Di

eselEngi
ne Part
s Manual

4LND-D1
4LTD-D
Parts Book for Diesel Engine

4LND-D1
4LTD-D
 Preface

Dear users:

We express our sincere gratitude for your concerns and preferences for our
products. The Group will always provide you the best engines, with the
advantage of low noises, economy, quick starting at low atmosphere
temperature, compact size, and high reliability.

In order to facilitate the searching, this catalogue can offer you not only the ease
in understanding the structure and assembly of all components, but also the
convenience in ordering parts. This catalogue covers models 4 Liters D-series
engines, part number, description and quantity per engine.

Please pay attention to the following remarks before you order the components:

1. Model, exworks number and exworks date of the engine;

2. Part number, description and quantity of the demanded components.

The components of this catalogue are compiled according to the design version
of Dec. 2008. According to the change of market requirements, the structure
and numbers of some parts are subject to change without prior notice, please
pay attention to this.

No part of this catalogue may be reproduced, published, or transmitted in

any form or by any means, without the prior written consent of MBH.
 Contents

1. Cylinder Head Cover Assembly ...............................................................1

2. Cylinder Head Assembly ..........................................................................3
3. Cylinder Block Assembly ..........................................................................7
4. Timing Gear Casing Assembly ...............................................................13
5. Piston and Connecting Rod Assembly ...................................................17
6. Crankshaft and Flywheel Assembly .......................................................19
7. Camshaft Assembly ...............................................................................21
8. Cooling System ......................................................................................23
9. Intake and Exhaust Manifold Assembly .................................................25
10. Lubricating System ...............................................................................27
11. Fuel System .........................................................................................29
12. Electrical System ..................................................................................31
13. Turbocharge Inter-cooling System .......................................................33
14. Air Filter Assembly ...............................................................................35
 Parts Book for Diesel Engine
01 Cylinder Head Cover Assembly

1
 Parts Book for Diesel Engine
01 Cylinder Head Cover Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611426151123 Oil filler cover 1 1
2 611401201167 Sealing gasket 1 1
3 611206151112 Cylinder head cover assembly 1 1
4 611401201166 Rubber sealing gasket for cylinder 1 1
head cover

2
 Parts Book for Diesel Engine
02 Cylinder Head Assembly

3
 Parts Book for Diesel Engine
02 Cylinder Head Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611209361114 Front bracket of rocker arm 1 1
shaft
2 611209351111 Rocker arm assembly 8 8
3 611457601132 Spring of rocker arm shaft 4 4
4 611209361113 Bracket of rocker arm shaft 4 4
5 611459301111 Shaft spacer 3 3
6 611457421134 Nut M8 21 21
7 611457421118 Screw M8×45 5 5
8 611401201135 Gasket for cap nut 5 5
9 611457601114 Bowl washer 5 5
10 611457421120 Cap nut M8 5 5
11 611457421149 Nut of Adjusting valve-clearance 8 8
12 611457421152 Screw of adjusting valve- 8 8
clearance
13 611457401175 Hexagon-head bolt M8×60 5 5
14 611457401175 Hexagon-head bolt M8×45 5 5
15 611457801118 Screw M10×1×10 2 2
16 611209351115 Rocker arm shaft 1 1
17 611457301115 Stud M8×80 4
611457301115 Stud M8×30 8
18 611457601154 Spring washer 8 20 20
19 611457601176 Washer 8 8 8
20 611401201122 Exhaust manifold gasket 4 4
21 611201351112 Valve guide 8 8
22 611456621126 Valve sealing 8 8
23 611457301115 Stud M8×60 4
24 611208101112 Valve collects 16 16
25 611207101116 Valve spring carrier 8 8
26 611207101118 Inner valve spring 8 8
27 611207101121 Outer valve spring 8 8
28 611425541111 Copper sleeve for injector 4 4

