650HP Truck Mounted Rig technical specification

Item Equipment Technical Description

1.0 General Description
RIG TYPE Self-propelled back-in workover rig
RIG MODEL ZJ20CZ
Max. Hook Load Capacity 1580kN @ 8 lines
Drilling Depth 2000m (φ4 1/2" DP), Range II in doubles
Service Depth 8500m (φ2 7/8" EUE Tubing), Range II in doubles
Workover Depth 7000m (φ2 7/8" DP), Range II in doubles
5500m (φ3 1/2" DP), Range II in doubles
RIG SERVICE CONDITIONS:
The rig is capable of undetaking various workover operations in Oil/Gas/Effluent disposal wells/CBM wells etc. in depth
of 5500 mts approximately with string of 2-7/8" to 3-/1/2".
APPLICATION:
Enviromental Temperature 0℃～+55℃
Humidity 95% at maximum
Features
Single drum servicing and work over rig mounted on a self propelled back in type carrier, fitted with diesel engine,
transmissions, draw-works, telescopic mast. The Rig will also have substructure drilling / handling equipments,
hydraulic, pneumatic, lighting systems etc, miscellaneous items / equipment, mud-brine pumping unit /generator house,
bunk houses etc along-with necessary catalogues.
Rig and its equipments will be suitable for Ambient Temp. 0 degree to 55 degree centigrade, relative humidity 95%
maximum & altitude of 100 meter minimum.

Rig engine will be above carrier deck and layout of all rig equipment will be such that there is ease of maintenance.

1.1 Rig Main Technical Specification

Rig Model ZJ20/1580CZ
Rig Type Truck Mounted
Rig Technical Parameters
Max. Static Testing Load(on 8 lines) 1580kN
Wireline System 4×5
Drilling Wireline Diameter Φ29mm(1 1/8")
Drawworks Rated Input Power 522kW
Drawworks Gearshift 5+1R
Drawworks Hoisting Speed 0~1.5m/s
Rotary Table Opening Size 17-1/2"
Drilling Pump Rated Power and Qty 500HP/ 1 Sets
Telescoping, hydraulically raising and
Mast Type mechanically telescoping(two sections cylinder
rising)
Mast Height (to ground) 36m

Setback Capacity 210 stands of 3 1/2"DP + 10 stands of 4 3/4""DC

Substructure Type Swing up

Substructure Height 6m
Main Engine Rated Power × Qty 522kW/1
 Diesel Engine for Mud Pump Rated Power ×
540HP X /1
Qty
Rotary Table Driving Mode Mechanical chain drive
MCC System 400V/380V/220V 50Hz
Drilling Fluid Manifold Bore Size / Rated
Φ102mm(4")/35MPa
Pressure
Mud Tank Total Capacity 570bbl
Enviromental Temperature 0℃~+55℃
Humidity Less than 90%
2 Carrier
Model WS5546
Drive type 12x8
Cabin Single, double wall thermal isolation
Removable walkway and guardrail
yes
Stairs to carrier, tool box etc.

Wheel base 1350+1350+4605+1350+1350

Wheel span (front) 2235

Wheel span(rear) 2260
Rear overhang 1770
Max speed(km/h) 53
Approach Angle(°) 26°
Departure angle(°) 26°
Min.ground clearance(mm) 300
Min turning radius(m) ≤19
3 Rig Engine and Transmission System
Features:

Consisting of one set of CAT C18 diesel engine and one set of ALLISON M6620AR transmission.
Power is output thru one right angle gearbox. The drawworks is driven via chains and clutches.

3.1 Engine CAT C18

Specs:
Power: 522kW/2100rpm
Diesel Engine mufflers w. spark arresting
yes
function
Designed for outdoor use and desert environment
3.2 Transmission Box ALLISON M6620AR
Specs:
Max. Net Input Power: 634KW
Max. Input RPM: 2500rpm
Max. Net Input Torque: 3118N.m
3.3 Right Angle Gearbox
Specs:
Rated input power 9000N·m
Rated input speed 1800rpm
Gear drive ratio 1.667
3.4 Power dividing case
Specs:
 Rated input torque 20kN·m
Rated input speed 2100rpm
Gear ratio (to angle box) 1:1
Drive ratio to axle 1:1
Drive ratio to rotary output end 1.647:1
3.5 Rotary Table Driving Devices
Max. input speed 2100rpm
Max. output torque 16,000N.m
Features

Ascent chain drive box is divided into upper and bottom two sections, the bottom section connect to
RT drive device via universal shaft, upper section sprocket installed on RT input shaft, the two
sections connnected by universal shaft. Oil bath splash lubrication.Machinery idle roller type torque
sensor installed inside upper section box.

