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krones Academy – Contiform S

Contiform S – HMI Visualisation

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krones Academy – Contiform S

2. HMI – Visualisation zenOn 6.20

g APC620 hardware
g Krones tools: type management
g Krones tools: user administration
g zenOn explorer: data back-up
g zenOn explorer: functions
g Data import/export (runtime)
g Windows environment (embedded)
g Screenshots, drive image

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krones Academy – Contiform S

APC620 hardware
Industrial controller...

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krones Academy – Contiform S

Power LED
APC 620 Hardware HDD LED

Technical data... Link 1 LED

Processors up to Pentium M 1.8 GHz Link 2 LED

Compact flash slots (type I) Compact flash


slot
USB 2.0
24V power supply Power

2 x Ethernet 10/100 Mbit interfaces Reset

2 x RS232 interface, modem compatible PS/2 bush

PS/2 keyboard/mouse (combined) Battery

Operation without fan


Hardware
Bios (Phoenix), real-time clock security key

Krones emergency package


(0-900-66-026-6)
Symantec Ghost Solution
(0-901-43-504-1)

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krones Academy – Contiform S

Status LED, CF card


The status LED in the system unit
is located behind the front cover.
Enhanced IDE interface, connection
to PCI bus...
CF1 (slot1) Operating system
512MB WindowsXP emb.
CF2 (Slot2) Machine project,
384MB Var. Krones tools, SW

Please only plug in and remove the CF


card when no power is being supplied!
(Compact Flash card type I)

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krones Academy – Contiform S

Interfaces, buffer battery


Lithium battery (3V, 950mAH)
Buffer:
Internal real-time clock, RTC, Bios
setting.
(Buffer duration approx. 4 years at
< 50 °C)

Battery storage time: max. 3 years at 30 °C

Option for:
Hardware security key "dongle"
(Dallas DS1425 semiconductor)
Not used by Krones!

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krones Academy – Contiform S

Battery replacement
ƒThe product's design allows for the
Cover Pull-off strip
battery to be replaced when the
APC620 is turned either ON or OFF.
Remove the battery
ƒWhen the device is de-energised
during battery replacement, the BIOS Correct Wrong

settings will be preserved.


(They are stored in an EEPROM that is
protected from data loss.)
ƒDate and time must be adjusted
again, as this data is lost during
Battery handling
replacement.
ƒDuring battery replacement, the data
is buffered for approx. 10 minutes in a
gold-plated capacitator.

Battery polarity

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krones Academy – Contiform S

Central visualisation system


B&R touch-screen/zenOn
Centralised type parameters.
Operating philosophy/ Internet

diagnostics for all functional


units.

PLC S7 machine B&R Beckhoff or B&R Beckhoff or B&R


controller servo-drive system filling valve controller rinser controller

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krones Academy – Contiform S

Type management in zenOn 6.20

New project structure


Type
gThe machine can comprise several
subprojects which are combined to
form a basic project.
(Modular software/controller)
gA type consists of a combination Recipe 1
of recipes.
gA type can be set only if a recipe has
been created.
gException Recipe 2
For example: Contiform
Type = recipe
(Simple type management)

Recipe 3

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krones Academy – Contiform S

Simple recipe management


Simple recipe management...
"Type" = "Recipe"

In the "recipe management" screen,


"recipes" are generated which can be
subsequently configured.

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krones Academy – Contiform S

Recipe management

Recipe number

Current recipe

Recipe name "Load" recipe


Recipe selection "New" recipe
"Save" recipe
"Copy" recipe
"Rename" recipe
"Delete" recipe
"Edit" recipe

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krones Academy – Contiform S

SPS
"Load" recipe
Selection of the type to be loaded

work
edit

sql
gA running bar shows the type being loaded
into the PLC.
The loaded type is displayed under "current
type" and in the header for checking purposes.

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krones Academy – Contiform S

Create new recipe

Select new recipe....


gPressing the numerical keypad will allow
you to enter the recipe number/recipe
name.
This must be assigned only once!

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krones Academy – Contiform S

Create new recipe


For confirming the recipe number
and the recipe name in the dialogue.
gThe recipe is created.
Once a recipe has been successfully
generated, the parameter settings for the
recipe are displayed.
They do not yet contain parameters and must
be configured afterwards.

Example of a parameter screen


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krones Academy – Contiform S

SPS
"Save" recipe (learn)

work

sql
edit
For selecting the type to be saved:
gWhen a recipe is saved, the current recipe
data is transferred (online) into the selected
recipe. This means the online recipe is saved.

Confirm the safety query. ..

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krones Academy – Contiform S

"Copy" recipe

For selecting the type to be copied:


gWhen copying a recipe, recipe data can Select the target recipes and
be transferred into one or several press continue.
selected recipes.

