SM Fin-F1 Saddle Fin-F2 (13gu) XXX

FINISHER-F1/
SADDLE FINISHER-F2
SERVICE
MANUAL
REVISION 0
JULY 2000 FY8-13GU-000

COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA
IMPORTANT
THE INFORMATION CONTAINED HEREIN PUBLISHED BY CANON, INC., JAPAN.

SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY DIFFER SLIGHTLY
FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER
PRINTED MATTER.
ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED

TO THE COPIER SERVICE DEPARTMENT OF THE COMPANY.
COPYRIGHT © 2000 CANON INC.
Printed in USA
Use of this manual should be strictly super-

vised to avoid disclosure of confidential in-
formation.
Prepared by
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 3

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION
CANON INC.
5-1, Hakusan 7-chome,Toride-shi Ibaraki, 302-8501 Japan
INTRODUCTION
This Service Manual contains basic data and figures for the Finisher-F1/Saddle Fin-
isher-F2 needed to service the machine in the field.
This manual comprises the following chapters:
Chapter 1 “General Description” introduces the finisher’s features, specifications, and

names of parts, and shows how to operate the finisher.
Chapter 2 “Finisher Unit Basic Operation” discusses the principles of operation used for
the finisher mechanical and electrical systems. It also explains the timing at
which these systems are operated.
Chapter 3 “Saddle Finisher Unit Basic Operation” discusses the principles of operation
used for the saddle stitcher unit’s mechanical and electrical systems. It also
explains the timing at which these systems are operated.
Chapter 4 “Puncher (option) Unit Basic Operation” discusses the principles of operation
used for the puncher unit’s mechanical and electrical systems. It also explains
the timing at which these systems are operated.
Chapter 5 “Mechanical System”discusses how the finisher is constructed mechanically,
and shows how it may be disassembled/assembled and adjusted.
Chapter 6 “Maintenance and Inspection” provides tables of periodically replaced parts
and consumables and durables, together with a scheduled servicing chart.
Chapter 7 “Troubleshooting”shows how to troubleshoot possible faults and gives electri-
cal parts arrangement diagrams, LED/check pin diagrams by PCB, and self
diagnosis tables.
“Appendix” contains diagrams showing tables of signals, overall circuit dia-

grams and tables of solvents/oils.
Descriptions regarding installation are not mentioned in this Service Manual as the
Finisher-F1/Saddle Finisher-F2’s packing boxes contain Installation Procedures.
The descriptions in this Service Manual are subject to change without notice for prod-
uct improvement or other purposes, and major changes will be communicated in the form
of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this
Service Manual and all relevant Service Information bulletins, and be able to identify and
isolate faults in the machine.
COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA i
ii COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION
I. FEATURES .................................. 1-1 E. Supplying the Saddle Stitcher Unit
II. SPECIFICATIONS ....................... 1-2 with Staples
A. Specifications ........................... 1-2 (Saddle Finisher-F2) .............. 1-18
B. Cross Section ........................... 1-9 F. Removing Staple Jams from the
III. Using the Machine ..................... 1-12 Saddle Stitcher Unit
A. Removing Paper Jams from the (Saddle Finisher-F2) .............. 1-19
Finisher Unit ........................... 1-12 G. Removing Paper Jams from the
B. Supplying the Finisher Unit with Puncher Unit (option) ............. 1-21
Staples ................................... 1-13 H. Removing Punched Scrap from
C. Removing Staple Jams from the the Puncher Unit (option) ....... 1-22
Finisher Unit ........................... 1-15 IV. MAINTENANCE BY THE
D. Removing Paper Jams from the USER ........................................ 1-23
Saddle Stitcher Unit A. Maintenance by the User ....... 1-23
(Saddle Finisher-F2) .............. 1-16
CHAPTER 2 FINISHER UNIT BASIC OPERATION

I. BASIC OPERATION .................... 2-1 D. Job Offset ............................... 2-21
A. Outline ...................................... 2-1 E. Staple Operation .................... 2-24
B. Outline of Electrical F. Stapler Unit ............................ 2-32
Circuitry .................................... 2-2 G. Tray Operation ........................ 2-38
C. Inputs to and Outputs from the H. Detecting the Height of
Finisher Controller PCB ........... 2-4 Stack on the Tray .................... 2-40
II. FEED/DRIVE SYSTEM ............. 2-10 I. Shutter Operation ................... 2-42
A. Outline .................................... 2-10 J. Buffer Path Operation ............. 2-46
B. Type of Delivery Paths ............ 2-15 K. Detecting Jams ...................... 2-51
C. Feeding and Delivering .......... 2-18 III. POWER SUPPLY SYSTEM ....... 2-56
COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA iii
CHAPTER 3 SADDLE STITCHER UNIT
BASIC OPERATION
I. BASIC OPERATION .................... 3-1 C. Controlling the Movement of
A. Outline ...................................... 3-1 Sheets .................................... 3-21
B. Electrical Circuitry .................... 3-2 D. Aligning the Sheets ................ 3-23
C. Inputs to and Outputs from the E. Controlling the Phase of the Cres-
Saddle Stitcher Controller cent Roller .............................. 3-26
PCB .......................................... 3-3 IV. STITCHING SYSTEM ............... 3-28
II. FEEDING/DRIVE SYSTEM ......... 3-8 V. FOLDING/DELIVERY
A. Outline ...................................... 3-8 SYSTEM .................................... 3-31
III. PAPER OUTPUT VI. CHECKING FOR A JAM ........... 3-38
MECHANISM ............................. 3-14 VII. POWER SUPPLY ...................... 3-43
A. Outline .................................... 3-14
B. Controlling the Inlet
Flappers ................................. 3-17
CHAPTER 4 PUNCHER UNIT (OPTION)

BASIC OPERATION
I. BASIC OPERATION .................... 4-1 A. Outline ...................................... 4-5
A. Outline ...................................... 4-1 B. PUNCH OPERATION ............... 4-7
B. Inputs to and Outputs from Punch C. Horizontal Registration
Driver PCB ............................... 4-2 Operation ............................... 4-11
II. PUNCH OPERATION .................. 4-5 III. POWER SUPPLY SYSTEM ....... 4-14
CHAPTER 5 MECHANICAL CONSTRUCTION

I. FINISHER UNIT .......................... 5-1 B. SADDLE UNIT ....................... 5-17
A. Externals and Controls ............. 5-1 C. PCBs ...................................... 5-27
B. FEEDING SYSTEM ................. 5-8 III. PUNCHER UNIT (OPTION) ...... 5-28
C. PCBs ...................................... 5-12 A. Externals and Controls ........... 5-28
II. SADDLE STITCHER UNIT ........ 5-13 B. Puncher Driver System .......... 5-29
A. Externals and Controls ........... 5-13 C. PCBs ...................................... 5-40
iv COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA
CHAPTER 6 MAINTENANCE AND INSPECTION
I. PERIODICALLY REPLACED A. Finisher Unit ............................. 6-2
PARTS ......................................... 6-1 B. Saddle Stitcher Unit ................. 6-2
A. Finisher Unit ............................. 6-1 C. Puncher Unit (option) ............... 6-2
B. Saddle Stitcher Unit ................. 6-1 III. PERIODICAL SERVICING .......... 6-2
C. Puncher Unit (option) ............... 6-1
II. CONSUMABLES AND
DURABLES ................................. 6-2
CHAPTER 7 TROUBLESHOOTING
I. ADJUSTMENTS .......................... 7-1 D. Light-Emitting Diodes (LED) and
A. Electrical System Check Pins by PCB ................ 7-27
(finisher unit) ............................ 7-1 III. TROUBLESHOOTING ............... 7-29
B. Electrical System A. Finisher Unit ........................... 7-29
(saddle stitcher unit) ................. 7-6 B. Saddle Stitcher Unit ............... 7-39
C. Electrical System C. Puncher Unit (option) ............. 7-46
(puncher unit (option)) .............. 7-9 IV. SELF-DIAGNOSIS .................... 7-47
II. ARRANGEMENT OF A. Finisher Unit ........................... 7-47
ELECTRICAL PARTS ................ 7-11 B. Saddle Stitcher Unit ............... 7-49
A. Finisher Unit ........................... 7-11 C. Puncher Unit (option) ............. 7-51
B. Saddle Stitcher Unit ............... 7-17 D. Alarm ...................................... 7-52
C. Puncher Unit (option) ............. 7-23 E. Host Machine I/O Notations ... 7-54
APPENDIX
A. FINISHER UNIT GENERAL TIMING E. FINISHER UNIT CIRCUIT
CHART ....................................... A-1 DIAGRAM ................................... A-5
B. SADDLE STITCHER UNIT F. SADDLE STITCHER UNIT CIRCUIT
GENERAL TIMING CHART ........ A-2 DIAGRAM ................................. A-19
C. PUNCHER UNIT (option) G. PUNCHER UNIT (option) CIRCUIT
GENERAL TIMING CHART ........ A-3 DIAGRAM ................................. A-29
D. SIGNAL AND H. SOLVENTS AND OILS ............. A-38
ABBREVIATIONS ....................... A-4
COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA v
CHAPTER 1
GENERAL DESCRIPTION
I. FEATURES .................................. 1-1 E. Supplying the Saddle Stitcher Unit

II. SPECIFICATIONS ....................... 1-2 with Staples
A. Specifications ............................. 1-2 (Saddle Finisher-F2) ................ 1-18
B. Cross Section ............................ 1-9 F. Removing Staple Jams from the
III. Using the Machine ..................... 1-12 Saddle Stitcher Unit
A. Removing Paper Jams from the (Saddle Finisher-F2) ................ 1-19
Finisher Unit ............................. 1-12 G. Removing Paper Jams from the
B. Supplying the Finisher Unit with Puncher Unit (option) ............... 1-21
Staples ..................................... 1-13 H. Removing Punched Scrap from the
C. Removing Staple Jams from the Puncher Unit (option) ............... 1-22
Finisher Unit ............................. 1-15 IV. MAINTENANCE BY THE
D. Removing Paper Jams from the USER ........................................ 1-23
Saddle Stitcher Unit A. Maintenance by the User ......... 1-23
(Saddle Finisher-F2) ................ 1-16
I. FEATURES
1. Accommodates large quantities of sheets
●Normally, the finisher holds a stack of sheets 147 mm in height in its two bins (small-size
paper: equivalent to 1000 sheets)/74 mm in height (large-size paper: equivalent to 500 sheets)
2. Has high paper transportation performance

● The finisher is capable of handling papers between 64 and 200 gm/m2.
3. Offers a job offset function

●The finisher has a job offset function for sorting non-stapled stacks of copies.
4. Offers four types of auto stapling

● The finisher offers a choice of four stapling modes (1-point stapling at rear, diagonal sta-
pling at front, diagonal stapling at rear, 2-point stapling).
5. Uses a buffer roller

● The use of a buffer roller enables the finisher to accept copies without interruption from the
host machine even during stapling or offset operation.
6. Has a saddle stitch function (Saddle Finisher-F2)

● The finisher can staple along the center of paper and fold it in two (up to 15 sheets).
7. Offers a punch function (option)

● The use of the puncher unit enables the finisher to punch sheets for binders before they are
output. (The puncher unit is capable of handling papers between 64 and 200 gm/m2. It can-
not handle special paper, postcards and transparencies.)
COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA 1-1
II. SPECIFICATIONS
A. Specifications
1. Finisher Unit
Item Description
Stacking method Trays 1 and 2: by lifting tray
Stacking orientation Face-down
Face-up
Stacking size AB: A3, A4, A4R, A5, A5R, B4, B5, B5R, postcard
Inch: 279 × 432 mm (11² × 17²), LGL, LTR, LTRR, STMT, STMTR
Paper weight 64 to 200 g/m2
Bins Trays 1 and 2
Modes Non-sort: trays 1 and 2
Sort: trays 1 and 2
Staple: trays 1 and 2
Stacking capacity Non staple sort Small-size Tray 1: 147 mm/5.79 in high (1000 sheets) (Note 2)
(Note 1)
Tray 2: 147 mm/5.79 in high (1000 sheets) (Note 2)
Large-size Tray 1: 74 mm/2.91 in high (500 sheets)
(Note 1)
Tray 2: 74 mm/2.91 in high (500 sheets)
Staple sort Small-size Tray 1: 110 mm high/30 sets (750 sheets) (Note 2)
(Note 1)
: 4.33 in high/30 sets (750 sheets) (Note 2)
Tray 2: 110 mm high/30 sets (750 sheets) (Note 2)
: 4.33 in high/30 sets (750 sheets) (Note 2)
Large-size Tray 1: 74 mm high/30 sets (500 sheets)
(Note 1)
: 2.91 in high/30 sets (500 sheets)
Tray 2: 74 mm high/30 sets (500 sheets)
: 2.91 in high/30 sets (500 sheets)
Size mixing Size mixing: 44 mm or less (300 sheets)
Stapling: 22 mm or less (150 sheets/30 sets)
Stacking mixing Face-down/face-up
Notes:
1. Approximate when computed with reference to 80 g/m2 paper.
2. Alignment may not be correct if 750 or more small-size sheets are stacked.
3. The accuracy of the stack height is ± 7 mm/0.28 in.
Table 1-201
1-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA
Item Description
Stapling By rotating cam
Stapling position See Figure 1-201.
Stapling capacity Small-size 50 sheets Equivalent of 80 g/m2 paper
Including two sheets of thick stock
Large-size 30 sheets (covers).
Staple supply Special staple cartridge (5000 staples)
Staples Special (staple-E1)
Staple detection Provided
Manual stapling Not provided
Stapling size 1-point diagonal Front A3, B4, A4, A4R, B5, 279 × 432 mm
stapling (diagonal) (11² × 17²), LGL, LTR, LTRR
Rear A3, B4, A4, B5, 279 × 432 mm (11² × 17²), LTR
1-point Rear A4R, LTRR, LGL
2-point A3, B4, A4, B5, 279 × 432 mm (11² × 17²), LTR
Paper detection Provided
Control panel Not provided
Display Not provided
Dimensions 669 (744.5) × 661 × 1013 mm/26.34 (29.31) × 26.02 × 39.88 in (W (with
Puncher Unit attached) x D x H; including saddle stitcher unit)
Weight Finisher-F1: 28 kg/61.73 lb
Saddle finisher-F2: 46 kg/101.41 lb
Puncher unit (option): 5.3 kg/11.68 lb
Power supply From host machine (24 VDC)
Maximum power 170 W or less
consumption
Serial number XCJxxxxx (Finisher-F1)
Table 1-202
Reference:
The term “small-size” stands for A4, A5, A5R, B5, postcard, LTR, STMT, STMTR, while the
term “large-size” stands for A3, B4, A4R, B5R, LTRR, 279 × 432 mm (11² × 17²), LGL.
Stapling Positions (finisher unit)
1-point stapling (rear) 1-point stapling 1-point stapling

(diagonal; front) (diagonal; rear)
30˚ 30˚
Specified paper width -6±2mm/ 4.4±2mm/ Specified paper width -6±2mm/

5±2mm/
0.2±0.08in
4.4±2mm/
0.17±0.08in
4±2mm/
0.16±0.08in
-0.24±0.08in -0.17±0.08in -0.24±0.08in
2-point stapling
A3 and A4 B4 and B5 279 x 432 mm

(11'' x 17'')
and LTR
5±2mm/
0.2±0.08in
5±2mm/
0.2±0.08in
5±2mm/
0.2±0.08in
82.7±4mm/ 62.7±4mm/ 73.7±4mm/

3.26±0.16in 2.47±0.16in 2.9±0.16in
202.7±4mm/ 182.7±4mm/ 193.7±4mm/
7.98±0.16in 7.19±0.16in 7.63±0.16in
Figure 1-201
2. Saddle Stitcher Unit
Item Description
Stapling method Center binding (double folding)
Folding position See Figure 1-202.
Paper size A3, B4, A4R, 297mm × 432mm (11² × 17²), LTRR
Capacity W/binding: 1 sheet
(including single cover page)
W/out binding: 2 to 15 sheets
Paper weight 64 to 80 g/m2 (cover page up to 200 g/m2) (Note 1)
Stacking capacity 10 sets (stack of 11 to 15 sheets), 15 sets (stack of 6 to 10 sheets),
25 sets (stack of 5 sheets or less)
Stapling Stapling position 2 points (center distribution; fixed interval)
Staple accommodation 2000 staples
Staple supply Special cartridge
Staples Special staples (Staple-D1)
Staple detection Provided
Manual stapling Not provided
Folding Folding method Roller contact
Folding mode Double folding
Folding position Paper center
Position adjustment Provided
Power supply From finisher unit
(24 V line × 2)
Power consumption 160 W or less
Serial number XCKxxxxx (Saddle Finisher-F2)
Note1: Special paper, postcards, transparencies, reproducibles, label paper and hole-punched
paper cannot be handled.
Table 1-203
Staple and Folding Position (saddle finisher unit)
A3 B4 A4R
Staple position
148.5±1mm/
7.17±0.04in
5.85±0.04in
182±1mm/
8.27±0.04in
Center
210±1mm/
Center of
of staple staple
88.5±2mm/ 68.5±2mm/ 45±2mm/

3.48±0.08in 2.7±0.08in 1.77±0.08in
208.5±2mm/ 188.5±2mm/ 165±2mm/
8.21±0.08in 7.42±0.08in 6.5±0.08in
Stack front edge
279mm x 432mm LTRR

(11'' x 17'')
139.7±1mm/
216±1mm/
8.5±0.04in
5.5±0.04in
79.7±2mm/ 48±2mm/
3.14±0.08in 1.89±0.08in
199.7±2mm/ 168±2mm/
7.86±0.08in 6.61±0.08in
Figure 1-202
3. Puncher Unit (Option)
Item Description
Punching method Sequential punching
Paper size 2 holes (puncher unit-A1): A3, A4, A4R, B4, B5, B5R
2 or 3 holes (puncher unit-B1): 2 holes/LGL, LTRR
3 holes/279mm × 432mm (11² × 17²),
LTR
4 holes (puncher unit-C1/D1): A3, A4
Paper weight 64 to 200 g/m2 (Note 1)
Punched hole diameter 2 holes (puncher unit-A1): 6.5mm
2 or 3 holes (puncher unit-B1): 2 holes/8.0mm
2 holes/0.31in
3 holes/8.0mm
3 holes/0.31in
4 holes (puncher unit-C1/D1): 6.5mm
Punched scrap capacity 2 holes (puncher unit-A1): 10,000 sheets or more
2 or 3 holes (puncher unit-B1): 2 holes/3,000 sheets or more (80 g/m2 or
3 holes/3,000 sheets or more equivalent)
4 holes (puncher unit-C1/D1): 5,000 sheets or more
Power supply From finisher unit (24 VDC)
Power consumption 120 W or less
Serial number XCLxxxxx (Puncher Unit-A1)
XCMxxxxx (Puncher Unit-B1)
XCNxxxxx (Puncher Unit-C1)
XCPxxxxx (Puncher Unit-D1)
Note1: Transparencies, reproducibles, label paper, postcards and hole-punched paper cannot be
handled.
Hole position (Puncher Unit)
[1] 2 holes (Puncher Unit-A1)
x1
A3/A4 108.5±3 mm/4.27±0.12 in
B5/B4 88.5±3 mm/3.48±0.12 in
80±1 mm/ A4R 65±3 mm/2.56±0.12 in
3.15±0.04 in x1 B5R 51±3 mm/2.01±0.12 in
12±3 mm/
0.47±0.12 in
[2] 2 or 3 holes (Puncher Unit-B1)
x1
LGL/LTRR 73±3 mm/2.87±0.12 in
70±1 mm/
2.76±0.04 in x1
12±3 mm/
0.47±0.12 in
x1
279mm x 432mm
(11"×17")/LTR 31.5±3 mm/1.24±0.12 in
108±1 mm/ 108±1 mm/
4.25±0.04 in 4.25±0.04 in x1
12±3 mm/
0.47±0.12 in
[3] 4 holes (Puncher Unit-C1)
x1
A3/A4 28.5±3 mm/1.12±0.12 in
80±1 mm/ 80±1 mm/ 80±1 mm/

3.15±0.04 in 3.15±0.04 in 3.15±0.04 in x1
12±3 mm/
0.47±0.12 in
[4] 4 holes (Puncher Unit-D1)
x1
A3/A4 92.5±3 mm/3.64±0.12 in
21±1 mm/ 70±1 mm/ 21±1 mm/

0.83±0.04 in 2.76±0.04 in 0.83±0.04 in x1
12±3 mm/
0.47±0.12 in
Specifications are subject to change without notice.
B. Cross Section
1. Finisher Unit
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11]
[17] [16] [15] [14] [13] [12]
[1] Tray 1/2 [10] Saddle stitcher flapper

[2] Shutter [11] Inlet feed roller
[3] Delivery roller [12] Feed roller 1
[4] Swing guide [13] Vertical path
[5] Feed roller 2 [14] Stapler
[6] Height sensor [15] Feed belt
[7] Wrap flapper [16] Tray lift motor
[8] Buffer roller [17] Saddle stitcher unit
[9] Buffer inlet flapper (Saddle Finisher-F2)
Figure 1-204
2. Saddle Stitcher Unit
[6] [7]
[8]
[5]
[9]
[4]
[10]
[3]
[2] [11]
[12]
[1]
[1] Guide plate [7] No.1 flapper

[2] Paper folding roller [8] No. 2 flapper
[3] Delivery guide plate [9] Stitcher mount
[4] Holding roller [10] Paper pushing plate
[5] Stitcher (front, rear) [11] Crescent roller
[6] Inlet roller [12] Paper positioning plate
Figure 1-205
3. Puncher Unit (option)
[1]
[2]
[3]
[5]
[4] [6]
[7]
[8]
[9]
[1] Punch motor [6] LED PCB

[2] Cam [7] Horizontal registration motor
[3] Hole puncher (Punch blade) [8] Scrap full detector PCB unit
[4] Die [9] Punched scrap container
[5] Photosensor PCB
Figure 1-206
III. Using the Machine 3) Open the upper cover, and check the in-
side of the finisher.
A. Removing Paper Jams

from the Finisher Unit
If the host machine indicates the finisher
paper jam message, perform the following to
remove the jam.
Note, however, that paper jams at the pa-
per feed inlet on the finisher unit can be re-
moved by opening the front cover of the host
machine as the Finisher-F1 is fixed to the host
machine. Figure 1-303
1) Holding the finisher unit as shown, move
it to detach it from the host machine. 4) Lift the buffer roller cover, and remove the
jam.
Figure 1-301
Figure 1-304
2) Remove any jam visible from the outside.
5) Lift the buffer roller, and remove the jam.
Figure 1-302
Figure 1-305
6) Return the buffer roller and the buffer roller B. Supplying the Finisher
cover to their original positions, and close
the upper cover. Unit with Staples
unit staple supply message, perform the fol-
lowing to supply it with staples.
1) Open the front cover.
Figure 1-306
7) Connect the finisher to the host machine.
Figure 1-308
2) Shift down the green lever.
Figure 1-307
8) Operate as instructed on the display.
Figure 1-309
3) When the staple cartridge has slightly slid

out, hold and pull it out.
Figure 1-310
4) Hold the empty staple case on its sides, and 6) Pull the length of tape (used to hold the
slide it out. staples in place) straight out.
Figure 1-311 Figure 1-313
5) Set a new staple case. 7) Push in the stapler unit until the green le-
ver returns to its original position.
Figure 1-312
Figure 1-314
Reference:
You may set no more than one staple 8) Check to make sure that the stapler has
cartridge at a time. been locked in place, and close the front
Make sure that the new cartridge is one cover.
specifically designed for the finisher unit.
Figure 1-315
C. Removing Staple Jams 4) When the staple cartridge has slightly slid
out, hold and pull it out.
from the Finisher Unit
unit staple jam message, perform the follow-
ing to remove the jam.
1) Remove the stack waiting to be stapled
from the delivery tray.
Figure 1-319
5) Shift down the tab on the staple cartridge.
Figure 1-316
2) Open the front cover.
Figure 1-320
6) Remove all staples that have slid out of the

staple case.
Figure 1-317
3) Shift down the green lever.
Figure 1-321
Figure 1-318
7) Return the tab on the staple cartridge to its D. Removing Paper Jams
original position.
from the Saddle Stitcher
Unit (Saddle Finisher-F2)
8) Return the staple cartridge to its original
position, and close the front cover. If the host machine indicates the saddle
stitcher unit paper jam message, perform the
following to remove the jam.
1) Holding the saddle stitcher unit as shown,

move it to detach it from the host machine.
Figure 1-322
Reference
When the cover has been closed, the stapler
unit will automatically execute idle punching
several times to advance the staples. Figure 1-323
2) Open the front lower cover.
Figure 1-324
3) Turn the knob on the right side. 6) Open the inlet cover, and remove the jam.
Figure 1-325 Figure 1-328
4) Turn the knob on the left side while push- 7) Close the front lower cover.
ing it in.
Figure 1-329
Figure 1-326
8) Connect the finisher unit.
5) Remove the jam.
Figure 1-327
E. Supplying the Saddle 3) Pull the stitcher unit to the front once, and
then shift it up.
Stitcher Unit with Staples
(Saddle Finisher-F2)
If the host machine indicates the saddle
stitcher unit staple supply message, perform the
following to supply it with staples.
Figure 1-332
4) Hold the empty cartridge on its sides, and

remove it.
Figure 1-330
2) Slide out the stitcher unit.
Figure 1-333
5) Set a new cartridge.
Figure 1-331
Figure 1-334
Reference
You must always replace both cartridges at
the same time.
6) Pull the stitcher to the front once, and then F. Removing Staple Jams
return it to its original position.
from the Saddle Stitcher
Unit (Saddle Finisher-F2)
If the host machine indicates the saddle
stitcher unit staple jam message, perform the
following to remove the jam.
Figure 1-335
7) Push in the stitcher unit, and close the front

cover.
Figure 1-337
2) Slide out the stitcher unit.
Figure 1-336
Figure 1-338
3) Pull the stapler of the stitcher unit to the

front once, and then shift it up.
Figure 1-339
4) Hold the cartridge on its sides, and remove 7) Return the cartridge to its original position.
it.
Figure 1-343
Figure 1-340
8) Pull the stitcher of the stitcher unit to the
5) Push down on the area identified as A, and front once, and then return it to its original
pull up the tab identified as B. position.
Figure 1-341
Figure 1-344
6) Remove the staple jam, and return the tab
B to its original position. 9) Push the stitcher unit back to its original
position, and close the front lower cover.
Figure 1-342
Figure 1-345
Reference
Whenever you have removed a staple jam, be
sure to execute staple edging.
G. Removing Paper Jams 4) Open the top cover of the puncher unit.
from the Puncher Unit
(option)
If the display indicates a paper jam on the
puncher unit, perform the following to remove
the jam:
1) Open the front cover of the puncher unit.

Figure 1-349
5) Remove the jam.
Figure 1-346
Figure 1-350
2) Align the triangle mark on the knob within
the range marked by . 6) Close the top cover of the puncher unit.
Figure 1-351

Figure 1-347
3) Close the front cover of the puncher unit.
Figure 1-348
H. Removing Punched Scrap 4) Return the punched scrap container to its

original position.
from the Puncher Unit
(option)
If the display indicates a punched scrap full
state on the puncher unit, perform the follow-
ing to remove the punched scrap:
1) Open the front cover of the puncher unit.
Figure 1-355
Figure 1-352
2) Slide out the punched scrap container.
Figure 1-353
3) Discard the punched scrap.
Figure 1-354
IV. MAINTENANCE BY THE USER

A. Maintenance by the User
As of June 2000
No. Item Timing
1 Replacing the staple cartridge (finisher unit)
When the appropriate indication is made on
Replacing the staple cartridge (saddle stitcher the host machine’s display.
2
unit)
Caution:
The finisher unit and the saddle stitcher unit use different cartridge types. Be sure that the
appropriate type is used for each.
Table 1-401
CHAPTER 2
FINISHER UNIT BASIC OPERATION
1. This chapter discusses the purpose and role of each of the finisher’s functions, and the prin-
ciples of operation used for the finisher mechanical and electrical systems. It also explains the
timing at which these systems are operated.The symbol in drawings indicates transmission
of mechanical drive, and signals marked by together with the signal name indicates the
flow of electrical signals.
2. In descriptions of digital circuits on the finisher, “1” indicates a high signal voltage level, while
“0” indicates a low signal voltage level. Voltage values differ according to circuit.
A microprocessor is used on the finisher. A description of microprocessor operation is omitted

in this chapter as it is practically impossible to check internal operation of the microprocessor.
Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this
reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block dia-
grams are provided for separate functions: diagrams indicating details from sensors up to input
sections of major PCBs, and diagrams indicating details from the output sections of major
PCBs up the loads.
I. BASIC OPERATION .................. 2-1 D. Job Offset .......................... 2-21

A. Outline ................................. 2-1 E. Staple Operation ................ 2-24
B. Outline of Electrical F. Stapler Unit ........................ 2-32
Circuitry ................................ 2-2 G. Tray Operation .................... 2-38
C. Inputs to and Outputs from the H. Detecting the Height of
Finisher Controller PCB ....... 2-4 Stack on the Tray ................ 2-40
II. FEED/DRIVE SYSTEM ........... 2-10 I. Shutter Operation............... 2-42
A. Outline ............................... 2-10 J. Buffer Path Operation ........ 2-46
B. Type of Delivery Paths ....... 2-15 K. Detecting Jams ................... 2-51
C. Feeding and Delivering ...... 2-18 III. POWER SUPPLY SYSTEM ..... 2-56
I. BASIC OPERATION
A. Outline
The finisher is designed to deliver copies arriving from its host machine, and its modes of
delivery include simple stacking, job offset (Note), and staple.
All operations involved in these modes are controlled by the finisher controller PCB, according
to the appropriate commands from the host machine.
In the case of the Saddle Finisher-F2, copies from the host machine may be routed to the saddle
stitcher unit.
Swing guide drive system
Alignment drive system
Stapler drive system

Control system
Delivery drive system
Feeder drive system
Shutter drive system
Tray drive system
Saddle stitcher unit control system

Figure 2-101
Note:
The term job offset refers to shifting each sorting job, separating a single
stack into several stacks.
B. Outline of Electrical Circuitry

The finisher’s sequence of operation is controlled by the finisher controller PCB. The finisher
controller PCB is a 16-bit microprocessor (CPU), and is used for communication with the host
machine (serial) in addition to controlling the finisher’s sequence of operations.
The finisher controller PCB responds to the various commands coming from the host machine
through a serial communications line to drive solenoids, motors, and other loads. In addition, it
communicates the finisher’s various states (information on sensors and switches) to the host ma-
chine through a serial communications circuit.
In the case of the Saddle Finisher-F2, the finisher controller PCB not only communicates with
the saddle stitcher controller PCB but also communicates the saddle stitcher unit’s various states
(information on sensors and switches) to the host machine.
The ICs used on the finisher controller PCB are designed for the following:
● Q1 (CPU)
Controls sequence of operations.

● Q2 (EP-ROM)
Backs up adjustment values.

● Q7
Contains sequence programs.

● Q8/Q89 (RAM)
Backs up initial setting data.

● Q4 (communications IC)
Communicates with the host machine and the saddle stitcher unit.
● Q14 (regulator IC)
Generates 5V.
Figure 2-102 shows the flow of signals between the finisher and the options controller.
Saddle stitcher Finisher controller Motor

controller PCB PCB communication
(Saddle Finisher-F2) Q1 Solenoid
CPU
Q2 Switch
EEP-ROM
Punch driver PCB
(Puncher unit (option)) Q4 Sensor
IC
Q7
EP-ROM
Host machine
(DC controller PCB CPU) Q8/Q89
RAM
Q14
Regulator IC
Figure 2-102
C. Inputs to and Outputs from the Finisher Controller PCB

1. Inputs to the Finisher Controller PCB
Finisher controller PCB
PI1 J106-1 -9 -3 J17-7 +5V

When the sensor detects
J202
-3 -7 -1 -9
Inlet sensor PENT paper, “1”.
-2 -8 -2 -8
PI3 J134-1 -3 -5 J11-3

+5V
-2 -2
J208
-6 -2 When the sensor detects
Delivery sensor -3 -1 -7 -1
PDEL paper, “1”.
PI4 J122-3 -1 -11 J9A-1

+5V
J207A
Stapling tray -1 -3 -9 -3 When the sensor detects

sensor STPTY paper, “1”.
-2 -2 -10 -2
PI5 J118-3 -1 -3 J12B-4

Shutter open +5V
When the shutter opens, “1”.
J205
-1 -3 -1 -6 STOPN
sensor -2 -2 -2 -5
PI6 J121-3 -4 -8 J9A-4

Alignment plate +5V
J207A
home position -1 -6 -6 -6 When the alignment plate

JOGHP is at the home position, “1”.
sensor -2 -5 -7 -5
PI7 J129-3 -1 -3 J12A-7

Stapler shift home +5V
When the stapler is at the
J210
-1 -3 -1 -9
position sensor -2 -8
STPHP home position, “1”.
-2 -2
PI8 J130-3 J12A-4

Tray home +5V
-1 -6 When the tray is at the
position sensor TRYHP home position, “1”.
-2 -5
Figure 2-103

2. Inputs to the Finisher Controller PCB
PI10 J120-1 -9 -3 J9A-9 +5V

Delivery motor
J207A
-2 -8 -4 -8 DELCLK While the delivery motor
clock sensor -3 -7 -5 -7 is rotating, alternately
between “0” and “1”.
PI11 J101-3 -1 -3 -1 -6 J14-1 +5V
Tray 1 paper -3 FSTTRAY* When paper is present on
J1010
J201
-1 -3 -1 -3 -4
sensor -2 -2 -2 -2 -5 -2 tray 1, “0”.
PI12 J102-3 -1 -3 -4 -3 J14-4 +5V

Tray 2 paper
J1020
-6 SNDTRAY* When paper is present on
J201
-1 -3 -1 -6 -1
sensor -2 -2 -2 -5 -2 -5 tray 2, “0”.
PI14 J110-3 J24-4 +5V

Buffer path paper -1 -6 BUFPASS When paper is in the
sensor -2 -5 buffer path, “1”.
PI15 J117-3 J12A-1 +5V

Joint sensor -1 -3 JOINT When the finisher is joined
-2 -2 with the host machine, “1”.
PI16 J113-3 J12B-1 +5V

Door open -1 -3 DROPN When the front door is
sensor -2 -2 open, “0”.
PI17 J105-3 J24-1 +5V

Buffer path inlet -1 -3 BUFENTR When paper is present at
paper sensor -2 -2 the buffer path inlet, “1”.
PI18 J127-3 -1 -3 J11-8 +5V

Swing guide When the swing guide is
J204
-1 -3 -1 -10 SWGOPN
open sensor -2 -2 -2 -9 open, “1”.
PI9 J400-3 J14-10 +5V

Tray lift motor -1 -12 SFTCLK1 When the tray lift motor
clock sensor 1 -2 -11 is rotating, alternately
PI19 J400-6 J14-7 +5V

Tray lift motor -4 -9 SFTCLK2 When the tray lift motor
clock sensor 2 -5 -8 is rotating, alternately
Sensor PCB
Figure 2-104
3. Inputs to the Finisher Controller PCB Finisher controller PCB
PI20 J125-1 -5 -7 J9B-5 +5V
J207B
Swing motor -2 -4 -8 -4 SWGCLK When the swing motor is
clock sensor -3 -3 -9 -3 rotating, alternately between
“0” and “1”.
PS1
J114-3 J6-2 +5V
-4 -1 V0 Measures the distance between
Height sensor -2 -3 Vin the sensor and the top of the
-1 -4 stack on the tray.
Door switch
+24V
N. O.
-1 J5-1
+24VMOVE
J112
MS1 -3
-2
When the front door
DRSW and the upper cover
Swing guide closed detecting switch 1 are closed, “1”.
N. O.
-1 J5-9
J209
MS2 -10
-2
Swing guide closed detecting switch 2

N. O.
-3 J5-11
+24VSTPL
J209
MS6 -12 When the swing

-4 SWGGCLD guide is closed, “1”.
Safety zone switch
J131-3 J5-4 +24VSHIFT
N. C.
-2 -5
N. O.
-1 -6 When the tray is at
MS3 C. TRAYSAF
the delivery slot, “1”.
Shutter closed detecting switch
-3 J7-3 SHUTCLD When the shutter is

N. C.
J206
-2 -2 closed, “1”.
N. O.
-1 -1
MS4 C.
Tray upper limit detecting switch

+24VSHIFT
N. C.
-1 J5-7
J132
MS5 -8
-2 TRYLMT When the tray is at
the upper limit, “0”.
Figure 2-105
4. Inputs to and Outputs from the Finisher Controller PCB
Stapler unit Finisher controller PCB
Staple edging * When a staple is at the edge of

sensor the stapler, “0”.
Staple home When the stapler is at the home

*
position sensor position, “0”.
Cartridge switch
* When a cartridge is present, “0”.
Staple switch
* When staples are present in the
cartridge, “0”.
* When the stapler is connected,

“0”.
J131-8 J131-1
-7 -2 Communication line
-6 -3
-5 -4
-4 -5
Saddle stitcher -3 -6
controller PCB
J2-1
Communication line
Host machine
Figure 2-106
5. Outputs from the Finisher Controller PCB
Flapper solenoid +24V

-1 -2 J12A-10
J107
SL1 When "0", the solenoid turns on.