4
 Parts Book for Diesel Engine
02 Cylinder Head Assembly

5
 Parts Book for Diesel Engine
02 Cylinder Head Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
29 611459301113 Spacer 4 4
30 611457301113 Stud for fixing injector 8 8
31 611509001142 Rear lifting ear 1 1
32 611457401175 Hexagon-head bolt M8×20 4 4
33 611457201112 Bowl plug φ26 7 7
34 611457201111 Bowl plug φ20 6 6
35 611401201144 Intake manifold gasket 1 1
36 611457401203 Hexagon-head bolt M8×35 5 5
37 611201601112 Exhaust valve seat 4 4
38 611201201117 Exhaust valve 4 4
39 611201101112 Intake valve 4
611201101113 Intake valve 4
40 611201501112 Intake valve seat 4
611201501113 Intake valve seat 4
41 611206001112 Cylinder head 1 1
42 611509001115 Front lifting ear 1 1

6
 Parts Book for Diesel Engine
03 Cylinder Block Assembly

7
 Parts Book for Diesel Engine
03 Cylinder Block Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611251501113 Cylinder liner 4
611251501114 Cylinder liner 4
2 611203101112 Long cylinder-head bolt 14 14
3 611457601117 Cylinder-head bolt washer 18 18
4 611401201118 Cylinder-head gasket 1
5 611309001113 Cylinder block 1
611309001114 Cylinder block 1
611309001115 Cylinder block 1
6 611457201135 Plug M10×1 1 1
7 611457601122 Sealing washer 10 1 1
8 611307201121 Front bush of camshaft 1 1
9 611254201115 Main bearing shell (upper half) 5 5
10 611254201114 Main bearing shell (lower half) 5 5
11 611254201112 Main bearing cap 4 4
12 611457601182 Washer of main bearing bolt 10 10
13 611457401241 Main bearing bolt 10 10
14 611309381115 Gear casing position sleeve 1 1
15 611457201156 Plug R3/8 4 4
16 611457201136 Plug R1/16 4 4
17 611457201139 Plug φ30 9
611457201112 Plug φ26 9
18 611401201153 Oil filter gasket 1 1
19 611457201134 Plug 1/4 1 1
20 611254401112 Thrust plate (upper half) 2 2
21 611254401111 Thrust plate (lower half) 2 2
22 611254201130 Rear main bearing cap 1 1
23 611503101111 Oil pressure sensor 1 1
24 611403501111 Oil radiator water pipe connector 1
611403501112 Oil radiator water pipe connector 1
25 611401201164 pipe connector gasket 1 1
26 611403501114 Water drain cock assembly 1 1

8
 Parts Book for Diesel Engine
03 Cylinder Block Assembly

9
 Parts Book for Diesel Engine
03 Cylinder Block Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
27 611401201165 Rear cover gasket 1 1
28 611426151128 Rear cover 1
611426151129 Rear cover 1
29 611641101120 Straight pin B8×16 2
30 611456621114 Oil seal FB85×110×12 2
611456621114 Oil seal FB90×115×12 1 1
31 611457401203 Hexagon-head bolt M8×25 8 8
32 611459301114 Spacer flange 1 1
33 611457601148 Spring washer 8 12 12
34 611457801120 Screw M4×6 12 12
35 611401201113 Cover gasket of observation hole 1 1
36 611426151114 Cover of observation hole 1 1
37 611457601149 washer 6 2 2
38 611457401175 Hexagon-head bolt M6×12 2 2
39 611457401203 Hexagon-head bolt M10×30 8 8
40 611308271111 Flywheel housing 1 1
41 611457301115 Stud M12×30 2 2
42 611457601145 Spring washer 12 2 2
43 611457421134 Nut M12 2 2
44 611641301111 Drain cock bracket 1 1
45 611457201129 Plate 1 1
46 611254511117 Rear bush of camshaft 1
47 611254511113 Middle bush of camshaft 1
611254511114 Middle bush of camshaft 1 1
48 611456261112 Cylinder-head position sleeve 2 2
49 611457401244 Short cylinder-head bolt 4 4
50 611355121113 Breathing assembly 1 1
51 611457401203 Hexagon-head bolt M8×20 2 2
52 611509001117 Hoop Q67530 1 1
53 611301601127 Rubber pipe 1 1
54 611425221119 Plastic pipeφ8×210 1 1

