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Iom - Krono2 - He - Ekwxba - He - 38 - Data - Iom.2-207 - Data - Iom.4 - 207799 - Rev - Data - Iom.100 - (Eng) - Data - Iom MOD
Iom - Krono2 - He - Ekwxba - He - 38 - Data - Iom.2-207 - Data - Iom.4 - 207799 - Rev - Data - Iom.100 - (Eng) - Data - Iom MOD
EKWXBA HE
Cooling only & Heat Pump
Models: 38.2 │44.2 │47.2 │55.2 │59.2 │67.2 │121.4 │132.4 │171.4 │193.4 │207.4
The versatility of our factory allows us to contribute solutions, almost tailored to each project’s specifications, in search of a solution
to every problem that arises in design and implementation of air conditioning installations.
From all of us at Hiplus Aire Acondicionado, once again, thank you very much.
EKWXA/EKWXBA HE
WATER CHILLERS
AXIAL FANS
EKWXBA HE / KRONO2HE
INDEX
INTRODUCTION.................................................................................................................... 5
REGULATIONS AND CERTIFICATIONS ............................................................................. 8
RULES AND REGULATIONS: .................................................................................... 8
SAFETY PRECAUTIONS ...................................................................................................... 9
TECHNICAL SPECIFICATIONS ......................................................................................... 11
TRANSPORT & RECEPTION ............................................................................................. 15
INSPECTION AT RECEPTION ...................................................................................... 15
RIGGING ........................................................................................................................ 15
STORAGE ...................................................................................................................... 15
INSTALLATION ................................................................................................................... 16
DIMENSIONS EKWXBA HE ........................................................................................... 16
Models 38.2 - 67.2 .................................................................................................... 16
Models 121.4 – 132.4 ............................................................................................... 17
Models 171.4 – 207.4 ............................................................................................... 18
INSTALLATION LOCATION ........................................................................................... 19
SERVICE AREA (MM) ..................................................................................................... 19
UNIT SETTLEMENT....................................................................................................... 21
Weight distribution .................................................................................................... 21
WATER DRAIN .............................................................................................................. 23
INSTALLATION OF WATER PIPES ............................................................................... 23
Preliminary information ............................................................................................. 23
Components ............................................................................................................. 23
Hydraulic joints ......................................................................................................... 23
Safety elements ........................................................................................................ 24
Risk of frost ............................................................................................................... 24
Glycol additions ........................................................................................................ 24
REFRIGERATION DIAGRAM ........................................................................................ 25
LEGEND ................................................................................................................... 25
EKWXBA HE - 38.2 to 67.2 ..................................................................................... 25
EKWXBA HE - 121.4 to 132.4 .................................................................................. 26
EKWXBA HE - 171.4 to 207.4 .................................................................................. 27
ELECTRICAL DATA ....................................................................................................... 28
HYDRONIC KIT .............................................................................................................. 29
Technical specifications ............................................................................................ 29
Hydraulic diagram ..................................................................................................... 30
EKWXBA HE - 38.2 to 67.2 ..................................................................................... 30
EKWXBA HE - 121.4 to 207.4 ................................................................................. 30
Weight distribution .................................................................................................... 31
With reserve pump .................................................................................................... 31
With Reserve pump and Buffer tank. ........................................................................ 31
Operating limits ......................................................................................................... 32
OPERATION ........................................................................................................................ 33
START-UP ..................................................................................................................... 33
BEFORE START UP ...................................................................................................... 33
THERMOSTAT AND CONTROL .................................................................................... 34
MODELS 38.2 - 67.2: MCX08 CONTROL................................................................. 34
MODELS 121.4 – 207.4: CONTROL MCX15 ........................................................... 35
MCX controller operation .......................................................................................... 36
EKWXBA HE / KRONO2HE
INTRODUCTION
Purpose of this Manual
This manual and any other instructive document attached as refrigeration lines design, electrical
diagrams, etc. have been written to allow a correct installation, commissioning and maintenance of the
unit. Therefore it is essential to read the instructions with due attention.
Verify that all the necessary information for the correct installation of the system is included in the manuals
supplied with this unit and/or the rest of the indoor units, accessories, etc. Otherwise, the manufacturer
declines any responsibility for any damage to persons, animals or things, as a result of improper use of
the unit and/or failure to observe these instructions.
In case of different interpretations and/or errors the documentary priority will be: 1. Characteristics plate
of the unit, 2. IOM (this document), 3. EDM, technical catalogue, 4. UM user manuals.
This manual and the electric diagram of the unit must be retained and remain available to the operator for any further
consultation.
The continuous improvement in design and performance to which we are committed gives us the right to modify the
specifications of our products without prior notice.
Electrical Supply
Check that the electrical network features are in accordance to data shown in the data nameplate of
the unit.
Observe and analyse all possible causes of accidents that may arise in the place or places of installation of the units,
check means and tools to use, etc. It is not possible to anticipate each and every one of the potential circumstances of
danger in this manual. Respect the valid local security standards during installation.
The unit is designed and built in a way that does not pose a risk to the health and safety of people. Appropriate solutions
for the project have been adopted to eliminate the possible causes of risk in the installation.
The material of the package (plastic bags, insulating materials, nails, etc.) is a potential source of
danger. Consequently, it should be kept out of the reach of children and properly recycled according to
the valid local safety regulations.
This product should not be mixed with household waste at the end of its life. Due to the refrigerant, oil
and other components contained in this product, it must be dismantled by professional installers, all
waste should be sent, according to its nature to recycling, composting or treatment plants, or an
authorized management agency in accordance with current local legislations.
Utilization
The unit will be used only for the reason it has been conceived. Any other use does not imply any kind of compromise
or link for the manufacturer.
Incorrect Operation
INTRODUCTION
Periodic Inspections and Maintenance
Carry out periodic inspections to detect possible damaged or broken pieces. If they are not repaired it
could cause damage to people or stuff. Before executing any maintenance operation, cut off the unit
power supply.
Make sure to leave the maintenance areas open. If these areas have to be necessarily invaded by the
construction of air supply and/or lateral return ducts. Verify that the design of the ducts allow the access
to the fans and the change of the filters or that these are accessible from the other lateral.
All operations should be carried out in accordance with local safety regulations.
Repairing Operations
The reparations should be always and exclusively made by trained personal authorized by the
manufacturer using original spares. The safeties of the unit could be affected due to the failure to comply
with these warnings.
Modifications
The manufacturer will not respond to the warranty and to the possible damages of the unit in case of electrical and/or
mechanical modifications. The unauthorized manipulation, reparation or modification of the unit will automatically
invalidate the warranty.
Refrigerant
This product is hermetically sealed and contains R-410A which is a HFC fluorinated greenhouse gas.
This product is hermetically sealed and its operation depends on the use of R-410A which is a HFC fluorinated
greenhouse gas.
INTRODUCTION
Name Plate
ISO 9001 CERTIFICATION: HIPLUS AIRE ACONDICIONADO S.L., trying always to find the maximum satisfaction of
costumers, has obtained the ISO 9001:2015 Quality System referred to its production activity. This will result in a
continuous determination to improve quality and reliability of all our products; commercial activities, design, raw
materials, production and after-sales service, are the means to reach our goal.
CE MARKING: Our machines have got the CE mark, in conformity with the essential requirements of the applicable
EC directives and their last modifications as well as with the national legislation of each country.