-2 -1 -11 FLPSL*
Buffer inlet solenoid +24V

-1 -3 J12B-9
J108

-2 -2 -10 ENTSL*
Buffer outlet solenoid +24V

-1 -2 J24-7
J109

-2 -1 -8 EXITSL*
Paddle solenoid +24V

-1 -2 -1 -11 J9B-1
J207B
J128

-2 -1 -2 -10 -2 PDLSL*
Escape solenoid +24V

-1 -3 -10 -2 J9A-10
J207A
J123

-2 -2 -11 -1 -11 ESCPSL*
Belt escape solenoid +24V

-1 -2 J12B-7
J500

-2 -1 -8 BESCPSL*
+24V
First feed motor J10-1
-2
-3 B*
According to rotation direction/speed,
M1 -4 A* changes between + and - in sequence.
-5 B
-6
A
Figure 2-107
6. Outputs from the Finisher Controller PCB

Delivery motor
According to rotation
direction/speed, changes
between + and -.
Alignment motor
between + and - in sequence.
Stapler shift motor
Staple motor
between + and -.
Tray lift motor
between + and -.
Swing motor
between + and -.
Second feed motor
between + and -.
Inlet feed motor
Figure 2-108
II. FEED/DRIVE SYSTEM

A. Outline
The finisher is designed to operate according to the commands from its host machine to deliver
arriving copies to trays in the appropriate mode: simple stacking, job offset, stapling.
See Figure 2-201 for a diagram of the three modes of delivery (four for the Saddle Finisher-F2).
Normal
Method of delivery Simple stacking
delivery
Job offset
Staple Front diagonal
Rear 1-point
Rear diagonal
2-point
Saddle stitch delivery (Saddle Finisher-F2 only)
Figure 2-201
Normal delivery tray
Normal delivery tray
To saddle stitcher unit

Figure 2-202
1. Normal Delivery
a. Simple Stacking
The finisher delivers copies directly to the tray.
Tray Tray
Copies Copies
Delivery roller Feed roller 1
Feed roller 2
Figure 2-203
b. Job Offset
The finisher forwards all copies of each sort job to the stapling tray. The first sort job on the
stapling tray is delivered with a shift to the front of about 30 mm, and the second sort job is deliv-
ered without being shifted. Whether the first copy or the last copy of a sort job should be shifted is
determined by the host machine.
Tray
Each sort job is stacked

alternately.
Figure 2-204
Swing guide
Stapling tray Stopper
Figure 2-205
Results of Delivering 4 Sets
Copies handled
by job offset
Direction of delivery
Figure 2-206
c. Stapling
The finisher stacks copies arriving from its host machine on the stapling tray. Then, it staples
and delivers the copies to the appropriate tray.
Tray
Copies
Staple
Swing guide
Stapling Stopper
tray
Figure 2-207
Paper width/2
Front diagonal stapling 2-point stapling
Rear 1-point stapling

Rear diagonal stapling
Figure 2-208
2. Saddle Stitch Delivery (Saddle Finisher-F2)

A copy arriving in the finisher from the host machine is routed to the saddle stitcher by the
paper deflecting plate. The saddle stitcher executes stitching and saddling operations on the copy
and then delivers it to the saddle stitcher tray.
For discussions of stacks in the saddle stitcher, see Chapter 3.
To saddle stitcher
Figure 2-209
B. Type of Delivery Paths

The finisher has three different paper paths for delivery, each selected to suit paper size and
delivery mode.
1. Straight Path
When stacking copies shown in Table 2-201, the copies pass under the buffer roller.
Copy size Length or width 182 mm or less

Typical copy examples A5, A5R, STMT, STMTR, postcard, thick stock
Table 2-201
Delivery roller Buffer roller
Figure 2-210
2. Buffer Paper Path 1

When stacking copies shown in Table 2-202, the copies pass over the buffer roller, increasing
the distance between copies.
Copy size Length and width 182 mm or more

Typical copy examples A3, B4, A4, A4R, B5, B5R, 279mm ´ 432mm (11² ´ 17²), LGL, LTR,
LTRR, transparencies (excluding thick stock)
Table 2-202
Buffer roller
Feed roller 2
Delivery roller
Figure 2-211
3. Buffer Paper Path 2

This is the paper path when copy sizes shown in Table 2-203 are stacked. A maximum of three
copies (three originals or more in the staple mode) are wrapped round the buffer roller, during
which job offset and stapling are performed on the stapling tray.
Copy size Length 182 to 232mm, and width 182 to 297mm

Typical copy examples A4, B5, LTR, (excluding transparencies and thick stock)
Table 2-203
The following shows paper delivery operation in the case of three originals in the staple mode.
1) The first copy is moved in the direction of the buffer roller.
Buffer roller
First copy
Figure 2-212
2) The first copy wraps around the buffer roller and, at the same time, the second copy arrives
from the host machine.
First copy
Second copy
Figure 2-213
3) The second copy is laid over the first copy and, at the same time, the third copy arrives from the
host machine.
First copy Second copy
Third copy
Figure 2-214
4) The first, second and third copies are simultaneously pulled into the stapling tray.
Second copy
Third copy
First copy
Figure 2-215
Cauiton:
The third copy as explained here is moved through buffer paper path 1. This fact is omitted from the
discussion to avoid interrupting the sequence of operations.
C. Feeding and Delivering

1. Outline
The finisher moves copies arriving from the host machine to the delivery tray, stapling tray, or
the saddle stitcher unit (Saddle Finisher-F2) according to the mode of delivery. On the stapling tray,
the copies are subjected to job offset or stapling as instructed by the host machine.
The first feed motor (M1), second feed motor (M8) and inlet feed motor (M9) are stepping
motors, and delivery motor (M2) is a DC motor. These motors are controlled by the microprocessor
(CPU) on the finisher controller PCB, and rotate either clockwise or counterclockwise.
The paper paths are equipped with the following four sensors for detection of paper (arrival,
passage):
● Inlet sensor (PI1)
● Delivery sensor (PI3)
● Stapling tray sensor (PI4)
● Buffer path paper sensor (PI14)
In addition, each delivery tray is equipped with a sensor designed to detect the presence/ab-
sence of paper on it.
● No.1 tray paper sensor (PI11)
● No.2 tray paper sensor (PI12)
If a copy fails to reach or move past each sensor within a specific period of time, the finisher
controller PCB identifies the condition as a jam, and stops the ongoing operation, and at the same
time, informs the host machine of the condition. When all doors are closed after the paper jam is
removed, the buffer path inlet paper sensor (PI17) checks whether or not copies are being detected
in addition to the above four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer
path paper sensor). If the sensors detect a copy, the finisher unit judges that paper jams have not
completely been removed, and sends the paper jam removal signal to the host machine again.
Escape solenoid drive signal ESCPSL
Alignment motor drive signal
Delivery motor drive signal
Delivery motor clock signal DELCLK
Swing motor drive signal
Swing motor clock signal SWGCLK
Shift motor clock detection signal 1 SFTCLK1

PI10
PI20
Shift motor clock detection signal 2 SFTCLK2
M3
M2
M7
PI9
PI19
M5
Tray lift motor drive signal
Paddle solenoid drive signal PDLSL
SL6
SL5
M8
Second feed motor drive signal
M4
Figure 2-216
M1
First feed motor drive signal

M9
Inlet feed motor drive signal
M6
SL7
SL1
SL2
SL3
FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA

Buffer outlet solenoid drive signal EXITSL
Buffer inlet solenoid drive signal EXTSL
Flapper solenoid drive signal FLPSL
Belt escape solenoid drive signal BESCPSL
Stapler motor drive signal
Stapler shift motor drive signal
2-19
2-20
No. 2 tray paper detection signal SNDTRAY
No. 1 tray paper detection signal FSTTRAY
PI12
PI11
Stapling tray paper detection signal STPTY

Buffer path paper
detection signal BUFPASS
PI4
PI3
Delivery detection signal PDEL
Figure 2-217
PI14
Buffer path inlet paper
PI17
detection signal BUFENTR
Inlet paper detection signal PENT
PI1

D. Job Offset
1. Outline
In the job offset mode, sort jobs and entire copy groups are shifted to the front for delivery to
the tray, and other copies are delivered to the tray without a shift.
The copies are shifted by the alignment plate. The alignment plate is checked by the alignment
home position sensor (PI6) to find out whether it is at the home position.
The finisher controller PCB drives the alignment plate motor (M3) at power-on to return the
alignment plate to its home position.
The finisher controller PCB stops the delivery motor (M2) when the trailing edge of the copy
has moved past the feed roller 2. Then, the finisher controller PCB rotates the delivery motor coun-
terclockwise, and drives the swing motor (M7). As a result, the drive of the delivery motor is trans-
mitted to the swing guide to move up the guide. When the swing guide open detection sensor (PI18)
detects the swing guide, the delivery motor stops, and the swing guide is held at the up position.
When the swing guide has moved up, the feed belts attached to the feed roller 2 move the copy
to the stapling tray. The presence of paper on the stapling tray is monitored by the stapling tray
paper sensor (PI4). (The first sheet is fed to the stapling tray while the swing guide is moving up.)
The finisher controller PCB drives the alignment motor (M3) in advance, and keeps the align-
ment plate in wait at a point 10 mm behind the trailing edge of a sheet. Whenever one sheet is
moved to the stapling tray, each sheet is aligned, and when the fifth or last sheet in a sort job/group
is fed to the stapling tray, the guide plate retaining solenoid (SL6) moves the guide plate away and
under the stapling tray. From then on, the alignment motor shifts the sheets to the front by 30 mm.
When the copy has been shifted, the finisher controller PCB rotates the alignment motor coun-
terclockwise to move the alignment plate to a point 10 mm behind the trailing edge of the sheet.
This alignment operation is repeated until alignment of the fifth or last sheet in a sort job is com-
pleted. At this time, the swing guide is moved down and is closed, and the delivery motor rotates
clockwise to deliver the sheet.
Alignment plate
Guide plate
Alignment plate
home position sensor (PI6)
Alignment motor (M3)

Paper
Escape solenoid
(SL6)
Figure 2-218
Sequence of Operation (job offset)
Start signal
Host machine delivery signal
Inlet sensor (PI1)

Delivery sensor (PI3)
Inlet feed motor (M9)
First feed motor (M1)
Second feed motor (M8)
Delivery motor (M2)
Staple tray sensor (PI4)

Alignment plate home
position sensor (PI6)
Swing motor (M7)
Swing guide open
sensor (PI18)
Swing guide closed
detecting switch 1 (MS2)
Escape solenoid (SL6)
: Motor CW rotation : Motor CCW rotation
Figure 2-219
2. Flow of Job Offset Operations
1) The swing guide moves up and, at the same time, the feed belts move the sheet to the stapling
tray.
Swing guide
Offset sheet
Feed roller 2
Feed belts
Tray 1/2 Delivery
roller
Stapling tray
Stopper
Figure 2-220
2) The alignment plate shifts the sheet to the front.
Existing stack Alignment plate
Offset sheet
Figure 2-221
3) The swing guide moves down and, at the same time, the delivery roller delivers the sheet.
Offset sheet
Swing guide
Feed roller 2
Feed belts
Delivery
Tray 1/2 roller
Stapling tray
Stopper
Figure 2-222
E. Staple Operation
1. Outline
The stapler unit staples a stack of as many sheets as specified.
The stapling position differs according to the selected staple mode and paper size.
The stapler unit is checked by the stapler shift home position sensor (PI7) to find out whether it
is at the home position.
When starting operation after power-on, the finisher controller PCB drives the stapler shift
motor (M4) to return the stapler unit to the home position. If the stapler is already at the home
position, it is kept as it is in wait.
Stapler shift
motor (M4)
Sheets
Stapler
Stapler shift home

Figure 2-223
Paper width/2
Front diagonal stapling 2-point stapling
Rear 1-point stapling

Rear diagonal stapling
Figure 2-224
2. First Sheet
The finisher controller PCB stops the delivery motor (M2) as soon as the trailing edge of the
first sheet has moved past the feed roller 2. Then, it rotates the delivery motor clockwise to switch
the gear drive to the swing motor (M7), causing the swing guide to move up. When the swing guide
open sensor (PI18) finds the swing guide at the up position, the swing motor stops, maintaining the
swing guide at the up position.
When the swing guide has moved up, the feed belts of the feed roller 2 move the sheet to the
stapling tray. (The first sheet is fed to the stapling tray while the swing guide is moving up.) The
presence of paper on the stapling tray is detected by the stapling tray paper sensor (PI4).
The finisher controller PCB drives the alignment motor (M3) when the stapling tray paper
sensor has detected paper to put sheets in order. The alignment plate is kept in wait in advance at a
point 10 mm behind the trailing edge of the paper.
The swing guide is kept in wait at the up position until the last sheet is output onto the stapling
tray.
Swing guide
First sheet
Feed roller 2
Feed belts
Delivery roller
Tray 1/2
Stapling tray
Stapler
Figure 2-225
Swing guide
Swing guide open

sensor (PI18)
Swing guide closed Delivery roller
detecting switches
(MS2/MS6)
Swing motor
clock sensor
(PI20)
Delivery motor
clock sensor
(PI10)
Swing motor (M7)
Delivery motor (M2)
Figure 2-226
3. Second and Subsequent Sheets

The finisher controller PCB turns on the belt escape solenoid (SL7) before the trailing edge of
the second and subsequent sheets have moved past the feed roller 2 to make the feed belt escape.
This operation is performed to reduce the time it takes for the trailing edge of the paper to fall on the
stapling tray, and to improve the product duty. The finisher controller PCB turns on the paddle
solenoid (SL5) as soon as the trailing edge of the second and subsequent sheets have moved past the
feed roller 2, causing the drive of the second feed motor (M8) to rotate the paddle. The sheets are
pushed by the paddle and moved to the stapling tray. Almost simultaneously with the trailing edge
of the sheet falling into the stapling tray, the belt escape solenoid turns off to return the feed belts
that were in the escape position to its original position, and feed the sheet onto the stapling tray.
When the sheet has been output onto the stapling tray, the finisher controller PCB rotates the align-
ment motor (M3) to put the sheets in order.
Swing guide
Paddles
Second and
subsequent
sheets
Feed roller 2
Feed belts
SL7
Tray 1/2 Delivery Belt escape solenoid
roller
Stapling tray Stapler
Figure 2-227
Feed belts
Escape direction
Belt escape
solenoid (SL7)
Figure 2-228
Paddles
Paddles
Paddle
solenoid (SL5) Second and
subsequent sheets
First sheet
Stapler
M8
Second feed motor

Stopper
Figure 2-229
4. Last Sheet
When the last sheet has been put in order, the finisher controller PCB turns on the alignment
motor (M3) to move the alignment plate to the alignment position (to butt the plate against the
stack). Then, the finisher controller PCB rotates the swing motor (M7) counterclockwise to move
down the swing guide.
The finisher controller PCB moves the stapler according to the staple mode for stapling.
From then on, it rotates the delivery motor (M2) clockwise to deliver the stack to the tray.
Swing guide
Sheets
Feed roller 2
Feed belts
Tray 1/2 Delivery

roller
Stapling tray
Stapler
Figure 2-230
Swing guide
Delivery roller
Swing motor (M7)
Delivery motor (M2)
Figure 2-231
F. Stapler Unit
Stapling is executed by the stapler motor (M6). A single rotation of the cam by the motor
results in one stapling operation.
The cam is checked by the stapling home position sensor (PI22) to find out whether it is at the
home position.
The stapler motor is controlled by the microprocessor (Q1) on the finisher controller so that it
is rotated clockwise or counterclockwise.
When the stapling home position sensor is off, the finisher controller PCB rotates the stapler
motor clockwise until the sensor turns on so as to return the stapling cam to its initial state.
The presence/absence of the staple cartridge is detected by the staple cartridge switch (MS8).
The presence/absence of staples inside the staple cartridge is detected by the staple detecting switch
(MS9). The staple edge sensor (PI21) is used to find out whether a staple has been edged out to the
end of the cartridge.
The finisher controller PCB does not drive the stapler motor (M6) unless the swing guide
closed detecting switch 2 (MS6) is on (i.e., the swing guide is closed). This is to protect against
injuries that could occur when a finger is stuck inside the stapler.
Figure 2-232
M6
Staple edge detection signal
Cartridge detection signal

position detection signal
Staple detection signal

Staple motor drive
Stapling home
signal
Figure 2-233
Start signal
Stacking Stapling Delivery

First sheet Second sheet
Inlet sensor (PI1)
Delivery sensor (PI3)
Delivery motor (M2)
Staple tray sensor (PI4)

Alignment guide home
Swing guide open
sensor (PI18)
Swing guide closed
detecting switch 1 (MS2)
Paddle solenoid (SL5)
Belt escape solenoid
(SL7)
Staple motor (M6)
Staple home position
sensor (PI22)
Stapler shift motor (M4)
Figure 2-234
5. Shifting the Stapler Unit

The stapler unit is moved by the stapler shift motor (M4). Its home position is detected by the
stapler shift home position sensor (PI7). When the start signal arrives from the host machine, the
stapler moves to the center of its movement range. This movement occurs regardless of the selected
mode of delivery, as no specific mode is recognized at this point in time. When the command for
stapling arrives from the host machine after the first sheet has reached the host machine pre-regis-
tration sensor, the stapler moves to the staple wait position to suit the appropriate stapling position
and paper size.
See Figures 2-235 and later for an idea of the wait position according to the stapling mode.
a. Front Diagonal Stapling

The position is the same as the stapling position.
Stopper
Stapling tray delivery

direction
Stopper
Guide plate
Stapler
Figure 2-235
b. Rear 1-Point Stapling

The stapler is kept in wait at the center position. The stapler is moved to and from the stapling
position for each stapling operation.
Stopper
Stapling position
Wait position

direction
Stapler
Stopper
Guide plate
Figure 2-236
c. Rear Diagonal Stapling

For A4, LTR and B5 sizes, the stapler is kept in wait toward the rear away from the stapling
position. The stapler is moved to and from the stapling position for each stapling operation.
Stapler
Wait position
Stapling position
Stopper

direction
Stopper
Guide plate
Figure 2-237
d. 2-Point Stapling
The stapler is kept in wait at the center of the paper. Stapling occurs at two points, first at the
rear and then at the front.
Stopper
Stapling position
Wait position
Stapler

direction
Stapling position
Stopper
Guide plate
Figure 2-238
G. Tray Operation
The finisher has two delivery trays for normal delivery, each accepting sheets.
Each tray is moved up and down by the tray lift motor (M5).
The position of tray is identified with reference to the number of clock pulses of the tray lift
motor clock sensor 1/2 (PI9/PI19) coming from the tray home position sensor (PI8). The finisher
controller PCB finds out in which direction (up or down) the tray is moving based on combinations
of pulses from the two clock sensors.
The finisher controller PCB drives the tray lift motor (M5) to return the tray to the home posi-
tion at power-on. If the tray is already at the home position, it is kept in wait as it is.
The finisher controller PCB moves up and down the tray selected by the host machine so that it
is positioned at the delivery slot.
The upper limit of the tray is detected by the tray upper limit detecting switch (MS5). The
finisher controller PCB stops the drive (up) of the tray lift motor (M5) as soon as the tray upper
limit detecting switch turns on.
The height of the stack on the tray is identified by the height sensor (PS1), which measures its
distance from the top of the stack. The tray is moved down when the distance between the top of the
stack and the delivery assembly drops to a specific measurement.
The finisher controller PCB cuts off the +24V power of the tray lift motor (M5) as soon as the
safety zone detecting switch (MS3) turns on while the shutter and the swing guide are open, stop-
ping the operation of the finisher.
Tray guide
Tray 1
Tray upper limit detecting

switch (MS5)
Tray 2
Encoder
Tray lift motor clock

sensor 2 (PI19)
Tray lift motor

clock sensor 1 (PI19)
Safety zone switch (MS3)
Tray lift motor (M5) Tray home position sensor (PI8)
Figure 2-239
H. Detecting the Height of Stack on the Tray

1. Outline
The number of sheets delivered to the tray and the number of sets (number of stapling opera-
tions) are stored in memory by the finisher controller PCB. The height of the stack is checked by the
height sensor (PS1). See Table 2-201 for the maximum loading capacity of each tray.
The finisher controller PCB stops operation when the conditions in Table 2-201 occur, inform-
ing the host machine that the tray is full.
Stacking Non-staple sort Staple sort

mode
Tray Small-size Large-size Mixed sizes Small-size Large-size Mixed sizes
Tray 1 147 mm high 44 mm high 44 mm high 110 mm high 74 mm high 22 mm high
(1000 sheets) (500 sheets) (300 sheets) (750 sheets/ (500 sheets/ (150 sheets/
30 sets) 30 sets) 30 sets)
Tray 2 147 mm high 74 mm high 44 mm high 110 mm high 74 mm high 22 mm high
(1000 sheets) (500 sheets) (300 sheets) (750 sheets/ (500 sheets/ (150 sheets/
30 sets) 30 sets) 30 sets)
Notes: 1. The capacity for the non-staple sort mode is approximate and computed based on 80 g/m2 paper.
2. Alignment for stacks containing 750 sheets or more is not guaranteed.
3. Stacking height precision is ±7 mm.
Table 2-201
Caution:
1. The term “small-size” stands for A4, LTR, and B5.
2. The term “large-size” stands for A3, A4R, B4, LGL, 279 × 432 mm (11² × 17²), and
LTRR.
Height sensor (PS1)
Paper
Figure 2-240
I. Shutter Operation
Before the tray on which sheets are output is shifted by the tray lift motor (M5) to another tray,
the finisher controller PCB closes the shutter mounted on the delivery slot before moving the tray,
preventing the existing stack on the tray by the delivery slot and intrusion of the hands.
The shutter moves up (to close) when the second feed motor (M8) rotates counterclockwise,
and is held in position when the motor stops. When the second feed motor rotates counterclockwise
once again, it moves down (to open) to enable delivery.
When the shutter is held at the up position, claws slide out of the swing guide to engage the
back of the shutter. This way, the existing slack and the swing guide engage while the tray is moved,
preventing the guide from opening. The claws slide in when the shutter is moved down to release
the engagement.
The upward movement of the shutter is monitored by the shutter closed detecting switch (MS4),
and the downward movement is monitored by the shutter open sensor (PI5).
See the following diagrams for how these operations take place.
1) The second feed motor rotates counterclockwise to move the shutter up.
M8
Second feed motor
Figure 2-241
2) The tray lift motor rotates, and the new tray moves to the stacking lower limit. The distance of
movement is detected by the tray lift motor clock sensor 1/2 (PI9/19).
M5
Tray lift motor
Figure 2-242
3) The second feed motor rotates counterclockwise, and the shutter moves down.
M8
Second feed motor
Figure 2-243
4) The tray lift motor rotates, and the tray moves to suit the height of the stack. The appropriate
height in relation to the existing stack is checked by the height sensor (PS1).
Height sensor (PS1)
M5
Tray lift motor
Figure 2-244
Claw
Shutter
Claw
Shutter closed
detecting
switch (MS4)
Shutter open
sensor (PI5)
M8 One-way cam
Second feed motor
Figure 2-245
Sequence Operations (shutter drive)

Move from Tray 1 to Tray 2
Shutter Tray Shutter Tray

closed moved opened moved
Tray lift motor (M5)

Shutter closed detecting
switch (MS4)
Shutter open
sensor (PI5)
Correct height detected

Height sensor (PS1)
Motor CW rotation Motor CCW rotation
Figure 2-246
J. Buffer Path Operation

1. Outline
This machine is provided with a buffer paper path for continuously receiving paper from the
host machine during stapling and job offset operation on the stapling tray. A maximum of three
copies (three originals or more in the staple mode) are wrapped around the buffer roller. During this
time, job offset and stapling are performed on the stapling tray.
The following shows operation on the buffer paper path.
1) When the first sheet arrives, the buffer inlet solenoid (SL2) remains off. The first sheet enters
the buffer path.
OFF
First sheet
SL2
Buffer inlet solenoid
Figure 2-247
2) When the leading edge of the sheet has moved past the buffer path inlet paper sensor (PI17), the
buffer outlet solenoid (SL3) turns on so as to cause the sheet to wrap around the buffer roller.
Buffer outlet
solenoid
Buffer path inlet paper
ON sensor (PI17)
SL3
Figure 2-248
3) When the leading edge of the sheet has moved past the buffer path paper sensor (PI14), the
buffer roller stops and waits for the second sheet.
First sheet
Second sheet
Buffer path paper

sensor (PI14)
Figure 2-249
4) When the second sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer
roller starts to operate once again.
First sheet
Second sheet
Inlet sensor (PI1)
Figure 2-250
5) The buffer roller continues to rotate, and the second sheet overlaps the first sheet.
Second sheet
First sheet
Figure 2-251
6) When the trailing edge of the second sheet has moved past the buffer path paper sensor (PI14),
the buffer roller stops and waits for the third sheet.
Second sheet
First sheet
Third sheet
Buffer path paper
sensor (PI14)
Figure 2-252
7) When the third sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer roller
starts to operate once again.
Second sheet
First sheet
Third sheet
Inlet sensor (PI1)
Figure 2-253
8) When the leading edge of the third sheet reaches the inlet sensor (PI1), the buffer outlet sole-
noid (SL3) turns off so that the path is directed in the direction of delivery. (The actual switch-
over will occur after the trailing edge of the first sheet has moved past the flapper.)
Second sheet
First sheet
Buffer outlet
solenoid
OFF
SL3
Third sheet
Inlet sensor (PI1)
Figure 2-254
9) The buffer roller continues to rotate, the third sheet overlaps the first and second sheets, and the
three sheets are fed together towards the delivery roller.
Figure 2-255
K. Detecting Jams
The following sensors are used to detect the presence/absence of paper and to make sure that
sheets are moved properly:
● Inlet sensor (PI1)
● Delivery sensor (PI3)
● Stapling tray sensor (PI4)
● Buffer path paper sensor (PI14)
A jam is identified with reference to the presence/absence of paper at each specific sensor at the
times programmed in the memory of the microprocessor (CPU) on the finisher controller PCB.
When the CPU identifies a jam, it suspends the finisher’s delivery operation and informs the
host machine DC controller of the presence of a jam. When all doors are closed after the paper jam
is removed, the buffer path inlet paper sensor (PI17) checks whether or not copies are being de-
tected in addition to the above four sensors (inlet sensor, delivery sensor, stapling tray sensor and
buffer path paper sensor). If the sensors detect a copy, the finisher unit judges that paper jams have
not completely been removed, and sends the paper jam removal signal to the host machine again.
The tray 1 paper sensor (PI11) and tray 2 paper sensor (PI12) are not used to detect jams.
PI3
PI14
PI1
PI4
No. Sensor names

PI1 Inlet sensor
PI3 Delivery sensor
PI4 Stapler tray sensor
PI14 Buffer path paper sensor
Figure 2-256 Table 2-202
1. Inlet Sensor Delay Jam (1033)

The inlet sensor does not detect paper when feeding an equivalent of 400 mm from when the
host machine delivery signal has been issued.
Host machine delivery signal Host machine delivery signal
Equivalent of 400 mm Equivalent of 400 mm

Jam check Jam check
Inlet sensor (PI1) Normal Inlet sensor (PI1) Jam
Inlet feed motor (M9) Inlet feed motor (M9)
Figure 2-257
2. Inlet Sensor Stationary Jam (1133)

The sheet does not move past the inlet sensor when an equivalent of twice the feeding length of
the sheet has been fed after the sensor turned on.
Equivalent of size x 2 Equivalent of size x 2

Jam check Jam check
Inlet sensor (PI1) Normal Jam

Inlet sensor (PI1)
Inlet feed motor (M9) Inlet feed motor (M9)
Figure 2-258
3. Buffer Path Paper Sensor Delay Jam (1032)

The buffer inlet sensor does not detect paper when an equivalent of 430 mm has been fed after
the inlet sensor turned on.

Jam check Jam check
Inlet sensor (PI1) Inlet sensor (PI1)
Buffer path paper Normal Buffer path paper Jam

sensor (PI14) sensor (PI14)
First feed motor (M1) First feed motor (M1)
Figure 2-259
4. Buffer Path Paper Sensor Stationary Jam (1132)

The sheet does not move past the buffer inlet sensor when an equivalent of twice the feeding
length of the sheet has been fed after the sensor turned on.

Jam check Jam check
Buffer path paper Normal Buffer path paper Jam
Figure 2-260
5. Delivery Sensor Delay Jam (1034)

a. Straight Path
The delivery sensor does not detect paper when an equivalent of 285 mm has been fed after the
inlet sensor turned on.

Jam check Jam check
Delivery sensor (PI3) Delivery sensor (PI3)

Second feed motor Second feed motor
(M8) (M8)
Figure 2-261
b. Buffer Path
The delivery sensor does not detect paper when an equivalent of 480 mm has been fed after the
inlet sensor turned on.

Jam check Jam check

(M8) (M8)
Figure 2-262
6. Delivery Sensor Stationary Jam (1134)

The sheet does not move past the delivery sensor when an equivalent of twice the feeding
length of the sheet has been fed after the delivery sensor turned on.

Jam check Jam check
Normal Jam
(M8) (M8)
Delivery motor (M2) Delivery motor (M2)
Figure 2-263
7. Stapling Tray Sensor Stationary Jam (1135)

The sheet does not move past the stapling tray sensor 1 sec after the delivery motor (M2) turned
on.
1 sec 1 sec
Jam check Jam check
Stapling tray Normal Stapling tray Jam
Delivery motor (M2) Delivery motor (M2)
Figure 2-264
8. Timing Jam (1264)

The inlet sensor (PI1) detects a sheet before the delivery signal is received from the host ma-
chine.
9. Staple Jam (153A)

When the staple motor (M6) is rotating clockwise, the staple home position sensor (PI22) does
not turn on within 0.5 sec. after it has turned off. However, the sensor turns on within 0.5 sec. after
the motor has been rotated counterclockwise.
10. Power-On Jam (1338)

One of the inlet sensor (PI1), delivery sensor (PI3), buffer path paper sensor (PI4) or buffer path
inlet paper sensor (PI17) detects paper at power-on.
11. Door Open Jam (143C)

One of the joint sensor (PI15), door open sensor (PI16) or door switches (MS1) detects the
cover open during operation (including the upper door switch (MS1P) and front door switch (MS2P)
when the optional puncher unit is mounted).
12. Punch Jam (163E)

The punch home sensor (PI3P) does not turn on again within 200 msec after turning off.
III. POWER SUPPLY SYSTEM

1. Outline
The finisher controller PCB is supplied with 24 VDC power (two lines) when the host machine
is turned on: of the two lines, one is used to drive the motor solenoids, while the other is used for
sensors and ICs on PCBs after being converted to 5 VDC by the regulator IC (Q14) on the finisher
controller PCB. Both lines are also used to feed power from the finisher controller PCB to the
saddle stitcher controller PCB. Power is also supplied to the punch driver PCB when the optional
puncher unit is mounted.
Some of the 24 VDC power used to drive motors is cut off when the door switch (MS1) is open.
The power to the saddle stitcher controller PCB, however, will not be cut off.
Figure 2-301 is a block diagram showing the power supply system.
Saddle stitcher Door switch

controller PCB (MS1)
Motor
Motor
Circuit breaker Solenoid

(CB1)

Host
machine
Sensors
(Q14)
Regulator IC Logic
Punch driver PCB

(Puncher Unit (option))
Figure 2-301
2. Protection Functions
The 24 VDC power line used to drive motors and solenoids is equipped with a circuit breaker
(CB1) for protection against overcurrent. The 24 V line used to drive the first feed motor (M1),
alignment motor (M3), and stapler shift motor (M4) are equipped with a fuse, which is designed to
blow when an overcurrent occurs.
CHAPTER 3
SADDLE STITCHER UNIT
BASIC OPERATION
1. This chapter discusses the purpose and role of each of the stitcher’s functions, and the prin-
ciples of operation used for the stitcher mechanical and electrical systems. It also explains the
timing at which these systems are operated.
The symbol in drawings indicates transmission of mechanical drive, and signals marked
by together with the signal name indicates the flow of electrical signals.
2. In descriptions of digital circuits on the stitcher, “1” indicates a high signal voltage level, while
“0” indicates a low signal voltage level. Voltage values differ according to circuit.
A microprocessor is used on the stitcher. A description of microprocessor operation is omitted

in this chapter as it is practically impossible to check internal operation of the microprocessor.
PCBs up the loads.
I. BASIC OPERATION .................. 3-1 C. Controlling the Movement of

A. Outline ................................. 3-1 Sheets ................................ 3-21
B. Electrical Circuitry ................ 3-2 D. Aligning the Sheets ............ 3-23
C. Inputs to and Outputs from the E. Controlling the Phase of the
Saddle Stitcher Controller Crescent Roller .................. 3-26
PCB ..................................... 3-3 IV. STITCHING SYSTEM .............. 3-28
II. FEEDING/DRIVE SYSTEM ....... 3-8 V. FOLDING/DELIVERY
A. Outline ................................. 3-8 SYSTEM .................................. 3-31
III. PAPER OUTPUT VI. CHECKING FOR A JAM .......... 3-38
MECHANISM ........................... 3-14 VII. POWER SUPPLY ..................... 3-43
A. Outline ............................... 3-14
B. Controlling the Inlet
Flappers ............................. 3-17
COPYRIGHT © 2000 CANON INC. FINISHER-C1/SADDLE FINISHER-C2 REV. 0 JULY 2000 PRINTED IN USA
CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION
I. BASIC OPERATION
A. Outline
The unit “stitches” (2 points) a stack of sheets delivered by the finisher unit and folds it in two
for delivery. All these operations are controlled by the saddle stitcher controller PCB in response to
commands from the host machine via the finisher unit.
Finisher unit control system
Guide plate drive system
Paper positioning plate

drive system
Alignment drive system

Control system
Stitcher drive system
Delivery drive system
Feed drive system
Paper pushing plate

drive system
Paper folding roller

drive system
Figure 3-101
B. Electrical Circuitry
The sequence of operations used for the saddle stitcher is controlled by the saddle stitcher
controller PCB. The saddle stitcher controller PCB has a microprocessor. This microprocessor is
used to control the sequence of operations and to handle serial communications with the finisher
controller PCB, driving solenoids and motors in response to the various commands from the fin-
isher controller PCB.
The saddle stitcher controller PCB is also used to communicate the state of various sensors and
switches to the finisher controller PCB in serial.
The functions of the major ICs mounted on the saddle stitcher controller PCB are as follows:
● Q1
Controls the sequence of operations.

● Q2
Contains the sequence program.

● Q3
Controls the sequence of operations.