10
 Parts Book for Diesel Engine
03 Cylinder Block Assembly

11
 Parts Book for Diesel Engine
03 Cylinder Block Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
55 611509001117 Hoop Q67520 2 2
56 611401201168 Tappet cover gasket 1 1

12
 Parts Book for Diesel Engine
04 Timing Gear Casing Assembly

13
 Parts Book for Diesel Engine
04 Timing Gear Casing Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611401201138 Gear casing gasket 1 1
2 611457401203 Hexagon-head bolt M8×50 5 5
3 611457421134 Nut M8 3 3
4 611457601148 Spring washer 8 3 3
5 611457601165 Washer 3 3
6 611457301115 Stud M8×40 3 3
7 611307261120 Transition gear shaft 1 1
8 611307261119 Transition gear bush 1 1
9 611308011112 Crankshaft gear 1 1
10 611307261116 Initiative oil pump gear 1 1
11 611425701114 Fuel injection pump gear 1 1
12 611457401203 Hexagon-head bolt M8×45 2 2
13 611456621114 Oil seal FB52×72×12 1
611456621114 Oil seal FB55×75×12 1
14 611457401203 Hexagon-head bolt M8×80 2 2
15 611401201111 Advance device cover gasket 1 1
16 611426151111 Advance device cover 1 1
17 611457401203 Hexagon-head bolt M8×85 2 2
18 611457401203 Hexagon-head bolt M8×65 2 2
19 611457401203 Hexagon-head bolt M8×90 1 1
20 611457401203 Hexagon-head bolt M8×30 2 2
21 611426151117 Gear casing cover 1
611426151118 Gear casing cover 1
22 611401201137 Gear casing cover gasket 1 1
23 611457401175 Hexagon-head bolt M8×50 2 2
24 611307261121 Transition-gear plate 1 1
25 611307261118 Transition gear 1 1
26 611457401175 Hexagon-head bolt M12×30 1 1
27 611307201117 Camshaft-gear plate 1 1
28 611307201118 Camshaft-gear 1 1
29 611457401203 Hexagon-head bolt M8×20 2 2

14
 Parts Book for Diesel Engine
04 Timing Gear Casing Assembly

15
 Parts Book for Diesel Engine
04 Timing Gear Casing Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
30 611307201112 Camshaft plate 1 1
31 611457401203 Hexagon-head bolt M8×25 2 2
32 611309381114 Gear casing 1 1
33 611457401123 Hexagon-head bolt M10×130 1 1
34 611507651111 Alternator bracket 1 1
35 611457401175 Hexagon-head bolt M8×20 2 2
36 611457421134 Nut M10 1 1
37 611457601148 Spring washer 10 1 1
38 611457601149 Washer 10 1 1
39 611457401140 Hexagon-head bolt M16×1.5×18 1 1
40 611457601121 Sealing washer 16 1 1

16
 Parts Book for Diesel Engine
05 Piston and Connecting Rod Assembly

17
 Parts Book for Diesel Engine
05 Piston and Connecting Rod Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611308501114 1st compression ring 4
611308501115 1st compression ring 4
2 611308501122 2nd compression ring 4
611308501123 2nd compression ring 4
3 611456951115 Oil ring 4
611456951116 Oil ring 4
4 611458001112 Circlip 29 8
611458001116 Circlip 29 8
5 611251301114 Piston pin 4
611251301115 Piston pin 4
6 611251101114 Piston 4
611251101115 Piston 4
7 611309201119 Connecting-rod bearing shell 8
611309201120 Connecting-rod bearing shell 8
8 611309201130 Connecting-rod small end bush 4
611309201131 Connecting-rod small end bush 4
9 611309201114 Connecting-rod 4
611309201115 Connecting-rod 4
10 611309221114 Connecting-rod bolt 8
611309221115 Connecting-rod bolt 8
11 611309201125 Connecting-rod cap 4
611309201126 Connecting-rod cap 4
12 611457421117 Connecting-rod nut 8
611457421118 Connecting-rod nut 8

