=] TEREX AERIALS SELF-PROPELLED BOOM MODEL TB85 FOR PARTS OR SERVICE CONTACT: PARTS MANUAL Revised: August 2002 PIN 17145 THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIRED.TEREX AERIALS 1 Model TB8S INTRODUCTION a SECTION 1 CONTAINS: PAGE TITLE 1 NOTICE TO USERS 12 TABLE OF CONTENTS 18 HOW TO USE THE PARTS MANUAL. HOW TO ORDER PARTS ABBREVIATIONS AND SYMBOLS ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS NOTICE TO USERS Model TB85 Issued 11-99 DISCLAIMER Terex Aerials strives to include in the Parts Manual, information and illustrations that are accurate, complete, and current. Due to on-going changes and revisions by our many suppliers, it is often impossible to show all variations of a given assembly. Therefore, this information is subject to change without notice. NOTICE The Parts Manual, though sometimes helpful in the process of assembly / disassem- bly, is NOT intended to be assembly / disassembly instructions. WHEN ORDERING PARTS, SPEGIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED7 TEREX AERIALS BED vos: Toss TABLE OF CONTENTS Revised 3-2002 SECTION 1 “INTRODUCTION” CONTAINS PAGE TITLE 1 NOTICE TO USERS 12 TABLE OF CONTENTS 18 HOW TO USE THE PARTS MANUAL, 1.10 HOW TO ORDER PARTS 1.12 ABBREVIATIONS AND SYMBOLS SECTION 2 ‘FINAL ASSEMBLY" CONTAINS: PAGE TITLE 24 STANDARD ASSEMBLY 2.2 MANUAL BOX 23 FILTER KITS 24 DECALS 26 SHEET METAL, SECTION 3 "BASE ASSEMBLY" CONTAINS: PAGE TITLE 3.1 BASE ASSEMBLY (4WD FIXED AXLE) 3.6 LOWER HYDRAULICS (4WD FIXED AXLE) 3.8 WHEEL DRIVE 3.10 WHEEL DRIVE WITH BRAKE 3.12 PARKING BRAKE 3.13 HYDRAULIC MOTOR 3.16 STEERING CYLINDER 3.17 WHEEL & TIRE ASSEMBLY 3.18 TIE ROD ASSEMBLY 3.20 4WD VALVE ASSEMBLY WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS TABLE OF CONTENTS Model TB85 Reviséd 10-2001 SECTION 4 “TURRET ASSEMBLY” CONTAINS: PAGE TITLE 42 TURRET ASSEMELY 44 TURRET ROTATION GEARBOX 45 SWING DRIVE BRAKE 46 SWING DRIVE ASSEMBLY FORD ENGINE PAGE TITLE 48 ENGINE (FORD GAS & LP) 4.10 RADIATOR an AIR CLEANER 4i2 FUEL TANK 413 LP FUEL SYSTEM 415 BATTERY ASSEMBLY (FORD & CUMMINS) 416 ENGINE CONTROL PANEL CUMMINS ENGINE PAGE TITLE 417 CUMMINS ENGINE 4.20 ENGINE CONTROL PANEL 421 AIR CLEANER ASSEMBLY DEUTZ DIESEL ENGINE PAGE TITLE 4.22 ENGINE (DEUTZ) 4.25 FUEL TANK (DEUTZ & CUMMINS 4.26 BATTERY ASSEMBLY 427 AIR CLEANER 4.28 ENGINE CONTROL PANEL (DEUTZ) WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDModel Rovised TEREX AERIALS TABLE OF CONTENTS Te85 10-2001 SECTION 4 “TURRET ASSEMBLY” CONT'D. PAGE TITLE 4.30 TURRET WIRING 4.32 GROUND CONTROL BOX 4.34-4.37 UPPER HYDRAULICS 4.38 MAIN PUMP (HI-TORQUE) 4.40 MAIN PUMP (VICKERS) 4.42 MAIN PUMP CONTROL. 4.43 EMERGENCY PUMP/MOTOR 4.44 MAIN VALVE 4.46 HYDRAULIC RESERVIOR & FILTER 4.47 ROTARY MANIFOLD SECTION 5 “BOOM ASSEMB-Y' CONTAINS: PAGE TITLE 54 BOOM INSTALLATION 52 BOOM ASSEMBLY 58 BOOM LIFT CYLINDER 59 BOOM EXTEND CYLINDER 5.10 SLAVE LEVELING CYLINDER 5125.15 POWER TRACK ASSEMBLY 5.16 MASTER LEVELING CYLINDER SECTION 6 “PLATFORM” CONTAINS: PAGE TITLE 6.2 PLATFORM 6.4 AERIAL CONTROL BOX 6.6 PLATFORM ROTATOR 67 FOOT SWITCH 6.8 PLATFORM WIRING ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS iitcce 1805 TABLE OF CONTENTS Revised 7-2002 SECTION 6 “PLATFORM” CONTAINS: PAGE TITLE 69-611 JOYSTICKS 6.12 PLATFORM GATE ASSEMBLY SECTION 7 “OPTIONS” CONTAINS: PAGE TITLE 7A WARNING HORN 72 AMBER BEACON 73 ALL MOTION ALARM & TRAVEL WARNING ALARM 74 GENERATOR ASSEMBLY 75 GENERATOR 76 MANIFOLD & HOSE KIT (GENERATOR) 77 FORD ENGINE BLOCK HEATER 78 WORK LIGHT 79 GLASS HANDLER 7.10 TOWING PACKAGE 7.12 AIRLINE TO PLATFORM 7.43 HOSTILE ENVIRONMENT MACHINES. 7.16 INNER & OUTER WIPER ASSEMBLIES 77 AIR CLEANER ASSEMBLY 7.18 PLATFORM OVERLOAD PROTECTION (CE MACHINES ONLY. SECTION 8 “ALPHABETICAL LIST" PAGE TITLE 8.1 ALPHABETICAL LIST WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDModel ssued TEREX AERIALS Tees HOW TO USE THE 11-99 PARTS MANUAL BITEREX AERIALS BASE ASSEMBLY =" Bass erly Rear Dnive Motor 8 Hus Pet 8 | pat exa002 Hose Kit 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED,TEREX AERIALS rT HOW TO USE THE be ed - PARTS MANUAL Issued 11-99 a PART MANUAL FORMAT SECTION refers to the major divisions of the Parts Manual PAGE indicates the page number of the illustration or pars list. The REF. number shown in the first column of the parts list corresponds to the callout in the illustration on the same page or facingpage. The Terex Aerials PART NUMBER is shown in the second column for items that are serviceable. DESCRIPTION of the part or assembly is shown in the third column. QUANTITY indicates the quantity of items used in the assembly or sub-assembly directly above. A. Ref, indicates the item is not serviceble or is part of another assembly. B. AR indicates the item is used as required. Some quantities may be specified For Machin: Indented items are items that are included in the subassembly directly above. See the ‘example below for the indenture system used in this manual. EXAMPLE: Description 123456 Assembly 234567 Part of Assembly 345678 ‘Subessembly 456789 Part of Subassembly ‘Common abbreviations and symbols that are used throughout this manual are shown on Page 1.12 for reference. REMARKS are shown in the fifth or far right column. The Remark column will include page umber references for more detailed breakdowns, keyed items included in Kits indicated by symbols * * , sizes & special information. VWIHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDModel B85 TEREX AERIALS Issued 11-99 HOW TO ORDER PARTS 1B 1A TEREX AERIALS a BASE ASSEMBLY 1D, fe | ta 7 = a izes] fav say oo : stoi Ase ru Ic, Fear Dive Motor 8 Hate et NN! Front Deve Mate ret WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS oicccs 1285 HOW TO ORDER PARTS <0 11-99 1 Find the TEREX AERIALS Part Number. A. Using the Table of Contents, find the Section and Page Number. B. Match the required part to the illustration and note the item number. C. Find the corresponding Reference number in the parts list below the illustration or on the facing page. D. _Use the Terex Aerials Part Number listed next to the Ref. number when ordering, m Always include the complete par: number, as shown in the Parts Manual, along with the description of the part and specify the quantity of the part you wish to order. Anticipate your spare parts requirements, Place orders early in the day. ron Keep a supply of normal mainterance and recommended spare parts in stock. Ll Obtain recommended parts stocking requirements from Terex Aerials or your Terex Aerials Distributor. 2. Customer Ordering: Genuine Terex Aerials. parts are availabe worldwide and must be ordered through your local Terex Aerials Distributor. For your nearest Terex Aerials Distributor contact the Parts Sales Center at the numbers listec below. 3. Distributor Ordering: Listed below in the respective order of preference, are the methods of ordering parts. A. ONLINE (Preferred) B. FAX: (601) 393-1751 C. PHONE: (601) 393-1351 DAIL: Terex - Southaven 8800 Rostin Road PO. Box 923 Southaven, MS 38671-0923 NOTE: if your Parts Department is not ON-LINE, contact the PARTS SALES CENTE® for information on using this system. 4. Any errors, comments, or suggestions should be fowarded to the Service Support Manager at the following address: Terex Aerials 108 12th Street S.E. Waverly, A 50677 Facsimile: (319) 352-9395 VEN ORDERING PARTS, SPEGIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDi Model 2WD 4wD 4ws AC ADPTR AMP APPROX AR AVAIL BRG BRKT ccw CFM CHRG cTsk cvR cw CYL pe DIA DRV ENG EXH EXT GR Gsk HD HEX HP HSG HT HYD HZ INCL TEREX AERIALS Ta8s ABBREVIATIONS AND SYMBOLS 2-WHEEL DRIVE FEET 4-WHEEL DRIVE . INCHES 4-WHEEL STEER INT INTERNAL ALTERNATING CURRENT INV INVERTED ADAPTER LG LENGTH AMPERE LH LEFT HAND APPROXIMATELY MAX MAXIMUM AS REQUIRED MIN MINIMUM AVAILABLE MM MILLIMETER BEARING MTG MOUNTING BRACKET P/N PART NUMBER COUNTER CLOCKWISE NO NUMBER CUBIC FEET PER MINUTE NSS NOT SOLD SEPARATELY CHARGING oD OUTSIDE DIAMETER COUNTERSUNK osc OSCILLATING AXLE COVER PTO POWER TAKE-OFF CLOCKWISE # POUND CYLINDER RD ROUND DEGREE REF REFERENCE DIRECT CURRENT RH RIGHT HAND DIAMETER ROT ROTATION DRIVE RPM REVOLUTIONS PER MINUTE, ENGINE SL SLOTTED EXHAUST SM ‘SMALL EXTERNAL, SPD SPEED GRADE ss STAINLESS STEEL GASKET STD STANDARD HEAD as TOOTH HEXAGON THK THICK HORSEPOWER THRU THROUGH HOUSING v VOLT HEAT TREATED VAC VOLTS ALTERNATING CURRENT HYDRAULIC VARI VARIABLE HERTZ VS VARIABLE SPEED. INSIDE DIAMETER wi WITH INCLUDES wo WITHOUT WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED,TEREX AERIALS 2 Model TB85, FINAL ASSEMBLY eo SECTION 2 “FINAL ASSEMBLY” CONTAINS: PAGE TITLE 24 FINAL