4 Hoisting Equipment
4.1 Mast and Accessories
4.1.1 Mast Main Body JJ158/36-W
Conforming to API Spec 4F 4th Edition, and
marked with API monogram.
Structural Safety Level SSL E2 and U2
Product Specification Level PSL PSL1
Specs:
Max. Static Hook Load
(Note: Acceleration speed, impact
1580kN(on 8 lines)
force, setback arrangement and wind load will
decrease the max. hook load.)
Mast Height (to ground) 36m
Max. static testing hook load 1580kN(on 8 lines)
Span of mast 1.86m
Racking platform capacity of 3.5” DP 210 stands (2 DP for one stand)
Racking platform capacity of 4 3/4”D.C 10 stands
Racking Board Heights 20.2m\21.5m\22.5m\24.1m
Expected(no hook load, no setback load) 38.6m/s
Unexpected(no hook load, full of setback) 30.7m/s
Operating(The wind below which unrestricted
12.7m/s
drilling operations may be continued)
Erection or Transportation 12.7m/s
4.1.2 Mast Accessories
1 mast ladder with cage
Mast erction cylinder
Mast telescope cylinder
Tong Counterbalance Device (Internal/External
Tongs)
B type Tong Sheave(Internal/External Tong)
Hydraulic Winch Sheave
Hydaulic Power Tong Sheave
Racking platform
 Derrickman wind breaks surrouding racking
board
Feature
Red lights as per Regulation on top of Mast
Complete with pad eye for Travelling block hang off line
Derrick man escape system to be fixed by a way not to prevent the escape door from opening
Racking board fingers & board opening are fixed with safety chains.
4.2 Substructure and Accessories DZ158/6-S
4.2.1 Substructure Main Body
Conforming to API Spec 4F 4rd Edition, and
marked with API monogram.
Structural Safety Level SSL E2 and U2
Product Specification Level PSL PSL1
Max. Rotary table beam load 1580kN
Substructure Height 6m
Clearance under Rotary Beams 4.84m

Setback Capacity (2 pc DP for one stand)

210 stands of 3 1/2"DP + 10 pc of 4 3/4"DC
Rig floor is parallelogram, consisting of bargelike base, mast base, rig floor, platforms, ramp and
BOP mounting device etc.
Name plate for the substructure is to be tagged in apparent position indicating load capacity, serial
number, wind load and static load capacity, etc.
Two pad eyes below rotary table beam for hang up BOP
4.2.2 Substructure Accessories
B Type Manual Tong Tail Post
Hydraulic Drill Pipe Tong Tail Post
Escape Ramp
V-door Ramp
Ladders
R.T. Mud Collection Pan
BOP Handling Rails
4.3 BOP handling device(Mechnical) CSL-20
Technical specification：
Rated Hoist Capacity 2*100kN
4.4 Drawworks and accessories JC20
The components of drawworks conform to API Spec 7K- 5th Edition
4.4.1 Drawworks Main drum
Specs:
Rated Input Power 450kW
Max. Fastline Pull 235kN
Wireline Dia. Φ29mm
Gearshift 5+1R
Main Drum (Dia.× L) Φ508 mm×711mm
Main Brake band Brake
Auxiliary Brake 324WCB2, air-controlled and water cooled type
Clutch ATD-324SHD, air tube push disc type
 Drawworks consists of drawworks framework and guards,main drum and band brake system,inner
circulating cooling system, 324WCB2 air control water cooling disc type auxiliary brake.Clutch
use ATD324H air bladder push disc type.Drum can accommodate φ29mm drilling line,processed
with LEBUS groove.

Auxiliary disc brake cooling is equipped with a radiator,c/w water temperature and pressure
alarms.Drum clutch use axial push disc air control type.Anti-collision toggle valve is set over the
drum,to limit the travel of traveling hook and avoid traveling hook collide with crown block

With wireline guide

4.4.2 Main drum Braking System

Brake system is mainly composed of steel band, brake block, balance beam, spacing gyro wheel,
adjusting guide screw, brake axle, bearings, bearing seat,brake handle etc..