Save the source recipe


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krones Academy – Contiform S

Rename recipe
For selecting the recipe to be renamed:
only possible offline!
(Recipe not loaded)
gThe current recipe name is displayed in
the dialog window. A new recipe name can
be entered after pressing the "rename"
recipe button.

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krones Academy – Contiform S

Delete recipe

For selecting the recipe to be deleted.


gAfter confirmation of the safety query,
the recipe will be deleted.

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krones Academy – Contiform S

Edit recipe (recipe parameter)

For selecting the recipe to be edited.


gThe parameter screens of this recipe are opened.
Parameters can be changed. A differentiation is
made between offline and online parameters.

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krones Academy – Contiform S

SPS
Recipe Parameter Functions
Configuration of the respective type/recipe

work

sql
edit
g Offline: g Online:
The parameter changes are only saved The parameter changes are saved in
in the recipe. (SQL data) the recipe and simultaneously in the
PLC. (Save configuration)
Previous screen

Next screen

Accept changes/online

Save configuration

Exit configuration

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krones Academy – Contiform S

User Groups (Transponders)


Krones Standard Users

g Operator (green)
0-900-96-432-0
g Set-up personnel (black)
0-900-96-427-6
g Maintenance personnel (yellow)
0-900-96-427-7
g Customer administrator (red)
0-900-96-427-9
g Individual user (white)
0-900-96-432-2
g Krones Service (blue)
internally "personified"

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krones Academy – Contiform S
Krones Standard Users
No User group Typical user Description
. Profile name
1 Operator Operator with Basic functions
authorisation, AUTO Set-up mode, temporary set-point value
logon change
2 Set-up personnel Works electricians, Change type and machine parameters
maintenance/set-up temporarily
personnel Set-up mode, save parameters
3 Maintenance Works electricians, Customer service functions
personnel service personnel, Create new types
maintenance personnel Save type and machine parameters
4 Customer Managers, administrators Customer administration functions
administrator Customer administrator, save parameters

5 Krones KRONES customer service, Krones service functions


teleservice, emergency Eliminate serious faults, set-up function
logon
6 Individual user Managers, management Definition of the standard authorisations of
Administrator user group (individual authorisations)
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krones Academy – Contiform S
"Operator"
No User group Typical user Description
. Profile name
1 Operator Operator with - Type change-over
authorisation, AUTO - Language change-over
logon - Select units
- Acknowledge malfunction warnings
- LMS/LDS check
- Basic functions (ON/OFF, process functions)
- Basic position, draining position
- Screen calls, functions of level 1

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krones Academy – Contiform S
"Set-up Personnel"
No User group Typical user Description
. Profile name
2 Set-up personnel Works electricians, - Set date/time
maintenance/set-up - Reset production counters
personnel - Override basic functions
- Analog values, internal signal flow graph
- Monitor signal transmission
- Acknowledge maintenance intervals
- View historical alarms AML
- Export (back-up on data carrier)
- Basic functions (ON/OFF, process functions)
- Basic position, draining position
- View type parameters,
change temporarily
- View machine parameters,
change temporarily
- Basic functions, controller 1

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krones Academy – Contiform S
"Maintenance Personnel"
No User group Typical user Description
. Profile name
3 Maintenance Works electricians, - Type administration, new types,
personnel service personnel, delete/copy types
maintenance personnel - Save recipe for type parameters
- Adopt current inverter values
- Read/write the drive parameters
- Set-up mode ON/OFF
- I/O diagnostics
- Change LMS/LDS settings
- Plant operating conditions
- Acknowledge maintenance intervals
- Start teleservice
- Change texts
- Basic functions (ON/OFF, process functions)
- Change programme parameters
- "Learn" type-dependent parameters
- "Learn" machine parameters, start-up

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krones Academy – Contiform S
"Administrator"
No User group Typical user Description
. Profile name
4 Customer Managers, - Save recipe machine parameters
administrator administrators - Force signal transmission
- Import (recover from data carrier)
- User administration, authorisation
assignment
- Chronological event list (CEL)
- Change/save type parameters
- Change/save machine parameters
- Basic functions, controller 3
- Screen calls/functions, level 4
- Service mode, customer
- Software installation and archiving

5 Krones KRONES customer - Service mode, Krones


service, teleservice, - System functions
emergency logon

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krones Academy – Contiform S

User management

gEmergency logon
If a transponder or
reader is lost or
faulty
g

gUser
administration
Creating new users...

The transponder is
connected and ready.

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krones Academy – Contiform S

Logging on via menu item


The logon menu entry is in the Krones menu.
(Logon entry window)
gLogon with user ID and password.
gManual logoff
following administrator logon

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krones Academy – Contiform S

Change user (create new user)

Users can be changed or new users can be


created on the administrator level only.
The button is enabled after logging on.

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krones Academy – Contiform S

New user: user ID


In the user tab, the ID and the name of
the new user must be entered.

By activating the check boxes, you can determine whether the


new user account is activated or blocked, or whether the new
user is an administrator.