ASSEMBLY 22 MANUAL BOX 23 FILTER KITS 24 DECALS 26 SHEET METAL ViHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESRIPTION OF PART REQUIREDTEREX AERIALS... sass STANDARD ASSEMBLY Revised 8-202 Rt. Part No. Description Remarks TB85 Standard TB85CE Standard Includes ltems 1 thru 5 Includes terns 1 thru 6 1 | at3071 Final Assembly - TB8S 213428 Final Assembly - TB&5CE 2 | araara Turret Assembly - TB85 Soe Page 4.2 for Details 214277 Turret Assembly - TB85CE 3 | araa78 Boom Assembly - TB85 See Page 5.2 for Detalls 214270 Boom Assembly - TB8SCE See Page 5.2 for Detalls 4 | 219072 Paint & Marking 5 | 2124068 Carriage Assembly See Page 3.1 for Details 6 | 181128 Decal, CE Nameplate 7 | 212038-1 Sheet Metal Assembly See Page 2.7 for Detalls 8 | 219526 ‘Aerial Control Box Assembly - TB85 See Page 6.4 for Details 213408 Aerial Control Box Assembly - TB85CE See Page 6.4 for Details 9 | 219686 Platform Assembly (6') See Page 6.2 for Details 219687 Platform Assembly (8°) See Page 6.2 for Details, 214018 Glass Handler Assembly See Page 7.9 for Details, 10 | 1353228 Manual Box See Page 2.2 for Details, " Filter Kits See Page 2.3 for Details 12 | 213538 Cover Drive 1209-60 Washer yaitt2 Screw WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SETIAL NUMBER AND DESCRIPTION OF PART REQUIREDPage Model Issued TEREX AERIALS MANUAL BOX Teas 11-99 Part No, Description 135322 1200-1 1209-2 1205-13 Manual Box Capscrew Washer Nut WHEN ONDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS FILTER KITS Model B85 Revised 8:2001 FORD - DUAL FUEL FORD - GAS | FILTER KIT (Includes all items below) PRIMARY FUEL (LONG) 216700 216701 216680 216680 SECONDARY FUEL (SHORT) 216681 216681 AIR (SAFETY) 216705 216705 HYDRAULIC OIL 69621 69621 | LP 216683 N/A | DUETZ CUMMINS (ctdes a ts below 216702 216703 PRIMARY FUEL (LONG) 216661 216679 SECONDARY FUEL (SHORT) NA N/A OIL 216662 215922 AIR (PRIMARY) 216663 207537 AIR (SAFETY) N/A N/A HYDRAULIC OIL 69621 69621 up N/A N/A WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS DECALS Revised 42001 TB85 Model T&S THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS 2 Model B85 DECALS eto 20 Part No. Description Remarks 213361 Decal Assembly - TB85 & TB8SCE Incl. items 1 thru 41 1240-766 Decal, Terex 12400-8483 Decal, Terex Crown 182871 Cecal, Terex (White) 213784 Decal, Caution Lanyard Attachment Only 181113, Decal, Op. & Maint 182307 Decal, Safety Belt First 181322 Decal, Capacity 181997 Decal, Range 12800-905 Decal, Booster Cable 182122 Decal, Death or Injury 2601-701, Decal, Fan Warning 12400-2283 Decal, Danger 20508 Decal, Transportation 183101 Decal, Tire Replacement 182863, Decal, Nameplate |.D. - TB8S 181128 Decal, Nameplate |.D. - TB8S 181829 Decal, Gasoline 181830 Decal, Diesel 185707 Decal, Power 110 Vac. 2020 Decal, Gas or Petrol 2033 Decal, Diesel Fuel Only 181921 Decal, No Smoking 183502 Decal, Hyd. Sys. Fluid 185702 Decal, Circuit Breaker 182121 Decal, Danger Crushing 182821 Decal, Liquid Tank 12400-2483 Decal, Caution No Step 182710 Decal, Directional Arrow (Blue) 182709 Decal, Directional Arrow (Green) 20462 Decal, Forward Arrow 20461 Decal, Forward Arrow 183503, Decal, Chevron Stripe RH. 183504 Decal, Chevron Stripe LH. 2400-811 Decal, Stripe Cardinal Red (31-3/4" Lg.) 12400-924 Decal, Stripe Cardinal Red (49" Lg.) 183405 Decal, Gen. Chk. Op. 183404 Decal, Aux. Control 7140493-4 2° Wide Reed Stripe Not shown. Inner Boom Section 183510 Decal, Capacity 6 Ft 1240-851 Decal, Flag 183519 Decal, TB85 ID 12400-930 Decal, www-Terex 182839 Decal, Aerial Control Box (Inside Box -Not Shown) Part of PN 69449 182840-1 Decal, Aerial Control Box (Inside Box -Not Shown) 182840-2, Decal, Aerial Control Box (Inside Box -Not Shown) 182840-3, Decal, Aerial Control Box (Inside Box -Not Shown) 182840-4 Decal, Aerial Control Box (Inside Box -Not Shown) ViHEN ORDERING PARTS, SPECIFY MODEL NUNBEN, SERIAL NUMBER AND DESCRIPTION OF PART REGUINED.2 hes TEREX AERIALS SHEET METAL Revised 8.2002 2 3 (Opposite) 4 6 (Opposite) 5 7 (Opposite) Part No. Description Remarks 212038-1 ‘Sheet Metal Assembly Includes Hems 1 thrui3 213005 ‘Sheet Metal Includes Items 2 thru 8 211970 Cover, Top Right 213542 Cover, Top Left 211972 Door, Right Front 69751 Handle Latch 300324 Hinge 211973 Door, Right Rear 69750 ‘Handle Latch 300323 Lanyard 300324 Hinge 211974 Door, Left Front 69751 THandle Latch 300324 Hinge 211975 Door, Left Rear 69750 ‘THandle Latch 300323 Lanyard 300324 Hinge 211993 Bracket 1203-261 Bolt, Step 318 x 1 1/4 1222-343 Nut, Pal .38 Zine 1200-29 Capscrew, 5/16-18 x 3/4 Gr 5 1209-46 Flatwasher, 5/16 4210-17 Lockwasher, 5/16 1209-89, Washer, 3/8 1205-45 Locknut 4211-42 Screw, Thd 5/16-18 x 3/4 1209-24 Washer, 31 ID x 1.25 OD x 16Ga 213568 Plug, White (Ford, Deutz) {losertod far side top for Cummins Ai Gleaner Bracket - Not WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS Kj Model TB85 BASE ASSEMBLY oe Revised 3.2002 Pa SECTION 3 "BASE ASSEMBLY’ CONTAINS: PAGE TITLE 34 BASE ASSEMBLY (4WD FIXED AXLE) 3.6 LOWER HYDRAULICS (4WD FIXED AXLE) 3.8 WHEEL DRIVE 3.10 WHEEL DRIVE W TH BRAKE 3.12 PARKING BRAKE 3.13 HYDRAULIC MOTOR 3.16 STEERING CYLINDER 3.17 WHEEL & TIRE ASSEMBLY 3.18 TIE ROD ASSEMBLY 3.20 4WD HYDRAULIC VALVE ‘VIHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESORIPTION OF PART REQUIREDTEREX AERIALS r BASE ASSEMBLY Megs) 18 4WD FIXED AXLE Revised 9-202 Part No, Desctigtion Flemarks 212406 Base Assembly Includes tems 1 thru 33 214342 Carriage Sub-Assembly Incl. tems 1, 6, 7, 8, 9, 17 Detail “A Steering Assembly See Page 3.2 for Details Detail Rear Drive Motor & Hubs See Page 3.2 for Details Detail "C" Front/Rear Hubs ‘See Page 3.3 for Details Detail "D” Front Drive Motors See Page 3.3 for Details 2143211 Base Weldment 213975 Lower Hydraulic Assembly See Page 3.6 for Details WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDFy TEREX AERIALS ee ee BASE ASSEMBLY Revised #2002 AWD FIXED AXLE 7 3t Detail “A” 5,11, 16 Detail “B” WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS Fy BASE ASSEMBLY Model TBas a AWD FIXED AXLE Revised 2.2002 | Page Detail “D”3 S TEREX AERIALS BAB V8 108s BASE ASSEMBLY pend 8.2002 4WD FIXED AXLE ma] Patt pase rs ame alee even Cynder Ase'y 1 | see Page 3.16 or Deas 5 | ator Siccing Cynder Pn 1 een Semen ; 7 214314 ‘Steering Yoke, L.H. 1 eas: Pin Kg i eerie Tie Rd Assembly 2 | see Page 3.16 tor Deas 10 1203-220 Capscrew, 1/2 x 1 1/2 8 Fe eesor eu cree ; 13 60317 ‘Screw Cap Hex Head 3/8-16 4 Not Shown: 14 | 60356 ‘Screw Cap Hex Head 2 | Not Shown 16 1242-134 ‘Screw, Cap 1 17 60622 ‘Screw, Cap 8 hae eerie a 18 60705 Nut Hex 1/2-13 UNC. 8 raf Pease Lodoesher 90 2 | Wot show 20 | exes Lodorasher 12 8 21 63501 Flatwasher 1/2 Heavy Duty 8 23 160718 Lug Nut 4 et bem Flutes 5 5 lees ee eae 96 30 65949 ‘Screw, Cap Hex Head St eam hea 8 Tre Assy 4 | 00 Pogo 2.17 fer Datta a2 | estos Gear Oi «Pins 33 | 213993 Wheel Drive 4 | See Page 3.8 for Details ecea prasionean cars 4 | See Page 3.10 or Dats WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SETIAL NUMBER AND DESCRIPTION OF PART REGUINEDModel TBB5 TEREX AERIALS Revised 3.2002 LOWER HYDRAULICS = 6 Boa Sia Wii Brel eRe io ie \, | ara | 2 Br ppeeh FyseRetltee ‘TO Union Teo Gane ' 13 / Biter mesh Tape ie THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS 5; [EI LOWER HYDRAULICS peices o202 Ret. | PartNo Description ‘ayy Remarks | 213978 Lower Hydraulic Ass'y 1 81446 Valve, Hydraulic 1 | See Page 3.20 for Details, 2 | 1218215 Tiim-Lok 2 3 | 2tasei-411 Hose 4 4 | arai1052 Hose 1 5 | 21297857 Hose 1 6 | 1219-802 ‘Adapter, 90° 2 7 | 2019-548 ‘Adapter, 90° 2 8 | 1219-776 Adapter, 90° 4 10 | 212381114 Hose 1 11 | 1219-663 Adapter, 45: 2 12 | 212982-125 Hose 2 13° | 212383-84 Hose 2 14 | 1220-184 Tie, Plastic 10 15 | 1219390 Sleove, Cordura 2 16 | 212381-120 Hose 1 17 | 12019-1142 Tee 1 18 | 12019427 Tee 1 19 | 212378-124 Hose 1 20 | 212110-109 Hose 1 21 | 1200-59 Capscrew, 38C x 1.00 4 22 | 1210-20 Lockwasher, 38 4 23, | 1209-4 Flatwasher, 38 4 24 | 212378-78 Hose 2 25 | 21211061 Hose 1 26 | 80031-05 Tee 1 27 | 212378-36 Hose 1 28 | 212382-24 Hose 1 29 | ar2i10-24 Hose 1 30 | 2t2382-22 Hose 1 31 | 1219-959 Adapter, Str 1 32 | 81394 Hydraulic Motor 4 | See Page 8.13 for Details 1203-220 Capserew, .50 x 1.00 8 511 2057 Loctite AR ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS WHEEL DRIVE Ke K< OL bla a SSS CLLLLLLL LE Na Z ~ 6Fi TEREXAERIALS | WHEEL DRIVE 39 1B 300239 Seal, Lip 1 _ 300248 Bearing : 1H 300240 Thrustwasher 1 2 300264 Gear, Internal 1 3c 300257 Bearing 84 3D 300258 ‘Spacer, Thrust 3 3E 300254 Shaft, Planet 3 5 300242 O-Ring 2 6A 300271 Cover, Plate 1 6E 300272 Disengage, Rod 7 6G 300279 O-Ring : 9 