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Welding electrodes selection

Article · July 2023

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Dzevad Hadzihafizovic
University of Sarajevo
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Welding electrodes selection

Prepared by: DSc PhD Dževad Hadžihafizović (DEng)


Sarajevo 2023
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D

A) For matl data info, P & A #'s,,see (Sec 9, QW Art-4,#422)... (For specific matl see ASME Sect 2-A matls)
B) PWHT REQ'D column does not reflect comprehensive heat requirements for all matl, advise further research!
(See Sec 8, UCS-56 & UHT-56),,,,,, PreHeat req (See Sec 8 App R)
C) Pink hi-lite means there is missing data and more information is required!
SA-240,Type-304H
CoCr
(304H SS heat resistant plate) ECoCr-A
P1 to P1 SA-106,Gr-B SA-106,Gr-B E7018 ER80S-D2
(Carbon Steel smls pipe) (Carbon Steel smls pipe) ER80S-D2 E70T-1
SA-106,Gr-B SA-312,Gr-TP304 (304E309 ER309
P1 to P8 (Carbon Steel smls pipe) Stainless) ER309
SA-106,Gr-B SA-312,Gr-TP304 E309L-15
P1 to P8 (Carbon Steel smls pipe) (304L Stainless) ER309L
SA-106,Gr-B SA-312,Gr-TP316 (316E309-16
P1 to P8 (Carbon Steel smls pipe) Stainless) ER309
SA-106,Gr-B E8018-B2
SA-335, Gr-P11
P1 to P4 (Carbon Steel smls pipe) ER80S-B2L YES
SA-106,Gr-B E9018-B3
SA-335, Gr-P22
P1 to P5A (Carbon Steel smls pipe) ER90S-B3L YES
SA-106,Gr-B SB-464, UNS No. NO80xx ER309 Includes alloys 8020, 8024,
P1 to P45 (Carbon Steel smls pipe) (NiCrMo pipe) 8026
SA-106,Gr-B SA-106,Gr-C E7018 ER80S-D2 E70T-
P1 to P1 (Carbon Steel smls pipe) (Carbon Steel smls pipe) ER80S-D2 1
SA-178,Gr-A SA-178,Gr-A E6010
P1 to P1 (Carbon steel tubes) (Carbon steel tubes) ER70S-2
SA-178,Gr-A SA-178,Gr-C E7018 ER80S-D2 E70T-
P1 to P1 (Carbon steel tubes) (Carbon steel tubes) ER80S-D2 1
SA-178,Gr-C SA-178,Gr-C ER70S-6
P1 to P1 (Carbon steel tubes) (Carbon steel tubes) E7018 R70S-6 E71T-1
SA-179 Cold drawn low SA-179 Cold drawn low carbon E7018 ER70S-6
P1 to P1 carbon steel tubes steel tubes ER70S-6 E71T-1
SA-181,Cl-60 SA-181,Cl-60 E6010 ER80S-D2 E70T-
P1 to P1 (Carbon Steel Forgings) (Carbon Steel Forgings) ER80S-D2 1
SA-181,Cl-70 SA-181,Cl-70 E7018 ER80S- ER80S-D2 E70T-
P1 to P1 (Carbon Steel Forgings) (Carbon Steel Forgings) D2 1
SA-182,Gr-F1 SA-182,Gr-F1 E7018-A1 ER80S-D2
P3 to P3 (C-1/2Mo, High temp service) (C-1/2Mo, High temp service) ER80S-D2 E81T1-A1
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
SA-182,Gr-F10 SA-182,Gr-F10 E310-15 ER310
P8 to P8 (310 SS) (310 SS) ER310 F10 not in current Sec. II
SA-182,Gr-F11 SA-182,Gr-F11 E8018-CM ER80S-D2
P4 to P4 (1 1/4 Cr 1/2 Mo) (1 1/4 Cr 1/2 Mo) ER80S-D2 E80T5-B2 YES
SA-182,Gr-F12 SA-182,Gr-F12 E8018-CM ER80S-D2
P4 to P4 (1 Cr 1/2 Mo) (1 Cr 1/2 Mo) ER80S-D2 E80T5-B2 YES
SA-182,Gr-F2 SA-182,Gr-F2 E8018-CM ER80S-D2
P3 to P3 (1/2 Cr 1/2 MO) (1/2 Cr 1/2 MO) ER80S-D2 E80T5-B2
SA-182,Gr-F21 SA-182,Gr-F21 (3 E9018-B3 ER90S-B3
P5A to P5A (3 Cr 1Mo) Cr 1Mo) ER90S-B3L E90T5-B3 YES
SA-182,Gr-F22 SA-182,Gr-F22 E9018-B3 ER90S-B3
P5A to P5A (2 1/4 Cr 1 Mo) (2 1/4 Cr 1 Mo) ER90S-B3L E90T5-B3 YES
SA-182,Gr-F304 (304 SA-182,Gr-F304 E308-15 ER308
P8 to P8 SS) (304 SS) ER308 E308T-1
SA-182,Gr-F310 (310 SA-182,Gr-F310 E310-15 ER310
P8 to P8 SS) (310 SS) ER310
SA-182,Gr-F316 (316 SA-182,Gr-F316 E316-15 ER316
P8 to P8 SS) (316 SS) ER316 E316T-1
SA-182,Gr-F316 (316 SA-249,Gr-TP317 ER308
P8 to P8 SS) (317 SS) E308 ER308 E308T-1
SA-182,Gr-F316L SA-182,Gr-F316L E316L-15 ER316L
P8 to P8 (316L SS) (316L SS) ER316L E316LT-1
SA-182,Gr-321 SA-182,Gr-321 E347-15 ER347
P8 to P8 (321 SS) (321 SS) ER347 E347T-1
SA-182,Gr-347 SA-182,Gr-347 E347-15 ER347
P8 to P8 (347 SS) (347 SS) ER347 E347T-1
SA-182,Gr-348 SA-182,Gr-348 E347-15 ER347
P8 to P8 (348 SS) (348 SS) ER347
SA-182,Gr-F430 SA-182,Gr-F430 (17 E430-15 ER430
P7 to P7 (17 Cr) Cr) ER430
SA-182,Gr-F5 SA-182,Gr-F5 E9018-B3 ER80S-B3
P5B to P5B (5 Cr 1/2 Mo) (5 Cr 1/2 Mo) ER80S-B3 E90T1-B3 YES
SA-182,Gr-F5a SA-182,Gr-F5a ER9018-B3 ER90S-B3
P5B to P5B (5 Cr 1/2 Mo) (5 Cr 1/2 Mo) E90S-B3 E90T1-B3 YES
SA-182,Gr-F6a,C SA-182,Gr-F6a,C E410-15 ER410
P6 to P6 (13 CR, Tp410) (13 CR, Tp410) ER410 E410T-1
SA-192 (Carbon Steel SA-192 (Carbon Steel E6010 ER80S- ER80S-D2 E70T-
P1 to P1 seamless boiler tubes) seamless boiler tubes) D2 1
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
E8018-B2 ER80S-B2 E80C-
SA-199, Gr T11 SA-199, Gr T11
P4 to P4 ER80S-B2 B2 YES SA-199 - Deleted spec
E9018-B3 ER90S-B3
SA-199, Gr T21 SA-199, Gr T21
P5A to P5A ER90S-B3 E90T5-B3 YES SA-199 - Deleted spec
E9018-B3 ER90S-B3 SA-199 - Deleted spec
SA-199, Gr T22 SA-199, Gr T22
P5A to P5A ER90S-B3 YES
E9018-B3 ER90S-B3 E90C- SA-199 - Deleted spec
SA-199, Gr T3b SA-199, Gr T3b
P4 to P4 ER90S-B3 B3 YES
E9018-B3 ER90S-B3 E90C- SA-199 - Deleted spec
SA-199, Gr T4 SA-199, Gr T4
P5A to P5A ER90S-B3 B3 YES
E8018-B6-15 ER80S-B6 SA-199 - Deleted spec
SA-199, Gr T5 SA-199, Gr T5
P5B to P5B ER80S-B6 E8018-B6T-1 YES
SA-202,Gr-A (Alloy SA-202,Gr-A (Alloy E7018-A1 ER80S-D2
P4 to P4 Steel, Cr, Mn, Si) Steel, Cr, Mn, Si) ER80S-D2 E81T1-A1 YES
SA-202,Gr-B SA-202,Gr-B (Alloy E8018-B2 ER80S-D2
P4 to P4 (Alloy Steel, Cr, Mn, Si) Steel, Cr, Mn, Si) ER80S-B2 YES
SA-203,Gr-A SA-203,Gr-A E8018-C1 ER80S-NI2
P9A to P9A (Alloy Steel, Nickel) (Alloy Steel, Nickel) ER80S-NI2 E81T1-Ni2
SA-203,Gr-B SA-203,Gr-B (Alloy E8018-C1 ER80S-NI2
P9A to P9A (Alloy Steel, Nickel) Steel, Nickel) ER80S-NI2 E81T1-Ni2
SA-203,Gr-D SA-203,Gr-D E8018-C2 ER80S-Ni3
P9B to P9B (Alloy Steel, Nickel) (Alloy Steel, Nickel) ER80S-Ni3
SA-203,Gr-E SA-203,Gr-E (Alloy ER80S-Ni3 ER80S-Ni3
P9B to P9B (Alloy Steel, Nickel) Steel, Nickel) ER80S-Ni3
SA-204,Gr-A SA-204,Gr-A ( E7018-A1 ER80S-D2
P3 to P3 (Alloy Steel, Molybdenum) Alloy Steel, Molybdenum) ER80S-D2
SA-204,Gr-B (Alloy SA-204,Gr-B E7018-A1 ER80S-D2
P3 to P3 Steel, Molybdenum) (Alloy Steel, Molybdenum) ER80S-D2
SA-204,Gr-B (Alloy SA-387,Gr-5 ER80S-B6
P3 to P5B Steel, Molybdenum) (5Cr1/2Mo plate) YES
SA-204,Gr-B (Alloy ENiCrFe-5 ERNiCr-3 High Nickel/Chrome, need final two
SB-168, UNS No. NO66xx
P3 to P43 Steel, Molybdenum) ERNiCr-3 digits to determine composition
SA-204,Gr-C (Alloy SA-204,Gr-C (Alloy E10018,M
P3 to P3 Steel, Molybdenum) Steel, Molybdenum)
SA-209,Gr-T1 SA-209,Gr-T1 E7018 ER80S-D2 E70T-
P3 to P3 (C 1/2Mo Boiler tube) (C 1/2Mo Boiler tube) ER80S-D2 1
SA-209,Gr-T1a (C SA-209,Gr-T1a E7018 ER80S-D2 E70T-
P3 to P3 1/2Mo Boiler tube) (C 1/2Mo Boiler tube) ER80S-D2 1
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
SA-209,Gr-T1b SA-209,Gr-T1b E7018 ER80S-D2 E70T-
P3 to P3 (C 1/2Mo Boiler tube) (C 1/2Mo Boiler tube) ER80S-D2 1
SA-210,Gr-C SA-210,Gr-C E7018 ER80S-D2 E70T-
P1 to P1 (Medium CS Boiler tubes) (Medium CS Boiler tubes) ER80S-D2 1
SA-213,Gr-T11 SA-213,Gr-T11 (1 E8018-B2 ER80S
P4 to P4 (1 1/4CR,1/2Mo tubes) 1/4CR,1/2Mo tubes) ER80S-B2 E80C-B2 YES
SA-213,Gr-T12 (1 SA-213,Gr-T12 ER80S-B2 ER80S-B2 E80C-
P4 to P4 CR,1/2Mo tubes) (1 CR,1/2Mo tubes) ER80S-B2 B2 YES
SA-213,Gr-T17 SA-213,Gr-T17 ER80S-B2 E80C-
P10B to P10B (1 Cr tubes) (1 Cr tubes) B2
SA-213,Gr-T2 SA-213,Gr-T2 E8018-B2 ER80S-B2 E80C-
P3 to P3 (1/2CR, 1/2MO tubes) (1/2CR, 1/2MO tubes) ER80S-B2 B2
SA-213,Gr-T21 SA-213,Gr-T21 E9018-B3 ER90S-B3
P5A to P5A (3 CR,1/2Mo tubes) (3 CR,1/2Mo tubes) ER90S-B3 E90T1-B3 YES
SA-213,Gr-T22 (2 SA-213,Gr-T22 E9018-B3
P5A to P5A 1/4 Cr 1 Mo tube) (2 1/4 Cr 1 Mo tube) ER90S-B3 ER90S-B3 YES
E9018-B3 ER90S-B3
SA-213,Gr-T3b SA-213, Gr T3b
P4 to P4 ER90S-B3 E90T1-B3 YES
SA-213,Gr-T5 SA-213,Gr-T5 E8018-B6-15 ER80S-B6
P5B to P5B (5 Cr 1/2 Mo tube) (5 Cr 1/2 Mo tube) ER80S-B6 E8018-B6T-1 YES