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krones Academy – Contiform S

New user: password, authorisation assignment

In the password tab, a default


password for the new user must be
entered in the entry field.
The password should be at least 6
characters long (standard)

All active access


authorisations of the
user are displayed
here.

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krones Academy – Contiform S

New user: authorisation groups


Mark the required authorisation group
and accept with OK.
If 126 authorisations are to be The new authorisation group is assigned
assigned, selection may be difficult. to the new user. If one user is to be
We would therefore recommend assigned several authorisation groups,
the use of the "copy user rights" these must be added individually.
function.

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krones Academy – Contiform S

New user: copy user rights


Copy user rights via user administration (recommended)
gKrones standard users can be easily copied via menu item
"Copy user rights".

Access rights of a user can be used as a template and be


assigned to a "new" user. (Operator, set-up personnel,
maintenance personnel ...)

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krones Academy – Contiform S

Standarad user authorisations


For adding standard user
authorisations via user administration
(recommended)

gKrones standard users can be easily


restored via menu item
"Set standard authorisation".

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krones Academy – Contiform S

New user: assign transponder


For “copying" user rights via user administration and assigning to
transponder.
gOnce the access rights have been copied,
they can be assigned to any transponder.
(Personification/logbook)
gAssign the "new" user to the scanned
transponder_ID.

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krones Academy – Contiform S

New user: change password


For changing the password when a new user is logged on for the first time.

gDuring initial logon.


gOnce 90 days have elapsed.
gEvery user can change his own
password at any time.

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krones Academy – Contiform S

New user: reset password


For resetting the password and
assigning a new password at the next
logon.
gSelect the user whose password is to
be reset.
The password of any user can be reset.

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krones Academy – Contiform S

Emergency logon
You can logon manually on the touch-
screen PC using the emergency logon
function if you have lost the trans-
ponder, or if the reader is defective.

gThe emergency logon button is not


blocked. It is always accessible.
Logon in the Krones menu with this gThe transponder reader is connected
password. and ready.
The user ID is always "kr" (emergency
logon)
gThe transponder is faulty.
A request code is only generated once
Remedy: Restart the touch-screen PC.
every 24 hours and is only active for 24
hours once logged on!

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krones Academy – Contiform S

Data backup: zenOn Explorer

"Krones zenOn Explorer" - simple tool for data back-up

gVia the Krones start menu...


It is imperative that backups be performed at
regular intervals as data structures are
transferred into the visualisation system

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krones Academy – Contiform S

Data backup: machine parameters

Due to the fact that, if user entries are made, the machine parameters are
written directly into the data blocks of the PLC, they must be saved
separately.
In current projects, only with a programming unit
(S7 backup, online data blocks)
Machine parameters are not backed up in the recipe management system!

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krones Academy – Contiform S

zenOn Explorer: backup

Windows surface

Navigation bar

zenOn Explorer Wizard

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krones Academy – Contiform S

Project "backup"
For backing up the machine project or
texts, types, users...
Save as:
Project files are compressed and saved on
the USB stick in the "zenOn" directory.

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krones Academy – Contiform S

zenOn Explorer: install

Windows surface

Navigation bar

zenOn Explorer Wizard

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krones Academy – Contiform S

Project "installation"

For selecting the machine For checking the installation path


project and project name.
Info zenOn runtime version!

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krones Academy – Contiform S

Project "installation"
Install new: Update:
The machine project is completely Installation of individual texts,
installed. types, users is possible...
After "New" installation, the project
is the same as the backup status
(recommended).

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krones Academy – Contiform S

Project "installation"

Confirm the safety queries.

The project is installed or updated.

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krones Academy – Contiform S

zenOn Explorer: set IP (IP address APC620)


Can be changed only by the administrator!
The IP address can be changed or checked from
the zenOn PC.
The IP address is a permanent part of the
project.
Wrong entries can cause malfunctions!

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krones Academy – Contiform S

Data import/export (from Runtime BAS 1.08/1.12 on)

Here you can import


or export favourites,
languages, messages,
parameters and users
from or to a USB stick.

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krones Academy – Contiform S

Data import/export (favourites)

Export button

You can
import/export
favourite screens.

Import button

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krones Academy – Contiform S

Data import/export (languages)

Export button

You can
import/export
language tables.

Import button

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krones Academy – Contiform S

Data import/export (messages)

Export button

Active or historical
alarms, logbook (CEL)
can be exported.

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krones Academy – Contiform S

Data import/export (parameter archive)

Export button

All parameters
(recipes) in the
project can be
exported and
imported.

Import button

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krones Academy – Contiform S

Data import/export (user)

Export button

Users can be
exported in the
project.

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krones Academy – Contiform S

Create screenshots... (from Runtime BAS 1.08 on)


Select the "Tools" screenshot (memory stick in USB port).

g Automatic trigger or screenshot...

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krones Academy – Contiform S

Thank you!

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