EUROVENT CERTIFICATION: HITECSA participates in the EUROVENT Certification program. Check certified
products on the web.
SAFETY PRECAUTIONS
Before starting any installation, service or maintenance operation, turn off the main power switch in
order to avoid electrical shock that may cause personal damages.
In case of folding electrical panels, before folding them up in order to access to the interior of the
machine, it is MANDATORY to disconnect the power supply hose from the electrical voltage, IT
MUST ALWAYS BE FREE OF VOLTAGE for this operation
DANGER
Do not touch or adjust the safety elements inside of any unit of the system. In repairs use only original
spare parts and install them properly in the same position where old parts were placed.
The installation and maintenance of air conditioning equipment could be dangerous because the
system is under pressure, some of its elements have high temperatures and include electrical
components.
Do not install the unit into an explosive atmosphere.
If it was necessary to open the electrical panel and access the inside of the machine it is MANDATORY
to disconnect the power supply hose from the machine. It MUST BE FREE OF VOLTAGE for this
operation.
It is generally forbidden to carry out work on electrical live parts. Protection class of the device when
it is complete opened is IP00! Be careful, do not touch hazardous voltages directly.
Check the safe isolation from the supply using a two-pole voltage detector.
Even after disconnecting the main voltage, life-threatening charges can appear between the protective
ground “PE” and the main connection.
Units with water-air, water-water or refrigerant-water heat exchangers must be conveniently protected
from breaks by freezing when the room temperature can reach values lower than 5 ºC.
In this case, it is mandatory heat, remove completely the water or add antifreeze to ensure that the
freezing point is always lower than the room temperature.
WARNING!
The warranty of the unit will not respond to the damages caused by frozen water.
When the motor runs independently due to air flowing through or if it continues to run down after
being turned off, dangerous voltages of over 50 V can arise on the internal connections of the motor
through operation of the generator.
When there are EC motors or motors with variable speed control, the protective earth is conducting
high discharge currents (depending on the switching frequency, current source voltage and motor
capacity). Earthing in compliance with EN specifications shall therefore be observe even for testing
and trial conditions (EN 50 178, Art. 5.2.11). Without earthing, dangerous voltages can be present on
the motor housing.
Through use of capacitors, danger of death exists even after switching off the device in case of direct
contact with conductive parts or with parts that carry voltage due to fault condition. It is only allowed
remove or open the housing of the controller when the power supply cable is disconnected and after
a waiting time of 3 minutes.
SAFETY PRECAUTIONS
ATTENTION!
Only qualified and trained service staff (technical service) must make the installation, commissioning and carry
out maintenance works. Unqualified personnel can only make basic tasks such as cleaning and replacement
of filters, etc.
Prevent access to children so they cannot play with the appliances.
In every visit, all precautions must be taken into account: those recommended in the installation, operation
and maintenance instructions, as well as the ones indicated in labels of the unit. Do not forget to strictly follow
any other safety precautions.
DO NOT introduce objects into the air inlets or outlets that can be drawn into the fan, people, etc.
Use safety glasses, work gloves and any other safety accessory necessary.
The fan / motor may switch on and off automatically for functional reasons.
After power failure or main disconnection an automatic restart of the fan takes place after voltage return!
Wait for the fan to come to a complete standstill before approaching it!
In the AC external rotor motor the external rotor turns during operation!
For brazing operations use a quenching cloth and take precautions to have at close distance a fire
extinguisher.
This product contains fluorinated greenhouse gases, its leakage can cause displacement of air and cause
insufficient oxygen to breath.
The decomposition of fluorinated gases when being burned due to e.g. brazing operations, may cause the
existence of highly toxic and corrosive gases.
Must follow all safety recommendations.
WARNING!
The responsibility of all personal and material damages caused by an unplanned or inappropriate use
will be on the person or operating company of the unit, and will not be on its manufacturer.
10
TECHNICAL SPECIFICATIONS
KRONO2 HE 38,2 44,2 47,2 55,2 59,2 67,2
CAPACITIES
COOLING CAPACITY (1 )
Cooling capacity kW 37,94 44,14 47,32 55,36 59,33 66,60
Total power input kW 14,48 16,87 19,20 21,25 24,07 28,05
Water flow m3/h 6,2 7,1 8,0 9,3 10,3 11,3
Available static pressure KPa 165 162 160 156 154 149
EER - 2,62 2,61 2,47 2,60 2,47 2,37
SEER - 4,09 3,94 3,83 4,06 3,95 3,80
ηs cooling % 160,6 154,7 150,3 159,5 155,2 149,2
HEAT CAPACITY (2)
Heating capacity kW 42,26 48,91 55,19 63,54 71,67 79,55
Total power input kW 15,33 17,83 20,78 22,64 26,24 29,28
COP - 2,76 2,74 2,66 2,81 2,73 2,72
Water flow m3/h 7,4 8,5 9,6 11,1 12,5 13,8
Available static pressure KPa 153 150 147 142 137 131
HEAT CAPACITY (3)
Heating capacity kW 43,65 49,71 55,96 65,46 72,86 82,36
Total power input kW 11,93 14,49 17,14 19,00 21,71 24,64
COP - 3,66 3,43 3,26 3,45 3,36 3,34
Water flow m3/h 7,6 8,7 9,8 11,4 12,7 14,3
Available static pressure KPa 149 146 143 137 132 128
SCOP - 3,21 3,20 3,20 3,21 3,20 3,20
ηs heating % 125,4 125,0 125,0 125,4 125,0 125,0
Note:
(1) AC application. COOLING MODE: Outdoor temperature 35ºC, Water inlet temperature 12ºC,
Water outlet temperature 7ºC.
(2) IT application. HEATING MODE: Outdoor temperature 7ºC B.S. / 6ºC B.H., Water inlet temperature
40ºC, Water outlet temperature 45ºC.
(3) LT application. HEATING MODE: Outdoor temperature 7ºC B.S. / 6ºC B.H., Water inlet temperature
30ºC, Water outlet temperature 35ºC.
