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MIL-A-70788A (AR)
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INCH – POUND
MIL-A-70788A (AR)
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20 February 2020
SUPERSEDING
MIL-A-70788A (AR)
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3 November 2008
MILITARY SPECIFICATION
This specification is approved for use by the U.S. Army Armament, Munitions
and Chemical Command, and is available for use by all Departments and Agencies of the
Department of Defense.
1. SCOPE
Comments, suggestions, or questions on this document should be addressed to the Commander, U.S. Army
AC, ATTN: FCDD-ACE-QSA, Picatinny, NJ 07806-5000 or emailed to ardec-stdzn@pica.army.mil.
Since contact information can change, you may want to verify the currency of this address information
using the ASSIST Online database at https://assist.dla.mil.
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2. APPLICABLE DOCUMENTS
2.1 General. The documents listed in this section are specified in sections 3 and 4
of this specification. This section does not include documents cited in other sections of
this specification or recommended for additional information or as examples. While
every effort has been made to ensure the completeness of this list, document users are
cautioned that they must meet all specified requirements of documents cited in section 3
or 4 of this specification, whether or not they are listed.
FEDERAL SPECIFICATIONS
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2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the
event of a conflict between the text of this document and the references cited herein, the
text of this specification takes precedence. Nothing in this document, however,
supersedes applicable laws and regulations unless a specific exemption has been
obtained.
3. REQUIREMENTS
3.1 Materials. Materials and parts shall be in accordance with applicable drawings
and specifications.
3.2 Adapters. The adapter assemblies shall comply with all requirements specified
on drawings (Dwgs) AC200000414, AC200000461, AC200000501, ACV00053,
ACV00124, ACV00134, ACV00155, ACV00156, ACV00647 and ACV00648 as
applicable and associated drawings and with all requirements specified in applicable
specifications and standards.
3.3 Welding. The welding shall comply with the requirements of ACV00515,
Class 1. The welding procedure and workmanship specimens shall be submitted prior to
production in accordance with ACV00515.
3.4 Lifting ring (bar) pull test. Lifting rings (bars) of the adapter top assembly
shall withstand a (non-destructive) load of 2,500 pounds minimum (min.) for a duration
of 30 seconds minimum. (See 4.4.2.2)
3.5 Painted surface. The painted surfaces of the adapters shall comply with the
requirements of Dwg AC200000423 (Chemical Agent Resistant Coating (CARC)) and
applicable drawings. The adapters for PA116/PA171 Container (Dwg AC200000461) is
the only adapter which has the option of complying with CARC requirements or with
requirements for conventional coating (see 3.5.1).
3.5.1 Conventional coating. The painted surface of the adapters (applicable only
to PA116/PA171 Container pallet top adapters used for training rounds on wooden
pallets) shall comply with the requirements of the applicable drawings, TT-C-490 and
with instructions in MIL-STD-171.
3.6 Unit load tests. The metal pallet adapters, as part of unit loaded pallets, shall
conform to the requirements specified in MIL-STD-1660.
3.7 First article inspection. When specified in the contract or purchase order (see
6.2), a sample shall be subjected to first article inspection in accordance with the
technical provisions herein (see 4.3).
3.8 Workmanship.
3.8.1 Adapters. The adapters shall be regular, smooth, and free from wrinkles,
cracks, rough spots, burrs, sharp edges, and other defects that might affect the
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serviceability, durability and safety of the adapters. Weld spatter is permissible on non-
load bearing surfaces provided it is firmly attached.
3.8.2 Paint coating. The finished coat shall cover all required surfaces and be
continuous. Paint runs are permissible provided they are no more than 3 inches in length,
solid and free from cracks and blisters. Excess thickness is acceptable in areas where
multiple passes of the paint gun are required to obtain total coverage. Paint chips which
expose primer or bare metal are acceptable provided they are not more than 0.25 inches
in diameter and no more than two such paint chips on an adapter. Scratches which expose
primer or bare metal are permissible provided they are no more than 1.5 inches in length
and no more than 10 inches total on an adapter. Bare metal on contact surfaces in areas
inaccessible to paint is permissible.
