure fluid. the COP is calculated as the ratio of the cooling capacity of the evap-
The typical conventional ejector cross-section with pressure orator and heat input to the boiler.
and velocity profiles relating to ejector cycle are shown in Fig. 2,
which presents the behaviour of primary and secondary fluids in Qe
COP ¼ ð2Þ
the cycle. The high velocity primary fluid (p) typically with Mach Qb
number above 2 entrains the secondary fluid (e) into the ejector’s For steam jet refrigeration applications, the most important param-
mixing chamber. The flow is still supersonic and mixing of fluids eters are defined in terms of entrainment ratio, pressure lift ratio
takes place (2). When the flow is within the constant area region (Pde/Pse) and expansion ratio. Entrainment ratio is the ratio of sec-
for a conventional ejector (4), a shock is produced compressing ondary mass flow and primary mass flow as defined in Eq. (3). Pres-
the mixed stream and the mixed flow speed turns into subsonic sure lift ratio is defined as the ratio of condenser pressure to
speed and thereafter it is further compressed in the diffuser section secondary flow pressure. Expansion ratio is defined as the ratio of
leading to higher condensing temperature at the exit (c). boiler pressure to secondary flow pressure
However, for a variable area ejector shown in Fig. 3, it is pre-
dicted by Eames [14] that shock is not experienced and there is a x ¼ m_ s =m_ p ð3Þ
gradual increase in static pressure and decrease in Mach number
as shown in Fig. 4, thus reducing the total pressure loss associated
with the shock formation encountered in conventional constant 3. Ejector design
area ejectors. This is achieved by allowing the momentum of the
flow to change at a constant rate as it passes through the diffuser In this paper both ejector setups were designed to operate
passage. with a boiler temperature of 90 °C. The conventional ejector
The performance of the steam jet refrigeration system is largely (constant area ejector) and primary nozzle were designed from
dependent on ejector configuration. Many research works have the theory and procedures outlined in literature [24–26] and
the profile with dimensions are shown in Fig. 5. The following
assumptions were made while designing the constant area ejec-
tor [24]:
Fig. 2. Variation in stream pressure and velocity along the constant area ejector [33].
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Table 1 pffiffiffiffiffiffiffiffiffiffi RT 0;DI T 0;DI kþ1
m_ k1
Primary nozzle geometry. ADx ¼ kRT x ð14Þ
P0;DI V Dx k Tx
Nozzle Do Dt De Lo Lt Le
number (mm) (mm) (mm) (mm) (mm) (mm) _ ¼m
Since m _ P þm _ s ¼ xm
_ s and m _ P ; then, m _ P þ xm
_ ¼m _ P Eq. (14) can
1 8 3.5 13 40 2 25.57 be written as
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
kþ1
m_ p ð1 þ xÞ pffiffiffiffiffiffiffiffiffiffi RT 0;DI T 0;DI k1
ADx ¼ kRT x ð15Þ
The total temperature at x = 0, can be obtained using following P0;DI V Dx k Tx
equation, Alternatively, from the mass flow conservation, the diameter at
T 0;b þ xT 0;s point x can obtained as
T 0;DI ¼ ð7Þ sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1þx
m_ p ð1 þ xÞRT x
The static temperature at diffuser inlet can be obtained using fol- DDx ¼ 2 ð16Þ
pPx V Dx
lowing equation,
Table 2 shows the construction geometry (dimensions) of the
V 2DI variable area ejector. Since the ejector path is parabolic and has a
T DI ¼ T 0;DI ð8Þ
2C p gradual change of cross-sectional area, it was not possible to devel-
Since it was assumed that, the entrainment was carried out at a op the path in the lathe machine. Thus, the path was developed by
constant pressure at nozzle exit of Pii, the total pressure at the dif- method of casting lead.
fuser inlet is given by
k
4. Experimental setup
T 0;DI k1
P0;DI ¼ PNE ð9Þ
T DI The boiler was constructed using 150 mm diameter galvanised
pipe and contains the bottom and top plate, which is attached to
It was assumed that the secondary flow is incompressible at entry
the pipe with the use of 6 mm threaded rods. The rubber gaskets
to the entrainment region; the static pressure at nozzle exit can
and sealant were used to avoid any leakage. The bottom plate is
be obtained as
equipped with a 6 kW electric heater. The top plate contains a ther-
qs V 2s mocouple, a pressure gauge, a ball valve and a site glass. The boiler
PNE ¼ P0s ð10Þ has a total capacity of 22.08 L; however to keep the heating
2
element fully submerged, the working volume of the boiler was
Therefore in order to find the cross-sectional area along the ejector
maintained at 15 L.