11
TECHNICAL SPECIFICATIONS
KRONO2 HE 38,2 44,2 47,2 55,2 59,2 67,2
CAPACITIES
Power supply V / ~/Hz 400/3+N/50
Max current A 46,9 52,9 56,9 65,1 71,1 81,1
Start-up current A 120,1 168,0 169,2 176,8 189,4 231,8
Main switch A 63,0 63,0 63,0 160,0 160,0 160,0
REFRIGERANT
Number of circuits - 1 1 1 1 1 1
Gas type - R-410A R-410A R-410A R-410A R-410A R-410A
Global Warming Potential (GWP) (4) - 2088 2088 2088 2088 2088 2088
Expansion type TEV TEV TEV TEV TEV TEV
Total refrigerant charge (EKWX without options) kg 9,8 10,0 10,0 12,4 13,0 14,0
Total refrigerant charge (EKWXB without options) kg 11,1 11,2 11,3 12,8 13,6 14,5
COMPRESSORS
Type - Scroll Scroll Scroll Scroll Scroll Scroll
Total number of compressors 2 2 2 2 2 2
Number of stages Power - 2 2 2 2 2 2
Oil type POE POE POE POE POE POE
Oil volume L 2x3 2x3,3 2x3,3 2x3,3 2x3,3 2x3,6
Crankcase resistance W 2x48 2x48 2x48 2x48 2x48 2x48
0 OUTDOOR FAN
Type - Axial EC
Total number - 2 2 2 2 2 2
Max. air flow m3/h 34468 34384 34329 38059 37990 37885
Available static pressure Pa 0 0 0 0 0 0
Nominal power kW 2 x 1,95 2 x 1,95 2 x 1,95 2 x 1,95 2 x 1,95 2 x 1,95
Max. current A 2 x 3,2 2 x 3,2 2 x 3,2 2 x 3,3 2 x 3,3 2 x 3,3
OUTDOOR HEAT EXCHANGER
Type Coil of finned copper tubes
Number 2 2 2 2 2 2
Coil area (total) m² 1,5+1,5 1,5+1,5 1,5+1,5 1,5+1,5 1,5+1,5 1,5+1,5
WATER CIRCUIT
Connection type GROOVED – VICTAULIC TYPE
Connection outer diameter " 2" 2" 2" 2" 2" 2"
Min. Water volume l 195 225 241 282 302 343
WATER PUMP
CEA CEA CEA CEA CEA CEA
Model
210/3 210/3 210/3 210/3 210/3 210/3
Number 1 1 1 1 1 1
Max. operating current one pump A 2,45 2,45 2,45 2,45 2,45 2,45
NO PUMP OPTION YES YES YES YES YES YES
HIGH PRESSURE PUMP OPTION YES YES YES YES YES YES
RESERVE PUMP OPTION YES YES YES YES YES YES
INDOOR HEAT EXCHANGER
Type 0 PLATES (Water/Refrigerant)
Quantity - 1 1 1 1 1 1
Water volume L 6 6 6 7 7 7
Anti-icing resistance W 1 x 50+50 1 x 50+50 1 x 50+50 1 x 50+50 1 x 50+50 1 x 50+50
Min. Water flow m³/ h 4,4 5,0 5,6 6,5 7,2 7,9
Max. Water flow m³/ h 10,4 11,8 13,3 15,5 17,2 18,8
0 SOUND LEVEL
Sound power (Lw) dB(A) 86 87 87 88 88 88
Sound pressure (Lp 5m)(5) dB(A) 64,5 65,5 65,5 66,5 66,5 66,5
0 DIMENSIONS and WEIGHT
Length mm 2.215 2.215 2.215 2.215 2.215 2.215
Width mm 1.350 1.350 1.350 1.350 1.350 1.350
Height mm 1.520 1.520 1.520 1.520 1.520 1.520
WEIGHT (no options nor charge) - EKWXBA kg 634 657 660 690 690 698
WEIGHT COOLING ONLY UNIT kg 628 650 653 683 683 691
Note:
(4) GWP: Global Warming Potential (climatic) of 1 kg of greenhouse gas relative to 1 kg of CO2, calculated in terms of 100-year warming potential.
(5) Conditions measured in open field, directivity 2 and at 1.5 m from the ground.
12
TECHNICAL SPECIFICATIONS
KRONO2 HE 121,4 132,4 171,4 193,4 207,4
CAPACITIES
EKWXBA HE COOLING CAPACITY (1 )
Cooling capacity kW 120,55 131,53 171,30 193,33 206,49
Total power input kW 45,43 50,62 62,36 71,72 79,91
Water flow m3/h 20,4 22,3 29,1 32,8 35,1
Available static pressure KPa 153 149 150 144 140
EER - 2,65 2,60 2,75 2,70 2,58
SEER - 3,94 3,85 3,91 3,84 3,80
ηs cooling % 154,4 151,1 153,3 150,5 149,0
HEATING CAPACITY (2)
Heating capacity kW 133,66 141,23 196,50 221,54 242,33
Total power input kW 49,50 53,10 69,06 75,42 88,52
COP - 2,70 2,66 2,85 2,94 2,74
Water flow m3/h 23,2 24,6 34,1 38,5 42,0
Available static pressure KPa 140 138 135 127 120
HEATING CAPACITY (3)
Heating capacity kW 137,66 144,96 200,18 227,72 246,79
Total power input kW 40,79 43,36 55,78 61,69 73,28
COP - 3,37 3,34 3,59 3,66 3,37
Water flow m3/h 23,9 25,2 34,8 39,1 42,8
Available static pressure KPa 135 133 130 122 115
SCOP - 3,21 3,20 3,21 3,20 3,20
ηs heating % 125,4 125,0 125,4 125,0 125,0
Note:
(1) AC application. COOLING MODE: Outdoor temperature 35ºC, Water inlet temperature
12ºC, Water outlet temperature 7ºC.
(2) IT application. HEATING MODE: Outdoor temperature 7ºC B.S. / 6ºC B.H., Water inlet
temperature 40ºC, Water outlet temperature 45ºC.
(3) LT application. HEATING MODE: Outdoor temperature 7ºC B.S. / 6ºC B.H., Water inlet
temperature 30ºC, Water outlet temperature 35ºC.
13
TECHNICAL SPECIFICATIONS
KRONO2 HE 121,4 132,4 171,4 193,4 207,4
ELECTRICAL DATA
Power supply V / ~/Hz 400/3+N/50
Max current A 137,7 151,7 185,7 222,7 236,7
Start-up current A 282,7 293,7 326,7 352,9 409,3
Main switch A 160,0 160,0 250,0 250,0 250,0
0 REFRIGERANT
Number of circuits - 2 2 2 2 2
Gas type - R-410A R-410A R-410A R-410A R-410A
Global Warming Potential (GWP) (4) - 2088 2088 2088 2088 2088
Expansion type TEV TEV EEV EEV EEV
Total refrigerant charge (EKWX without options) kg 21,5 x 2 21,5 x 2 23 x 2 23,5 x 2 24 x 2
Total refrigerant charge (EKWXB without options) kg 21,5 x 2 21,5 x 2 23 x 2 23,5 x 2 24 x 2
0 COMPRESSORS
Type (in development) - Scroll Scroll Scroll Scroll Scroll
Total number of compressors 4 4 4 4 4
Number of stages Power - 4 4 4 4 4
Oil type POE POE POE POE POE
3,3+3,6 3,3+3,6
Oil volume L 2x6,7 2x6,7 2x6,7 2x6,7 2x6,7 2x6,7
3,3+3,6 3,3+3,6
Crankcase resistance W 4x56 4x56 4x56 4x56 4x56
0 OUTDOOR FAN
Type - Axial EC Axial EC Axial EC Axial EC Axial EC
Total number - 4 4 4 6,0 6,0
Max. air flow m3/h 91780 91626 87660 100428 100222
Available static pressure Pa 0 0 0 0 0
Nominal power kW 4 x 1,95 4 x 1,95 4 x 1,95 6 x 1,95 6 x 1,95
Max. current A 4 x 3,3 4 x 3,3 4 x 3,3 6 x 3,2 6 x 3,2
0 OUTDOOR HEAT EXCHANGER
Type
Number 2 2 2 2 2
Coil area (total) m² 2 x 6,7 2 x 6,7 2 x 6,7 2 x 6,7 2 x 6,7
0 WATER CIRCUIT
Connection type GROOVED – VICTAULIC TYPE
Connection outer diameter " 2 1/2" 2 1/2" 3" 3" 3"
Min. Water volume l 482 526 681 768 824
WATER PUMP
Model CEA 210/3 CEA 210/3 CEA 370/2 CEA 370/2 CEA 370/2
Number 2 2 2 2,0 2,0
Max. operating current one pump A 2,45 2,45 3,43 3,4 3,4
NO PUMP OPTION YES YES YES YES YES
HIGH PRESSURE PUMP OPTION YES YES YES YES YES
RESERVE PUMP OPTION YES YES YES YES YES
INDOOR HEAT EXCHANGER
Type 0
Quantity (in development) - 2 2 2 2,0 2,0
Water volume L 14 14 14 19,3 19,3
Anti-icing resistance W 2 x 50+50 2 x 50+50 2 x 50+50 2 x 50+50 2 x 50+50
Min. Water flow m³/ h 14,3 15,6 20,4 23,0 24,6
Max. Water flow m³/ h 34,0 37,2 48,4 54,7 58,4
0 SOUND LEVEL
Sound power (Lw) dB(A) 90 90 93 95,0 95,0
Sound pressure (Lp 5m)(5) dB(A) 68,5 68,5 71,5 73,5 73,5
0 DIMENSIONS and WEIGHT
Length mm 3.200 3.200 3.200 3200 3200
Width mm 2.215 2.215 2.215 2215 2215
Height mm 2.150 2.150 2.150 2150 2150
WEIGHT (no options nor charge) - EKWXBA kg 1621 1733 1865 1898 1901
WEIGHT COOLING ONLY UNIT kg 1605 1716 1846 1879 1882
Note:
(4) GWP: Global Warming Potential (climatic) of 1 kg of greenhouse gas relative to 1 kg of CO2, calculated in terms of 100-year warming potential.