● Q4
Handles IPC communications.
Electrical circuitry block diagram
Saddle stitcher
Sensor controller PCB Motor
Q1 CPU Solenoid
Switch
Q2
ROM
Q3
RAM
Q4
Communi-
cations IC
Finisher controller Host machine

PCB
Figure 3-102
C. Inputs to and Outputs from the Saddle Stitcher Controller PCB

1. Inputs to the Saddle Stitcher Controller PCB
Saddle stitcher controller PCB
PI1S J107-1 J11-15

Paper pushing +5V When the paper pushing plate
-3 -14
plate motor LUNGECLK motor is rotating, alternately
-2 -13
clock sensor between “1” and “0”.
PI2S J104-3 J11-10

+5V When the front door is open,
Front door -1 -12
FDR “0”.
open/closed -2 -11
sensor
PI3S J103-3 J303-1 J203-3 J11-7
+5V When the delivery cover is
Delivery cover -1 -3 -1 -9
EJCVR open, “0”.
sensor -2 -2 -2 -8
PI4S J102-1 J11-6

Paper folding +5V When the paper folding motor
-3 -5 FLDCLK
motor clock -2 -4 is rotating, alternately between
sensor “1” and “0”.
PI5S J101-3 J309-1 J209-3 J11-1

Alignment +5V When the alignment plate is
plate home -1 -3 -1 -3
JOGHP at home position, “1”.
-2 -2 -2 -2
position sensor
PI6S J100-3 -1 -3 -4 -3 J6-7 +5V When paper is present on the

J209A
Tray paper -1 -3 -1 -6 -1 -9
J502
J402
TRYPAR tray, “1”.

sensor -2 -2 -2 -5 -2 -8
J202A
J302
J202
Paper PI7S J106-3 -1 -6 J6-4 +5V When the paper positioning

positioning -1 -3 -4 -6
PAPPOS plate is at the home position
plate home -2 -2 -5 -5
sensor, “1”.
position sensor
Figure 3-103

PI8S J105-3 -1 -3 J6-1 +5V

Paper positioning
J201A
When paper is present at the
J301
J201
-1 -3 -1 -3 PPOSPAR
plate paper sensor -2 -2 -2 -2 paper positioning plate, “1”.
PI9S J124-3 J10-6 +5V

Inlet cover sensor -1 -8 INLTCVR When the inlet cover is
-2 -7 closed, “1”.
PI11S J525-3 -2 -3 -2 -3 J9-1 +5V

Delivery sensor When paper is present in
J425
J325
J225
J125
-1 -4 -1 -4 -1 -3 DELV
-2 -3 -2 -3 -2 -2 the delivery sensor unit, “1”.
PI12S J126-3 J9-4 +5V

Crescent roller -1 -6 FDRLHP When the flag of the crescent
phase sensor -2 -5 roller is at the sensor, “1”.
PI13S J127-3 J9-7 +5V

Guide home
-1 -9 GIDHP When the guide is at home
position sensor
-2 -8 position, “1”.
PI14S J128-3 J9-10 +5V

Paper pushing -1 -12 LUNGEHP When the paper pushing plate
plate home -2 -11 is at home position, “1”.
position sensor
PI15S J129-3 J9-13 +5V

Paper pushing -1 -15 LUNGETOP When the paper pushing plate
plate top position -2 -14 is at the leading edge, “1”.
sensor
PI16S J131-3 J13-1 +5V

Stitcher unit IN -1 -3 STPLHP* When the stitcher unit is
sensor -2 -2 housed, “0”.
PI17S J132-3 J13-4 +5V

-1 -4
When paper is present in the
J208A
Vertical path -1 -6 VPJM

J308
J208
-3 -2
paper sensor -2 -2 -3 -5 vertical path, “1”.
PI21S J130-3 J18-1 +5V

Paper folding
home position -2 -2 PAFLDHP* When the paper folding roller
-1 -3 is at home position, “0”.
sensor
Figure 3-104

Paper sensor PCB
PI18S
No.1 paper sensor
When paper is present at
J123-5 -1 -5 J10-1
+5V the No.1 paper sensor, “1”.
PI19S -4 -2 -4 -2
1STPA When paper is present at
J204A
J304
J204
-3 -3 -3 -3
No.2 paper sensor 2NDPA the No.2 paper sensor, “1”.
-2 -4 -2 -4
-1 -5 3RDPA When paper is present at
-5 -1
PI20S the No.3 paper sensor, “1”.
No.3 paper sensor
Stitcher unit (front)

Stitcher
home
position MS7S
J315-3 -5 -5 J8-3
sensor (front) STCHHP1* When the stitcher unit is
at the home position for
J305
J120
Staple MS6S stitching, “0”.
sensor (front) -1 -7 -7 -1
When no staple is present,
-2 -6 -6 -2 HKEMP1
“0”.
JD2
JD1
Stitcher unit (rear)

Stitcher
home
position MS5S
J316-3 -5 -5 J8-10
sensor (rear) STCHHP2* When the stitcher unit is
at the home position for
J306
J121
Staple MS4S stitching, “0”.

sensor (rear) -1 -7 -7 -8
HKEMP2 When no staple is present,
-2 -6 -6 -9
“0”.
Inlet door switch

+24V
N.O.
J4-1
MS1S
-2 INLTCVRMS When the inlet door is
Front door switch closed, “1”.
N.O.
J4-3
MS2S
-4 When the front door is
FDROPN
Delivery door switch closed, “1”.
N.O.
J4-5
J305
J205
MS3S
-6
DELVMS When the delivery door
is closed, “1”.
Figure 3-105
4. Outputs from the Saddle Stitcher Controller PCB

No.1 paper deflecting solenoid +24V

-1 -2 J15-1
J118
SL1S When “0”, the solenoid turns ON.
-2 -1 -2 FLPSL1*
No.2 paper deflecting solenoid +24V

-1 -2 J15-3
J117

-2 -1 -4 FLPSL2*
Feed plate contact solenoid +24V

-1 -2 J15-5
J116

-2 -1 -6
RLNIPSL*
Feed motor -1 -4 J5-1 A
-2 -3 -2 A*
J115A
The pulse signals change according

M1S -3 -2 -3 B to the rotation of the motor.
-4 -1 -4 B*
Paper folding motor

J112-2 J4-8
The states (+ and -) change according
M2S
-1 -7 to the rotation of the motor.
+24V
Guide motor J119-5 J12-1
-4 -2 B*
-3 -3 A* The pulse signals change according
M3S
-2 -4 B to the rotation of the motor.
-1 -5 A
+24V
Paper positioning plate motor
J114-5 J7-6
-4 -7 B*
M4S
-1 -10 A
+24V
Alignment motor J113-5 J7-1
-4 -2 B*
M5S
-1 -5 A
Figure 3-106
5. Outputs from the Saddle Stitcher Controller PCB

Stitcher unit (front)
J315-4 -4 J8-4
M7S -5 -3 -5
The states (+ and -) change
J305
J120
-6 -2 -6 according to the rotation
-7 -1 -7 of the motor.
Stitcher motor
(front)
JD2
JD1
Stitcher unit (rear)
J316-4 -4 J8-11
M6S -5 -3 -12
The states (+ and -) change
J306
J121
-6 -2 -13 according to the rotation

-7 -1 -14 of the motor.
Stitcher motor
(rear)
Paper pushing plate motor

J108-1 J4-9
M8S The states (+ and -) change
-2 -10 according to the rotation
of the motor.
J131-1 J131-8 J2-1

-2 -7 -2 Communication line
-3 -6 -3
-4 -5 -4 +24V
-5 -4 -5
-6 -3 -6
+24V
J132-1 J132-1 J1-1
-2 -2 -2
Figure 3-107
II. FEEDING/DRIVE SYSTEM

A. Outline
The stitcher unit aligns the sheets coming from the finisher unit and stitches the resulting stack
for delivery to the delivery tray according to the commands coming from the finisher controller
PCB.
The machine’s operation consists of the following:
1. Receive sheets.
2. Aligns the sheets
3. Stitches the stack.
4. Feeds the stack.
5. Folds and delivers the stack.
1) Receive sheets
3) Stitches the stack
2) Aligns the sheets
5) Folds and
delivers the stack
4) Feeds the stack
Figure 3-201
1. Receiving Sheets
The stitcher unit receives sheets from the finisher unit and outputs them inside the vertical path
in vertical orientation.
The vertical path, while sheets are being output, is configured by two paper deflecting plates.
The position of the sheets being output is set by the paper positioning plate so that the center of
the stack matches the stapling/folding position.
Sheets coming later are output closer to the delivery slot, and the volume of paper that may be
output is as follows:
● 15 sheets (maximum of 14 sheets of 80 g/m2 + 1 sheet of 200 g/m2)
Direction of
delivery
Second sheet
First sheet
Figure 3-202
2. Aligning the Sheets

The alignment plates operate to put the sheets in order each time a sheet of paper is output to
the vertical path assembly. The alignment plates are mounted at the edge of the vertical path assem-
bly.
The alignment plates also operate after stapling to prepare the stack for delivery.
Sheets
Alignment plate Alignment plate
Figure 3-203
3. Stitching
When all sheets have been output, the two stitchers stitch the stack. The stitchers are positioned
so that they face the center of a stack.
The two stitchers are not operated simultaneously so as to prevent the paper from wrinkling
between two staples and to limit the load on the power supply.
If only one sheet of paper arrives from the host machine, stitching does not take place and the
sequence goes to the next operation (stack feeding).
Stitcher
Staple
Figure 3-204
4. Feeding the Stack

The unit folds the stitched stack of sheets, and then feeds it to the point of delivery. This point
is where the center of the stack, i.e., stapling position, matches the height of the paper pushing plate
and the paper folding roller nip.
The stack is moved forward by operating the paper positioning plate. When the plate is oper-
ated, the guide plate which has been covering the paper folding rollers, also moves down so that the
paper folding rollers directly face the stack.
Paper folding roller
Paper pushing guide

Guide plate
Figure 3-205
5. Folding/Delivering the Stack

The paper pushing plate pushes against the center of the stack to move it in the direction of the
paper folding rollers. In response, the paper folding rollers pick the stack along its center and fold
it in two. The paper folding rollers together with the delivery roller then move the stack along to
output it on the delivery tray.
Paper folding
roller
Delivery roller
Figure 3-206
III. PAPER OUTPUT MECHANISM

A. Outline
The paper output mechanism serves to keep a stack of sheets coming from the finisher in place
for the next steps (stapling, folding).
The paper inlet is equipped with the No.1 flapper and the No.2 flapper, which operate to con-
figure the paper path to suit the size of paper. The paper positioning plate is kept in wait at a
predetermined location to suit the size of paper. The paper positioning plate is driven by the paper
positioning plate motor (M4S), and the position of the plate is identified in reference to the number
of motor pulses coming from the paper positioning plate home position sensor (PI7S). A sheet
moved by the inlet roller is handled by the feed rollers and the crescent roller and held in a predeter-
mined position. The feed plate serve to move sheets by coming into contact with or moving away
from sheets as needed.
The alignment plates put the stack into order each time a sheet is output. The alignment plates
are driven by the alignment motor (M5S), whose position is identified in reference to the number of
motor pulses coming from the alignment plate home position sensor (PI5S).
To prevent interference between paper and the paper folding rollers when the paper is being
output, the folding rollers are designed to be covered by a guide plate. The guide plate moves down
before paper is folded so as to expose the paper folding rollers.
The inlet is equipped with the No.1, No.2 and No.3 paper sensors (PI18S, PI19S, PI20S) each
suited to a specific paper size, and the paper positioning plate is equipped with a paper positioning
plate paper sensor (PI8S).
Feed motor drive signal
Guide motor drive signal

M3S
M1S
Stitcher motor drive signal
(front/rear)
Alignment motor drive signal
M5S
M7S
M6S/
Paper pushing motor drive signal
Figure 3-301
Paper folding motor drive signal
Saddle stitcher controller PCB (2/2)

drive signal
No.1 paper deflecting plate
solenoid drive signal
FLPSL1
SL1S
M4S
M2S
M8S

solenoid drive signal FLPSL2
SL2S
PI4S
PI1S
PCB (1/2)
Feed plate contact solenoid drive signal RLNIPSL

SL4S
Paper folding motor clock signal FLDCLK

Saddle stitcher controller
Paper pushing motor clock signal LUNGECLK
3-15
3-16
Paper positioning plate home position detection signal PAPPOS
Paper positioning plate paper detection signal PPOSPAR
Tray paper detection signal TRYPAR
Guide plate home position detection signal GIDHP

Crescent roller position detection signal FDRLHP
Delivery detection signal DEIV

Paper folding home position detection signal PAFLDHP
PI21S
Vertical path paper detection signal VPJM
Figure 3-302
Paper pushing plate leading edge
position detection signal LUNGETOP
PI15S
Paper pushing plate home
PI19S
position detection signal LUNGEHP

No.3 paper detection signal 3RDPA
PI14S
PI20S
PI18S
No.2 paper detection signal 2NDPA
No.1 paper detection signal 1STPA

B. Controlling the Inlet Flappers

1. Outline
The two flappers mounted at the paper inlet are operated to configure the feed path according to
the size of paper. The flappers are used to enable the following:
1. To detect the passage of the trailing edge of the paper being moved by an appropriate sensor.
2. To prevent the following sheet from butting against the top of the existing stack,
Table 3-301 shows the relationship between sensors and paper sizes.
Sensor A3/279mm´432mm (11²´17²) B4 A4R/LTRR

No.1 paper sensor (PI18S) Used Used Used
No.2 paper sensor (PI19S) Not used Used Used
No.3 paper sensor (PI20S) No t used Not used Used
Table 3-301
Each flapper is driven by its own solenoid.

Table 3-302 shows the relationship between solenoids and paper sizes.
Solenoid A3/279mm´432mm (11²´17²) B4 A4R/LTRR

OFF ON ON
solenoid (SL1S)
OFF OFF ON
solenoid (SL2S)
Table 3-302
2. A3/279mm ´ 432mm (11²

² ´ 17²
²) Paper Path (3 sheets)
No.1 paper sensor

PI18S Passage of paper
No.1 paper deflecting SL1S OFF
plate solenoid Non-passage of paper
No.2 paper sensor
PI19S OFF
SL2S
No.2 paper deflecting
plate solenoid Non-passage of paper
No.3 paper sensor
PI20S
Top edge
PI18S
PI19S
PI20S
PI18S
PI19S
PI20S
Entry of First sheet
Entry of Second sheet
Entry of Third sheet
Figure 3-303
3. B4 Paper Path (3 sheets)
No.1 paper sensor Passage of paper

PI18S ON
SL1S
PI19S OFF
SL2S
No.3 paper sensor Non-passage of paper
PI20S
PI18S
PI19S
Top edge
PI20S
PI18S
PI19S
PI20S

Figure 3-304
4. A4R/LTR-R Paper Path (3 sheets)

PI18S ON
SL1S
PI19S ON
SL2S
PI20S
PI18S
PI19S
PI20S Top edge
PI18S
PI19S
PI20S
Figure 3-305
C. Controlling the Movement of Sheets

When the leading edge of a sheet has moved past the inlet flapper, the intermediate feed roller
and the crescent roller start to move the sheet forward.
The intermediate feed roller is normally not in contact with the path bed. When the leading
edge of a sheet reaches the intermediate feed roller contact section, the feed plate contact solenoid
(SL4S) causes the roller to come into contact with the path bed so as to move the sheet. The contact
is broken as soon as the leading edge of the sheet reaches the paper positioning plate. This series of
operations is executed each time a sheet arrives.
When the leading edge of the first sheet reaches the paper positioning plate, the paper position-
ing plate paper sensor (PI8S) turns ON. The arrival of the second and subsequent sheets will not be
checked since the first sheet will still be over the sensor.
The crescent roller keeps rotating while sheets are being output, butting the leading edge of
each sheet against the paper positioning plate, and ultimately, keeping the leading edge of the stack
in order.
The alignment plate motor (M5S) drives the alignment plates for each sheet so as to put both
left and right edges of the sheet in order.
1) The solenoid turns ON while paper is being moved so that the feed plate comes into contact.
Intermediate feed roller

Feed motor
M1S
ON
SL4S
Feed plate contact
solenoid
Figure 3-306
2) The solenoid turn OFF when the paper butts against the paper positioning plate. The feed motor
continues to rotate.
M1S
OFF
SL4S
Figure 3-307
3) The solenoid turns ON when the next sheet arrives, and the feed plate comes into contact.
M1S
ON
SL4S
Figure 3-308
D. Aligning the Sheets

The alignment plate motor (M5S) drives the alignment plates each time a sheet is output, put-
ting both left and right edges of the sheet in order. The alignment plate motor is a 4-phase stepping
motor. The position of the alignment plate is identified in reference to the number of motor pulses
from the alignment plate home position sensor (PI5S).
The following briefly describes what takes place when the saddle stitching mechanism oper-
ates on two sheets.
1) When the first sheet has been output, the alignment plates butt against the left and right edges
of the stack (first alignment). The alignment plates leave the home position in advance and
remain in wait at points 10 mm from the edges of the stack.
Sheets
Alignment Alignment
plate plate
Alignment plate
Paper positioning home position sensor
plate (PI5S)
Figure 3-309
2) The alignment plates move away from the edges of the stack over a short distance and then butt
against the edges once again (Second alignment).
Figure 3-310
3) The alignment plates escape to points 10 mm from the edge of the stack.
Figure 3-311
4) When the following stack arrives, steps 1 through 3 above are repeated.
5) The alignment plates butt against the stack once again, during which stitching takes place.
Figure 3-312
6) The alignment plates escape to points 10 mm from the edges of the stack, after which folding
and delivery take place.
Figure 3-313
7) When the first sheet of the following stack reaches the No.1 paper sensor, the guide moves to a
point 10 mm from the edge of the stack to be ready for the next alignment operation.
Figure 3-314
In case of 2 sheets:
Entry of Entry of 1st sheet of follow-
1st sheet 2nd sheet ing stack entry
Alignment plate home [1] [2] [3] [4]
position sensor (PI5S)
Alignment motor (M5S)

motor (M4S)
: Alignment : Escape
[1]: Move to wait position
[2]: Stapling period
[3]: Paper folding/delivery period
[4]: Move to following stack size wait position
Figure 3-315
Alignment plate
Alignment motor
M5S
Alignment plate
Stack
Alignment plate
home position
sensor (PI5S)
Figure 3-316
E. Controlling the Phase of the Crescent Roller

1. Outline
If alignment was executed with the crescent roller in contact with the stack of sheets, the result-
ing friction against the roller causes the stack to move inappropriately (Figure 3-317). To prevent
this problem, the phase of the roller is identified and used to determine the timing of alignment.
The phase of the crescent roller is identified by the crescent roller phase sensor (PI12S). The
flag for the crescent roller phase sensor is mounted to the crescent roller shaft. The flag will leave
the sensor while the roller shaft rotates, turning the sensor ON or OFF, enabling the assumption that
the crescent roller is positioned at the opposite side of the stack (Figure 3-319). The alignment
plates are operated to correspond with this change in the state of the sensor.
Crescent roller
phase sensor (PI12S)
Alignment plates
Flag
Crescent roller
M1S
Feed motor
Stack
Figure 3-317
Alignment plates
Crescent roller
phase sensor(PI12S)
Sensor flag
Crescent roller
If the crescent roller

was in contact with the
stack, alignment opera-
tion could be obstruct-
ed.
Figure 3-318
Alignment operation is
started when the flag has
covered the sensor and
the crescent roller is
away from the stack.
Figure 3-319
First sheet Second sheet

Feed motor
Crescent roller phase stops
sensor (PI12S)
Alignment operation
Feed motor (M1S)
Figure 3-320
IV. STITCHING SYSTEM

1. Outline
The stitching system “stitches” the center of an output stack with staples.
To enable stitching at two locations on a stack, two stitcher units (front, rear) are used. Each
stitcher unit is equipped with a stitcher motor (M7S, M6S) for drive, a stitcher home position
sensor (MS7S, MS5S) for detection of position and a staple sensor (MS6S, MS4S) for detection of
the presence/absence of staples.
The stitcher base is designed so that it may be drawn out to the front from the saddle stitcher for
replacement of the staple cartridge or removal of a staple jam. The stitcher unit in sensor (PI16S) is
used to make sure that the stitcher base is properly fitted to the saddle stitcher.
Safety switches are not mounted for the stitcher unit (front, rear), as the location does not allow
access by the user.
Stitcher (rear)
Stitcher (front)
Stack
Figure 3-401
2. Stitcher Unit Operation

The stitcher base unit consists of two stitchers and stitcher bases. The stitchers are fixed in
position, and are not designed to slide or swing.
Stitching is executed by driving the rotary cam by the stitcher motor (M7S, M6S). The front
and rear stitcher units are operated with a time delay so as to prevent wrinkling of paper and to limit
the load applied to the power supply. (A time delay for initiating the stitcher motor startup current
helps decrease the load on the power supply.)
The stitcher home position sensor (MS7S, MS5S) is used to monitor the movement of the
rotary cam, enabling identification of individual stitcher operations. The presence/absence of staples
inside the staple cartridge fitted to the stitcher is detected by the staple sensor (MS6S, MS4S).
The alignment plates keep both edges of the stack in place while stitching takes place.
Figure 3-402
Stitcher home position sensor

(front) (MS7S)
Stitcher motor (front) (MS7)

Stitcher home position
sensor (rear) (MS5S)
Stitcher motor (rear) (M6S)
No.1 paper sensor (PI18S)
Alignment motor (M5S)
Alignment Escape
Figure 3-403
Cam
Mount
Figure 3-404
V. FOLDING/DELIVERY SYSTEM
1. Outline
The paper folding mechanism consists of a guide plate, paper folding rollers, paper pushing
plate, and paper positioning plate.
The guide plate is used to cover the folding rollers while sheets are output so as to prevent
sheets from coming into contact with the folding rollers during output. Before the stack is folded,
the guide plate moves down to enable the folding rollers to operate.
The folding rollers are driven by the paper folding motor (M2S), and the drive of the motor is
monitored by the paper folding motor clock sensor (PI4S). The mechanism is also equipped with a
paper folding home position sensor (PI21S) for detecting the position of the paper folding rollers.
The paper pushing plate is driven by the paper pushing plate motor (M8S), and the drive of the
paper pushing plate motor is monitored by the paper pushing plate motor clock sensor (PI1S). The
paper pushing plate home position sensor (PI14S) and the paper pushing plate top position sensor
(PI15S) are used to detect the position of the paper pushing plate.
After being folded into two by the paper folding rollers, a stack is moved ahead by the delivery
roller for delivery. The delivery roller is driven by the paper folding motor. The delivery sensor
(PI11S) is mounted to the delivery assembly to detect delivery of paper. The tray paper sensor
(PI6S) is used to detect the presence/absence of paper on the tray, but does not detect jams. The
vertical path paper sensor (PI17S) serves to detect the presence of paper after jam removal.
2. Controlling the Movement of Stacks

When a stack has been stitched (2 points), the paper positioning plate lowers so that the stack
will move to where the paper folding rollers come into contact with the stack and where the paper
pushing plate is located. The position of the paper positioning plate is controlled in reference to the
number of motor pulses coming from the paper positioning home position sensor (PI7S).
At the same time as the paper positioning plate operates, the guide plate lowers so that folding
may take place.
Stitching Equivalent of specific

ends number of pulses
motor
Guide motor
Guide home position
sensor (PI13S)
Figure 3-501
3. Folding a Stack
A stack is folded by the action of the paper folding rollers and the paper pushing plate.
The paper pushing plate pushes against the center of a stack toward the roller contact section.
The paper pushing plate starts at its home position and waits at the leading edge position until the
stack has been drawn to the paper folding roller and is gripped for a length of 10 mm. When the
paper folding roller has gripped the stack for a length of about 10 mm, the paper pushing plate
motor starts to rotate once again, and the paper pushing plate returns to its home position. The stack
gripped in this way by the paper folding roller is drawn further by the paper folding roller and then
is moved by the delivery roller to the paper tray.
Half of the peripheral area of the paper folding rollers excluding the center part is punched out.
This punched out area only feeds the paper as the paper feeding roller (lower) contacts the paper
feeding roller (upper) only at the center of the roller to prevent the paper from wrinkling. As the
paper feeding roller (lower) contacts the paper feeding roller (upper) at their entire surfaces on the
remaining half of the peripheral area, paper folding starts from this half of the peripheral area, and
paper is fed while it is being folded. The stop position of the paper folding rollers is in this half of
the peripheral area.
The paper folding start and stop positions on the paper folding rollers is controlled according to
the motor clock signals from the paper folding home position sensor (PI21S).
Paper pushing plate top

position sensor (PI15S) Paper pushing plate home
Paper folding
roller (upper)
Sensor flag
Paper folding home
Paper pushing plate
Paper folding
roller (lower)
M8S
M2S Paper pushing plate motor
Stack of sheets Paper folding motor
Figure 3-502

Paper pushing plate top position sensor position sensor (PI14S)
(PI15S)
Sensor flag
Paper folding home
position sensor (PI21S) Paper pushing plate
M8S

M2S
Paper folding motor
Figure 3-503
[Paper folding start position]
Stack of sheets
Paper pushing plate

Delivery outlet Paper feed inlet
Sensor flag
Paper folding home
position sensor PI21S)
Paper folding/feeding is performed.

Paper feeding is performed.
Figure 3-504
[Paper folding roller stop position]
Delivery outlet Paper feed inlet
Sensor flag
Paper folding home
position sensor
Paper folding/feeding is performed.

Paper feeding is performed.
Figure 3-505
Paper folding motor (M2S)

Paper pushing plate
motor (M8S)
Equivalent of 10mm by paper folding motor
Delivery sensor (PI11S)
Tray paper sensor (PI6S)

Paper folding home
Motor CW Motor CCW
Figure 3-506
4. Double Folding a Stack

To fold a stack consisting of 10 or more A4R or LTR-R sheets, folding is executed twice for the
same sheet.
The paper folding rollers rotate in reverse for an equivalent of 20 mm after gripping the stack
for a length of 20 mm, enabling the paper folding rollers to apply an increased degree of pressure
along the crease on the stack. Then, the paper folding rollers rotate normally, and the paper pushing
plate returns to its home position while the stack is being delivered.
This way, a stack requiring a large force may properly be folded with less pressure.
1) The paper pushing plate pushes the stack in the direction of the paper folding rollers.
Paper pushing plate
M2S
M8S
Paper folding motor
Paper folding roller Paper pushing plate motor
Figure 3-507
2) The paper folding rollers grip the stack for a length of about 20 mm.
20 m
(approm
x.)
Paper folding motor
Figure 3-508
3) The paper folding rollers rotate in reverse, pushing back the stack for a length of about 20 mm
(reverse feeding).
20 m
(appr m
ox.)
M2S
Paper folding motor
Figure 3-509
4) The paper folding rollers rotate again, feeding out the stack. The paper pushing plate returns to
its home position.
M2S
M8S
Paper folding motor
Figure 3-510
Gripping of paper stack
Equivalent of 20 mm Equivalent of 20 mm (reverse feeding)

Paper folding motor M2S
Paper pushing plate
motor (M8S)
position sensor PI14S
position sensor (PI15S
Delivery sensor (PI11S)
Tray paper sensor (PI6S)

Paper folding home
Motor CW Motor CCW
Figure 3-511
VI. CHECKING FOR A JAM

1. Checking for a Jam
The saddle stitcher unit identifies any of the following conditions as a jam, and sends the jam
signal to the host machine. In response, the host machine may stop copying operation and indicate
the presence of a jam on its control panel.
PI18S
PI19S
PI20S
Figure 3-601
No. Sensor
PI11S Delivery sensor
PI14S Paper pushing plate home position sensor
PI15S Paper pushing plate top position sensor
PI17S Vertical path paper sensor
PI18S No.1 paper sensor
Table 3-601
2. Inlet Delay Jam (1036)

The No.1 paper sensor (PI18S) on the paper sensor PCB does not turn ON for a specific period
of time after the inlet sensor (PI1) of the finisher turned ON.
Inlet sensor (PI1) Inlet sensor (PI1)

No.1 paper No.1 paper
sensor (PI18S) sensor (PI18S)
Jam
Feed motor Feed motor Load stops
Delivery speed (mm/sec) Delivery speed (mm/sec)
Figure 3-602
3. Inlet Stationary Jam (1136)

The No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), and No.3 paper sensor (PI20S) on
the paper sensor PCB do not turn OFF when the stack has been fed for a specific period after the
No.1 paper sensor (PI18S) turns ON. The paper sensor used varies according to the paper size.
a. A3/279mm´432mm (11²´ 17²) Stack
No.1 paper sensor Normal No.1 paper sensor

(PI18S) (PI18S)
Jam
Feed motor Feed motor
Load stops
T: feeding of (paper length x 1.5) mm T: feeding of (paper length x 1.5) mm
Figure 3-603
b. B4 Stack
No.1 paper sensor Normal No.1 paper sensor Jam

(PI18S) (PI18S)
(PI19S) (PI19S)

Load stops
Note: The diagram shows two sensors

checking for jams. Single detection,
however, uses only one sensor.
Figure 3-604
c. A4R/LTR-R Stack

(PI18S) (PI18S)
(PI19S) (PI19S)
(PI20S) (PI20S)

Load stops
Note: The diagram shows three sensors checking

for jams. Single detection, however, uses
only one sensor.
Figure 3-605
4. Delivery Delay Jam (1037)

a. By delivery sensor
The delivery sensor (PI11S) does not turn ON within a specific period of time after the paper
pushing plate top position sensor has turned ON.
Paper pushing plate top Normal Paper pushing plate top Jam
position sensor position sensor
Delivery sensor Delivery sensor

Paper folding motor Paper folding motor
Load stops
T: Equivalent of 180 mm T: Equivalent of 180 mm
Figure 3-606
5. Delivery Stationary Jam (1137)

a. By vertical path paper sensor
The vertical path paper sensor (PI17S) does not turn OFF within a specific period of time
(feeding) after the delivery sensor (PI11S) has turned ON, i.e., the trailing edge of the stack does
not leave the vertical path paper sensor.
Vertical path paper Normal Vertical path paper Jam
sensor (PI17S) sensor (PI17S)

Paper folding motor Paper folding motor
Paper length Paper length

T: Feeding of -130 + 50 mm T: Feeding of -130 + 50 mm
Note: The length 130 mm is the length of the feeding

path from the vertical path paper sensor to the
delivery paper sensor, while the length 50 mm
is a margin.
Figure 3-607
b. By delivery sensor
The delivery sensor (PI11S) does not turn OFF within a specific period of time (feeding) after
it has turned ON.
Normal Jam
Paper folding motor Paper folding motor Load stops
Paper length Paper length

T: Feeding of × 1.5 mm T: Feeding of × 1.5 mm
Figure 3-608
6. Power-ON Jam (1339)

Any of the No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), No.3 paper sensor (PI20S),
Vertical path paper sensor (PI17S) or delivery sensor (PI11S) on the paper sensor PCB detects
paper at power-ON.
7. Door Open Jam (143D)

The front door open/closed sensor (PI2S), outlet cover sensor (PI3S), or inlet cover sensor
(PI9S) finds that the respective cover is open during operation.
8. Stitcher Staple Jam (153B)

When the stitcher motor (M7S/M6S) is rotating clockwise, the stitcher home position sensor
(MS7S/MS5S) does not turn ON within 0.5 secs after it has turned OFF. In addition, the sensor
turns ON within 0.5 secs after the motor has been rotated counterclockwise.
Reference:
When all doors are closed after the user has removed the jam, the saddle stitcher unit checks whether
the vertical path paper sensor (PI17S) has detected the presence of paper. If the sensor has detected
paper, the unit will identify the condition as being faulty jam removal and send the jam signal to the
host machine once again.
VII. POWER SUPPLY

1. Outline
When the host machine power switch is turned ON, two 24V power lines are supplied by the
finisher controller PCB.
Of the two 24V lines, one is used to drive solenoids. The 24V power from the finisher control-
ler PCB to solenoids does not pass through any protective mechanisms (microswitches, or the like).
The 24V power to motors, on the other hand, will not be supplied if any of the three door
switches is open.
The 24V line is used for the generation of 5V power intended for sensors.
Inlet door Front door Delivery

switch switch door switch
Motor systems
Circuit
breaker
Solenoids
Finisher Saddle stitcher

controller controller PCB
PCB Sensors
Regulator IC Logic
Figure 3-701
2. Protective Mechanisms
The 24 VDC power supply used for motors and solenoids is equipped with a circuit breaker
(CB1). The 24V power supply used to drive the feed motor (M1S), alignment motor (M5S), and the
paper positioning plate motor (M4S) is equipped with a fuse designed to blow when an overcurrent
flows.
CHAPTER 4
PUNCHER UNIT (OPTION)
BASIC OPERATION
1. This chapter discusses the purpose and role of each of the puncher unit’s functions, and the
principles of operation used for the puncher unit mechanical and electrical systems. It also
explains the timing at which these systems are operated.
The symbol in drawings indicates transmission of mechanical drive, and signals marked
by together with the signal name indicates the flow of electrical signals.
2. In descriptions of digital circuits on the puncher unit, “1” indicates a high signal voltage level,
while “0” indicates a low signal voltage level. Voltage values differ according to circuit.
PCBs up the loads.
I. BASIC OPERATION .................. 4-1 A. Outline ................................. 4-5

A. Outline ................................ 4-1 B. PUNCH OPERATION .......... 4-7
B. Inputs to and Outputs from C. Horizontal Registration
Punch Driver PCB ................ 4-2 Operation ........................... 4-11
II. PUNCH OPERATION ................ 4-5 III. POWER SUPPLY SYSTEM ..... 4-14
CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION
I. BASIC OPERATION
A. Outline
The puncher unit (option) is attached on the feed path between the host machine and the fin-
isher.
The puncher unit does not have a paper feed mechanism. Paper from the host machine is fed by
feed drive from the finisher via the puncher unit. When the trailing edge of the paper from the host
machine reaches the puncher unit, the paper stops temporarily, and the punch shaft is rotated to
punch the trailing edge of the paper. This operation is controlled by the finisher controller PCB, and
each of the parts on the finisher is driven by the punch driver PCB.
Punch
drive
system
Finisher unit control system
Punch driver PCB
Horizontal
registration
drive
system
Figure 4-101
B. Inputs to and Outputs from Punch Driver PCB

1. Inputs to Punch Driver PCB (1/3)
Punch driver PCB
PI1P J102-3 J1A-1

Horizontal +5V When the punch slide
-2 -2
registration home -1 -3 SREGHP unit is at the home
position sensor position, “1”.
PI2P J105-1 J1B-6

+5V
Punch motor -2 -5 When the punch motor
clock sensor -3 -4 PUNCHCLK is rotating, alternatly
PI3P J104-2 J1B-2

+5V
Punch home -3 -3 When the hole puncher is
position sensor -1 -1 PUNCHHP* at the home position, “0”.
+24V
Upper door N.O.
J5-1
switch MS1P
-2 UDROPN When the upper door is
closed, “1”.
Front door N.O.

J5-3
switch MS2P
-4
FDROPN When the front door is
closed, “1”.
Photosensor PCB
+5V +5V
J115-2 J7-12
PTR1 -3 -11 SREG1*
PTR2 -4 -10 SREG2*
PTR3 -5 -9 When a paper is detected,
SREG3*
PTR4 -6 -8 “0”.
SREG4*
PTR5 -7 -7
PAEND*
-1 -13
Figure 4-102
2. Outputs from Punch Driver PCB (2/3)

Punch driver PCB
LED PCB
LED5 J116-6 J7-1
LEDON5
LED4 -5 -2
LEDON4
LED3 -4 -3 When “1”, LED is ON.
LEDON3
LED2 -3 -4
LEDON2
LED1 -2 -5
LEDON1
-1 -6
Scrap full detector PCB

+5V
LED6 J1B-8
LEDON*
PTR6 7
When light is blocked, “0”.

9
DFULL
10
Punch motor
J114-1 J2-1
According to direction of
M1P motor rotation, changes
-2 -2 between + and -.
Horizontal registration +24V

motor J101-5 J1A-7
-4 -8
B*
-3 -9 The pulse signal is switched
M2P A*
-2 -10 according to motor rotation.
B
-1 -11
A
Figure 4-103
3. Outputs from Punch Driver PCB (3/3)
Punch driver PCB

J21A-14 J3A-1
-13 -2
-12 -3
-11 -4
-10 -5
-9 -6
-8 -7
-7 -8
-6 -9
-5 -10
-4 -11
-3 -12
-2 -13
-1 -14
J21B-13 J3B-2
-12 -3
-11 -4
-10 -5
-9 -6
-8 -7
-7 -8
-6 -9
-5 -10
-4 -11
-3 -12
-2 -13
-1 -14
+24V
J4-4
-3
-2
-1
Figure 4-104
II. PUNCH OPERATION

A. Outline
The puncher unit is located on the feed path between the host machine and the finisher, and
successively punches holes when the paper stops temporarily. When the trailing edge of the paper
reaches the puncher unit, the inlet roller of the finisher unit temporarily stops the paper and holes
are punched on the trailing edge of the paper.
The puncher unit consists of a die and hole puncher (punch blade).
The hole puncher is driven by the punch motor (M1P). The hole puncher is attached to the
eccentric cam of the punch shaft, and rotary action of the punch shaft is converted to reciprocal
motion to perform punching.
Punch motor (M1P) is a DC motor. The home position of the punch shaft is detected by punch
home position sensor (PI3P). To stop the DC punch motor accurately at its home position, the
punch motor clock sensor (PI2P) counts a predetermined number of clock pulses to stop the punch
motor. A single punch operation is performed by rotating the punch shaft 180° from its home
position.
Five light sensors (photosensor PCB) are located at the upper side of the inlet paper feed path of
the puncher unit and a set of five LEDs (LED PCB) are located at the lower side. These sensors and
LEDs function as five sensors. The frontmost sensor (LED5, PTR5) are the trailing edge sensor and
are used for detecting the trailing edge of the paper. The remaining sensors (LED1 to LED4, PTR1
to PTR4) are horizontal registration sensors, and are used for detecting the inner position of the
paper for determining the hole punching position.
The punch motor, puncher unit and above sensors comprise the punch slide unit. This unit
moves backwards and forwards according to the size of the paper. Backward and forward move-
ment is driven by the horizontal registration motor (M2P). The home position of the punch slide
unit is detected by the horizontal registration home position sensor (PI1P). The horizontal registra-
tion motor (M2P) is a 2-phase stepping motor.
The punch motor and horizontal registration motor is driven by the punch driver PCB accord-
ing to control signals from the finisher controller PCB.
Punch scraps caused by punching are stored in the punched scrap container. Scrap full detec-
tion is performed by a reflective sensor (LED6 and PTR6 on the scrap full detector PCB unit).
4-6
Trailing edge detection signal PAEND
Scrap full detection signal
(LED6,PTR6) DFULL Horizontal registration detection signal
(LED1 to 4, PTR1 to 4) SREG1 to 4
Figure 4-201
Punch driver PCB (1/2)
5
5
Punch driver PCB (2/2)

4
4
3 Punch motor (M1P) drive signal
3
2
2
Punch motor clock (PI2P)
PTR1
LED1
detection signal PUNCHCLK

Horizontal registration home position (PI1P) detection signal SREGHP
Punch home position (PI3P)

Horizontal registration motor (M2P) drive signal detection signal PUNCHHP

B. PUNCH OPERATION
The hole puncher is driven by the punch motor (M1P). The hole puncher home position is
detected by the punch home position sensor (PI3P).
In all, there are four types of puncher units depending on the destination: 2-hole type (Puncher
unit A1), 2-/3-hole Dual Use (Puncher unit B1), and two 4-hole types (Puncher unit C1 and Puncher
unit D1). With the 2-hole and 4-hole types, the hole puncher is moved reciprocally and punching is
performed by the punch shaft rotating 180° from its home position. With the 2-/3-hole dual use
type, too, the hole puncher is moved reciprocally and punching is performed by the punch shaft
rotating 180° from its home position. However, half of the peripheral area of the punch shaft can be
used as a 2-hole type while the other half can be as a 3-hole type. Whether the punch shaft is used
as a 2-hole punch or a 3-hole punch depends on the instructions from the host machine.
1. 2-/4-hole Type
At the home position, the punch home position sensor is ON. Punching of the first sheet ends
when the punch shaft has rotated in the forward direction 180°, and the state of the punch home
position sensor has changed from OFF to ON. Punching of the second sheet ends when the punch
shaft has rotated in the reverse direction 180°, and the state of the punch home position sensor has
changed from OFF to ON.
The following illustrates punching when two sheets are punched.
1) A hole is punched in the trailing edge of the first sheet.
Sensor flag
Punch home
position sensor
(PI3P)
Punch shaft
Eccentric
cam Hole
puncher
Die Sheet
Die Punched scrap

[punch shaft stopped/ [punch shaft rotated 90˚ [punch shaft rotated 180˚
home position] in the forward direction / in the forward direction /
hole punched] punch operation completed]
Figure 4-202
2) A hole is punched in the trailing edge of the second sheet.
[punch shaft stopped/ [punch shaft rotated 90˚ [punch shaft rotated 180˚
home position] in the reverse direction/ in the reverse direction/
Figure 4-203
2. 2-/3-hole Dual Use Type

At the home position, the punch home position sensor is ON. To punch two holes, punching of
the first sheet ends when the punch shaft half peripheral area has rotated in the forward direction
180°, and the state of the punch home position sensor has changed from OFF to ON. At this time,
the 3-hole puncher is moved reciprocally in the escape direction (hole puncher rise direction) on the
remaining half peripheral area on the punch shaft. Punching of the second sheet ends when the
punch shaft half peripheral area has rotated in the reverse direction 180°, and the state of the punch
home position sensor has changed from OFF to ON. Also at this time, the 3-hole puncher is moved
reciprocally in the escape direction (hole puncher rise direction) on the remaining half peripheral
area on the punch shaft. To punch three holes, the 2-hole puncher is moved reciprocally in the
escape direction (hole puncher rise direction).
The following illustrates punching when two sheets are punched with two holes.
1) A hole is punched in the trailing edge of the first sheet.