at any point x, the static pressure and temperature needs to be ob-
A 6 kW heater was used in the boiler so that the boiler temper-
tained as follows:
ature can quickly reach the desired operating temperature. Once
V 2Dx the temperature is obtained in the boiler, variac was used to reduce
T x ¼ T 0;DI ð11Þ the power input to the heater in order to maintain the desired
2C p
temperature of 90 °C, 100 °C, 110 °C and 120 °C during the
k experiments.
Tx k1
The evaporator was constructed from 150 mm diameter galvan-
Px ¼ P0;DI ð12Þ
T 0;DI ised pipe and the top and bottom plate is welded to the galvanised
Thus using Eq. (13) for mass flow [25], the cross-sectional area is pipe. The bottom plate is equipped with 3 kW heaters and the top
obtained as plate contains a thermocouple and pressure gauge and is welded to
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 100 mm galvanised T-piece. Variac was used to control the evapo-
kþ1 rator temperature. The maximum cooling capacity of the system
_
m RT 0;DI T 0;DI k1
ADx ¼ ð13Þ was 3 kW. The evaporator has a total capacity of 10.6 L but the
P0;DI M k Tx
working volume was taken as 5.3 L in order to keep the heating
Solving Eq. (13), to eliminate Mach number M, it can be written as element fully submerged.
V.V. Chandra, M.R. Ahmed / Energy Conversion and Management 79 (2014) 377–386 381
Table 2 times. The evaporator, condenser, ejector and the length of the
Variable ejector geometry. steam pipe after boiler ball valve are all connected to each other
x (mm) Px Tx VDx DDx (mm) without any valves. Once the steam pipe is heated and all the air
0.00 881.74 220.33 646.49 15.66 is evacuated, the valve is fully opened and the temperatures and
10.00 986.91 226.14 628.88 15.20 pressures in the condenser and evaporator are recorded. There
20.00 1098.19 231.78 611.26 14.80 was a rise in the condenser temperature while the evaporator tem-
30.00 1215.30 237.27 593.65 14.44 perature was found to rapidly decrease.
40.00 1337.97 242.59 576.03 14.13
50.00 1465.82 247.75 558.42 13.85
The data loggers were turned on and the boiler and evaporator
60.00 1598.47 252.76 540.81 13.62 temperatures were recorded. The readings of amperage, voltage
70.00 1735.49 257.60 523.19 13.41 and water level in the sight glasses including temperatures and
80.00 1876.39 262.28 505.58 13.24 pressures were recorded. The temperature and pressures were
90.00 2020.66 266.80 487.96 13.10
measured using the following sensors: temperature sensors PT-
100.00 2167.75 271.16 470.35 12.99
110.00 2317.10 275.37 452.74 12.90 100 with error of 0.5% and pressure transducer with error of 0.5%.
120.00 2468.09 279.41 435.12 12.84
130.00 2620.11 283.29 417.51 12.82
140.00 2772.52 287.01 399.89 12.81 5. CFD Analysis of conventional ejector
150.00 2924.65 290.57 382.28 12.84
160.00 3075.85 293.97 364.67 12.89
170.00 3225.44 297.21 347.05 12.98 CFD analysis was conducted using a 2D model. The analysis was
180.00 3372.76 300.29 329.44 13.09 carried out using air and the flow is governed by an ideal gas com-
190.00 3517.13 303.20 311.82 13.24 pressible steady-state axisymmetric form of the conservation
200.00 3657.90 305.96 294.21 13.43
equation. The total energy equation is also included. The thermo-
210.00 3794.41 308.56 276.60 13.65
220.00 3926.03 311.00 258.98 13.93 dynamic and transport properties of air were held constant, as
230.00 4052.13 313.28 241.37 14.25 according to Heimedi et al. [27], the influence of this was not found
240.00 4172.13 315.39 223.75 14.64 to be significant.