Brake hub adopts circulating water cooling type, with circulating water chamber and circulating
water pipe.
4.4.3 Main drum Auxiliary Brake
Disc Type, Air-controlled and Water cooled 324WCB2
4.4.4 sand drum
Drum (Dia.× L) 324mm×773mm
sand line dia. 9/16"
Sand drum clutch ATD-124SHD, air tube push disc type
4.4.5 Braking system for sand drum band brake
cooling type water cooling
4.4.4 Brake cooling system
Include one 8m3 water tank,the water tank
include two 7.5kw pumps and cooler.
4.4.5 Toggle valve(Pneumatic over roll anti-crush device)
Additional Crown Block Safety device Protection (Simultaneo Block limit Switch),Crown safety
device c/with alarms
Electrical Crown-O-Matic device
4.5 Crown Block TC158

Conforming to API Spec 8C 5th Edition/4F 4th Edition, and marked with API monogram.

Structural Safety Level SSL E2 and U2

Product Specification Level PSL PSL1
Max. Static Load 1580kN
OD of fast line sheave, 1pc Φ915mm
OD of deadline sheave , 4pc Φ760mm
Suitable for Wireline Size Φ29mm(1 1/8")

Pumper timber shall be equipped with 2 pad eyes and safety wire in addition to the wire mesh

4.6 Traveling Block & Hook YG160

Specs:

Conforming to API Spec 8C 5th Edition Edition, and marked with API monogram.

Max. Static Load 1600kN(on 8 lines)

Sheave Qty 4
 Sheavge Dia. Φ760mm
Suitable for Wireline Size Φ29mm
Main Hook Opening Size 180mm
Main Hook Opening Dia. Φ150mm
Secondary Hook Opening Dia. Φ90mm
4.7 Deadline Anchor JZG20
Sensor Tension Type
Suitable for Wireline Size Φ29mm(1 1/8")
Weight Indicator Max. Display Load 2000kN
mounted on frame of carrier, in front of
Location
drawworks

Deadline anchors and sensor are designed and built as per API Spec 8C 5th Edition.

4.8 Drilling Line

Conforming to API Spec 9A 26th Edition.
Type 6×19S+IWRC EIPS Seale Wire Line
Diameter Φ29mm(1 1/8")
Length 1000m
4.9 Drilling spooler
5 Rotary System
5.1 Rotary Table ZP175
Conforming to API Spec 7K 5th Edition and marked with API Monogram
Max. static Load 2250kN
Full Hole Diameter Φ444.5mm(17 1/2")
5.1.1 Rotary Bushing
Conforming to API Spec 7K 5th Edition
RT with following bushings
Master bushing(include in RT)
3 1/2" roller bushing,four pins drive
roller,square type
4 1/2" roller bushing,four pins drive
roller,square type
2 3/8"-8 5/8"bushing(for drilling)
9 5/8”- 13 3/8” busing (for 13 3/8” casing)
Bushing lifting ring
5.1.2 Rotary table antislipping pad Polyurethane, 17 1/2"
5.2 Swivel LS170
Conforming to API Spec 8C 5th Edition Edition, and marked with API monogram.

max. static load 1700kN

max. speed 300r/min
max. working pressure 35MPa
stem inner diameter 70mm
Thread Connection: API / 4 1/2"Reg.LH (to link central pipe)
Gooseneck connection 3" ID , 5000psi
Dead load capacity: Minimum170MT
Stem connection will be 4-1/2” API regular LH box. With required saver sub for Kelly connection.
 Gooseneck connection: 3”, 5000 PSI working pressure fitted with male union will be provided.
6 High Pressure Mud System
6.1 Mud Pump F- 800
The components of drilling pump to API Spec
7K- 5th Edition
Model Triplex single acting piston type
Max. diameter of liner×stroke Φ170×229mm
Rated strokes 150spm
Rated power 800HP(597kW)
Gear ratio 4.185
Stroke of piston 229mm
Pump valve API #6
Max. ID of liner Φ170mm
Max. working pressure 5000PSI(35MPa)(with 5" liner)
Max. displacement(160spm) 669USGPM（42.21s/min）
Diameter of discharge pipe 130mm
Diameter of suction pipe 10"
Weight 14500kg
Reset Relief Valve type Spring
Mud pump suction Lines 10",1
Mud pump suction Filters Screen type ,1
Equipped with 1 rerelief valve (union
6.2 3"
connection) and bleed off line
6.3 Equipped with one pulsation dampener KB-45(12 gallon capacity)/5,000psi
6.4 Equipped with one pressure gauge
6.5 Mud Pump Transmission Device
Rated Power 800HP
Transmission type Combined narrow V belt transmission
Belt type 25J
Mud pump driving unit is made up of one CAT
C27 diesel engine, narrow V belt driving unit,
reduce box, transmission base, master base and
guard cover.
CAT C27 diesel engine through reduce box and
transmission shaft assembly connect with main
belt pulley, and by belt drive mud pump in
operation.
6.6 Mud Pump Diesel Engine CAT C27
Output power： 875HP (B rating)
Rated rotary speed： 2100RPM
Mufflers with spark arresting function Yes
Designed for outdoor use and desert
with desert radiator
environment
Mufflers with spark arrestor Yes
6.7 Reduce box BY720
6.8 Charge Pump SB8" ×6"J-12 1/2"
Displacement 180m3/h
Motor power 55kw
6.9 Liner wash pump 32S180J-100A
Flow 7.5m3/h
Head 10m
Efficiency 0.48
Shaft power 0.55kW
Moter power 2.2kW/50HZ
6.10 Lube pump KCB55
Discharge flow 55L/min
Discharge pressure 0.33Mpa
Suction height 5m
Volume efficiency >85%
Power 2.2kW/50HZ
6.11 Drill Fluid Manifold
Working Pressure 35MPa(5000psi)
Nominal Diameter Φ102mm
Enviromental Temperature -29℃~+121℃
Type Ground/ standpipe is single manifold
All the HP piping shall be equipped with safety wire clamping devices on every union or flanged
connection
6.12 Rotary Hose
Specs:
Max. Operation Pressure 35MPa
Inside Diameter 3 1/2"
Length 17m
7 Low Pressure Mud System
All mud tanks covered for oil base mud use
Connection between mud tanks to be steel pipes with dressers.
All butter fly valves(chinese type) to be insure oil base mud resistance
Mixing hoppers to be installed on the top of the mixing tank with facility to handle the mud
different chemicals and the big bags .
All centrifugal pumps / motors to have lifting pad-eyes above in mud tanks for ease handling. All
centrifugal pumps coonnection with the piping systems to be through rubber connections.

All water lines are to have their valves, piping and outlets outside of mud tanks and to be clearly
visible, with 3" outlets for all tanks compartments.
Mud tanks bottom have at least 6" sloping towards clean out gates
All suction lines to be near tank bottom
Mud trough to be extended to include reserve tank
7.1 Mud Tanks
The design of mud tanks conforms to API Spec
13C specification
Total quantity of mud tank 2pc
Shale shaker tank(included trip tank) 300 bbls (100 bbl, 100 bbl, 100 bbl)
(300bbl+66bbl)
Suction tank,270bbl 270bbl
7.2 Shale Shaker FLC503
Process load 60L/s
 Screen cloth area 2.52m2
Vibration exponent 7～ 7.3G
Vibration motor power 2×2.5hp
Vibration speed 1500 r/min
7.3 Poorboy gas separator(vertical type)
Working media Mud contained gas
Working pressure 1.1MPa
ID of separator φ800mm
Max. capacity to treat mud 320M3/h
Max. capacity to treat gas 5900M3/h
Diameter of fluid inlet pipe DN300
Diameter of gas-discharging pipe DN200
Diameter of fluid-discharging pipe DN300
Overall dimension（when transport） 5477×1237×3256
7.4 Mixing pump SB6" ×8"J-13"
Impeller 13"
Motor power 100HP
Rated voltage/frequence 380V /50Hz
inlet diameter 8″
outlet diameter 6″
Rotary speed 1480rpm
7.5 Mixing hopper ZHP-150
Treatment capacity 180m3/h
7.6 Agitators NJ15
Power of its driving motor 15kW
Agitator on-off switches shall be equipped with a lock out mean
All agitators to be clearly marked by the number of each agitator
Agitators, install longitudinal lwith the tanks for more free rooms on system
Mud agitator's vanes to be near the tank ground
7.7 Mud guns DN80
Bottom mud guns OD 3 inches
Jet size 23mm
Mud tripping system(included in shale shake
7.8 1 tank divides into 2 trip compartments
tank)
Total volume 15bbl+15bbl
7.8.1 Trip pump SB3″×4″J-9 1/2″
Motor power 11kW
Rated voltage/frequence 380V /50Hz
inlet diameter 4″
outlet diameter 3″
Rotary speed 1480rpm
7.9 Flowline 10"
7.10 Pill tank
Effective capacity 2.5m3 (16 bbl)
Agitator power 5.5kW
7.11 Mud Lab
7.12 Cellar pump P15
Type Air
8 Power Supply and Distribution System
8.1 Auxiliary Gensets
Diesel engine CAT 3406
Rated Output 292kW
Diesel Engine mufflers w. spark arresting
Yes
function
Complete with EX emergency lights Yes
Engines exhaust to be with thermal isolated
Yes
covers
Classified as prime power engine. Set Yes
A.C. Generator LC6114D
A.C. Generator max. continuous power 364KVA
Rated Frequency 50Hz
Rated Voltage 400V
Startup Modes Electric Motor Startup
Engines exhaust to be with thermal isolated covers
Auxiliary Generator with its own Control Panel
The generator set designed for outdoor use and desert environment
8.2 Genset House

one genset house install two generator set, another install air equipments and MCC house etc.

Suitable for integral lifting and loading on the truck for transport.

Including control systems and wire circuits for all electric parts and elements. Except for lighting
system, all others are centralized on the semi-trailer. Meet working parameters, performances and
drilling operation requirements of 2000m drilling rig.The house is designed as closed with access
doors.

Proper and relaible explosion-proof, vibration-proof, moisture-proof and rain-proof measures are
adopted to meet HSE requirements.
Diesel Engine/Generator setComplete with closed house and acces doors
8.3 MCC house and controlling system
8.3.1 MCC house(Integrate in generator house)

To have adequate strength, thermal insulation by wall, functions featuring fireproof, sand isolation,
anti-vibration, watertight, thermal preservation, etc. to be suitable for oilfield work conditions and
entire lifting
House body has two doors, opened outside, provided with safety lock

Inside of the house is equipped with air conditioning system, inside lighting, emergency lighting( an
emergency lighting fixture will also be included in the center interior of the house.), warning system,
earthing unit, fault examing plug, input and output line connection unit, with the functions of
monitoring ambient humidity, wetness resistance, dew prevention, ensuring electrics safe running.
 The incoming power connections will be located in a recessed box located at the top and on one
side of the house. The receptacles and plugs for the outgoing power and rig AC loads are installed
in panels which slant downward to relieve stress on the outgoing cables.

8.3.2 Generator control cabinet

Master breakers are schneider or ABB
Switch cabinet consisting of genset inline breaker with parameters display and
indications .synchroniztion module SPM-D11
8.3.3 MCC cabinet
Included one fixed-type MCC cabinet and two soft started MCC cabinet.Two soft stared cabinet
provides 8 outputs.

To supply power for the blowers and oilers of rig floor electric equipments and mud tank system, air
compressors, water & fuel tanks, front yard rig area, etc.

The MCC will be wired 400 Volt, 50 Hz, with individual breakers. The horizontal bus will be tin
plated copper and 2000 amps rated. The vertical bus will be tin plated copper and rated for 300
amps. A copper ground bus will run the full length of the MCC line up.

Fixed-type, units that have same current and power grade can interchange Motor control unit mainly
comprises breaker, contactor, thermal relay, etc. Direct startup mode and local control are used to
have indication function. Feed circuit loop is maily composed of breakers.

All motors with or above 30kW are controlled by local control，All motors below 30kW are
controlled by Magnetic starter and local control.
Major electrical components are schneider or ABB products .
Legend:
HOA= Hands-Off-Automatic Control
3WRC= Three (3) Wire Remote Control
FVNR= Full Voltage Non-Reversing
8.3.4 Lighting panel

C/W lighting power breaker 400A and some minitype breakers with leakage protector to supply for
lighting of the wellsite and MCC house .

8.3.5 Plug board

All sockets are made in China.
8.3.6 Air Cooling Blower
Air conditioner has one set of 2P cooling capacity with split construction.
8.3.6 Cables
Flexible cables with rubber sheathe are used to supply power for all motors.Power cables and
Control cables adopt soft rubber casing type,
The colour mark of power cable with shrinkable tube,as IEC standard
Wellsite AC Zone Power Supply/Distribution
8.4
System
Design Principles and References
SY/T0025-95 Site Classification of Eletric Equipment at Petroleum Facilities
API RP 505 Recommmended Practices for Area Classification of Electric Equipment and Petroleum
Facilities
Specs:
Rated Voltage 400V 3P System
Rated Frequency 50Hz
 Elevation ≤1000m
Ex-proof Class
In case of weather sheds, they should include air venting device to ensure explosion-proof classes
of substructure (upper/bottom sections) and solids control pump houses, etc in explosion-proof
areas are consistent
Technical Notes with those of the same areas without weather shed.
Accord with exproof requirement.

Suitable for field operation and easy for moving.

8.4.1 Scope of Matched Equipments

Power for all wellsite AC equipments are from MCC cabinets.

All the cables from MCC cabinets to all kinds of equipments of the wellsite will be supplied.

There are power line for the solid control system to supply together for each active tank, and adopt
distribution explosion proof box to supply every agitator，respectively control the
agitators.Explosion proof control box made in China，with IECex certificate.

30kW with or above 30kW motors are start-stop button controlled locally，and below 30 kW
motors are controlled with magnetic starter locally . Magnetic starters and operation robs made in
China，with IECex certificate.

Motors with or above 30KW are soft started in MCC cabinets

Supply all sockets for the wellsite area. 200A and above 200A cables connection used bus bar
terminal. All sockets are made in China

2x30A spare lighting receptacles and 2x60A power receptacles are provided in mud tanks.

8.4.2 Lighting
Fluorescent Light
Crown Signal Light
400W spot light
9 Driller's console and instrument
9.1 Driller's console
Stainless steel enclosure. Vertical installed at high-positioned brake lever for easy operation of
brake lever and control valves by operator.

C/W all kinds of pressure guages，drawworks high/low gear shift handler, brake handler, foot
switch, control valves, bultton, select switch, and indicator lamp

9.2 Instrument and recorder

weight indicator
Standpipe Pressure Gauge
Torque indicator for the tongs
Mud Return line sensor assembly
Rotary torque indicator
Indicator of the rotation on the rotary table(rpm)
Pump stroke indicators (spm)
Mud level sensor
10 Tools and Auxillary Equipment
10.1 Drilling floor Tools
10.1.1 Hydraulic Drill Pipe Power Tong ZQ162-50
Suitable pipe 2 7/8"~6 5/8"
Rated pressure of hydraulic system 16MPa
Tong head move distance 1.5m
Air system working pressure 0.5~1MPa
Hydraulic cylinder for make up and break
10.1.2
out
10.1.3 Hydraulic Winch (located on the carrier)
Rated pressure 14MPa(2000psi)
Hoisting capacity 30KN / 50KN
10.1.4 B type manual tong Q80-273/35
Suitable pipe 2 3/8"~10 3/4"
Max. torque 35kN.m
10.1.5 High pressure cleaner HDS551C
10.1.6 Elevator Link DH160
Specs:
Conforming to API Spec 8C 5th Edition and
marked with API Monogram Logo.
Maximum Load 1600 KN
Length 10ft
10.1.7 Air winch(located on the rig floor) XJFH-5/35
Capacity 50KN
10.1.8 Doghouse 7000mm×2500mm×2800mm
10.1.9 Air winch(located on the monkey board) JQH-5×48
Capacity 5KN
10.2 Air source system
10.2.1 Air compressor LS12-50HH
Driven by motor power 50HP
Max. flow rate capacity 5.5M3/min
Max. service pressure 1MPa
10.2.2 Air tank
Air tank volume 2.5m3
Max. pressure 1 Mpa
Air vessel location Generator house
Complete with safety relief valve
10.2.3 Air filter
10.2.4 Main air lines
Specification
Diameter 2"
Working pressure： 174 PSI (1.2MPa)
Rated discharge air pressure 145 PSI (1MPa)
10.3 Hydraulic Power Unit
Technical specification
Rated pressure 18MPa
Displacement 86.3ml/r
Oil tank capacity 1800L
 The main fluid line system consists follows: return circuit of oil pump(including oil case), return
circuit of hydraulic jack,return circuit of hydraulic hoist,return circuit of hydraulic cathead,return
circuit of mast lifting,return circuit of telescoping mast and return circuit of correlation parts.The
main parts of main hydraulic system including: the main oil pump, hydraulic hoist,tong lifting
cylinder,Extension cylinder,mast lifting cylinder,Multiple directional valve bank,Oil level indicator
and so on.

