To Install Internal Nozzle at Waste Water Tank

ECOSCIENCE MANUFACTURING & ENGINEERING SDN BHD Doc No: EME/HIRARC/APM/01
Rev: 0
HAZARD IDENTIFICATION RISK ASSESSMENT RISK CONTROL Page 1 of 10
PRE-TREATMENT PLANT, BIODIESEL TRANSESTERIFICATION PLANT, TANK FARM, BOILERS, TRANSFORMER/MSB ROOM, WEIGHBRIDGE OFFICE
PROJECT TITLE & PLATFORM, CANTEEN, GUARD HOUSE, STORE AND OTHER ANCILLARY BUILDINGS IN RELATION TO TARGARYEN PROJECT AT SIME DARBY
OILS BIODIESEL SDN. BHD.
Task/ Job TO REMOVE / INSTALL INTERNAL NOZZLE AT WASTE WATER
HIRARC No HIRARC R0 (Rev: 0.0) Date 6.10.2023
Description TREATMENT TANK
DESCRIPTION TYPE OF ACTIVITY REASON FOR CHANGES

Non-Legal Non-Routine Incident / Accident
Management of Change (Management System / Process /
Legal Routine
Legal / Equipment / Chemical / etc)
New Activity Yearly Reviewed
PROJECT / CONSTRUCTION TEAM APPROVED BY

DESCRIPTION PREPARED BY REVIEWED BY
(EME Project Management Team – Section Head) (Project Manager / Client Rep)
Signature
Name AMIR NAQIUDDIN AHMAD TAUFIQ KONG WENG WAI HELMY BIN HAMDAN
Designation HSE SUPERVISOR SHO PROJECT MANAGER PROJECT MANAGER / SHO
Date
REQUIRED PPE OTHER SAFETY EQUIPMENT / REQUIREMENTS

Safety Helmet Leather Gloves Respiratory Protection Fire Extinguisher Permit To Work
Safety Shoes / Boot Face Mask Work vest Gas Detector Competency Certificate
Safety Glasses Ear Protection Proper Work Attire Safety Signs Fitness Certificate
Face / Welding Shield Full Body Safety Harness Leather Apron Barricades
Cotton Gloves Double Lanyard Gauntlets Flagman / Signalman
Rubber Gloves Safety Vest Life Line Tag Out / Lock Out
WORK SUPERVISOR : I CERTIFIED THAT I HAVE EXPLAIN THIS HIRARC TO ALL WORKERS
No. Name Position IC No Signature Witness By EME - HSE Signature Date
Rev: 0
PRE-TREATMENT PLANT, BIODIESEL TRANSESTERIFICATION PLANT, TANK FARM, BOILERS, TRANSFORMER/MSB ROOM, WEIGHBRIDGE OFFICE
PROJECT TITLE & PLATFORM, CANTEEN, GUARD HOUSE, STORE AND OTHER ANCILLARY BUILDINGS IN RELATION TO TARGARYEN PROJECT AT SIME DARBY
OILS BIODIESEL SDN. BHD.
Task/ Job TO REMOVE / INSTALL INTERNAL NOZZLE AT WASTE WATER
Description TREATMENT TANK
LIKELIHOOD (L) EXAMPLE RATING SEVERITY (S) EXAMPLE RATING
MOST LIKELY The most likely result of the hazard / event being realized 5 CATASTROPHIC Numerous fatalities, irrecoverable property damage and productivity 5
Approximately one single fatality major or major property damage if hazard is
POSSIBLE Has a good chance of occurring and is not unusual 4 FATAL 4
realized
CONCEIVABLE Might be occur at some time in future 3 SERIOUS Non-fatal injury, permanent disability or minor property damage 3
REMOTE Has not been known to occur after many years 2 MINOR Disabling but not permanent injury 2
INCONCEIVABLE Is practically impossible and has never occurred 1 NEGLIGIBLE Minor abrasions, bruises, cuts, first aid type injury 1
Potential Hazard Examples for Specific Categories: SEVERITY (S) MITIGATION