250.00 4285.46 317.35 206.14 15.09 The geometries and operating conditions were same as used in
260.00 4391.57 319.15 188.53 15.64
experiment for conventional ejector. The dimensions have already
270.00 4489.95 320.78 170.91 16.28
280.00 4580.14 322.26 153.30 17.06 been described in Table 1. The mesh of constant area ejector was
290.00 4661.70 323.57 135.68 18.01 made of 3781 quadrilateral elements (which depict only half of
300.00 4734.23 324.73 118.07 19.19 the model) as shown in Fig. 7. The mesh of variable area ejector
310.00 4797.39 325.72 100.46 20.70
was made of 3858 quadrilateral elements (which depict only half
320.00 4850.86 326.56 82.84 22.70
330.00 4894.39 327.23 65.23 25.50
of the model) as shown in Fig. 8.
340.00 4927.77 327.74 47.61 29.76 As the flow is supersonic in the model, it was assumed to be tur-
350.00 4950.82 328.10 30.00 37.43 bulent compressible flow thus the ejectors were modelled using
axisymmetric solver with Reynolds Average Navier Strokes turbu-
lence model known as ‘‘realizable k–e’’ model to administer the
turbulence characteristics of the system. It is noted that ‘‘realizable
The condenser was constructed from 150 mm diameter galvan- k–e’’ is able to predict accurately the spreading rate of jet
ised pipe with a length of 820 mm where the end plates are [4,8,21,28,29]. The pressure-velocity ‘‘coupled’’ solver was used to
welded. The end plate contains the thermometer and pressure calculate the flow field with a second order discretization for the
gauge. Inside the galvanised pipe are two 15 m wound coils with momentum, turbulence and energy equations. The near-wall func-
12.5 mm OD in which water flows. tion was left as ‘‘standard wall function’’ which gave comparable re-
The conventional ejector was constructed from steel with an OD sults which was also claimed in many research works [4–6,8,28].
of 75 mm. It is connected to the galvanised T-piece and condenser Grid independence was also studied in order to investigate the
using flange connections. The flange is equipped with O-ring to effect of mesh size on results. Six different meshes up to 11,200
avoid any leakage. The primary nozzle is connected to a 25 mm quadrilateral elements were constructed and tested respectively.
galvanised pipe connected to a boiler via ball valve and it is at- The variable that was of interest was the entrainment ratio and
tached to the galvanised T-piece. The primary nozzles are con- from the result, the value started to converge from 3781 and
structed from brass. 3858 quadrilateral elements for constant area ejector and variable
On the other hand, the variable area ejector was constructed by area ejector respectively. Increasing the mesh element beyond this
casting. The outside casing was prepared from a 100 mm galvan- did not affect the result much for both ejectors. The entrainment
ised pipe to hold the lead during casting and to weld flanges. All ratio for constant area ejector at 3781 quadrilateral elements was
other connections were same as the conventional ejector. 0.227 and at 11,200 quadrilateral elements was 0.223. The differ-
Once the components are joined together, the boiler and evap- ence is within 1.7% for constant area ejector and 1.6 for variable
orator were filled with clean water to a level near to the top of the area ejector hence; 3781 and 3585 quadrilateral elements were
sight glass and the boiler valve was kept open. The vacuum pump used for all simulations to reduce the simulation time. Work pub-
is connected to the system after the boiler ball valve and was used lished by Colarossi et al. [30] used 6100–6750 cells which also gave
to remove the air from the system to create the absolute pressure comparable results.
of 3 KPa corresponding nearly to the water temperature in the sys- Boundary conditions were set for the faces entering the primary
tem. Once the pressure reaches the absolute reading and all the air nozzle and ejector were set as pressure inlet and the one leaving the
is evacuated from the system, the boiler ball valve was closed and ejector was set as pressure outlet. Boiler parameters were set for
the boiler heater is turned on and allowed to reach desired temper- nozzle inlet, evaporator parameters were set for ejector inlet, and
ature for each set of experiment. Fig. 6 shows the schematic dia- condenser conditions were set for ejector outlet; all values were as-
gram of experimental rig. signed as the saturation properties for each operating region.
Once the desired temperature is achieved, the ball valve is For each simulation, the convergence for the computational was
opened for 5 s or so and closed while the vacuum pump is still in met when the momentum, pressure, turbulence and energy equa-
operation. This opening and closing of the valve is repeated 3–4 tions were below 1E6.