300244 Ret, Ring - Int : W 300266 ‘Shaft, Input 1 12 300268 ‘Spacer, Input 1 13, 300261 Gear, Sun : 16 300263 Bearing, Thrust 2 19 | 300267 Coupling 1 VIHEN ORDERING PARTS, SPEGIFY MODEL NUMBER, SERIAL NUMBER, AND DESCRIPTION OF PART REGUIRED,TEREX AERIALS 3 —"er Te WHEEL DRIVE age_| tesved 5.2002 WITH BRAKE SS ARS SIAL LPM Li ties Ci 6 Ot Lie i 62 YW San CET Y @ Se ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDtt! TEREX AERIALS Ji Te85 WHEEL DRIVE meee WITH BRAKE Revised 3-202 Ret] PartNo Deseipton oy Remarka 21288 Wheel Drive 7 | net ems 1 hvu 28 1A 300284 ‘Spindle 1 18 | socass Seal, Lip i 1c 300292 Bearing 1 so | 300091 Bearing i 1G 300245, Housing 1 in | socese _— i 1 300287, Ret, Ring - Ext. 1 ws | 300294 Pipe, Plug 2 an | 300281 sud ‘0 2 | s002ss — i 3 | s00ass Carrer i 3a | 300286 Carter i 3B 300255, Thrustwasher 6 3c | 3002s? Bearing 84 30 | 300288 _ 3 ae | 300254 Shat, Planet 3 3F 300259, Gear, Cluster 3 3G 300260, Pin, Roll 3 5 | so0ae Oning 2 ea | 0027! Cover, Pate 1 6B 300274 Cover, Cap 1 ec | 300277 Bot, Hoe A 6D 300273, Disengage, Cap 1 ee | s00272 Disengage, Rod i er | 300278 o-ing 1 66 | 00278 Oning i aH | 30cea0 Pipe Plug 1 7 | socea6 Thrustwasher 2 8 300275 Spring 1 9 | s00ea Ret Ring Int i 10 | 300270 Ret, Ring-Ext i it | socea6 Sat, Input i 12 300268 ‘Spacer, Input 1 43 | 300061 Gear, Sun i 15, 300262 Thrustwasher 4 16 | socass ee 2 17 | 300093 Bot, Hee 2 18 | socess Pressure Pug i 19 300297 Coupling 1 20 | 300250 Pin, Dowel 2 21 | s00280 O-ing 1 22 | s0028s Couping i 23 | 0021 Thrustwasher i WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER, AND DESCRIPTION OF PART REQUIREDTEREX AERIALS PARKING BRAKE Model B85 Issued 11-99 7 of u rst ! ‘ M4 12 Ret Part No Description ay Remarks 69731 Parking Brake 2 | Incl tems 4 thru 15 68134 Seal Kit 1 | Incl, tems wiAsterisk * 1 69716 Housing 1 2 69717 Spacer Ring 1 3 69718 Friction Dise. 5 4 69719 Plate Driver 4 5 69720 O-Ring ole 6 69721 Brass Washer 7] ° 7 69722 Socket Head Capscrew 7 8 69723 Adapter Plate 1 9 69724 Die Spring 8 10 | 69725 Pressure Plate 1 11 | 69726 Back-Up Ring ola 12 | 69727 O-Ring cola 13 | 69728 Socket Head Capscrew 8 14 | 69729 O-Ring Cola 15_| 69730 Back-Up Ring die ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDBITEREX AERIALS von ss HYDRAULIC MOTOR Issued 3-2002 ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED3 TEREX AERIALS Model B85 HYDRAULIC MOTOR P. Issued 3-202 Ret Part No. Description ayy 81394 Hydraulic Motor wo/Brake 1 (WSI #RSB04-27-Y4379-A) 68132 Kit, Seal (Motor) 1 1 69685 Key, Woodrutt 3 2 69686 Pin, Drive 1 3 69687 Ring, Retaining 2 4 69688 Gear, Drive 1 5 69689 Washer, Spacer 1 6 69690 Ring, Retaining 1 7 69691 Race, Bearing 2 8 69692 Bearing, Thrust 1 9 69693 Bearing, Needle 2 10 | 69694 Oil Seal 3 11 | 69695 Cap, Rear End 1 12 | 69696 Roller, Tip Seal 3 12a | 69697 Roller, Body Seal 1 13° | 69698 Rotor 1 14 | 69699 Plate, Seal 3 15 | 69700 Valve, Abutment 2 16 | 69701 Bearing, Needle 4 17 | es702 Bearing, Step 4 18 | 69703 O-Ring 4 19 | 69704 Ring, Back-Up 4 20 | 69705 Pin, Dowel 2 21 | 69706 Capsorew 9 23 | 69707 Seal, Shaft 1 24 | 69708 Cap, Front End 1 25 | 69709 Housing, Displacement 1 26 | 69710 Ring, Retaining 4 ar | 69711 Pinion, Gear 2 28 | eo7i2 Shaft, Splined (137) 1 29 | ea713 Ring, Retaining 1 30 | ea714 O-Ring 1 ai | 69715 Cap, Front Sealing 1 32 | 601750 Cover, Gear 1 Remarks Incl. tems 1 thru 31 Incl. Items wiAsterisk * Not Shown Not Shown ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED3 316 Model Revised oo & TEREX AERIALS 8.2002 STEERING CYLINDER Part No, Description Remarks 81616 300364 300355 300356 300357 300358 300359 300360 300361 300367 300362 300363 300364 300365 300366 Steering Cylinder Ass'y Includes Items 1 thru 13, PSP Seal Back-Up Ring O-Ring O-Ring Back-Up Ring Wear Ring Loaded U-Cup Rod Wiper Seal Kit Locknut Piston Barrel Assembly Rod Assembly Internal Head VIHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED.TEREX AERIALS 3 Model TB85 WHEEL & TIRE ASSEMBLY agjecg 4,200 Ret Part No Description ay Remarks 219881 Wheel & Tire Ass'y, Mono-flled - RH 2 219881 Wheel & Tire Ass'y, Mono-fled - LH 2 | Shown 1 219884 Tire (NSS) 2) |e ee rece 2 | 212605 Rim (NSS) 2 3 160728 Valve Stem (NSS) 1 4 160729 Valve Cap (NSS) 1 Tire & Wheel can only be purchased as an Assembly. Mono-Fill is necessary for ‘machine stability and to prevent tie from deflating. WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SETIAL NUMBER AND DESCRIPTION OF PART REQUIREDi} TEREX AERIALS Model TB85 TIE ROD ASSEMBLY Page| Revises 9-2002 Past No, Description Remarks 214288 Tie Rod Assembly Incl. tems 1 thru 6 20568 Tie Rod End - RH 20567 LH Jam Nut 206F5013 Tie Rod 20566 RH Jam Nut 1213-1 Zerk, Grease 20569 Tie Rod End - LH WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SENTAL NUMBER AND DESCRIPTION OF PART REQUIREDvows T3HS TEREX AERIALS nosed oz 4WD HYDRAULIC VALVE VWIHEN ORDERING PARTS, SPEOIFY MODEL NUMBER, SERIAL NUMBER AND DESORIPTION OF PART REQUIREDTEREX AERIALS 4WD HYDRAULIC VALVE Model TB85 Revised 10-2001 Re. Part No, Description aty Remarks 81446 Propel Valve, Complete (Vickers # MCD-4905) 1 | Incl. tems 1 thru 24 1 600635 Manifold 1 2 600633, Flow Divider/Combiner Valve 2 | Seal kit PIN 69446 3 69580 Differential Pressure Sensing Valve 4 | Seal kit PIN 69444 4 69581 Differential Pressure Sensing Valve 7 | Seal Kit PIN 69445 5 69587 Pilot Operated Directional Valve 1 | Seal Kit P/N 69446 6 69582 Relief Valve 2 | Seal kit PIN 69447 7 600636 Pilot Piston 1 8 69561 Check Valve 2 | Seal kit PIN 69447 9 69588 Ball 1 10 | 69589 Seat 1 11 | 69590 O-Ring 1 12 | 69591 Otifice Dise 1 13 | 69592 Spring 1 14 | 69593 Setscrew 1 15 | NSS Plug. SAE 1" 16 | NSS Plug, SAE 18 17 | NSS Plug, SAE 7 18 | 69570 Plug, Expander 36 19 | NSS Nameplate 1 20 | NSS Rivet 2 21 | 600634 Flow Divider/Combiner Valve 1 | Seal Kit PIN 69448 22 | 69420 Valve Check 5 | Seal Kit PIN 69483 23 | 69594 Valve Check 1 | Seal Kit PIN 69482 24 | 69485 Plug, Cavity 1 | Seal Kit PIN 69484 ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS jo os TURRET ASSEMBLY Revised 10.201 SECTION 4 “TURRET ASSEMBLY" CONTAINS: PAGE TITLE 42 TURRET ASSEMBLY 44 TURRET ROTATION GEARBOX 45 SWING DRIVE 3RAKE 46 SWING DRIVE ASSEMBLY FORD ENGINE PAGE TITLE 48 ENGINE (FORD GAS & LP) 4.10 RADIATOR 4.11 AIR CLEANER 4.12 FUEL TANK 4.13 LP FUEL SYSTEM 4.15 BATTERY ASSEMBLY (FORD & CUMMINS) 4.16 ENGINE CONTROL PANEL CUMMINS ENGINE PAGE TITLE 4.17 CUMMINS ENGINE 4.20 ENGINE CONTROL PANEL 4.21 AIR CLEANER ASSEMBLY DEUTZ DIESEL ENGINE PAGE TITLE 4.22 ENGINE (DEUTZ) 4.25 FUEL TANK (DEUTZ & CUMMINS) 4.26 BATTERY ASSEMBLY 4.27 AIR CLEANER 4.28 ENGINE CONTROL PANEL PAGE TITLE 4.30 TURRET WIRING 4.32 GROUND CONTROL BOX 4.34-4.37 UPPER HYDRAULICS 4.38 MAIN PUMP (H!-TORQUE) 4.40 MAIN PUMP (VICKERS) 4.42 MAIN PUMP CONTROL 4.43 EMERGENCY PUMP/MOTOR 4.44 MAIN VALVE 4.46 HYDRAULIC RESERVIOR & FILTER 447 ROTARY MANIFOLD ‘VIHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESORIPTION OF PART REQUIRED& TEREX AERIALS TURRET ASSEMBLYTEREX AERIALS Model TB85 TURRET ASSEMBLY Revised 9-202 Ret. | PartNo. Description ay Remarks 213260 Turret Assembly - Ford Dual Fuel Ret. | TB85 219264 Turret Assembly - Ford Dual Fuel HA. Ret, | TB85 214129 Turret Assembly - Deutz (Turbo) Ref. | 1885 & TB8SCE 213263 Turret Assembly - Cummins Ret. | TB85 & TBS5CE 213340 Turret Assembly - Cummins Hi-Torque Ref. | TB85 & TBSSCE 1 | 212998 Turret Welement 1 214025 Rotation Gear Box Assembly 1 | See Page 4.4 for Details 213350 Battery Assembly (Ford & Cummins) Ret. | See Page 4.15 for Detalls 214044 Battery Assembly (Deutz) Ret. | See Page 4.26 for Detalls 4 | 219957 Upper Hydraulic Assembly Ret, | See Page 4.34 for Details, 8 | 212645 Fuel Tank Assembly (Ford) Ret. | See Page 4.12 for Detalls 212599 LP Fuel System (Ford) Ref. | See Page 4.13 for Detalls 219972 Fuel Tank Assembly (Cummins & Deutz) Ret, | See Page 4.25 for Details 6 | 21084 Master Leveling Cylinder 1 | See Page 5.16 for Details 7 | 8112087 Loctite AR 3 | e06a7 Capscrew 2 9 | 22169 Washer, Gearbox 2 10 | 1205-96, Nut, Jam 2 11 | 62222 Screw, Set Cup Point 2 12 | 60601 Capscrew 1 13 | 3103110 Capscrew, SINC x 1 1/2, GRB 36 14 | 22021 Ring, Slewing 1 15 | 212081 Ford LP/Gas Engine Assembly Ret. | See Page 4.8 for Details 212963 Ford LP/Gas Engine Assembly Ret. 2i2ase Cummins Engine Assembly Ret. | See Page 4.17 for Detalls 21g342 Cummins Engine Assembly Ret. 2141s Deutz (Turbo) Engine Assembly Ret. | See Page 4.22 for Detalls WHEN ORDERING PARTS, SPECIFY MODEL VUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDrr aa Pay TEREX AERIALS Model Bas TURRET ROTATION Revised 9-2000 GEARBOX Part No. 214025 213944 60602 22998 Description Remarks Rotation Gearbox Assembly ‘Swing Drive Assembly See Page 4.6 for Details Capscrew Mounting Plate TWHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS nt Model 7885 SWING DRIVEBRAKE Part No. Description Remarks 01774 Swing Drive Brake 1 | 60175 Brake Shaft 2 | 601776 Cylinder 3 | 601777 Piston 4 | 601778 Housing 5 | 601779 Pressure Plato 6 — | 601780 Gasket 7 | 601781 Outer Plate a | eor7a2 ‘Compression Spring 9 | 601783 Inner Plate 10 | 601784 Deep Grove Ball Bearing 11 | 6o17es Dowel Pin 12 | 601786 Capscrew 13 | 601787 Washer 14 | 601788 Rotary Shaft Seal 15 | 601789 External Retaining Ring 16 | 601790 Internal Retaining Ring 17 | 601791 O-Ring 18 | 601792 Backup Ring 19 | 601793, O-Ring 20 | 601794 Backup Ring 21 | 601795 Bleed SceW 22 | 601796 O-Ring 23 | 601797 O-Ring WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SETIAL NUMBER AND DESCRIPTION OF PART HECUIREDModel TBeS TEREX AERIALS SWING DRIVE Revised 11-2000 — Sithos svn ico wm ore 28, 1420 1545 18 292226 / 94 | . 