Slip/trip/fall Back injury LIKELIHOOD (L) 1 2 3 4 5 LOW Safe Working Practices (SWP)
Struck / Against Hazardous chemical 5 5 10 15 20 25 MEDIUM SWP, PTW, HSEMS
Overhead work Contact by/with 4 4 8 12 16 20 SWP, PTW, HSEMS, HSE awareness
HIGH
Burn (heat/chemical) caught/in/on/between 3 3 6 9 12 15 Special procedure, OSH program
Eye injury Strains 2 2 4 6 8 10

Radiation hazard Electrical hazard 1 1 2 3 4 5 NOTE : -
Sharp object SWP : Safe Working Practice

Equipment Environment LOW MEDIUM HIGH PTW : Permit To Works
Fire Gas release (HC/ H2s) HSEMS : Health Safety Management System
Damage (Physical) Spill or loss of containment OSH : Occupational, Safety & Health
Loss of production Dusty HSE: Health, Safety & Environment
Explosion Off-site impact
Rev: 0
PRE-TREATMENT PLANT, BIODIESEL TRANSESTERIFICATION PLANT, TANK FARM, BOILERS, TRANSFORMER/MSB ROOM, WEIGHBRIDGE
PROJECT TITLE OFFICE & PLATFORM, CANTEEN, GUARD HOUSE, STORE AND OTHER ANCILLARY BUILDINGS IN RELATION TO TARGARYEN PROJECT AT SIME
DARBY OILS BIODIESEL SDN. BHD.
Task/ Job REMOVE / INSTALL INTERNAL NOZZLE AT WASTE WATER TREATMENT
Description TANK
PIC
WHICH CAN LIKELIHOOD SEVERITY RISK
No WORK ACTIVITY EXISTING RISK CONTROL (IF ANY) RECOMMEND CONTROLS MEASURES (DUE DATE /
HAZARD CAUSE/EFFECT RATING
STATUS)
Preparation and a. Poor health and wellness a. Unknown and un All EME employees to comply to site 2 4 8 Site Supervisor /
1 moving to plant areas. identified health (MEDIUM)
Supervisor and team to report to the HSE Engineer
specific medical monitoring and screening Department should any employee take
related issues, may
requirements. Sufficient PPE shall be any chronic medications, or any
result in health
used to prevent exposure to biological / medications which may result in the
related injuries or
chemical / environmental / physical employee being impaired. Symptoms of
events
agents as far as reasonably practicable. dizziness, allergic, confusion, flu and
illness shall be reported to the HSE
Department immediately
b. Unidentified Hazards / a. Employees not Responsible Supervisor and team shall 3 4 12 Site Supervisor /
constant changing of site move to plant . No employee will be allowed to walk in Engineer
informed of (MEDIUM)
conditions whenmoving to as one team and stay on designated walk any area with minimal visibility. No EME
Hazards & Risks
allocated working areas ways, constantly assessing and looking employee to wander in to areas not
may lead to
handed over to , or areas where no EME
incidents / injuries / for change in condition towards working
activity is being conducted
fatal accidents and area
events
c. Man machine interface a. Struck by / run a. Responsible Supervisor and team 2 4 8 Site Supervisor /
shall ensure plant has the right of way. All Contrators employees shall wear Engineer
over by moving (MEDIUM)
. suitable and visible reflective clothing. No
plant or machinery
Contrators employee shall walk in to
may lead to injuries
machinery's blind spots.
/ accidents / fatal or
fatalities
d. Unidentified Hazards a. Employees not a. The Responsible Supervisor and team 2 2 4 Site Supervisor /
whilst conducting task will ensure that hazards are identified A pre start daily safety task instruction ) to Engineer /
informed of (LOW)
and communicated to all employees / be conducted as a team, and Safety
Hazards & Risks
continually monitor the task for new acknowledged by all (signatures). Any
may lead to
arising hazards or change in change to be added to the daily risk
incidents / injuries
conditions. A pre start daily safety task assessment and communicated to team
and fatal accidents
or a serious event instruction to be conducted as a team,
and acknowledged by all (signatures).
Any change to be added to the daily
risk assessment and communicated to
team
e. Congested working Working in close Supervisor and team to ensure a safe 1 3 3 Supervisor and team shall ensure that no Site Supervisor /
distance is
conditions /contractor proximity above / (LOW) activity is conducted above / below or in a Engineer /
interaction below or next to other kept between contractors by means of Safety
unsafe close proximity condition or situation.
contractor activities, communication / hazard
Where there is immediate hazard and risk
not awareof contractor acknowledgement and segregating
posed by surrounding activities /
task specific hazards / working areas (a safe access certificate
Rev: 0
Description TANK
PIC
STATUS)
risks may lead to shall be obtained from the managing contractors, the Supervisor and team shall
property damage / contractor prior to taking any access or stop the activityand contact the HSE
injuries / accidents or working in any areas). Department for assistance
fatal incidents or
events
f. Faulty equipment Faulty equipment a. A pre inspection / test is to be 2 2 4 Site Supervisor /
may result in Faulty or damaged equipment to be Engineer /
conducted by the competent operator (LOW)
incidents / injuries / returned to the stores and tagged as Safety
to ensure the portable machine is in
damage to property inoperable.
good working order. Operator shall
/ accident events inspect the equipment insuring it has
been tagged with the monthly colour
coding tag. A pre usage inspection to
be conducted and recorded prior to
usage.
g. Failure to use PPE Failure to use PPE PPE compliance shall be adhered to by all 2 3 6 All employees shall comply with procedures Site Supervisor /
, may leave an employees. (MEDIUM) regarding PPE usage and handling.All tasks Engineer
employee exposed Sufficient training shall be communicated required PPE shall be used.
during activities,
to employees on PPE compliance and
which can result in
injuries usage.
h. Heavy objects Lifting equipment