10.4 Mud Boat c/w mast base

10.5 Catwalk & Pipe Rack
Pipe rack for 4 pcs
10.6 Cable Tray
10.7 Mud Saver
Mud saver bucket for OD drill pipes 2 7/8"&3 1/2"
10.9 Drill String
3 1/2" Square Kelly c/w saver sub
5 1/4" Square Kelly c/w saver sub
Pup
HWDP joints:Specifications as per drill pipe; 15ft,
10ft,
3 ½”;5ft 3.5inch26DP
12 joints size
lbs/ft.
Specifications as per drill pipe .In addition, all
Inside
HWDPBOP 5,000psi
to have WP
a stress for 3-1/2"
relief pin-endDP size and
groove,
connection of drill
bore-back on box. pipe
Float subs for 4 3/4", 6 1/2" Drill collars
Float valves Baker 5F6R and 4R for DC/DP
sizes
Circ head 2inch FIG-1502 Female top
connection 3 1/2" IF lower connection
Swivel with 2" 1502male lower connection , 2"
female Upper connection to be used with above
circ

Kellycocks Upper, 5,000 psi WP, 3inch min ID

Kellycocks: Lower, 5,000 psi WP, 2 13/16inch

min ID
Drill Pipe,3 ½” inch,G105/13.3(lbs/ft)/R-2
Drill Collars,OD/ID body 6 ½” inch/ 2 13/16”
inch
Drill Collars,OD/ID body 4 ¾” inch
10.10 Handling Tools
Drill pipe elevators for 3.1/2inch & 5 inch centre
Elevators
latch
lifting subs, for use with drill pipe elevators For drill collar size 6.1/2” & 4.3/4”
Slips Drill pipe hand slips, API extra long for 3.1/2”
Drill collar hand slips for 6.1/2”, 4.3/4” drill collars
To fit all drill collars OD range 4 ¾” to 6 ½”and
Drill collar safety clamps
tubing OD range 2.875 to 5 inch
Bit breaker 8 ½” , 6” and 4 1/8"
Elevators 3½ inch Drill Pipe,5” Drill Collar
3½ inch Drill Pipe,6½” Drill Collar,4¾” Drill
Slips
Collar
10.11 Tubing Equipment
 API drifts tubing size/weight range 5” 15/18ppf;
4.5”-12.6/15.1; 3.5 9.2/10.2ppf and 2.875 6.4ppf
(chromium and CS) and for contractor owned drill
Drill string drifts string componenets API drifts for tubing shall be
aluminium with teflon nose. Drill string drifts shall
be designed with flow-by and Otis style fishing
neck

FIG-1502 for tubing size/weight range 5”

15/18ppf; 4.5”-12.6/15.1; 3.5 9.2/10.2ppf and
Circulating swage
2.875 6.4ppf (chromium and CS) VAM-TOP
premium thread

For tubing size/weight range 5” 15/18ppf; 4.5”-

12.6/15.1; 3.5 9.2/10.2ppf and 2.875 6.4ppf
(chromium and CS). Contractor may select to
Full bore safety valve
standardise on the largest bore tubing with overs
for the smaller tubing sizes (2-off; VAM-TOP
premium thread)

5 inch tubing elevator ,4.5 inch tubing elevator,3.5

Slip type Elevators (or Side Door)
inch tubing elevator,2.875inch tubing elevator

5 inch tubing elevator ,4.5 inch tubing elevator,3.5

Single Joint Elevators
inch tubing elevator,2.875inch tubing elevator

5 inch tubing elevator ,4.5 inch tubing elevator,3.5

Slips
inch tubing elevator,2.875inch tubing elevator
Minimum inside diameter ID inch:2"; Minimum
outside diameter ID inch:5"; Connection Top:3 ½”
Full Bore safety valve
IF; Connection Bottom:3 ½” IF; Rating working
pressure psi:5000 psi
Model:XYQ12A; Jaw Insert Sizes for tubing:2
Power Tubing Tong with integral back-up 7/8”, 5 “; Maximum Torque output:12
KN.M;Damp valve variable setting