4 \ COVER HUB a I 13 ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS SWING DRIVE ere 213944 ‘Swing Drive y Ref. 2 66428 O-Ring . 3 67877 ‘Shaft Output 7 67917, Brg, Tapered-Cup (NSS) 8 67924 Brg, Tapered-Cone (NSS) 10 | 67915 Brg, Tapered-Cup (NSS) aa) 67923 Brg, Tapered-Cone (NSS) 16 67898 Washer, Thrust-Tanged 20 68332 Shaft, Planet 24 67882 Gear, Sun 27 68295 ‘Screw, Drive 28 67899 Washer, Thrust 32 68303, Pipe Plug 33 Flare Tube End Cap 3 a 36 601774 Brake Bott Bolt Hydraulic Motor ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS ENGINE Model TB85 Revised 7.2001 (Ford Gas & LP) Outside View 1g, 44 254430 Inside View THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDRet 10 "1 12 13 14 15 16 7 18 19 20 24 22 23 24 25 26 27 28 29 30 31 Part No. 212081 212963 213438 213440 212657 212538 600648 600755 601196 213511 81526 1200-98 1210-27 1209-6 160672 160674 1200-156 1205-90 300087 600754 601191 160669 601202 601204 601213 12446-38 12446-101 12148-20 212551 212550 213007 160091-7.17 601216 212974 600769 600771 160727 81535 81548-75 212631 1205-45, 1209-4 601158 69782 Description Ford LP/Gas Engine Ass'y Ford LP/Gas Engine Ass'y Gas Engine (Ford LRG425) Gas Engine (Ford LRG425) (Hi-AltOpt.) Air Cleaner Harness, Engine Pump Drive Gasket, Exhaust Flange Drain Cock Drain Kit, Remote Oil Pump Capscrew, 1/2C x 1-1/4 Lockwasher, 1/2 HVY Fiatwasher, 1/2C Bushing, Motor Mount Washer Capscrew, 5/8C x 3 Locknut, 5/8C Pipe, Exhaust Stack Clamp, 2° Muttier Tube, Exhaust Starter Alternator Alternator Connector Kit Trim Trim Gasket, Foam Baffle Plate Ass'y Baffle Spacer Radiator Baffle Weld ment Fuel Line Starter Relay Tube, Air Intake Carburetor Beam Kit (Dual Fuel only) Hump Hose Tube, Suction Hose Control Panel Locknut, 3/8C Flatwasher Actuator, Rotary (In Carburetor) Oil Filter TEREX AERIALS ENGINE (Ford Gas & LP) ay Ret. Ref, Ret, Ref, Ref, vest tos fi 49) Revised 3-202 [_Page Remarks ‘See Ford For Parts & Service See Ford For Parts & Service See Page 4.11 for Details Not Shown See Page 4.40 for Details Vxt Behind Battery See Page 4.16 for Details ViTEN ORDERING PARTS, SPEGIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDry 4:10 P: Revised 9:2002 Ret. 32 33 34 35 36 37 38 39 40 4 42 43 44 45 46 47 48 49 50 51 52 53 54 Model 7885 Part No, 600887 601214 601203 600873 601205 69778 69779 600770 600893 69783 600768 1219-214 601193 65431 212417-72 70799 601207 601217 601219 300092 601210 601211 300084 300093 300082 1243-37 Description Fan Guard Kit Radiator Emergency Pump Fan Radiator Cap Radiator Support Bracket Upper Hose Lower Hose Recovery Tank Recovery Tank Bracket Fan Belt ‘Temperature Switch Bushing il Pressure Switch Clamp LP Hose Battery Cable Dipstick and Tube Decal, High Altitude Caution Fuel Jet, High Altitude Fuel Pump-Not Shown Water Pulley Water Pump Inlet Tube Water Bypass LRG Exhaust Elbow Flange Flow Intake & Exhaust Manifold Reducer & TEREX AERIALS ENGINE (Ford Gas & LP) ay ROS ene ee ees Remarks See Page 4.45 for Details Used with 213438 & 213440 See Page 4.13 for Details ‘See Page 4.15 for Details sod w/212498 & 219440 - Not Shown Used w'212498 & 219440 - Not Shown See Page 4.12 for Details ViTEN ORDERING PARTS, SPEGIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS FORD ENGINE Model Tes AIR CLEANER avo! 7.2001 _5 a Ret Part No, Description ay Remarks 212657 Air Cleaner Assembly 1 | Includes items 1 thru 4 1 600747 Body 1 2 600748 Primary Element 1 2 600749 Safety Element 1 3 600750 Cover 1 Latches Included with Item #3 4 600751 Vacuator Valve 1 ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS FUEL TANK Model TB85 Revised 7-201 mo Part No. Description Remarks 212645 Fuel Tank Assembly (Ford Engine) Incl, Items 1 thru 12 213079 Tank, Fuel (Plastio) 39 Gal. 600992 Cap 601485 Sender, Fuel 81536 Hose Barb 1205-45 Capsorew, 3/86 x 1-1/4 1209-89 Flatwasher 200B227-2 Clamp 212863 Tube 160091-2.83, Hose 8008-06 Adapter 213528 Strap 600766 Fuel Filter sec wi213499 & 219444 Eng. Assy 601194 Fuel Filter Used wi2t3438 & 219440 Eng. Assy 300092 Fuel Pump Part of Engine Assembly WHEN ORDERING PARTS, SPECIFY MODEL HUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIRED.TEREX AERIALS ice: 105, LP FUEL SYSTEM Revised 7-2001& TEREX AERIALS LP FUEL SYSTEM Model B85 Revised 72001 Part No. Description Remarks 212599 LP Fuel System Incl. tems 4 thru 13 1219-351 Elbow 212417-72 Hose 16506 Elbow, Female 212418-44 Hose 5142 Socket, Female 65937 Tank, Propane 486-B Bracket, Mounting (2 piece) 1200-57 Capscrew 21896 Bracket, LPG Swivel 20815 Swivel, LPG. 65391 Nipple 80029-07 Tee 1200-335 Capscrew, 3/8 x 1/2 1210-20 Lockwasher 1209-4 Flatwasher WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART HEGUIREDTEREX AERIALS FORD & CUMMINS ENGINE "== BATTERY ASSEMBLY Revised 62001 Ret. Part No, Description ty Remarks 213350 Battery Installation (Ford & Cummins) 1 | Incl items 1 thru 15 1 1203-824 Battery 1 2 213317 Plate, Masonite, Battery Isolation 1 3 212541 Hold Down, Battery 1 4 707 4375 Rod, Battery Hold-Down 2 5 1205-34 Locknut, 5/16C 4 1209-3 Flatwasher 4 6 70833 Cable, Battery (-) 1 7 70797 Cable, Battery (+) 1 8 70799 Cable, Engine Ground 1 9 70800 Cable, Starter 1 10 | 70851 Cable, Emergency Pump 1 11 | 120057 Capsorew, 38 x .75 1 1210-20 Lockwasher, .38C 1 12 | 1200-309 Capsorew, 1/4C x 1/2 1 13 | 212210 Plate, Masonite 1 14 | 1205-170 Locknut 1 1210-7 Washer, Ext, Tooth, 3/8 1 1210-20 Lockwasher, .38 1 18 | 1210-20 Lockwasher, .28C 1 1203-237 Capsorew, .38C x 1.0 Brass 1 1205-225 Jamnut, .38 Brass 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIRED4 TEREX AERIALS Nese Tees FORD ENGINE Rvsed 4.2001 CONTROL PANEL 2.3.4 sce Soe of Ane Ret. Part No. Description Remarks 212631 Control Panel Ass'y Ref| Incis. lems 1 thru 22 1 | 212632 Harness, Control Panel 1 2 | 12026 Screw, Machine 13 3 | 12107 Washer, Lock 13 4 | 12055 Nut 13 5 | 7os19 Governor Cont 1 6 | tza113 Grommet 1 7 | 12004 Capscrew 2 8 | 120513 Nut 2 9 | 1210-14 Washer 2 10 | 441 4026 Broaker, Circuit, 208 1 11 | 4422399 Boot 1 12 | 441 6828 Relay 4 13 | 1233-22 Screw, Machine 4 14 | 1230-11 Kops. #5-40 4 15 | 212028 Plate 1 16 | 7099 Block, Terminal 1 17 | 12092 Washer, Flat 3 18 | 70363 Starter, Lookout 1 19 | 20082007-4 | Clamp 1 20 | 1176 Eyelet #10 2 a1 | 1205-6 Nut #10-22 1 22 | 12053 Nut #8-92 1 23 | 69488 Relay Base 1 WHEN ORDERING PARTS, SPECIFY MODEL HUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED,TEREX AERIALS - CUMMINS ENGINE _ Revised 5-200! 