No Johnson Controls employee shall be
9 Site Supervisor /
objects too heavy for a . Mechanical aid / manual aid to be used Engineer /
3 3 (MEDIUM) when the lift capacity precedes the 25Kg lift
person may lead to allowed to lift more than 25kg's per person. Safety
back and muscle Sufficient training shall be conducted on capacity per person.
strains Johnson Controls employees, make use of
correct lifting methods
a. Bulky equipment Lifting equipment / Supervisor and team to ensure bulky 2 2 4 Site Supervisor /
objects that poses Supervisor to ensure mechanical lifting Engineer
equipment are to be moved by more (LOW) equipment to beused where objects
discomfort whilst than one employee as far as
handling or moving, cannot be moved by two or more
reasonably practicable. employees.
may resultin injuries /
incidents / damage to
property / accident
events
Rev: 0
Description TANK
PIC
STATUS)
b. Pinch and nip points Placing equipment on Supervisor and team; No equipment 2 4 8 Site Supervisor /
ground level or a level Visual inspection of load and placement Engineer /
shall be handled or placed where (MEDIUM) area, to identify any injury potential prior to
above shoulders with Safety
minimal or no visibility, there is zero visibility.A second placement or movement. By no means may
may result in injuries / assistant to help with load placement hands / body be placed under any load /
incidents / accident if no visualcan be maintained object whilst in suspension.
events
Workplace identification a. Sharp edges / objects Injuries sustained from Supervisor and team shall ensure; No 3 4 12 Site Supervisor /
2 person shall manually handle Piping / Full PPE compliance to be met by all
and Equipment Setup sharp edges located without the proper PPE usage / suitable (MEDIUM) Engineer
on plant / Piping and gloves to be used when handling and involved.
objects installation. By no means shall termination
gloves be used for Pipping installations.
Full PPE compliance to be met by all
involved.
b. Limited working space property damage /
Control maximum number of people 2 5 10 Site Supervisor /
injuries / accident a. Unauthorized workers are not Engineer /
working within the area (MEDIUM) allowed at the workplace
event Safety
b. Only required an essential tools
to be put in place
c. Pinch and nip points Placing equipment Supervisor and team; No equipment shall 2 5 10 Site Supervisor /
on ground level or be handled or placed where there is zero Visual inspection of load and placement Engineer /
(MEDIUM) area, to identify any injury potential prior
a level above visibility.A second Safety
shoulders with to placement or movement. By no means
minimal or no may hands / body be placed under any
visibility, may result load / object whilst in suspension.
in injuries /
d. Heavy objects (Manual Lifting equipment No Johnson Controls employee shall be 3 4 12 Site Supervisor /
Handling/Manual Pulling) objects too heavy allowed to lift more than 25kg's per a. Mechanical aid / manual aid to be Engineer
(MEDIUM) used when the lift capacity
for a person may person. Sufficient training shall be
lead to back and conducted on Johnson Controls precedes the 25Kg lift capacity per
muscle strains employees, make use of correct lifting person.
methods b. Ensure apply buddy system when lift
the heavy objects
c. Ensure correct body posture
e. Unhealthy postures Strain and sprains Supervisor / employees to ensure a safe 1 3 3 Site Supervisor /
due tounhealthy body posture is used when handling . Sufficient rest breaks to be taken during Engineer /
(LOW) activities, 15 min on and 5 min off
postures material and equipment Safety
Rev: 0
Description TANK
PIC
STATUS)
f.Limited visibility (Blind Personnel injury To get approval with SDOB area owner 3 4 12 Site Supervisor /
spot/Night Activity) a.To have adequate lightings for night Activity Engineer /
(MEDIUM)
b. To establish proper communication tools Safety
eg. Walkie talkie
c. . Barricade and signage worksite area
d. Ensure close monitoring by site supervisor
Manual open/close Manual handling Body Injury Safety Briefing by supervisor / work 2 2 4 Use correct / proper tools
3. manhole / cover leader before start work (LOW)
Wear proper PPE as per PTW requirements
Site Supervisor /
Correct body posture & do not over stretch Engineer /
body Safety
Ensure no direct contact between hand and