18
 Parts Book for Diesel Engine
06 Crankshaft and Flywheel Assembly

19
 Parts Book for Diesel Engine
06 Crankshaft and Flywheel Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611457401118 Crankshaft pulley bolt 1 1
2 611457601164 Starter jaw washer 1 1
3 611406001112 Crankshaft pulley 1
611406001113 Crankshaft pulley 1
4 611641501112 Key C10×63 1 1
5 611308001114 Crankshaft 1
611308001115 Crankshaft 1
6 611308251111 Flywheel 1
611308251112 Flywheel 1
7 611457401121 Flywheel bolt 6 6
8 611308201111 Flywheel ring gear 1 1
9 611641101120 Straight Pin B10×20 1 1

20
 Parts Book for Diesel Engine
07 Camshaft Assembly

21
 Parts Book for Diesel Engine
07 Camshaft Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611308501126 Camshaft 1 1
2 611641501111 Woodruff key 1 1
3 611201801112 valve tappet 8 8
4 611201701113 Valve pushrod 8 8

22
 Parts Book for Diesel Engine
08 Cooling System

23
 Parts Book for Diesel Engine
08 Cooling System

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611457401203 Hexagon-head bolt M8×30 4 4
2 611352101111 Fan 1 1
3 611406501111 Belt AV15×1015 1 1
4 611358101111 Fan flange 1 1
5 611406001114 Fan pulley 1 1
6 611252101112 Bearing 1 1
7 611402801112 Water pump housing 1 1
8 611401201183 Water pump housing gasket 1 1
9 611401101111 Water pump joint 1 1
10 611459551116 Warmer return pipe joint 1 1
11 611426151140 Warmer return pipe joint cover 1 1
12 611509001117 Hoop Q67530 1 1
13 611426151143 Water pump inlet pipe cover 1 1
14 611457401203 Hexagon-head bolt M8×50 4 4
15 611457421119 Flat head cap screw M6×14 2 2
16 611401201150 Linking plate gasket 1 1
17 611402801114 Water pump linking plate 1 1
18 611402501112 Water pump impeller 1 1
19 611456621128 Water pump seal 1 1
20 611457421134 Nut M8 2 2
21 611457601154 Spring washer 8 2 2
22 611457601177 Washer 8 2 2
23 611457301115 Stud M8×22 2 2
24 611404521111 Thermostat cap 1 1
25 611401201169 Thermostat cap gasket 1 1
26 611401201172 Thermostat gasket 1 1
27 611507901111 Warmer switch 1 1
28 611403501119 Water pipe for connection 1 1
29 611509001117 Hoop Q67530 2 2
30 611459551117 Water pipe joint 1 1
31 611457401203 Hexagon-head bolt M8×35 3 3
32 611426151135 Thermostat housing 1 1
33 611404501112 Thermostat 1 1
34 611426151130 Rubber cover 1 1
35 611503121111 Water temperature sensor 1 1
36 611507651112 Alternator jackstay 1 1
37 611457401175 Hexagon-head bolt M8×25 1 1
38 611457601113 Alternator jackstay washer 1 1
39 611457401203 Hexagon-head bolt M8×50 1 1