SA-213,Gr-T5b SA-213,Gr-T5b E8018-B6-15 ER80S-B6
P5B to P5B (5 Cr 1/2 Mo tube) (5 Cr 1/2 Mo tube) ER80S-B6 E8018-B6T-1 YES
SA-213,Gr-T5c SA-213,Gr-T5c E8018-B6-15 ER80S-B6
P5B to P5B (5 Cr 1/2 Mo tube) (5 Cr 1/2 Mo tube) ER80S-B6 E8018-B6T-1 YES
SA-213,Gr-TP304 SA-213,Gr-TP304 E308-15 ER308
P8 to P8 (304 SS Tube) (304 SS Tube) ER308 E308T-1
SA-213,Gr-TP304L SA-213,Gr-TP304L E308-L-16 ER308L
P8 to P8 (304L SS Tube) (304L SS Tube) ER308L E308LT-1
SA-213,Gr-TP310 SA-213,Gr-TP310 E310Cb-15
P8 to P8 (310 SS Tube) (310 SS Tube) ER310 ER310
SA-213,Gr-TP316 SA-213,Gr-TP316 E316-16 ER316
P8 to P8 (316 SS Tube) (316 SS Tube) ER316 E316T-1
SA-213,Gr-TP316L SA-213,Gr-TP316L E316-16 ER316L
P8 to P8 (316L SS Tube) (316L SS Tube) ER316L E316LT-1
SA-213,Gr-TP321 SA-213,Gr-TP321 E347-15 ER347
P8 to P8 (321 SS Tube) (321 SS Tube) ER347 E347T-1
SA-213,Gr-TP347 SA-213,Gr-TP347 E347-15 ER347
P8 to P8 (347 SS Tube) (347 SS Tube) ER347 E347T-1
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
SA-213,Gr-TP348 SA-213,Gr-TP348 E347-15
P8 to P8 (348 SS Tube) (348 SS Tube) ER347 ER347
SA-214 SA-214 E7018-A1
P1 to P1 (Carbon Steel RW tubes) (Carbon Steel RW tubes) ER80S-D2 ER80S-D2
SA-216,Gr-WCA SA-216,Gr-WCA (C.S E7018 ER70S-3
P1 to P1 (C.S Hi temp casting) Hi temp casting) ER70S-3 E70T-1
SA-216,Gr-WCB SA-216,Gr-WCB (C.S E7018 ER70S-3
P1 to P1 (C.S Hi temp casting) Hi temp casting) ER70S-3 E70T-1
SA-216,Gr-WCC SA-216,Gr-WCC (C.S E7018 ER70S-3
P1 to P1 (C.S Hi temp casting) Hi temp casting) ER70S-3 E70T-1
SA-217,Gr-CA15 SA-217,Gr-CA15 E410-15 ER410
P6 to P6 (13Cr1/2Mo hi temp casting) (13Cr1/2Mo hi temp casting) ER410 ER410T-1
SA-217,Gr-WC1 SA-217,Gr-WC1 E7018 ER70S-6
P3 to P3 (C1/2Mo hi temp casting) (C1/2Mo hi temp casting) ER70S-3 E70T-1
SA-217,Gr-WC4 SA-217,Gr-WC4 E8018-B2 ER80S-B2 E80C-
P4 to P4 (NiCrMo hi temp casting) (NiCrMo hi temp casting) ER80S-B2 B2 YES
SA-217,Gr-WC5 SA-217,Gr-WC5 E8018-B2 ER80S-B2 E80C-
P4 to P4 (NiCrMo hi temp casting) (NiCrMo hi temp casting) ER80S-B2 B2 YES
SA-217,Gr-WC9 SA-217,Gr-WC9 E9018-B3 ER90S-B3 E90C-
P5A to P5A (CrMo hi temp casting) (CrMo hi temp casting) ER90S-B3 B3 YES
SA-225,Gr-C SA-225,Gr-C
P10A to P10A (MnVaNi plate) (MnVaNi plate) E11018-M E11018-M
SA-225,Gr-D SA-225,Gr-D E8018-C3 ER80S-D2
P10A to P10A (MnVaNi plate) (MnVaNi plate) ER80S-D2 E81T1-Ni2
SA-226 SA-226 E7018 ER80S-D2 E70T- SA 226 deleted from ASME
P1 to P1 (Carbon Steel RW tubes) (Carbon Steel RW tubes) ER80S-D2 1 Sect. II
SA-234,Mking-WP1 SA-234,Mking-WP1 E7018 ER80S-D2 E70T-
P3 to P3 (C1/2Mo pipe fittings) (C1/2Mo pipe fittings) ER80S-D2 1
SA-234,Mking-WP11 SA-234,Mking-WP11 E8018-B1 ER80S-B2 E80C-
P4 to P4 (1 1/4Cr1/2Mo pipe fittings) (1 1/4Cr1/2Mo pipe fittings) ER80S-B2 B2 YES
SA-234,Mking-WP22 SA-234,Mking-WP22 ER90S-B3 ER90S-B3 E90C-
P5A to P5A (2 1/4Cr1Mo pipe fittings) (2 1/4Cr1Mo pipe fittings) ER90S-B3 B3 YES
SA-234,Mking-WP5 SA-234,Mking-WP5 E8018-B6-15 ER80S-B6
P5B to P5B (5Cr1/2Mo pipe fittings) (5Cr1/2Mo pipe fittings) ER80S-B6 E8018-B6T-1 YES
SA-234,Mking-WPB SA-234,Mking-WPB E6010 ER80S-D2 E70T-
P1 to P1 (CrMo pipe fittings) (CrMo pipe fittings) ER80S-D2 1
SA-234,Mking-WPC SA-234,Mking-WPC E6010 ER80S-D2 E70T-
P1 to P1 (CrMo pipe fittings) (CrMo pipe fittings) ER80S-D2 1
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
SA-240,Type-302 SA-240,Type-302 E308-15 ER308
P8 to P8 (302 SS heat resistant plate) (302 SS heat resistant plate) ER308 E308T-1
SA-240,Type-304 SA-240,Type-304 E308-16 ER308
P8 to P8 (304 SS heat resistant plate) (304 SS heat resistant plate) ER308 E308T-1
SA-240,Type-304 SB-127, UNS No. NO4400 ENiCrFe-3 ERNiCr-3
P8 to P42 (304 SS heat resistant plate) (63Ni30Cu plate) ERNiCr-3
SA-240,Type-304 SB-162, UNS No. NO2200, Eni-1 ERNi-1
P8 to P41 (304 SS heat resistant plate) 2201 (Nickel-99%)
SA-240,Type-304 ENiCrFe-5 Multiple 6600 series alloys, need
SB-168, UNS No. NO66xx
P8 to P43 (304 SS heat resistant plate) ERNiCr-3 ERNiCr-3 more info
SA-240,Type-304 SB-333, UNS No. NO10001 ERNiMo-7
P8 to P44 (304 SS heat resistant plate) (Nickel Molybdenum plate)
SA-240,Type-304 SB-409, UNS No. NO88xx ENiCrFe-3 Includes alloys 8800, 8810,
P8 to P45 (304 SS heat resistant plate) (NiFeCr plate) ERNiCr-3 8811
SA-240,Type-304 SB-435, UNS No. NO6002 ENiCrMo-2
P8 to P43 (304 SS heat resistant plate) (NiFeCr plate)
SA-240,Type-304H SA-240,Type-304H E308H-16 ER308
P8 to P8 (304H SS heat resistant plate) (304H SS heat resistant plate) E308T-1
SA-240,Type-304L SA-203,Gr-E (Alloy ENiCrFe-3
P8 to P9B (304L SS heat resistant plate) Steel, Nickel plate)
SA-240,Type-304L SA-240,Type-304L E308L-16 ER308L
P8 to P8 (304L SS heat resistant plate) (304L SS heat resistant plate) ER308L E308T-1
SA-240,Type-304L SA-516,Gr-60 ER309L
P8 to P1 (304L SS heat resistant plate) (Carbon Steel)
SA-240,Type-304L SB-625, UNS No. NO89xx ENiCrMo-3 Multiple 8900 series alloys, need
P8 to P45 (304L SS heat resistant plate) (NiCrMoCu Plate) more info
P8 to P8 SA-240,Type-309S SA-240,Type309S E309 ER309
(309S heat resistant SS plate) (309S heat resistant SS plate) ER309
P8 to P8 SA-240,Type-316 SA-240,Type 316 E316-16
(316 heat resistant SS plate) (316 heat resistant SS plate) ER316
P8 to P43 SA-240,Type-316 ENiCrFe-5 ERNiCr-3 Multiple 6600 series alloys, need
SB-168, UNS No. NO66
(316 heat resistant SS plate) ERNiCr-3 more info
P8 to P45 SA-240,Type-316 SB-409, UNS No. NO88xx ENiCrFe-2 Includes alloys 8800, 8810,
(316 heat resistant SS plate) (NiFeCr plate) 8811
P8 to P8 SA-240,Type-316L SA-240,Type-316L E316L-16 ER316L
(316L SS heat resistant plate) (316L SS heat resistant plate) ER316L E316LT-1
P8 to P43 SA-240,Type-316L ENiCrFe-3 Multiple 6600 series alloys, need
SB-168, UNS No. NO66
(316L SS heat resistant plate) more info
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P8 to P45 SA-240,Type-316L SB-463, UNS No. NO80xx ERNiMo-3 Includes alloys 8020, 8024,
(316L SS heat resistant plate) (NiCrMo plate) 8026
P8 to P8 SA-240,Type-317 SA-240,Type-317 (317 E317
(317 SS heat resistant plate) SS heat resistant plate)
P8 to P8 SA-240,Type-317L SA-240,Type-317L E317L -15 ER317L
(317L SS heat resistant plate) (317L SS heat resistant plate) ER317L E317LT-1
P8 to P8 SA-240,Type-321 SA-240,Type-321 E347
ER347
(321 SS heat resistant plate) (321 SS heat resistant plate) ER347
P8 to P8 SA-240,Type-347 SA-240,Type-347 E347 ER347
(347 SS heat resistant plate) (347 SS heat resistant plate) ER317
P8 to P8 SA-240,Type-348 SA-240,Type-348 E347-15 ER347
(348 SS heat resistant plate) (348 SS heat resistant plate) ER347
P7 to P7 SA-240,Type-405 SA-240,Type-405 E410 ER410
(405 heat resistant plate) (405 heat resistant plate) ER410
P6 to P8 SA-240,Type-410 SA-240,Type-304L E309L-16
(410 heat resistant plate) (304L SS heat resistant plate)
P6 to P7 SA-240,Type-410 SA-240,Type-405 E410 ER410
(410 heat resistant plate) (405 heat resistant plate) ER410
P6 to P6 SA-240,Type-410 SA-240,Type-410 R410 ER410
(410 heat resistant plate) (410 heat resistant plate) ER410
P6 to P7 SA-240,Type-410 SA-240,Type-410S E309-16
(410 heat resistant plate) (410S heat resistant plate)
P7 to P7 SA-240,Type-410S SA-240,Type-410S E309 ER309
(410S heat resistant plate) (410S heat resistant plate) ER309 E309LT-1
P7 to P7 SA-240,Type-430 SA-240,Type-430 E430-15 ER430
(430 heat resistant plate) (430 heat resistant plate) ER430
P8 to P8 SA-249,Gr-316L SA-249,Gr-316L (316L E316L-15 ER316L
(316L tubes) tubes) ER316L E316LT-1
P8 to P8 SA-249,Gr-TP304 SA-249,Gr-TP304 E308 ER308
(304 tubes) (304 tubes) ER308 E308T-1
P8 to P8 SA-249,Gr-TP304L SA-249,Gr-TP304L E308L ER308L
(304L tubes) (304L tubes) ER308L E308LT-1
P8 to P8 SA-249,Gr-TP309 SA-249,Gr-TP309 E309-15 ER309
(309 tubes) (309 tubes) ER309 E309T-1
P8 to P8 SA-249,Gr-TP310 SA-249,Gr-TP317 E317 ER317Cb
(310 tubes) (317 tubes) ER317Cb
P8 to P8 SA-249,Gr-TP310 SA-249,Gr-TP310 E310 ER310
(310 tubes) (310 tubes) ER310
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P8 to P8 SA-249,Gr-TP316 SA-249,Gr-TP316 E316 ER316
(316 tubes) (316 tubes) ER316
P8 to P8 SA-249,Gr-TP316H SA-249,Gr-TP316H E316-15 ER316
(316H tubes) (316H tubes) ER316 E316T-1
P8 to P8 SA-249,Gr-316L SA-249,Gr-316L (316L E316L ER316L
(316L tubes) tubes) ER316L E316LT-1
P8 to P8 SA-249,Gr-TP317 SA-249,Gr-TP317 E317
(317 tubes) (317 tubes)
P8 to P8 SA-249,Gr-TP321 SA-249,Gr-TP321 E347 ER347
(321 tubes) (321 tubes) ER347
P8 to P8 SA-249,Gr-TP347 SA-249,Gr-TP347 E347 ER347
(347 tubes) (347 tubes) ER347
P8 to P8 SA-249,Gr-TP348 E347-15 ER347
SA-249, Gr TP348
(348 tubes) ER347
P1 to P1 SA-266,Class-1,2,3 SA-266,Class-1,2,3 E7018 ER70S-5
(Carbon Steel forgings) (Carbon Steel forgings) ER70S-3 E70T-1
P7 to P7 SA-268,Gr-TP430 (430 SA-268,Gr-TP430 E430-15 ER430
general purpose tubing) (430 general purpose tubing) ER430
P1 to P1 SA-283,Gr-A SA-283,Gr-A E7014 ER70S-3
(Carbon Steel plate) (Carbon Steel plate) ER70S-3 E70T-1
P1 to P1 SA-283,Gr-B SA-283,Gr-B E7014 ER70S-3
(Carbon Steel plate) (Carbon Steel plate) ER70S-3 E70T-1
P1 to P8 SA-283,Gr-C SA-240,Type-304 ER309L
(Carbon Steel plate) (304 SS heat resistant plate)
P1 to P1 SA-283,Gr-C SA-283,Gr-C E7014 ER70S-3
(Carbon Steel plate) (Carbon Steel plate) ER70S-3 E70T-1
P1 to P1 SA-283,Gr-D SA-283,Gr-D E7014 ER70S-3
(Carbon Steel plate) (Carbon Steel plate) ER70S-3 E70T-1
P1 to P1 SA-285,Gr-A SA-285,Gr-A E7018 ER70S-6
(Carbon Steel plate) (Carbon Steel plate) ER70S-6 E71T-1
P1 to P42 SA-285,Gr-A SB-127, UNS No. NO4400 ENiCu-7
(Carbon Steel plate) (63Ni30Cu plate)
P1 to P1 SA-285,Gr-B SA-285,Gr-B E7018 ER70S-6
(Carbon Steel plate) (Carbon Steel plate) ER70S-6 E71T-1
P1 to P8 SA-285,Gr-C SA-240,Type-304 ER309
(Carbon Steel plate) (304 SS heat resistant plate) E309 ER309
P1 to P8 SA-285,Gr-C SA-240,Type-316 (316 E309 ER309
(Carbon Steel plate) heat resistant SS plate) ER309
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P1 to P8 SA-285,Gr-C SA-240,Type-316L ENiCrFe-3
(Carbon Steel plate) (316L SS heat resistant plate) E316LT-1
P1 to P1 SA-285,Gr-C SA-285,Gr-C E7018 ER70S-6
(Carbon Steel plate) (Carbon Steel plate) ER70S-6 E71T-1
P1 to P5A SA-285,Gr-C SA-387,Gr-22, E7018 ER70S-6
(Carbon Steel plate) (2 1/4Cr plate) ER70S-6 E71T-1 YES
P1 to P5A SA-285,Gr-C SA-387,Gr-22, E7018 ER70S-6
(Carbon Steel plate) (2 1/4Cr plate) ER70S-6 E71T-1 YES
P1 to P42 SA-285,Gr-C SB-127,UNS No.-NO4400 ENiCu-7
(Carbon Steel plate) (NiCu plate)
P1 to P41 SA-285,Gr-C SB-162,UNS-No.-NO2200, Eni-1 ER1T-1
(Carbon Steel plate) 2201 (Nickel-99%) ERNi-1
P1 to P43 SA-285,Gr-C ERNiCr-3 Multiple 6600 series alloys, need
SB-168, UNS No. NO66
(Carbon Steel plate) more info
P1 to P45 SA-285,Gr-C SB-409, UNS No. NO88xx ENiCrFe-2 ERNiCr-3 Includes alloys 8800, 8810,
(Carbon Steel plate) (NiFeCr plate) ERNiCr-3 8811
P1 to P45 SA-285,Gr-C SB-463, UNS No. NO80xx E320-15 Includes alloys 8020, 8024,
(Carbon Steel plate) (NiCrMo plate) 8026
P1 to P44 SA-285,Gr-C SB-575,UNS-No.-N10276 ENiCrFe-2
(Carbon Steel plate) (Low Carbon NiMoCrW plate)
P3 to P3 SA-285,Gr-C SA-302,Gr-C E9018-M
(Carbon Steel plate) (Alloy steel plate MnMoNi) E91T1-K2
P8 to P8 SA-312,Gr-TP304 SA-312,Gr-TP304 E308-15 ER308
(304 pipe) (304 pipe) ER308 E308T-1
P8 to P1 SA-312,Gr-TP304 SA-53,Gr-B,-ERW
(304 pipe) Carbon Steel pipe)
P8 to P45 SA-312,Gr-TP304 SB-464, UNS No. NO80xx ENiCrMo-3 Includes alloys 8020, 8024,
(304 pipe) (NiCrMo pipe) ER320 8026
P8 to P8 SA-312,Gr-TP304H SA-312,Gr-TP304H E308H-16
(304H pipe) (304H pipe) ER308H
P8 to P8 SA-312,Gr-TP304L SA-312,Gr-TP304L ER308L
(304L pipe) (304L pipe) E308L ER308L
P8 to P8 SA-312,Gr-TP309 SA-312,Gr-TP309 ER309
(309 pipe) (309 pipe) E309-15 ER309 E309T-1
P8 to P8 SA-312,Gr-TP310 SA-312,Gr-TP310 ER310
(310 pipe) (310 pipe) E310-15 ER310
P8 to P8 SA-312,Gr-TP316 SA-312,Gr-TP316 E316 ER316
(316 pipe) (316 pipe) ER316
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P8 to P8 SA-312,Gr-TP316L SA-312,Gr-TP316L E316L ER316L
(316L pipe) (316L pipe) ER316L E316LT-1
P8 to P8 SA-312,Gr-TP317 SA-312,Gr-TP317 ER317
(317 pipe) (317 pipe) E317-15 ER317
P8 to P8 SA-312,Gr-TP321 SA-312,Gr-TP321 ER347
(321 pipe) (321 pipe) E347-15 ER347 E347T-1
P8 to P8 SA-312,Gr-TP347 SA-312,Gr-TP347 ER347
(347 pipe) (347 pipe) E347-15 ER347 E347T-1
P8 to P8 SA-312,Gr-TP348 SA-312,Gr-TP348 E347-15 ER347
(348 pipe) (348 pipe) ER347
P1 to P8 SA-333,Gr-1 (Carbon Steel SA-240,Type-304 ER309
pipe for low temp service) (304 SS heat resistant plate)
P1 to P1 SA-333,Gr-1 (Carbon Steel SA-333,Gr-1 (Carbon Steel E8018-C3 ER80S-NiL
pipe for low temp service) pipe for low temp service) ER80S-NiL
P9B to P9B SA-333,Gr-3 (Carbon Steel SA-333,Gr-3 (Carbon Steel E8018-C2
pipe for low temp service) pipe for low temp service) ER80S-Ni3
P4 to P4 SA-333,Gr-4 (Carbon Steel SA-333,Gr-4 (Carbon Steel E8018-C2 ER80S-NI3
pipe for low temp service) pipe for low temp service) ER80S-Ni3 E80C-Ni3 YES
P1 to P8 SA-333,Gr-6 (Carbon Steel SA-312,Gr-TP304 E309
pipe for low temp service) (304 SS pipe) ER309
P1 to P8 SA-333,Gr-6 (Carbon Steel SA-312,Gr-TP304L
pipe for low temp service) (304L SS pipe)
P1 to P8 SA-333,Gr-6 (Carbon Steel SA-312,Gr-TP316 ER309-16
pipe for low temp service) (316 SS pipe) ER309
P1 to P8 SA-333,Gr-6 (Carbon Steel SA-312,Gr-TP316L ER309
pipe for low temp service) (316L SS pipe)
P1 to P1 SA-333,Gr-6 (Carbon Steel SA-333,Gr-6 (Carbon Steel E8018-C3 ER80S-NiL
pipe for low temp service) pipe for low temp service) ER80S-NiL
P1 to P1 SA-333,Gr-6 (Carbon Steel SA-350,Gr-LF2 E7018-1
pipe for low temp service) (Low Alloy forgings) ER70S-1
P1 to P8 SA-333,Gr-6 (Carbon Steel SA-358,Gr-316L (316L
pipe for low temp service) electric fusion welded pipe) ER309L
P1 to P1 SA-333,Gr-6 (Carbon Steel SA-537,Cl.-1<=2-1/2" (C MnSi E7018
pipe for low temp service) Steel, heat treated plate) ER70S-2 yes
P3 to P3 SA-335,Gr-P1 (C 1 1/2Mo SA-335,Gr-P1 (C 1 1/2Mo E7018-A1 ER80S-D2
pipe for high temp service) pipe for high temp service) ER80S-D2
P4 to P8 SA-335,Gr-P11 (1 1/4Cr1/2Mo SA-312,Gr-TP304 ER309
pipe for high temp service) (304 SS pipe)
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P4 to P4 SA-335,Gr-P11 (1 1/4Cr1/2Mo SA-335,Gr-P11 (1 1/4Cr1/2Mo E8018-B2 ER80S-B2
pipe for high temp service) pipe for high temp service) ER80S-B2 YES
P4 to P5A SA-335,Gr-P11 (1 1/4Cr1/2Mo SA-335,Gr-P22 (2 1/4Cr1Mo E8018-B2 ER80S-B2
pipe for high temp service) pipe for high temp service) ER80S-B2 YES
P3 to P3 SA-335,Gr-P2 (1/2Cr1/2Mo SA-335,Gr-P2 (1/2Cr1/2Mo E8018-B2 ER80S-B2
pipe for high temp service) pipe for high temp service) ER80S-B2
P5A to P5A SA-335,Gr-P22 (2 1/4Cr1Mo SA-335,Gr-P22 (2 1/4Cr1Mo E9018-B3 ER90S-B3
pipe for high temp service) pipe for high temp service) ER90S-B3 YES
P5B to P6 SA-335,Gr-P5 (5Cr1/2Mo pipe E410-16
SA-268, Gr TP410
for high temp service) ER410
P5B to P5B SA-335,Gr-P5 (5Cr1/2Mo pipe SA-335,Gr-P5 (5Cr1/2Mo pipe E8018-B6 ER80S-B6
for high temp service) for high temp service) ER80S-B6 YES
P5B to P5B SA-335,Gr-P9 (9Cr1Mo pipe SA-335,Gr-P9 (9Cr1Mo pipe for E8018-B8l
for high temp service) high temp service) YES
P5B to P5B SA-335,Gr-P91 (9Cr1Mo pipe SA-335,Gr-P91 (9Cr1Mo pipe
for high temp service) for high temp service) YES
P3 to P3 SA-352,Gr-LC1 (Steel castings SA-352,Gr-LC1 (Steel castings E7018-A1 ER80S-D2
for low temp service) for low temp service) ER80S-D2
P9A to P9A SA-352,Gr-LC2 (NiCrMo SA-352,Gr-LC2 (NiCrMo E8018-C1 ER80S-Ni2
castings for low temp service) castings for low temp service) ER80S-Ni2 E80C-Ni2
P9B to P9B SA-352,Gr-LC3 (3-1/2%-Ni SA-352,Gr-LC3 (3-1/2%-Ni E8018-C2 ER80S-Ni2
castings for low temp service) castings for low temp service) ER80S-Ni2 E80C-Ni3
P8 to P8 SA-358,Gr-304 (304 SS SA-358,Gr-304 (304 SS Electric ER308
Electric fusion welded pipe) fusion welded pipe) E308-15 ER308 E308T-1
P8 to P8 SA-358,Gr-304L (304L SS SA-358,Gr-304L (304L SS E308L-15 ER308L
Electric fusion welded pipe) Electric fusion welded pipe) ER308L E308LT-1
P8 to P8 SA-358,Gr-309 (309 SS SA-358,Gr-309 (309 SS Electric ER309
Electric fusion welded pipe) fusion welded pipe) E309-15 ER309 E309T-1
P8 to P8 SA-358,Gr-310 (310 SS SA-358,Gr-310 (310 SS Electric ER310
Electric fusion welded pipe) fusion welded pipe) E310-15 ER310
P8 to P8 SA-358,Gr-316 (316 SS SA-358,Gr-316 (316 SS Electric ER316
Electric fusion welded pipe) fusion welded pipe) E316-15 ER316 E316T-1
P8 to P8 SA-358,Gr-316L (316L SS SA-358,Gr-316L (316L SS ER316L E316LT-1
Electric fusion welded pipe) Electric fusion welded pipe)
P8 to P8 SA-358,Gr-321 (321 SS SA-358,Gr-321 (321 SS Electric ER347
Electric fusion welded pipe) fusion welded pipe) E347-15 ER347 E347T-1
P8 to P8 SA-358,Gr-348 (348 SS SA-358,Gr-348 (348 SS Electric ER347
Electric fusion welded pipe) fusion welded pipe) E347-15 ER347
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P1 to P8 SA-36 SA-240,Type-304 E 309 ER309
(Carbon structural steel) (304 SS heat resistant plate) ER309
P1 to P8 SA-36 SA-240,Type-304L ER309L
(Carbon structural steel) (304L SS heat resistant plate)
P1 to P6 SA-36 SA-240,Type-410 E309L-16
(Carbon structural steel) (410 heat resistant plate)
P1 to P1 SA-36 SA-36 (Carbon E7014 ER70S-3
(Carbon structural steel) structural steel) ER70S-3 E70T-1
P1 to P3 SA-36 SA-533,Type-B, E7018 ER70S-6
(Carbon structural steel) (MnMoNi plate) YES
P1 to P31 SA-36 SB-152,UNS-No.-C10200 ERCuSi-A
(Carbon structural steel) (Copper Plate
P1 to P45 SA-36 SB-625,UNS-No-NO89xx E309-16 Includes 8904, 8925, 8926,
(Carbon structural steel) (25/20 NiCr plate) 8932
P3 to P3 SA-369,Gr-FP1 (C- SA-369,Gr-FP1 (C- E7018-A1 ER80S-D2
1/2Mo Forged or bored pipe) 1/2Mo Forged or bored pipe) ER80S-D2 E81T1-A1
P4 to P4 SA-369,Gr-FP11 (1 1/4Cr- SA-369,Gr-FP11 (1 1/4Cr- E8018-B2 ER80S-B2 E80C-
1/2Mo Forged or bored pipe) 1/2Mo Forged or bored pipe) ER80S-B2 B2 YES
P4 to P4 SA-369,Gr-FP12 (1Cr-1/2Mo SA-369,Gr-FP12 (1Cr-1/2Mo E8018-B2 ER8S-B2
Forged or bored pipe) Forged or bored pipe) ER80S-B2 E80C-B2 YES
P3 to P3 SA-369,Gr-FP2 SA-369,Gr-FP2 E8018-B2 ER8S-B2
(CrMo Forged or bored pipe) (CrMo Forged or bored pipe) ER80S-B2 E80C-B2
P8 to P8 SA-376,Gr-TP304 (304 SS SA-376,Gr-TP304 (304 SS ER308
smls pipe for hi temp service) smls pipe for hi temp service)
P4 to P8 SA-387,Gr-11, SA-240,Type-304 E309 ER309
(1 1/4Cr1/2Mo plate) (304 SS heat resistant plate) ER309
P4 to P4 SA-387,Gr-11, SA-387,Gr-11, (1 E8018-B2 ER80S-B2
(1 1/4Cr1/2Mo plate) 1/4Cr1/2Mo plate) ER80S-B2 E81T1-B2 YES
P4 to P8 SA-387,Gr-11, SA-240,Type-304 E309 ER309
(1 1/4Cr1/2Mo plate) (304 SS heat resistant plate) ER309
P4 to P8 SA-387,Gr-11, SA-240,Type-316 E309Cb-15
(1 1/4Cr1/2Mo plate) (316 SS heat resistant plate)
P4 to P7 SA-387,Gr-11, SA-240,Type-410S E309-16
(1 1/4Cr1/2Mo plate) (410S heat resistant plate)
P4 to P4 SA-387,Gr-11, SA-387,Gr-11, (1 E8018-B2 ER80S-B2
(1 1/4Cr1/2Mo plate) 1/4Cr1/2Mo plate) ER80S-B2 YES
P5A to P8 SA-387,Gr-11, SA-240,Type-304 ENiCrMo-3
(1 1/4Cr1/2Mo plate) (304 SS heat resistant plate)
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P5A to P5A SA-387,Gr-22 (2 SA-387,Gr-22 (2 E9018-B3 ER90S-B3
1/4Cr1Mo plate) 1/4Cr1Mo plate) ER90S-B3 YES
P5B to P8 SA-387,Gr-5, SA-240,Type-316L E309 ER309
(5Cr1/2Mo plate) (316L SS heat resistant plate) ER309
P5B to P5B SA-387,Gr-5, SA-387,Gr-5, E8018-B6 ER80S-B6
(5Cr1/2Mo plate) (5Cr1/2Mo plate) ER80S-B6 YES
P5B to P8 SA-387,Gr-5, SA-240,Type-316L E309 ER309
(5Cr1/2Mo plate) (316L SS heat resistant plate) ER309
P5B to P7 SA-387,Gr-5, SA-240,Type-410S ENiCrFe-2
(5Cr1/2Mo plate) (410S heat resistant plate)
P5B to P5B SA-387,Gr-5, SA-387,Gr-5, E8018-B6 ER80S-B6
(5Cr1/2Mo plate) (5Cr1/2Mo plate) ER80S-B6
P8 to P8 SA-409,Gr-TP304 SA-312,Gr-TP347 E308 ER308
(304 SS large dia. Pipe) (347 pipe) ER308 E308T-1
P1 to P1 SA-414,Gr-G SA-414,Gr-G E6012 ER70S-3
(Carbon steel plate) (Carbon steel plate) ER70S-3 E70T-1
P1 to P45 SA-515,Gr-60 SB-409, UNS No. NO88xx Eni-1 Includes alloys 8800, 8810,
(Carbon steel plate) (NiFeCr plate) 8811
P1 to P3 SA-515,Gr-70 SA-204,Gr-B E7018 ER70S-3
(Carbon steel plate) (Alloy Steel, Molybdenum) ER70S-3 E70T-1
P1 to P8 SA-515,Gr-70 SA-240,Type-316L
(Carbon steel plate) (316L heat resistant SS plate)
P1 to P1 SA-515,Gr-70 SA-515,Gr-70 E7018 ER70S-3
(Carbon steel plate) (Carbon steel plate) ER70S-3 E70T-1
P1 to P41 SA-515,Gr-70 SB-162, UNS No. NO2200, ERNi-1
(Carbon steel plate) 2201 (Nickel-99%)
P1 to P43 SA-515,Gr-70 ENiCrFe-3 Multiple 6600 series alloys, need
SB-168, UNS No. NO66
(Carbon steel plate) more info
P1 to P1 SA-515,Gr-70 SA-515,Gr-70 ER70S-2 ER70S-3
(Carbon steel plate) (Carbon steel plate)
P1 to P1 SA-515,Gr-55 SA-515,Gr-70 E7018 E71T-1
(Carbon steel plate) (Carbon steel plate) ER70S-2
P1 to P8 SA-515,Gr-60 SA-240,Type-304L
(Carbon steel plate) (304L SS heat resistant plate) E309-16
P1 to P7 SA-515,Gr-60 SA-240,Type-410S ER309L
(Carbon steel plate) (410S heat resistant plate)
P1 to P1 SA-515,Gr-60 SA-515,Gr-60 E7018 ER70S-3
(Carbon steel plate) (Carbon steel plate)
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P1 to P1 SA-515,Gr-60 SA-515,Gr-70 E7018-1 E71T-1
(Carbon steel plate) (Carbon steel plate) ER70S-2
P1 to P1 SA-515,Gr-60 SA-537,Cl.-1<=2-1/2" (C MnSi E8010-G
(Carbon steel plate) Steel, heat treated plate)
P1 to P1 SA-515,Gr-65 SA-537,Cl.-1<=2-1/2" (C MnSi E8010-G
(Carbon steel plate) Steel, heat treated plate)
P1 to P9B SA-515,Gr-70 SA-203,Gr-D (Alloy E7018 ER70S-3
(Carbon steel plate) Steel, Nickel plate) ER70S-3 E70T-1
P1 to P9B SA-515,Gr-70 SA-203,Gr-E E8018-C2
(Carbon steel plate) (Alloy Steel, Nickel plate)
P1 to P3 SA-515,Gr-70 SA-203,Gr-B E7018- ER70S-3
(Carbon steel plate) (Alloy Steel, Nickel plate) ER70S-3 E70T-1
P1 to P3 SA-515,Gr-70 SA-203,Gr-C E7018 ER70S-3
(Carbon steel plate) (Alloy Steel, Nickel plate) ER70S-3 E70T-1
P1 to P10H SA-515,Gr-70 E309LMo Gr S31803 not in current SectII
SA-240, Gr S31803
(Carbon steel plate)
P1 to P10H SA-515,Gr-70 ENiCrFe-3 Gr S32550 not in current SectII
SA-240, Gr S32550
(Carbon steel plate)
P1 to P8 SA-515,Gr-70 SA-240,Type-304 E309-16 E309T-1
(Carbon steel plate) (304 SS heat resistant plate) ER309
P1 to P8 SA-515,Gr-70 SA-240,Type-304H ENiCrFe-2
(Carbon steel plate) (304H SS heat resistant plate)
P1 to P8 SA-515,Gr-70 SA-240,Gr-304L (304L E309L-16 ER309L
(Carbon steel plate) SS heat resistant plate) E309LT-1
P1 to P8 SA-515,Gr-70 SA-240,Type-316L E309LT-1
(Carbon steel plate) (316L SS heat resistant plate) ERNiCrFe-3
P1 to P7 SA-515,Gr-70 SA-240,Type-410S E410-16
(Carbon steel plate) (410S heat resistant plate)
P1 to P3 SA-515,Gr-70 SA-302,Gr-C E7018 ER70S-3
(Carbon steel plate) (Alloy steel plate MnMoNi) ER70S-3 E70T-1
P1 to P4 SA-515,Gr-70 SA-387SA-387,Gr-22, E7018 ER70S-3
(Carbon steel plate) (2 1/4Cr plate) ER70S-3 E70T-1 YES
P1 to P5A SA-515,Gr-70 SA-387,Gr-22 (2 E9018-B3
(Carbon steel plate) 1/4Cr1Mo plate) YES
P1 to P5B SA-515,Gr-70 SA-387,Gr-5 E8018-B1
(Carbon steel plate) (5Cr1/2Mo plate) YES
P1 to P1 SA-515,Gr-70 SA-515,Gr-70 E7018
(Carbon steel plate) (Carbon steel plate)
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P1 to P1 SA-515,Gr-70 SA-515,Gr-70 E7018 ER70S-3
(Carbon steel plate) (Carbon steel plate) ER70S-3 E70T-1
P1 to P42 SA-515,Gr-70 SB-127, UNS No. NO4400 ENiCrFe-2
(Carbon steel plate) (63Ni30Cu plate)
P1 to P41 SA-515,Gr-70 SB-162, UNS No. NO2200, Eni-1 ERNi-1
(Carbon steel plate) 2201 (Nickel-99%)
P1 to P41 SA-515,Gr-70 SB-163,UNS-No.-NO2200, ENiCrFe-3
(Carbon steel plate) 2201 (Nickel-99%)
P1 to P44 SA-515,Gr-70 SB-333,UNSNo.-N1000 ENiCrFe-2 Includes N10001, N10629, N10665,
(Carbon steel plate) (NiMo plate) N10675
P1 to P45 SA-515,Gr-70 SB-409, UNS No. NO88xx ENiCrFe-2 Includes alloys 8800, 8810,
(Carbon steel plate) (NiFeCr plate) 8811
P1 to P45 SA-515,Gr-70 SB-424,UNS-No.-NO8821, ENiCrMo-3
(Carbon steel plate) 8825 (NiFeCrMoCu plate)
P1 to P45 SA-515,Gr-70 SB-425,UNS-No.-NO8821, ERNiCrMo-3
(Carbon steel plate) 8825 (NiFeCrMoCu rod & bar)
P1 to P45 SA-515,Gr-70 SB-463, UNS No. NO80xx ENiCrMo-3 E309LT-1 Includes alloys 8020, 8024,
(Carbon steel plate) (NiCrMo plate) 8026
P1 to P44 SA-515,Gr-70 SB-574,UNS-No.-N10276 ENiCrMo-4
(Carbon steel plate) (Low Carbon NiMoCrW rod)
P1 to P44 SA-515,Gr-70 ENiCrMo-1 Multiple N60XX specs. Need
SB-575, UNS No. NO60xx
(Carbon steel plate) moreinformation
P1 to P44 SA-515,Gr-70 SB-575,UNS-No.-N10276 ERNiCrFe-2
(Carbon steel plate) (Low Carbon NiMoCrW plate) ERNiCrMo-10
P1 to P45 SA-515,Gr-70 SB-625, UNS No. NO89xx Multiple 8900 series alloys, need
(Carbon steel plate) (NiCrMoCu Plate) more info
P1 to P45 SA-515,Gr-70 SB-688,UNS-No.-NO8366, ENiCrMo-3
(Carbon steel plate) N8367 (CrNiMoFe plate)
P1 to P1 SA-53,Gr-A,-ERW SA-53,Gr-B,-ERW E7018
Carbon Steel pipe) Carbon Steel pipe) ER70S-2
P1 to P5A SA-53,Gr-B,-ERW SA-335,Gr-P22 (2 1/4Cr1Mo E6010 ER80S-D2
Carbon Steel pipe) pipe for high temp service) ER80S-D2 E70T-1 YES
P1 to P1 SA-53,Gr-B,-ERW SA-53,Gr-B,-ERW E6010 ER70S-3
Carbon Steel pipe) Carbon Steel pipe) ER70S-3 E71T-1
P1 to P1 SA-53,Gr-B,-ERW SA-53,Gr-B,-seamless E6010 ER70S-3
Carbon Steel pipe) Carbon Steel pipe) ER70S-3 E71T-1
P1 to P3 SA-533,Type-A SA-533,Type-A E11018-M E110T5-K4
(MnMo plate) (MnMo plate) YES
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P1 to P9B SA-537,Cl.-1<=2-1/2" (C MnSi SA-203,Gr-E E8018-C2 ER80S-Ni3
Steel, heat treated plate) (Carbon Steel plate) ER80S-Ni3 YES
P1 to P1 SA-537,Cl.-1<=2-1/2" (C MnSi SA-533,Type-A E7018 ER70S-3
Steel, heat treated plate) (MnMo plate) ER70S-3 E70T-1 YES
P1 to P1 SA-537,Cl.-1<=2-1/2" (C MnSi SA-537,Cl.-1<=2-1/2" (C MnSi E7018 ER70S-3
Steel, heat treated plate) Steel, heat treated plate) ER70S-3 E70T-1 YES
P1 to P42 SA-533,Type-A SB-127,UNS-No.-NO4400 ENiCu-7
(MnMo plate) (NiCu plate)
P1 to P9B SA-537,Cl.-1<=2-1/2" (C MnSi SA-203,Gr-E E8018-C2 ER80S-Ni3
Steel, heat treated plate) (Carbon Steel plate) ER80S-Ni3 YES
P1 to P9B SA-537,Cl.-1<=2-1/2" (C MnSi SA-203,Gr-E E8018-C2 ER80S-Ni3
Steel, heat treated plate) (Carbon Steel plate) ER80S-Ni3 YES
P1 to P1 SA-537,Cl.-1<=2-1/2" (C MnSi SA-537,Cl.-1<=2-1/2" (C MnSi
Steel, heat treated plate) Steel, heat treated plate) E10018-M YES
P1 to P1 SA-537,Cl.-1<=2-1/2" (C MnSi SA-537,Cl.-1<=2-1/2" (C MnSi E10018-M ER100S-1
Steel, heat treated plate) Steel, heat treated plate) ER100S-1 E100T-K3 YES
P1 to P9B SA-537,Cl.-1<=2-1/2" (C MnSi SA-203,Gr-E E8018-C2
Steel, heat treated plate) (Carbon Steel plate) ER80S-Ni3 ER80S-Ni3 YES
P1 to P1 SA-541,Gr1 (Carbon SA-537,Cl.-1<=2-1/2" (C MnSi E7018 ER70S-3
Steel forgings) Steel, heat treated plate) ER70S-3 E70S-3 YES
P5C to P5C SA-542,Type-A SA-542,Type-A E9018-B3
(2 1/4Cr1Mo plate) (2 1/4Cr1Mo plate) ER90S-B3 ER90S-B3 YES
P10C to P10C SA-612 (Carbon Steel for SA-612 (Carbon Steel for ER80S-D2 ER80S-D2
low temp service) low temp service) E110T5-K4
P1 to P1 SA-671, Gr CC65 (Carbon ER80S-D2
SA-515,Gr-70
Steel, killed, fine grain EFW
(Carbon steel plate)
pipe for low temp service)
P1 to P1 SA-671, Gr CC70 (Carbon SA-671, Gr CC70 (Carbon E6010
Steel, killed, fine grain EFW Steel, killed, fine grain EFW
pipe for low temp service) pipe for low temp service)
P42 to P42 SB-127, UNS No. NO4400 SB-127, UNS No. NO4400 ENiCu-7 ERNiCu-7
(63Ni30Cu plate) (63Ni30Cu plate) ERNiCu-7
P42 to P43 SB-127, UNS No. NO4400 ENiCrFe-3 High Nickel/Chrome, need final two
SB-168, UNS No. NO66
(63Ni30Cu plate) digits to determine composition
P35 to P35 ERCuAl-A2
SB-148, UNS No. C952 SB-148, UNS No. C952
P41 to P41 SB-160,UNS-No.-NO2200, SB-160,UNS-No.-NO2200, ENi-1 ERNi-1
N2201 (99% Ni rod & bar) N2201 (99% Ni rod & bar) ERNi-1
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P41 to P41 SB-161,UNS-No.-NO2200, SB-161,UNS-No.-NO2200, ENi-1 ERNi- ERNi-1
N2201 (99% Ni smls pipe) N2201 (99% Ni smls pipe) 1
P41 to P41 SB-162,UNS-No.-NO2200, SB-162,UNS-No.-NO2200, ENi-1
N2201 (99% Ni plate) N2201 (99% Ni plate) ERNi-1
P42 to P42 SB-165,UNS-No.-NO4400 SB-165,UNS-No.-NO4400 ENiCu-7
(63Ni28Cu smls pipe) (63Ni28Cu smls pipe) ERNiCu-7
P43 to P43 ENiCrFe-5 ERNiCrFe-5 High Nickel/Chrome, need final two
SB-168, UNS No. NO66xx SB-168, UNS No. NO66xx
ERNiCrFe-5 digits to determine composition
P43 to P43 High Nickel/Chrome, need final two
SB-168, UNS No. NO66xx SB-168, UNS No. NO66xx
digits to determine composition
P34 to P34 SB-171,UNS-No.-C70600 SB-171,UNS-No.-C70600 ECuNi
(90Cu10Ni plate) (90Cu10Ni plate)
P34 to P34 SB-171,UNS-No.-C71500 SB-171,UNS-No.-C71500 ERCuNi ERCuNi
(70Cu30Ni plate) (70Cu30Ni plate) ERCuNi
P21 to P21 SB-209,Alclad-3003 SB-209,Alclad-3003
(99% Aluminum plate) (99% Aluminum plate) ER4043
P21 to P22 SB-209,Alclad-3003 SB-209,Alclad-3004 ER5654
(99% Aluminum plate) (99% Aluminum plate)
P23 to P25 SB-209-6061 SB-209-5456
(99% Aluminum plate) (95Al,5Mn plate) x
P21 to P21 SB-209,Alclad-3003 SB-209,Alclad-3003 ER4043
(99% Aluminum plate) (99% Aluminum plate) x
P22 to P22 SB-209,Alclad-3004 SB-209,Alclad-3004 ER4043
(99% Aluminum plate) (99% Aluminum plate) x
P22 to P22 SB-209,Alclad-3004 SB-209,Alclad-3004 ER5654
(99% Aluminum plate) (99% Aluminum plate) x
P22 to P23 SB-209,Alclad-3004 SB-209-6061 ER5654
(99% Aluminum plate) (99% Aluminum plate)
P25 to P25 SB-209-5456 SB-209-5456 ER5183 x
(95Al,5Mn plate) (95Al,5Mn plate)
P23 to P23 SB-209-6061 SB-209-6061 ER4043 x
(99% Aluminum plate) (99% Aluminum plate)
P21 to P22 SB-210,Alclad-3003 SB-209,Alclad-3004 ER5356
(99% Aluminum smls tube) (99% Aluminum plate)
P21 to P22 SB-210,Alclad-3003 SB-210-5052-5154 ER5356
(99% Aluminum smls tube) (Al,Mn smls tube)
P23 to P23 SB-210-6061/6063 SB-210-6061/6063 ER5356
(99% Aluminum smls pipe) (99% Aluminum smls pipe)
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P25 to P25 SB-241-5083,5086,5456 SB-241-5083,5086,5456 ER5183 ER5183
(Al,Mn smls extruded pipe) (Al,Mn smls extruded pipe)
P51 to P51 SB-265,Grade-2 SB-265,Grade-2 ERTi-1
(Unalloyed Titanium plate) (Unalloyed Titanium plate)
P44 to P44 SB-333,UNSNo.-N10xxx SB-333,UNSNo.-N10xxx ENiMo-7 ERNiMo-7 Includes N10001, N10629, N10665,
(NiMo plate) (NiMo plate) ERNiMo-7 N10675
P45 to P45 SB-409, UNS No. NO88xx SB-409, UNS No. NO88xx ERNiCr-3 ERNiCr-3 Includes alloys 8800, 8810,
(NiFeCr plate) (NiFeCr plate) ERNiCr-3 8811
P45 to P45 SB-423,UNS-No.-NO8825 SB-423,UNS-No.-NO8825 ERNiCrMo-3
(NiFeCrMoCu smls pipe) (NiFeCrMoCu smls pipe)
P45 to P45 SB-424,UNS-No.-NO8825 SB-424,UNS-No.-NO8825 ERNiCrMo-3 ERNiCrMo-3
(NiFeCrMoCu plate) (NiFeCrMoCu plate)
P32 to P32 SB-43,UNS-No.-C2300 SB-43,UNS-No.-C2300 (Red ERCuSi-A
(Red Brass smls pipe) Brass smls pipe)
P45 to P45 ENiCrMo-3 SB-625-Multiple 8900 series-
SB-463, UNS No. NO80xx SB-625, UNS No. NO89xx alloys, need more info SB-
(NiCrMo plate) (NiCrMoCu Plate) 463-Includes alloys 8020, 8024,
8026
P45 to P45 SB-463, UNS No. NO80xx SB-463, UNS No. NO80xx Includes alloys 8020, 8024,
(NiCrMo plate) (NiCrMo plate) E320-15 ER320 8026
P45 to P45 SB-464,NO8020-Annealed SB-464,NO8020-Annealed ERNiCrMo-3
(NiCrCuMo pipe) (NiCrCuMo pipe)
P34 to P34 SB-466,UNS-No.-C70600 SB-466,UNS-No.-C70600
(90Cu10Ni pipe) (90Cu10Ni pipe) ERCuNi
P44 to P44 SB-574,UNS-No.-N10276 SB-574,UNS-No.-N10276 ERNiCrMo-4
(Low Carbon NiMoCrW rod) (Low Carbon NiMoCrW rod)
P44 to P45 SB-464,NO8020-Annealed
SB-575, UNS No. NO60xx
(NiCrCuMo pipe) ERNiCrMo-4
P44 to P44 ENiCrMo-4 Multiple N60XX specs. Need
SB-575, UNS No. NO60xx SB-575, UNS No. NO60
ERNiCrMo-4 moreinformation
P44 to P44 SB-575,UNS-No.-N10276 SB-575,UNS-No.-N10276 ERNiCrMo-4
(Low Carbon NiMoCrW plate) (Low Carbon NiMoCrW plate) ERNiCrMo-4
P44 to P44 ERNiCrMo-4 Alloys in 102xx seris vary in
SB-619,UNS-No.-N102xx SB-619,UNS-No.-N102xx
composition, need exact alloy
(NiCrMo alloy pipe) (NiCrMo alloy pipe)
designation
P45 to P45 SB-625, UNS No. NO89xx SB-625, UNS No. NO89xx ENiCrMo-3 Multiple 8900 series alloys, need
(NiCrMoCu Plate) (NiCrMoCu Plate) ERNiCrMo-3 more info
SMAW-best GMAW-best PWHT
P numbers 1st Base metal 2nd Base metal Notes
GTAW-best FCAW-best REQ'D
P45 to P45 SB-688,UNS-No.-NO8366, SB-688,UNS-No.-NO8366, ENiCrMo-3
N8367 (CrNiMoFe plate) N8367 (CrNiMoFe plate) ERNiCrMo-3
P45 to P45 SB-688,UNS-No.-NO8366, SB-688,UNS-No.-NO8366, ENiCrMo-3
N8367 (CrNiMoFe plate) N8367 (CrNiMoFe plate)
12
MATERIAL SAFETY DATA SHEET
STAINLESS STEEL ELECTRODES
ƒ Electric shock from the welding equipment or electrode. This can
be fatal.
1. PRODUCT AND COMPANY DESIGNATION ƒ Hot metal spatter and heat, which can cause burns to the hand and
Product Name: STAINLESS STEEL WELDING ELECTRODES body, and may cause fire if in contact with combustible materials.
Product Specification: AWS/ASME SFA 5.4 ƒ UV, IR and light radiation from the arc, which can produce ‘arc
Product Classification & Brands: The following Afrox, Superweld and eye’ and possible eye damage to unprotected eyes. WEAR
Rockweld electrodes are covered by this MSDS: SUITABLE PROTECTIVE EQUIPMENT.
∗ E307: Rockweld 307 ƒ Fumes produced from the welding consumable, material being
∗ E308L/308Mo : Afrox 308L, RSQ, Superweld 308L, Rockweld 308H welded, and the arc radiation. These consist of:
∗ E309/309L/309Mo/309MoL: Afrox 309L, FA 09, 309Mo,309MoL, o Particulate fume such as complex metal oxides, fluorides,
Superweld 309L, and silicates from the weld materials
o Gaseous fume such as ozone and nitrogen oxides from the
∗ E310: Afrox 310
action of arc radiation on the atmosphere, and carbon
∗ E316L: Afrox 316L, Superweld 316L
monoxide and dioxide from the dissociation of some flux
∗ E317: Rockweld 317L constituents during welding.
∗ E312: Afrox 312, Versaweld, Superweld 312 SHORT TERM INHALATION OF THESE FUMES AND
∗ E410NiMo: Afrox E3Cr12 GASES MAY LEAD TO IRRITATION OF THE NOSE,
∗ E347: Rockweld 347 THROAT AND EYES.
∗ E2209: Rockweld 2209 LONG TERM OVEREXPOSURE OR INHALATION OF
Recommended use: Manual Metal Arc (MMA) Welding of stainless steels HIGH LEVELS OF FUME MAY RESULT IN HARMFUL
Supplier: Afrox EFFECTS TO THE RESPIRATORY SYSTEM, CENTRAL
Address: P.O. Box 207, Germiston, 1400. NERVOUS SYSTEM AND LUNGS.
Telephone number: 086 020202 LOCAL EXTRACTION AND /OR VENTILATION SHOULD
Telefax: (011) 821-3066 BE USED TO ENSURE THAT ALL HAZARDOUS
INGREDIENTS IN THE FUME ARE KEPT BELOW THEIR
INDIVIDUAL OCCUPATIONAL EXPOSURE STANDARDS
2. DETAILS OF COMPOSITION IN THE WELDER’S AND OTHER WORKERS’
These electrodes consist of a stainless steel inner core with a flux coating. The BREATHING ZONES
stainless steel inner core is an uncoated solid rod. The flux coatings vary NOTE; If welding is performed on plated or coated materials such as
depending on the type of electrode, and contain varying amounts of metal galvanised steel, excessive fume may be produced which contains additional
powders, ferro-alloy powders, mineral ores, inorganic oxides, carbonates and hazardous components, and may result in metal fume fever and other health
fluorides, and other siliceous materials all mixed together with liquid silicate effects.
binders.
Specific details of the contents of the core wire and flux coating for the 4. FIRST AID MEASURES
electrode types covered by this data sheet are given below. No first aid measures should be required for the unused electrode consumables.
During welding
TABLE 1: COMPOSITION DATA Inhalation
If breathing is difficult, bring the patient in fresh air; breathe in fresh air
Stainless steel %C %Si % % % % % %Fe deeply.
core Mn Cr Ni Mo Cu
For skin burns
Ranges 0.01- 0.90 0.3- 0- 0- 0- 0- balance Submerge affected area in cold water until burning sensation ceases and refer
0.20 max 7.0 32 25 5.2 0.5
for immediate medical attention.
For eye effects such as arc eye and dusts
TABLE 2: COMPOSITION DATA Irrigate eye with sterile water, cover with damp dressing and refer for
Flux coating E308L, 308H, E308Mo, E2209 E410NiMo CAS No.
immediate medical attention if irritation persists.
309L, 310, E309Mo/L, Ingestion
347 316L, 317L Ingestion is considered unlikely due to product form. However, if detached
Limestone and/or Calcium Carbonate 0-20 0-20 5-10 0-22 1317-65-3 flux coating is swallowed do not induce vomiting. Seek medical attention.
Mica (total inhalable dust) 0-13 0-12 - 0-12 12001-26-2
(respirable dust) Advice to doctor: treat symptomatically.
Kaolin (respirable dust) 0-15 0-15 0-15 1332-58-7 Electric shock
Cellulose (total inhalable dust) 0-2 0-2 - - 9004-34-6 If necessary resuscitate and seek immediate medical attention.
(respirable dust)
Mineral Silicates 0-30 0-30 15-25 0-15 1332-58-7
(total inhalable dust) 1344-95-2
(respirable dust)
5. FIRE PREVENTION MEASURES
Inorganic Fluorides (as F) 0-6 0-6 5-15 0-21 16984-48-8 No specific measures required for the welding consumable prior to welding.
Manganese and its Inorganic compounds 0-5 0-5 <3 0-5 7439-96-5 During welding
(as Mn) and others
Aluminium (total inhalable dust) 0-2 0-2 - 0-2 7429-90-5
Welding should not be carried out in the presence of flammable materials,
(respirable dust) vapours, tanks, cisterns and pipes and other containers which have held
Rutile/ Titanium oxide 0-45 0-45 20-40 0-45 13463-67-7 flammable substances unless these have been checked and certified safe.
(total inhalable dust)
(respirable dust)
Nickel and its inorganic compounds 0-15 0-15 <5 0-15 6. MEASURES IN CASE OF UNINTENTIONAL RELEASE
(soluble, as Ni)
(insoluble, as Ni) No specific actions for welding consumable prior to use.
Silicon and Silicon alloys, (as Si) 0-5 0-5 - 0-5 Welding in proximity to stored or used halogenated solvents may produce toxic
(total inhalable dust) 7440-21-3
(respirable dust)
and irritant gases. Prohibit welding in areas where these solvents are used.
Molybdenum compounds (as Mo) - 0-5 - 0-2
(soluble compounds)
(insoluble compounds) 7. HANDLING AND STORAGE (FOR SAFETY)
Chromium 0-30 0-30 20-30 0-30 7440-47-3 No special precautions are required for these welding consumables.
Chromium III compounds Welding electrodes are dense materials and can give rise to a handling hazard
Chromium VI compounds
Antimony oxide 0-2 0-2 - 0-2 7440-36-0 when multiple packages of the electrodes are lifted or handled incorrectly or
Silicate Binders 0-25 0-25 <5 0-25 1344-09-8 with poor lifting posture.
Others Cu <3 Good practice for handling and storage should be adopted to prevent physical
injuries.

3. HAZARDS IDENTIFICATION 8. EXPOSURE PREVENTION/ CONTROLS/ PERSONAL PROTECTION


There are no recognised hazards associated directly with unused welding Exposure Prevention
consumables prior to welding. Packaged consumables may be heavy, and Welders should not touch live electrical parts, and should insulate themselves
should be handled and stored with care. FOLLOW MANUAL HANDLING from the work and the ground. Manufacturer’s guidelines for the use of
REGULATIONS. electrical welding machines should be observed at all times.
Some low levels of dust may be produced during handling. DO NOT Welders and co-workers should be educated about the health hazards
BREATHE THE DUST. associated with welding fume, and trained to keep their heads out of the fume
When using these electrodes as part of the welding process additional potential plume.
hazards are likely. These are:
During welding, fumes and gases will be produced and emitted from the In confined spaces where ventilation is not adequate, an air fed breathing
welding process. The content of the fume is dependent on the electrode type system should be used. All precautions for working in confined space should
and base material being welded. The amount and concentration of fume be observed. Refer to OHSAct No. 85 of 1993 General Safety Regulation 9.
generated is dependent on factors such as current, voltage, welding practices For further information see the American National Standard Z49.1 Safety in
and number of welders in a given area. By following recommended welding Welding and Cutting and SABS 0238 (SANS 10238) Welding and Thermal
practices, fume production can sometimes be minimised. Cutting Processes – Health and Safety.
For stainless steel electrodes, the main constituents of the fume will be iron, Where fume levels exceed the recognised exposure limits, respiratory
chromium, manganese, nickel, sodium, potassium and calcium oxides, protection may be required in the form of a Class P2 (metal fume) respirator.
fluorides and silicates, mainly in the form of complex oxides and other Personal Protection
compounds. There will also be smaller amounts of other complex metal oxides Welders and co-workers in the vicinity should wear protective clothing and eye
and silicates. protection appropriate to arc welding as specified by local standards.
Gaseous ozone and nitrous oxides are also formed by arc radiation, and carbon Protection of Body and Skin
monoxide and carbon dioxide can also be present due to dissociation of some Suitable clothes for welding should be worn such as non light reflective
of the flux constituents. fireproof overalls, leather apron, welding helmet, leather boots spats and gloves
Fume composition data for some common stainless steel electrodes are given Protection of Hands
below, and the individual exposure limits for the constituents (when specified) Welders should wear suitable hand protection such a welding gloves or
are also given. gauntlets of a suitable standard. Co-worker should also wear suitable hand
Fume exposure should be controlled to below the recognised exposure limit for protection against hot metal, sparks and spatter.
each of the individual constituents, and to below 5 mg/m3 for the total Eye Protection
particulate fume. Welders should wear a welding helmet fitted with the appropriate optical
welding filter for the operation. Suitable protective welding screens and
TABLE 3: FUME COMPOSITION DATA (WT %) goggles should be provided, and used by others working in the same area.

% Fe* % % % % % % % % % %F*
Mn Si* Cr* Ni* Mo Cu Na* K* Ca*
* * 9. PHYSICAL AND CHEMICAL PROPERTIES
Typical range for common 4-16 1-12 0- 4- 0-6 <1 <0. 1- 1- 1-9 8-23
stainless steel electrodes 13 13 2 15 29 Physical state Solid
Colour Generally greyish, but other colours can be present
TABLE 4: HAZARDOUS FUME COMPONENTS Form Metal wire with flux coating
Odour Odourless
Welding fume component CAS No. OEL STEL pH Not available
8hr 15min Vapour pressure Not relevant
TWA TWA Vapour Density Not relevant
Total welding fume (particulate) - 5 Boiling point/ range Not relevant
Iron oxide fume (as Fe) 1309-37-1 5 10 Melting Point ~1500ºC
Manganese and its inorganic 7439-96-5 1.0 3 Solubility in water Insoluble
compounds (as Mn) Density Not available
Silica, amorphous (total inhalable dust) - Explosive/ignition point Non flammable. No fire or explosion hazard exists
(respirable dust)
Titanium dioxide (total inhalable dust) 13463-67-7 10
(respirable dust)
Calcium Oxide 1305-78-8 2 10. STABILITY AND REACTIVITY
Calcium Silicate (total inhalable dust) 1344-95-2 There are no stability or reactivity hazards from electrodes as supplied.
(respirable dust) Hazardous decomposition products such as metal oxide fumes and gases (see
Fluoride, inorganic (as F) 16984-48-8 2.5 Section 8) are produced during welding.
Chromium VI compounds (as Cr) 0.05
Chromium III compounds (as Cr) 0.05
Nickel and its inorganic compounds (as 1 11. TOXICITY DATA
Ni) 0.1 Welding fumes if inhaled can potentially produce several differing health
water soluble 0.2 effects caused by the metal containing particles and the gases produced during
water insoluble the welding process, both of which are present in the ‘fumes’. The exact nature
Molybdenum compounds (as Mo) 5 of any likely health effect is dependent on the consumable, material being
soluble welded, weld process, all of which affect fume quantity and composition, as
insoluble
Nitrogen dioxide (NO2) 10102-44-0 5.6 9.4
well as the use of adequate ventilation, respirators, or breathing equipment as
Ozone (O3) 10028-15-6 0.2 circumstances require.
Nitrogen monoxide (NO) 10102-43-9 Inhalation of the fumes/gases produced during welding may lead to irritation to
Copper 7440-50-8 0.2 the nose throat and eyes. The range of health effects include respiratory effects
Fume with symptoms such as asthma, impaired respiratory and lung function, chronic
Units are in mg/m3, except when stated otherwise bronchitis, metal fume fever, pneumoconiosis, possible emphysema and acute
pulmonary oedema.
The fume analysis for the stainless steel electrodes covered by this data sheet, Other potential health effects at elevated levels of exposure include central
when used for welding clean, uncoated stainless steel of matching composition, nervous effects possible lung cancer, bone disease, skin and fertility effects.
indicates that as long as the 5 mg/m3 total fume exposure limits are met, fume Which of these health effects is potentially likely is related to the fume
levels of the other constituents will generally be below their respective composition, and this needs to be consulted with the specific toxicity data
exposure limits. below to assess the health risk when using any particular welding process.
The exceptions are manganese, chromium and nickel as these have low Unprotected skin exposed to UV and IR radiation from the welding arc may
exposure limits, and additional controls to their individual limits may be burn or redden, and UV radiation is potentially a carcinogen. UV radiation can
required. affect the unprotected eye by producing an acute condition known as ‘arc eye’.
THE FUME LEVELS GIVEN ABOVE WERE GENERATED UNDER Specific effects relevant to major particulate and gaseous fume constituents
LABORATORY CONDITIONS WHEN WELDING CLEAN STAINLESS produced when welding with these electrodes
STEEL OF SIMILAR COMPOSITION TO THE ELECTRODE BEING Iron
USED, AND USING THE MANUFACTURERS RECOMMENDED One of the main components of fume generated by welding stainless steels is
WELDING PARAMETERS. THEY ARE INDICATIVE OF REASONABLY iron oxide. Iron oxide is generally considered a nuisance material and unlikely
EXPECTED FUME LEVELS. ACTUAL FUME LEVELS WILL VARY IN to cause any significant health effects. The fume particles however accumulate
PRACTICE, DEPENDING ON THE WELDING PARAMETERS AND in the lungs and lead to a benign pneumoconiosis called siderosis.
OTHER CONDITIONS, AND MAY BE HIGHER OR LOWER THAN Manganese
THOSE LISTED ABOVE. Manganese compounds are also found in stainless steel welding fumes.
Additional fume may arise when these electrodes are used to weld Manganese is mainly a systemic chronic toxin, although exposure to high
contaminated base materials, coated or plated steels, other metals and alloys, particulate concentrations can cause some respiratory irritation.
OR WHEN INCORRECT WELDING CONDITIONS ARE USED. Overexposure or inhalation of excessive amounts of manganese has been
THE ONLY ACCURATE WAY TO DETERMINE THE COMPOSITION shown to affect pulmonary function, blood and may cause irreversible central
AND QUANTITY OF FUMES AND GASES TO WHICH WORKERS ARE nervous system damage (manganism) which resembles Parkinsons disease.
EXPOSED IS TO TAKE AIR SAMPLES FROM INSIDE THE WELDERS Symptoms of manganism include tremors, impaired speech, facial expression
HELMET, IF WORN, OR IN THE WORKER’S BREATHING ZONES. changes, slow clumsy movements and eventually impaired walking. The
Individual fume measurements should be made in these cases using recognised symptoms are typically not apparent for several years.
sampling and analysis standards. Based on the results of these measurements, Fluorides
additional fume controls may be required to ensure that all the fume The main source of fluorides is from the flux coatings on some stainless steel
constituents are controlled below their exposure limits. electrodes, and this produces mainly fluoride particulate fume. Fluorides are
Controls respiratory irritants and if absorbed through inhalation can lead to bone disease
Good general ventilation, and/or local fume extraction at the arc should be used known as fluorosis.
to control the fumes and gases produced during welding to below their Silica
individual recognised exposure limits when measured in the welder’s and co- Silica is found in welding fumes produced by fluxes and flux coatings and is
workers’ breathing zone. In addition the ventilation and extraction should also produced mainly as amorphous silica. This form of silica has not been
be sufficient to ensure that the total particulate fume levels are reduced below associated to any significant degree with lung pneumoconiosis which is
5mgm/m3 when measured in the breathing zone. associated with crystalline forms of silica.
Rutile sand
Mainly present as Titanium dioxide which is a respiratory irritant but in effect
mainly a nuisance material of low toxicity.
Chromium
Chromium can exist in differing forms in welding fumes and this can
determine the potential health effects. Chromium can produce respiratory
effects such as nasal ulceration and possible lung cancer. It can also cause
contact skin dermatitis.
The most toxic form of chromium is hexavalent chromium (Cr6+) which is
classified as a human carcinogen. The other main form of chromium found in
welding fumes (Cr3+) is considerably less toxic and is not classified as a
carcinogen. Both types of chromium are found in the fume from this product.
Nickel
The main health effects of nickel are skin dermatitis (nickel ‘itch’) and it being
classified as a potential human lung carcinogen. It may also cause nasal cancer.
Similar to chromium, nickel exists in the fume produced from stainless steel
welding.
Molybdenum
Molybdenum is of low toxicity, and no specific health effects would be
expected from exposure to it in welding fume.
Copper
Copper is one of the main causes of any metal fume fever observed during
welding. Metal fume fever is a delayed respiratory effect produced by
inhalation of fume. Symptoms include sweating, chills, fever, muscle aches
and high temperature. These acute symptoms normally alleviate within 24-48
hours.
Ozone and Nitrogen oxides
These gases are formed due to interactions of the arc with the surrounding air
of the welding arc .Both gases can produce eye, respiratory and lung irritation
and also can produce longer term lung effects such as decreased lung capacity,
chronic bronchitis, and emphysema. Of particular concern with both gases is
that exposure to high levels (eg due to build up in confined spaces) can result
in acute lung effects such as delayed pulmonary oedema.
Carbon monoxide and carbon dioxide
Carbon monoxide (CO) is a chemical asphyxiant and its toxicity is due to its
affinity for oxygen carrying blood haemoglobin causing fatigue, weakness,
dizziness and eventual unconsciousness and possible death. Carbon dioxide
(CO2) is mainly an asphyxiant but can exert some toxic properties by
increasing pulse and heart rate. These gases are mainly formed through
decomposition of some electrodes’ components (cellulose and carbonates).

12. ECOLOGICAL DATA


The welding process produces particulate fumes and gases which may cause
long term adverse effects in the environment if released directly into the
atmosphere. Welding fumes from electrodes covered by this data sheet can
produce carbon dioxide gas, which is dangerous to the ozone layer.

13. DISPOSAL DATA


Packaging, stub ends and slag residue should be disposed of as general waste
or recycled. No special precautions are required for this product.

14. TRANSPORT INFORMATION


No special requirements are necessary in transporting these products

15. REGULATIONS
• OHSAct No 85 of 1993 General Safety Regulation 9.
• SABS 0238 (SANS 10238) Welding and Thermal Cutting
Processes – Health and Safety.

16. OTHER INFORMATION


The customer should provide this Materials Safety Data Sheet to any person
involved in the materials use or further distribution. Afrox requests the users
(or distributors) of this product to read this Materials Safety Data Sheet
carefully before usage. Further information can be obtained from the American
National Standard Z49.1 Safety in Welding and Cutting.

The information contained in this Material Safety Data Sheet relates only to the
specific materials designated and may not be valid for such material used in
combination with any other material or in any process.
Information is given in good faith and is based on the latest information
available to Afrox and is, to the best of Afrox's knowledge and belief, accurate
and reliable at the time of preparation. However, no representation, warranty or
guarantee is made as to the accuracy, reliability or completeness of the
information, and Afrox assumes no responsibility and disclaims any liability
incurred in using this information.
The product is supplied on the condition that the user accepts the responsibility
to satisfy himself as to the suitability and completeness of such information for
his own particular use. Freedom from patent rights must not be assumed.
Selection Chart Rods for Oxy Brazing & TIG

Nickel Alloys

Aluminium
Cast Iron

Stainless

Copper

Bronze
Product

Brass
Type Attributes / Comments Common Uses

Steel
Description Part No. Fe SS Cu CuZn CuSn Ni Al
Manganese-Bronze
2.4mm Bare Pk10 P2-FRMB24B/10 General purpose. Can be used in place of

✓ ✓ ✓ ✓ ✓
Tobin Bronze for many applications.NOT Joining & repair of most ferrous
Bronze
2.4mm Flux-Coated Pk10 P2-FRMB24F/10 x x x suitable for copper pipes carrying hot water and copper-based metals
Brazing 3.2mm Bare Pk10 P2-FRMB32B/10 or salt water. Melting range 870-900°C.

3.2mm Flux-Coated Pk10 P2-FRMB32F/10


Nickel Bronze (Nickel Silver)

✓ ✓ ✓ ✓ ✓ ✓
Nickel alloys. Build-up of ferrous
High-strength, good wear resistance. Melting
2.4mm Flux-Coated Pk10 P2-FRNS24F/10 x x range 920-940°C.
components, eg.; repairing gear
teeth.
3.2mm Flux-Coated Pk8 P2-FRNS32F/8

45% Silver
1.6mm Bare Pk2 P2-SB4516B/2
1.6mm Bare Pk5 P2-SB4516B/5

✓ ✓ ✓ ✓ ✓ ✓
General purpose, high-strength. High fluidity
Parts with close fit up. HVAC,
1.6mm Bare 0.5kg WC-00209 x x & rapid capillary flow, Good corrosion
refrigeration, marine, etc.
Silver resistance. Melting range 640-680°C.
1.6mm Flux-Coated Pk2 P2-SB4516F/2
Brazing
1.6mm Flux-Coated Pk5 P2-SB4516F/5
1.6mm Flux-Coated 0.5kg WC-00210
Joins copper-to-copper without flux, and Copper pipe, plumbing fittings,
✓ ✓
15% Silver ("Phos Copper")
brass-to-brass (flux required). Excellent for hot water tanks, etc.
x x x x x x gap-filling where close fit-up does not exist. Joints subject to thermal
2.4mm Bare Pk5 WC-06078 Melting range 645-800°C. expansion and service vibration
Economic option. Joins copper to copper
✓ ✓
2% Silver ("Phos Copper")
(with or without flux) & copper to low-zinc Copper pipe, plumbing fittings,
x x x x x x brass (flux required). Melting range hot water tanks
2.4mm Bare Pk5 WC-06357 645-820°C.
Steel S6


General purpose TIG welding of
Good for poor fit-up and/or where impurities
1.6mm 1.0kg WC-03782 x x x x x x x such as rust and scale are present.
steel (or Oxy/Acetylene fusion
welding)
TIG & 2.4mm 1.0kg WC-03783
Oxy* Stainless-Steel 316L
Welding 1.6mm 1.0kg WC-02373 x x ✓ x x x x x TIG welding common 300 series stainless steels
2.4mm 1.0kg WC-02452
Aluminium 5356
TIG welding wide range of aluminium alloys


1.6mm 0.5kg WC-01535
x x x x x x x *Oxy “welding” of steel / stainless / Aluminium is possible, although MIG &/or TIG are typically
2.4mm 0.5kg WC-02308 the best & most convenient/successful methods. Use Oxy-Acetylene (not Oxy/LPG) and suitable
flux. Weldclass does not supply flux products.
3.2mm 0.5kg WC-02309

Click on the icons This information is presented as “typical” and an indicative guide only, without guarantee or warranty, and Weldclass expressly disclaims any liability incurred from any reliance thereon. No data is to be
construed as an official recommendation for any welding condition or technique by Weldclass. The correct product(s), settings and techniques will vary in each application and users should conduct their
to view more info own research to determine the correct product and method to use in their situation. E.&O.E.
Selection Chart Stick Welding Electrodes
Type Ø Pack Size Part No. Amps Typical Application(s) Operating Comments
Platinum 12V
Very popular due to exceptional
2.0mm 25 Rod Blister P2-E12V/20HP 40-60A
user appeal.
14 Rod Blister P2-E12V/26HP Mild & galvanised steel. Very smooth
Suitable for use with most welding
Steel - General 2.6mm 50-90A arc, easy re-striking & self-releasing slag.
2.5kg Bulk Pack 2-E12V/26 machines.
Tolerant to dirty materials & poor fit-up.
Purpose 9 Rod Blister P2-E12V/32HP
Use in all positions, including
3.2mm 90-130A vertical down.
5.0kg Bulk Pack 2-E12V/32
Promax GP Suitable for use with most welding
2.0mm WC-06296 40-60A Mild & galvanised steel. Smooth arc, easy
machines.
re-striking & self-releasing slag. Tolerant
2.6mm 1kg Reusable Pack WC-06297 50-90A Use in all positions, including
to dirty materials & poor fit-up.
vertical down.
3.2mm WC-06298 90-130A
Steel - High Platinum 16XT “Low Hydrogen” Should be used on machines with
Where higher strength is required, eg OCV* of DC 55V or AC 65V &
Strength 2.6mm WC-03974 60-110A
highly restrained joints or components above.
3.2mm 2kg Vacuum Pack WC-03975 90-140A subject to higher load stress. Use in all positions, except vertical
4.0mm WC-03976 130-190A down.
Platinum 316L
2.0mm 1kg Reusable Pack WC-06453 30-50A Welding of matching 316, 316L &
Suitable for use with most welding
10 Rod Blister P2-316L26 common 300 series stainless steels,
machines.
Stainless-Steel 2.6mm 50-75A including; 301, 302, 304, 304L, 3Cr12,
1kg Reusable Pack WC-06454 Use in all positions, except vertical
etc. Good resistance to pitting, acids &
down.
8 Rod Blister P2-316L32 general corrosion.
3.2mm 75-110A
1kg Reusable Pack WC-06455
Platinum 309MoL Strong & corrosion-resistant welding of; Should be used on machines with
Stainless to mild or low alloy steels, OCV* of 70V & above.
2.6mm WC-06446 45-75A Matching 309 & 309L stainless, CrNi &
Use in all positions, except vertical
1kg Reusable Pack CrNiMo stainless, Hard to weld steels,
3.2mm WC-06447 75-100A Cladding & buffer layers. down.
Platinum 312 High strength welding of almost any
Suitable for use with most welding
Universal 10 Rod Blister P2-31226 steel or stainless-steel. Ideal for;
2.6mm 50-75A machines.
Unknown steels, Dissimilar steels (eg
1kg Reusable Pack WC-06294 Use in all positions, except vertical
steel to stainless), Die or tool steel,
8 Rod Blister P2-31232 down.
etc. Also used for buffer layer prior to
3.2mm 75-110A Not recommended for cast iron.
1kg Reusable Pack WC-06295 hardfacing.

Cast Iron Platinum NiFe High strength, cold welding of; cast iron Suitable for use with most welding
(incl. grey / malleable, nodular & SG
9 Rod Blister P2-NCI32 iron) & cast iron to steel. Machineable
machines.
3.2mm 60-110A Use in horizontal/flat position only.
1kg Reusable Pack WC-06299 weld deposit.
Promax 700 General use on ground-engaging Hardness 53-56 HRC.
implements & similar; augers, points, Suitable for use with most welding
3.2mm WC-06444 90-130A
Hard Facing 1kg Reusable Pack tynes, blades. Ideal for parts subject to machines.
4.0mm WC-06476 140-180A flexing. Use in horizontal/flat position only.
Platinum 943 High-performance for long wear life. Hardness 60-65 HRC.
Exceptional abrasion resistance & good Should be used on machines with
3.2mm WC-06445 115-140A impact strength. Bucket lips, screws, OCV* of 55V & above.
1kg Reusable Pack
4.0mm WC-06477 140-185A hammers, teeth, crushers, etc. Use in horizontal/flat position only.
*OCV = Open Circuit Voltage. Typical OCV ratings; Most inverter machines = 55V+. Most professional / higher-end inverter machines have OCV of 70V+. Some older non-inverter machines = less than 50V.
OCV rating is usually indicated on welding machine data plate, sometimes with the symbol “Uo”.

Click on the icons This information is presented as “typical” and an indicative guide only, without guarantee or warranty, and Weldclass expressly disclaims any liability incurred from any reliance thereon. No data is to be
construed as an official recommendation for any welding condition or technique by Weldclass. The correct product(s), settings and techniques will vary in each application and users should conduct their
to view more info own research to determine the correct product and method to use in their situation. E.&O.E.

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