Sensor flag
Punch home
position
sensor
Punch shaft
Eccentric
cam Hole
puncher
Die Sheet
Die Punched scrap

[punch shaft stopped/ [punch shaft is rotated 90˚ [punch shaft is rotated 180˚
home position] in the forward direction/ in the forward direction/
Figure 4-204
When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction
(hole puncher rise direction) as shown below.
home position] in the forward direction/ in the forward direction/
hole puncher rises to hole puncher returns to
topmost position] original position]
Figure 4-205
2) A hole is punched in the trailing edge of the second sheet.
Figure 4-206
When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction
(hole puncher rise direction) as shown below.
hole puncher rises to hole puncher returns to
topmost position] original position]
Figure 4-207
C. Horizontal Registration Operation

Horizontal registration drive of the punch slide unit is performed by the horizontal registration
motor (M2P). The home position of the punch slide unit is detected by the horizontal registration
home position sensor (PI1P). The punch slide unit detects the trailing edge of the paper by the
trailing edge sensor (LED5, PTR5) and horizontal registration sensors (LED1 to 4, SREG1 to 4)
and is moved to the trailing edge position matched to the paper size.
The following shows horizontal registration operation.
1) When the leading edge of the paper from the host machine is detected by the trailing edge
sensor (LED5, PTR5) on the puncher unit, the horizontal registration motor (M2P) starts to
move the punch slide unit towards the front.
Punch slide unit
Horizontal registration motor
Trailing edge detection sensor
Sheet delivery direction
Sheet
Figure 4-208
2) After the horizontal registration sensors (LED1 to 4, PTR1 to 4) detect the edge of the paper at
its inner side in keeping with the paper size signals arriving from the host machine, the horizon-
tal registration motor (M2P) drives the punch slide unit to a predetermined position further
towards the front, and stops the unit at this position.
Horizontal registration sensor 1(LED1,PTR1)

: detects the edge of A3, A4, LTR, and 279 mm x 432 mm (11'' x 17'') papers
Horizontal registration sensor 2 (LED2,PTR2)

detects the edge of B4, B5, LTR-R, and LGL papers

: detects the edge of A4R paper

: detects the edge of B5R paper
Figure 4-209
3) When the trailing edge sensor (LED5, PTR5) detects the trailing edge of the paper, drive of the
inlet feed motor (M9) and first feed motor (M1) on the finisher is stopped to stop paper feed.
Next, the punch motor (M1P) is driven to punch holes in the paper.
Punch
Figure 4-210
4) When punching ends, drive of the inlet feed motor (M9) and first feed motor (M1) on the
finisher is started, the horizontal registration motor (M2P) is operated in the reverse direction,
and the punch slide unit is returned to its home position where it comes to a stop.
5) Even if paper to be punched continues to arrive, the punch slide unit returns to its home posi-
tion for each arriving sheet, and steps 1 to 4 are repeated.
Trailing edge detection

sensor (LED5, PTR5)
Horizontal registration sensor
(LED1 to 4, PTR1 to 4)
Punch home position
sensor (PI3P)
Horizontal registration home
position sensor (PI1P)
Horizontal registration
motor (M2P)
Punch motor (M1P)
: Motor CW : Motor CCW
Figure 4-211
III. POWER SUPPLY SYSTEM

1. Outline
24V power and 5V power are supplied from the finisher controller PCB when the power switch
on the host machine is turned ON.
24V power is used for driving motors, while 5V power is used for driving sensors and the ICs
on the punch driver PCB.
24V power to the motors is not supplied when either of the two door switches on the puncher
unit is open.
Upper door Front door

switch switch
(MS1P) (MS2P)
24V 24V
Motor system
Finisher Punch driver PCB

controller 5V
PCB Sensors
5V 5V
Logic
Figure 4-301
2. Protection Function
The 24V power supplies for the punch motor (M1P) and horizontal registration motor (M2P)
are equipped with a fuse designed to blow when an overcurrent flows.
CHAPTER 5
MECHANICAL CONSTRUCTION
This chapter describes the mechanical features and operations, and disassembly and assembly
procedures.
Be sure to observe the following points when disassembling and assembling the machine:
1. Before performing disassembly and assembly, be sure to unplug the power plug for safety’s
sake.
2. Assemble parts by following the disassembly procedure in reverse unless otherwise mentioned.
3. Assemble screws, etc., making sure that their type (length and diameter) and location of use are
correct.
4. In principle, do not operate the machine with any parts removed.
I. FINISHER UNIT ......................... 5-1 B. SADDLE UNIT ................... 5-17

A. Externals and Controls ........ 5-1 C. PCBs .................................. 5-27
B. FEEDING SYSTEM ............. 5-8 III. PUNCHER UNIT (OPTION) ..... 5-28
C. PCBs .................................. 5-12 A. Externals and Controls ...... 5-28
II. SADDLE STITCHER UNIT ...... 5-13 B. Puncher Driver System ...... 5-29
A. Externals and Controls ...... 5-13 C. PCBs .................................. 5-40
I. FINISHER UNIT
A. Externals and Controls
[4]
[1] [2]
[3]
[1] Tray
[2] Rear cover (3)
[3] Front door
[4] Upper door assembly
Figures in parentheses ( ) indicate the
number of mounting screws.
Figure 5-101
1. Removing the Front Door [5] [4]

Assembly
1) Open the front door assembly [1].
2) Remove the screw [2], and remove the bush-
ing [3] (center).
3) Remove the screw [4], and remove the bush-
ing (top) [5]. Then, remove the front door
assembly.
[1]
[3] [2]
Figure 5-102
2. Removing the Rear Cover [1]

1) Open the upper door assembly [1].
2) Remove the three screws [2], and lift the
rear cover [3] to remove.
[3]
[2]
[1] Upper door assembly

[2] Screws
[3] Rear cover
Figure 5-103
3. Removing the Upper Door [1]

Assembly
1) Open the upper door assembly [1].
2) Remove the two claws [2], and remove the
upper door assembly.
[2]
Figure 5-104
4. Removing the Front Cover [1]

2) Remove the screw [2], and remove the front
cover [3].
[2] [3]
Figure 5-105
5. Removing the Tray Assembly [2]

1) Remove the rear cover (see I-A-2).
2) For the Saddle Finisher-F2, remove the rear
lower cover also (see II-A-2).
3) Disconnect the J201 [1] and grounding wire
[2], and release harness stop [3].
[1] [3]
Figure 5-106
4) Remove the slide guide [4]. [6] [4] [5]

5) Remove the end cap (F) [5] and end cap
(R) [6].
6) Lift the tray assembly [7] to remove.
[7]
Figure 5-107
Caution:
[1]
When installing the removed tray assembly
back to the finisher assembly, be sure to
release the tray lift motor gear clutch [1] with
a screwdriver or similar object when inserting
it. Take extra care during this operation.
Figure 5-108
6. Removing the Grate-Shaped [4] [1]

Upper Guide
2) Release the tray lift motor gear clutch with
a screwdriver or similar object while sup-
porting the tray assembly, and gently lower [2]
the tray assembly down to its lowest posi- [2]
tion (see Figure 4-108).
3) Remove the slide guide [1].
4) Remove the five screws [2] (M4).
5) Remove the screw [3] (M3), and remove [3]
the grate-shaped upper guide [4].
Figure 5-109
7. Removing the Grate-Shaped

Lower Guide
1) Remove the tray assembly (see I-A-5).
2) Remove the three screws [1] (M4).
3) Remove the three screws [2] (M3), and open
the grate-shaped lower guide [3] to the front.
[1]
[2]
[3]
Figure 5-110
4) Free the harness [5] from the harness stop

[4]. [6]
5) Disconnect the two connectors [6], and re- [4]
move the grate-shaped lower guide [3].
[5]
[3]
Figure 5-111
8. Removing the Right Guide

Assembly
[3]
3) Remove the five screws [2], and remove the [1]
right guide assembly [3].
[2]
[2]
Figure 5-112
B. FEEDING SYSTEM [1] [4]
1. Removing the Swing Unit

1) Remove the tray assembly (see I-A-5).
2) Remove the grate-shaped upper guide (see
I-A-6).
3) Remove the grate-shaped lower guide (see
I-A-7).
4) Remove the harness from the two harness
stops [1], and disconnect the four connec-
tors [2].
5) Remove the screw [3], and remove the sta-
pler stay holder [4].
[3]
[2]
Figure 5-113
6) Remove the three screws [5], and slide out [5] [6]
the swing unit [6] towards you.
[5]
[5]
Figure 5-114
7) Remove the claws of the two feed belt roll

holders [7] and remove the swing unit.
[7]
Figure 5-115
2. Removing the Feed Drive Unit [1] [2] [1]

1) Remove the finisher controller PCB (see I-
C-1).
2) Remove the harness leads [2] from the two
harness stops [1] at the PCB base, and dis-
connect the two connectors [3].
[3]
Figure 5-116
3) Remove the ground lead [4] and the three [6]
screws [5], and pull down PCB base [6] to-
wards you.
[5]
[5]
[4]
Figure 5-117
4) Remove the harness leads [8] from the two

edge saddles [7], and remove the PCB base.
[8]
[7] [7]
Figure 5-118
5) Remove the three screws [9], and remove [10] [9]

the feed drive unit [10].
[9]
[9]
Figure 5-119
Caution:
Before re-attaching the removed feed drive
unit back on the finisher unit, loosen the move
gear stop screw [11] to relieve the tension,
and then fasten the screw after attaching the
feed drive unit.
The move gear attachment must be adjusted
also when removing and attaching the swing
unit.
If you forget to fasten the screw, the gear teeth
may disengage, resulting in defective feed.
[11]
Figure 5-120
3. Removing the Buffer Roller

[1] [3]
Assembly
1) Remove the finisher controller PCB (see I-
C-1).
2) Remove the feed drive unit (see I-B-2).
3) Remove the screw [1], and remove the guide
support plate assembly [2] to slide out the [2]
harness leads [3] towards the buffer roller
assembly side.
Figure 5-121
4) Remove the front cover (see I-A-4). [6]

5) Remove the screw [4], and remove the guide
support plate assembly [5]. Then, remove
the buffer roller assembly [6]. [4]
[5]
Figure 5-122
[2]
4. Removing the Stapler

1) Open the front cover, and move the stapler
assembly to the front.
2) Remove the screw [1], and slide out the sta-
pler assembly [2].
[1]
Figure 5-123
3) Disconnect the connector [4] of the stapler

assembly [3].
[4] [3]
Figure 5-124
4) Remove the two screws [6] from the sta-

[6]
pler cover [5], and remove the stapler.
[5]
Figure 5-125
C. PCBs [2]
1. Removing the Finisher Controller

PCB
2) Disconnect the 16 connectors [1]. [3]
3) Remove the four screws [2], and remove
the finisher controller PCB [3].
[2]
[2]
[1]
Figure 5-126
II. SADDLE STITCHER

UNIT
[1]
[2]
[1] Rear lower cover (4)

[2] Front lower door
Figure 5-201
1. Removing the Front Lower Door

Assembly
1) Open the front lower door assembly [1].
2) Remove the screw [2] and remove the bush-
ing [3], and then remove the front lower
door assembly.
[3] [2]
[1]
Figure 5-202
2. Removing the Rear Lower Cover

the rear lower cover [2].
[1]
[1]
[2]
Figure 5-203
3. Removing the Front Inside Cover

1) Open the front lower door assembly [1].
2) Remove the screw [2], and remove the fold- [4]
ing roller knob [3].
3) Remove the five screws [4], and remove the
front inside cover [5].
[1]
[5]
[4]
[2]
[3]
[4]
Figure 5-204
4. Removing the Saddle Delivery [1] [2]

Tray Assembly
1) Lift up the open/close lever [2] of the saddle
delivery tray assembly [1], and open the
saddle delivery tray assembly.
Figure 5-205
2) Remove the door shaft [3] in the direction
of the arrow, and slide out towards the front
of the saddle delivery tray assembly [4].
[4]
[3]
Figure 5-206
3) Remove the harness leads from the harness [5] [7]

stop [5] and edge saddle [6].
4) Disconnect the two connectors [7], and re-
move the saddle delivery tray assembly [8].
[6] [8]
Figure 5-207
5. Removing Upper Delivery Guide [2]

Assembly
I-A-7).
2) Remove the two screws [1] and ground lead
[2], and remove the upper delivery guide
[1]
assembly [3].
[3]
[1]
Figure 5-208
6. Removing the PCB Cover [1]

the PCB cover [2].
[2]
[1]
Figure 5-209
B. SADDLE UNIT
1. Removing the Saddle Unit
I-A-7).
2) Remove the right guide assembly (see I-A- [1]
8).
3) Remove the front lower door assembly (see
II-A-1).
4) Remove the rear lower cover (see II-A-2). [2]
5) Remove the front inside cover (see II-A-3).
6) Remove the saddle delivery tray assembly
(see II-A-4).
7) Remove the upper delivery guide (see II-
A-5).
8) Remove the PCB cover (see II-A-6).
9) Disconnect two connectors [1] and remove
the two screws [2].
Figure 5-210
10) Remove harness stop [3] and harness lead

[4].
[4]
[3]
Figure 5-211
11) Remove the screw [5].
[5]
Figure 5-212
[6] [6]
12) Remove the two screws [6], and remove the

saddle stitcher unit [7] by moving it in the
pick-up direction.
[7]
Figure 5-213
Caution:
When removing the saddle unit from the
finisher unit body, prevent the timing belt [8]
from catching on the communications cable
bracket [9].
[8]
[9]
Figure 5-214
2. Removing the Paper Folding

Roller
1) Remove the front lower door assembly (see
II-A-1).
3) Remove the upper delivery guide (see II-
A-5).
5) Disconnect the two connectors [1].
[1]
Figure 5-215
6) Disconnect two connectors [2], remove the [4]

three screws [3], and remove the paper
pushing motor mount [4].
[2] [3] [2]
Figure 5-216
7) Remove the tension springs (front [5], rear

[6]).
[5]
Figure 5-217
[6]
Figure 5-218
8) Remove the two C-rings [7], and remove

the sensor flag [8] and two bearings [9] at
the rear.
[9]
[7]
[8]
Figure 5-219
9) Remove the two C-rings [10], and remove

the two gears [11] at the front.
[11]
[10]
Figure 5-220
10) Remove the two bearings [12].
[12]
Figure 5-221
[ 16]
11) Open the saddle delivery tray assembly

[13].
12) Remove the two screws [14], and remove
the two alignment plates [15].
13) Slide the paper folding roller [16] to the
front, and pull it out in the delivery direc-
tion.
[ 14] [ 14]
[ 15]
[ 13]
Figure 5-222
3. Installing the Paper Folding Roller

1) Attach the gear [2] so that the grooved sec-
tion [1] on the gear is facing the grooved
section [1] on the paper folding roller to
[2]
align the phases.
[1]
Figure 5-223
4. Removing the Stitcher Mount Unit

2) Remove the E-ring [1], and remove the roll
[2] and the shaft [3].
[2] [1] [3]
Figure 5-224
3) Pull out the stitcher mount unit [4] to the [4]

front.
Figure 5-225
5. Adjusting the Stitcher Position [1]

1) Remove the front lower door (see II-A-1).
3) Open the front door assembly.
4) Pull out the stitcher mount unit to the front,
then pull out the stitcher towards you and
then pull the stitcher down.
5) Remove the three screws [1], and remove
the stitcher mount unit cover [2].
[2]
Figure 5-226
6) Remove the stitcher positioning tool [3] [3]

from the back of the cover.
Figure 5-227
7) If you must adjust the front stitcher, remove

the center guide plate [5] and front guide
plate [4] (one screw each). If you must ad-
just the rear stitcher, remove the center
guide plate [5] and the rear guide plate [6]
(one screw each).
[6] [5] [4]

Figure 5-228
8) If you must adjust the front stitcher, loosen [9]

the two screws [8] on the stitcher mount [8]
[7]. If you must adjust the rear stitcher,
loosen the two screws [9].
[7]
Figure 5-229
9) Insert the tool [10] into the staple slot of

the stitcher [9].
[9]
[10]
Figure 5-230
10) Shift down the stitcher, and turn the stitcher

gear so that the boss on the tool [11] and
the recess of the mount match. Then, tighten
the screws [12] on the mount to fix the two
in place.
[11]
[12]
Figure 5-231
6. Removing the Positioning Plate [2]

Unit [3]
1) Remove the saddle stitcher controller PCB [6]
(see II-C-1). [1]
2) Disconnect the two connectors [1], remove
the three harness stops [2], and remove the
harness leads [3] from the two edge saddles
[4].
3) Remove the two screws [5], slide the posi-
tioning plate unit [6] once towards the front
and remove from the rear side.
[5] [4]
Figure 5-232
7. Removing the No.1 and No.2

Paper Deflecting Plates
2) Remove the lower rear cover (see II-A-2).
3) Remove the claw [1] of the No.1 deflecting
plate bushing, and pull out the No.1 deflect- [1] [2]
ing plate shaft [2] toward the rear. (The pro-
cedure is the same for the No.2 paper de-
flecting plate.)
Figure 5-233
4) After detaching the front shaft of the No.1 [3]

paper deflecting plate [3] from the front side
plate, remove the No.1 paper deflecting
plate.
1 2
Figure 5-234
C. PCBs [1] [2] [3] [2] [2] [1]
1. Removing the Saddle Stitcher

Controller PCB
2) Remove the four screws [1] and 14 connec-
tors [2], and remove the saddle stitcher con-
troller PCB [3].
[1] [2] [1]
Figure 5-235
III. PUNCHER UNIT

(OPTION)
[1]
[2]
[4]
[3]
[1] Upper cover (3)
[2] Upper cover 2
[3] Front door
[4] Right guide assembly (5)
Figure 5-301
1. Removing the Right Guide [2]

Assembly
1) Remove the five screws [1], and remove the
right guide assembly [2].
[1]
[1]
Figure 5-302
2. Removing the Upper Cover

1) Open the front door [1], remove the three
[4]
screws [2], and slacken the inner side of the
right cover [3] to remove the upper cover
[4] from the hook [5].
[4]
[2]
[1]
[5]
[2]
[3]
Figure 5-303
B. Puncher Driver System [1]

[3]
[2]
1. Removing the Punch Motor
1) Remove the upper cover (see III-A-2).
2) Disconnect the connector [1].
punch motor [3].
Figure 5-304
2. Removing the Horizontal

Registration Motor
1) Remove the right guide assembly (see III-
A-1). [2]
2) Disconnect the connector [1].
3) Remove the two screws [2], and slide the
horizontal registration motor [3] in the di-
rection of the arrow.
[1]
[3]
Figure 5-305
3. Removing the Punch Unit
Caution:
When removing the punch unit, the punch unit
section sometimes opens.
If necessary, perform work with the punch unit
section in an open state.
1) Remove the right guide assembly (see III- [3]

A-1).
3) Remove the E-ring [1], washer [2] and
puncher spring [3].
[2]
[1]
Figure 5-306
4) Turn the gear [4] in the direction of the ar-

row, and move the punch unit section [5] to
[5]
the front side.
[4]
Figure 5-307
5) Remove the three screws [5], and remove

[6]
the sensor mount (upper) [7]. Then, remove
the connector on the photosensor PCB.
[8]
[6]
[7]
[6]
Figure 5-308
6) Disconnect the connector [9] and remove [11]

the screw [10], and remove the horizontal
registration sensor [11].
[10]
[9]
Figure 5-309
7) Turn the gear [12] in the direction of the

arrow, and move the punch unit section [13]
[13]
to the inner side.
[12]
Figure 5-310
8) Remove the tie wrap with lock [14] while

holding its claw between your fingers. (The
tie wrap must be removed without being [15]
cut.)
9) Disconnect the three connectors [15] and
remove the screw [16], and remove the har-
ness guide [17].
[15]
[14]
[16]
[17]
Figure 5-311
10) Lift up the front side of the punch unit sec-

tion [18] first, then move in the direction of
the arrow to remove the punch unit section
[18].
[18]
Figure 5-312
11) Disconnect the connector [19] on the LED

PCB.
[19]
Figure 5-313
12) Remove the slide shaft support [20], the

sensor mount (lower) [21] and the puncher [20]
knob [22] from the punch unit section.
Caution:
The slide shaft support [20] is not attached to
punch unit sections that are currently set as
consumable parts.
When replacing the punch unit section, be sure
to attach the slide shaft support that was in
use beforehand.
If you forget to attach the slide shaft support,
the machine may malfunction.
[22]
[21]
Figure 5-314
4. Removing the Punch Unit Harness [1]
Caution:
When removing the punch unit, the punch unit
section sometimes opens.
If necessary, perform work with the punch unit
section in an open state.
1) Remove the punch unit from the finisher [2]

assembly.
A-1).
4) Disconnect the four connectors [2] on the
punch driver PCB [1].
[2]
Figure 5-315
5) Remove the two tie wraps with lock [14]

while holding its claw between your fin-
gers. (The tie wraps must be removed with- [4]
out being cut.)
6) Disconnect the three connectors [4].
7) Free the harness [6] from the three harness
stops [5].
[4]
[5]
[3]
[5]
[3]
[6]
[5]
Figure 5-316
8) Turn the gear [7] in the direction of the ar-

row, and move the punch unit section [8] to
[8]
the front side.
[7]
Figure 5-317
9) Remove the three screws [9] and sensor

[9]
mount (upper) [10]. Disconnect the connec-
tor [11] on the photosensor PCB and the
connector [12] on the LED PCB.
[11]
[9]
[10]
[12]
[9]
Figure 5-318
10) Draw out the punched scrap container [13].
[13]
Figure 5-319
11) Remove the two tie wraps with lock [14]

while holding its claw between your fin-
gers. (The tie wraps must be removed with-
out being cut.)
[14]
Figure 5-320
12) Disconnect the three connectors [15], and

free the harness [16] from the harness stop
[17].
[15]
[17]
[16]
Figure 5-321
13) Free the harness [19] from the four harness [18]
stops [18].
[18]
[19]
[18]
Figure 5-322
14) Disconnect the connector [20] of the hori- [20]

zontal registration and the connector [21]
of the horizontal registration home position
sensor, and remove the pun.
[21]
Figure 5-323
5. Installing the Punch Unit Harness
Caution:
If the punch unit harnesses shift away from
their installation positions, this may cause
defective operation. The punch unit harnesses
must be firmly installed at the positions [1] [2]
described below.
1) Fasten the punch unit harnesses at the po-

sitions where the two tie wraps [1] of the
punch unit harnesses are outside the two
respective harness fasteners [2].
[2] [1]
Figure 5-324
PI2P
PI3P
M1P [1]
Photosensor PCB
LED PCB
PI1P
M2P
[1]
Scrap full detector PCB
MS1P
MS2P
Punch
driver PCB
Figure 5-325
C. PCBs
1. Removing the LED PCB
1) Remove the punch unit assembly (see III-
B-3).
2) Remove the screw [1] and the LED PCB
[2].
[2]
[1]
Figure 5-326
2. Removing the Photosensor PCB

sensor plate [2]. [4]
3) Disconnect the connector [2], and remove [3]
the photosensor PCB [4].
[2]
[1]
Figure 5-327
3. Removing the Scrap Full Detector

PCB Unit [3]
A-1).
2) Remove the screw [1], disconnect the con-
nector [2], and remove the scrap full detec-
tor PCB unit [3].
[2]
[1]
Figure 5-328
4. Removing the Punch Driver PCB

1) Remove the puncher unit from the finisher.
2) Remove the four screws [1], disconnect four
connectors [2], and remove the punch driver
PCB [3]. [3] [1]
[2]
[1]
[1]
[2]
Figure 5-329
CHAPTER 6
MAINTENANCE AND INSPECTION
I. PERIODICALLY REPLACED II. CONSUMABLES AND

PARTS ....................................... 6-1 DURABLES ............................... 6-2
A. Finisher Unit ......................... 6-1 A. Finisher Unit ......................... 6-2
B. Saddle Stitcher Unit ............. 6-1 B. Saddle Stitcher Unit ............. 6-2
C. Puncher Unit (option) ........... 6-1 C. Puncher Unit (option) ........... 6-2
III. PERIODICAL SERVICING ........ 6-2
I. PERIODICALLY REPLACED PARTS

A. Finisher Unit
The finisher unit does not have parts that must be replaced on a periodical basis.
B. Saddle Stitcher Unit

The saddle stitcher unit does not have parts that must be replaced on a periodical basis.
C. Puncher Unit (option)

The puncher unit does not have parts that must be replaced on a periodical basis.
II. CONSUMABLES AND DURABLES

Some of the parts of the machine may need to be replaced one or more times because of wear or
tear during the machine’s warranty period. Replace them as necessary.
A. Finisher Unit
As of June 2000
No. Name Parts No. Q’ty Estimated Life Remarks
1 Stapler FB4-5390-000 1 500,000 operations 5,000 operations/cartridge
2 Feed belt FB4-6656-000 2 1,000,000 copies
FG5-8178-000 2 Paddle unit
3 Paddle 1,000,000 copies
FB4-5825-000 4 Paddle rubber only

As of June 2000
1 Stitcher FB3-7860-000 2 100,000 operations 2,000 operations/cartridge

As of June 2000
FG6-6500-000 Puncher Unit-A1
FG6-6501-000 Puncher Unit-B1
1 Punch unit 1 1,000,000 operations
FG6-6502-000 Puncher Unit-C1
FG6-6503-000 Puncher Unit-D1
Punch unit
2 FG3-1374-000 1 1,000,000 operations
harness
III. PERIODICAL SERVICING

As of June 2000
Item Interval Work Remarks
Feed belt
Use moist cloth
Paddle
Host machine minimum servicing interval Cleaning
Transmission sensor
(Puncher Unit) Use dry cloth
(option)
6-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED INUSA
CHAPTER 7
TROUBLESHOOTING
I. ADJUSTMENTS ........................ 7-1 III. TROUBLESHOOTING ............. 7-29

A. Electrical System A. Finisher Unit ....................... 7-29
(finisher unit) ........................ 7-1 B. Saddle Stitcher Unit ........... 7-39
B. Electrical System C. Puncher Unit (option) ......... 7-46
(saddle stitcher unit)............. 7-6 IV. SELF-DIAGNOSIS ................... 7-47
C. Electrical System A. Finisher Unit ....................... 7-47
(puncher unit (option)).......... 7-9 B. Saddle Stitcher Unit ........... 7-49
II. ARRANGEMENT OF C. Puncher Unit (option) ......... 7-51
ELECTRICAL PARTS .............. 7-11 D. Alarm ................................. 7-52
A. Finisher Unit ....................... 7-11 E. Host Machine I/O
B. Saddle Stitcher Unit ........... 7-17 Notations ............................ 7-54
C. Puncher Unit (option) ......... 7-23
D. Light-Emitting Diodes (LED)
and Check Pins by PCB ..... 7-27
I. ADJUSTMENTS 2. Adjusting the Alignment Position

If you have replaced the finisher controller
PCB or if an alignment fault occurs, adjust as
A. Electrical System (finisher follows. Performing the steps will affect all
unit) paper sizes.
1) Remove the rear cover of the finisher unit.
1. Adjusting the Height Sensor (PS1) 2) Set SW3 of the finisher controller PCB as
Perform the following adjustments when- indicated.
ever you have replaced the finisher controller
ON
PCB or the height sensor (PS1).
1) Set SW3 on the finisher controller PCB as
indicated.
1 2 3 4 5 6 7 8
ON
Figure 7-102
1 2 3 4 5 6 7 8 3) If you are using A4 paper, press SW1 on

the finisher controller PCB. If you are us-
Figure 7-101 ing LTR paper, press SW2 on the finisher
controller PCB.
2) Make sure that there is no unwanted paper • Pressing SW1/2 will open the swing guide
on the trays. and cause the alignment plate to move to
3) Press SW1 on the finisher controller PCB. A4/LTR positions.
This causes the finisher to execute auto- 4) Place 10 sheets of A4/LTR paper between
matic adjustment, in which the tray unit the alignment plate and the guide plate,
will shift tray 1, and tray 2 in sequence. butting them against the stoppers.
• At the end of adjustment, trays will return 5) Press SW1 or SW2 on the finisher control-
to their home positions. ler PCB, and butt the alignment plate
• During adjustment, LED1 flashes. At the against the sheets.
end of adjustment, LED1 turns and re- • Pressing SW1 will shift the alignment plate
mains ON. to the front in 0.35 mm increments.
• If automatic adjustment fails, the mecha- • Pressing SW2 will shift the alignment plate
nism stops while the tray in question is to the rear in 0.35 mm increments.
being adjusted (at the same time, LED1
turns OFF).
4) Shift all bits on SW3 to OFF, and turn OFF
the host machine once.
3) If you are using A4 paper, press SW1 on

the finisher controller PCB. If you are us-
Alignment plate ing LTR paper, press SW2 on the finisher
Shift by SW2 controller PCB.
• Pressing SW1/2 will open the swing guide
Shift by SW1
and cause the feed belt to rotate.
A4/LTR paper 4) Within 5 secs after pressing the switch,
place one sheet of A4/LTR paper between
the alignment plate and the guide plate,
butting it against the stoppers.
Stopper • When the finisher detects the paper, it will
lower the swing guide and execute stapling
(rear, 1-position). Take out the stapled pa-
per manually as delivery will not be ex-
ecuted.
Stopper
Alignment Stapler
plate
Guide plate
Figure 7-103
6) Press SW1 and SW2 simultaneously to

store the adjustment value (this will lower Stopper
the swinging guide).
7) Shift all bits of SW3 to OFF, and install
the rear cover of the finisher unit.
3. Adjusting the Staple Position (sta-

pler movement range)
Adjust as follows if you have replaced the Stopper
finisher controller PCB. Performing the steps
will affect all paper sizes and all stapling posi-
tions.
1) Remove the rear cover from the finisher
unit.
Guide plate
indicated.
ON
Figure 7-105
1 2 3 4 5 6 7 8
Figure 7-104
5) If the stapling position is correct, set all 4. Adjusting the Buffer Roller Wind-
bits on SW3 to OFF to end the adjustments. ing Amount
If you need to change the stapling posi- Perform this adjustment in the following
tion, on the other hand, go to the next step. instances:
6) To suit the position of the staple on the pa-
per, press SW1 or SW2 on the finisher con- a. When the finisher controller PCB or the
troller PCB as many times as necessary. EEPROM (Q2) on the finisher controller
• Pressing SW1 will shift the stapling posi- PCB has been replaced
tion to the front in 0.3 mm increments. b. When something causes the winding
• Pressing SW2 will shift the stapling posi- amount to fluctuate
tion to the rear in 0.3 mm increments. The "winding amount" is the amount of dif-
ference between the First and Second
sheets wound onto the buffer roller device
291±2mm (A4)/ in the feed direction.
273±2mm (LTR)
Second sheet
Paper delivery
Staple direction Third sheet
Paper
Shift by SW2 Shift by SW1

Feeding direction
Winding
amount First sheet
Figure 7-106
7) Press SW1 and SW2 simultaneously.

Figure 7-107
• This will open the swing guide, and cause
the feed belt to rotate. Placement of one
sheet of A4/LTR paper will cause the fin-
indicated.
isher to start stapling.
8) Check the stapling position. If good, set ON
all bits of SW3 to OFF. If re-adjustments
are necessary, go back to Step 6.
1 2 3 4 5 6 7 8
Caution:
The settings held by the finisher controller
PCB are changed as soon as SW1 or SW2 is Figure 7-108
pressed. As such, to recover the previous
settings after the press, you must press the 2) Turn the host machine OFF then back ON
other of the two switches as many times as again.
you pressed previously. 3) Set the mode setting on the host machine
to "1" and the number of originals (A4 or
LTR) to "3" in the staple mode.
4) Press the copy start key.
• Copying starts, three sheets for the first
copy are output as a stack on the staple tray,
and copying stops with the copies held at
the delivery roller.
5) Remove the stack of sheets from the fin-
isher delivery taking care to prevent the off-
set of the output sheets from changing.
6) Measure the winding amount (shift) of the 10) Turn the host machine OFF, and then set
stack of sheets, and compare this amount SW3 on the finisher controller PCB as in-
with the standard amounts. dicated.
• This amount should be measured at the
center of the paper leading edge. ON
1 2 3 4 5 6 7 8
First sheet and Second sheet:
0 ± 1mm
First sheet and Third sheet: Figure 7-111
4mm or less
Second sheet and Third sheet:
4mm or less 11) Press SW1 or SW2 on the finisher control-
ler PCB as necessary.
Paper delivery • Each press of SW1 increments the wind-
direction Third sheet ing amount in 0.72mm increments.
Second sheet • Each press of SW2 decrements the wind-
First sheet
ing amount in 0.72mm increments.
Figure 7-109
7) If the amount is within the standard, turn

the host machine OFF, and then set all bits
of SW3 to OFF. If the amount is outside
the standard, perform the following.
Paper
8) Turn the host machine OFF, and set SW3 delivery
on the finisher controller PCB as indicated. direction
Third sheet
Second sheet
If EEPROM (Q2) on the finisher control- First sheet
ler PCB has been replaced, proceed to step
10). Movement of Movement of
direction of direction of
ON 1st sheet by SW2 1st sheet by SW1
Figure 7-112
1 2 3 4 5 6 7 8
12) Repeat steps 1) though 6) twice. Check that
Figure 7-110 the winding amount is within the standard
in both times.
9) Turn the host machine ON, and then press 13) Turn the host machine OFF, and set all bits
SW2 on the finisher controller LCB. of SW3 to OFF.
• The current setting values are displayed at This completes the adjustment.
LED1.
Adjustment value 0 Lights for 1 second
(once)
Adjustment value +N Blinks (lights for 0.2
second) for N times.
Adjustment value -N Lights for 1 second
(once), and blinks
(lights for 0.2 second)
for N times.
The adjustment width is 0.72mm for each
N=1.
Table 7-101
5. Setting the Upward Curling Sheet b. Setting the upward curling sheet mode
Mode 1) Turn the host machine OFF.
a. Outline 2) Set SW3 on the finisher controller PCB as
Upward curling of sheets stacked on the indicated.
tray sometimes increases depending on the
state of the copy paper. If this happens, the ON
stacked sheets are pushed out by subse-
quent output sheets. This sometimes in-
creases the alignment deviation. 1 2 3 4 5 6 7 8
See the stacking example below.
Figure 7-114
Subsequent output sheets 3) Turn the host machine ON.

contact stacked sheets. • When the machine enters the upward curl-
ing sheet mode, the stop position of the
stacking tray is lowered by about 15mm
when stack sheets are output to prevent sub-
sequent output sheets from catching on the
sheets on the stacking tray.
• After setting this mode, if sheets with little
curling or downward curling sheets are
Subsequent output output and stacked, the stacking tray is low-
sheets contact ered too far. For this reason, sheets are
stacked sheets. sometimes stacked away from the stack-
ing wall. (Figure 7-115). Set this mode af-
ter carefully checking the type of paper
used by the user.
Figure 7-113
If this happens:
1) Turn over the paper in the paper feed cas- Figure 7-115
sette and load the paper again.
If upward curling is larger than before the
paper was loaded again, return the paper
in the paper feed cassettes to its original
orientation.
From here on, too, if upward curling is ex-
cessive, resulting in stacked sheets being
pushed out by subsequent output sheets,
try setting the upward curling sheet mode
as indicated.
6. Setting the Downward Curling 3) Turn the host machine ON.

Sheet Mode • When the machine enters the downward
a. Outline curling sheet mode, the stop position of the
Downward curling of sheets stacked on the stacking tray is raised by about 10mm
tray sometimes increases depending on the when stack sheets are output so that out-
state of the copy paper. If this happens, the put sheets are stacked without being away
sheets are sometimes stacked away from from the stacking wall.
the stacking wall when they are output and • After setting this mode, if sheets with little
stacked on the stacking tray. curling or upward curling sheets are out-
See the stacking example below. put and stacked, the stacking tray is raised
too far. For this reason, sheets are stacked
pressed out by subsequent output sheets.
(Figure 7-118). Set this mode after care-
fully checking the type of paper used by
the user.
Figure 7-116
If this happens:
1) Turn over the paper in the paper feed cas-
settes and load the paper again.
If downward curling is larger than before Figure 7-118
the paper was loaded again, return the pa-
per in the paper feed cassette to its original B. Electrical System (saddle
orientation. stitcher unit)
From here on, too, if downward curling is
excessive, resulting in output sheets being
stacked incorrectly, try setting the down- 1. Adjusting the Folding Position
ward curling sheet mode as indicated. The folding position is adjusted by chang-
ing the settings of bits 6 through 8 of DIPSW1
b. Setting the downward curling sheet mode on the saddle stitcher controller PCB to match
1) Turn the host machine OFF. the stitching position (i.e., adjusting the dis-
2) Set SW3 on the finisher controller PCB as tance over which the paper positioning plate is
indicated. moved to the folding position from the stitch-
ing position.)
ON If you have replaced the saddle stitcher
controller PCB, be sure to set the new DIPSW1
so that the settings will be the same as those on
1 2 3 4 5 6 7 8 the old DIPSW1. If, for any reason, you must
change the following position, perform the fol-
lowing steps:
Figure 7-117
1) Remove the PCB cover, and set bits 1 5) Open the inlet cover, and insert two sheets
through 4 of DIPSW1 on the saddle stitcher of paper (push them in by hand until the
controller PCB as indicated. leading edge of the sheets butts against the
paper positioning plate).
ON
1 2 3 4 5 6 7 8
Do not change bits 5 through 8.
Figure 7-119 Sheets Mark
2) Remove the rear cover of the saddle stitcher Figure 7-121

unit, and tape the actuator of the inlet cover
open sensor (PI9S) and the inlet cover open 6) Close the inlet door while holding it down
detection switch (MS1S) of the saddle with your hand.
stitcher unit in place. 7) Press SW2 on the saddle stitcher control-
3) Press SW2 on the saddle stitcher controller PCB.
ler PCB so that the feed motor (M1S) starts • The saddle stitcher unit will “stitch” the
to rotate. sheets, and fold and deliver the stack auto-
4) Before inserting the paper, mark the top matically.
of the paper (you will be using two sheets 8) Measure the distance (L) between the
of A3 or LDR paper). stitching position and the folding position.
Then, perform “positive width adjustment”
or “negative width adjustment” to suit the
relationship between the stitching position
Mark
and the folding position.
• If the stitching position is below the fold-
ing position, perform “positive width ad-
justment.”
• If the stitching position is above the fold-
ing position, perform “negative width ad-
justment.”
A3/LDR paper
Insert direction
Figure 7-120
Mark For instance, if the DIPSW1 is currently

Positive Width Adjustment
set to +2 and the interval is +1 mm, set
DIPSW1 to reflect -2.
• If for “negative width adjustment”
Set DIPSW1 so that the sum resulting from
addition of the interval from the appropri-
ate setting is provided.
For instance, if the DIPSW1 is currently
Folding position set to -1 and the interval is +0.5 mm, set
Stitching position DIPSW1 to reflect +1.
DIPSW1 bit settings Settings

bit 6 bit 7 bit 8 (in units of 0.5 mm)
OFF ON ON +3
OFF ON OFF +2
Unit: mm OFF OFF ON +1
Example: If L is 1 mm, provide “+1 mm”.
OFF OFF OFF 0
ON OFF ON -1
ON ON OFF -2
Mark ON ON ON -3
Negative Width Adjustment
Do not touch the following:
bit 6 bit 7 bit 8
ON OFF OFF
Table 7-102
Stitching position 10) Set bits 1 through 4 on DIPSW1 to OFF.