24
 Parts Book for Diesel Engine
09 Intake and Exhaust Manifold Assembly

25
 Parts Book for Diesel Engine
09 Intake and Exhaust Manifold Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611359101113 Intake manifold 1
611359101114 Intake manifold 1
2 611401201147 Intake pipe cover gasket 1 1
3 611359121114 Intake pipe cover board 1 1
4 611457401203 Hexagon-head bolt M8×20 4 4
5 611457601112 Air heater washer 2 2
6 611359251113 Air heater 1 1
7 611459551113 Intake pipe joint 1
611459551114 Intake pipe joint 1
8 611457401203 Hexagon-head bolt M8×50 4 4
9 611426151121 Intake pipe cover 1
10 611359601111 Exhaust manifold 1
611359601112 Exhaust manifold 1
11 611457301115 Stud M8×22 4
12 611457601149 Washer 8 4
13 611457601158 Spring washer 8 4
14 611457421134 Nut M8 4
15 611401201129 Exhaust pipe joint gasket 2
16 611457401175 Hexagon-head bolt M8×65 2
17 611457401175 Hexagon-head bolt M8×85 2
18 611459551112 Exhaust pipe joint 1
19 611457421134 Nut M8 4
20 611457401175 Hexagon-head bolt M8×65 4
21 611401201124 Exhaust pipe cover gasket 1

26
 Parts Book for Diesel Engine
10 Lubricating System

27
 Parts Book for Diesel Engine
10 Lubricating System

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611457421129 Nut M10×1 1 1
2 611457601154 Spring washer 10 1 1
3 611457601170 Washer 10 1 1
4 611641501118 Woodruff key 3×5×13 1 1
5 611307101114 Oil pump gear 1 1
6 611457401175 Hexagon-head bolt M6×55 1 1
7 611509001140 Pressure-limited valve 1 1
8 611509001139 Pressure-limited spring 1 1
9 611509001149 Steel ball φ10 1 1
10 611457401175 Hexagon-head bolt M6×50 3 3
11 611309161112 Oil pump cover 1 1
12 611307101116 Oil pump shaft 1 1
13 611509001124 Inner rotor 1 1
14 611641101112 Pin 1 1
15 611509001137 Outer rotor 1 1
16 611641101120 Pin 5×12 1 1
17 611309161114 Oil pump housing 1 1
18 611401201158 Oil pump adjusting gasket 1 1
19 611457601119 Sealing washer 1 1
20 611457401203 Hexagon-head bolt M8×40 2 2
21 611457401203 Hexagon-head bolt M8×20 1 1
22 611301551111 Oil collector assembly 1 1
23 611401201157 Oil pan gasket 1 1
24 611301701112 Oil lever stick 1 1
25 611457401203 Hexagon-head bolt M8×18 26 26
26 611457601134 Sealing washer 1 1
27 611457201125 Oil drainage plug 1 1
28 611309251111 Oil pan 1 1
29 611301601123 Oil radiator outlet pipe 1 1
30 611301601122 Oil radiator inlet pipe 1 1
31 611451001112 Oil filter 1 1
32 611456621120 Seal ring 1 1
33 611301511119 Oil radiator 1 1
34 611509001117 Hoop Q67530 4 4
35 611457401203 Hexagon-head bolt M8×48 1 1
36 611457401203 Hexagon-head bolt M8×28 1 1
37 611451001113 Oil filter cap 1 1
38 611456621121 Seal ring 1 1