(5) Conditions measured in open field, directivity 2 and at 1,5 m from the ground.
14
RIGGING
Before moving the unit, make sure that all panels are well fixed.
Raise and set down the equipment carefully.
Do not tilt the unit more than 15 degrees during transportation. (Fig. 1).
Always transport the unit in its original packaging to the place of installation.
All units come with a particular rigging diagram of that model, similar to the one shown below. Be sure to hoist the
machine through the points indicated in the diagram.
Make sure that the unit is balanced, stable and without any deformations when it is lifted.
Fig. 1
STORAGE
If the equipment is going to be stored before the installation, please follow the instructions below in order to avoid
damages, corrosion or deterioration:
Move it carefully.
Do not place the machine in places exposed to ambient temperature above 50ºC and preferably keep the unit
away from direct sunlight.
Avoid placing the unit with plastic wrapping protection under the sun, as the pressure of the circuits could assume
values that could lead to the intervention of the safety valves.
In addition, when cooling, water condensation occurs inside the machine and the plastic wrap.
Avoid placing other objects on top of the unit (unless it is done within the limits of the overlap planes indicated on
the packaging, etc. Follow these indications).
Avoid prolonged storage, before installation, water inlet, dust and objects in general due to invasion or biological,
meteorological and/or human inclemencies.
15
INSTALLATION
DIMENSIONS EKWXBA HE
Models 38.2 - 67.2
1. Water inlet Ø 2”
2. Water outlet Ø 2”
3. Electrical panel board
4. Main switch
5. Power supply input
16
INSTALLATION
DIMENSIONS
Models 121.4 – 132.4
1. Water inlet Ø 2 ½”
2. Water outlet Ø 2 ½”
3. Electrical panel board
4. Main switch
5. Power supply input
6. Power supply input option
7. Water inlet with Hydronic KitØ 2 ½”
(3” 132.4)
17
INSTALLATION
DIMENSIONS
Models 171.4 – 207.4
1. Water inlet Ø 3”
2. Water outlet Ø 3”
3. Electrical panel board
4. Main switch
5. Power supply input
6. Power supply input option
7. Water inlet with Hydronic Kit Ø 3”
18
INSTALLATION
INSTALLATION LOCATION
Consult and respect the rules and local regulations which regulate the installation of air conditioning systems.
Choose a site without dust and debris.
Respect the appropriate service area for the equipment which will be installed.
Verify that the ground or structure on which the unit will be installed is able to support its weight in operation.
Fit shock absorbers throughout the installation to prevent the transmission of noise and vibration.
Check that the direction of the sound level is not going to disturb anyone.
Make sure to respect the following measurements for the correct operation of the unit.
19
INSTALLATION
SERVICE AREA
Models 121.4 – 171.4
20
INSTALLATION
UNIT SETTLEMENT
Be sure unit is correctly levelled.
The bed frame should have sufficient strength to support unit weight.
Be sure that after settlement the unit drain is working properly.
Weight distribution
MODEL R1 R2 R3 R4 Total
Heat pump 171 125 143 196 634
38.2
Cooling only 167 121 139 192 618
Heat pump 180 129 145 203 657
44.2
Cooling only 176 125 141 199 641
Heat pump 181 130 146 203 660
47.2
Cooling only 177 126 142 199 644
Heat pump 187 133 154 216 690
55.2
Cooling only 183 130 151 212 675
Heat pump 187 133 154 216 690
59.2
Cooling only 182 128 149 211 670
Heat pump 190 135 155 218 698
67.2
Cooling only 186 131 151 214 683
121.4 Heat pump 196 212 197 183 186 200 233 215 1621
Cooling only 191 207 193 179 182 196 228 210 1587
Heat pump 209 226 211 196 199 214 249 230 1733
132.4
Cooling only 205 222 207 192 195 210 244 225 1699
Heat pump 225 243 227 211 214 230 268 247 1865
171.4
Cooling only 221 239 223 207 210 226 263 243 1831
21
INSTALLATION
SETTLEMENT – WEIGHT DISTRIBUTION
Models 193.4 – 207.4
R1 R2 R3 R4 R5 R6 R7 R8 TOTAL
Heat pump 229 248 231 214 217 234 272 252 1898
193.4
Cooling only 225 243 227 211 214 230 267 247 1864
Heat pump 229 248 232 215 218 235 273 252 1901
207.4
Cooling only 225 244 227 211 214 231 268 247 1867
22
INSTALLATION
WATER DRAIN
The indoor drain unit (of condensate water) has a 3/4” gas (ISO 228-1, BSPP) male connection.
Condensate drain pipe diameter should be equal or larger than the unit
connection depending on the line length and general building
configuration.
The drainage line should be inclined a minimum 2% for proper water
evacuation.
When drain line is exposed to air temperatures below 0 degrees, it is
necessary to cover with thermal insulation or electrical heating wire to
Recommended drain trap
avoid water freezing and tube damage. measures
It is convenient to install the drain trap with proper dimensions (see diagram).
The selection and installation of the components of the installation have to be done by a qualified installer, respecting
the current legislation of the place of the work and standards of good practise.
The design and calculations of the pipes will be made in a way that the pressure drop of the installation never surpass
the one that could beat the incorporated pump of the unit. Moreover, a bad design of the pressure drops of the pipes
that connect with the indoor units may cause the wrong operation of some of them
Components
- Shut-off valves: Installed at the entry and exit of every component, they allow to do the maintenance operations
without emptying the installation.
- Thermometers and manometers: Installed at the entrance and the exit of the principal elements. Ease the
maintenance and control operations.
- Steam traps: Installed at the highest points of the installation. Allow the air purge of the circuit.