Folding position
2. Stitching Position (adjusting cen-
ter stitching)
Use the host machine user mode to per-
form the following:
1) Press the user mode key on the host ma-
chine control panel to enter the user mode.
Unit: mm 2) Press the “adjust/clean” key on the LCD.
Example: If L is 0.5 mm, provide “-0.5 mm”. 3) Press the “down” key to display the 2/2
Figure 7-122 screen.
4) Press “adjust center folding position” key.
9) Change the settings of bits 6 through 8 on 5) Press the appropriate key: “A3, 279 ´
DIPSW1 referring to Table 7-102 below. 432mm (11"´17"), “B4”, or “A4R, LTRR”.
• If the width adjustment is “0”,
The stitching position and the folding po-
sition match, requiring no change.
• If for “positive width adjustment,”
Set DIPSW1 so that the difference result-
ing from subtraction of the interval from
the appropriate setting in Table 7-102 is
provided.
6) Enter the adjustment value in 0.25 mm in-

crements by pressing the “down” key or
“up” key. To stop adjustment, press the
“stop” key.
5 6 7 8
Direction of “down” Direction of “up”
Figure 7-124
3) Press SW1 on the finisher controller PCB.

Pressing this switch automatically adjusts
sensor output.
4) Set all bits on DIPSW3 to OFF.
3. Registering the number of punch

holes
This operation registers which puncher unit
is attached to the IC on the punch driver PCB
so that the puncher unit can be identified by
the finisher. For this reason, this operation must
Figure 7-123
be performed when the punch driver PCB has
been replaced.
7) Press the “OK” key to store the new ad-
justment value.
2) Set bits 1 through 6 of DIPSW3 on the fin-
isher controller PCB as indicated.
C. Electrical System (puncher
unit (option))
1. Punch hole position adjustment
(feed direction) 5 6 7 8
This adjustment can be performed only in Figure 7-125
the host machine's service mode. Set within the
range 2 to 4 to move the punch hole position in 3) Set bits 7 and 8 on DIPSW3 on the fin-
1mm increments. Increasing the setting moves isher controller PCB to match the number
the punch hole position in the direction of the of punch holes of the attached puncher unit
leading edge of the paper. (Refer to the host according to Table 7-103.
machine's service manual.)
2. Sensor output adjustment DIPSW3 bit

Perform this adjustment when the punch Number of Punch Holes settings
driver PCB, transmission sensor (photosensor bit 7 bit 8
PCB/LED PCB) or reflection sensor (scrap full 2-hole (Puncher Unit-A1) OFF OFF
detection PCB unit) has been replaced.
1) Remove the rear cover of the finisher unit. 2-/3-hole (Puncher Unit-B1) OFF OFF
2) Set bits 1 through 6 of DIPSW3 on the fin- 4-hole (Puncher Unit-C1) ON OFF
isher controller PCB as indicated. 4-hole (Puncher Unit-D1) ON ON
Table 7-103

Press SW2 when setting a 2-/3-hole model
(Puncher Unit-B1). Pressing this switch
registers the number of punch holes to the
punch driver PCB.
5) Set all bits on DIPSW3 to OFF.
4. Checking the sensitivity level of the

transmission sensor
How dirty the transmission sensor
(photosensor PCB/LED PCB) can be checked
by the number of times that LED1 on the fin-
isher controller PCB lights. For this reason, how
dirty the transmission sensor is serves as a guide
for when to perform cleaning during periodic
maintenance.
2) Set bits 1 through 6 of DIPSW3 on the fin-
isher controller PCB as indicated.
5 6 7 8
Figure 7-126

Pressing this switch lights LED1 on the
finisher controller PCB as indicated in
Table 7-104 so that you can check the sen-
sitivity level of the transmission sensor.
Number of LED
Sensitivity Level
Lightings
Sensor not dirty Lit 1X
Sensor slightly dirty Lit 2X
Sensor dirty Lit 3X
Figure 7-104
4) Set all bits of DIPSW3 to OFF.
II. ARRANGEMENT OF ELECTRICAL PARTS

A. Finisher Unit
1. Sensors
PI18
PI17
PS1
PI10
PI14 PI20
PI6
PI3 PI8 PI19
PI4
PI16
PI11 PI15
PI1
PI9
PI12
PI5 PI21
PI22
PI7
Figure 7-201
Name Notation Function

Photointerrupter PI1 Detects paper in the inlet area
PI3 Detects paper in the delivery area
PI4 Detects paper on the stapling tray
PI5 Detects the state (open) of the shutter
PI6 Detects alignment plate at home position
PI7 Detects the stapler at home position
PI8 Detects the tray at home position
PI10 Detects delivery motor clock pulses
PI11 Detects paper on tray 1
PI12 Detects paper on tray 2
PI14 Detects paper in the buffer path
PI15 Detects the finisher joint
PI16 Detects the state (open) of the door
PI17 Detects paper at the inlet to the buffer path
PI18 Detects the state (open) of the swing guide
PI9 Detects tray lift motor clock pulses 1 (on sensor PCB)
PI19 Detects tray lift motor clock pulses 2 (on sensor PCB)
PI20 Detects swing guide clock
PI21 Detects edging of staples (inside stapler)
PI22 Detects staple drive home position (inside stapler)
Height sensor PS1 Detects the height of the stack on the tray
Table 7-201
2. Microswitches
MS5
MS2
MS6
MS1 MS3
MS4
MS7
MS8
Figure 7-202

Microswitches MS1 Detects the state (open) of the front door and the upper door
MS2 Detects the state (closed) of the swing guide 1
MS3 Detects the safety range
MS4 Detects the state (closed) of the shutter
MS5 Detects the tray at the upper limit
MS6 Detects the state (closed) of the swing guide 2
MS7 Detects the cartridge (inside stapler)
MS8 Detects the presence/absence of staples (inside stapler)
Table 7-202
3. Motors
M8
M7 M1
M9
M2
M3
M5
M4
M6
Figure 7-203
Motor M1 First Feed motor
M2 Delivery motor
M3 Alignment motor
M4 Stapler shift motor
M5 Tray lift motor
M6 Staple motor
M7 Swing motor
M8 Second feed motor
M9 Inlet feed motor
Table 7-203
4. Solenoids
SL5 SL2
SL3 SL1
SL7
SL6
Figure 7-204

Solenoid SL1 Flapper solenoid
SL2 Buffer inlet solenoid
SL3 Buffer outlet solenoid
SL5 Paddle solenoid
SL6 Escape solenoid
SL7 Belt escape solenoid
Table 7-204
5. PCBs
[1]
[3]
[4]
[2]
Figure 7-205
Reference Name
[1] Finisher controller PCB
[2] Relay PCB 4
[3] Relay PCB 3
[4] Sensor PCB
Table 7-205

1. Photointerrupters
PI18S
PI19S
PI20S PI16S
PI9S
PI21S PI14S
PI2S
PI15S
PI11S PI17S PI12S
PI6S
PI13S
PI5S
PI8S
PI3S
PI7S
PI4S
PI1S
Figure 7-206

Photointerrupter PI1S Detects clock pulses from the paper pushing plate motor
PI2S Detects the state (open) of the front door
PI3S Detects the state (open) of the delivery cover
PI4S Detects clock pulses from the paper folding motor
PI5S Detects the alignment plates at home position
PI6S Detects paper on the tray
PI7S Detects paper positioning plate at home position
PI8S Detects paper on the paper positioning plate
PI9S Detects the state (open) of the inlet cover
PI11S Detects paper in the delivery area
PI12S Detects the phase of the crescent roller
PI13S Detects the guide at home position
PI14S Detects the paper pushing plate at home position
PI15S Detects the paper pushing plate at top position
PI16S Detects the state (in) of the stitcher unit
PI17S Detects paper in the vertical path
PI18S Detects paper (No. 1; on paper sensor PCB)
PI21S Detects the paper folding at home position
Table 7-206
2. Microswitches
MS1S
MS4,5S
MS6,7S
MS2S
MS3S
Figure 7-207
Microswitches MS1S Detects the state (open) of the inlet door
MS2S Detects the state (open) of the front door
MS3S Detects the state (open) of the delivery door
MS4S Detects the presence of staples (rear)
MS5S Detects stitching home position (rear)
MS6S Detects the presence of staples (front)
MS7S Detects stitching home position (front)
Table 7-207
3. Motors
M6S
M7S
M4S
M3S
M1S
M2S M5S
M8S
Figure 7-208
Motor M1S Feed motor
M2S Paper folding motor
M3S Guide motor
M4S Paper positioning plate motor
M5S Alignment motor
M6S Stitcher motor (rear)
M7S Stitcher motor (front)
M8S Paper pushing plate motor
Table 7-208
4. Solenoids
SL1S
SL2S
SL4S
Figure 7-209

Solenoid SL1S No. 1 paper deflecting plate solenoid
SL2S No. 2 paper deflecting plate solenoid
SL4S Feed plate contact solenoid
Table 7-209
5. PCBs
[2]
[1]
Figure 7-210
Reference Name
[1] Saddle stitcher controller PCB
[2] Paper sensor PCB
Table 7-210

1. Photointerrupters
Pl2P
Pl3P
PI1P
Figure 7-211

Photointerrupter PI1P Horizontal registration home position detection
PI2P Punch motor clock detection
PI3P Punch home position detection
Table 7-211
2. Microswitches
MS1P
MS2P
Figure 7-212

Microswitch MS1P Upper door open detection
MS2P Front door open detection
Table 7-212
3. Motors
M1P
M2P
Figure 7-213

Motor M1P Punch motor
M2P Horizontal registration motor
Table 7-213
4. PCBs
[1]
[3]
[2]
[4]
Figure 7-214
Reference Name
[1] Punch driver PCB
[2] Photosensor PCB
[3] LED PCB
[4] Scrap full detector PCB
Table 7-214
D. Light-Emitting Diodes (LED) and Check Pins by PCB

This section discusses the LED s and check pins used in the machine that are needed in the
field.
Caution:
The VRs and check pins not discussed in this section are for factory use only. Making adjustments and
checks using these will require special tools and instruments and adjustments must be to high accuracy.
Do not touch them in the field.
1. Finisher Controller PCB
11 1 1 8 1 7 1 12 11 1 1 4 1 6
J3 J14 J6 J16
1 J12 11 J2 1 J9 11
SW1
9 SW2
J17
1 1
LED1 J24
LED2 8
1 14
J21
SW3
1
14 1
4 J11
J25 10
1
1
J1
CB1
1 2
J9 J7 J5
1 15 J10 2 J19
6 1
5 1 12 1
Figure 7-215
Switch Function
SW1 Adjust the height sensor/alignment plate position/stapling position and move the trays up,
etc.
SW2 Adjust the alignment plate position/staple position and move the trays down, etc.
SW3 Adjust the height sensor/alignment plate position and stapling position, etc.
Table 7-215
2. Saddle Stitcher Controller PCB
SW1 J18 J13 J2
15
1 3 1 7 1 6
J11
1
10 1
J7 J10
8
1
1
10
J9
J4
15
1
CB1 1
J6
2
J1 9
1 J8 J15 J5 J12
14 1 8 1 4 1 5 1
Figure 7-216
Switch Function
DIPSW1 (bits 1-2) Starts correction of discrepancy between stitching position and folding position.
DIPSW1 (bits 6-8) Stores corrected settings for stapling position and folding position.
SW2 Starts correction of discrepancy between stitching position and folding position.
Table 7-216
III. TROUBLESHOOTING
A. Finisher Unit
1. E500 (fault in communication with host machine)
Cause Step Checks Yes/No Action

Finisher controller PCB, 1 Turn the host machine OFF Yes End.
Host machine DC then ON. Is the problem
controller PCB corrected?
Wiring 2 Is the wiring between the No Correct it.
finisher controller PCB and
the host machine controller
PCB normal?
Finisher controller PCB, 3 Replace the finisher controller Yes End.
Host machine DC PCB and the host machine DC
controller PCB controller PCB. Is the
problem corrected?
2. E503 (fault in communication with saddle stitcher unit)

Saddle stitcher controller then ON. Is the problem
PCB corrected?
Wiring 2 Is the wiring between the No Correct it.
the saddle stitcher controller
PCB normal?
Power supply 3 Measure the voltage between No Replace the finisher
J3-2 (+) and J3-1 (-) on the controller PCB.
Saddle stitcher controller finisher controller PCB. Is it Yes Replace the saddle
PCB 24 VDC? stitcher controller
PCB.
3. E504 (faulty height sensor; detail code 01/02)

Finisher controller PCB 1 Turn the host machine OFF Yes End.
then ON. Is the problem
corrected?
Wiring 2 Is the wiring between the No Correct the wiring.
the sensors normal?
Height sensor (PS1) finisher controller PCB. Is it 5 Yes Adjust the height
VDC? sensor once again. If
an error occurs again,
replace the height
sensor.
4. E504 (faulty height sensor; detail code 03)

Connector 1 Is J6 on the finisher controller Yes Connect the connector.
PCB, J114 on the height
sensor, or the relay connector
J212 disconnected?
finisher controller PCB. Is it 5
VDC?
Height sensor (PS1) 3 Is the wiring between the Yes Replace the height
finisher controller PCB and sensor.
Wiring sensors normal? No Correct the wiring.
5. E504 (faulty height sensor; detail code 04)

Adjustment 1 Try making adjustments using Yes End.
the DIP switch once again. Is
the problem corrected?
sensors normal?
Height sensor (PS1) finisher controller PCB. Is it 5 Yes Replace the height
VDC? sensor.
6. E505 (faulty back-up RAM; detail code 01/02)

punch drive PCB then ON. Is the problem
corrected?
2 Replace the finisher controller Yes End.
PCB and punch driver PCB. Is
7. E512 (faulty delivery motor)

Deliver roller 1 Turn the delivery roller by No Correct mechanical
hand. Does it turn smoothly? operation.
Delivery motor clock 2 Check the delivery motor clock No Replace the sensor.
sensor (PI10) sensor. Is the sensor normal?
Finisher controller PCB 3 Does the voltage between No Replace the finisher
J11-4 and J11-5 on the controller PCB.
finisher controller PCB Yes Check the wiring from
change to 24 VDC as soon as the motor to the
the delivery motor starts to controller PCB. If
rotate? normal, replace the
motor.
8. E530 (faulty alignment motor)

Alignment plate home 1 Check the alignment plate No Replace the sensor.
position sensor (PI6) home position sensor. Is it
normal?
the alignment plate motor
normal?
Alignment plate 3 Is there any mechanical Yes Remove the
obstacle in the path of the mechanical obstacle.
alignment plate?
Alignment motor (M3) 4 Replace the alignment motor. Yes End.
Is the problem corrected?
Finisher controller PCB No Replace the finisher
controller PCB.
9. E531 (faulty staple motor)

stapler and the finisher
controller PCB normal?
Stapler 2 Replace the stapler. Is the Yes End.
problem corrected?
controller PCB.
10. E532 (faulty stapler shift motor)

Stapler shift home 1 Check the stapler shift home No Replace the sensor.
position sensor (PI7) position sensor. Is the sensor
normal?
the stapler shift motor
normal?
Stapler shift base 3 Is there any mechanical Yes Remove the
obstacle in the path of the mechanical obstacles.
stapler shift base?
Stapler shift motor (M4) 4 Replace the stapler motor. Is Yes End
controller PCB.
11. E535 (faulty swing motor; detail code 01)

Swinging mechanism 1 Turn the swing motor in No Correct the swing
reverse by hand. Does the mechanism.
swing guide move up and
down?
Swing guide closed 2 Is the swing guide closed No Replace the
detection switch 2 (MS6) detection switch 2 normal? microswitch.
Swing motor (M7) 3 Does the swing motor rotate No Replace the motor.
in reverse at a specific timing?
Finisher controller PCB Yes Replace the finisher
controller PCB.

Swinging mechanism 1 Turn the delivery motor in No Correct the swinging
reverse by hand. Does the mechanism.
swing guide move up and
down?
Swing guide open sensor 2 Is the swing guide open No Replace the sensor.
(PI18) sensor normal?
Swing motor (M7) 3 Does the swing motor rotate No Replace the motor.
in reverse at a specific timing?
controller PCB.

Safety range switch 1 Check the safety range No Replace the switch.
(MS3) switch. Is the switch normal?
2 Is the safety range detection No Correct mechanical
switch pressed correctly? operation.
Swing guide closed 3 Check the swing guide closed No Replace the switch.
detection switch 2 (MS6) detection switch 2. Is the
switch normal?
4 Is the swing guide closed No Correct mechanical
detection switch 2 pressed operation.
Finisher controller PCB correctly? Yes Replace the finisher
controller PCB.

Swing motor clock 1 Check the swing motor clock No Replace the sensor.
sensor (PI20) sensor. Is the sensor normal?
Finisher controller PCB 2 Does the voltage of the swing No Replace the finisher
motor between J11-6 and -7 controller PCB.
on the finisher controller PCB Yes Check the wiring from
reach 24 V at a specific the motor to the
rotation timing? finisher controller
PCB. If normal,
replace the motor.
15. E540 (faulty tray lift motor; detail code 01)

Tray home position 1 Check the tray home position No Replace the sensor.
sensor (PI8) sensor. Is it normal?
Tray lift mechanism 2 Check the tray lift No Correct the
mechanism. Is the mechanism mechanism.
normal?
Finisher controller PCB 3 Is the tray lift motor supplied No Replace the finisher
with 24 VDC by the finisher controller PCB.
controller PCB as soon as the
tray is driven?
Wiring 4 Check the wiring from the No Correct the wiring.
finisher controller PCB to the
Tray lift motor (M5) tray lift motor. Is the wiring Yes Replace the tray lift
normal? motor.
16. E540 (faulty tray lift motor; detail code 02)

Tray position 1 Is the tray at the tray upper Yes Lower the tray.
limit switch?
Tray upper limit switch 2 Check the tray upper limit No Replace the switch.
Wiring 3 Check the wiring from the No Correct the wiring.
finisher controller PCB to the
Finisher controller PCB tray upper limit switch. Is the Yes Replace the finisher
wiring normal? controller PCB.
17. E540 (faulty tray motor; detail code 03)

___ 1 Does the tray move up/down? No Go to step 2.
Yes Go to step 4.
2 Is the motor supplied with Yes Go to step 3.

power by the finisher
Finisher controller PCB controller PCB as soon as the No Replace the finisher
tray moves up/down? controller PCB.
Tray lift mechanism 3 Is there a fault in the tray lift Yes Correct the tray lift
mechanism? mechanism.
Tray lift motor (M5) No Replace the tray lift
motor.
Tray lift motor clock 4 Is the tray lift motor clock No Replace the sensor
sensor 1/2 (PI9/19) sensor 1/2 normal? PCB.
controller PCB.
18. E584 (faulty second feed motor; detail code 01)

Second feed motor (M8) 1 Does the second feed motor in No Replace the second
reverse at a specific timing? feed motor or the
finisher controller
PCB.
Shutter mechanism 2 Are the shutter and the shutter No Engage them correctly.
upper/lower bar engaged
correctly?
3 Turn the feed roller 2 in No Correct mechanism
reverse by hand. Does the from the shutter upper/
shutter upper/lower bar move lower bar to the gear
up/down? of the feed roller 2.
Shutter open detection 4 Is the shutter open detection No Replace the sensor.
sensor (PI5) sensor normal?
controller PCB.

Second feed motor (M8) 1 Does the second feed motor No Replace the second
rotate in reverse at a specific feed motor or the
timing? finisher controller
PCB.
Shutter mechanism 2 Are the shutter and the shutter No Engage them correctly.
upper/lower bar engaged
correctly?
3 Turn the feed roller 2 in No Correct the
reverse by hand. Does the mechanism from the
shutter upper/lower bar move shutter upper/lower
up/down? bar to the gear of the
feed roller 2.
Shutter closed detection 4 Is the shutter closed detection No Replace the switch.
switch (MS4) switch normal?
controller PCB.

Safety range switch 1 Check the safety range No Replace the switch.
2 Is the safety range detection No Correct mechanical
switch passed correctly? operation.
Shutter closed detection 3 Check the shutter closed No Replace the switch.
switch (MS4) detection switch. Is the switch
normal?
4 Is the shutter closed detection No Correct the
switch pressed correctly? mechanism.
controller PCB.

1. E5F0 (faulty paper positioning plate; detail code 01/02)

Paper positioning plate 1 Check the paper positioning No Replace the sensor.
home position sensor plate home position sensor. Is
(PI7S) the sensor normal?
Saddle stitcher controller 2 Do the paper positioning Yes Replace the saddle
PCB plates operate at a specific stitcher controller
timing? PCB.
Paper positioning plate No Check the positioning
motor (M4S) plate drive
mechanism. If a fault
is found, correct it.
Otherwise, go to step
3.
3 Replace the paper positioning Yes End.
plate motor. Is the problem
Saddle stitcher controller corrected? No Replace the saddle
PCB stitcher controller
PCB.
2. E5F1 (faulty paper folding motor; detail code 01/02)

Paper folding motor 1 Check the paper folding No Replace the sensor.
clock sensor (PI4S) motor clock sensor. Is the
sensor normal?
Paper folding home 2 Check the paper folding home No Replace the sensor.
position sensor (PI21S) position sensor. Is the sensor
normal?
Saddle stitcher controller 3 Does the paper folding motor Yes Replace the saddle
PCB operate at a specific timing? stitcher controller
PCB.
Paper folding motor No Check the paper
(M2S) folding roller drive
4.
4 Replace the paper folding Yes End.
motor. Is the problem
PCB.
3. E5F2 (faulty guide motor; detail code 01/02)

Guide home position 1 Check the guide home No Replace the sensor.
sensor (PI13S) position sensor. Is the sensor
normal?
Saddle stitcher controller 2 Does the guide motor operate Yes Replace the saddle
PCB at a specific timing? stitcher controller
PCB.
Guide motor (M3S) No Check the guide plate
drive mechanism. If a
fault is found, correct
it. Otherwise, go to
step 3.
3 Replace the guide motor. Is Yes End.
Saddle stitcher controller No Replace the saddle
PCB.
4. E5F3 (faulty alignment motor; detail code 01/02)

Alignment plate home 1 Check the alignment plate No Replace the sensor.
position sensor (PI5S) home position sensor. Is the
sensor normal?
Saddle stitcher controller 2 Does the alignment motor Yes Replace the saddle
PCB operate at a specific timing? stitcher controller
PCB.
Alignment motor (M5S) No Check the alignment
plate drive
3.
3 Replace the alignment motor. Yes End.
Is the problem corrected?
Saddle stitcher controller No Replace the saddle
PCB.
5. E5F4/E5F5 (faulty stitcher; detail code 01/02)

Stitcher (installation) 1 Are the front and rear No Install them correctly.
stitchers and bases installed
correctly?
Stitching home position 2 Is the stitching home position No Replace the front or
switch (MS7S/MS5S) switch of the front and the rear stitcher.
rear stitchers normal?
Saddle stitcher controller 3 Do the front and the rear Yes Check the wiring
PCB stitchers operate at a specific between the stitcher
timing? and the saddle stitcher
controller PCB. If
normal, replace the
controller PCB.
Stitcher motor (M7S/ No Replace the front or
M6S) the rear stitcher.
6. E5F6 (faulty paper pushing plate motor; detail code 01/02)

Paper pushing plate 1 Check the paper pushing plate No Replace the sensor.
home position sensor home position sensor. Is the
(PI14S) sensor normal?
Saddle stitcher controller 2 Does the paper pushing plate Yes Replace the saddle
PCB motor operate at a specific stitcher controller PCB
Paper pushing plate timing? No Check the paper
motor (M8S) pushing plate drive
mechanisms. If a fault
3.
3 Replace the paper pushing Yes End.
PCB.
7. E5F6 (faulty paper pushing plate motor; detail code 03)

Paper pushing top 1 Check the paper pushing plate No Replace the sensor.
position sensor (PI15S) top position sensor. Is the
sensor normal?
PCB motor operate at a specific stitcher controller
timing? PCB.
Paper pushing plate No Check the paper
3.
PCB.
8. E5F6 (faulty paper pushing plate motor; detail code 04)

Paper pushing plate 1 Check the paper pushing plate No Replace the sensor.
motor clock sensor motor clock sensor. Is the
(PI1S) sensor normal?
PCB motor operate at a specific stitcher controller
timing? PCB.
Paper pushing plate No Check the paper
3.
PCB.
9. E5F8 (disconnected sensor connector; detail code 01)

Guide home position 1 Are the connectors of the No Connect the
sensor (PI13S; guide home position sensor connectors.
disconnected) and the saddle stitcher
controller PCB connected
correctly?
Wiring 2 Is the wiring between the Yes Correct the wiring.
sensor and the saddle stitcher
broken?
Power supply 3 Is 5 VDC present at J9-7 on No Replace the saddle
the saddle stitcher controller stitcher controller
PCB? PCB.
Ground 4 Is J9-8 on the saddle stitcher No
controller PCB grounded
correctly?

Paper pushing plate 1 Are the connectors of the No Connect the
home position sensor paper pushing plate home connectors.
(PI14S; disconnected) position sensor and the saddle
stitcher controller PCB
connected correctly?
broken?
PCB? PCB.
correctly?

Paper pushing plate 1 Are the connectors of the No Connect the
home position top paper pushing plate top connectors.
position sensor (PI15S; position sensor and the saddle
disconnected) stitcher controller PCB
connected correctly?
broken?
PCB? PCB.
correctly?
12. E5F9 (faulty microswitch; detail code 01)

Switch actuator 1 Check the switch actuator of No Correct the
the inlet door. Do the switch mechanism.
and the sensor operate
correctly?
Inlet door switch 2 Check the inlet door switch. Is No Replace the switch.
(MS1S) the switch normal?
Inlet cover sensor (PI9S) 3 Measure the voltage at J10-8 Yes The sensor is faulty.
on the saddle stitcher Replace the sensor.
controller PCB with the inlet
cover open. Is it 5 V?
Power supply, wiring 4 Measure the voltage between No Replace the finisher
finisher controller PCB. Is it Yes Check the wiring
24 V? between J19 on the
finisher controller
PCB and J1 on the
saddle stitcher
controller PCB. If a
fault is found, correct
it. Otherwise, replace
the saddle stitcher
controller PCB.

Switch actuator 1 Check the switch actuator of No Correct the
the front door. Do the switch mechanism.
correctly?
Front door switch 2 Check the front door switch. No Replace the switch.
(MS2S) Is the switch normal?
Front door open/closed 3 Measure the voltage at J11-12 Yes The sensor is faulty.
sensor (PI12S) on the saddle stitcher Replace the sensor.
controller PCB with the front No Replace the saddle
door open. Is it 5 V? stitcher controller
PCB.

Switch actuator 1 Check the delivery door No Correct the
switch actuator. Do the switch mechanism.
correctly?
Delivery switch (MS3S) 2 Check the delivery door No Replace the switch.
switch. Is the switch normal?
Delivery cover sensor 3 Measure the voltage at J11-9 Yes The sensor is faulty.
(PI3S) on the saddle stitcher Replace the sensor.
controller PCB with the No Replace the saddle
delivery door open. Is it 5 V? stitcher controller
PCB.

1. E590 (faulty punch motor; detail code 01/02)

Punch motor clock 1 Check the punch motor clock No Replace the sensor.
sensor (PI2P) sensor. Is the sensor normal?
Punch home position 2 Check the punch home No Replace the sensor.
sensor (PI3P) position sensor. Is the sensor
normal?
punch home position sensor
and the finisher controller
PCB normal?
Punch mechanism 4 Is there any trouble with the Yes Correct the punch
punch mechanism? mechanism.
Punch motor (M1P) No Replace the punch
motor.
Punch driver PCB 5 Replace the punch driver No Replace the finisher
PCB. Is the problem controller PCB.
corrected? Yes End.
2. E593 (faulty horizontal registration motor; detail code 01/02)

Horizontal registration 1 Check the horizontal No Replace the sensor.
home position sensor registration home position
(PI1P) sensor. Is the sensor normal?
horizontal registration home
position sensor and the
finisher controller PCB
normal?
Horizontal registration 3 Is there any problem with the Yes Correct the horizontal
mechanism horizontal registration registration
mechanism? mechanism.
Horizontal registration No Replace the horizontal
motor (M2P) registration motor.
Punch driver PCB 4 Replace the punch driver No Replace the finisher
PCB. Is the problem controller PCB.
corrected? Yes End.
IV. SELF-DIAGNOSIS
The CPU (Q1) on the machine’s finisher controller PCB or on the saddle stitcher controller
PCB is equipped with a self diagnosis function. This function runs a check at programmed times
and sends an error code and a detail code to the host machine upon detection of a fault. You can
check the code on the host machine control panel and detail code using the host machine service
mode.
A. Finisher Unit
Error Detail
Error type Description
code code
E500 ¾ · Data communication · Communications between the host machine and the
error finisher unit is disrupted. This error is detected by the
host machine.
E503 02 · Communication error · Communications with the saddle stitcher unit is
disrupted.
E504 01 · Height sensor (PS1) · Communications is not possible between the height
sensor and the finisher controller PCB. Or, there is a
fault in communication data.
02 · Communications between the sensor and the finisher
controller is not possible for a specific period of
time.
03 · The sensor is identified as being disconnected at
power-ON.
04 · Sensor adjustment using a DIP switch has a fault.
E505 01 · Back-up RAM · There is a fault in the checksum value of the finisher
controller PCB at power-ON.
02 · There is a fault in the checksum value of the punch
driver PCB at power-ON.
E512 01 · Delivery motor (M2) · A specific number of clock pulses have not been
· Delivery motor clock obtained from the delivery motor clock sensor at the
sensor (PI10) beginning of operation.
02 · Clock pulses in numbers equivalent to a feed length
of 200 mm are not obtained while paper is being fed.
E530 01 · Alignment motor (M3) · The alignment plate does not leave the alignment
· Alignment plate home home position sensor even after the alignment motor
position sensor (PI6) has operated for 2 sec.
02 · The alignment plate does not return to the alignment
plate home position sensor even after the alignment
motor has operated for 2 sec.
Error Detail
code code
E531 01 · Staple motor (M6) · The stapler does not leave the stapling home position
· Staple home position even after the stapler motor has operated for 0.5 sec.
02 detection switch (MS7) · The stapler does not return to the stapling home
position even after the stapler motor has operated for
0.5 sec.
E532 01 · Stapler shift motor · The stapler shift home position sensor does not turn
(M4) OFF even after the stapler shift motor has operated
· Stapler shift home for 4 sec.
02 position sensor (PI7) · The stapler shift home position cannot be detected
even after the stapler shift motor has operated for 4
sec.
E535 01 · Swing motor (M7) · The swing guide closed detection switch does not
· Swing guide closed turn ON even after the swing motor has rotated
detection switch 2 counterclockwise for 1 sec.
(MS6)
02 · Swing motor (M7) · The swing guide open detection sensor does not turn
· Swing guide open ON even after the swing motor has rotated clockwise
detecting sensor (PI18) for 1 sec.
03 · Safety range switch · The swing guide closed detection switch is OFF
(MS3) when the tray 1/2 is at the safety range switch OFF
· Swing guide closed position.
detection switch 2
(MS6)
04 · Swing motor (M7) · The clock pulse is discontinued for 200 ms during
· Swing motor clock swing operation.
sensor (PI20)
E540 01 · Tray lift motor (M5) · The movement does not end within 15 sec after the
· Tray lift motor clock tray lift motor is driven.
sensor 1/2 (PI9/PI19) · The tray home position cannot be detected after the
· Tray home position tray lift motor has been driven for 15 sec.
sensor (PI8)
02 · Tray upper limit · The tray upper limit detection switch is ON while the
detection switch (MS5) tray is moving up.
03 · Tray lift motor (M5) · Clock pulses from the clock sensor 1/2 are not
· Tray lift motor clock obtained for 200 ms after the tray lift motor has been
sensor 1/2 (PI9/PI19) driven.
E584 01 · Second feed motor · The shutter closed detection switch does not turn ON
(M8) after the second feed motor has rotated
· Shutter closed counterclockwise for 1 sec or more.
detection switch (MS4)
02 · Second feed motor · The shutter open sensor does not turn ON after the
(M8) second feed motor has rotated counterclockwise for 1
· Shutter open sensor sec or more.
(PI5)
03 · Safety range detection · The shutter closed detection switch is OFF when the
switch (MS3) tray 1/2 is at the safety range switch OFF position
· Shutter closed during operation of the tray lift motor.
detection switch (MS4)

Error Detail
code code
E5F0 01 · Paper positioning plate · The paper positioning plate home position sensor
motor (M4S) does not turn ON even after the paper positioning
· Paper positioning plate plate motor has been driven for 1.33 sec or more.
02 home position sensor · The paper positioning plate home position sensor
(PI7S) does not turn OFF even after the paper positioning
plate motor has been driven for 1 sec or more.
E5F1 01 · Paper folding motor · The number of detecting pulses from the paper
(M2S) folding motor clock sensor drops below a specific
· Paper folding motor value.
clock sensor (PI4S)
02 · Paper folding motor · The state of the paper folding home position sensor
(M2S) does not change even after the paper folding motor
· Paper folding home has driven for 3 sec.
E5F2 01 · Guide motor (M3S) · The guide home position sensor does not turn ON
· Guide home position even after the guide motor has been driven for 0.455
sensor (PI13S) sec or more.
02 · The guide home position sensor does not turn OFF
even after the guide motor has been driven for 1 sec
or more.
E5F3 01 · Alignment motor · The alignment plate home position sensor does not
(M5S) turn ON even when the alignment motor has been
· Alignment plate home driven for 0.5 sec or more. (During initial operation,
position sensor (PI5S) the motor is driven for 1.67 sec.)
02 · The alignment plate home position sensor does not
turn OFF even when the alignment motor has been
driven for 1 sec or more.
E5F4 01 · Stitcher motor (rear, · The stitching home position sensor does not turn
M6S) OFF even when the stitcher motor (rear) has been
· Stitching home rotated clockwise for 0.5 sec or more.
02 position sensor (rear, · The stitching home position sensor does not turn ON
MS5S) even when the stitcher motor (rear) has been rotated
counterclockwise for 0.5 sec or more.
E5F5 01 · Stitcher motor (front, · The stitching home position sensor does not turn
M7S) OFF even when the stitcher motor (front) has been
· Stitching home rotated clockwise for 0.5 sec or more.
02 position sensor (front, · The stitching home position sensor does not turn ON
MS7S) even when the stitcher motor (front) has been rotated
counterclockwise for 0.5 sec or more.
E5F6 01 · Paper pushing plate · The paper pushing plate home position sensor does
motor (M8S) not turn ON even when the paper pushing plate
· Paper pushing plate motor has been driven for 0.3 sec or more.
02 home position sensor · The paper pushing plate home position sensor does
(PI14S) not turn OFF even when the paper pushing plate
motor has been driven for 80 msec or more.
Error Detail
code code
E5F6 03 · Paper pushing plate · The paper pushing plate top position sensor does not
motor (M8S) turn OFF even after the paper pushing plate motor
· Paper pushing plate top has been driven for 80 msec or more.
position sensor
(PI15S)
04 · Paper pushing plate · The number of clock pulses for the paper pushing
motor (M8S) plate motor clock sensor drops below a specific
· Paper pushing plate value.
motor clock sensor
(PI1S)
05 · Paper pushing plate · The paper pushing plate top position sensor does not
motor (M8S) turn ON when the paper pushing plate motor has
· Paper pushing plate top been driven for 0.3 sec or more.
E5F8 01 · Guide home position · The connector of the guide home position sensor is
sensor (PI13S) identified as being disconnected.
connector
02 · Paper pushing plate · The connector of the paper pushing plate home
home position sensor position sensor is identified as being disconnected.
(PI14S) connector
03 · Paper pushing plate top · The connector of the paper pushing plate top position
position sensor (PI15S) sensor is identified as being disconnected.
connector
E5F9 01 · Inlet door switch · After any of the following three photointerrupters
(MS1S) used for the covers has found that its respective door
· Front door switch is closed, the inlet door switch is identified as being
(MS2S) open as soon as copying status or 1 sec or more after
· Delivery door switch the start of the host machine initial rotation.
(MS3S) · Inlet cover sensor (PI9S)
· Front door open/closed sensor (PI2S)
· Delivery cover sensor (PI3S)
(The front door switch (MS2S) or the delivery door
switch (MS3S) may be also open.)
02 · Front door switch · After any of the following three photointerrupters
· Delivery door switch is closed, the front door switch is identified as being
(MS3S) open as soon as copying status or 1 sec or more after
the start of the host machine initial rotation.
· Inlet cover sensor (PI9S)
(The delivery door switch (MS3S) may be also
open.)
03 · Delivery door switch · After any of the following three photointerrupters
is closed, the delivery door switch is identified as
being open as soon as copying status or 1 sec or more
after the start of the host machine initial rotation.
· Inlet cover sensor (PI9S)