28
 Parts Book for Diesel Engine
11 Fuel System

29
 Parts Book for Diesel Engine
11 Fuel System

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611509001136 Oil tube connector 1 1
2 611452001114 Fuel filter inlet pipe assembly 1 1
3 611452001111 Fuel filter 1 1
4 611452001115 Fuel filter outlet pipe assembly 1 1
5 611457401203 Hexagon-head bolt M8×20 2 2
6 611425101115 4th cylinder high pressure fuel 1
pipe assembly
611425101116 4th cylinder high pressure fuel 1
pipe assembly
7 3rd cylinder high pressure fuel 1
611425101113
pipe assembly
611425101114 3rd cylinder high pressure fuel 1
pipe assembly
611425101111 2nd cylinder high pressure fuel 1
8
pipe assembly
611425101112 2nd cylinder high pressure fuel 1
pipe assembly
9 611308501117 1st cylinder high pressure fuel 1
pipe assembly
611308501118 1st cylinder high pressure fuel 1
pipe assembly
10 611425221115 Fuel injector leak-off pipe assbly 1 1
11 611425411112 Injector 4
611425411113 Injector 4
12 611457601118 Injector adjusting washer 4 4
13 611425701112 Fuel injection pump 1
611425701113 Fuel injection pump 1
14 611641501119 Woodruff key 4×6.5×16 1 1
15 611425701128 Injection pump timing gear 1 1
connecting flange
16 611401201136 Gasket of connection 1 1
17 611425701125 Injection pump connection 1 1
18 611457701111 High pressure fuel pipe clamp 4 4
19 611457701112 Rubber clamp pad 4 4
20 611457401113 Bolt M6×20 2 2
21 611425701127 Injection pump oil pipe 1 1
22 611457601129 Sealing washer10 2 2
23 611457401235 Bolt M10×1 1 1

30
 Parts Book for Diesel Engine
12 Electrical System

31
 Parts Book for Diesel Engine
12 Electrical System

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611501801111 Starting motor 1 1
2 611501551112 DC alternator 1 1

32
 Parts Book for Diesel Engine
13 Turbocharge Inter-cooling System

33
 Parts Book for Diesel Engine
13 Turbocharge Inter-cooling System

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611457401123 Hexagon-head bolt M8×30 4
2 611456621119 Seal gasket 1
3 611401201120 Exhaust connecting pipe gasket 1
4 611457601149 Washer 8 4
5 611457601148 Spring washer 8 4
6 611457421134 Nut M8 4
7 611359911117 Turbo Exhaust connecting pipe 1
8 611457601116 Copper washer 12×1 2
9 611457401238 Hollow bolt M12×1.5 1
10 611301601116 Oil inlet pipe support 1
11 611301601115 Oil inlet pipe assembly of turbo 1
12 611457401236 Hollow bolt M12×1.25 1
13 611457601121 Sealing washer12 2
14 611425511111 Nozzle assembly 4
15 611457401239 Hollow bolt M16×1.5 1
16 611457601121 Sealing washer16 2
17 611359911115 Turbo backflow pipe 1
18 611509001117 Hoop Q67530 2
19 611425221111 Backflow pipe connection 1
20 611353301112 Turbo outlet pipe assembly 1
21 611401201179 Turbo gasket 1
22 611353101114 Turbocharger 1
23 611509001117 Hoop Q67570 2
24 611359911116 Turbo connecting rubber tube 1
25 611353301111 Turbo exhaust pipe 1
26 611359121111 Intake connecting pipe 1
27 611457401175 Hexagon-head bolt M10×20 2
28 611401201121 Exhaust connecting pipe gasket 1
29 611359911118 Turbo exhaust connecting plate 1
30 611401201178 Turbo exhaust gasket 1
31 611457401203 Bolt M8×25 5

34
 Parts Book for Diesel Engine
14 Air Filter Assembly

35
 Parts Book for Diesel Engine
14 Air Filter Assembly

Quantity
No. Part No. Description Remarks
4LND-D1 4LTD-D
1 611457401175 Hexagon-head bolt M8×20 4 4
2 611359251111 Air filter support 1
3 611359251112 Air filter support 1
4 611457401175 Hexagon-head bolt M8×25 2 2
5 611509001117 Hoop Q67570 2 2
6 611359901111 Air filter intake pipe 1
611359901112 Air filter intake pipe 1
611454001111 Air filter assembly 1 1

36
 Maschinenbau Halberstadt – GmbH

PC-D-Series-02-A Rudolf – Diesel – Strasse 50 38820 Halberstadt Germany

Tel: +49 3941 320 - Fax: +49 3941 24036

37
Sales@MBH.de www.MBH .de