hand tools used for slogging activites
Confine Space First Hazardous atmosphere a.) Personnel Injury All workers must be briefed before start 4 4 16 Site Supervisor /
4. Entry, - Oxygen deficiency b.) Collapse work especially on safety aspect through (HIGH)
To do a gas check for all type of gases Engineer / AGT/
briefing toolbox talk and HIRARC to be and must be conduct by SDOB AGT Safety
Opening/Install - Flammable gases
- Exposure to H2S, explained to all worker. Site Supervisor /
internal part To ensure all workers attending a BA
benzene,fume Engineer /
training and fit to use the equipment Safety
- Install / Remove Site Supervisor /
ventilation system, Continuous ventilation as per required Engineer /
ladder and lighting Safety
- Pre / Final Site Supervisor /
Inspection Assigned hole watcher to be fully stanby Engineer /
and ensure authorised worker fill up the Safety
- Install / Remove entry record form
Nozzle Site Supervisor /
- Welding, Oxy To ensure the Level for all identified gases Engineer /
Cutting, Grinding, at a acceptable condition ( O2=19.5 - 20.8 Safety
, H2s=0, LEL=0, CO=0 ) to declare as
CSE type A
Rev: 0
Description TANK
PIC
STATUS)
Site Supervisor /
Wear proper PPE as per PTW Engineer /
requirement Safety
Site Supervisor /
To placed a signage 'Do not Enter' when Engineer /
manhole is unattended Safety
Unauthorised Personnel Personnerl Injury Only competent worker allowed to work in 3 4 12 Site Supervisor /
confined space To have IN / OUT record of entrants Engineer /
(MEDIUM)
Safety
Site Supervisor /
To fill up health declaration form prior Engineer /
entry Safety
Site Supervisor /
Control maximum working personnel as Engineer /
per PTW Safety
Site Supervisor /
To placed a signage 'Do not Enter' when Engineer /
manhole is unattended Safety
Site Supervisor /
To have valid AESP / authorization from Engineer /
DOSH Safety
Site Supervisor /
To assign standby person with green vest Engineer /
Safety
Trap gas / fume irritation of the Continuos ventilation during entry 3 4 12 Site Supervisor /
upper respiratory To ventilate 1 hour before gas test Engineer /
(MEDIUM)
tract (eye, nose, Safety
throat & lung Site Supervisor /
damaged) Continuos ventilation during entry Engineer /
Safety
Site Supervisor /
To ensure gas test being carried out as Engineer /
per PTW requirements Safety
Rev: 0
Description TANK
PIC
STATUS)
Spark, Heat & Arc from Fire , Personnel To ensure gas test being carried out as 4 4 16 Site Supervisor /
Injury per PTW requirements Continuous ventilation during entry Engineer /
welding work (HIGH)
Safety
Site Supervisor /
To assign fire watcher near the working Engineer /
area Safety
Site Supervisor /
To cover all nearby nozzle / holes with fire Engineer /
blanket Safety
Site Supervisor /
To allocate fire extinguisher Engineer /
Safety
Site Supervisor /
requirements Safety
Entanglement due to high Body Injury & Cuts To ensure correct material and equipment 3 4 12 Site Supervisor /
used Equipment safety guard to be in place Engineer /
speed rotating equipment (MEDIUM)
Safety
Site Supervisor /
To ensure no loose cloth nearby Engineer /
Safety
Site Supervisor /
To ensure tools and equipment inspected Engineer /
Safety
Site Supervisor /
Proper cable management Engineer /
Safety
Miscommunication Personnel Injury To ensure hole watcher to be fully stanby 3 3 9 Site Supervisor /
Establish communication tools e.g walkie Engineer /
(MEDIUM) talkie / whistle / Rope Safety
Insufficient Lighting Personnel Injury To carry out close supervision by person 3 4 12 Site Supervisor /
in charge. Provide a sufficient lighting system in Engineer /
(MEDIUM) confine space Safety
Suffocation due to wrong Oxygen deficiency To do pre -inspection/pre-job checklist 4 4 16 Site Supervisor /
before start work To obtain approved ventilation plan Engineer /
ventilation (HIGH)
Safety
Rev: 0
Description TANK
PIC
STATUS)
Site Supervisor /
To ensure blower used in a good condition Engineer /
and perform daily check Safety
Manual handling Body Injury / Back Safety Briefing by supervisor / work 4 2 8 Site Supervisor /
Pain leader before start work Use correct / proper tools & proper lifting Engineer /
(MEDIUM) method Safety
Site Supervisor /
requirements Safety
Site Supervisor /
Correct body posture & do not over stretch Engineer /
Confine Space First body Safety
Entry, Site Supervisor /
Opening/Install Working with buddy system Engineer /
internal part Safety
Sharp edges Hand / Body Injury To Identify and avoid sharp edges 4 3 12 Site Supervisor /
To cover sharp edges near working area Engineer /
- Install / Remove (MEDIUM)
ventilation system, Safety
ladder and lighting Site Supervisor /
To wear proper PPE as per PTW Engineer /
- Pre / Final requirements Safety
Inspection
Slip, trip and fall Personnel Injury To ensure workplace area is clear from 4 3 12 Site Supervisor /
- Install / Remove any obstruction (MEDIUM)
Ensure authorised technician install the Engineer /
Nozzle equipment properly before operating Safety
- Welding, Oxy
Cutting, Grinding, To ensure workplace area is clear from
any obstruction
Site Supervisor /
To ensure provide a sufficient lighting Engineer /
system in confine space Safety
Congested area Personnel Injury All workers must be briefed before start 4 3 12 Site Supervisor /
work especially on safety aspect through Rotation of person working inside Engineer /
(MEDIUM)
briefing toolbox talk and HIRARC to be Safety
explained to all worker.
Site Supervisor /
to minimize numbers of workers at one Engineer /
time Safety
Rev: 0
Description TANK
PIC
STATUS)
Site Supervisor /
Ensure proper housekeeping & materials Engineer /
arrangement at workplace Safety
Housekeeping Slipping and tripping Slipping and