- Drain keys: Install them in all low points of the circuit to allow their emptying.
- Supports: The weight of the pipes must not be supported by the connections of the unit. Therefore, flexible
elements will be installed to prevent it.
- Expansion tank: Keeps the correct pressure of the installation. It is recommended to fill it at 2.15 bars, when the
water temperature changes from cold to pump and vice-versa. The expansion tank has to be sized depending on
the content of water of the installation.
In special circumstances may be necessary to install one or more additional tanks even when the unit has already
one.
Hydraulic joints
The units are supplied with Victaulic grooved pipe connections, remove the connecting
fitting provided by acting on the connection joint.
23
INSTALLATION
WATER PIPES INSTALLATION
Safety elements
The installation of the following safety elements is MANDATORY when they ARE NOT incorporated as standard at the
unit. Its unfulfillment will cause the LOSS OF WARRANTY.
Water filter
At the water inlet of the unit, to protect the heat exchanger or other critical components from obstructions
and/or cloggings.
Flow switch or differential pressure switch
Water heat exchanger protection from breaks due to an insufficient water flow and can cause the total
disqualification of the unit.
It is mandatory to install the flow switch at the water outlet of the unit, with a horizontal stretch of 6Ø inlet and
5Ø posterior of horizontal length, without section changes at the stretch to ensure the laminar regime of the
water/fluid flow. In case of placing flow switches that are not supplied by HITECSA, follow the manufacturer
instructions, provided that the aforementioned lengths do not decrease.
Anti-icing management
The anti-icing alarm activates when the temperature of the water (no glycol) is below 5 ºC. The actions that
the control of the machine does are: turn on or keep the water pump working and feed the anti-icing resistance
of the coil. This process works while water temperature is lower than 12 ºC. These operating limits are factory-
changed according to the % of antifreeze.
The chiller has a power supply output to manage the water circulating pump when it is not incorporated in the
unit.
In the event the installer decides not to manage the pump by means of the control of the unit, you will ensure
that this management is performed properly.
A damaged machine, due to a bad or non-existent management of anti-icing, will not be in warranty.
The commissioning of the unit with ice formed in the coils can produce the immediate break of the coil, even
with an appropriate flow and, therefore, before the action of the protections.
Risk of frost
If the unit or the corresponding hydraulic connection depend on the temperatures close to 4 ºC, take the convenient
measures to prevent the risk of frosts.
For example:
Mix the installation water with glycol.
Protect the pipes with warming cables placed below the insulation
Glycol additions
Take into account the use of glycol solutions increases the pressure drop. Make sure the type of glycol used is
compatible with the components of the hydraulic circuit (pumps, filter keys, etc.).
24
INSTALLATION
REFRIGERATION DIAGRAM
LEGEND
1. COMPRESSOR B. WATER CIRCULATING PUMP
2. 4-WAY VALVE EEV. ELECTRONIC EXPANSION VALVE
3. EXPANSION VALVE PA. HIGH PRESSURE SWITCH
4. CHECK VALVE PT. PRESSURE TRANSMITTER
5. BIFLOW FILTER Pur. AIR DRAIN
6. LIQUID TANK TAC. COMPRESSOR SUCTION TEMPERATURE PROBE
7. PLATES HEAT EXCHANGER TEA. WATER INLET TEMPERATURE PROBE
8. SUCTION ACCUMULATOR (OPTION DEPENDING ON TEV. EXPANSION VALVE. THERMOSTATIC
THE MODELS) TSA. WATER OUTLET TEMPERATURE PROBE
9. FINNED COIL Vc. DAMPER VALVE
10. AXIAL FAN WITH EC MOTOR VS. RELIEF VALVE
OPTIONS: ACCESSORIES:
PD - DIFFERENTIAL PRESSURE SWITCH FS - FLOW SWITCH
VEx- EXPANSION TANK FT - FILTER
25
INSTALLATION
REFRIGERATION DIAGRAM
EKWXBA HE - 121.4 to 132.4
26
INSTALLATION
REFRIGERATION DIAGRAM
EKWXBA HE - 171.4 to 207.4
27
INSTALLATION
ELECTRICAL DATA
WARNING!
Put in position off main power switch before starting any type of operations
Unit power supply should be within 10% of volts indicated on the unit nameplate. Damage caused by the start-
up of the unit in an incorrect voltage line is not covered by Hitecsa’s warranty.
Always use the unit wiring diagram when making electrical connections.
Be sure that the compressor crankcase heater can be energized before unit start.
The line protection elements have to be placed by the installer according to the current legislation local laws.
The interconnecting wires have to be in the protection tube or electrical cable conduits, cable trays, etc.
28
INSTALLATION
HYDRONIC KIT
Technical specifications
HYDRONIC KIT OPTIONS 38,2 44,2 47,2 55,2 59,2 67,2
Available pressure of the unit + H.K. without tank kPa 165 162 160 156 154 149
Available pressure of the unit + H.K. with tank kPa 161 156 153 146 141 134
Number 1 1 1 1 1 1
Max. operation current one pump A 2 2 2 2 4 4
RESERVE PUMP OPTION YES YES YES YES YES YES
Available pressure of the unit + H.K. without tank kPa 249 247 245 241 238 234
Available pressure of the unit + H.K. with tank kPa 245 241 237 230 226 219
Available pressure of the unit + H.K. without tank kPa 147 134 135 115 101
Available pressure of the unit + H.K. with tank kPa 129 117 75 51 37
Number 2 2 2 2 2
Max. operation current one pump A 6 6 6 4 4
RESERVE PUMP OPTION SI SI SI SI SI
Available pressure of the unit + H.K. without tank kPa 230 215 198 205 191
Available pressure of the unit + H.K. with tank kPa 211 199 139 141 127
Note:
(1) Alternation function of the water pumps to extend the lifetime of the components.
29
INSTALLATION
HYDRONIC KIT
Hydraulic diagram
EKWXBA HE - 38.2 to 67.2
LEGEND
B1/B2 - Circulating pump
D - Buffer tank
HEx - Finned coil
Ma - Water pressure manometer OPTIONS
Pa - Air drain B3 - Circulating pump reserve
Vd - Drain tap Va - Check valve
VEx - Expansion tank Vc - Circulating Shut-off valve
Vs - Security valve PD - Differential pressure switch
TAh - Anti-icing temperautre
TEA - Water inlet temperature
TSA - Water outlet temperature
ACCESSORIES
FS - Flow switch
FT - Filter
30
INSTALLATION
HYDRONIC KIT
Weight distribution
With reserve pump
KRONO 2 HE Series WEIGHT DISTRIBUTION (kg)
MODELO R1 R2 R3 R4 R5 R6 R7 R8 Total
Pump 176 137 153 196 - - - - 662
38.2
Cooling only 172 133 149 192 - - - - 646
Pump 185 141 155 203 - - - - 685
44.2
Cooling only 181 137 151 199 - - - - 669
Pump 186 142 156 204 - - - - 688
47.2
Cooling only 182 138 152 200 - - - - 672
Pump 191 146 165 216 - - - - 718
55.2
Cooling only 188 142 161 213 - - - - 703
Pump 191 146 165 216 - - - - 718
59.2
Cooling only 186 141 160 211 - - - - 698
Pump 194 147 166 218 - - - - 726
67.2
Cooling only 191 144 162 214 - - - - 711
Pump 199 215 200 186 189 203 236 218 1646
121.4
Cooling only 194 210 196 182 185 199 231 214 1612
Pump 212 229 214 199 201 217 252 233 1758
132.4
Cooling only 208 225 210 195 197 213 247 229 1724
Pump 228 247 230 213 217 234 271 251 1890
171.4
Cooling only 224 242 226 210 213 229 266 246 1856
Pump 232 251 234 217 220 238 276 255 1923
193.4
Cooling only 228 247 230 213 216 233 271 250 1889
Pump 232 251 235 218 221 238 276 255 1926
207.4
Cooling only 228 247 230 214 217 234 271 251 1892
31
INSTALLATION
HYDRONIC KIT
Operating limits
The Maximum volume of water depends on the expansion vessel and the max.-min. operating temperature.