1213.14 92 \ Inside View THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED1 TEREX AERIALS eae CUMMINS ENGINE Revised 7-2001 Part No, Description Remarks 212452 Engine Assembly (Cummins 483.9 “B") Includes lems 1 thru 50 213342 Engine Assembly (Cummins 433.9 °C") Includes tems 4 thru 50 69301 Rod End, ADCO 69303 Clamp Kit, ADDCO 213845 Engine Control Panel Assembly See Page 4.20 for Details 70829 Throttle Actuator 70830 ADDCO Controller On Engine Control Panel (4.20) 6422 Spring, Doorman Throttle Return (Not Shown) 600967 518-11 x 3.75 GRS 69313 Washer 70920 Oil Pressure Switch 70921 Coolant Temperature Switch (Not Shown) 70922 Wiring Harness (Not Shown) For Oil and Coolant Switches 69312 Bolt, Fan, 80MM 600968 Fan 600969 Spacer, Fan 2.5” 69295 Bracket, Remote Oil Filter 69297 Rear Mounting Bracket 69309 Bracket, ADDCO Throttle 600970 Throttle Return Spring Bracket (Not Shown) 600971 4/4" x 3/8" Shoulder Bolt 213315 Exhaust Assembly 212926 Elbow 213316 Flange 600973 Kit, (Héwe-4), Pump Drives 600649 Pump Drive Housing Hayes SAE B 212496 Air Cleaner Assembly See Page 4.21 for Details 600890 Overtiow Hose (Feet) 600974 Kit, Remote Oil, 48 69308 Vibration Mounts, Lord 600938 Muttler, 7° Rear Mount 600976 Kit, Radiator/Front Mount B-Series 213803 483.9 °B" Engine Sub Assembly 213804 483.9 “C” Engine Sub Assemtly 600986 Exhaust Pipe and Flange, 4B Rear 600987 3” Exhaust Clamp 600975 Kit, Exhaust Assembly 48 (Not Shown) 600988 Exh. Gasket, B-Series N/A, Side Out (Not Shown) 69299 Fan Guard 600977 Radiator Hose, Upper 600978 Rad. Hose, Lower 2.25" x 14" Gates 69290 Radiator 600979 Front MountRadiator Mount WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED600980 600981 600982 600983 600984 600985 81526 81551 1200-98 1210-27 1209-6 70912 70913 70806 70807 81535 212549 1219-282 1219-665 460 4112 50300 1200-61 1210-20 1219-442 69289 69288 1200-100 1210-27 460 4115 SITEREX AERIALS yoss ts CUMMINS ENGINE Revised 3-202 Description | Radiator Bracket Radiator Bracket Radiator Brace (Not Shown) Isolator ‘Washer For J-4624 Series Isolator Isolator (Max 35 Lbs @ 0.125") Pump with 212452 Pump with 213342 Capsorew, .50C x 1.25, GR 5, Z Washer, Lock, .50, HVY Washer, Flat, 50, STD. Type A, Z Connector, Receptacle (Not Shown) Wedge, Locking (Not Shown) Pin, Contact (Not Shown) ‘Socket, Contact (Not Shown) Tube, Suction (for 81526) ‘Tube, Suction (for 81551) Adapter, STR Clamp Seal Elbow, Str Thrd Capscrew, 38C x 1.25 Lockwasher, 98 Adapter, STR Alternator Starter Capsorew, .50 x 1.50 Lockwasher, .50 Seal See Page 4.40 for Details, | See Page 4.38 for Details, Part of Hydraulic Assembly Part of Hydraulic Assembly ae ease ened sss worst onssinnwon | THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDMode! Revised S TEREX AERIALS Wo CUMMINS ENGINE 5.2001 CONTROL PANEL 10 17,987 i Description Romarks 213844 70209 70983 1209-2 70843 1202-4 12026 12107 12055 70830 1201-78 1200-4 1210-14 1205-13, 1223-428 70842 441 6828 1200-184 1201-61 212161 7099 70915 70916 70807 Engine Control Panel Ass'y Includes items 1 thru 24 Harness, Control Panel Relay Starter, Lockout Flatwasher Diode/Resistor Ass’y ‘Screw Machine #10-24 x 50 ‘Screw Machine #10-24 x 75 Lockwasher Nut, Machine Screw ‘ADDCO Controller Grommet Machine Screw Lockwasher Nut #10 Eyelet Diode Ass'y Relay Tywrap Grommet Plate Block, Terminal Connector, Plug Wedge, Locking Contact Socket WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS m7 AIR CLEANER wos! ress ll (CUMMINS) Issued 5-2001 ret. | PartNo | Description | ay | Remarts 212496 Air Cleaner Assembly (Cummins Engine) Incl. ems 4 thru 7 1 709 1304 Air Cleaner ‘See Page 4.27 for Details 2 709 1310, Tube 3 1243-32 Mounting Band 4 1243-27 Cap Stack 5 1200-57 Capscrew, 3/8 NC x 3/4 1209.4 Flatwasher, 3/8 1205-45 Locknut, 3/8-16 6 1240-216 Bolt Clamp 7 1243-67 Elbow THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIRED.Model TB&S TEREX AERIALS Revieed 9.2002 DEUTZ DIESEL ENGINE r 7 | 24, 25, 26 24, 25,26 7 27, 28, 29 oo FRONT VIEW WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMGEA AND DESCRIPTION OF PART AEGUIREDTEREX AERIALS ics DEUTZ DIESEL ENGINE peses. 2002 Ret. Part No. Description aty Remarks 214115 Deutz Engine Assembly Ref.| Incl. tems 1 thu 44 1 214093 Deutz Engine (BF4L1011F) 1 | See Deutz for Parts & Service Incl. Items 31 thru 40, 45 - 48 2 212806 Engine Control Panel Ass'y 1 | See Page 4.28 for Details 3 70912 Connector, Receptacle 1 4 70913 Wedge, Locking 1 5 81551 Vickers Pump 1 | See Page 4.38 for Details 6 214117 Tube 1 7 160682 Clamp Hose 2 8 213305 Battie Assembly Ret, 213306, Baffle Plate 1 210702 Engine Duct 1 212172 Cover 1 9 212171 Strip, Black Poly. 1 10 | 70806 Contact Pin 8 11 | 160543 Duet, Air Comp, Flex 52" 12 | 210792 Duct, Engine 2 13 | 1200-67 Capscrew, 218-16 x 2 4 14 | 1205-34 Locknut, 5/16-18 5 1200-31 Capscrew, 6/16 NC x 1 5 1209-3 Washer, 5/16 5 15 | 213815 Exhaust Assembly Ref. | Includes Items 15A & 158 15A | 212926 Elbow 1 188 | 213816 Flange 1 16 | 1209.4 Flatwasher, 3/8 STD 2 17 | 1205-45 Locknut Hex, 3/8-16 2 18 | 21418 Cover 1 19 | 212096-78 Hose 1 20 Not Used 21 | 12368-51 Hose 1 22 | 91548-75 Hose, Ass'y 1 23 | 1200-134 Capscrew, 1/2 NC x7 1 24 | 1209-64 Washer 3 25 | 1205-67 Locknut Hex 1/2-13 3 26 | 1200-139 Capsorew, .50C x 8.50 3 27 | 1200-3 Capscrew, 1/4 NC xt 3 28 | 1209-2 Flatwasher 1/4 3 20 | 1208-23 Locknut, 1/4-20 3 30 | 1200-98 Capsorew, .50C x 1.25, 1 1209-6 Flatwasher, 1/2 STD 1 1210-27 Lockwasher 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART FEGUREDFB ics sos «= 4 TEREX AERIALS 426 Page J Revised 8-202 DEUTZ DIESEL ENGINE Ref. | PartNo, Description ary Remarks at | 70880 Controller Thrattle Ret 32 | 600670 Harness, Wiring Ret, | Not Shown 33 | 216662 Filter, Oi Ret. 34 | 07140616 Capserew, MB x 10 Ret 35 | 08530612 Lockwasher, M6 Ret 36 | 70829 ‘Actuator Ret 37 | 70831 Mounting Hardware Ret. 38 | 07140816 Capscrew, MB x 16 Ret 39 | 085308 16 Lockwasher, M8 Ret 40 Air Cleaner Assembly Ret, | See Page 4.27 for Details a1 | 2tece1 Fuel Filter Ret 42 | 1219-665 clamp 2 460 4112 Seal 1 50900 Elbow, Str Thid 1 1200-61 Capscrew, 38 x 1.25 4 1210-20 Lockwasher, 28 4 43 | 1219-442 Adapter 1 44 | 1200-100 Capserew, .60 x 1.00 4 1210-27 Lockwasher, 50 4 4604115 Seal 1 4s | 214530 Air Cleaner Tube 1 as | 214591 Connecter Tube 1 a7 | 7091310 Connector Tube 1 48 214116 Exhaust Pipe 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMSER AND DESCRIPTION OF PART REGUREDTEREX AERIALS DEUTZ & CUMMINS Model TB85 FUEL TANK Revised 9.2000 Pt | PartNo Deserpon ay Remarks 213972 Fuel Tank Assembly (Deutz & Cummins Engine) Incl. tems 1 thru 14 1 | 219079 Tank, Fuel (Plastic) 1 | 39Gal 2 | 600992 Cap 1 3 | 601485 Sender, Fuel 1 4 | 69231 Tube 1 5 | 12001 Capscrew, 38C x 1-1/4 4 6 | 1209-89 Flatwasher 4 7 | 140-100 Clamp 4 8 | 212164 ‘Tube, .31 OD (Return Line) 1 200820072 | Clamp 4 1205-45 Locknut 3/8 2 1209-4 Flatwasher, 3/8 2 9 | 1219-904 ‘Adapter, 90° 1 10 | te0091-63, Hose, .31 ID x 24" (Return) 1 11 | 212163 Tube, .375 OD (Supply Line) 1 1219-559 Adapter 1 200820072 | Clamp 4 1205-45 Locknut, 318 2 1209-4 Flatwasher, 3/8 2 12 | 160091-85 Hose, .38 ID x 20° (Supply) 1 13 | 181830 Decal, Diesel Fue! 1 14_| 213971 Strap 2 VIHEN ORDERING PARTS, SPECIFY MODEL UNSER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIREDTEREX AERIALS Model TB85 DEUTZ ENGINE Revised 6.2001 BATTERY ASSEMBLY Ret. Part No. Description aty Remarks 214044 Battery Installation (Deutz Engine) 1 | Incl. items 1 thru 17 1 1203-824 Battery 1 2 212541 Battery Hold Down 1 3 213317 Rod 2 4 706 8848 Masonite Battery Isolation Plate 1 5 1200-366 Capscrew 1 6 1210-20 Lockwasher 1 7 1205-32 Locknut, 5/166 4 1209-3 Flatwasher 4 8 1200-309 Capscrew, .25¢ x 50 1 9 70797 Battery (+) Cable 1 10 | 70833 Engine Ground Cable 1 11 | 70834 Starter Cable 1 12 | 70835 Battery Emergency Pump Cable 1 13 | 08531018, Lockwasher 1 14 | 1203-237 Capscrew, .38C x 1.00 Brass 1 15 | 256 Cable Tie 3 16 | 1205-225 Brass Nut 1 17 | 2t2210 Masonite Plate 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIREDTEREX AERIALS ry Model B85 AIR CLEANER Revised 11-2000 Ret. Part No. Description aty Remarks 709 1904 Air Cleaner Assembly 1 Includes Items 1 thru 8 1 207536 Body Assembly 1 2 207537 Element Assembly 1 3 207538 Nut Assembly 1 4 207539 Cup Assembly 1 5 29350 Clamp Assembly 1 6 207540 Battle 1 7 207541 Valve 1 8 207542 Marking 1 Not Shown ‘WHEN ORDERING PARTS, SPEGIFY MODEL NUMBER, SERIAL NUMBER, AND DESCRIPTION OF PART REQUIREDrn TEREX AERIALS BE voce: Tees DEUTZ ENGINE Page J Revised 4-2001 CONTROL PANEL ret. | PartNo, Deserion Pemaris 212806, Engine Control Panel Ass'y Incl. Items 4 thru 27 1 212804 Harness, Control Panel 2 70209 Relay 3 70983 Starter, Lockout 4 1209-2 Lockwasher 5 70843 Diode/Resistor Ass'y 6 1202-4 Screw, Machine 7 12026 Screw, Machine 8 1210-7 Lockwasher 9 1205-5 Nut 10 | 70830 Grovernor a1 | 1221-78 Grommet 12 | 12001 Screw, Machine 13 | 1210-14 Lockwasher 14 | 1205-13 Nut WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS DEUTZ ENGINE Model 7885 CONTROL PANEL Issued 11-99 Part No. 1223-428 70843 441 6828 1202-184 1221-61 212161 7039 70915 70916 70807 1228-428 1209-44 1200-4 Description ay Remarks Eyelet, #10 Diode/Resistor Ass'y Relay Tie Plastic Cable Grommet Plate Terminal Block Connector Plug Locking Wedge Contact Socket Eyelet, #10 Flatwasher, 1/4 Clamp, 1/2" WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIREDModel 7885 TEREX AERIALS Revised 82001 TURRET WIRING WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCHIPTION OF PART REGUREDTEREX AERIALS jecx es |= TURRET WIRING os ee aeons =e oy =e aa Sasa Vie anes [fone Tt oon cen e ieee pee a eae 5 2 (213527 Ground Control Box Assembly - TB85_ 1 oom eae eee eee a 3 1209-4 Flatwasher, .38 g Breer eee ; 1210-21 Lockwasher 9 een tive : 4 441 6834, Proximity