Error Detail
code code
E590 01 · Punch motor (M1P) · The punch motor clock sensor cannot detect the
· Punch motor clock clock pulse within 100 ms.
02 sensor (PI2P) · The puncher does not leave the punch home position
· Punch home position sensor even after the punch motor has operated for
sensor (PI3P) 200 ms.
· The puncher does not return to the punch home
position sensor even after the punch motor has
operated for 200 ms.
03 · The target number of clock pulses cannot be obtained
from the punch motor clock sensor at start of
operation.
E593 01 · Horizontal registration · The puncher does not leave the horizontal
motor (M2P) registration home position even after the horizontal
· Horizontal registration registration motor has operated for 4 sec.
02 home position sensor · The puncher does not return to the horizontal
(PI1P) registration home position even after the horizontal
registration motor has operated for 4 sec.
D. Alarms
1. Finisher unit alarms
Error Condition Detection timing Machine operation Resetting
Staple jam · Alignment of · During staple · Normal operation can · Check the
staples cannot alignment. be continued. staple
be performed However, whether or cartridge, and
properly. not normal operation align the
is continued depends staples again.
on the instruction
from the host
machine.
No stapler · The stapler is · Monitored at all · Operation of staple · Attach the
not attached. times. motor (M6) and stapler.
stapler move motor
(M4) is prohibited.
No staples · The staple · Monitored at all · Normal operation can · Replace the
cartridge has times. be continued. staple
run out of However, whether or cartridge. Or,
staples. not normal operation load it
is continued depends correctly.
on the instruction
from the host
machine.
2. Saddle stitcher unit alarms

a. Stack exceeded alarm
Stack · The stack of · When output of · Normal operation is · Remove the
exceeded sheets on the the sheet that continued. stack of sheets
output tray cause an excess from the tray.
exceeds the is output on the
maximum output tray.
number of
sheets that can
be stacked.
Stitching · The number of · When the sheet · Stitching is · Remove the
capacity error sheets in the that causes an prohibited. sheets from
holding area has excess is output the holding
exceeded 15. to the holding area.
area.
b. Stitcher Alarm
Stitching · The number of · When the sheet · Stitching is · Remove the
capacity error sheets in the that causes an prohibited. sheets from
holding area has excess is output the holding
exceeded 15. to the holding area.
area.
Mixed paper · Sheets of · When the sheet · Stitching is · Remove the
sizes different sizes that causes the prohibited. sheets from
are output in the fault is output to · Alignment is the holding
holding area. the holding prohibited. area.
area.
Staple · Staples have · When a · Stitching is · Load a new
shortage been pulled out shortage of prohibited. staple
of the stitcher staples is · The staple shortage is cartridge.
unit. detected except communicated to the
· The number of during stitching host machine.
staples is operation.
inadequate.
3. Puncher unit (option) alarms

Punch scrap · Punch scrap has · During · Normal operation is · Remove the
full reached the punching. continued. punch scrap
allowable value from the
inside the punch holding area.
scrap container.
Punch scrap · Copies are · During · Stacking operations · Remove the
error stacked with the punching. Or, including punching punch scrap
punch scrap when the punch are prohibited. from the
exceeding the front cover is holding area.
allowable value closed. · Load the
inside the punch punch scrap
scrap container. container.
Or, the punch
scrap container
is not loaded.
E. Host Machine I/O Notations

A. Finisher Unit
Address bit Description Signal Connector Remarks
IO-P01 bit0 - - -
(output) bit1 - - -
bit2 Second feed motor phase A output - J16-6
bit3 Second feed motor phase B output - J16-5
bit4 Staple shift motor phase B output - J8-2
bit5 Staple shift motor phase A output - J8-1
bit6 Alignment motor phase B output - J9B-9
bit7 Alignment motor phase A output - J9B-10
bit8-15 - - -
IO-P02 bit0 Tray lift motor PWM - -
(output) bit1 Delivery motor PWM - -
bit2 Swing motor PWM - -
bit3 Punch motor PWM - -
bit4 Horizontal registration motor phase - J1A-10
B output
bit5 Horizontal registration motor phase - J1A-11
A output
bit6 Tray lift motor down drive output - - H: down
bit7 Tray lift motor up drive output - - H: up
bit8-15 - - -
IO-P03 bit0 - - -
(output) bit1 LED2 ON Signal (output) - - L: on
bit2 - - -
bit3 Height sensor (input) - -
bit4 LED1 ON Signal (output) - - H: on
bit5 Height sensor external clock (input) - -
bit6 - - -
bit7 - - -
bit8-15 - - -

IO-P04 bit0 Scrap full detection signal DFULL J1B-9
(input) bit1 24V output discontinue detection - -
signal
bit2 SIDE REGISTRATION DETECT SREG1 J7-11
Signal 1
Signal 2
Signal 3
Signal 4
bit6 PAPER END DETECT Signal PAEND J7-7
bit7 Punch LED ON Signal (output) - -
bit8-15 - - -
IO-P05 bit0 Inlet feed motor phase A output - J17-1
(output) bit1 Inlet feed motor phase B output - J17-2
bit2 - - -
bit3 - - -
bit4 - - -
bit5 - - -
bit6 - - -
bit7 - - -
bit8-15 - - -
IO-P06 bit0 STAPLE TRAY PAPER DETCT STPTY J9A-3 L: paper present
(input) Signal
bit1 PUNCH MOTOR CLOCK DETECT - -
Signal
bit2 First feed motor phase A output - J10-6
bit3 First feed motor phase B output - J10-5
bit4 Second feed motor clock input - -
bit5 Inlet feed motor clock input - -
bit6 First feed motor clock input - -
bit7 DELIVERY MOTOR CLOCK DELCLK J9A-8
DETECT Signal
bit8-15 - - -

IO-P07 bit0 - - -
(input) bit1 - - -
bit2 - - -
bit3 - - -
bit4 - - -
bit5 Tray lift motor clock detection signal 1 SFCLK1 -
bit6 Tray lift motor clock detection signal 2 SFCLK2 J14-12
bit7 Swing motor clock detection signal SWGCLK J14-9
bit8-15 - - -
IO-P08 bit0 Stacker area EEPROM CLK - J9B-4
(output) bit1 Stacker area EEPROM Data Out - -
bit2 Stacker area EEPROM CS - -
bit3 *LWR (I/O) - -
bit4 *HWR (I/O) - -
bit5 *RD (I/O) - -
bit6 *AS (I/O) - -
bit7 Stacker area EEPROM Data In - -
(input)
bit8-15 - - -
IO-P09 bit0 Buffer path inlet paper detection BUFENTR J24-3 L: paper present
(input) signal
bit1 DELIVERY PAPER DETECT PDEL J11-2 H: paper present
Signal
bit2 BUFFER PATH PAPER DETECT BUFPASS J24-6 L: paper present
Signal
bit3 INLET PAPER DETECT Signal PENT J17-9 L: paper present
bit4 STAPLE DRIVE HP DETECT STPDRHP J8-8 H: HP
Signal
bit5 - - -
bit6 - - -
bit7 - - -
bit8-15 - - -
IO-P10 bit0-15 - - -
IO-P11 bit0-15 - - -

IO-P12 bit0 STAPLER CONNECT DETECT STPCON J8-7 L: connected
(input) Signal
bit1 Staple cartridge detection signal CRTSET J8-9 L: cartridge
present
bit2 Staple READY - -
bit3 HOOK EMPTY DETECT Signal HOOKEMP J8-10 L: staple present
bit4 - - -
bit5 TRAY 1 PAPER DETECTION FSTTRAY J14-3 L: paper present
Signal
bit6 TRAY 2 PAPER DETECTION SNDTRAY J14-6 L: paper present
Signal
bit7 - - -
bit8-15 - - -
IO-P13 bit0-15 - - -
IO-P14 bit0 Puncher unit connection detection - -
(input) signal
bit1 PUNCH HOME POSITION PUNCHHP J1B-3 H: HP
DETECT Signal
bit2 SIDE REGISTRATION HOME SRECHP J1A-2 L: HP
POSITION DETECT Signal
bit3 FRONT DOOR OPEN DETECT FDROPN J5-4 L: closed
SWITCH Signal
bit4 UPPER DOOR OPEN DETECT LDROPN J5-2 L: closed
SWITCH Signal
bit5 - - -
bit6 - - -
bit7 - - -
bit8-15 - - -
IO-P15 bit0 PUSH SW3 -
(input) bit1 PUSH SW2 -
bit2 Puncher unit EEPROM Data In -
bit3 STAPLE shift HP DETECT Signal STPHP J12A-9 L: HP
bit4 ALIGNMENT PLATE HP DETECT JOGHP J9A-6 L: HP
Signal
bit5 TRAY HOME POSITION DETECT TRYHP J12A-6 H: HP
Signal
bit6 SHUTTER OPEN DETECT Signal STOPN J12B-6 H: open
bit7 SWING GUIDE OPEN DETECT SWGOPN J11-10 L: open
Signal
bit8-15 - - - -

IO-P16 bit0 DIP SW3 bit1 - - L: ON
(input) bit1 DIP SW3 bit2 - - L: ON
bit2 DIP SW3 bit3 - - L: ON
bit8-15 - - -
IO-P17 bit0 JOINT DETECT Signal JOINT J12A-3 H: connected
(input) bit1 DOOR OPEN DETECT Signal DROPN J12B-3 H: closed
bit2 Saddle unit connection detection - -
signal
bit3 TRAY UPPER LIMIT DETECTING TRYLIM J5-8 H: upper limit
SWITCH Signal
bit4 TRAY SAFETY SWITCH Signal TRAYSAF J5-6 L: safe
bit5 DOOR SWITCH Signal DRSW J5-3 L: closed
bit6 Shutter closed detection switch SHUTCLD J7-3 H: closed
signal
bit7 SWING GUIDE CLOSED SWGGCLD J5-12 L: closed
DETECTION SWITCH Signal
bit8-15 - - -
IO-P18 bit0 Swing motor CW drive output - J11-6 H: CW
(output) bit1 Swing motor CCW drive output - J11-7 H: CCW
bit2 Punch motor CCW drive output - J2-2 L: CCW
bit3 Punch motor CW drive output - J2-1 L: CW
bit4 Delivery motor CCW drive output - J11-5 H: CCW
bit5 Delivery motor CW drive output - J11-4 H: CW
bit6 Staple motor CCW drive output - J8-13 L: CCW
bit7 Staple motor CW drive output - J8-14 L: CW
bit8-15 - - -
IO-P19 bit0 Stepping motor OFF - - H: OFF
(output) bit1 Punch horizontal registration motor - - L: driven
current change
bit2 Inlet feed motor current change 2 - - L: driven
bit3 Inlet feed motor current change 1 - - L: driven
bit4 Second feed motor current change 2 - - L: driven
bit5 Second feed motor current change 1 - - L: driven
bit6 First feed motor current change 2 - - L: driven
bit7 First feed motor current change 1 - - L: driven
bit8-15 - - -

IO-P20 bit0 Puncher unit EEPROM Data Out - -
(output) bit1 Puncher unit EEPROM CS - -
bit2 Puncher unit EEPROM CLK - -
bit3 - - -
bit4 - - -
bit5 Height sensor ON/OFF - -
bit6 Staple shift motor current change - - L: driven
bit7 Alignment motor current change - - L: driven
bit8-15 - - - -
IO-P21 bit0 BELT ESCAPE SOLENOID DRIVE BESCPSL BESCPSL H: ON
(output) Signal
bit1 BUFFER OUTLET SOLENOID EXITSL EXITSL H: ON
DRIVE Signal
bit2 - - -
bit3 BUFFER INLET SOLENOID ENTSL ENTSL H: ON
DRIVE Signal
bit4 FLAPPER SOLENOID DRIVE FLPSL FLPSL H: ON
Signal
bit5 PADDLE SOLENOID DRIVE PDLSL PDLSL H: ON
Signal
bit6 Solenoid timer output - -
bit7 ESCAPE SOLENOID DRIVE ESCPSL ESCPSL H: ON
Signal
bit8-15 - - -
IO-P22 bit0-15 - - -
AD-P01 - DUST FULL DETECT Signal DFULL DFULL
(analog port)
AD-P02 - 24V output discontinue detection - -
(analog port) signal
AD-P03 - SIDE REGISTRATION DETECT SREG1 SREG1
(analog port) Signal 1
AD-P07 - PAPER END DETECT Signal PAEND PAEND
(analog port)
DA-P01 - Punch LED ON Signal (output) - -
(analog port)

IO-P23 bit0 Stitcher motor (rear) CW drive - J8-13/14 L: CW
(output) signal
bit1 Stitcher motor (rear) CCW drive - J8-11/12 L: CCW
signal
bit2 Stitcher motor (front) CW drive - J8-6/7 L: CW
signal
bit3 Stitcher motor (front) CCW drive - J8-4/5 L: CCW
signal
bit4 Paper folding motor CW drive signal - J4-7 L: CW
bit5 Paper folding motor CCW drive - J4-8 L: CCW
signal
bit6 FLAPPER DRIVE Signal 1 FLPSL1 J15-2 H: ON
bit7 FLAPPER DRIVE Signal 2 FLPSL2 J15-4 H: ON
bit8-15 - - -
IO-P24 bit0 - - -
(output) bit1 - - -
bit2 - - -
bit3 - - -
bit4 - - -
bit5 Feed plate contact solenoid drive RLNIPSL J15-6 H: ON
signal
bit6 Solenoid timer output - -
bit7 Paper positioning plate motor - - L: driven
current change
bit8-15 - - -
IO-P25 bit0 24V output discontinue detection - - H: down
(input) signal
bit1 LUNGE TOP POSITION DETECT LUNGETOP J9-15 L: top position
Signal
bit2 DELIVERY DETECT Signal DELV J9-3 L: paper present
bit3 - - -
bit4 - - -
bit5 - - -
bit6 - - -
bit7 - - -
bit8-15 - - -

IO-P26 bit0 FOLD MOTOR CLOCK FLDCLK J11-5
(input) DETECTION Signal
bit1 LUNGE MOTOR CLOCK Signal LUNGECLK J11-14
bit2 LUNGE HP DETECT Signal LUNGEHP J9-12 H: HP
bit3 ALIGNMENT PLATE HP DETECT JOGHP J11-3 L: HP
Signal
bit4 - - -
bit5 - - -
bit6 - - -
bit7 - - -
bit8-15 - - -
IO-P27 bit0 PAPER POSITION PLATE HP PAPPOS J6-6 L: HP
(input) DETECT Signal
bit1 Stitcher IN detection signal - J13-3 L: in
bit2 PUSH SW2 ON/OFF - -
bit3 VERTICAL PATH PAPER DETECT VPJM J13-6 H: paper present
Signal
bit4 CRESCENT ROLLER PHASE FDRLHP J9-6 L: HP
DETECT Signal
bit5 PAPER GUIDE HOME POSITION GIDHP J9-9 L: HP
DETECT Signal
bit6 - - -
bit7 - - -
bit8-15 - - -
IO-P28 bit0 Paper positioning plate motor phase - J7-10
(output) A output
bit1 Paper positioning plate motor phase - J7-9
B output
bit2 Paper pushing plate motor PWM - -
bit3 Feed motor current change - - L: driven
bit4 Feed motor phase A output - J5-1
bit5 Feed motor phase B output - J5-3
bit6 - -
bit7 Paper pushing plate motor CCW - J4-10 L: CCW
drive output
bit8-15 - - -

IO-P29 bit0 Alignment motor phase A output - J7-5
(output) bit1 Alignment motor phase B output - J7-4
bit2 Paper folding motor PWM -
bit3 Paper pushing plate motor CW drive - J4-9 L: CW
output
bit4 Guide motor phase A output - J12-5
bit5 Guide motor phase B output - J12-4
bit6 Guide motor current change - - L: driven
bit7 Alignment motor current change - L: driven
bit8-15 - - -
IO-P30 bit0 No. 2 PAPER SENSOR DETECT 2NDPA J10-3 L: paper present
(input) Signal
bit1 No. 3 PAPER SENSOR DETECT 3RDPA J10-4 L: paper present
Signal
bit2 STITCHING HP DETECT Signal 2 STCHHP2 J8-10 H: HP
bit3 STITCHING HP DETECT Signal 1 STCHHP1 J8-3 H: HP
bit4 PAPER POSITIONING GUIDE PPOSPAR J6-3 L: paper present
PAPER DETECT Signal
bit5 TRAY PAPER DETECT Signal TRYPAR J6-9 L: paper present
bit6 No. 1 PAPER SENSOR DETECT 1STPA J10-2 L: paper present
Signal
bit7 - - -
bit8-15 - - -
IO-P31 bit0 Alignment plate HP sensor - J11-1 H: connected
(input) connector connection detection
bit1 Paper folding HP sensor connector - J18-1 H: connected
connection detection
bit2 Delivery door HP sensor connector - J11-7 H: connected
connection detection
bit3 Front door open/closed sensor - J11-10 H: connected
connector connection detection
bit4 Paper positioning plate HP sensor - J6-4 H: connected
connector connection detection
bit5 PAPER FOLD HOME POSITION PAFLDHP J18-2 L: HP
DETECT Signal
bit6 - - -
bit7 - - -
bit8-15 - - -
IO-P32 bit0-15 - - -

IO-P33 bit0 HOOK EMPTY DETECT Signal 2 HKEMP2 J8-8 H: staple present
(input) bit1 HOOK EMPTY DETECT Signal 1 HKEMP1 J8-1 H: staple present
bit2 INLET COVER OPEN SWITCH INLTCVRMS J4-2 L: closed
Signal
bit3 FRONT DOOR OPEN DETECT FDROPN J4-4 L: closed
SWITCH Signal
bit4 DELIVERY COVER OPEN EJCVR J11-9 L: closed
DETECT signal
bit5 FRONT DOOR OPEN DETECT FDR J11-12 H: closed
Signal
bit6 INLET COVER OPEN DETECT INLTCVR J10-8 H: closed
Signal
bit7 DELIVERY DOOR OPEN DETECT DELVMS J4-6 H: closed
SWITCH Signal
bit8-15 - - - -
IO-P34 bit0 DIP SW1 bit 8 - - L: ON
(input) bit1 DIP SW1 bit 7 - - L: ON
bit2 DIP SW1 bit 6 - - L: ON
bit8-15 - - - -
AD-P08 - Stitcher (rear) stitching detection - -
(analog port)
AD-P09 - Stitcher (front) stitching detection - -
(analog port)
AD-P10 - - - -
(analog port)
AD-P11 - Inlet cover sensor connector - J10-6 connected if 7F
(analog port) connection detection or less (Note1)
AD-P12 - - - -
(analog port)
AD-P13 - Guide home position sensor - J9-7 connected if 7F
(analog port) connector connection detection or less (Note1)
AD-P14 - Stitcher housing sensor connector - J13-1 connected if 7F
(analog port) connection detection or less (Note1)
AD-P15 - Paper pushing plate top position - J9-13 connected if 7F
(analog port) sensor connector connection or less (Note1)
detection
Note1: Expressed as a hexadecimal number.
APPENDIX
A. FINISHER UNIT GENERAL E. FINISHER UNIT CIRCUIT

TIMING CHART ........................ A-1 DIAGRAM ................................. A-5
B. SADDLE STITCHER UNIT F. SADDLE STITCHER UNIT
GENERAL TIMING CHART ...... A-2 CIRCUIT DIAGRAM ................ A-19
C. PUNCHER UNIT (opiton) G. PUNCHER UNIT (opiton)
GENERAL TIMING CHART ...... A-3 CIRCUIT DIAGRAM ................ A-29
D. SIGNAL AND H. SOLVENTS AND OILS ........... A-38
ABBREVIATIONS ..................... A-4
A. FINISHER UNIT GENERAL TIMING CHART
A4, 2 Sheets, 1-Point Stapling (rear), 1 Set
Operation start signal

Operation
1 Inlet sensor (PI1)
2 Delivery sensor (PI2)
3 Inlet feed motor (M9)
4 First feed motor (M1)
5 Second feed motor (M8)
6 Delivery motor (M2)
7 Staple tray sensor (PI4)
8 Alignment motor (M3)
9 Alignment position home

10 Swing motor (M7)
11 Swing guide open sensor (PI18)
Swing guide closed detecting

12
switch (MS2)
13 Paddle solenoid (SL5)
14 Belt escape solenoid (SL7)
15 Staple motor (M6)
Staple home position sensor

16
(PI22)
17 Stapler shift motor (M4)
18 Height sensor (PS1)
19 Tray lift motor (M5)
COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA A-1
B. SADDLE STITCHER UNIT GENERAL TIMING CHART
A4R, 3 Sheets, Stitching, 1 Set
Copy Start Key ON Delivery signal
Operation Initialize 1st sheet delivery 2nd sheet delivery 3rd sheet delivery Stitching Stack Folding,/delivery
feeding
Finisher unit flapper solenoid

2
(SL1)
3 Feed motor (M1S)
4 No. 1 paper sensor (PI18S)
No. 1 paper deflecting solenoid

7
(SL1S)
No. 2 paper deflecting solenoid
8
(SL2S)
Feed plate contact solenoid
9
(SL4S)
Alignment plate home position
10
sensor (PI5S)
11 Alignment motor (M5S)
Crescent roller phase sensor

12
(PI12S)
13 Stitcher motor (front) (M7S)

14
(front) (MS7S)
15 Stitcher motor (rear) (M6S)

16
(rear) (MS5S)
Guide home position sensor
17
(PI13S)
18 Guide motor (M3S)
Paper positioning plate paper

19
sensor (PI8S)
20
home position sensor (PI7S)
21
(M4S)
Paper pushing plate
22
home position sensor (PI14S)
Paper pushing plate top position
23
sensor (PI15S)
24 Paper pushing plate motor (M8S)
25 Paper folding motor (M2S)
26 Delivery sensor (PI11S)
27 Tray paper sensor (PI6S)
Paper folding home position

28
sensor (PI21S) : Motor CW rotation : Motor CCW rotation
A-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN USA
C. PUNCHER UNIT (option) GENERAL TIMING CHART
A4, 2 Sheets, Punching, Job offset (front)
Operation start signal

Operation
Trailing edge detection sensor
1
(LED5, PTR5)
Horizontal registration sensor
2
(LED 1 to 4, PTR 1 to 4)
Punch home position sensor
3
(PI3P)
Horizontal registration home
4
position sensor (PI1P)
Horizontal registration motor
5
(M2P)
6 Punch motor (M1P)
7 Inlet sensor (PI1)
8 Delivery sensor (PI3)
10 First feed motor (M1)
11 Second feed motor (M8)
12 Delivery motor (M2)
13 Staple tray sensor (PI4)
14 Alignment motor (M3)
Alignment plate home position

15
sensor (PI6)
16 Swing motor (M7)
17 Swing guide open sensor (PI18)
Swing guide closed detecting

18 switch (MS2)
19 Paddle solenoid (SL5)
20 Belt escape solenoid (SL7)
21 Height sensor (PS1)
22 Tray lift motor (M5)
23 Escape solenoid (SL6)
D. SIGNAL AND ABBREVIATIONS
The following presents the abbreviations of signals used in this manual and in drawings, and the mean-
ings of each signal.
Reference:
Signals enclosed by brackets [ ] are electrical signals. However, the state “1” or “0” of these analog signals
cannot be indicated. Otherwise, the state of digital signals “1” or “0” can be indicated.
Finisher unit FDR FRONT DOOR OPEN DETECT Signal

BESCPSL BELT ESCAPE SOLENOID DRIVE Signal FDRLHP CRESCENT ROLLER PHASE DETECT Signal
BUFENTR BUFFER PATH INLET PAPER DETECT Signal FDROPN FRONT DOOR OPEN DETECT SWITCH Signal
BUFPASS BUFFER PATH PAPER DETECT Signal FLDCLK FOLD MOTOR CLOCK Signal
CRTSET CARTRIDGE DETECT Signal FLPSL1 FLAPPER DRIVE Signal 1
DELCLK DELIVERY MOTOR CLOCK DETECT Signal FSPSL2 FLAPPER DRIVE Signal 2
DROPN DOOR OPEN DETECT Signal GIDHP PAPER GUIDE HOME POSITION DETECT Signal
HKEMP1 HOOK EMPTY DETECT Signal 1
DRSW DOOR SWITCH Signal
HKEMP2 HOOK EMPTY DETECT Signal 2
ENTSL BUFFER INLET SOLENOID DRIVE Signal INLTCVR INLET COVER OPEN DETECT Signal
ESCPSL ESCAPE SOLENOID DRIVE Signal INLTCVRMS INLET COVER OPEN SWITCH Signal
EXITSL BUFFER OUTLET SOLENOID DRIVE Signal JOGHP ALIGNMENT HP DETECT Signal
FLPSL FLAPPER SOLENOID DRIVE Signal LUNGECLK LUNGE MOTOR CLOCK Signal
FSTTRAY TRAY 1 PAPER DETECT Signal LUNGEHP LUNGE HOME POSITION DETECT Signal
HOOKEMP HOOK EMPTY DETECT Signal LUNGETOP LUNGE TOP POSITION DETECT Signal
HOOKTOP HOOK STOP POSITION DETECT Signal PAFLDHP PAPER FOLD HOME POSITION DETECT Signal
JOGHP ALIGNMENT PLATE HP DETECT Signal PAPPOS PAPER POSITION PLATE HP DETECT Signal
JOINT JOINT DETECT Signal PPOSPAR PAPER POSITIONING GUIDE PAPER DETECT Signal
PDEL DELIVERY DETECT Signal RLNIPSL FEED PLATE CONTACT SOLENOID DRIVE Signal
PDLSL PADDLE SOLENOID DRIVE Signal STCHHP1 STITCHING HP DETECT Signal 1
STCHHP2 STITCHING HP DETECT Signal 2
PENT INLET PAPER DETECT Signal
STPLHP STITCHER IN DETECT Signal
SFTCLK1 SHIFT MOTOR CLOCK DETECT Signal 1 TRYPAR TRAY PAPER DETECT Signal
SFTCLK2 SHIFT MOTOR CLOCK DETECT Signal 2 VPJM VERTICAL PATH PAPER DETECT Signal
SHUTCLD SHUTTER CLOSED DETECT SWITCH Signal
SNDTRAY TRAY 2 PAPER DETECT Signal Puncher unit (option)
STOPN SHUTTER OPEN DETECT Signal DFULL DUST FULL DETECT Signal
STPCON STAPLER CONNECT DETECT Signal FDROPN FRONT DOOR OPEN DETECT SWITCH Signal
STPDRHP STAPLER DRIVE HP DETECT Signal LEDON LED ON Signal
STPHP STAPLER HP DETECT Signal LEDON1 LED1 ON Signal
STPTY STAPLE TRAY PAPER DETECT Signal LEDON2 LED2 ON Signal
SWGCLK SWING GUIDE CLOCK DETECT Signal LEDON3 LED3 ON Signal
SWGGCLD SWING GUIDE CLOSED DETECT SWITCH Signal LEDON4 LED4 ON Signal
LEDON5 LED5 ON Signal
SWGOPN SWING GUIDE OPEN DETECT Signal
PAEND PAPER END DETECT Signal
TRAYSAF TRAY SAFETY SWITCH Signal PUNCHHP PUNCH HOME POSITION DETECT Signal
TRYHP TRAY HOME POSITION DETECT Signal PUNCHCLK PUNCH MOTOR CLOCK DETECT Signal
TRYLIM TRAY UPPER LIMIT DETECTING SWITCH Signal SREG1 SIDE REGISTRATION DETECT Signal 1
SREG2 SIDE REGISTRATION DETECT Signal 2
Saddle stitcher unit SREG3 SIDE REGISTRATION DETECT Signal 3
1STPA No.1 PAPER SENSOR DETECT Signal SREG4 SIDE REGISTRATION DETECT Signal 4
2NDPA No.2 PAPER SENSOR DETECT Signal SREGHP SIDE REGISTRATION HOME POSITION DETECT Signal
3RDDPA No.3 PAPER SENSOR DETECT Signal UDROPN UPPER DOOR OPEN DETECT SWITCH Signal
DELV DELIVERY DETECT Signal
DELVMS DELIVERY DOOR OPEN DETECT SWITCH Signal
EJCVR DELIVERY DOOR OPEN DETECT Signal
E. FINISHER UNIT CIRCUIT DIAGRAM
12 11 10 9 8 7 6 5 4 3 2 1
J140 J206 J206
Shutter closed
detect switch
J7-3 J117
J206-3 MS4-NC J12A-3 J108
1 3
Buffer inlet
NC 3 1 1
solenoid
sensor
J206-2 MS4-NO J7-2 J12B-9
PI15
J12A-2
Joint
MS4
2 2 2 3 1
Shutter unit
NO 2 2
SL2
SL
J206-1 MS4-C J7-1 J12A-1 J12B-10
C 3 1 1 3 3 2 2
1 3
J118 J205 J205

J12A J12A
J117-3 J130
F
J118-3 +5V 1 1 J12A-6
J205-3 J12B-4 J107
Tray home
1 1 1 3 J9A J9A J117-2 1 1
position
G 2 2
sensor
J118-2 J12A-5
Shutter
sensor
J205-2
PI8
J12B-5
closed
J117-1 2 J12A-10
solenoid
2
PI5
2 2 2 2 J207A-11
Flapper
J118-1 1 1 +5V JOINT 3 3 J12A-4 2 1
J205-1 J12B-6
SL1
3 3 3 1 J207A-10 J130-3 3 3 J12A-11
2 2 G +5V 4 4 1 2
J207A-9 J130-2
3 3 STPTY G 5 5
J207A-8 J130-1
4 4 +5V TRYHP 6 6
J207A-7 J210-3
+5V 7 7
motor clock
5 5 G
Tray shift
J210-2
sensor 1
J207A-6 8 J400
6 6 JOGHP G 8 J14-7
PI9
Sensor PCB
J207A-5 J210-1 6 6 J113 J113
FG5 7 7 +5V STPHP 9 9 J14-8 J12B-3
Door open
J207A-4 J107-2 5 5 1 3 1 1
10
sensor
8 8 DELCLK +24V 10 J14-9 J12B-2
PI16
J207A-3 J107-1 4 4 2 2 2 2
9 9 +5V FLPSL 11 11 J14-10 J12B-1
J119 J207A-2 3 3 3 1 3 3
motor clock
Delivery
10 10 +24V
Tray shift
J208-5 J14-11
sensor 2
motor
1 1 J207A-1 J12B J12B 2 2

M2
PI19
11 11 ESCPSL
M
J208-4 J113-3 J14-12
2 2 +5V 1 1 1 1
J113-2
Door switch
G 2 2
J113-1 J112 J112 NC
MS1
DROPN 3 3 J5-3
J205-3 2 2 2 2 NO
+5V 4 4 J5-1
J205-2 1 1 1 1 C
J120 G 5 5
J205-1
E
Delivery
J207A-9
sensor
STOPN 6 6 J131
motor
clock
1
PI10
Safety range
J207A-8 J9B J9B J205-3 J5-4
2 2 +24V 7 7 3 C
switch
MS3
J207A-7 J207B-11 J500-2 J5-5
3 3 FG4 1 1 BESCPSL 8 8 2 NC
+24V J500-1 J5-6
J207B-10 +24V 9 9 1 NO
2 2 PDLSL J108-3
J207B-9 ENTSL 10 10
3 3 G J108-2
J134 J207B-8 11 11
4 4 SWGCLK J114
Delivery
sensor
J208-3 J207A J207B-7
Height sensor
1 1 J207A 5 J6-4
PI3
5 +5V J5 J5 1 1
J208-2 J122-3 J9A-1 J207B-6
limit detect
Tray upper
2 2 1 11 6 6 +24V J132 NO J6-3
PS1
J112-1 2
switch
J208-1 J122-2 J9A-2 J207B-5 1 2
MS5
3 3 2 10 7 7 B +24V 1 J6-2
J207B-4 J5-8 2 2 NC 3 3
J122-1 J9A-3 8 2 2 J6-1
3 9 8 A J112-2 J5-7 1 1 C 4 4
J121-3 J9A-4 J207B-3 DRSW 3 3
4 8 9 9 B J131-3
J121 J121-2 J9A-5 J207B-2 +24VMOVE 4 4
position sensor
5 7 10 10 A J131-2
J207A-6 J207B-1
guide home
J9A-6 J102
Alignment
1 J121-1 11 +24VSHIFT 5 5 J202 J1020
paper sensor
1 6 6 11 J131-1 J106
J207A-5
Inlet sensor
No. 2 tray
PI6
J120-3 J9A-7 TRYSAFE 6 6 J17-9 1 3 1 1

2 2 7 5 J132-1 1 9 1 1
PI12
J207A-4 J120-2 J9A-8 +24VSHIFT 7 2 2 2 2
3 7 J17-8
PI1
3 8 4 J132-2 2 8 2 2 J201
J120-1 J9A-9 TRYLIM 8 8 J17-8 3 1 3 3
9 3 J209-1 3 7 3 3 J14-6
J123-3 J9A-10 9 9 J17-6 1 6
10 2 J209-2 4 6 J14-5
J122 J123-2 J9A-11 +24VSHIFT 10 10 J17-5 J502 2 5
11 1 J209-3 5 5 J14-4 J1010 J101
J207A-3 (TRYLMT) +24VMOVE
tray sensor
11 11 J17-4 3 4
Inlet feed motor

1 1
paper sensor
1 1
Stapling
J209-4 6 4 J14-3 1 3 1 1
No. 1 tray
J207A-2 SWGGCLD 12 12 J17-3 4 3
D
PI4
2 2
PI11
2 2 7 3 J14-2 2 2
J207A-1 5 2 2 2
3 3 J17-2 3 3
M9
8 2 J14-1 3 3
M
3 1
Swing guide
J7 J17-1 4 4 6 1
J7 9 1
1 1 J206-1 5 5
+24VMOVE
J123 J207B J207B J206-2 6 6
solenoid
2 2
Escape
J207A-10 J128-2 J9B-1 J206-3

SL6
1 3 1 11 SHUTCLD 3 3 J115
SL
Tray lift
J207A-11 J128-1 J9B-2 J115-2
motor
2 2 2 10 J11 J11 4 4 J7-4
2 2
M5
J125-3 J9B-3 J115-1
M
3 1 3 9 J208-7 5 5 J7-5
J125-2 J9B-4 1 1 G 1 1
4 8 J208-6 J500 J600
Belt escape
J125-1 J9B-5 2 2 PDEL J6 J6
solenoid
5 7 J208-5 J12-7 1 2 1
2
SL7
J114-4
SL
J124-5 J9B-6 3 3 +5V V0 1 1 J12-8
J124 6 6 J208-4 J114-3 1 2 1 2
J207B-10 J124-4 J9B-7 4 4 +5V 2 2

1 1 7 5 J208-3 J114-2
J207B-9 J124-3 J9B-8 5 5 Vin 3 3
Alignment
2 2 8 4 J208-2 J114-1
6
motor
J207B-8 J124-2 J9B-9 6 G 4 4

9 3
M
J208-1
M3
3 3 J9B-10 7 7
J207B-7 J124-1
4 4 10 2 J204-3
J207B-6 J9B-11 8 8 +5V
5 5 11 1 J204-2 J17 J17 J105
9 9 G
inlet sensor
Buffer path
J204-1 J202-4 J24-1
10 10 SWGOPN A 1 1 3 3
J24-2
PI17
B 2 J202-3 2 2
J128 2 J24-3
solenoid
J207B-2 J14 J14 A J202-2 1 1

Paddle
3
SL
2 1 3
C
SL5
J202-1 J24-4
1 2 J207B-1 J201-6 B 4 4
1 1 +5V J24-5
J201-5 +24V J202-6 J110
2 2 G 5 5 J24-6
paper sensor
Buffer path
J201-4 +24V J202-5 3 3
3 3 FSTTRAY 6 6 J24-7
J501
Swing motor
J202-4
PI14
J201-3 +5V 7 7 2 2
2 J208-7 4 4 +5V J24-8
1 J201-2 J202-3 1 1
M7
G
M
J208-6 J208 J208 5 5 G 8 8

1 2 J201-1 J202-2
J134-3 J11-1 6 6 SNDTRAY PENT 9 9
1 7 J400-6
J134-2 J11-2 7 7 +5V J109
solenoid
2 6 J400-5
Buffer
outlet
J125 J134-1 J11-3 8 8 G J24 2 1
J24
SL3
SL
3 5
closed sensor clock sensor
J400-4
Swing guide Swing guide
J207B-5 J119-2 J11-4 9 9 SFTCLK2 J105-3 1 2

1 1 4 4 J400-3 +5V 1 1
J207B-4 J11-5
PI20
2 2 J119-1 10 10 +5V J105-2

5 3 J400-2 G 2 2
J207B-3 J501-2 J11-6 11 11 G J105-1
3 3 6 2 J400-1 BUFENTR 3 3
J501-1 J11-7 12 12 SFTCLK1 J110-3
7 1 +5V 4 4
J127 J110-2
G 5 5
1 1 J204-3 J16 J16 J110-1
PI18
J204 J204 BUFPASS 6 6