382 V.V. Chandra, M.R. Ahmed / Energy Conversion and Management 79 (2014) 377–386
6. Results and discussion constant area ejector is shown in Figs. 12 and 13 respectively. It
can clearly be noted that the jet with a higher boiler temperature
The following are the results obtained by testing the conven- expands in area downstream of the nozzle leaving less entrain-
tional ejector, CFD analysis of the two ejectors and testing of super- ment region between the primary fluid and the ejector wall, which
sonic ejector in a steam jet refrigeration system. The tests were results into drawing less of secondary fluid. Also, it is assumed that
conducted at boiler temperatures below 120 °C and at evaporator a defined condenser pressure and ejector profile dictate the total
temperatures below 15 °C. The same primary nozzle was used in mixed flow rate into the condenser and as the boiler temperature
both the ejectors and the experimental procedure was same for increases, it leads to more mass flow rate of primary fluid thus
the two different ejectors. the entrainment of secondary flow is reduced to maintain the mass
The experimental and CFD results for the constant area ejector flow rate of the mixed fluid. Therefore, it is clear that appropriate
and variable area ejector are presented in Fig. 9. The CFD and boiler temperature can provide optimum performance and opti-
experimental values for both the ejectors are within the difference mum entrainment ratio and in this analysis, 90 °C provides the
of a maximum of 5.6% and an average of 4.18% which agrees well optimum which was the design condition. Allouche et al. [29] also
with the errors encountered by published work [6,9,28]. Li et al. identified 70 kPa boiler pressure (Tb = 93 °C), 3 kPa condenser pres-
[5] compared the experimental and CFD results with errors of up sure as the optimal condition which agrees well with results pre-
to 25%. sented for constant area ejector at evaporator temperature of 10 °C.
CFD results for conventional ejector, as shown in Fig. 10, predict In addition, Fig. 14 shows that lower boiler temperature results
that for each boiler temperature, as the evaporator temperature in a shock formation inside the ejector resulting in an increased
increases, the entrainment ratio also increases. This is due to pressure and temperature and reduced Mach number, which en-
increased pressure difference between the nozzle exit and the hances the condensation process but higher boiler temperature
evaporator. This pressure difference enhances the suction of the leads the system not to experience any shock inside the ejector
secondary fluid from the evaporator resulting in a higher entrain- and thus the pressure remains low, leading to lower condensing
ment ratio and better performance. temperature.
Furthermore, Fig. 11 shows that as the boiler temperature in- On the other hand, as shown in Fig. 15, the variable area ejector
creases, the entrainment ratio reduces because high boiler temper- experiences no shock at boiler temperature of 90 °C, where the
ature leads to a higher angle of expansion of the primary fluid jet entrainment ratio was higher compared to the case when the boi-
from the primary nozzle. The behaviour of fluid jets for the ler temperature is 110 °C where a shock was experienced. The
V.V. Chandra, M.R. Ahmed / Energy Conversion and Management 79 (2014) 377–386 383
Fig. 10. Effect of evaporator temperature on the entrainment ratio for the constant area ejector at different boiler temperatures (CFD).
Fig. 11. Effect of boiler temperature on the entrainment ratio for the constant area ejector at different evaporator temperature (CFD).
Fig. 12. ISO Mach number contours at boiler temperature of 90 °C for the constant area ejector.
gradual reduction of Mach number along the length of the ejector area ejector eliminates the shock phenomena at low temperature
can clearly be seen from the figure. Thus it is clear that variable experienced in constant area ejector but if the boiler temperature
384 V.V. Chandra, M.R. Ahmed / Energy Conversion and Management 79 (2014) 377–386
Fig. 13. ISO Mach number contours at boiler temperature of 120 °C for the constant area ejector.
Fig. 14. Centreline Mach number along the constant area ejector (CFD).
Fig. 16. Performance comparison of constant-area and variable-area ejectors at
different boiler temperatures (Exp).
Fig. 19. Secondary fluid flow at evaporator temperature of 10 °C for constant area ejector.
Fig. 20. Secondary fluid flow at evaporator temperature of 15 °C for constant area ejector.
386 V.V. Chandra, M.R. Ahmed / Energy Conversion and Management 79 (2014) 377–386
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