Switch 3 rae os A 310 1507, ‘Socket Head Capscrew 4 er |e 4 Se es i See eee : 5 les gees ; al os ee ; elec — ; Ales [emer A ee ee : 10 213314 Tube 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUREDTEREX AERIALS GROUND CONTROL BOX Model 7885 Revised 42001 ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART FEGUREDTEREX AERIALS Model TB8s GROUND CONTROL BOX et. | PartNo Description ay Remarks 213527 Ground Control Box Assy - TE6S 1 [Includes tems 1-13 & 14-21 213879 Ground Control Box Ass'y - TB85CE 1 Includes Items 1 thru 21 1 | 6916s SPDT Toggle Switch 1 2 69232 ‘SPDT Toggle Switch 5 3 441 6836 Slope Sensor 1 4 | 601299 Enclosure Cover 1 8 | 601275 Decal 1 6 69258 Meter Volt 1 7 | 601240 Meter Fuel and Hour 12V LED:LCD 1 8 | 601220 Fuse Holder 1 By e\ezrt7 Ign. Key Switch with Boot 1 10 69166 Emergency Stop P. Button 1 601020 Cap For Push Pull Emergency Stop 1 601021 Contact Block For Emergency Stop 1 W 69260 Resistor a 12 | 70920 Supertiex Controller Board 1 13. | 69262 Enelosute Latch and Keeper 1 14 | 62268 Optimizer Kit wth Plastic Case and Cable Ass'y | 1 | Inc. 15.8 16 Optional 15, 70930 Optimizer (OPTZ-4) a 16 | 6s4e2 Optimizer Cable 1 17 | 601298 Enclosure 1 18 601241 12V SPDT 30 AMP Relay a 19 | 601225 Digital Multiplex Receiver 1 20 | 69255 Toggle Switch 1 at | 601152 15 Amp Fuse 1 601226 Fuse Holder 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND OF SCRIPTION OF PART REGUIREDTEREX AERIALS UPPER HYDRAULICS Model TB85 Issued 11-99 ae O A NI et. \ a To Emergency 65,66 5 78 io Fer jetract Pumy i ‘ ‘ump May Vary Per Retract P ToMain Valve ‘TpMain Valve To Hyd. Tank eoad Engine Variant ° ° DETAIL OF HYD TANK 12 Hose Ret To Inlet On Main Pump (Behind En WHEN ORDERING PARTS, SPECIFY MODEL HUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED,TEREX AERIALS Model TB85 UPPER HYDRAULICS vised 82008 Part No. Description ay Remarks 213357 ‘Turret Upper Hydraulic Ass'y 1 | incl. ems 1 thru 67 12368-51 Hose 1 | Used in Deutz Engine 12368-54 Hose 1 | Used in Cummins & Ford Engine 378 0301 Clamp 2 212980-95 Hose 81548-75 Hose 1 | Used in Ford Engine 212094-75 Hose 1 | Used in Cummins & Deutz Engine} 212095-69 Hose 1 212097-15 Hose 1 212096-42 Hose 1 214038 Tank, Hydraulic, 1 | See Page 4.46 for Details 1219-693 Tee 1 12019-447 Adapter 1 963.0411 Insert, Beaded 1 709 5097-39, Hose 1 12019-153 Adapter 1 430 3022 Cock, Drain 1 81448 Filter 1 | See Page 4.46 for Details 362 4006 ‘Adapter 1 316 2346 Capscrew 4 1209-89 Flatwasher 6 1205-194 Locknut 4 4200-100 Capscrew 4 1208-6 Flatwasher 4 12169-17 Timlock 1 12182-20 Timlock 2 12169-25 Timlock 1 1200-33 Capscrew 4 1209-46 Flatwasher 4 212112-66 Hose 2 213521-59 Hose 1 213521-112 Hose 1 212112-50 Hose 2 212112-44 Hose 1 212982-22 Hose 2 707 4525 Tube 1 213521-135 Hose 1 ‘WHEN ORDERING PANTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART HEGUIRED‘+a & TEREX AERIALS ae UPPER HYDRAULICS Pay Issued 11-99 AIL_OF ROTARY MANIFOLD DETAIL_OF EMERGENCY RETRACT PUMP. ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS Model TB85 UPPER HYDRAULICS Revised 3.2002 PartNo. Description ay Remarks 218521-76 Hose 1 212113-136 Hose 1 212113-140 Hose 1 212380-92 Hose 1 21297887 Hose 1 81601 Valve, Main Hyd 1 | See Page 4.44 for Details 1219-620 Reducer 1 1200-59 Capscrew 5 1219-605 Adapter 3 81505 Pump, Emergency Ret. 1 | See Page 4.43 for Details 1219-668 Adapter 2 1219-763, Plug 1 1219-959 Adapter 6 1219-389 Adapter 2 1209-4 Flatwasher 3 81571 Rotary Manifold 1 | See Page 4.47 for Details 375.0701 Reducer 2 12019-205 Adapter 2 8018-03, Adapter, 45° 1 212113-38 Hose 1 212113-21 Hose 1 1240-91 Clamo 1 1210-20 Lockwasher 1 1222-202 Tie, Plastic 10 | Not Shown 212096-78 Hose 1 | Used in Deutz Engine 212096-22 Hose 1 | Used in Cummins & Ford Engine WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND OF SCRIPTION OF PART REGUIRED4 oe TEREX AERIALS oe MAIN PUMP& TEREX AERIALS Model TB86 MAIN PUMP Issued 11-99 Part No. Description aly Remarks 81551 Pump Assembly (High Torque) Ret (Saver Sunstrand PIN 4577086) 601584 Rear Bearing Kit 1 601585 ‘Swashplate Bearing 2 601586 ‘Swashplate Assembly 1 601587 Front Bearing Kit 1 601588 Priston Guide Assembly 1 601589 Valve Plate, RH 1 601590 PC Valve Kit 1 601591 Wedge 1 601592 Shatt, 14 Tooth 1 601593 Cylinder Block 1 601594 Piston Assembly 9 601595 Seal Nut 1 601596 Set Screw 1 601464 Overhaul Seal Kit 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND OF SCRIPTION OF PART REGUIRED4 S TEREX AERIALS i MAIN PUMPTEREX AERIALS gcc: 1805 MAIN PUMP Issued 11-99 Ret Part No Description ay Remarks | 81526 Pump, Complete (Vickers #PVE'8R-9-30-CvP-12-057)) 1 | Indl items 1 thru 36 600772 Kit, Seal 1 | Incl items marked" 1 NSS Housing 1 2 600773 Kit, Rotating Group 1 3 600774 Spacer 1 4 600775 Watter Plate 1 5 600776 Bearing 1 6 600777 Pin 2 7 600778 Pin 1 8 600779 Seat 1 9 600780 Valve 1 10 | s00781 Spring 1 11 | NSS Cover 1 12 O-Ring 1] - 13 | e007e2 Plug 1 14 | 600855 Compensator 1 | See Page 4.42 for Details 15 | 60073 Plug 1 16 : O-Ring fale 17 | 60074 Rood 1 19 | 600786 Piston 1 20 | 600787 Screw 8 21 | so07es Cover 2 22 | 600789 Shim Kit 2 23 a O-Ring a}: 24 | 600790 Spacer 2 25 | 600791 Bearing 2 26 | 00792 Retaining Ring 1 27 : Seal i]: 23 | 600703 Screw 6 | See Kit Above 29 Gasket ia 30 | 600794 Spring 1 31 | 600795 Seat 1 32 | 600796 Seat 1 33 | 600797 Roll Pin 1 34 | 600798 Bearing 1 35 | 600799 Yoxe 1 36 | 600800 Shaft 1 ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDri a2 e Model Issued TEREX AERIALS MAIN PUMP CONTROL 7885 11-99 Ret. | eo0ess NSS. 600801 00802 600803 600804 600805 600818 600808, 600807 600808 600809 600810 600822 600812 600813, 00814 600815 600816 600817 Description ay Remarks Load Sense & Pressure Compensator Control 7 | Ine ame 1 thru 24 ems wiAsterisk "Included in Seal Kit on Page 4.41 Body 1 Plug 1 O-Fing Tie ‘Screw 4 ‘Spoo! 1 Seat 1 Spring 1 O-Ring 1 Plug 1 Seal 1 Lockwire 1 Plug 1 O-Ring 1 Set Screw 1 Seat 2 Spring 2 Seat 1 ‘Spool 1 Plug 1 Plug 1 (Check Valve 1 Gasket 1 O-Ring 1 Plug 2 THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS EMERGENCY Model B85 PUMP/MOTOR Issued 14.99 Ret. Part No Description Remarks 81505 Emergency Pump/Motor (J.S. Barnes #1210 599) Incl. tems 1 thru § 69045 Pump 68129 Plate, Adapter 66780 Motor 68510 601060 Relay Seal Kit aean- 81505 Emergency Pump/Motor (Fenner #DB-1300) Inc. items + thru 6 601052 Pump 601054 Coupling, Pump 601053, Motor Solenoid Seal, Pump. Set, Brush For P/N 601053 601085 601056 601057 oanan- WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIREDfet ree TEREX AERIALS on MAIN VALVE 13, 14, 15 NOT SHOWN ‘WHEN ORDERING PANTS, SPECIFY MODEL HUMBER, SERIAL NUMBER AND DESCRIPTION OF PART HEGUIREDTEREX AERIALS Model TB85 MAIN VALVE Revised 12-2000 Ret. | PartNo. Description ay Remarks ‘1600 Main Valve Assembly 1 | Includes tems 1 thru 37 81601 Main Valve, Complete (Vickers MCD7128) 1 | Includes tems 1 thru 95 1 | 69556 Valve, Differential Pressure Sensing 2 2 | 600823 Valve, Counterbalance 2 3 | 600824 Valve, Reliot 1 4 | 69559 Valve, Solenoid 2 | (Coll PIN 69497) 5 | 69560 Plug, Orifice,.020 1 6 | 69561 Valve, Check 1 7 | 600835 Valve, Solenoid 1 | (Spool PiNv 601420) 8 | 600996 Valve, Solenoid 1 | (Spoot PiN 601419) 9 | 60027 Valve, Solenoid 2 69565 Coil only-For tems 7, 8, 9 AR 10 | NSS Manifold 1 11 | 69567 Plug, Orifice, 031 12 | 69568 Check, Sensing 15 13 | 69569 Plug, Expander (Under Valves # 9 & 32) 3 14 | 69570 Plug, Expander 52 15 | 69571 Plug, Expander (Bottom Sid) 1 16 | Nss Plug 11] SAE-6 17 | NSS Plug 10] SAE-8 18 | 600828 Orifice Dise 1 19 | NSS Rivet 2 20 | Nss Nameplae 1 a1 | 601745 Kit, Bolt 6 22 | 69573 Valve, Solenoid 1 23 | 69574 Cover 1 24 | 600830 Capscrew 3 25 | 69576 O-Ring 2 26 | 69577 O-Ring 5 27 | 600831 Lockwasher 3 28 | 60032 Valve, Solenoid 1 | (Spool Pi 601417) 29 | 600833 Shuttle Valve 1 30 | Nss Plug 4 | SAe-4 31 | 69001 Diff, Pressure Sensing Valve 1 32 | 601744 O-Ring 1 33 | 601742 Orifice Plug 1 34 | 67717 Plug 4 35 | 601743 Orifice Plug 1 36 | 212539 Wire Harness 1 | Not Shown 37 | 707 4525 Tube 1 | Not Shown WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCHIPTION OF PART REGUREDTEREX AERIALS Model 7885 HYDRAULIC Revised 2.2001 RESERVIOR & FILTER Description Remarks Hydraulic Tank Assembly Hydraulic Tank FillBreather Cup Suction Strainer Sight Gauge Magnetic Plug w/O-Ring O-Ring Filter Includes Items 78 8 Head (Use P/N P550388) Spin-On Cartridge Plate Strap WHEN ORDERING PARTS, SPECIFY MODEL HUMBER, SERIAL NUMBER AND DESCHIPTION OF PANT REQUIRED,TEREX AERIALS nc es [ES ROTARY MANIFOLD es Ret. Part No. Description ay Remarks 81571 Rotary Manifold, Complete (Hydra-Too!) 1 | Incl, tems 1 