2 2 J204-2 J16-1 J109-2
Second feed roller
J127-3 J11-8 1 1 +24V +24V 7 7

J204-1 1 3 J16-2 J109-1
3 3 J127-2 J11-9 2 2 +24V EXITSL 8 8
2 2 J16-3 J210
J127-1 J11-10 3 3 B J210 J129
home position
M8
3 1
M
Stapler shift
J16-4 J12-9 3
J209-2 4 4 A 1 1 1
sensor
closed detect closed detect
Swing guide Swing guide
NO J16-5 J12-8
B
PI7
5 5 B 2 2 2
switch 1
J209 J209 2
MS2
J16-6 J12-7 1
J209-1 MS2-C J5-9 6 6 A 3 3 3
C 1 1 J5-10
MS2-NO
2 2 J5-11
MS6-C
J209-4 3 3 J5-12 J2 J2 J305 J307
NO MS6-NO J8 J8
4
switch 2
4 JS1-7A 1 1 1 1
1
MS6
1
J209-3 JS1-5A 2 2 2 2
C 2 2 A 1 1 J302
J301
3 3 B 2 2 3 3 3 3
JS1-4A 4 4 4 4
4 4 A 3 3
JS1-3A 5 5 5 5
5 5 +24V B 4 4
Relay PCB 4
JS1-2A 5 6 6 6 6
6 6 G +24V 5
JS1-1A 6 7 7 7 7
7 7 HOOKTOP 6
Relay PCB 3
Staple motor
STPCON 7 7 8 8 8 8
1A J2-7
M6
J1 J1 STPDRHP 8 8 9 9 9 9
2A J2-6 JS1-C3 10
CRTSET 9 9 10 10 10
3A J2-5 1 1 +24V
JS1-C2 HOOKEMP 10 10 11 11 11 11
4A J2-4 2 2 G
+5V 11 11 12 12
5A J2-2 M
Host machine
G 12 12 13 13
6A
Stapler unit
13 13
+24V
+24V
7A J2-1 J304 J306

14 14
A
A
B
A
B
1 1 5 5
15 15
Stapler shift
C1 FG-1 6 5 4 3 2 1 J10 2 2 4 4
motor
C2 J1-2
M4
3 3 3
M
J10 3
6 5 4 3 2 1
C3 J1-1 4 4 2 2
C4 J10-1 5 5 1 1
First feed motor
J10-2
JS1 J10-3
M1
J10-4 M
J10-5
JS1-C1
J10-6
1. Finisher Controller PCB (A502)
+5V
+5V
C8
R413
0 1 2 3 4 5 6 7
4 FEED2M<3..0> (509) 8 9 10 11 12 13 14 15
BUFP_S<0>
EJECT_S<0>
BUFE_S<0>
STPL_HP<0>
ENTRANS_S<0> 2 STPLMM<1..0> (505)
64
63
62
61
60
59
58
57
56
55
54
53
52
51
3 2 1 0 Q4 C144 +
2 JOGM<1..0> (506) C140
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
Vcc
A0
A1
A2
A3
A4
A5
A6
1 0
1 0 6 PREGS<5..0> (510) 1 DQ1 A7 50 Q161
5 4 3 2 1 0 24VS<0> (508) 2 DQ0 PA0 49
R414
DUST<0> (507) 24 3 1 XIN 8
PA1 48
W
* 2
VDD
7
(508)
(506)
(508) +5V 23 4
PA2 47 X1 XOUT
20
R
5 S * 3
MODOUT/RS1
6
PA3 46
REF-OFF
* REFOUT/RS0
(505)
(507)
4 5
C6
C5
LF
6 BM PA4 45 VSS
+5V 4 ENTM<3..0>
128
127
126
MD2 125
MD1 124
MD0 123
122
* 121
* 120
119
118
117
P16/PO14/TIOCA2 116
P17/PO15/TIOCB2/TCLKD 115
Vss 114
AVss 113
P47/AN7/DA1 112
P45/AN6/DA0 111
P45/AN5 110
P44/AN4 109
P43/AN3 108
P42/AN2 107
P41/AN1 106
P40/AN0 105
104
103
Q1 7 INTR PA5 44
R411
C2 (509) 4 8
PA6 43
P12/PO10/TIOCC0/TCLKA
P13/PO11/TIOCD0/TCLKB
*
*
*
P14/PO12/TIOCA1
P15/PO13/TIOCB1/TCLKC
UREF
AVCC
RXD3
PG0/CD
PG1/CS3
PG0/CAS /OE
P10/PO8/TIOCA0/DACK0
P11/PO9/TIOCB0/DACK1
102 3 5 9
1 PA7 42
C143
C142
P53/ADTRG
* TXD3 +5V +5V
*
PG3/CS4
C1 2 * 101 2 2 10
P52/SCK2 RXD2 PB0 41
PG4/CS5
* 100 3 11
PB1 40
R405
R412
3 Vss TXD2
Vss
99 0 12
4
Vss Vss RXD1 PB2 39
98 1 1 13 R407 2
5 Vcc P51/RxD2 TXD1 PB3 38 4
97 14 1
0 6 PC0/A0 P50/TxD2 0 PB4 37
96 3 15
CTS3
* Q162
1 7 PC1/A1
*PF0/BREQ CTS2 PB5 36
95 2 16 *
2 8 PC2/A2 PF1/BACK
* 26 PB6 35
94 1 17
CTS1
*
3 9 PC3/A3
*
PF2/WAIT /BREQO
* CLK PB7 34
10 Vss 93 25 18 P12
PF3/LWR
* P00 33
*
CNVSS
24 XOUT
92 24
RST
21 INT
22 P10
23 XIN
25 Vss
26 P07
27 P06
28 P05
29 P04
30 P03
31 P02
32 P01
4 11 PC4/A4 PF4/HWR
5 12 PC5/A5
* 91 23 (A505) STPL_CON<0>
PF5/RD
*
19
20
6 13 PC6/A6 90 (A505) CARTRIDGE<0>
7 14 PC7/A7
PF6/AS
* 89 (A505) STPL_READY<0>
Vcc
8 15 PB0/A8 88 0 (A505) HOOK<0>
PF7/fa1
87
X2 (A507) THERM_SW<0>
9 16 PB1/A9 Vss 2 1 0
10 17 PB2/A10 86 16 C7 3 (A508) TRAYS<2..0>
EXTAL
C10
85
C9
11 18 PB3/A11 XTAL 6
19 Vss Vcc 84
12 20 PB4/A12 83
13 21 PB5/A13
STBY
* 82 (A503) SERIAL<5..0>
NMI
81 1
Q27 Q37
14 22 PB6/A14 3
15 23 PB7/A15
RES
* 80 2
5 6 (A506)(A507)(A509) RESET<0>*
WDTOVF
16 24 PA0/A16
* 79 SHIFTM_PWM<0> (504) +5V
P20/PO0/TIOCA3 +5V
17 25 PA1/A17 P21/PO1/TIOCB3 78 EJECTM<0> (506)
18 26 PA2/A18 P22/PO2/TIOCC3/TMRI0 77 SWINGM_PWM<0> (506) 20 Q6
19 27 PA3/A19 P23/PO3/TIOCD3/TMCI0 76 PUNCHM_PWM<0> (510) 21 R13
28 Vss 75 1 2 SHIFTM<1..0> 22 1 4
P24/PO4/TIOCA4/TMRI1 VOUT GND
29 PA4/A20/IRQ4 74 0 (504) 2 M-RST VCC 3
P25/PO5/TIOCB4/TMCI1 C11 C12
(507) SHIFTM_CK1<0> 30 PA5/A21/IRQ5
* 73 1 Q5
P26/PO6/TIOCA5/TMO0
(508) SHIFTM_CK2<0> 31 PA6/A22/IRQ6* P27/PO7/TIOCB5/TMO1 72 0
19 3 C 7
32 PA7/A23/IRQ7*
R276
R275
(508) SWINGM_CK<0> Y7
71 1 2 PREGM<1..0>
(506) EJECTM_CK<0> 33 * *
P63/TEND1
70 0 (510)
18 2 B Y6
9
Q2 +5V
P62/DREQ1
(507) FEEDM_STEP<0> 34
P67/CS7 /IRQ3
* * * 69
17 1 A Y5
10
Q36
35 Vss
P66/CS6 /IRQ2
* * * *
P61/TEND0 /CSS
68 2 FEEDM<1..0> (507) Y4 11 1 CS VCC
8 2 1
Vss 12
Y3 2 7
36 Vss Vss 67 PUNCH_CLK<0> (509) SK NC
4 13 3 6 C13
(509) ENTM_STEP<0> 37 66 STPL_TRAY<0> (506) Y2 DI TEST
P65/IRQ1 Q36
* P60/DREG0
*/CS4* 14 4 5
P30/TxD0
P31/TxD1
P32/RxD0
(509) Y1 DO GND 4
PD2/D10
PD3/D11
PD4/D12
55 PD5/D13
PD6/D14
PD7/D15
FEED2M_STEP<0> 38 P64/IRQ0 65 3
40 PE0/D0
PE1/D1
42 PE2/D2
PE3/D3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
PD0/D8
PD1/D9
Vss
P33/RxD1
P34/SCK0
P35/SCK1
* Y0 15
+5V
39 Vcc
Vss
Vss
Vcc
G1 G2A G2B
41
43
44
45
46
47
48
49
50
51
52
53
54
56
57
58
59
60
61
62
63
64
5
+5V 1 3 2 0
4
HIGHT2<0>
RA1
RA1
RA2
RA2
RA3
RA3
RA4
RA4
3
HIGHT<0>
2
2 SERIAL_0<1..0>
(A503)
RA14
DATA<15..0>
RA1
RA1
RA2
RA2
RA3
RA3
RA4
1
2 LAMP<1..0> (A503)
(A508)
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
(A508)
+5V
C3 ADDRESS<25..0>
(A503)
1u, 16V
ADDRESS<25..0> SERIAL_0<1..0> 2
26
(A502) (A502)
+5V +5U
SERIAL<5..0> 10
Q7 (A502)
C15
R17
P32 Q36
1 40 0 10 11 12 13 R15 R16
VPP VCC
19 2 39 18
CE A17
15 3
D15
* A16 38 17 Q36
14 4 37 16
D14 A15 Q8 +5V +5V
13 5 36 15 Q89 P30 Q36
D13 A14
12 6 35 14 15 15 1 9 8
D12 A13 1 28 1 28
11 7 34 13
A14 VDD A14 VDD
D11 A12 13 2 27 25 13 2 27 24
A12 WE A12 WE
10 8
D10 A11 33 12 8 3 *
A13 26 14 C16 8 3 *
A13 26 14 C50
9 9 32 11
A7 A7
D9 A10 7 4 25 9 7 4 25 9
A6 A8 A6 A8
8 10 31 10 6 5 24 10 6 5 24 10
D8 A9 A5 A9 A5 A9
11
GND GND 30 5 6 23 12 5 6 23 12 +5U
A4 A11 A4 A11 +5U PPC OUT
7 12 29 9 4 7 22 23 4 7 22 23
D7 A8 A3 OE A3 OE
6 13
D6 A7 28 8 3 8 * 21 11 3 8 * 21 11 1
A10 A10
R23
A2 A2 RXD1 (IPC)
D3
5 14 27 7 2 9 20 21 2 9 20 21
J2
D5 A6 A1 CS A1 CS
4 15
D4 A5 26 6 1 10 * 19 7 1 10 * 19 15 0 R21 R22 2
A0 I/O8 A0 I/O8 J2
3 16 25 5 0 11 18 6 8 11 18 14
D3 A4 I/O1 I/O7 I/O1 I/O7
2 17 24 4 1 12 17 5 9 12 17 13 C19
D2 A3 I/O2 I/O6 I/O2 I/O6 3
1 18 23 3 2 13 16 4 10 13 16 12 TXD1 (IPC) J2
D1 A2 I/O3 I/O5 I/O3 I/O5
0 19
D0 A1 22 2 14 15 3 14 15 11 Q36 Q11 4
23 VSS I/O4 VSS I/O4 1 5 6 R24 J2
20 21 1
OE A0
* +5V R25 5
J2
DATA<15..0> 16 SADDLE OUT
(A502) +24R 1
4
FAN_LOCK2<0> J3
+5U
FAN_LOCK1<0>
RA5
RA5
+5U 2
R694
J3
3
8 SOLOUT<7..0>
2
RESET<0>* 3
R693
R29
D4
(A502) (A506) RXD2 (IPC) J3
RA5
15
14
13
12
11
10
9
8
6
5
4
3
2
1
0
7
22
RA5
2 R27 R28 4
97 1
95 5
J3
100
99
98
96
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
P74 76
Q9
C20 +5U
CSB
RESETB
DBS
P87/D15
P86/D14
P85/D13
P84/D12
P83/D11
P82/D10
P81/D9
P80/D8
GND
GND
D7
D6
D5
D4
D3
D2
D1
D0
P77
P76
P75
5
23 1 RDB 75 J3
P73 TXD2(IPC)
24 2 WRB 74 R32
P72 Q12 6
0 3 A0/HWRB 73 3 3 4 R30 J3
P71
PUNCH_U<7..0> 1 4 A1 72 R31 7
8 P70 Q37 J3
2 5 A2 P67 71 JOGM_I<0> (A506) +5U
(A503) STPLMM_I<0>
3 6 A3 P66 70 (A505) 8
0 HIGHT_ON<0> J3
7 P00 P65 69 (A507)
R630
1 8 P01 P64 68 R697 +5V
2 9 P02 P63 67 FANCONT<0> +5U
3 10 P03 66 EEPSK<0> (A510) OPTION OUT
P62 RXD3(IPC) R35
(A503)
DIPSW<9..0>
11 GND P61 65 EEPCS<0> (A510) 4 R33 R34

+5V 64 EEPDO<0> (A510)
12 GND P60
13 63 C48 C49 +5V
VDD VDD
4 14 P04 GND 62 2 FEEDM_I<1..0>
5 15 61 (A507) Q37
P05 GND
6 16 60 2 FEED2M_I<1..0> 5 1 2
10 P06 P57
7 17 59 1 (A509)
P07 P56 2 ENTM_I<1..0>
9 18 58 0
P10 P55 (A509) TXD3(IPC)
8 19 57 1
P11 P54
(A510) EEPDI<0> 20 56 0
P12 P53
(A507) STPLMM_HP<0> 21 55 1 (A510)
P13 P52
(A506) JOG_HP<0> 22 54 PREG_I<0>
P14 P51
(A507) TRAY_HP<0> 23 53 STEPMOFF<0>
P15 P50
(A506) SHATER_S<0> 24 52 0 (A505)
P16 P47
(A507) SWING_S<0> 25 P46 51 1
P17
27 P21
28 P22
P23
P24
P25
P26
P27
P30
P31
P32
P33
GND
GND
VDD
P34
P35
P36
P37
P40
P41
P42
P43
P44
P20
P45
2 (A505)
STPLM_W<1..0>
26
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
1 50
0
2 EJECTM_W<1..0> (A506)
+5V
1
0
0
1
2
3
4
5
6
7
PUNCHM<1..0> (A510)
JOINT<0>
2
UPPERC_S<0>
1
0
(A508)
2 SWINGM<1..0> (A506)
3
2
1
0
4
5 OPEN<4..0> (A504)
(A507)
+24R +24U
+5V
+
R39 C23 C33 C34 C35 C36 C37
J2 6 Q27 Q28 Q29 Q30 Q31
14 14 14 14 14
VCC VCC VCC VCC VCC
GND 7 GND 7 GND 7 GND 7 GND 7
R49 D7
Q14
R41
R40
+5V
J2 7
1 16
N.IN N.IN
+5V C38 C47 C40 C41 C42 C141
2
ININ ININ
15 Q32 Q40 Q34 Q5 Q156 Q162
R45 3 14 +5U 14 14 14 16 14 5
FB ROUT VCC VCC VCC VCC VCC VCC
4 TCON OCON 13 GND 7 GND 7 GND 7 GND 8 GND 7 GND 3
Q15 L1 R48
5 12
Ct Vcc
6 Rt C2 11 +5V
7 GND E2 10
R47
R43
R42
8 9 +
1 C1 E1 C26
R44
J19 C43 C44 C45 C46 C136 C137
D8
Q36 Q37 Q38 Q39 Q90 Q94
R46 CP1 14 14 14 14 16 14
C25
VCC VCC VCC VCC VCC VCC

GND 7 GND 7 GND 7 GND 7 GND 8 GND 7
J19 2
RWM<0>
+24V <A506>
CB1
J1 1
+
C22 Q27
2 12 11
J1 +5V 13
+5V
+
R57
C51
1 R65 7 TRAY UP LIMIT
J5 J5
Q24 ZD5
DOOR_SW 4 P33
R51
+24Vmove 8
J5 2 +5V J5
ZD1 Q16 C32 R62 R63

2 SHIFTM<1..0> 2
J5 3
+5V <A502>
R58
AREA_SW P35 Q29 Q25 Q22 Q23
R50 C27 R61
J5 4 SHIFTM_PWM<0> 2
1
P20(PWM) 3
4 SHIFT MTR
R53
5 J7
J5
5
ZD2 Q17 J7
3 Q27
6 PF1 0 9 Q20 Q21
J5 8
P34 (CCW) 10
SWING_GUIDE–SW1 JP102
9 R52 C28
R59
J5
+5V
ICP6
JP103
J5 10 JP104
PF0 Q27
SWING_GUIDE_SW2 1 4 JP105
+24Vstp1 (CW) 6
R55
11 5
J5
Q29 Q26 R64
R60
ZD4 Q18 P37 5

0 4
12 6
J5
Q28
+ Q28 5
R54
C29 +5V 11 4 2 Q28
C30 13 6 1
12 3
J7 1
SHATTER_OPEN_SW
R56
J7 2
ZD3 Q19 Q28

1 P36 8
3 10
J7 9
5 OPEN<4..0>
C31 (A503)
+5U
R69
STPL_READY<0> R67 R68 6 READY
J8
P02(IPC)
C52 +5U
R72
STPL_CON<0> R70 R71 7 CONNECT
J8
P00(IPC)
C53 +5U
R75
Q37
STPL_HP<0> R73 R74 8 STAPLE H.P
12 13 J8
PG4
C54 +5U
R78
CARTRIDGE<0> R76 R77 9 NO CARTRIDGE
J8
P01(IPC)
C55 +5U
R81
Q38
HOOK<0> R79 R80 10 HOOK SENSE
2 1 J8
P03(IPC) +5V +5U
+24Vstp1
Q44 C56 11
R94 R95 J8
STPLM_W<1..0> 2 +5V R83
(A503) 12
Q29 Q47 Q48 J8
Q45 R274
8
R84 10 13
9
R82
J8
STPL MTR
C57 Q39 14
P46 4 Q49 J8
6 Q50
1 5
(CW) +24U
15
J8
R269
Q46
D19
+5V C60 8 R96

Q46 8 D21 + 3
+ 6 1
7 – 2
R108
– 5 4
R93
R87
R91 4 C59 R98 R97

P47 R92
D20
C66
(CCW) Q39
0 9
8
R88 10
Q29 Q51 R99
11
C58 13
12
+5V +5V
+5V +24Vmove
STPLMM<1..0> 2 R90 Q52 R270
R107
(A502) ICP1
0 Q53 STPL MOVE MOTOR
P15 +5V 5
1 OUTA
C119 J8
Q54 R103 2
3 REFA TDA 4
STPLMM_I<0> GNDA
4 J8
C61 5 INA
P66 +5V R104 OUTA
6 3
Q55 7 RSA
8 * J8
R105 Vs
R100
R101
9 RSB
OUTB
10 2
11 TDB J8
R106 C62 GNDB
12 +
STEPMOFF<0> 13 REFB 1
INB
14 J8
P50 15 C64
OUTB
R102 C63 *
STEPMR<0>
(A506)(A507)
(A509)(A510) P14 1
+5V +5V
2 STEPMR<0> +5V
+24V JOGM<1..0>
(A505)
R113 R114 (A502)
+24V
R142
R109
JOGM_I<0> +5V
Q63
R141
P21 Q30 Q56 R112 Q58 (A503)
(PWM) 0 P17
1
EJECTM<0> +5V 2 2 3 3
1 3 ICP2
2 3 Q59 DELIVERY MTR 1 ALIGNMENT MTR
2
EJECTM_W<1..0> R37 OUTA 2 C70
Q62 TDA B6
1 4 3
R110
J11 P67 REFA 4 J9
P49 Q30 Q60 5 C67 5
INA
GNDA
+5V 5 J11 R138 6 B7
(CW) 7 OUTA
*
2
4 3 3 RSA J9
6 8
Q61 9 Vs
R134
R135
RSB 10
OUTB B8
R111
R139 C68 11
Q30 R140 TDB 12 J9
8 13 REFB GNDB
10
ICP8 14 B9
9 15 OUTB INB
Q30 * J9
P45 Q57 R115 C69
11 2
R136
(CCW) 13 3 B10
12 J9
+5V 1 +24V
R710 R682 R683 +24V
ICP10
P21 (PWM) Q156 Q154 R684 Q150 1 P16
SWINGM_PWM<0>
1
+5V 2 2 3 3
1 3 B1
3
2
2 Q151 SWING MOTOR J9
SWINGM<1..0> 1 6 D32
+5V
R686
J11 PADDLE_SL
Q156 7
5 Q152 J11 Q64
(CW) R144 B2
2
4 3 3 4 P75
P40 +5V 6 J9
R151
1
1
Q153
+5V A10
R687
R145 J9
Q156 5 D33
8 ICP9
10 P76 ESCAPE SL
9
Q156 Q155 R685 Q39 Q65 A11
R146
4
11 2 Q32 12
13 11 J9
R143
(CCW) 3 6 P77 13
12 PR
P41 A10
1 2
D Q 5 J12
PWM<0> 3 D34
CK
(A503) 6 FLAP SL
Q
+5U
STPL TRAY EMP SENS
* 1
Q31
R147
Q66 A11
CLR 3
+5U R119 A1 3 P74 2
J12
J9
1
B9
J12
A2 D35
R118
J9 BAFFER INT SL
Q40 R116 Q31
STPL_TRAY<0> R117 A3 Q67 B10
12 13 4 R148
J9 J12
RESET<0> 2 P73 6
P04(IPC)
C71 +5U
JOG H.P SENS (A502)
* 5
7
R123 J24
+5U A4 D36
J9
BAFFER OUT SL
A5 Q31 Q68
R122
J9 9 R149 8
J24
0 P71
8
Q38 R120 R121
10 9
JOG_HP<0> 12 13 A6 N.C J24
J9 B7
PE4 +5U J12
C72
SHATTER_OPEN_ SENS RB_ SL
+5U R127 B4
D37
Q31 Q69
J12 12 R150 B8
11 J12
7 P70 13
B5
R126
R124 J12
R125 +5V
SHATER_S<0> B6
J12 P72
P16 R3
C73 1
+5U
EJECT SENS Q39
1 1
3
R130
R128 J11 2
R129 SOLOUT<7..0> 8
EJECT_S<0> 2 (A503)
J11
PG1 C74 +5U
+5U 3
J11
EJCT_CLK
A7
R133
J9
R131 R132
EJECTM_CK<0> A8
J9
P67 C75 +5U
A9
J9
+5U +5U ENTRANS_SENS

R171 7
J17
R155
8
J17 +5U +5U JOINT_SENS
R170 A1
ENTRANS_S<0> R153 R154 9
8 9
J17 J12
PG3
R169
Q37 A2
J12
C76 +5U +5U SWING OPEN R167 R168
R172 8 JOINT<0> A3
J11 J12
P30
R158
9
J11 C85
SWING_S<0> R156 R157 10 +5U +5U

10 11 TRAY H.P SENS
J11 R176
P17 A4
Q37 J12
+5U +5U
C77
R175
A5
J12
1
R173 R174
R410
D42
TRAY_HP<0> A6
J12
HEIGHT SENS P15
2
HIGHT<0> R159 R160 1
J6 C86
P33 +5U
2
C120 +5U +5U STPL MOVE H.P
1
R180
1
2 A7
D43
J6 J12
+2
2
R179
C78
A8
J12
R162
1
Q90 Q40
STPLMM_HP<0> R177 R178 A9
9 2 1
Q0 3 J12
7 J6 P13
Q1 Q74 2
Q2 6 4
6 3 C87
Q94 Q3 5 5 C134
1 +5U +5U
3 10 CP Q4 3 Q94 1 4 SHIFT CLK1
PWM<0> 2 * 2 J6 R184 10
(A504) Q5 J14
4
Q6
R183
HIGHT_ON<0> 11 13 11
MR Q7 J14
P65 12 Q40
Q8 Q94 R181 R182
14 9 SHIFTM_CK1<0> 4 3 12
J14
R161
Q9 8
15 10 PA5
Q10
1 THERM_SW
Q11 Q94 C88
12 +5U
11
Q40 13
R304
JP106
HIGHT2<0> 10 11
+5V R187
P53
THERM_SW<0> R185 R186
C133
10
Q32 P04
PR C89
12 Q 9 FEEDM_STEP<0>
D
11 IRQ2*
CK
Q
8
+5V +24V
*
CLR
STEPMR<0> +5V
R546
FEEDM<1..0> 2 ICP3
13
RESET<0>
(A502) +5V *
R547
Q71 1
P62 J10
0
C79
0 P57 3
1 1 OUTA
2
2
J10
R548 TDA
Q72
1 3 REFA
4
1 P56 3 2 5 INA GNDA 3
C80 6 J10
Q157 R549 OUTA
2
7 RSA * 8
R250 Vs
R165
4
R164
9 RSB
10 J10
R712
11 TDB OUTB
FEEDM_I<1..0> 2 R550 C83 12
13 REFB GNDB 5
(A503) 14 J10
15 INB
OUTB
R166 6
C84 J10
FEED MOTOR 1
P63
1
+5U +5U FIRST TRAY SENS
TRAYS<2..0> 3 R191 1
J14
(A502)
R190
2 +5U FRONT_COVER_SENS
J14 +5U
R223 B1
P05 0 R188 R189 3 J12
J14
R222
B2
C90 +5U +5U J12
SECOND TRAY SENS
R195 4 UPPERC_S<0> R220 R221 B3
J14 J12
P31
R194
5
J14 C106 +5U
+5U
BUF_ENT_SENS
P06 1 R192 R193 6 R227 1
J14 J24
R226
2
C91 J24
+5V Q38
BUFE_S<0> 4 3 R224 R225 3
J24
PG0
R198
C107
P07 2
+5U +5U +5U

SHIFT_CLK2
SWINGM_CLK R235 7
J14
B3
R234
J9
R202
8
J14
Q38 R232 R233
SWINGM_CK<0> R200 R201 B4 SHIFTM_CK2<0> 8 9 9
J9 J14
PA7 +5U PA6
+5V +24U
C93 B5 C109
J9
D64
R205
24VS<0> R204
+5U +5U
(A502) BAFFER P SENS
AN1 R231 4
R206
C94 J24
R230
5
J24
Q38
BUFP_S<0> 6 5 R228 R229 6
J24
PG2
C108
+5V
DIPSW<9..0> 10
LAMP<1..0> 2 +5V
(A503)
8
(A503)
LED2 R240
P31 1
R210
R211
RA7
RA7
RA7
RA7
RA8
RA8
RA8
RA8
SW1
7
P11 8
P10 9 Q38 R241
SW2 P33 0 11 10
SW3 LED1
P27 7 15 16
P26 6 13 14
P25 5 11 12
P24 4 9 10
P23 3 7 8
P22 2 5 6
P21 1 3 4
P20 0 1 2
+24V
ENTM_STEP<0> +5V
+
+5V C145
R253
ENTM<3..0> 4 ICP4
+5V
R252
1
P50 Q76 J17
0
1 OUTA
C114 2
1 R248 2 J17
0 3 REFA TDA
3
4
1 5 INA GNDA 3
C111 6 J17
1 3 Q77 2 R249 OUTA
7 RSA * 8
Q158 Vs
R246
9 RSB 4
R245
2 10 J17
R711 11 TDB OUTB
R708
ENTM_I<1..0> 2 R251 C112 12
13 REFB GNDB 5
14 J17
15 INB
OUTB
*
4
Q34 R247 6
C113 J17
PR
2 5
D Q
3 INLET FEED MOTOR
CK 1
6 P51
Q
* RA6
+5V
CLR 3 P52
1 2
1
P53 RA6
2 3 4
+5V +24V
(A502)
+5V
R263
FEED2M<3..0> 4 +5V
ICP5
(A502) STEPMR<0>
R272
1
P13 (A503) Q81 J16
0
C118 2
1 OUTA
1 R257 2 J16
0 P55 3 REFA TDA
3
4
Q83 1 5 INA GNDA 3
Q82 2 R258 C115 6 J16
1 P54 3 OUTA
7 RSA * 8
Vs 4
R256
9 RSB
R255
2 10 J16
R259 11 TDB OUTB
R709
R260 C116 12
13 REFB GNDB 5
14 J16
15 INB
FEED2M_I<1..0> 2 OUTB
* 6
R261 J16
C117
FEED MOTOR 2
+5V 1 P12
+5V
3 P11 RA6
5 6
10
Q34 P10 RA6

2 7 8
PR
12 9 FEED2M_STEP<0>
D Q
13 (A502)
CK
8 P64
*
Q
CLR
13
RESET<0>
(A502)
*
+5U
PUNCH_U<7..0> 8
PREGS<5..0> 6
R510
(A502)
(A502) +5U
AN2 0 R512 R511 A4 B1
J21
R531
P00(IPC) Q40
C121 R533 R532 B7
+5U P01 1 6 5 P HP
J21
C128 +5U
R513
R534
AN3 1 R515 R514 B4 B2
J21 Q40
P02 2 R536 R535 REG HP B8
8 9
J21
C122
+5U C129 +5U
R516
R537
R518 R517 B3 P03 3 R538 PUNCH_FRONT_COVER B9
AN4 2 A4R J21
J21
C123 +5V
+5U
10K
R519
P05 5
AN5 3 R521 R520 B5R B4

J21 +5U
C124
R543
+5U
PUNCH_CLK<0> R545 R544 PUNCH CLK B11

J21
R528 P61
C132
+5U
4 R530 R529 B5 RA12
AN6 R EDGE 7 8
J21
0 RA13 PUNCH_U_UMU B12
C127 P00 7 8
J21
+5U RA12
5 6
4 RA13 PUNCH_UPPER_COVER B13

R524 B6 P04 5 6
5 EDGE LED J21
J21 +5U RA12
TO D/A +5U +5U 3 4
AN7 RA13
PUNCHM<1..0> 2 P06 6 PUNCH_U_KEN1 B14
8
3 4
2 J21
R303
PREGM<1..0> (A503) +5U RA12

(A502) 1 2
P42 1 RA9 A1 RA13
7
J21 P07 7 A13

A2 1 2
RA11
RA11
RA11
RA11
PUNCHM_PWM<0> RA9 J21

(A502) A3 J21 PUNCH_U_KEN2
P43 0 RA9
P23 P25 A4 J21
0 RA9 R290 A9
A5 J21 EEPCS<0>
PREG_I<0> RA10 J21
P24 (A503)P51 A6 J21
1 RA10 R310
A7 J21
STEPMOFF<0> RA10
A8 J21
EEPDO<0> RA10 R291 A10
J21 EEPSK<0>
P60 J21
P62
+5U +5U R311
R305
R306
1
J23
R302
+5V R293 A11

R300 EEPDI<0>
2 P12 J21
J23 DUST<0> R301 DUST A12 R1
J21
+24Vmove 3 AN0
J23 C81
N.C. A14
J21
4
J23
APPENDIX
2. Sensor PCB
6
J400
5
J400
4
J400 PI19
3
J400
2
J400
1
J400 PI9
APPENDIX
3. Relay PCB 3
5 18
J304 J302
4 17
J304 J302
3 16
J304 J302
2 15
J304 J302
1 14
J304 J302
13
J302
12
J302
11 11
J305 J302
10 10
J305 J302
9 9
J305 J302
8 8
J305 J302
7 7
J305 J302
6 6
J305 J302
5 5
J305 J302
4 4
J305 J302
3 3
J305 J302
2 2
J305 J302
1 1
J305 J302
APPENDIX
4. Relay PCB 4
1 18
J8 J301
2 17
J8 J301
3 16
J8 J301
4 15
J8 J301
5 14
J8 J301
6 13
J8 J301
7 12
J8 J301
8 11
J8 J301
9 10
J8 J301
10 9
J8 J301
11 8
J8 J301
12 7
J8 J301
13 6
J8 J301
14 5
J8 J301
15 4
J8 J301
3
J301
2
J301
1
J301
F. SADDLE STITCHER UNIT CIRCUIT DIAGRAM
12 11 10 9 8 7 6 5 4 3 2 1
J107
plate motor clock

J11-15
Paper pushing
1 1
PI1S
J11-14
2 2
sensor
J11-13 J125 J225 J325 J425 J525
3 3 J9-3
Delivery
1 4 1 4 1 1
sensor
PI11S
J9-2
J124 2 3 2 3 2 2
J9-1
J10-8 1 3 2 3 2 3 3 F
Inlet cover
1
PI19S
sensor
J10-7 2 2 4 1 4 1
J104 J10-6 3
open/closed
J11-12 3
Front door
1 1
sensor
PI2S
J11-11
2 2
J11-10
J131-3
J131-2
J131-1
J208-4
J208-3
J208-2
J131-6
J131-5
J131-4
J131-3
J131-2
J131-1
3 3 J130 J126
Crescent roller
home position
Paper folding
J18-3 1 1 J9-6
PI12S
PI21S
sensor
1
sensor
1
phase
J18-2 2 2 J9-5
J18-1 2 2
3 3 J9-4
No. 3 paper No. 2 paper No. 1 paper

J2 3 3
1
2
3
4
5
6
J13
1
2
3
4
5
6
7
J303 J203
Delivery cover
J103
sensor
PI18S
J11-9
1 1 3 1
sensor
J11 J11 J16

PI3S
10
11
12
13
14
J11-8 J13 J2
1
2
3
1
2
1
2
3
4
+24V 5
G 6
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
2 2 2 2 J107-1
J11-7 15 15 +5V J14 J17
+5V
G
STPLHP
+5V
G
VPJM
J107-2 J18 J18 J204 J304 J123
3 3 1 3 14 14 LUNGECLK J10-1
5 1 1
J107-3 1 J130-3 5 J127
position sensor
sensor
PI19S
13 13 1 J10-2
Guide home
G +5V 4 2 2 J9-9
J104-1 2 J130-2 4 1 1
PI13S
12 12 FDR 2 J10-3
PAFLDHP 3 3 3 J9-8
J104-2
11 11 G 3 3 J130-1 J10-4
3 2 2
J102 J104-3 G 2 4 2 4 J9-7
3 3
Alignment plate Paper folding
J11-6 10 10 +5V J10-5

home position motor clock
PI20S
J203-1 1 1 5
1
E
sensor
1 9 9 EJCVR J10 J10
sensor
PI4S
J11-5
2 2 J203-2 J204-5
J11-4 8 8 G +5V 1 1
3 3 J203-3
plate home position

7 7 +5V 2 J204-4 J128
J102-1 1STPA 2
Paper pushing
6 6 J204-3 J9-12
+5V 2NDPA 3 3 1 1
PI14S
J102-2
sensor
J101 J309 J209 5 5 FLDCLK J204-2 J9-11
J102-3 3RDPA 4 4 2 2
J11-3 4 4 J204-1 J9-10
1 3 1 G 5 3 3
sensor
1 J209-1 G 5
PI5S
J11-2 3 3 JOGHP J124-3

2 2 2 2 +5V 6 6
J11-1 J209-2 J124-2
3 3 1 3 2 2 G G 7 7
J209-3 J124-1
1 1 +5V INLTCVR 8 8
J129
plate top position

Paper pushing
J9-15
J7 J7 1 1
PI15S
sensor
J114-1 J9-14
J100 J502 J402 J302 J202 10 10 A 2 2
J114-2 J9 J9 J9-13
Tray paper
J6-9 9 9 B 3 3
1 1 3 1 6 1 J125-3
sensor
J114-3
PI6S
J6-8 8 8 +5V 1 1
2 2 2 2 5 2 A J125-2
J6-7 J114-4 G 2 2
3 3 1 3 4 3 7 7 B J125-1
J6-6 J114-5 DELV 3 3
3 4 6 6 +24V J126-3 J121 J306 J316
J6-5 J113-1 +5V 4 4 J8-14
Stitcher
5 5 A
M6S
J126-2
motor
plate home position
2 5 1 1 7 7
Saddle stitcher D
Paper positioning Paper positioning
J113-2 G 5 5
M
J106 J6-4 4 4 B J8-13
1 6 J113-3 J126-1 2 2 6 6
FDRLHP 6 6 J8-12
3 controller PCB
Stitcher unit
1 1 3 A J127-3 5
sensor
3 3 5
PI7S
J113-4 +5V 7 7 J8-11
(rear)
2 2 2 2 B J127-2 4 4 4 4
J113-5 G 8 8
Staple sensor
J8-10
home position
1 1
switch (rear)
3 3 +24V J127-1 5 5 3 3
GIDHP 9 9 J8-9
Stitcher
MS5S
MS4S
(rear)
J128-3 6 6 2 2
J4 J4 +5V 10 10 J8-8
J128-2 7 7 1 1
J108-2 G 11 11
J105 J301 J201 10 10 J128-1
J108-1 12 12
plate sensor
J6-3 9 LUNGEHP
1 1 3 1 9 J129-3
PI8S
J6-2 J112-2 +5V 13 13

2 2 2 2 8 8 J129-2
J6-1 J112-1 G 14 14
3 3 1 3 7 7 J129-1
J205-2 LUNGETOP 15 15
6 6 DELVMS J120 J305 J315
Stitcher motor
J205-1
5 5 J6 J6 J8-7
J110-2 1 1 7 7
(front)
M7S
J201-3
M
J131 4 4 FDROPN +5V 1 1 J8-6
J110-1 2 2 6 6
home position
J13-3 3 J201-2
Stitcher unit
1 1 3 G 2 2 J8-5 3
J109-2 3 5 5
Stitcher unit
J13-2
sensor
J201-1
PI16S
2 2 2 2 INLTCVRMS 3 3 J8-4
J109-1 PPOSPAR 4 4 4
(front)
J13-1 J202-6 4
3 3 1 1 +24V +5V 4 4 J8-3
switch (front)
home position
5 5 3 3
Staple sensor
J202-5
5 J8-2
C
MS7S
G 5
MS6S
Stitcher
6 6 2 2
(front)
J202-4 J8-1
PAPPOS 6 6 7 7 1 1
J308 J208 J1 J1 J202-3
+5V 7 7
J132 4 1 J132-2 2 2 G J202-2
J13-6 G 8 8
1 1 3 2 J132-1 J202-1
Vertical
1
PI17S
1 +24V
STCHHP2
STCHHP1
sensor
J13-5 TRYPAR 9 9
HKEMP2
HKEMP1
path
6 RLNPSL
4 FSPSL2
2 2 2
2 FLPSL1
3
J13-4 J119
5 +24V
3 +24V
1 +24V
1 +24V
3 3 1 4 J12-5
1 1
J12-4
B
B
A
A
5 A
4 B
3 A
2 B
G
2 2
J12 J12
motor
J15 J15
Guide
J5
M3S
J12-3
J8
14
13
12
11
10
4
3
2
1
8
7
M
9
8
7
6
5
4
3
2
1
Paper pushing
3 3
plate motor
J108 J12-2
No. 2 deflecting No. 1 deflecting

4 4
plate solenoid plate solenoid

J4-10
14
13
12
11
10
M8S
J118a
J5
J8
J118
8
7
6
5
4
3
2
1
5
4
3
2
1
9
8
7
6
5
4
3
2
1
M J12-1
4
3
2
1
2 2
J4-9 5 5 J15-1
SL1S
1 1 2 1
SL
J15-2
1 2
J112
J121-1
J121-2
J121-3
J121-4
J121-5
J121-6
J121-7
J120-1
J120-2
J120-3
J120-4
J120-5
J120-6
J120-7
J116-1
J113-2
J117-1
J117-2
J118-1
J118-2
J115-1
J115-2
J115-3
J115-4
J119-1
J119-2
J119-3
J119-4
J119-5
Paper folding
3 3 J117 J117a
M2S
motor
M J4-8 J15-3
2 1
SL2S
2 2 J114
SL
J4-7 J15-4
1 1 J7-10
1 1
1 2
B
plate motor
positioning
J7-9
2 2
Paper
M4S
J7-8
M
3 3
J111 J305 J205 J7-7
4 4
Delivery door
J4-5 J131 J131 J7-6

MS3S
1 1 1 5 5
switch
2 J4-6 8 J116 J116a
plate contact
2 2 1 J15-5
solenoid
3 J3 7 2 2 1
SL4S
Feed
SL
NO J2-6 J15-6
1 6 3 1 2
5 J2-5
2 4
4 J2-4
J110 3 5
J4-3 3 J2-3
1 4
Front door
6
MS2S
J2-2
switch
J4-4 2
2 5 7
1 J2-1
3 6
NO Finisher unit 8
J7-5
J113
J5-4
J115
7 1 1 1 4
J5-3
Alignment
8 J7-4
motor
2 3
M1S
2 2
Feed
motor
M5S
M
J109 J7-3 J5-2
M
3 3 3 2
J4-1 J5-1
Inlet door
1 J7-2
MS1S
4 1
A
switch
J4-2 4 4
2 J19 J132 J132 J7-1
5 5
3 J1-1
NO 1 1 1
J1-2
2 2 2
1. Saddle Stitcher Unit PCB (A501)
+5C
2
<A507>
LED3 C9
1
L4 +5V
+5v 1 2
Q2S +5C
2
L6
2
2 1
+5v
C1
1 32
1
1
C2
VPP Q2 VCC 32 Q3
DBUS0
DBUS1
DBUS2
DBUS3
DBUS4
DBUS5
DBUS6
DBUS7
ABUS0
ABUS1
ABUS2
ABUS3
ABUS4
ABUS5
ABUS6
ABUS16 2 2 A16 31 31
1
PGN +5V HOOKS[1:0]
ABUS15 3 3 A15 30 30 1 28 <A503>
NC NC VCC
ABUS12 4 4 A12 29 29 ABUS14 ABUS12 2 27 ABUS21
A14 A12 WE R3 DOORSW[2:0]
64
63
62
61
60
59
58
57
56
55
54
53
52
51
ABUS7 5 5 A7 28 28 ABUS13 ABUS7 3 26 <A502>
A13 A7 CS2
ABUS6 6 6 27 ABUS8 ABUS6 4 25 ABUS8
DG2
DG3
DG4
DG5
DG6
DG7
VCC
A0
A1
A2
A3
A4
A5
A6
A6 A8 27 A6 A8
ABUS5 7 7 26 ABUS9 ABUS5 5 24 ABUS9 Q5 1 DG1 A7 50 ABUS7 DOORSENS[1:0]
A5 A9 26 A5 A9
ABUS4 8 25 ABUS11 ABUS4 6 2 49 HOOKS0 <A505>
8 A4 A11 25 23 ABUS11 DG0 PA0
A4 A11 1 VOUT GND 4 ABUS21 3 48 HOOKS1
ABUS3 9 9 A3 24 24 ABUS20 ABUS3 7 22 ABUS20 W PA1
OE A3 OE 2 3 ABUS20
ABUS2 10 23 ABUS10 ABUS2 8 21 ABUS10 N-RST VCC 4 PA2 47 DOORSW0
10 A2 A10 23 R
A2 A10 ABUS19 5
1 2
46 DOORSW1
C10
ABUS1 11 11 A1 22 22 ABUS17 ABUS1 9 20 ABUS18 S PA3
1 2
CE A1 CS1
C11
ABUS0 12 21 DBUS7 ABUS0 10 19 DBUS7 6 PA4 45 DOORSENS0
12 A0 07 21 DN
A0 1/08 7 44 DOORSENS1
DBUS0 13 13 00 20 20 DBUS6 DBUS11 11 18 DBUS6 INTR PA5
06 1/01 1/07 COVER
DBUS1 14 19 DBUS5 DBUS12 12 17 DBUS5 8 PA6 43
14 01 05 19 RXD3 <A506>
1/02 1/06
R448
DBUS2 15 18 DBUS4 DBUS13 13 16 DBUS4 9 PA7 42 DOORSW2
15 02 04 18 TXD3
1/03 1/05 10 Q4 41 DIPSW0
16 16 GND 17 17 DBUS3 14 15 DBUS3 RXD2 PD0
03 GND 1/04 11 TXD2 PD1 40 DIPSW1
<A504> BUS0 12 RXD1 PD2 39 DIPSW2
BUS1 13 TXD1 PD3 38 DIPSW3
14 CTS3 PD4 37 DIPSW4
15 CTS2 PD5 36 DIPSW5
R4
TRAY-M2 16 CTS1 PD6 35 DIPSW6
<A501><A504> RESET TRAY-M1 17 CLK PD7 34 DIPSW7
CNVSS
TRAY-M0 18 PO0 33
XOUT
SLOUT2 P12
HMT
<A504> NUKE6
KEY
VSS
PQ7
PQ6
PQ5
PQ4
PQ3
PQ2
PQ1
P10
XIN
<A505>
<A504> PAPERPOSM[2:0] NUKE5 <A506>
19
20
21
22
23
24
25
26
27
28
29
30
PULLOUTS42 31
PULLOUTS41 32
<A505> SENS5[2:0] NUKE3 DIPSW[7:0]
<A505> <A506>
PULLOUTS43
PULLOUTS40
<A504> FEEDM[2:0] NUKE1 <A507>
PAPERPOSM1
PAPERPOSM0
PAPERPOSM2
TUKE-CLK
TUKIPWM
TRAY-P-SENS231
TRAY-P-SENS230
TRAY-HP
NUKE4
SOLTMR
<A506>
NUKE2
LED1
<A505>
FEEDM1
FEEDM0
FEEDM2
SENS52
SENS51
SENS50
TUKICW HARI-KEN1 <A503> PULLOUTS4[3:0]

HARI-KEN0 <A503>
L2
+5V 1 2 ORI-NUKE
+5V <A507>
TRAY-M[2:0]
112
111
110
109
108
107
106
105
104
103
102
101
100
2
<A507>
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
C3
JOGM[2:0]
1
<A504>
1 2
PA7
PA6
PA5
PA4
PA3
PA2
PA1
PA0
PB4
PB3
PB2
PB1
PB0
VSS6
A23
A22
A21
A20
AVSS
P77
P76
P75
P74
P73
P72
P71
P70
VREF
C5
5VB 1 84 ORI-HP
VCC AVCC X2 <A507>
JOGM0 2 83 1 2
2
PB0 MD2
C14
3
2
C15
JOGM1 82
2
C16
PB1 MD1 TARY-P-SEN23[1:0]
4 <A507>
1
ORIPWN PB2
81 5VB
1
MD0
1
TUKICCW 5 80
PB3 LWR
GAIDOM0 6 PB4
79 R449 ABUS21
MRW
GAIDOM1 7 78 R450 ABUS20
PB5 RD +5U +5U
GAIDOM2 8 PB6
77
GAIDOM[2:0] AS
<A505> JOGM2 9 PB7 76
VCCS
10 VSS1 75
1
XTAL
R20
D1
SENS4[3:0] SENS40 11 74
BUS[4:0]
PC0 RXTAL
<A506>
2
SENS41 12 PC1 VSS5
73
STPLHP3[1:0] STPLHPS50 13 72 BUS0 R22 R21 1 J2
<A503> PC2 NM1
STPLHPS51 14 PC3 Q1 71 +5U
DBUS[8:0]
2
RES
70
2
SENS42 15 PC4 STBV C8 C17 2 J2
ABUS[22:0]
1
TRAY-SENS 16 69
R23
<A505>
1
PC5 CLK
SENS43 17 68 EJCT-SENS <A505>
PC6 PO2
18 67 ORITOP Q15 Q23 3 J2
PC7 PO1 14 R24
2
<A501><A504> RESET 19 66 24VDOWN BUS1 5 6
3
RES0 PO0 <A505>
<A506> PPHP 20 65 <A506>
1
PD0 A19 4 J2
SUHP 21 64 1 Q7
R504
<A506> PD1 A18
63 3 ABUS19
<A506> PUSHSW 22 PD2 A17 2 R25
HAHS 23 PD3 A16
62 ABUS16
<A506> 1 J17
2
SENS30 24 PD4 A15
61 ABUS15 C163 C164
4 Q7
1
SENS31 25 PD5 A14
60 ABUS14 6
SENS3[1:0] 5 C6 Q173 2 J17
26 59
<A505>
VSS2 A13 ABUS13 X1
R505
STPLM0 27 D0 A12 58 ABUS12 2 1 C6 1 8
2
XIN
STPLM1 28 D1 A11 57 ABUS11 9 Q7 VDD
2
VSS5
VSS2
VSS4
8 ABUS18 C7 XOUT 7
D10
D11
D12
D13
D14
D15
A10
R506
1
MODOUT/RS0
D2
D3
D4
D5
D6
D7
D8
D9
10
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
3 REF-OFF 6
2 1 4 REFOUT/RS1
5
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
LF
STPLM2 ABUS17 VSS
+5V
STPLM[3:0] STPLM3 R508
ORIDIR0
ORIDIR1
SLOUT0
SLOUT1
LED1
2
<A503>
R507
C165 C166
ABUS10
LED1 R32
1
1 2
ABUS0
ABUS1
ABUS2
ABUS3
ABUS4
ABUS5
ABUS6
ABUS7
ABUS8
ABUS9
Q172
R509 1
4
2
5VB
DBUS0
DBUS1
DBUS2
DBUS3
DBUS4
DBUS5
DBUS6
DBUS7
ORIDIR[1:0]
<A502>
SLOUT[1:0]
<A504>
Q172
2
C162 VCC 5
2
C167
1
GND 3
1
+24R
+5V
5 R33
2
J2 L8
Q11 Q12 Q13
1
+2
C19 Q7 Q8 02 74 08
2
14 14 14 14 14
C65
C66
C67
C69
C70
VCC VCC VCC VCC VCC
R35
GND 7 GND 7 GND 7 GND 7 GND 7
R37
6 D3
1
J2 R40 2 1
Q6 +5V
+5U
1 N.ININ. IN2 16 JNT1
1
2 ININ1 ININ2 15 J
R38 3 FB 14 2
ROUT
4 TCON OCON 13 +5U +5V +5V +5U +5V
Q12
R34
5 CT 12 Q25 L1 R43
VCC 1 2 4
R36
6 RT 11 1 2
C2 PR
R42 3 2
7 GND 10 Q16 Q117 Q15 Q17 Q168 D 5
E2 CP1 Q
+2
CP2 3
2
8 C1 9
C120
C148
R41 14 14 14 14 14
C72
K
C71
C74
2
R39
E1 C20
C22
VCC VCC VCC VCC VCC
1
6
D4
GND 7 GND 7 GND 7 GND 7 GND 7 Q
1
1
1
R207 CLR
2
ETH2
1
+5V E
2 Q13
12 12 Q7
3 11 11
+24V 13 13
R44
CB1
1 1 2 SOLPWM
J1 ICP5
<A504> 1 2
R51 R52
+2
C21
1
2 C158 C157
J1 +5V Q168 Q32 R50 1 2 1 2
2
ORIDIRO
P44<CW> 11 10 3
1
1
J4 R358 Q28 Q29
24S<503> FOLDING MTR
1
R61 3 3
2
INLET DOOR 7 J4
DOORSW0
ZD2 8 J4
2
2 3 PA2 Q117 2 Q8
J4
3 Q30
2
Q31 3
2
1 2 Q118 ORIPWM R62 13 12 3 1
1
+24R
1
1
3 PB2
R359
J4
C122
+5V
1
R63
2
Q9 +5V
D6 C27 Q9
R45 Q117 3
8
FRONT DOOR D5 D7 +
1
2 1 10 2 1 1
R56
8
11 1 2 5
2 7
+
DOORSW1 -
2
ZD3
2
R55
4
C29
J4 4 3 PA3 -
4
2
Q26
C28
R60
1 2
1
R58
1
1
ETH3
R46
2
C23
R57 1
E
1
2
+24U
11 Q8
5 13
J4 12
Q168 Q33 R53
2
P45<CCW> ORIDIRI 13 12 3
+5V
1
R64
R47
DELIVERY COVER
DOORSW2 ORIDIR[1:0]
2
6 ZD4 PA7
J4 3
1 2 Q27
1
+2
C26
R48
2
C25
1
DOORSW[2:0]
24S<502>
C150 C151
1 2 1 2
STPLM[3:0] +5V
R77 R78
R65
R76 Q34
1
Q35 STITCHER MTR (R)
Q168 Q38 3
2
3 14
J8
2
P40 STPLM0 1 2 3
13
J8
12
2
1
C149 Q11 Q36 J8
5 R497 Q37 11
2
1
R488 4 3 3 J8
6
+5V
1
R471
CP4 STPLHPS[1:0] +5U

1
Q108 3 R331
8
HARI-KEN0 R329 1 +
R97
-
2
2 HOOK[1:0]
R332
C114
STAPLE H.P2
4
Q17
1
2
STPLHPS0 R98 10 J8
+5V C113 2 1
R330 R333
1
ETH4
2
+5U
1 C38
C139 E
1
9 J8
R70
1 2 2
Q168
1
Q11
R100
STPLM1
D10
P41 3 4 2 R498
4 HOOK SENS2
3
2
C152
2
R80 HOOKS0 R102 R101

8 J8
1
R489
2
2
24S<502>
C39
Q39
1
R472
+5U
D11
1
1
C154 C155
1 2 1 2
2
+5V
R103
R93 R94
STAPLE H.P1
R81
Q17
R92 Q40 Q41 STPLHPS1 4 3 R104
1
1
STITCHER MTR (F) 3 J8
Q168
2
3 3 7 J8
2
P42 +5U
2
2
STPLM2 5 6 Q44 3 C40
6 J8
1
2 J8
2
5 J8
1
C153 11
02
R499 Q42 Q43
2
3 4 J8
2
R490 13
1
R106
12
D14
+5V
1
Q11
R473
C126
2
CP3 HOOKS1 R108 R107 HOOK SENS1
2
1 J8
1
2
C41
Q108 5 R337
8
1
HARI-KEN1
D15
R335 7
1
2
- 6
C116
2
R338
4
2
+5V C115
R336 R339
1
C140
R86
1 2
Q168
STPLM3 8
Q11
P43 9 8 R500
10
9
R96
2
C156
2
R491 3
1
Q45
1
R474
+24U
+5V
FEEDM[2:0]
ICP1
1 2 +5V
SLOUT[1:0] +24V ICP7

1 2 1 J15
+2
R119
C131
2
C133
1
D17
FLAP SL1
1
C132
2
1
SOLTMR Q13
2
SLOUT0 1 Q47 2 J15
R476
2
1
Q155 Q154 Q12 3 3
10
2 3 J15
1
1 MB E
16 1 16 PR
1
MB E 12 9
D18
2 T MA
15 2 15 D Q FLAP SL2
T MA SOLPWM 11 Q13 Q48
3 VMM1 VMM2 14 14 K
2
3 SLOUT1 4 4 J15
R431
8 R475
2
<A503>
R428
VMM1 VMM2
R427
R432
3
2
2
6
C135
4 GND1 GND4 13
C137
4 13 Q
GND1 GND4 5
1
5 GND3
12 5 12 CLR 5 J15
GND2
1
1
GND2 GND3
R430
6 VCC VR
11 6 11
R437
VR
13
VCC
1
7 I1 10 7 10
R429
C R501
D19
R433
I1 C
8 PH 9 9 RESET FEED SL
IO 8 <501>
PH IO
2
2
C138
2
2
C134
C136 <504> 6 J15
Q13 Q170
1
1
1
+5v <501> SLOUT2 9 R120
2
8 3
P55 10
1
1 NC 7 J15
J5
2 J5
R435
R434
R436
3 J5 NC 8 J15
4 J5
PA4 FEEDM0 FEED MOTOR

PS5 FEEDM1 Q15 +24U
PS3 FEEDM2 11 10
ICP2
1 2
+5V
+5V ICP3
JOGM[2:0] PAPERPOSM[2:0] 1 2
R311
+5V
R302
+5V
1 J7
PB0 JOGM0
PA0 PAPERPOSM0 6 J7
+5V Q101
R301
Q103
2
C104
R310
+5V
2
ALIGNMENT MTR
C108
1 OUTA PAPER POS MTR
Q102 Q104 1
R303 2
1
2 J7 B OUTA
1
1
3 REFA TDA
1
JOGM2 3 R312 2 7 J7 B
4 PAPERPOSM2 3 3 TDA
*
2
5 INA GA REFA
C101 4
2
6 5 GA
R304 3 J7 A
R308 2
C105 INA
R317 2
7 RSA OUT/A
* R313 6 8 J7 A
1
R307
8 7 OUT/A
*
1
VS RSA
R316
9 RSB R314 8
10 4 J7 B 9 VS
2
RSB
R305 11 TDB OUTB 10 9 J7 B
2
R306 C102 12 C106
11
TDB
OUTB
13 REFB GB R315 12
1
14 13 GB
1
15 OUT/B INB REFB 10 J7 A
5 J7 A 14
15
2
INB
OUT/B
2
C103
R309
C107
R318
1
1
PB7
PA2
PB1 JOGM1
PA1 PAPERPOSM1
PULLOUTS4[3:0] +5U
Q150
1
3
NUKE2 R123 SENS5[2:0] +5U
+5U
2
+5U
PULLOUTS40
+5U
R145
R410
1 J11
R146
R124 ALIGNMENT H.P
7 J6 2 J11
R125
Q15
8 J6 P83 SENS52 2 1 R147 3 J11
Q17 TRAY P SENS +5U
2
TRAY-SENS 6 5 R126 Q151
9 J6 C53
1
1
3
2
C48 +5U +5U +5U
1
+5U
2
PULLOUTS41
R129 1 J9 DELIVERY SENS R150 10 J9
R411
1
R151
R130
D35
2 J9 PUSHING H.P
11 J9
2
Q16
EJCT-SENS 6 5 R131 P82 SENS51 R153 R152 12 J9
3 J9
+5U
1
2
2
+5U +5U
D36
C49 C54
1
2
SENS3 [1:0] R134 4 J9
R154
1
R135
D37
CRESCENT SENS 4 J11
5 J9 FOLDING CLK
2
Q16 P80 SENS50 R156 5 J11
P94 SENS30 4 3 R136
6 J9 R155 +5U +5U
Q152
1
1
2
D38
2
C50 R128 C55 3 6 J11
NUKE3 +5U
1
2
+5U
2
+5U +5U PULLOUTS42
R158
7 J11
R412
DELIVERY COVER
R159
R139
1
7 J9
DOORSENS[1:0]
D39
8 J11
R140
GAIDOHP
2
8 J9
DOORSENS0 R161 9 J11
Q16 PA4<IPC>
2
P95 SENS31 GUIDE H.P +5U

R141
1
3 2 1 R160 Q153
D40
9 J9
1
C56
3
1
2
2
1
Q58 C51 +5U

1
2
+5U
PULLOUTS43 163
10 J11
R413
+24V FRONT DOOR
R164
1
D41
11 J11
ICP4
2
1 2 PA5<IPC> DOORSENS1 R166 R165 12 J11
+5V
+5U
1
2
D42
C57
GAIDOM2:0] +5V R208
1
R319
13 J9
2
+5U
1 J12 NUKE6 R408
PB4 GAIDOM0 PUSHING TOP S
+5V Q105
GUIDE MTR
R320
14 J9
1 2
C109
R209
Q106 1 OUTA Q17
2 J12 B
R321 TDA 2 R210
1
3 REFA * ORITOP 12 13 15 J9
PB6 GAIDOM2 3
C110 GA 4
2
5 INA
2
R322 6 3 J12 A C79
R326 2
OUT/A
*
1
7 RSA
R325
1
R323 VS 8
9 RSB
OUTB 10 4 J12 A
2
C111 11 TDB
R324 GB 12
1
13 REFB
INB 14
15 OUT/B 5 J12 A
C112
1 2
R327
PB5 GAIDOM1
SENS4 [3:0]
+5U
+5U
R168 1
J6
R169 2
J6
Q17 PAPER SENS
SENS42 10 11 R170 3
PC4 J6
+5U
2
C58 +5U +5U
1
+5U
R198 4
J6
R174 1 PAPER POS H.P
J10 R199 5
Q16 J6
SENS43 8 9 R175 2
PC6 J10 1st P SENS Q17
PPHP 8 9 R200 6
2
C59 +5U 3 J6
J10 2nd P SENS
2
1
4 C64
J10 3rd P SENS
1
R179
5
Q16 J10 +5V
SENS40 10 11 R180
PC0
2
C60
+5U
R184
Q16
SENS41 12 13 R185 DIPSW [7:0]
PC1
R5
R6
R7
R8
R9
R398
R399
R400
R401
2
C61
1
SW1
DIPSW0 15 16
NUKE4 R18
DIPSW1 13 14
DIPSW2 11 12
+5U +5U
DIPSW3 9 10
DIPSW4 7 8
R188 6 DIPSW5 5 6
J10
1
R189 INLET COVER SENS DIPSW6 3 4

D51
7
J10 DIPSW7 1 2
2
COVER R191 R190 8

J10
PA6(IPC) SW2
1
2
PUSHSW 1 2
D52
C62
NUKE5 R402
1
+5U +5U
R403 1 +5V
J13
2
STITCHER IN SENS
D117
R404 2
J13
R14
1
SUHP R405 R420 3

J13 +24R
24VDOWN
1
2
D118
C129
2
ZD1
1
Q59
2
2 1
2
C12 3
1
1
+5U +5U
R421 4
J13
1
D119
R422 5 PATH SENS

J13
2
HANS R424 R423 6

J13
1
2
D120
C130 7
J13
1
+5V
C160 C159
R502
+24U TRAY-M [2:0]
2 1 2 1
+5V +5V +24U
R344 R345 TRAY-M0
R455 ICP6
1 2
+5V
R454
1
1
R343 Q164
Q117
2
TUKICW 3 3
1 2 3 Q163 1 J14
2
1 OUTA
C144
2
Q111 Q113 Q114
2
R459 2 2
PA7 9 TRAY-M2 3 3 REFA TDA J14
1
1
J4 4
2
GA
R355 C143 5 INA
1
R458 6 3
10 J14
R453
7 OUT/A
1
J4 RSA 8
R457
R452
VS
Q8 9 RSB
10
2
Q117 OUTB
2
5 C142 11 TDB 4
TUKIPWM R356 4 3 3 FOLDING MTR +5V R456 GB
12 J14
1
3 4 6 13
REFB 14 5
INB J14
+2
PA2 Q115 Q116 15 OUT/B
1
+24R C145 TRAY MTR
R357 C119 R451
1
R503 ETH1
2
2
+5V C141 1
1
1
Q109 TRAY-M1 2
8
D22 D109 Q117 D108 D107 3 E
GAIDOHP + R346 3
8
1 2 2 1 6 5 1 2 2 1 1 5
2 7 + 4
<A506> -
2
Q109 6
C118
5
R347
-
2
4
C117
R374
R353
1
NUKE1
1
R349 ETH5 +5U +5U

R348 1
E R373
2 6 J14
R194 7 J14
Q8 Q15
8 TRAY-HP 12 13 R195 8
10 J14
9
R351 TRAY HP
+5U +5U
2
Q117 C63
2
TRAY-P-SEN23 [1:0] R467
1
TUKICCW 9
9 8 3 J14
Q112
PB3 R464 10 J14
1 Q15
R354 TRAY-P-SEN230 8 9
R466 11 J14
+5U
TRAY P SEN2
+5U +5U
2
C147
13 R463
1
J11 12 J14
R367
Q15 R460 13 J14
TUKI-CLK R365 R366 R462

14 TRAY-P-SEN231 4 3 14 J14
J11
PUSH CLK SENS TRAY P SEN3
+5U
2
C146
2
C125 15 +5U
1
J11
1
+5U
Q162
Q171
1
1
LED3 3
3
R426 1
2
ORI-NUKE J16
2
<501>
+5U 2 J16
R496
3 J16
R492 1
+5U J18
2 FOLDING HP
J18
R493
ORI-HP R495 R494 3

<501> J18
2
C161
1
APPENDIX
2. Paper sensor PCB
R1
PI18S
5
J123
R2 4
J123
3
J123
PI19S 2
J123
1
J123
R3
PI20S
G. PUNCHER UNIT (option) CIRCUIT DIAGRAM
12 11 10 9 8 7 6 5 4 3 2 1
Punch home position

J102 J106
Upper door switch

J1A-3
sensor
PI1P
1 1 1 NO
J1A-2
MS1P
2 2 J1A J1A
J1A-1 2 C
3 3 J102-3 J5 J5 3 NC
1 1 +5V
J102-2
2 2 SREGHP +24V 1 1
J102-1
3 3 G UDROPN 2 2
4 4 3 3
5 5 FDROPN 4 4 E
Punch motor clock

J105 J106
Front door switch

6 6
J1B-6 J101-4
7 7 +24V 1 NO
PI2P
1 1
sensor
MS2P
J1B-5 J101-3
2 2 8 8 B 2 C
J1B-4 J101-2
3 3 9 9 A 3 NC
J101-1
10 10 B
11 11 A
J1B J1B
J104-3
1 1 G
Punch home position
J104-2
J104 2 2 +5V
J104-1
J1B-1 3 3 PUNCHHP
PI3P
1 1 J105-3
sensor
J1B-2 4 4 G
2 2 J105-2
J1B-3 5 5 PUNCHCLK
3 3 J105-1
6 6 +5V
J112-4
7 7 +5V
J112-3
8 8 LEDON D
J112-2
9 9 DFULL
J112-1 J4 J4 J23
J101 J101 10 10 G
Horizontal registration
J1A-10 11 11 G 1 1 1
4 1
J1A-9 2 2 2
3 2
motor
J1A-8
M2P
2 3 3 3 3
J1A-7 +24V 4 4 4
1 4
Punch driver PCB

J3A J3A J21A
J7 J7
1 1 14
J10-6
1 1 LEDON5 2 2 13
J10-5
2 2 LEDON4 3 3 12
J11 J11 J10-4
J7-13 3 3 LEDON3 4 4 11
Photosensor PCB
1 1 J10-3
J7-12 4 4 LEDON2 5 5 10
2 2 J10-2
J7-11 5 5 LEDON1 6 6 9
3 3
J7-10
J10-1
J11-7
6 6 G 7 7 8 C
4 4 7 7 PAEND 8 8 7
J7-9 J11-6
5 5 8 8 SREG4 9
J7-8 9 6
6 6 J11-5
J7-7 9 9 SREG3 10 10 5
7 7 J11-4
10 10 SREG2 11 11 4
J11-3
11 11 SREG1 12 12 3
Finisher unit
J11-2
12 12 +5V 13 13 2
J10 J10 J11-1
J7-6 13 13 G 14 14 1
1 1
LED PCB
J7-5
2 2
J7-4
3 3
J7-3
4 4
J7-2
5 5
J7-1 J3B J3B J21B
6 6
1 1 14
2 2 13
detection PCB
J112 J112 3 3 12
J1B-10
B
Scrap full
1 1 4 4 11
J1B-9
2 2 5 5 10
J1B-8
3 3 6 6 9
J1B-7
4 4 7 7 8
8 8 7
9 9 6
10 10 5
11 11 4
J113 J114 J114 J2 J2 12 12 3
Punch motor
13 13 2
M1P
1 1 1 1 1 1
M
14 14 1
2 2 2 2 2 2
1. Punch Driver PCB (A502)
+24U
+5V
ICP2
TO DCON R2 R1 R4
R14
Q5
R7 R3
1
A14 2 2 Q1 3 3 Q2
J3 1 3
3 2
2
+5V 1 J2
Q7 PUNCH MOTOR
1
5 Q3 J2
R15
2
R8 4 3 3 Q4
A13 6
J3
1
Q7
+5V
8
10
9
R5
R16
Q7
Q6
R9 R6
A12 11 2
J3 13 3
12
1
Q7 +24U
ICP1
+5V
C3
C1
C2
Q8 Q22
1 16 1 16
MB E MB E
2 15 2 15
+5V T MA T MA
R20
3 14 3 14
C19
C5
R22
R19
Vmm Vmm Vmm Vmm
4 13 4 13
GND GND GND GND
5 12 5 12
GND GND GND GND
6 11 6 11
R23
Vcc VR Vcc VR
R21
7 10 7 10
R25
I1 C I1 C
8 9 8 9
Ph I0 Ph I0
C4
C18
R10
R11
R12
R13
A7 J1
A8 J1
A8
A9 PUNCH REG MOTOR
J3 J1
A10 A10
J3 J1
A11 A11
J3
N.C. J1
A9
J3
+5V
Q12
A6
R58 1 8
J3 R59
CS VCC
A5 2 7
J3 R60
SK NC
A7 3 6 C11
J3 R61
DI TEST
A4 4 5
J3 DO GND
R35
R36
R37
R38
1. Punch Driver PCB (A503)
TO DCON +24V
+5V
4
J4 +24V +5V
+
C6 Q7
3
J4 14
VCC
+5V 7 C10 R43
GND 1
J5
2 PUNCH UPPER COVER ZD1 Q14
J4 B2
J3
+ 2
C7 J5 +5V
1
J4
J5
3 R41 C14
+5V 13 R44
TO DCON J7
+24U
12 Q15
J7 PUNCH FRONT COVER ZD2 B6
4 J3
11 J5
J3 J7
10 + C15
J3 J7
PHOTO_SENS_PCB C16 R42
9
J3 J7
8
J3 J7
B10 7
J3 J7
6
J7
+5V +5V
R46 REG HP SENS
R52 R34 A1
5
J7 J1
+24V +5V Q17
+5V A2
J1
R53 R47
C9 B7 A3
4 J3
Q11 J7 J1
D1
R30 Q18
B9 5 +5V
8 +5V
J3 7 LED_PCB DUSTBOX SENS
R54 R48 R33
C17 6 A4
4 J1
3
Q19 J7
A5
+5V J1
R55 R49
B5 A6
2 J3 J1
Q20 J7
PUNCH HP SENS
+5V B1
J1
R56 R50
1 B8 B2
J7 J3 J1
Q21 +5V
B10 B3
J1 J1
A3 B9
J3 J1
+5V
R45 PUNCH CLK SENS
R57 DUST_SENS_PCB
+24V B4
J1
B8
Q16 J1
Q11 +5V B4 B5
B7 J3 J1
8 J1 +5V
2
1 B6
J1
3
4
+5V
R39 R40
B1
J3
A2
J3
B3
J3
A1
J3 N.C
APPENDIX
2. LED PCB
1 J10
LED1
2 J10
LED2
3 J10
LED3
4 J10
LED4
5 J10
LED5
6 J10
3. Photosensor PCB
C7 C1
R1
R13
+5V
+5V +5V
+5V
Q1
R4
Q2 PTR1 2 - 8
R16
PTR4 6 2
2 - 8 7
JP3 JP4
6 1 3 J11
JP2
J11 1 3 3 + 4
1 3 5 + 4 C14
D1
D4
C3
C9
R17 R5
+5V +5V +5V

+5V
Q3 Q1
PTR2 6 - 8
R20
PTR5 2 8 2 JP1
2 - 7 4
R8
1 7 J11 5 J11
1 3 1 3 + 4 C13
3 +
4
JP6
D2
D5
C5
+5V 1 J11
R9
Q3 +5V
6 - 8 +5V +5V
5 7 2 J11
Q2
R12
+ 4 C15 PTR3 8
2 2 - 1 5 J11
JP5
1 3 3 + 4
D3
APPENDIX
4. Scrap full detector PCB
+5U
4
J671
3
J671
C673
R674 R673
1 2
C672
+5U
2
R672
+5U 2 8
1
1 2
J671
3
2 2 2
4
LED6
1 R671
1 3
PTR6 1
2 Q671
D671
1
1
J671
+5U
6 8
Q671 7
5
4 2
C671
1
APPENDIX
H. SOLVENTS AND OILS

No. Name Description Composition Remarks
1 Vic Clean Cleaning: Hydrocarbon · Do not bring near fire.
C-17 e.g.,glass, (fluorine family) · Procure locally.
plastic, Alcohol · Isopropyl alcohol may be
rubber parts, Surface activating substituted.
external agent
covers Water
2 Lubricant Drive, friction Silicone oil · Varmulb G2
parts, lead cam (made by Japan Mineral Oils)
Prepared by
Office Imaging Products Technical Support Dept. 3
Office Imaging Produce Quality Assurance Center.
CANON INC
Printed in USA
REVISION 0 (JULY 2000)(01073)
5-1, Hakusan 7-chome, Toride-shi Ibaraki, 302-8501 Japan

This publication is printed on
70% reprocessed paper.
PRINTED IN USA 0800AB1.05-1

SM Fin-F1 Saddle Fin-F2 (13gu) XXX

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SM Fin-F1 Saddle Fin-F2 (13gu) XXX

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FINISHER-F1/

JULY 2000 FY8-13GU-000

THE INFORMATION CONTAINED HEREIN PUBLISHED BY CANON, INC., JAPAN.

ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED

COPYRIGHT © 2000 CANON INC.

Use of this manual should be strictly super-

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 3

5-1, Hakusan 7-chome,Toride-shi Ibaraki, 302-8501 Japan

This manual comprises the following chapters:

Chapter 1 “General Description” introduces the finisher’s features, specifications, and

“Appendix” contains diagrams showing tables of signals, overall circuit dia-

CHAPTER 2 FINISHER UNIT BASIC OPERATION

CHAPTER 4 PUNCHER UNIT (OPTION)

CHAPTER 5 MECHANICAL CONSTRUCTION

I. FEATURES .................................. 1-1 E. Supplying the Saddle Stitcher Unit

2. Has high paper transportation performance

3. Offers a job offset function

4. Offers four types of auto stapling

pling at front, diagonal stapling at rear, 2-point stapling).

5. Uses a buffer roller

host machine even during stapling or offset operation.

6. Has a saddle stitch function (Saddle Finisher-F2)

7. Offers a punch function (option)

Stapling Positions (finisher unit)

1-point stapling (rear) 1-point stapling 1-point stapling

Specified paper width -6±2mm/ 4.4±2mm/ Specified paper width -6±2mm/

A3 and A4 B4 and B5 279 x 432 mm

82.7±4mm/ 62.7±4mm/ 73.7±4mm/

2. Saddle Stitcher Unit

Staple and Folding Position (saddle finisher unit)

88.5±2mm/ 68.5±2mm/ 45±2mm/

Stack front edge

279mm x 432mm LTRR

3. Puncher Unit (Option)

Hole position (Puncher Unit)

[1] 2 holes (Puncher Unit-A1)

[2] 2 or 3 holes (Puncher Unit-B1)

[3] 4 holes (Puncher Unit-C1)

80±1 mm/ 80±1 mm/ 80±1 mm/

[4] 4 holes (Puncher Unit-D1)

21±1 mm/ 70±1 mm/ 21±1 mm/

Specifications are subject to change without notice.

[17] [16] [15] [14] [13] [12]

[1] Tray 1/2 [10] Saddle stitcher flapper

2. Saddle Stitcher Unit

[1] Guide plate [7] No.1 flapper

3. Puncher Unit (option)

[1] Punch motor [6] LED PCB

A. Removing Paper Jams

7) Connect the finisher to the host machine.

2) Shift down the green lever.

8) Operate as instructed on the display.

3) When the staple cartridge has slightly slid

Figure 1-311 Figure 1-313

5) Shift down the tab on the staple cartridge.

2) Open the front cover.

6) Remove all staples that have slid out of the

3) Shift down the green lever.

1) Holding the saddle stitcher unit as shown,

2) Open the front lower cover.

Figure 1-325 Figure 1-328

1) Open the front lower cover.

4) Hold the empty cartridge on its sides, and