Responsible Supervisor and team shall 1 3 3 Site Supervisor /
5. tripping over (LOW)
Housekeeping will be conducted during Engineer /
objects may lead to ensure that the work area is maintained tasks by al involved, and not at the end of Safety
injuries / accidents and kept free and clear of rubble at all the task or shift
and incidents times. Employees shall ensure their work
area is neat and clear of superfluous
materials at all times.

To Install Internal Nozzle at Waste Water Tank

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To Install Internal Nozzle at Waste Water Tank

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ECOSCIENCE MANUFACTURING & ENGINEERING SDN BHD Doc No: EME/HIRARC/APM/01

DESCRIPTION TYPE OF ACTIVITY REASON FOR CHANGES

PROJECT / CONSTRUCTION TEAM APPROVED BY

REQUIRED PPE OTHER SAFETY EQUIPMENT / REQUIREMENTS

LIKELIHOOD (L) EXAMPLE RATING SEVERITY (S) EXAMPLE RATING

Potential Hazard Examples for Specific Categories: SEVERITY (S) MITIGATION

Eye injury Strains 2 2 4 6 8 10

Sharp object SWP : Safe Working Practice

h. Heavy objects Lifting equipment

Ensure no direct contact between hand and

Housekeeping Slipping and tripping Slipping and

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