thru 9 600724 Seal Kit 1 | Inc. Items w/Asterisk™ 1 600728 Lockwasher 4 2 600727 Capscrew 4 3 601486 Retainer, Spool 4 4 601487 Spool 1 5 601488 Housing 1 6 : Seal 2 7 VSeal ei 8 : Seal eee 9 Thrustwasher 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIREDTEREX AERIALS tess 158s BOOM ASSEMBLY Revised 9-2001 | Page SECTION 5 “BOOM ASSEMBLY" CONTAINS PAGE TITLE 54 BOOM INSTALLATION 5.2 BOOM ASSEMBLY 58 BOOM LIFT CYLINDER 5.9 BOOM EXTEND CYLINDER 5.10 SLAVE LEVELING CYLINDER 5.12-5.15 POWER TRACK ASSEMBLY 5.16 MASTER LEVELING CYLINDER VIHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESGRIPTION OF PART REQUIREDTEREX AERIALS BOOM INSTALLATION Description ay vissr toss AR 5 Revised 9-201 [Page Remarks 213249 24056 1222-345, 1242-45 213256 21084 219251 213254 211912 213255 1222-344 60539 1208-72 1245-72 Boom Installation Ass'y Ref Lift Cylinder Ass'y Rod End Capscrew Pin - Boom Pivot Master Level Cylinder Pin, Lift Cylinder Base Pin, Lift Cylinder Rod Eye Pin, Master Cylinder Pin, Master Cylinder Rod End Capscrew Machinery Bushing Bushing Includes Items 1 thru 12 ‘See Page 5.16 for Details WHEN ONDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS BOOM ASSEMBLY Model BBS Revised 8.2002 VIEW 8-8, PARTIAL SECTION C- WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS Model B85 BOOM ASSEMBLY Revised 8-2002 Part No. Description aty Remarks 213119 Boom Ass'y - TB85 1 | Includes items 1 thru 83 213109 Boom Ass'y - TB8SCE 1 | Includes items 1 thru 98 213104 Boom, Inner Section 1 | (Bushing PIN 401 2405) 2 Per 213114 Boom, Inter Section 1 213121 Boom, Outer Section 1 | (Bushing PIN 22080 ) 2 Per 1210-17 Lockwasher 4 1200-31 Capscrew, .31NC x 1.00 4 211649 Shim 16 GA OAU 214650 Shim 20 GA 2Au! 211651 Wear Pad 211956 Wear Pad 8 1203-144 Capscrew, 8NC x.75 12 1200-315 Capscrew, 8NC x 62 9 213140 Cable, Extension 2 213085 ‘Sheave, Extend 2 1203-60 Capscrew, .SONC x 1.00 4 1208-30 Bushing i14AU| 60825 Capscrew 4 1227-261 Roll Pin 2 211957 Wear Pad 6 212237 Pin 1 212219 ‘Sheave Bracket 1 1209-63 Plain Washer 15 211652 Wear Pad 5 511 2087 Loctite #242 AR 316 2338 Capscrew, 38NC x .88 7 1200-67 Capscrew, .38NC x 2.00 6 1209-3 Washer 4 22703 Pin 4 65082 ‘Snap Ring 8 1209-46 Washer, Plain 5 12019-661 Union Elbow 90° 2 211661 Bar, Ext, Equalizer - TB85 1 213859 Bar, Ext., Equializer - TB85CE 1 WHEN ORDERING PARTS, SPECIFY MODEL NUWEER, SERIAL NUNEER AND DESCRIPTION OF PART REGUIREDModel TB85 TEREX AERIALS Revised 62000 BOOM ASSEMBLY 23,80- 60,81,74 75 7973 3 e 8 area e e cores Lf oo si PP - 70: g ~ 23,6509 zaes 18 23,66,67] aT 6,7,10,18 8 VIEW A-A 42ret. SECTION C-C THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIRED.TEREX AERIALS iF Model TB85 BOOM ASSEMBLY Revised 8.2002 | Page Ret. | PartNo. Description ay Remarks 35 | 1205-80 Nut [2 36 | 1205-84 Nut Jam 37 | 2t1962 Shim, 164, AR 38 | 211963 Shim 206A BAU 39 | 214207 Pin 1 40 | 21004 Slave Leveling Cylinder 1 | See Page 5.10 for Details a1 | 1210-20 Lockwasher 16 42 | 213790 Wear Pad 2 43. | 211662 Ret. Equalizer Bar 1 46 | 211664 Yoke 1 47 | 1200-319 Capserew, 31NC x .50 1 48 | 211670 Weldment, Pin 1 49 | 2tte72 Plate 1 so | 211671 Threaded Rod 1 eo | 1242-160 Capsctew, 44NC x .75 12 61 | 211660 Plate 4 62 | 211659 Wear Pad 4 63 | 238 Pin (Trunnion Cap) 2 64 | 1200-59 Capscrew, 38NC x 1.00 4 65 | 211680 Keeper, Cable 4 66 | 120057 Capscrew, .38NC x.75 4 67 | 1222-944 Rod End 3 68 | 211705 Pin 2 69 | 1209-29 Washer 8 70 | 213983 Retract Sheave Assembly 2 71 | 213790 Retraction Cable 1 73 | 1200-10 Capscrew, .SONC x 2.75 2 74 | 1209-59 Washer 12 75 | 211682 Eccentric Pin 2 76 | 1207-12 Cotter Pin 4 7 | 211644 Cover 1 73 | 81570 Boom Extend Cylinder 1 | See Page 5.9 for Details 79 | 160693 Clevis Pin 4 Bo | 1219-441 Adapter 2 a1 | 212173 Plate 1 82 | 1200-914 Capsctew, 31NC x 63 2 83 | 212209 Special Washer 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DFSCRIPTION OF PART REGUIRED5 TEREX AERIALS Model B85 Reed 42001 Be eeoenore Part No. Description Remarks 1248-145 Gapscrew, -SONC x 1.50 *TB85CE ONLY 1209-1 Capscrew 25NC x.75 a 1209-2 Flatwasher, .25 1208-3 Washer, 31 1210-7 Lockwasher, #10 210728 Plate, Mounting Limit Switch 210727 Block Tension Adjust 63602 Stud .50 x 3.00 1205-61 Nut, Jam 160520 Finger Screw 1205-29 Nat, Jam 12019-661 Union Elbow 90° 1293-1 Screw, Machine, #10 211671 Rod, Threaded 213859 Bar, Ext. Equalizer 70661 Limit Switch 70627 Strain Reliet WHEN ONDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS BOOM LIFT CYLINDER Model 7885, Issued 11-99 Ret] PartNo. Description Oy Remarks 24056 ‘Assembly, Lift Cylinder Ref. | Incl. items 4 thru 15 1 24094 Cylinder, Lift Ass'y 1. | Incl items 2 thru 10 2 21445 Valve Block Cylinder Boom 1 3 24083 Cylinder, Litt 1. | See Page 5.8 for Details 4 26379 Tubing Hydraulic 1 5 61943 Sorew Cap Socket 4 6 63302 Lockwasher 4 7 8004-19 Connector Straight Thread 1 8 80012-18 Elbow Straight Thread 1 9 8060-08 Nut 2 10 | 81006 Cartridge, Over Center 2 11 | 20348 Orifice Bloed Down 1 12 | 50900 Elbow Straight Thread 1 13 | so004-11 Connector Straight Thread 1 14 | so012-11 Elbow Straight Thread 1 15__| 8015-06 Elbow Swivel Nut 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESORIPTION OF PART REQUIRED5 a TEREX AERIALS LIFT CYLINDER Reisod_ 92001 3 8 / A? A3 23 18 = 19 ; 3 11 7 2 12, 7 a 4 _—_ oe Bottom End View 24043, Lift Cylinder Assembly (Seabee) Ref. gooz0s | Seal i Had Pt sooeer | seal nso ret 1 | 200068 | Bacup o-ing 2 2 | 00202 | Baap Ring i p | soczio | Capac 1 | avait [O-Ring ' B | socei2 «= [Ong 1 | eovets — oring i 7 | soceis | Cote in 1 a | s0czis | seal Pen ' p | souzie | Ucup 1 10 300217 Wiper 1 11 | aocets feng 2 2 | aoceis | Grease Zk 2 2 | 200020 | Caperow 4 14 300221 Bushing 4 15 | 00222 | busting Spacer 1 18 | 0ceea | usting Spacer 1 7 | soozes | Cover 1 18 | 0cees ——_| Case wetimen 1 ia | 20008 | ead i 20 300227 ‘Nut 1 et | 300228 | Piston i ee | 300223 | Rod Wetdment 1 za | a00e00 | Spacer i 24 300231 ‘SAE Plug 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS 5 Model T885 BOOM EXTEND CYLINDER jes j:99 - | _ Desorption Remarks 81570 Boom Extend Cylinder (SEABE= 61530-068009) 600691 ‘Sun Counter Balance Valve 601624 Plug 601623 Plug 601622 ‘Socket Head Set Screw 601621 Spacer 601620 Head 601619 Spring Coll 601618 ‘Spring Guide 601617 Piston 601616 Rod Weld Tube 601615 Case Weld 601614 Seal Kit Special Hard 601613 Seal Kit Special Soft THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SEATAL NUMBER AND DESCRIPTION OF PART REQUIRED5 TEREX AERIALS 2 SLAVE LEVELING CYLINDER 13° 11,14 i 23 25, 26 | Fe 6 25,26 1 ? 20 106 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDSTEREX AERIALS ee, .. SLAVE LEVELING CYLINDER revees 2001 [page PartNo Descipion ov emus B08 Seve Leveling Cynder Assy et] —Tealudes Hams 1 wu 28 21289 Slave Loving Cylinder, Sub Assembly 1 | nudes toms 2th 14 i197 Cyinder, Stave Leveling (Rcsebeom PN TCOMREpY1 66468 DU Bushing 4 01880 Head Gland 1 01881 Rod Weldment 1 corse Piston 1 68887 Locknut 1 soisss Tube Weldment 1 68959 Locking Insert 1 «00870 Seal Kit 1 Wiper, Roa 1 seal Ros 1 ‘O-Ring, Head 1 BU Ring, Head 1 O-Ring, Static 1 Ring, Wear 2 O-Ring, Piston 1 ting. Glyd 1 21267 carte, Overcenter 2 2447 Maniot Bock 1 61903 Capserew 8 ‘218-88 Ring 1 80004-03 Connector 3 80012-03 Elbow i taote-sas | caper so 1 gsit1 suap 1 16318 Clamp 2 21388 ‘Tubing, Convoluted 1 2ioae8 Ascombly Tube 1 2798 Tube Hydraulic 1.10) 0060-08 Nut Pater 2 0062-08 Sleeve Parker 2 21094-9 Assembly Tube 1 2798 Tube Hydraulic 1.06) 0000-08 Nut Pater 2 0062-08 Sleote Parker 2 21094-10 Assembly Tube 1 2798 "be Hyco 7 0060-08 Nut Pater 2 0062-08 Sleeve Parker 2 80042-03 Connector 2 362 5211 Union Parker 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND OF SCRIPTION OF PART REGUIREDTEREX AERIALS POWER TRACK ASSEMBLY Ha) AN LA Power Tack Assembly Sages 81885 \ \ \ | t . i A ray 5 10 28.90 298 ; = | | j t | bt i | \ 2 i mt 1 t 6\ i \ p i il | | i VIEW A-A 8 i % wewc-c [} iy U View D=D 23 8 L~ b~l WHEN ORDERING PANTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCAIPTION OF PART REGUEDTEREX AERIALS I POWER TRACK a ASSEMBLY Revised 3.2002 PartNa Desarpton S Renae 213716 Power Track Assembly (Aluminum Cover) Ret. 219597 Welt, ner ack 1 219451 Weld. Tack Brkt 1 13485 Welt, Pad Brit. 1 213727 Welt, ack Brit 1 211798 shim 1 213501 Cover 7 213487 Weerpad 1 211961 Wearpad 4 1200-57 HHCS .38NC x 0.75 8 120063 Washer 2 1200-08 HHOS..50NC x 1.25 7 1210-26 Lockwasher 7 1200-29 Washer 7 1209-44 Washer 4 Not Used 1203-268 HHOS 3BNC x 5.00 Stainless Stel 13 1208-47 Stainless Ste! Locknut ‘9 316 2508 HHS 3aNC x 0.98 2 1200-59 HHCS 38NC x1.00 2 1205-95 Nut, Jar 75NC. 1 1209-258 HHCS.75NC x 60 