207.
OPERATING LIMITS 38.2 44.2 47.2 55.2 59.2 67.2 121.4 132.4 171.4 193.4
4
Thermal expansion coefficient
ΔV/V 0,0125
Water between 7 – 50 °C / 2 bar
Thermal expansion coefficient
ΔV/V 0,015
Water between 7 - 55°C / 2 bar
Expansion tank l 18 35 50
32
OPERATION
START-UP
BEFORE START UP
Make sure all electrical connections are properly tight.
Make sure that panels are firmly secured with screws.
Check that there is no leakage of oil or refrigerant.
Ensure that the unit is evenly leveled.
Check if there is enough space for operation and maintenance.
Check that the drainage is not blocked.
Make sure if the crankcase heater of each compressor has been operating during 24 hours prior the start
up.
Check the air filters are clean and correctly fitted.
Check the condition and placement of grilles, diffusers, air ducts, tarpaulins, etc.
The unit must not be supplied with any other voltage that than indicated on the serial plate.
33
OPERATION
THERMOSTAT AND CONTROL
MODELS 38.2 - 67.2: MCX08 CONTROL
Possibility to enable the compensation of water Protection of compressors, fans and water pumps
supply temperature with the outdoor temperature. by means of thermic and thermomagnetic relays.
The access level is manufacturer L2. Protection for water flow.
Possibility to change the regulation of water Safety action anti-icing resistance.
temperature for return without outdoor Remote ON/OFF.
temperature compensation possibility.
Manufacturer access level L3 is required. Units Remote change of the cool/heat operating mode.
with buffer tank must not be regulated for return. Condensing and evaporating pressure control by
incorporating 2 ventilation stages.
Service hour counter for compressors and water
Check valve for cycle reversion (only available for
pumps (option)
Heat Pump units).
Intake and outlet water temperature displays, as
Anti-frost feature. Anti-frost start and stop settings
well as, pressure reading displays in evaporator
through pressure readings. Anti-frost duration time
and condenser stages.
control.
Compressor start timers.
34
OPERATION
THERMOSTAT & CONTROL
MODELS 121.4 – 207.4: CONTROL MCX15
35
OPERATION
THERMOSTAT AND CONTROL
MCX controller operation
START
The control shows the following display when it starts:
Once the control has started, goes to its last stage. Stopped or working and with the same operating mode (Cool, Heat).
SYMBOLS
WATER PUMP
36
OPERATION
THERMOSTAT AND CONTROL
MCX controller operation
Keyboard operation:
(UP) By pressing and holding this key for, at least, 3 seconds the unit will start up it was shutdown or it
shuts down if it is running.
(DOWN) By pressing and holding this key at least, 3 seconds the unit will toggle between cooling and
heating mode. If the unit is running, it needs to stop prior switching modes and then it must be started up
once again.
(RETURN) This key takes the user to the MAIN MENU screen if it is pressed in the START MENU screen.
It is also used to enter menus for other selected options.
MAIN MENU
37
OPERATION
THERMOSTAT AND CONTROL
MCX controller operation
UNIT STATUS
Quick view of the state of the parameters and values of the unit.
LOGIN
There are 3 access levels to the different parameters or configuration
fields of the unit. Modifies the value and changes the
value.
Level L0: Access for the user and without access code or password.
Level L1: Access for the Installer-Maintener of the unit (1996)
Level L2, L3: Exclusive access for Technical Service of HITECSA
START UP
Start.
The unit starts in the selected previous mode.
Shutdown.
The unit shuts down, respecting the established times.
PARAMETERS
The access to the control parameters is restricted depending on the Access level of the
user.
General>Display
Display value “A”.
Select the reading to be shown in display screen A when the unit is running. By default, the reading shown on
display screen A when the unit is shut down is “OFF”.
38
OPERATION
THERMOSTAT AND CONTROL
MCX controller operation
General>Password
Shows the password of the current level and allows to modify it.
General>Setup
Set of parameters that define the configuration status of the equipment: from y01..to ..y09. The parameters that can
be viewed or modified depends on the level of access.
Y01: ON/OFF system.
Shows if the unit is ON or OFF and allows to turn on (ON) or stop the unit (OFF).
Y02: Start-up mode after disconnection.
After disconnecting the power supply, indicates to the control to a new restart state.
39
OPERATION
THERMOSTAT AND CONTROL
Commissioning of the unit
It can be done in the following manner:
Press the UP key during 3 seconds. It will alternate between ON ↔ OFF.
Navigate through the menu:
See prior section
By means of y01 parameter( See prior section or parameters list)
By means of the digital input of remote Start/Stop (see the wiring diagram of the unit).
Setpoint Temperature Change
The default values may vary according to the unit. Select in Main Menu PARAMETERS>REGULATION>Setpoint
The values of the limits in which the setpoints can be adjusted, can be modified by accessing to the level L1.
(See the regulation parameters section)
40
OPERATION
THERMOSTAT AND CONTROL
ALARMS, Display and rearm.
Main menu: ALA – Alarms,
Sub-menu: AAL – Active Alarms
Shows the active alarms. Each display is destined to one alarm. You can move among them by using UP and DOWN
keys.
Each alarm is described by:
o Description of the alarm.
o Alarm code.
o Time from its activation, in format hour: minute: seconds.
NOTE:
You can also access to the display of alarms by pressing the ESC key from the main display.
Use the UP and DOWN keys to move through the alarm list.
Time Programming
Main Menu.> CLk – Clock >
RTC– RTC (Real time clock) Configuration.
Use UP and Down keys to change the field that you want to edit (marked by the cursor). Appear the fields: “yy –year”,
“nn – month”, “dd – day”, “hh – hour”, “ññ – minutes” and “ss – seconds”.
Use ENTER key to enter in the edition mode in each field. UP and DOWN again to modify the value. ENTER for
validating and changing to the next field. ESC for leaving the menu.
SCH–Scheduler Configuration.
The y08 parameter has to be enabled to configure the scheduler.
Until 10 programming can be scheduled, use the UP, DOWN keys to change between schedules when there is no field
selected. Press ENTER to select, validate and change the field.
In the following figure, the first register “Schedule #1” starts up the machine at “00:00” Mondays “Mo”, Wednesdays
“We” and Saturdays “Sa”.