10.12 Rig site fuel tank capacity 30M3

10.13 Main Camp fuel tank capacity 18M3
10.14 water Tanks 220 bbl
11 Well Control Equipment
11.1 Single Ram BOP FZ28-35
Conforming to API Spec 16A 3th Edition
Working pressure 5000psi
Diameter 11"
Locking type hydraulic+Manual
Bottom connection type/working pressure flanged, 5000psi
Top connection type/working pressure studded, 5000psi
H2S condition Yes
Shear Rams can be installed in any Ram cavity Yes
11.2 Annular BOP FH28-35
Conforming to API Spec 16A 3th Edition
Model FH28-35
Working pressure 5000 psi
diameter 11"
Bottom connection type/working pressure flanged 11" 5000psi
Top connection type/working pressure studded, 11" 5000psi
H2S condition Yes
11.3 Drilling spool FS28-35
Working pressure 5000psi
Main diameter 11"
Side diameter 4 1/16"
H2S condition yes
11.4 Accumulator unit FKQ640-6
Conforming to API Spec 16D 2th Edition
Oil tank capacity 1300L
Accumulator Qty 16
Each accumulator capacity 40L
Electrical oil pump dischargement /QTY 42L/min/1
Pneumatic oil pump dischargement /QTY 175ml/stroke/2
Control object QTY 6
Control cabinet of driller on drilling floor yes
11.5 Choke manifold
Conforming to API Spec 16C 1th Edition
Product Capability Level RP1
Product Specification Level PSL PSL3
Materil type EE
Enviromental Temperature -29℃~+121℃
Working pressure 5000PSI
Nominal diameter 4-1/16" (103mm)
H2S service yes
Provision With independent exclusion valve yes
Power adjustable Choke valve 3.1/16"-5,000psi
Manual adjustable Choke valve 3.1/16"-5,000psi
All connection ends not threaded, must be welded or flanged.
Complete with high and low gauges for DP and CSG pressure
YK choke control unit (with stroke counter for each mud pump and one totalize)

All sensors of choke manifold control unit to be hydraulic, Piston type (not air transmitters or
dipharm protectors) .for the mud pumps pressure gauges and casing pressure gauges

11.5.1 Hydraulic gate valve for choke line

Working pressure 5000PSI
Nominal diameter 4-1/16" (103mm)
Connection flange
11.5.2 Manual gate valve for choke line
Working pressure 5000PSI
Nominal diameter 4-1/16" (103mm)
Connection flange
11.6 Choke line (conflex hose)
Working pressure 5000PSI
Nominal diameter 4-1/16" (103mm)
Length 7.5m
Fireproof Hose & heat insulating hose yes
11.7 Rams
3 1/2", Ram Assembly
2-7/8", Ram Assembly
Blind ram
Blind shear ram
ADAPTORS BETWEEN BOP & WELL
11.8 with all relate bolts and nuts
HEAD
11"×5000psi/11"×3000psi
11"×5000psi/7 1/16"×3000psi
11"×5000psi/7 1/16"×2000psi
11.9 Accumulator hose
32 of GNG High Pressure Fireproof Hose &
heat insulating hose assembly:1"X5kpsiX10m
16 of Universal Self sealing union：
1"×5000psi
48 of Self sealing union： 1"×5000psi

11.10 Bell nipple

For 11" BOP stack.
11.11 Bop Test Pump QY-140J
Test pump 20000psi equipped with circular chart and EX proof printer
11.12 BOP Test stump with skid mounted 13 5/8"*5000psi
11.13 BOP test sub 3 ½” IF
12 Rig Intercommunication system
Equipped with 3 point (fix installation) intercom system
It should meets
1,Company the explosion proof requirements of each area
representative
2,Tool pusher office
13 3,Rig floor
Generator House with generator set
generator set CAT 3406
14 Others
14.1 Rig Associated Tools and assembly spare
parts
14.2 Identification and Packing
All nameplate and warning plate are written with Chinese and English
Every packing of equipment have marks of barycenter and lifting locations, convenient to loading
and transportation. Every equipment have nameplate at locations easy to see, the content of
nameplate include: name, model, size, main technical parameters, ex-factory date, serial number,
manufacturer etc.
 All equipment are anti-corrosion and anti-rust treated, all exposed inlet and outlet are sealed.
Each product will be marked with gravity center and lifting position signs for transport. Nameplates
will be provided at easy to see locations. Nameplates shall include: product name, model, main
technical parameters,ex-works date, product SN and product

Products shall be treated with anti-corrosion and anti-rust treatment. All exposed sections shall be
well sealed.

14.3 Coating
Color scheme
Crown block Red
Mast Red and white
Substructure Grey
Drawworks Sea blue
Mud pump Sea blue
Generator house White
ation
Qty

wells/CBM wells etc. in depth

itted with diesel engine,

andling equipments,
mping unit /generator house,

e, relative humidity 95%

e is ease of maintenance.
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