3.8.3 Parts. All parts shall be free of chips, dirt, grease, rust and foreign material.
The cleaning method used shall not be injurious to any of the parts nor shall any of the
parts be contaminated by the cleaning agents used.
4.1.1 DELETED
4.3.1 Submission. The contractor shall submit a first article sample as designated
by the Contracting Officer for evaluation in accordance with the provisions of 4.3.2. The
first article sample shall consist of the following items in sample quantities as indicated:
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Part description- Quantity
Lifting ring (bar) 6
Top assembly (unpainted) 6
Bottom assembly (unpainted) 6
Top assembly (painted) 6
Bottom assembly (painted) 6
Intermediate assembly (unpainted) 6
Intermediate assembly (painted) 6
Adapter assembly 3
The samples for the adapter assemblies may be comprised of the individual
painted top, bottom and intermediate (when applicable) assemblies submitted.
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TABLE I – First article inspection
NOTES:
AMSMC Form 1570a-E, 1 Jul 89 Replaces AMSMC Form 1570a, 1 Apr 85, which may not be used.
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NOTES:
AMSMC Form 1570a-E, 1 Jul 89 Replaces AMSMC Form 1570a, 1 Apr 85, which may not be used.
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TABLE I – First article inspection
Adapter Assembly
(Dwg. AC200000414, AC200000461,
AC200000501, ACV00053, ACV00124,
ACV00134, ACV00155, ACV00156,
ACV00647 or ACV00648 as applicable)
NOTES:
AMSMC Form 1570a-E, 1 Jul 89 Replaces AMSMC Form 1570a, 1 Apr 85, which may not be used.
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4.4 Quality conformance inspection.
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Inspection Levels
Number under inspection levels indicate sample size; asterisks (*) indicates one
hundred percent inspection. If sample size exceeds lot size, perform one hundred percent
inspection. Accept on zero and reject on one or more for all inspection levels.
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Major
107 Ring Minimum Height at rest Level IV 3.2 Gage
(Horizontal Position)
Minor
201 Evidence of poor workmanship Level V 3.8 Visual
NOTES:
1. Dwg. AC200000804, ACV00060, ACV00130, ACV00155 or ACV00156 applies, as applicable
2. Dwg. AC200000469, AC200000807, AC200000827, ACV00054, ACV000125, ACV000135, ACV00155 or
ACV00156 applies, as applicable
AMSMC Form 1570a-E, 1 Jul 89 Replaces AMSMC Form 1570a, 1 Apr 85, which may not be used.
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Major
101 Material certification Certification (Note 3)
102 True position of stacking lugs Level III 3.2 Gage
103 Weld missing, incomplete or incorrect Level III 3.2 Visual
104 Overall length Level IV 3.2 Gage
105 Overall width Level IV 3.2 Gage
Minor
201 Evidence of poor workmanship Level V 3.8.1 Visual
3.8.3
NOTES:
1. Dwg. AC200000470, AC200000828, ACV00055, ACV00126, ACV00136, ACV00158 or ACV00160 applies, as
applicable
2. Dwg. AC200000414, AC200000501, ACV00053, ACV000124, ACV000134, ACV00155 or ACV00156 applies, as
applicable
3. A Certified Material Test Report (CMTR) shall be submitted for all chemical and physical requirements for compliance
with the applicable drawing.
4. When this inspection is performed on the top assembly for the Type II or Type III Pallet Adapter, the gage shall be as
specified in Dwg AC200000812
AMSMC Form 1570a-E, 1 Jul 89 Replaces AMSMC Form 1570a, 1 Apr 85, which may not be used.
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Major
101 Top coat thickness (total thickness minus
primer thickness (see AC200000423 and
Note 3)) Level IV 3.2 Gage
102 Marking missing, incorrect or illegible Level IV 3.2 Visual
103 Paint adhesion test 4, 0-1 3.5 4.5.3
104 Primer coat thickness (see AC200000423 Level IV 3.2 Gage
and Note 3)
Minor
201 Evidence of poor workmanship Level V 3.8.2 Visual
NOTES:
1. Dwg. AC200000470, AC200000828, ACV00055, ACV001265, ACV00136, ACV00158 or ACV00160 applies, as
applicable
2. Dwg. AC200000414, AC200000501, ACV00053, ACV000124, ACV000134, ACV00155 or ACV00156 applies, as
applicable
3. The inspection is only applicable for CARC coating. The primer thickness may be determined from a test panel, when
representative of the part for CARC topcoat. When destructive testing is done on samples (e.g. ASTM-D4138), these
surfaces may be touched up in accordance with 3.6.1 of MIL-DTL-53072
AMSMC Form 1570a-E, 1 Jul 89 Replaces AMSMC Form 1570a, 1 Apr 85, which may not be used.
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Major
101 Material certification Certification (Note 1)
102 Weld missing, incomplete or incorrect Level III 3.2 Visual
103 Overall length Level IV 3.2 Gage
104 Overall width Level IV 3.2 Gage
Minor
201 Evidence of poor workmanship Level V 3.8.1 Visual
3.8.3
NOTES:
1. A Certified Material Test Report (CMTR) shall be submitted for all chemical and physical requirements for compliance
with the applicable drawing.
AMSMC Form 1570a-E, 1 Jul 89 Replaces AMSMC Form 1570a, 1 Apr 85, which may not be used.
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Major
101 Top coat thickness (total thickness minus
primer thickness (see AC200000423 and
Note 3)) Level IV 3.2 Gage
102 Marking missing, incorrect or illegible Level IV 3.2 Visual
103 Paint adhesion test 4, 0-1 3.5 4.5.3
104 Primer coated thickness (see Level IV 3.2 Gage
AC200000423 and note 1)
Minor
201 Evidence of poor workmanship Level V 3.8.2 Visual
NOTES:
1. The inspection is only applicable for CARC coating. The primer thickness may be determined from a test panel, when
representative of the part for CARC topcoat. When destructive testing is done on samples (e.g. ASTM-D4138) these
surfaces may be touched up in accordance with 3.6.1 of MIL-DTL-53072
AMSMC Form 1570a-E, 1 Jul 89 Replaces AMSMC Form 1570a, 1 Apr 85, which may not be used.
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Major
101 Legs Proper Height Level IV 3.2 Gage
Minor
201 Evidence of poor workmanship Level V 3.8 Visual
NOTES:
1. Dwg. AC200000469, AC200000807, AC20000827, ACV00135, ACV00157, ACV00159, ACV00647, or ACV00648
applies, as applicable
AMSMC Form 1570a-E, 1 Jul 89 Replaces AMSMC Form 1570a, 1 Apr 85, which may not be used.
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4.4.3 Testing. Testing is described in the First Article and Quality Conformance
Inspection Tables.
4.5.1 Unit load test. (First article inspection only (see 6.2.e)). Unit loads for the
pallet and adapter assemblies shall be fabricated in accordance with MIL-STD-1660 with
the following exceptions. The gross weight of the ammunition load shall be 2,500 pounds
minimum. Fabrication of the unit load shall include using the exact container for which
the adapter is designed. The following tests shall be performed on the unit loads in
accordance with MIL-STD-1660. The tests shall be performed in the sequence indicated
(“a” through “f”)
a. Stacking test.
b. Repetitive shock test.
c. Edgewise drop (rotational) test.
d. Include impact test.
e. Sling compatibility test.
f. Disassembly test.
4.5.2 Lifting ring (bar) pull test. Lifting rings (bars) of the adapter top assembly
shall be placed in a test machine designed for pull testing. The load shall be applied by a
steady pressure and the load read directly by a gage. The load applied, in a vertical
direction, to each ring shall be 2,500 pounds and shall be maintained for the required
time. The results of the test shall not show signs of deformation, change in length of the
ring (bar) nor any separation of the ring (bar) from top assembly.
4.5.3 Paint adhesion test. The paint (primer and top coat) adhesion shall be tested
in accordance with TT-C-490.
5. PACKAGING
5.2 Packing.
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5.3 Marking.
5.3.1 Commercial. Shipping marking shall comply with ASTM-D3951 and the
following additional instructions. No shipping marking shall be placed directly on the
adapters. Commercial shipping tags attached with wire shall be used unless otherwise
specified. The following information shall be shown: Item name and model number, part
number and revision, contract number, and date, name and address of manufacturer. If
adapters are bundled, boxed or bulk-contained, the gross weight and quantity shall be
included. The above information may be placed on bulk-containers or boxes by labeling
or stenciling.
5.4 Shipping. When adapters from more than one lot are shipped at one time, each
lot shall be kept separate and the division between lots clearly indicated to prevent
mixing lots in transit.
6. Notes
6.1 Intended use. These metal adapters are intended for use with metal pallets
when unitizing packaged ammunition containers.
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6.5 Approval of equivalent test methods. Prior approval of the Contracting Officer
is required for use of equivalent test methods. A description of the proposed method
should be submitted through the Contracting Officer to: Commander, U.S. Army
Armament Research, Development and Engineering Center, ATTN: SMCAR-QAR-Q,
Picatinny Arsenal, NJ 07806-5000. This description should include but not be limited to
the accuracy and precision of the method, test data demonstrating the accuracy and
precision and drawings of any special equipment required.
6.6 Amendment notations. The margins of this specification are marked with vertical
lines to indicate modifications generated by this amendment. This was done as a
convenience only and the Government assumes no liability whatsoever for any
inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the
requirements of this document based on the entire content irrespective of the marginal
notations.
Ammunition
Cartridge
Container
Tank
Unitizing
Volcano Mines
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APPENDIX
10 SCOPE:
Scope. This appendix provides the Quality Assurance provisions for the
refurbishment of metal pallet adapters.
20 APPLICABLE DOCUMENTS:
STANDARDS
FEDERAL
SAE-AMS-STD-595 - Colors
MILITARY
30 REFURBISHMENT:
30.1 Cleaning. Loose paint, dirt, grease and rust shall be removed.
30.2 Refinish. The parts shall be finished in accordance with the applicable drawings
with the following exception:
40 REQUIREMENTS:
Stackability. The pallet shall not be deformed to the extent that it effects safely
stacking of pallets in storage.
Lifting rings. The lifting rings shall not be damaged or deformed to the extent of
preventing safe handling by a sling during top lifting operations.
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Adapters. The top lift shall not be deformed to the extent that it does not engage the
containers.
b. Damage or deformation to the pallet legs that does not allow four way
entry or prevents the pallet from resting evenly on a level surfaces is
not allowed.
c. Bottom adapter is deformed to the extent that it does not mate with the
pallet is not allowed.
50 INSPECTION:
Major
101 Welds missing or broken Level III 40.1/Visual
102 Stacking surface deformed Level III 40.2/Visual
103 Lifting rings damaged or deformed Level III 40.3/Visual
104 Adapter damaged or deformed Level III 40.4/Visual
Minor
201 Marking, missing, incorrect or illegible Level III 3.2/Visual
202 Protective finish damaged Level III 3.2/Visual
203 Poor workmanship Level III 40.5/Visual
NOTE: The activities listed above were interested in this document as of the date
of this document. Since organizations and responsibilities can change, you should verify
the currency of the information above using the ASSIST Online database at
https://assist.dla.mil.
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