41
OPERATION
THERMOSTAT AND CONTROL
Inputs and outputs
Models 38.2 - 67.2
Main Control MCX08M
POSITION ANALOGIC INPUTS DIGITAL INPUTS ANALOGIC OUTPUTS DIGITAL OUTPUTS
OPERATION
THERMOSTAT AND CONTROL
Alarms MCX
Active Relay Warning
Circuit or Pump Fan
Code Description Reset type with unit Alarm Relay Compr. Heaters
System Evap. Cond.
OFF Output Output
A01 General alarm Auto False True False SYSTEM OFF OFF OFF OFF
A02 General overload alarm Auto False True False SYSTEM OFF OFF OFF OFF
A03 Evaporator flow switch alarm Semi-Auto False True False SYSTEM OFF OFF OFF OFF
A04 Condenser flow switch alarm Semi-Auto False True False SYSTEM OFF OFF OFF -
A07 Lowest air temperature alarm Auto False False True NO - - - -
A09 High temperature Auto False False True NO - - - -
A10 Evaporator pump service time limit exceeded Auto False False True NO - - - -
A11 Evaporator pump 2 service time limit exceeded Auto False False True NO - - - -
A12 Condenser fan service time limit exceeded Auto False False True NO - - - -
A13 Maximum anti-frost time exceeded Auto False False True NO - - - -
A50 General fan thermal protection Auto False True False SYSTEM OFF - OFF OFF
A51 Condenser fans thermal protection Circ.1 Auto False True False CIRCUIT 1 OFF - OFF OFF
A52 Condenser fans thermal protection Circ.2 Auto False True False CIRCUIT 2 OFF - OFF OFF
A61 Comp1 maximum operation time exceeded Auto False False True NO - - - -
A62 Comp2 maximum operation time exceeded Auto False False True NO - - - -
A63 Comp3 maximum operation time exceeded Auto False False True NO - - - -
A64 Comp4 maximum operation time exceeded Auto False False True NO - - - -
A7A Alr. Probe Tin Evaporator Auto True True False SYSTEM OFF OFF OFF OFF
A7B Alr. Probe Tout Evaporator1 Auto True True False NO - - - -
A7C Alr. Probe Tout Evaporator2 Auto True True False NO - - - -
A7F Alr. Probe Tout Evap Mix Auto True True False NO - - - -
A7G Alr. Probe Discharge Press C1 Auto True True False CIRCUIT 1 OFF - - -
A7H Alr. Probe Discharge Press C2 Auto True True False CIRCUIT 2 OFF - - -
A7K Alr. Probe Tout Auto True True False NO - - - -
A7L Alr. Probe Remote Set Auto True True False NO - - - -
A7M Alr. Probe Tout Condenser1 Auto True True False CIRCUIT 1 - - - OFF
A7N Alr. Probe Tout Condenser2 Auto True True False CIRCUIT 2 - - - OFF
A7Q Alr. Probe T ComboDefrostC1 Auto True True False NO - - - -
A7R Alr. Probe T ComboDefrostC2 Auto True True False NO - - - -
A7V Alr. Probe Suction Press C1 Auto True True False CIRCUIT 1 OFF - - -
A7W Alr. Probe Suction Press C2 Auto True True False CIRCUIT 2 OFF - - -
A8A Alr. Probe Discharge Temp C1 Auto True True False NO - - - -
A8B Alr. Probe Discharge Temp C2 Auto True True False NO - - - -
A8W Alr. Probe Suct Temp C1 Auto True True False NO - - - -
A8X Alr. Probe Suct Temp C2 Auto True True False NO - - - -
A90 General Thermal Resistances Auto False True False SYSTEM - - - OFF
A91 Circuit 1 Thermal Resistances Auto False True False CIRCUIT 1 - - - OFF
A92 Circuit 2 Thermal Resistances Auto False True False CIRCUIT 2 - - - OFF
AC0 General Thermal Compressor Alarm Manual False True False SYSTEM OFF OFF OFF OFF
AC1 Thermal compressor circuit 1 Manual False True False CIRCUIT 1 OFF - - -
Ac1 Thermal Compressor 1 alarm Manual False True False NO OFF - - -
AC2 Thermal compressor circuit 2 Manual False True False CIRCUIT 2 OFF - - -
Ac2 Thermal Compressor 2 alarm Manual False True False NO OFF - - -
Ac3 Thermal Compressor 3 alarm Manual False True False NO OFF - - -
Ac4 Thermal Compressor 4 alarm Manual False True False NO OFF - - -
AE1 Anti-freeze circuit 1 Semi-Auto True True False CIRCUIT 1 OFF - - -
AE2 Anti-freeze circuit 2 Semi-Auto True True False CIRCUIT 2 OFF - - -
AF1 Thermal Protection Fan Circuit 1 Auto False True False NO - - OFF -
AF10 Thermal Protection Fan Circuit 10 Semi-Auto False True False NO - - OFF -
AF11 Thermal Protection Fan Circuit 11 Semi-Auto False True False NO - - OFF -
AF12 Thermal Protection Fan Circuit 12 Semi-Auto False True False NO - - OFF -
AF2 Thermal Protection Fan Circuit 2 Auto False True False NO - - OFF -
AF3 Thermal Protection Fan Circuit 3 Auto False True False NO - - OFF -
AF4 Thermal Protection Fan Circuit 4 Semi-Auto False True False NO - - OFF -
AF5 Thermal Protection Fan Circuit 5 Semi-Auto False True False NO - - OFF -
AF6 Thermal Protection Fan Circuit 6 Semi-Auto False True False NO - - OFF -
AFA Fan defect Auto False True False SYSTEM OFF - - -
AH0 High pressure general alarm Manual False True False SYSTEM OFF - - -
AH1 High Pressure general alarm Circuit 1 Manual False True False CIRCUIT 1 OFF - - -
AH2 High Pressure general alarm Circuit 2 Manual False True False CIRCUIT 2 OFF - - -
AIT Tout Ice alarm Semi-Auto True True False SYSTEM OFF - - -
AL0 Low Pressure general alarm Semi-Auto False True False SYSTEM OFF - - -
AL1 Low Pressure general alarm circuit 1 Semi-Auto False True False CIRCUIT 1 OFF - - -
43
44
MAINTENANCE
CONSERVATION AND CLEANING
WARNING!
Before performing any service or maintenance operation, it is mandatory to turn off the main
power switch of the system to avoid any personal injuries. Locked it so that nobody other than
a qualified technician can switch on electrical power.
It is advisable to schedule maintenance visits every 1.000 operating hours, as well as at the beginning of each cooling
season.
Coils: At least once a year, clean condenser coils with water and detergent, then dry with air at low pressure. Never
clean with a wire brush, water and/or air at high pressure.
Drainage system: Verify condition and good operation of the drainage tray and drain trap. It is necessary to clean
the condensates trays after the first day of operation. Then, clean it at least once a year. Take into account the
meteorological conditions, e.g. in places where falling leaves or the flight of seeds can plug the drain trap, it will
also be necessary to clean them at mid and late spring and autumn. The dates are approximate and will depend on
the blooming, falling leaves, seeds, etc. of the plants of the zone or the human activity or any other cause.
Refrigeration circuit: Check for oil or refrigerant leaks, noises or system’s vibration. Take measurements of
temperatures and pressures of components and record them on the maintenance form.
Electrical circuit: Make sure that all electrical connections –wires, contactors and terminals- are properly tight.
Record the readings for volts and amperes of each compressor and fan motor. Verify the starting current. Check
the good operation of all relays, pressure switches and phase sequence relay of Scroll compressor.