1 1209-40 Washer 3 v21020 Lockwasher 10 70769 cabs 100 219705 Cable Carer 1 213266, Cable, Flat (2 Flat Cables) 1 See Page 5.12, View C-C 2508-120 | Hosa, 1910.93 FT 2 2568-030 | Hose, 1910.85 FT 1 2568-1020 | Hose, 1910 x85 FT 1 511 2057 Locte aR 213714 Female Bracket 7 422 3026 Cable Separator 87 Not Used 1222-202 Pras Tie 2 213468-24 Nylon Sleeve 1 213468-120 Nylon Sleeve 1 2568-3683 Hose, 19 10.963 FT 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIREDTEREX AERIALS POWER TRACK Revised 9.2000 ASSEMBLY Model TB85 = Power Track Assembly Pages 5.12-5.15 18,45,46 ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIREDTEREX AERIALS POWER TRACK ‘ees ASSEMBLY Revised §-2001 Paina Desaipion a Remar 2562, Fitting St. Parker 8 7097258 | shim an 19468 shim aR 213458, Wearpad_ 1 213047 Tbe 8 12018-38 Lubricant, Z Powder an 1222-050 Flawasher, Stiles Stel 38 160717 HHCS .38NC x 1.00 6 1222-351 Lockwasher 6 1203-263 HHCS .38NC x 0.62 6 zia604 Clamp 1 Not Used 1205-17 Locknut 2 nari Pin ‘ 213713, E-Clip. 4 1200-394 HHCS .25NC x 1.13 2 zia4se-te4 | Nyon Seve 1 1203-271 11420 x58 Button Head 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIRED& TEREX AERIALS Ce) ed MASTER LEVELING Issued 11-99 CYLINDER Description ty Master Leveling Cylinder Ass'y 1 Master Leveling Cylinder (Rosenboom 100FNO045) | 1 0433 Seal Kit 601555, Barrel 69653 Locknut 601556 Piston 601887 Rod 601558 Gland, Head 601559 Bushing ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIREDTEREX AERIALS 6 Model TB85 PLATFORM ae SECTION 6 “PLATFORM” CONTAINS: PAGE TITLE 6.2 PLATFORM 64 AERIAL CONTROL BOX 6.6 PLATFORM ROTATOR 67 FOOT SWITCH 68 PLATFORM WIRING 69 JOYSTICKS 6.12 PLATFORM GATE ASSEMBLY WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDLIM occ: e805 TEREX AERIALS | rce | pevises 72000 PLATFORM ASSEMBLY 3,4,10,11,12,13 16,22,20 i 33 6.11,13,16 7,22,23 24,29,20 17,18,19 31 5152122 9 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIREDTEREX AERIALS wos 102s PLATFORM ASSEMBLY tevises 5.2002 Ret. PartNo. Description aly Remarks | 213686 6 Platform Ass'y 1 213687 8 Platiorm Ass'y Fee ee 1 213675 6 Platiorm Weldment 1 213676 8' Platiorm Weld ment 1 2 | 214330 Platform Interface Weld 1 3 | 22742 Deadman SW Backing Plate 1 4 212858 Foot Switch 1 | See Page 6.7 for Details 5 1221-131 Bumper 1 6 135322 Manual Holder Assembly 1 | See Page 2.2 for Details 7 | 211710 Pin 2 8 | 81534 Helac Rotator 1 | See Page 6.6 for Details 9 | 362.3889 ‘Adapter Elbow 90° Long 2 10 | 1200-7 Capscrew, .25NC x 1.50 3 11 | 1209-44 Washer 7 12 | 1209-60 Washer 3 13 | 1205-23 Locknut 7 14 | 1209-4 Flatwasher 4 18 | 1205-43 Locknut 8 16 | 1200-309 Capsorew, .025NC x 0.50 4 17 | 1209-11 Flatwasher 2 18 | 1205-124 Locknut 1 19 | 1242-165 Capscrew, 1.00NC x 11.50 1 20 | 1242-18 Capscrew, 38NC x 2,25 2 21 | 1242-50 Capscrew, 38NC x 1.75 2 22 | 1209-63 Flatwasher 10 23 | 1208-30 Bushing 4 24 | 1208-17 Bushing 2 25 | 2008200759 | Clamp 1 26 | 1222-208 Plastic Tie 9 | Use Ties Where Needed 27 | 1200-95 Capsorew, 0.50NC x 1.00 6 2a | 1210-27 Lockwasher 6 29 | 1242-8 Capscrew, 0.38NC x 0.75 2 30 | 1210-21 Lockwasher 2 at | 1203-282 U-Bolt 2 1209-3 Washer, 31 4 1205-34 Locknut, 31 4 32 | 213626 Aerial Control Box - TB8S 1 | See Page 6.4 for Details 213408 Aerial Control Box - TB8SCE 1 | See Page 6.4 for Details 33 | 300308, Platform Gate Assembly Ret. | See Page 6.12 for Details WHEN ORDERING PARTS, SPEGIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDTEREX AERIALS Revised 10-2001 AERIAL CONTROL BOX (CE Box Only)5, 7,26 5,6,7 5:6,7(CEBoxOnly) 44 (Optional) |_| REFER TO OPERATOR FORE OPERATING Model B85 22. " \ (Optionay CE MACHINE SHOWN THEN ORDERING PARTS, SPECIFY MODEL NUMBER, SEATAL NUMBER AND DESCRIPTION OF PART REQUIREDSITEREX AERIALS tccs 1005 JO AERIAL CONTROL BOX —seises so2001 [ oage_| Ret. | PartNo Description ayy Remarks 213526 Aerial Control Box Ass'y - TB85 Ref. | Includes items 1 thru 26 213878 Aerial Control Box Ass'y - TB&5CE Ref. | Includes items 1 thru 26 1 70825 Boom Controller 1 | See Page 6.9 for Details 2 | 69458 Telescope Controller 1 | See Page 6.11 for Details 3 | 69457 Controller Drive Steer 1 | See Page 6.10 for Details 4 | 601226 Transmitter - TB85 1 69459 ‘Transmitter - TB85CE, 1 5 | 69254 Bulb 14V 1 6 | 69143 Lens Red Dialight 1 7 | estas Lamp Base Dialight 1 8 | 601005 DIGI - Sensor - TB85 1 DIGI - Sensor - TB85CE 1 9 | 69239 Circuit Breaker 10 AMP W/Boot 1 10 | 69380 Board - Relay 1 11 | es162 ‘Switch Toggle w/APM Boot 1 12 | es232 Toggle Mo Off 1 13 | 69453 Switch, Ignition 1 14 | 69449 Name Plate Decal Kit 1 | Includes tems w/* 14A | 182840-3, Decal (Lower Left Hand Correr) 7 14B | 182840-2 Decal (Top Face) . 140 | 182840-4 Decal (Lower Right Hand Corner) : 14D | 1828401 Decal (Drive/Steer) Q 14 | 182839 Decal (Operator's Instructions) y 15 | 69451 Resistor 1 eo1a7i Knob 1 16 | 69452 Knob - Rheostat 6 CHM 1 17 | 4416837 Alarm Check Engine 1 18 | 69454 Cover Rolltop 1 19 | 441 6838 Alacm Instability 1 20 | 69455 Enclosure Cover 1 21 | 69460 Name Plate Decal 1 22 | 69456 Enclosure Base 1 24 | 69450 Diode 6 AMP 1 25 | 69166 Emergency Stop Button 1 | Includes tems wi 601020 Button r]o* eot021 Contact ifs 26 | 601244 Lens - Yellow 1 | CE Box Only WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED6 TEREX AERIALS a Revised 12-2000 PLATFORM ROTATOR Part No. Description Remarks: 81534 Platform Rotator Ass'y (Helac # HP-9KS-L180/17: Includes Items 1 thru 6 600819 Kit, Seal 600820 Kit, Bearing 600821 Valve, Check 962 3889 Elbow, Swivel 601468, End Cap 601469 Shaft Weld ment 1200-95 Capscrew 1210-27 Lockwasher 1209-11 Flatwasher 1205-127 Locknut 1242-165 Capscrew 20082007-59 | Clamp 2568-1120 Hose WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SEATAL NUNBER AND DESORIPTION OF PART REQUIREDTEREX AERIALS 6 Model B85 FOOT SWITCH woes 1100 Leap Ret Part No, Description ay Romarks 212858 Footswitch Ass'y 1 | Incl. items 1 thru 5 1 70212 Footswiten 1 | Inet. tem 2 2 66336 Microswitch 2 3 2531 Relief, Strain 1 4 2912 Cable, SJO 18/4 6 | Feet 5 70807 Terminal 4 ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIREDneceiteee TEREX AERIALS Issued 11-99 PLATFORM WIRING “PIG 19 5 F : I 12.8 } 3 L 1 @ 1 Co Part No. Description ay Remarks 2121621 Platform Wiring - 110 Volt Opt.) Incl. Items 4 thru 11,15,16,17 212162-2 Platform Wiring - 220 Volt Opt.) Inc. tems 12 thru 13 70391 Receptacle 1 70392 Cover, Receptacle 1 70262 Universal Box Moisture 1 70119 Inlet wiGasket 1 2806 Strain Relief 2 61720 Screw, #10-24 x 5/8 Self-Tapping 4 441 4026 Circuit Breaker, 208 1 442 2399 Boot 1 212133, Outlet Box 1 70769 Cable, 12/3 Ret 117-6 Terminal, Ring 7 902 Cover, Door 2 1222-202 Tie, Plastic 2 185702 Decal, C.V. 110 Vac 1 70406 Terminal, Fork 6 12887-7 Screw Mach 4 1210-7 Washer Lock 4 331 1000 Washer 4 Not Shown. Not Shown. Not Shown. WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED,TEREX AERIALS iscsi 1535 JOYSTICKS Issued 11-99 Ret 1 2 3 4 5 Part No. 70825 600114 68982 67486 601005 600907 Description ay Romarks Joystick, Lift/Rotate (Dual Axis) (OEM P/N DUS6M7966) Solid Cap 1 Boot 1 Microswitch 2 Digi-Sensor Hook-Up 1 Plate, Plastic 1 ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REGUIREDMode! Issued Te85 TEREX AERIALS 199 JOYSTICKS WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED Ret | Part No Description ay | Remarks 69457 Joystick (Drive/Steer) (OEM PN DMS4M10656) 601049 RGi Handle 1 | Incl. tems wiasterisk” 1 | 601255 Boot 1] + 2 | eo1249 Handle WiO Gasket 1|+ 3 |* Sorew aft 4a it Nut afe 5 | 601370 Rocker Axle i] + 6 | 601369 Rocker +] + 7 ~~ | 601373 Wire Sub Assembly 1] + 8 | 601260 Set Screw 2] + 9 it Coupling 1|+ 10 | 601253 Gasket 3° Long 2] + 11 | 67496 Boot 1 12 | 601005 Digi-Sensor 1 13 | 67495 Boot Clamp 1 14 | 67486 Microswitch 1HI TEREX AERIALS _,.... [G JOYSTICKS ind 1199 3 rs = oe FU O e im) 4 jo Ret | PartNo Desersion jor | Remarks 69458 Joystick, (Boom Extend) OEM P/N DMS4M10426 1 | eot0s0 Round Ball Handle 1 2 67496 Boot 1 3 | 67495 Boot Ciamp 1 4 | 601005 Dig-Sensor Hook-Up 1 5 | 67486 Microswitch 1 ‘WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SEMVAL NUMBER AND DESCRIPTION OF PART REQUIRED6 Model ‘ees TEREX AERIALS re PLATFORM GATE " no : , o ‘ * Ret. | PartNo T Description ay Rorarks 300308 Platform Gate Assembly Ret 1 | 300309 Weldment, Door Pivot 1 2 | a00at0 Welément, Gate Bar 1 3 | a00at Spring Stitfener 1 4 | s00at2 Pivot Tube 1 5 | avoata Capserew 1 6 | 00a Washer 1 7 | avoats Spring Door 1 8 | 900016 Hex Nut 1 9 | a0oat7 Hex Nut 1 10 | s00s16 Capscrew 1 11 | 00319 Hex Nut 1 12 | 900920 Spring 1 13, | 00321 Capserew 1 14 | 00922 Insert 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED