This document can be viewed on the

DealerPortTM website at www.dealerport.com

40, 50HP
MODELS
J40PLSNF
J50PLSNF

Printed in the United States

© 2001 Bombardier Motor Corporation of America. All rights reserved.
TM, ® Trademarks are registered trademarks of Bombardier Motor Corporation of America or its affiliates.
 ABOUT THIS CATALOG

Bombardier reserves the right to make changes at any time, without notice, to features,
specifications, and model availability. The right is also reserved to change any specifica-
tion or part, at any time, without incurring any obligation to update older models. The
information in this catalog is based on the latest specifications available at the time of
publication.

Illustrations used in this catalog may not depict actual models or equipment, but are
intended as representative views for reference only. The continuing accuracy of this cata-
log cannot be guaranteed.

Certain features or equipment shown in this catalog might not be found on all models in
all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Bombardier Ser-
vice Manual for exact service and maintenance information.

FEATURES

Indented part names indicate that

the parts are included in the preced-
ing assembly.

1 582365 LEAD As s y., Spark Plug

2 581027 *COVER & TERMINAL As s y
3 510231 **TERMINAL, Spring
4 580339 *COVER & TERMINAL As s y
5 510231 **TERMINAL, Spring
6 328701 LOCK WASHER, COIL & s top s w. grd

Use exact engine model number, including any suffix letter, when indentifying parts in this
catalog.

WARNING
When replacement parts are required, use Genuine Parts or parts with equivalent
characteristics, including type, strength, and material. Using substandard parts
could result in injury or product malfunction.

0
 TABLE OF CONTENTS
ENGINE COVER ................................................................................................. 2
LOWER ENGINE COVER .................................................................................. 3
ELECTRICAL / IGNITION SYSTEM ................................................................ 4-5
FUEL / OIL PUMP ............................................................................................... 6
CARBURETOR ................................................................................................... 7
PRIMER SYSTEM .............................................................................................. 8
THROTTLE LINKAGE ......................................................................................... 9
SHIFT LINKAGE ............................................................................................... 10
FUEL TANK - 6 GALLON .................................................................................. 10
CRANKSHAFT & PISTON ................................................................................ 11
INTAKE MANIFOLD ..................................................................................... 12-13
CYLINDER & CRANKCASE ............................................................................. 14
STARTER MOTOR ........................................................................................... 15
EXHAUST HOUSING / STERN BRACKET ................................................. 16-17
GEARCASE ................................................................................................. 18-19
POWER TRIM/TILT ..................................................................................... 20-21
EXTENSION CABLE ......................................................................................... 22
STEERING LINK ............................................................................................... 22
FUEL HOSE & PRIMER BULB - 5/16 IN. I.D. ................................................... 22

LITERATURE

SERVICE MANUAL
ENGINE DIAGNOSTIC SOFTWARE
5005054 PARTS MANUAL
214996 OPERATOR’S MANUAL – ENGLISH
215306 OPERATOR’S MANUAL – FRENCH
215307 OPERATOR’S MANUAL – SPANISH
215308 OPERATOR’S MANUAL – PORTUGUESE

PAINT
COLOR
NAME
SPRAY CAN PPG # 1 PPG # 2
PRIMER 771227 DP40401 –
BLACK 3 771234 9696 1
WHITE 771226 90538 –
CLEARCOAT 772414 – –
1. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
2. ONE COAT FINISH FOR MIDSECTION & GEARCASE
3. USED ON ENGINE CRANKCASE ASSEMBLY.

1
ENGINE COVER

2 24
3
23
15 9
10 8 16
18

1 20

17
14
21

4
5 6
12
22
11
7 22
13 5
7
13
18

19

EPC3103

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005020 ENGINE COVER Assy A 1 13 334432 *BUMPER, Locating bracket 2
2 208181 *HANDLE, Tilt 1 14 335033 *FRAME, Front 1
3 210296 *BAFFLE, Tilt handle 1 15 335042 *FRAME, Rear 1
4 211111 *SEAL, Engine cover 1 16 341531 *SOUND BLANKET, Top 1
5 313079 *WASHER, Hook to bracket 4 17 341532 *SOUND BLANKET, Side 1
6 317223 *FASTENER, Applique 10 18 350199 *DECAL, Stbd & Port 2
7 323176 *HOOK, Bracket 2 19 350200 *DECAL, Upper Stbd 1
8 323228 *SCREW, Tilt handle, rear 2 20 350201 *DECAL, Upper Port 1
9 323229 *SCREW, Tilt handle, front 1 21 350203 *PLATE, Front 1
10 326948 *RIVET, Locating bracket 6 22 908158 *SCREW, Hook to bracket 4
11 333938 *LOCATING BRACKET, Front 1 23 350202 PLATE, Decal - Rear B 1
12 333939 *LOCATING BRACKET, Rear 1 23 350204 PLATE, Decal - Rear C 1
24 378347 STARTER ROPE 1

A IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.
B 40HP models
C 50HP models

2
 LOWER ENGINE COVER

27
28
15 14 5
7 19 16
11 2
1718

3
9

10
3 7
4 13 9
13 8
10
12 14
9 11 16
26 9 10 15 19
3 18
3 17

22
1

7 20
25 23
24

21

40-50 PL
EPC3104

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 344374 ENGINE COVER, Lower, Stbd 1 15 553766 WASHER, Latch handle 2
2 344373 ENGINE COVER, Lower, Port 1 16 328703 WASHER, Latch screw 2
3 332413 MOUNT, Cover 4 17 396611 HANDLE Assy, Latch 2
4 320521 GROMMET, Overboard indicator 1 18 334851 BUSHING, Latch handle 2
5 333759 BRACKET, Fuel connector 1 19 321863 WASHER, Latch handle shaft 2
6 340213 GROMMET, Cable 1 20 334164 GROMMET, Throttle cable 1
7 332415 SCREW, Cover 4 21 585146 TRIM/TILT SWITCH Assy 1
8 321452 GROMMET, Shift rod 1 22 512876 *TERMINAL, Socket 2
9 332406 PIN, Roll 4 23 512947 *TERMINAL, Bullet 1
10 551793 SCREW, Support, Port & Stbd 4 24 513185 *SLEEVE, Bullet terminal 1
11 912127 SCREW, Latch to handle 2 25 513186 *SLEEVE, Socket 2
12 344332 SEAL, Steering arm 1 26 334656 NUT, Tilt & trim switch 1
13 333772 BRACKET, Mount 2 27 328731 SCREW, Fuel connector bracket 1
14 330253 LATCH, Handle 2 28 328701 WASHER, Lock 1

3
ELECTRICAL / IGNITION SYSTEM

67 69 70 71
116
63 72
66 75 117
64
54 68 74
65 57 73
55
112
106
105 94
111 81
96
76 95 53 60 59 4
105 1

56

61 3
2 5 6
110 104 50 114 11
78 7
10
53 9

13
77 8
79 12
52
51
109 103 80
58 97
102
107
16 82
62 99
106 101
15 98
105
115
20 17 100
19 113
14
108 22 48 28 24
21
18 36 25
35 46
15 46
88 34 32
89 25
92 40 49 32
84 33 47 26
31
86 37
39 30
85
87 46
83 41 42
90 45 43 23
25
91 29 37
38 27 44
93
118

4
 ELECTRICAL / IGNITION SYSTEM

EPC3105

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 584560 STATOR Assy 1 60 513185 *SLEEVE 2
2 511829 *TERMINAL 2 61 513186 *SLEEVE 1
3 581656 *SOCKET 4 62 514682 LOCK WEDGE 1
4 512753 *CONNECTOR 1 63 583706 LEAD Assy 1
5 510781 *SLEEVE 2 64 510781 *SLEEVE 1
6 512937 *SLEEVE 1 65 510780 *TERMINAL, Ring 1
7 175386 TIMER BASE Assy 1 66 513166 *TERMINAL, Receptacle 1
8 126672 *RETAINER, Timer base 1 67 513167 *TERMINAL, Receptacle 1
9 334335 *NUT, Ball joint 1 68 585016 CABLE Assy, Relay 1
10 512747 *CONNECTOR 1 69 511829 *TERMINAL, Ring 1
11 581656 *SOCKET 3 70 513166 *TERMINAL 1
12 334334 *BALL JOINT 1 71 513167 *TERMINAL 3
13 121497 *WASHER 1 72 510781 * TUBING, Sleeve 1
14 585261 POWER PACK Assy 1 73 582365 LEAD Assy, High Tension 2
15 511469 *PIN 9 74 581027 *TERMINAL & COVER 1
16 512748 *CONNECTOR, Timer Base 1 75 580339 *TERMINAL & COVER 1
17 512131 *TERMINAL 1 76 585001 RECTIFIER & LEAD 1
18 512478 *COVER 2 77 511829 *RING TERMINAL 3
19 512256 *PIN, Receptacle 2 78 510781 *SLEEVE 3
20 512754 *CONNECTOR, Stator 1 79 511399 *TERMINAL RING 2
21 513357 *CONNECTOR 1 80 328694 SCREW, Stator mounting plate 4
22 317893 *TIE STRAP, Coil leads 1 81 325042 SCREW, Stator mounting 3
23 586020 MOTOR CABLE Assy 1 82 126671 PLATE, Stator mounting 1
24 204053 *RING TERMINAL 1 83 303701 WASHER, Ground, terminal block 1
25 510780 *RING TERMINAL 3 84 329895 TERMINAL BLOCK 1
26 511399 *TERMINAL, Ring 1 85 329182 SCREW, Terminal block AR
27 511469 *PIN 4 86 315004 JUMPER, Terminal block 1
28 511829 *RING TERMINAL 2 87 329896 TERMINAL BLOCK COVER 1
29 512750 *CONNECTOR 1 88 338431 BRACKET, Electrical 1
30 512876 *SOCKET TERMINAL 1 89 326136 GROMMET, Bracket 6
31 513186 *INSULATING SLEEVE 1 90 303714 SCREW, Block to bracket 2
32 513356 *CONNECTOR, 1-socket 2 91 328725 SCREW, Electrical bracket 3
33 514021 *FUSE, 20 Amp 1 92 302406 SPACER, Bracket mounting 3
34 514022 *PLUG, Fuse 1 93 376349 LEAD, Ground 1

40-50 PL
35 514033 *CONNECTOR, Fuse 1 94 334191 BRACKET 1
36 514491 *COVER, Fuse 1 95 306643 SCREW, Bracket 2
37 514679 *TERMINAL, Pin 7 96 328739 WASHER 2
38 514680 *TERMINAL, Socket 6 97 514694 BRACKET, Mounting 1
39 514683 *LOCK WEDGE, Plug 1 98 342197 BRACKET, Connectors 1
40 514684 *LOCK WEDGE, Receptacle 1 99 342265 COVER, Bracket 1
41 514688 *CONNECTOR, 6-pin 1 100 330838 SCREW, Cover to bracket 1
42 514696 *CONNECTOR, 2-pin 1 101 305452 SCREW, Conn to bracket 2
43 514687 *CONNECTOR, 6-socket 1 102 514686 CONNECTOR 1
44 514697 *LOCK WEDGE, 2-pin 1 103 513663 CONNECTOR, 2-terminal 1
45 514790 **SEAL 1 104 586224 RELAY Assy 2
46 581656 *SOCKET 3 105 328701 WASHER, Ground 4
47 583898 *DIODE 1 106 328703 WASHER, Mounting 3
48 514035 *TERMINAL, Receptacle 2 107 328726 SCREW, Power pack 2
49 514690 *PLUG, Sealing 1 108 512742 RETAINER, Connector 1
50 585015 CABLE Assy, TNT Relay 1 109 512743 RETAINER, Connector 1
51 513665 *SEAL, Connector 1 110 328744 SCREW, Rectifier mounting 2
52 513666 *TERMINAL 2 111 328725 SCREW, Coil mounting 2
53 320107 *TIE STRAP 2 112 583740 COIL Assy 1
54 510780 *TERMINAL, Ring 1 113 126582 CLAMP, Timer base 3
55 510781 *SLEEVE 1 114 512743 RETAINER, Conn. timer base 1
56 512876 *TERMINAL, Socket 1 115 306014 SCREW, Clamp 3
57 513166 *TERMINAL, Receptacle 4 116 326111 NUT, Flywheel 1
58 514679 *TERMINAL 2 117 585190 FLYWHEEL Assy 1
59 512947 *TERMINAL, Bullet 2 118 584381 BATTERY CABLE 1

5
FUEL / OIL PUMP

33 39 15
35
37
11
2 12
26 25
27 21
15 20
1
32 9
34
38 30 22
29 31 15
35
36 28 18
18
18 4
16
33
17
23 16 13
24 18
3
10
8
19 6
14 5
17 7

EPC3106

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 512743 RETAINER 1 21 HOSE, Fuel manifold to carb., 1
2 333521 MOUNT, Isolation 3 upper, 6 1/4 in. (159mm) B
3 328731 SCREW, Fuel connector 1 22 HOSE, Fuel manifold to lower 1
4 435918 FUEL FILTER Assy 1 carb., 5 in. (127mm) B
5 331533 SEAL, Fuel conn. to lower cover 1 23 HOSE, Sight tube to pump, 1
6 315391 PLUG, Oil nipple 1 1 1/2 in. (38mm) C
7 331841 SIGHT TUBE, Oil 1 24 HOSE, Oil conn. to sight tube, 3 in. 1
8 398229 FUEL CONNECTOR Assy 1 (76mm) C
9 395540 FUEL MANIFOLD Assy 1 25 5004562 FUEL / OIL PUMP Assy 1
10 332851 PULSE HOSE 1 26 512749 *CONNECTOR - 4Plug 1
11 329661 HOLDER/PLUG 1 27 581656 *TERMINAL, Socket 4
12 332845 HOSE, Pump to manifold 1 28 435009 *LIMITER, Pulse 1
13 331683 HOSE, Connector to filter 1 29 343852 *FITTING, Fuel inlet 1
14 322654 SNAP CLAMP, Oil hose 1 30 340186 *FITTING, Pulse 1
15 320107 TIE STRAP AR 31 340201 *RETAINER 1
16 339279 CLAMP, Wire - .625in. 2 32 125203 *O-RING, Pulse fitting 1
17 339277 CLAMP, Wire - .500in. 4 33 124549 *SCREW, Retainer 4
18 339278 CLAMP, Wire - .562in. 4 34 124943 *CHECK VALVE, Fuel inlet 1
19 HOSE, Filter to fuel pump, 1 35 343172 *RETAINER 1
10 3/4 in. (273mm) A 36 125212 *SCREW, Pulse fitting retainer 2
20 HOSE, Manifold to primer, 8 in. 1 37 335230 *O-RING, Fuel outlet 1
(203mm) B 38 124378 *O-RING, Fuel inlet 1
39 345237 *FITTING, Fuel outlet 1

A Cut to Length from P/N 772565 - 3/8 in. I.D., 25 ft. (7,6 m) Roll
B Cut to Length from P/N 772571 - 5/32 in. I.D., 25 ft. (7,6 m) Roll
C Cut to Length from P/N 772572 - 1/4 in. I.D., 25 ft. (7,6 m) Roll

6
 CARBURETOR

10 25
29 1 17
6 3
31 30 2
28 32 9
27
26
5
10
24 23
20

15 7
14
8
16 33
21
18
22

19
4
13

12

EPC3107

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5004425 CARBURETOR Assy A 2 16 336842 **SPRING CLIP 1

40-50 PL
5004440 CARBURETOR Assy B 2 17 908045 *SCREW, Cover 4
1 329860 *CLIP 1 18 341673 *NEEDLE VALVE, Slow speed 1
2 436951 *COVER, Carburetor 1 19 320921 *ORIFICE PLUG, #55D A 1
3 327706 **NIPPLE, Primer 1 19 318684 *ORIFICE PLUG, #56D B 1
4 334746 *O-RING 1 20 302661 *PIN, Float hinge 1
5 337808 *GASKET, Cover 1 21 382363 *FLOAT Assy 1
6 314513 *NIPPLE, Fuel 1 22 344271 *FLOAT CHAMBER Assy 1
7 343512 *GASKET, Nozzle 1 23 307542 *CORE PLUG 1
8 340768 *SPRING, Needle valve 1 24 313973 *RETAINER 1
9 328542 *ORIFICE, Intermediate #47 A 1 25 329859 *SCREW 1
9 349356 *ORIFICE, Intermediate #48 B 1 26 432639 ROLLER & SLEEVE Assy 1
10 314575 *ROLL PIN 2 27 324678 O-RING, Lower 1
11 338880 *GASKET, Float bowl 1 28 432638 LEVER & PIN Assy 1
12 344126 *SCREW PLUG 1 29 325092 GASKET, Carburetor mounting 2
13 333430 *SCREW, Float bowl 4 30 303701 LOCK WASHER, Lever 1
14 396522 *FLOAT VALVE & SEAT Assy 1 31 328735 WASHER, Screw 1
15 301996 **WASHER, Float valve 1 32 328714 SCREW, Cam follower 1
33 396701 CARBURETOR REPAIR KIT 1

A 50PL Model
B 40PL Model

7
PRIMER SYSTEM

21

18 16 2
17 1

8 14 15
12 6 7 10 3
5 22

4
19
13 20
11

EPC3108

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 437238 SOLENOID Assy, Primer 1 14 333447 *VALVE, Plunger 1
2 513185 *SLEEVE 1 15 511986 *SPRING, Valve 1
3 511987 *SPRING, Plunger 1 16 512947 *TERMINAL, Bullet 1
4 510818 *TERMINAL 1 17 HOSE, Primer solenoid to lower 1
5 330121 *SCREW, Cover to housing 4 carb, 9½ in. (241mm) A
6 341071 *COVER, Primer solenoid 1 18 HOSE, Primer solenoid to upper 1
7 341297 *GASKET, Solenoid 1 carb, 12 in. (305mm) A
8 511809 *PLUNGER 1 19 329217 SCREW, Clamp to crankcase 2
10 332365 *FILTER, Valve housing 1 20 330118 CLAMP, Primer solenoid 1
11 175158 *VALVE, Maintenance 1 21 HOSE, Manifold to primer 1
12 126341 **CAP, Valve 1 solenoid, 8 in. (203mm) B
13 331365 **O-RING, Valve 1 22 317893 TIE STRAP, Primer AR

A Cut to Length from P/N 772568 -- 0.0575 in. I.D., 25 ft. (7,6m) Roll
B Cut to Length from P/N 772571 -- 5/32 in. I.D., 25 ft. (7,6m) Roll

8
 THROTTLE LINKAGE

29
30 25
32
33
28
25 35
3 34
2 31
27 21 4
26 17 20
22
11 23
24 19
12
7 4 8
18
6 36

15 5
13

2 10

1 16
14

EPC3109

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 206409 SCREW, Spark control cam 1 18 334175 RETAINER 1
2 328740 NUT, Screw, spark control 2 19 432015 LEVER Assy, Spark 1
3 328699 SCREW, Adjustment 1 20 306418 SCREW, Anchor block 1

40-50 PL
4 318660 CAP, Screw, idle adjustment 2 21 432572 ROLLER, Cam follower 1
5 908398 WASHER, Screw, lever to cylinder 1 22 125545 *WASHER, Roller 1
6 334064 LEVER, Cam A 1 23 511421 WASHER, Spark lever 1
6 345175 LEVER, Cam B 1 24 308776 O-RING, Roller to spark lever 1
7 334238 SCREW, Lever to cylinder 1 25 334153 SHELL 2
8 300646 SCREW, Anchor block 1 26 338676 BUMPER, Idle stop 1
9 339220 SCREW, WOT stop 1 27 435530 SHELL Assy, Electric start 1
10 334063 PIN 1 28 334334 BALL JOINT, Shell 1
11 319590 SCREW, Bumper to cylinder 1 29 334788 LINK, Throttle cam 1
12 908398 WASHER, Screw to lever 1 30 334335 NUT, Ball joint 1
13 305650 COTTER PIN 1 31 314136 SCREW, Throttle cam 1
14 127386 WASHER, Screw to cam 1 32 328703 WASHER, Throttle cam 1
15 328735 WASHER, Link to cam 1 33 121497 WASHER, Ball joint 1
16 333774 CLIP, Pin to cam 1 34 328708 WASHER, Screw, throttle cam 1
17 333766 BRACKET 1 35 432722 THROTTLE CAM 1
36 328724 SCREW, Retainer to anchor block 1

A 50PL Model
B 40PL Model

9
SHIFT LINKAGE

2 13
10

19
12 4
5 20 1 16
18 3
14
14 7
26 16

21
8 15
23
22 9
17 14
6

EPC3110

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 334241 GUIDE, Ball detent 1 12 334338 SPRING, Shift detent 1
2 332482 SHIFT LEVER 1 13 332486 SCREW, Lever to shift rod 1
3 315164 BALL, Detent 1 14 328702 WASHER 3
4 321532 SCREW, Clip 1 15 432014 SHAFT Assy, Shift 1
5 333774 CLIP, LINK 1 16 312708 BUSHING, Shift shaft 2
6 305650 COTTER PIN 2 17 304027 SCREW, Shift shaft 2
7 329241 WASHER 2 18 334248 DETENT, Shift lever 1
8 127386 WASHER, Shift lever screw 1 19 334246 SPACER, Shift shaft 1
9 334135 BUSHING, Shift link 1 20 334057 LINK, Shift shaft to shift lever 1
10 319537 CLIP, Shift rod 1 21 908398 WASHER, Lever to cylinder 1
11 334058 LEVER, Shift 1 22 331109 SCREW, Lever 1
23 330234 WASHER, Shift lever 1

FUEL TANK - 6 GALLON

EPC3120

Ref P/N Name of Part Qty

5 1 177001 FUEL TANK 1
3 2 2 177003 *FITTING Assy, Elbow 1
4 3 338513 **O-RING, Fitting 1
4 177004 *CAP, Gas 1
5 772681 CONNECTOR, Fuel 1

10
 CRANKSHAFT & PISTON

9
3

21
11 8
12
7 10
6

2 20
1
23
3 6
7 4 4

5
23

15
20
16
14
13
17

19

40-50 PL
18
22

EPC3112

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 435546 PISTON Assy, Standard 2 11 120395 KEY, Flywheel 1
1 436734 PISTON & RING Assy, 0.030 in. O.S. 2 12 439939 CRANKSHAFT 1
2 436972 RING SET, Standard 2 13 344280 *SLEEVE, Crankshaft 1
2 436973 RING SET, 0.030 in. O.S. A 2 14 344294 *O-RING, Driveshaft 1
3 317831 RETAINING RING A 4 15 377139 *BEARING Assy 1
4 395861 CONNECTING ROD Assy 2 16 305132 *RETAINING RING 1
5 308186 *SCREW, Rod cap 2 17 308876 O-RING, Crankcase head 1
6 437088 RETAINER, Rod bearing 2 18 439210 CRANKCASE HEAD Assy 1
7 395627 BEARING, Wrist pin 2 19 331103 *SEAL, Crankshaft 1
8 398529 ROLLER BEARING Assy 1 20 310433 SPLIT SLEEVE, Center bearing 1
9 321895 *SEAL, Crankshaft 1 21 322188 WRIST PIN 2
10 313754 O-RING, Upper bearing 1 22 553556 SCREW, Crankcase head mounting 4
23 378252 RETAINER & NEEDLE Assy 1

A Included w ith 0.030 Piston Assembly

11
INTAKE MANIFOLD

31 36
20

32
1
20
37

26

27
34
5 3 2
17
23
18 28
8 33
4 13
12
9

16
2 13
7 25 11

6 15
22
24
2
35
30
14 29

12
 INTAKE MANIFOLD

EPC3111

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 336856 COVER, Air silencer 1 18 314497 *STUD, Carburetor mounting 4
2 306409 SCREW, Manifold to crankcase 9 19 325659 *NIPPLE, Manifold 1
3 335633 GASKET, Manifold to crankcase 1 20 333522 BASE, Air silencer 1
4 306474 SCREW, Plate to manifold 4 21 325092 GASKET, Carburetor 2
5 395442 LEAF PLATE Assy A 2 22 316355 NUT, Carburetor mounting 4
5 389810 LEAF PLATE Assy B 2 23 332226 SCREW, Cover to base 7
6 327074 *SCREW 16 24 328724 SCREW, Detent to block 1
7 330675 *LEAF STOP A 2 25 328714 SCREW, Throttle adjustment 1
7 323601 *LEAF STOP B 2 26 336855 STUD, Cover 1
8 317739 *LEAF VALVE A 2 27 328703 WASHER, Stud 1
8 308947 *LEAF VALVE B 2 28 317893 TIE STRAP 2
9 323412 *SHIM, Leaf valve 2 29 320107 TIE STRAP 2
10 328694 SCREW, Base to carburetor 5 30 300646 SCREW, Anchor block to manifold 1
11 328735 WASHER, Adjusting screw 1 31 330910 GASKET, Air silencer 1
12 329418 LEVER, Throttle adjustment 1 32 330909 GASKET, Base to cover 1
13 318165 RETAINER, Throttle and choke 2 33 329888 LINK, Throttle adjustment lever 1
14 333766 ANCHOR BLOCK 1 34 123603 LOCKNUT, Cover 1
15 334175 RETAINER, Detent 1 35 HOSE, Silencer to manifold, 5 in. 1
16 303701 LOCK WASHER, Adjustment lever 1 (127mm) C
17 391780 MANIFOLD Assy 1 36 330612 DECAL, Spark advance 1
37 334433 DECAL, Owner's attention 1

A 40PL Model
B 50PL Model
C Cut to Length from P/N 772574 - 3/16 in. I.D., 25 ft. (7,6 m) Roll

40-50 PL

13
CYLINDER & CRANKCASE

39 17

15 16
40
14
31
7 17
13 30 33
37 32
12

1 5

36
35 10
11 34 9 4
27
20 29 6
28 8
2
26
24 19 5
25 23 18 21
3

38
21 22

EPC3113

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
437341 CYLINDER & C'CASE Assy A 1 21 332406 PIN, Roll, mount 4
437342 CYLINDER & C'CASE Assy B 1 22 339540 CYLINDER HEAD A 1
1 304178 *DOWEL PIN, Bearing 2 22 340100 CYLINDER HEAD B 1
2 314616 *STUD, Cylinder to adapter 1 23 585184 TEMPERATURE SWITCH 1
3 305070 *TAPER PIN 1 24 511469 *TERMINAL, Pin 1
4 308747 *SCREW, Crankcase to cylinder 2 25 329562 *COVER, Temperature switch 1
5 308752 *SCREW, Main brg., upper & lower 4 26 513357 *CONNECTOR 1
6 308742 *SCREW, Crankcase to cylinder 7 27 330143 STUD, Double ended 1
7 331894 *ELBOW, Indicator 1 28 328701 WASHER, Stud 2
8 435009 *LIMITER, Pulse 1 29 328740 NUT 2
9 336178 HOUSING, Thermostat 1 30 HOSE, Indicator, 18 3/4 in. (480mm) C 1
10 435957 DIAPHRAGM & CUP Assy 1 31 326023 LIFT RING 1
11 436195 THERMOSTAT Assy 1 32 303630 WASHER, Plug 1
12 329830 GASKET, Cover, thermostat 1 33 330057 SCREW, Plug 1
13 306049 SCREW, Cover, thermostat 4 34 336179 SPRING, Thermostat 1
14 314515 SCREW, Lift bracket 1 35 343115 SPRING, Pressure relief 1
15 325211 GASKET, Water passage 1 36 336185 WASHER, Cover 1
16 437506 COVER & PLUG Assy, Water passage 1 37 343141 COVER, Thermostat 1
17 321164 *PLUG, Cover 2 38 322323 SCREW, Cylinder head 10
18 437929 SPARK PLUG, Champion, QL78YC 2 39 302288 SCREW, Cover 12
19 316355 NUT, Stud 1 40 439083 POWERHEAD GASKET SET 1
20 335359 GASKET, Cylinder head 1

A 40PL Model
B 50PL Model
C Cut to Length from P/N 310828 -- 25 ft. (7,6m) Roll

14
 STARTER MOTOR

17 21
11 5
9
18 19 4

16 1
11
14
17 15 12
10

7
7 3
7
6

7
20 8

EPC3116

40-50 PL
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
586279 STARTER MOTOR Assy 1 11 331259 LOCK WASHER, Terminal 3
1 387937 *THRU BOLT PACKAGE 1 12 306470 LOCK WASHER 3
2 585270 *ARMATURE Assy 1 13 586180 SOLENOID Assy 1
3 585264 *CAP Assy 1 14 311217 SLEEVE, Solenoid 1
4 586101 *DRIVE Assy 1 15 330112 CLAMP, Solenoid mounting 1
5 342721 *RING, Starter drive 1 16 306010 SCREW, Solenoid mounting 2
6 585266 *CAP Assy, Commutator 1 17 311349 NUT, Terminal 3
7 385952 *BRUSH & SPRING SET 1 18 304454 LOCK WASHER, Terminal 2
8 328741 **NUT, Input stud 1 19 306556 NUT, Terminal 2
9 585177 LEAD, Starter to solenoid 1 20 584381 BATTERY CABLE 1
10 302479 SCREW, Starter mounting 3 21 580733 LEAD, Solenoid ground 1

15
EXHAUST HOUSING / STERN BRACKET

67
70 68
66
57 69
62 71
72
61 65
55
56 63
53
55 64
61
73
74 15 13

60 75 17 14
59 18 11
76 16 34 12 9
58 7
77 20 21
52 19

33
18
25 22

50 31 6
54 29 30 5 24
28
1 2
26 23
32 27
39
5 4
6 38
40
37
36
3 35

41 47
78 79
45 48
43
49
44 8
80
82
51 83
84
81 87
88 85 86
43
9
46 10
22
42

16
 EXHAUST HOUSING / STERN BRACKET

EPC3114

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 332440 SWIVEL BRACKET 1 48 306470 LOCK WASHER, Screw, bracket 3
2 313607 LUBRICATION FITTING 4 49 339823 SCREW, Mount bracket 1
3 332453 THRUST WASHER, Swivel bracket 1 50 332414 SEAL, Exhaust housing 1
4 321511 TUBE, Tilt 1 51 321452 GROMMET, Shift rod 1
5 319787 BUSHING, Swivel bracket to tilt tube 2 52 433031 EXHAUST HOUSING, Inner 1
6 317782 THRUST WASHER, Stern bracket 2 53 335852 *PLUG, Threaded 1
7 344104 STERN BRACKET, Port 1 54 332429 GROMMET, Inner to outer housing 1
8 333624 STERN BRACKET, Stbd 1 55 309705 SCREW, Inner to outer exhaust hsg 4
9 335554 NUT, Tilting tube 2 56 332407 SEAL, Bearing to adapter 1
10 317894 CAP 1 57 326468 GASKET, Adapter to powerhead 1
11 337586 WIPER NUT 1 58 334281 GASKET, Relief cover 1
12 327264 CLAMP, Cable 1 59 334879 PLATE, Baffle 1
13 334438 KNOB, Tilt and reverse lock 1 60 334343 BAFFLE, Exhaust relief 1
14 318238 SCREW, Knob 1 61 335221 SCREW, Baffle to housing 4
15 398875 LEVER & SHAFT 1 62 334883 GROMMET, Exhaust relief 1
16 321863 WASHER, Tilt lever 1 63 433585 ARM & SHAFT Assy, Steering 1
17 333765 SPRING, Tilt lever 1 64 344332 SEAL, Steering arm to lower cover 1
18 315081 BUSHING, Lever to bracket 2 65 436470 RUBBER MOUNT, Upper 1
19 308825 SCREW, Clamp, cable 1 66 582494 LEAD Assy, Steering arm 1
20 334341 ROLLER, Clamp 1 67 306423 SCREW, Upper mount to adapter 3
21 310442 CLAMP, Cable 1 68 306470 LOCK WASHER, Upper mount 3
22 122890 NUT, Tilt pin 2 69 333868 SCREW, Upper mount 2
23 332447 TILT PIN 1 70 313581 BUMPER, Mount screw 2
24 327283 WASHER, Screw, anode 2 71 321232 RETAINING WASHER 2
25 333674 SCREW, Anode 2 72 313580 WASHER, Upper mount 2
26 173029 ANODE 1 73 320866 THRUST WASHER, Pivot, upper 1
27 341549 SHIELD, Tilt tube 1 74 332452 SEAL, Upper 1
28 908158 SCREW, Trail lock 1 75 334337 BUSHING, Upper 1
29 328703 WASHER, Trail lock 1 76 334682 SCREW, Bushing to bracket 1
30 432293 LEVER ASSY., Trail lock 1 77 333821 WASHER, Pivot shaft 1
31 314390 WASHER, Trail lock 1 78 328701 WASHER, Screw, tie bar 1
32 332435 PIN, Tilt cylinder 1 79 334247 TIE BAR 1
33 908158 SCREW, Friction adjustment plug 1 80 908158 SCREW, Tie bar 2
34 321243 BUSHING, Tilt wiring lead 1 81 307238 WASHER, Bracket screw 2
35 585174 SENDING UNIT 1 82 318572 CAP, Bracket screw 4
36 334885 *SPRING, Arm return 1 83 313623 NUT, Bracket screw 4
37 334342 *ARM, Sending unit 1 84 320248 WASHER, Bracket screw 4

40-50 PL
38 511527 *RETAINER, Arm 1 85 318273 RETAINER, Bracket screw 2
39 334884 SCREW, Sending unit 2 86 319886 SCREW, Retainer plate 4
40 332427 EXHAUST HOUSING, Outer 1 87 318272 PLATE, Stern bracket to transom 2
41 332419 MOUNT BRACKET, Port 1 88 318573 SCREW, Bracket to transom, 3½ in. 4
42 332420 MOUNT BRACKET, Starboard 1 (89mm) Optional
43 333764 RUBBER MOUNT, Lower 2 88 336676 SCREW, Bracket to transom, 4 3/4 in. 4
44 133022 SCREW, Exh. hsg. to powerhead 6 (121mm) Standard
45 301250 LOCK WASHER, Exhaust housing 8 88 331578 SCREW, Bracket to transom, 5 in. 4
46 332421 MOUNT, Bracket, front 1 (127mm) Optional
47 339822 SCREW, Mount bracket 2 88 321577 SCREW, Bracket to transom, 6 in. 4
(152mm) Optional

17
GEARCASE

66 76
67

34
33
48
65 31 32 64 77
71
41
72
46

70 45
68
69 30 44
74 85
73 47
39
38 37
58
42
52
75 11
52 1
36 63
2 62
57 61
14
35 7 60
29 6
20 59
17
18 4
16 55 3
22 14 53 50
51
43
49 10
5 9
8
84 83
78
80 19
79 40
82 54
15
56
81 27
28 21 40
26
24
23

25 12
13

21

18
 GEARCASE

EPC3115

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
435280 GEARCASE Assy 1 42 332492 *LEVER, Shift 1
1 435275 *GEARCASE & BEARING Assy 1 43 397538 *BEARING, Fwd gear thrust 1
2 382343 **BEARING, Pinion 1 44 434588 *COVER, Shift rod 1
3 324852 **SCREW, Pinion Brg retaining A 1 45 318372 **O-RING, Shift rod A 1
4 332584 ***WASHER, Seal 1 46 333780 **BUSHING, Shift rod 1
5 382407 **BEARING Assy, Fwd gear 1 47 338522 **O-RING, Shift rod cover A 1
6 309243 **SCREW, Fill & drain, upper A 1 48 332510 *SHIFT ROD 1
7 336982 ***O-RING, Fll & drain screw 1 49 333725 *WASHER, Fwd gear thrust 1
8 432264 **BEARING Assy, Fwd gear 1 50 317178 *SEAL, Shift lever screw A 1
9 318544 *SCREW, Fill & drain, lower A 1 51 333770 *SCREW, Shift lever 1
10 311598 **WASHER, Fill & drain seal 1 52 317624 *SCREW, Driveshaft hsg 3
11 332507 *CRADLE, Shift 1 53 332494 SCREEN, Water intake 2
12 332514 *WASHER, Rev gear thrust 1 54 328694 SCREW, Anode 2
13 397537 *BEARING, Rev gear thrust 1 55 325539 SCREW, Water intake screen 2
14 397627 *GEAR SET, Pinion & forward 1 56 398873 ANODE, Bearing housing 1
15 332503 *SHAFT, Shift 1 57 330266 WASHER, Screw trim tab 1
16 332491 *CLUTCH DOG 1 58 340539 TRIM TAB, Gearcase 1
17 320310 *PIN, Clutch dog 1 59 335021 SCREW, Trim tab 1
18 320311 *SPRING, Clutch dog pin 1 60 305282 SCREW, Gearcase to housing 4
19 439138 *PROPELLER SHAFT Assy 1 61 330266 LOCK WASHER 4
20 332489 *GEAR, Reverse 1 62 313697 SCREW, Long 1
21 332495 *TAB, Retainer 2 63 330265 LOCK WASHER, Long screw 1
22 332484 *SPRING, Shift shaft detent 1 64 438592 WATER PUMP REPAIR KIT 1
23 553126 *O-RING, Bearing housing A 1 65 438544 *IMPELLER HOUSING 1
24 432276 *BEARING HSG, Propshaft 1 66 302325 *SCREW, Impeller housing 4
25 386764 **BEARING Assy, Front 1 67 341732 *GROMMET, Housing 1
26 386765 **BEARING Assy, Rear 1 68 310584 *O-RING, Impeller to driveshaft 1
27 342887 **SEAL, Propshaft A 1 69 334897 *CAM, Impeller to driveshaft 1
28 333706 *SCREW, Retainer tab 2 70 437059 *IMPELLER Assy 1
29 313339 *NUT, Pinion gear 1 71 331188 *O-RING, Cup to housing 1
30 438399 *DRIVESHAFT Assy 1 72 340619 *CUP, Impeller housing 1
31 398901 *BEARING, Driveshaft thrust 2 73 341038 *PLATE, Impeller housing 1
32 333771 *WASHER, Driveshaft thrust 2 74 324981 *SEAL, Impeller housing A 1
33 313273 *SHIM, 0.003 in. (0,07mm) AR 75 336530 *GASKET, Impeller plate A 1

40-50 PL
33 313274 *SHIM, 0.004 in. (0,10mm) AR 76 333758 *GROMMET, Water tube A 1
33 313275 *SHIM, 0.005 in. (0,12mm) AR 77 389145 CHROME CUP & PLATE KIT 1
33 313276 *SHIM, 0.006 in. (0,14mm) 1 341187 PLATE, Impeller housing D 1
33 313277 *SHIM, 0.007 in. (0,16mm) 1 341186 CUP, Impeller housing D 1
34 310327 *O-RING, Driveshaft brg hsg 1 78 176421 PROPELLER, 12 1/4 x 15 B,C 1
35 435274 *BEARING HOUSING, Driveshaft 1 79 386787 *PROPELLER BUSHING Assy C 1
36 342786 *SEAL, Driveshaft brg hsg A 1 80 332543 *CONVERGING RING C 1
37 306376 *PIN, Shift rod cotter 1 81 314502 COTTER PIN, Propeller nut 1
38 302504 *PIN, Connector, shift rod 1 82 320305 THRUST BUSHING Assy 1
39 332508 *CONNECTOR, Shift rod 1 83 315810 SPACER, Propeller nut 1
40 316506 *BALL, Shift detent 3 84 314503 NUT, Propeller 1
41 316037 *SCREW, Shift rod cover 2 85 433550 GEARCASE SEAL KIT 1

A Contents of Gearcase Seal Kit

B Refer to EVINRUDE/JOHNSON ?Genuine Parts Propeller Chart
C Included w ith 40HP Model Only
D Not Show n

19
POWER TRIM/TILT

55
55

54
58
40 57
38 39
53 4
3
49

23
24
34
21
47 18
20
46 36

22
1 6
47
41 26

44 37
48
25
56 45 27 51 5
19
43
30 31 28
9 8
32
10

16
11 7
13
14
15 12 15
12
13
42 7 11 16

50
52 33
29
2
35
17

20
 POWER TRIM/TILT

EPC3117

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 438135 HYDRAULIC LIFT Assy 1 29 335171 *VALVE SEAT 1
2 160084 *BALL, Valve seat 1 30 335657 *FILL PLUG 1
3 302290 *WASHER, Screw, motor to manifold 4 31 335658 *O-RING, Fill plug A 1
4 320780 *SCREW, Tilt & trim motor 4 32 914069 *RETAINING RING, Manual release 1
5 911522 *O-RING, Oil pump to manifold A 2 33 335660 *O-RING, Valve seat A 1
6 321942 *SCREW, Oil pump to manifold, short 1 34 335661 *SEAL, Manifold A 1
6 335646 *SCREW, Oil pump to manifold, long 1 35 335129 *O-RING, Plug A 1
7 333496 *SPRING, Housing to poppet 2 36 335663 *FILTER, Oil pump 1
8 436606 *VALVE HSG. Assy, Manual release 1 37 389836 *OIL PUMP Assy 1
9 335143 **O-RING, Release valve A 1 38 433225 *ROD & EYE Assy 1
10 339849 **O-RING, Release valve A 1 39 437801 *MOTOR & CABLE Assy 1
11 335132 *O-RING, Manifold to housing A 2 40 513667 **TERMINAL 2
12 335133 *O-RING, Valve seat A 2 41 335152 *WASHER, Piston 1
13 335134 *POPPET, Check valve 2 42 435899 *MANIFOLD Assy 1
14 335136 *SPOOL, Shuttle 1 43 340174 *FILTER, Manual relief 1
15 335137 *SEAT, Poppet valve 2 44 433814 *PISTON Assy 1
16 335138 *PLUG, Retainer 2 45 335143 **O-RING, Piston A 1
17 335140 *PLUG, Retainer 1 46 335145 **RING, Quad A 1
18 335141 *DRIVE COUPLING 1 47 335144 **RING, Backup A 2
19 335142 *WASHER, Piston to tilt rod 1 48 335153 *SPRING, Relief valve 1
20 435566 *CAP Assy 1 49 582499 *BONDING STRAP 1
21 335148 **SEAL, Tilt rod A 1 50 335131 *FILTER, Reservoir 1
22 335149 **O-RING, End cap A 1 51 912298 *BALL, Relief valve 1
23 335154 **WIPER A 1 52 332434 BUSHING, Manifold to rod 2
24 335155 **RING, Backup A 1 53 512259 SLEEVE, Cable 1
25 335156 *GUIDE, Ball 1 54 513665 SEAL, Connector 1
26 306311 *LOCK WASHER, Pump to manifold 3 55 332436 BUSHING, Tilt cylinder to bracket 2
27 335130 *PLUG, Manifold 2 56 435567 O-RING & SEAL KIT 1
28 335159 *NUT, Tilt rod 1 57 513664 CONNECTOR, Tilt motor 1
58 911729 *O-RING, Connector 1
A Contents of O-ring & Seal Kit

40-50 PL

21
EXTENSION CABLE
EPC3118

Ref P/N Name of Part Qty

1 176334 EXTENSION CABLE, 10 ft. (3m) 1
2 514680 *TERMINAL, Socket 15
3 514679 *TERMINAL, Pin 15
4 514687 *CONNECTOR, 6 socket 2
5 514790 **SEAL, 6 socket 1
6 514688 *CONNECTOR, 6 pin 2
7 514684 *LOCK WEDGE, 6 pin 2
8 514685 CONNECTOR, 3 socket 1
9 514789 **SEAL, 3 socket 1
10 514682 *LOCK WEDGE, 3 pin 1
11 514686 *CONNECTOR, 3 socket 1
12 514789 *SEAL, 3 socket 1
13 514683 *LOCK WEDGE, 6 socket 2
14 514681 *LOCK WEDGE, 3 socket 1

STEERING LINK
EPC3119
4
1 Ref P/N Name of Part Qty
173699 STEERING LINK KIT, Stainless steel 1
6 1 122840 *NUT, Pivot 1
2 122841 *SPACER, Pivot 1
3 344327 *BOLT, Steering link 1
2 4 315077 *LOCKNUT 2
3 5 319453 *WASHER 2
6 174244 *STEERING LINK 1

5
4

FUEL HOSE & PRIMER BULB - 5/16 IN. I.D.

EPC3121
4
Ref P/N Name of Part Qty
176748 FUEL HOSE & PRIMER BULB A 1
1 176745 *FUEL HOSE CONNECTOR KIT 2
8 2 500454 **CLAMP, Snap 1
1 2 6 3 334913 **O-RING 1
3
7 4 *HOSE, Short, 19½ in. (495mm) B 1
5 174511 *PRIMER BULB KIT 1
6 500454 **CLAMP, Snap 2
5 6 7 397525 **NIPPLE & VALVE Assy 1
8 553166 **CLAMP, Band, large 2
9 396462 **NIPPLE & VALVE Assy 1
9 10 *HOSE, Long, 72 in. (1830mm) B 1
10
A Quick Disconnect at Engine & Tank
3 B Cut to Length from P/N 772564, 5/16 in. I.D. bulk hose
1
2

22
23
24
25
40-50 PL
26