LUBRICANT
R-410A refrigerant compressors use synthetic polyolester oil. Each compressor manufacturer has a specific oil for your
product.
The compressor or system should not remain open to atmosphere for more than 15 minutes.
Synthetic ester-type lubricants (POE, Polyol Ester) having high solubility with R-410A are used. Since these types of
oils are very hygroscopic, it should be more careful handling them than with conventional ones. Moreover, when these
synthetic oils are mixed with minerals (MO) or alkylbenzenes (AB), they deteriorate causing capillary blockage or failure
in the compressor.
45
MAINTENANCE
REFRIGERANT CHARGE
WARNING!
Never use oxygen to pressurize system or purge lines for leak test. Oxygen reacts violently with
oil, which can cause an explosion resulting in damage, personal injury or death.
In case it is necessary to add or recover refrigerant, use an electronic scale that is suitably reinforced and
prepared to withstand the handling of the refrigerant bottle.
The inlet of liquid refrigerant R-410A in the empty tubes causes temperatures below 0ºC until the internal
pressure reaches 7 bars.
WARNING!
If it is necessary to make brazing operation, first fill the circuit with dry nitrogen. Burning
refrigerant 410A results in toxic gas emissions.
46
OPTIONS / ACCESSORIES
38,2 44,2 47,2 55,2 59,2 67,2 121,4 132,4 171,4 193,4 207,4
Cooling only unit ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Rubber – Metal anti-vibratory supports ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Axial variable speed fans with EC motor. ● ● ● ● ● ● ● ● ● ● ●
Axial variable speed fans with EC motor and available
pressure. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Axial fans with PKDM regulation. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Thermal expansion valve ● ● ● ● ● ● ● ● x x x
Electronic expansion valve x x x x x x x x ● ● ●
Suction accumulator ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ON/OFF Scroll compressor ● ● ● ● ● ● ● ● ● ● ●
Acoustic insulation on the compressor ● ● ● ● ○ ○ ○ ○ ○ ○ ○
Cover for high acoustic attenuation compressor ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Water pump low available pressure ● ● ● ● ● ● ● ● ● ● ●
Water pump high available pressure ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Reserve water pump low available pressure ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Reserve water pump high available pressure ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Buffer tank ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Support immersion resistance in tank ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Expansion tank ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Water filter ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Flow switch ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Water connection Gas Thread ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Differential pressure switch ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Indoor and outdoor coils with GALVAL treatment ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Indoor and outdoor coils with BLYGOLD treatment ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Indoor and outdoor coils with LCE Coating treatment ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Wall Remote MCX controller ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ModBus card ● ● ● ● ● ● ● ● ● ● ●
Hydrofan chiller control ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Management up to 20 units: Hydrofan touch screen. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Management up to 40 units: Hydrofan double touch
screen ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Management up to 90 units: Plan Visor Boss STD ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Management up to 300 units: Plan Visor Boss Hyper ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Magnetothermic and thermic relays in motors ● ● ● ● ● ● ● ● ● ● ●
Return water temperature control ○ ○ ○ ○ ○ ○ ● ● ● ● ●
Supply water temperature control ● ● ● ● ● ● x x x x x
Outdoor compensation temperature ● ● ● ● ● ● x x x x x
Outdoor temperature probe ● ● ● ● ● ● ● ● ● ● ●
Condensates grill in outdoor coil ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
*As well as these options, consult our Commercial department for any other configuration or non-described function as available.
● Available as standard
○ Available as option
x Not available
47
Toxicity Low
R410 A vapours can irritate the skin and eyes. In liquid form, it can freeze skin on contact. If contact with skin occurs,
Contact with Skin flush the exposed area with lukewarm water until all of the chemical is removed. If there is evidence of frostbite,
bathe in lukewarm water.
If contact with eyes occurs, immediately flush with large amounts of lukewarm water for at least 15 minutes, lifting
Contact with Eyes
eyelids occasionally to facilitate irrigation. Seek medical attention as soon as possible.
Very unlikely - should something happen, it will cause frost burns. Do not induce vomiting. Only if the patient is
Ingestion
conscious, wash out mouth with water and give some 250 ml of water to drink. Then, obtain medical attention.
Inhalation of the R410A vapour may cause irritation. Vapour inhalation at high concentrations may result in
asphyxiation or the heart may become sensitized, causing cardiac arrhythmia. When concentration of R410A reach
Inhalation levels which reduce oxygen to 14-16% by displacement, symptoms of asphyxiation will occur. An individual exposed
to high concentrations of R410A must be given medical attention immediately. Adequate ventilation must be
provided at all times.
Semiotics or support therapy is recommended. Cardiac sensitisation has been observed that, in the presence of
Medical Advice circulating catecholamines such as adrenalin, may cause cardiac arrhythmia and accordingly, in case of exposure
to high concentrations, cardiac arrest.
R410A: a study on the effects of exposure to 50,000 ppm during the whole life of rats has identified the development
of benign testicle tumour.
Prolonged Exposure
This situation should therefore be negligible for personnel exposed to concentrations equal to or lower than
professional levels.
Professional Levels R410A: Recommended threshold: 1000 ppm v/v - 8 hours TWA.
Stability R410A: without specifying
Conditions to Avoid Do not use in the presence of high temperatures, flames, burning surfaces and excess humidity.
Contact with certain red-hot metals may result in exothermic or explosive reactions and yield toxic and/or corrosive
Hazardous Reactions decomposition products. Specific materials to avoid include freshly abraded aluminium surfaces and active metals
such as sodium, potassium, calcium, powdered aluminium, magnesium and zinc.
Hazardous
Decomposition R410A: Halogen acids produced by thermal decomposition and hydrolysis.
Products
Do not inhale concentrated vapours. Their concentration in the atmosphere should not exceed the minimum preset
General Precautions values and should be maintained below the professional threshold. Being weightier than the air, the vapour
concentrates on the bottom, in narrow areas. Therefore, the exhaust system must work at low level.
Respiratory System If you are in doubt about the concentration in the atmosphere, it is recommended to wear a respirator approved by
Protection an accident prevention Authority, of the independent or oxygen type.
Cylinders must be stored in a cool, dry and properly ventilated storage area away from heat, flames, corrosive
Storage
chemicals, flumes, explosives and be otherwise protected from damage. Keep a temperature below 50°C.
Protective Clothing Wear overalls, protective gloves and goggles or a mask.
It is important to wear protective clothing and a respirator. Stop the source of the leak, if you can do this without
danger. Negligible leaks can be left evaporating under the sun, providing that the room is well ventilated.
Accidental Release
Considerable leaks: ventilate the room. Reduce the leak with sand, earth or other absorbing substances. Make sure
Measures
that the liquid does is not channelled into gutters, sewers or pits where the vapours are likely to create a stuffy
atmosphere.
The best method is recovery and recycling. If this method is not practicable, dispose according to an approved
Disposal
procedure, which shall ensure the absorption and neutralization of acids and toxic agents.
Fire Fighting
R410A: Not flammable in the atmosphere.
Information
Cylinders The cylinders, if exposed to fire, shall be cooled by water jets; otherwise, if heated, they may explode.
Protective Fire
In case of fire, wear an independent respirator and protective clothing.
Fighting Equipment
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