sxo0a Service Workshop Manual Superb II 2015 > Edition 06.2016 Service Department. Technical Informationsone ® Service List of Workshop Manual Repair Groups Repair Group 00 - Technical data 27 - Starter, current supply, CCS 90 - Gauges, instruments 92 - Windscreen wash/wipe’system 94 - Lights, bulbs, switches - exterior 96 - Lights, bulbs, switches - interior 97 - Wiring Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed, All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2016 SKODA AUTO a. s. D4B805420D1sxooa Supert Ill 2015 = ® Electrical System - Edition 06.2016 Contents 00 - Technical data : 1 1 Safety instructions... a 1 4.1 Safety precautions when working on vehicles with a stertistop system. 1 4.2. Safety precautions during road tests in which testing and measuring equipment is used 1 1.3. Use and safety instructions for gas discharge lamps 1 2 Repair notes 3 24 Contact corrosion 3 22 Cable routing and securing 3 3 Battery 5 3.1 Battery types 5 32 Basic topics 5 27 - Starter, current supply, CCS 6 1 Battery .. 6 4.4 Assembly overview battery...» 6 1.2. Removing and installing the battery 7 1.3. Disconnecting and reconnecting battery 9 1.4 Removing and installing battery carrier 14 1.5 Checking the battery 14 1.8 Charging bettery 1" 4.7 Removing and installing earth lead with battery monitoring control unit J367 12 1.8 Adapt the battery monitoring control unit J367 13 2 Generator 14 21 Assembly overview- generator .. vette tteteeteeeenee . 4 22 Removing and installing alternator ..........eeeeeveeeeeee vetcceterenee 18 23 Checking generator .. fs ae tt 38 2 sain cnse 1B 24 — Removing and installing poly V-belt pulley. Deets 18 25 Removing and installing voltage regulator. : vevcteetteeeneereee BB 3 Starter r 4 B 4 26 3.1. Assembly overview- starter 26 3.2 Removing and instaling the stator ....-....0s sve BM nse 2B 4 Cruise control system (CCS) 33 5 Start/stop system Pali oemacasereean icine os on vain Bd 5.1 General description - Start-stop systom jpn 34 6 Adaptive Cruise Control. 36 6.1 Installation overview - automatic distance control _ Bessa 36 62 Removing and instaling adaptive cruise control control unit. - 37 63 Removing and installing the switch for ACOs... vee 4 37 64 Calibrate automatic distance control... 2... . . 7 90 - Gauges, instruments 7 BE ee ol |. - 39 1 Dash panel insert : ; f 39 1.1 Removing and installing dash panel insert KX2 39 1.2 Contact assignment to mutt-pin plug connections of dash panel insert 40 2 Clock ..... See PP ficisces vives A 2.4 Removing and instaling clock ~ F a 3 Hom .. Fo wes 42 3.1 Removing and installing treble horn H2/ and low-tone hom HT. s.sevsceevssesese 42 92 - Windscreen wash/wipe system ........e0secceeseesseseeveeveeeseeses 43 1 Windscreen wiper system 43 coments I‘sxona ® 14 12 13 14 15 16 17 18 19 2 24 22 23 24 25 26 3 34 32 33 34 35 4 44 42 43 44 5 5A 52 53 54 55 5.6 57 6 64 1 1 12 13 14 15 18 17 18 19 4.10 1M 41.42 1.13 1.14 1.15 Lights, bulbs, switches - exterior ‘Superb Ill 2015 > Electrical System - Edition 06.2016 Assembly overview - windscreen wiper system. Set windscreen wipers to the service position Removing and installing wiper blade Removing and installing windscreen wiper arms Adjusting windscreen wiper arms Removing and installing windscreen wiper moter V Renewing windscreen wiper motor Removing and installing Sensor for Fain and light detection Repairing the humidity, rain and light detection sensor Windscreen washer system : ‘Assembly overview - windscreen washer system Removing and installing the washer fluid reservoir - 2. Removing and installing windsereen washer fuid level sender... Removing and installing windscreen washer pump Removing and installing washer jets... Adjusting spray jets Rear window wiper system ..... ‘Assembly overview - rear window wiper system, Removing and installing wiper blade Removing and installing windscreen wiper arm ‘Adjusting windscreen wiper arm Removing and installing rear window wiper motor V12 Rear window washer system Removing and installing the washer fluid reservolr Removing and installing window washer pump Removing and installing washer jet Adjusting spray jet ea Headlamp cleaning system Assembly overview - Headlight washer eystem pump Removing and installing the washer fluid reservoir. Removing and installing headlight cleaning system pump V11_ Removing and installing washer jets. Adjusting spray jets « Removing and installing the lit cylinder for the spray nozzles Bleed the headlight washer system Sein ob sh Washer fluid lines Repairing washer fluid lines Headlight .. Assembly overview - headlight Removing and installing headlight Adjusting headlights Removing and installing the front left turn signal bulb MS / M7 Installing repair kit for headlight housing Changing headlights over from driving on right to driving on left Changing headlights over from driving on left to driving on right Removing and installing the control motor for headlamp range control V48 / V49 Removing and installing the light bulb for the low beam light Main beam bulb M30 / M32 Removing and installing gas discharge lamp L13/L14 Removing and installing the side light bulb M1 / M3. Daytime driving light bulb L174 / L175 Removing and installing the control unit for a gas discharge lamp J343 / J344 Removing and installing the performance module for the headlight J667 / J668 43 48 48 47 49 49 50 51 53 a7 37 62 65 66 68 68 69 69 70 70 74 74 73 73 73 73 74 75 75 7 78 78 78 78 79 81 at 82 e2 e2 85 85 85 26 er Ey 29 a 2 93 04 96 96 96 Contentssxooa Supert Ill 2015 = ® Electrical System - Edition 06.2016 4.18 Remove and install power output module 2 for the headlight, left J892 / J893 right 97 2 Automatic headlight range contro! 98 24 Vehicle level sensor 98 22 Removing and installing the headlamp range control control unit ...... eee eeee eee 98 3 Fog lights 100 3.1. Removing and instaling fog light 100 3.2 Removing and instaling fog light bulb L22/L23........ : ceeeeeees 100 3.3 Removing and instaling the light bulb for the static comering ist : ceveeeee 101 3.4 Adjusting the fog light os ps Rat i ~ 104 4 Lights in the exterior mirror 102 4.1 Removing and installing tu signal 102 4.2 Removing and installing the entry lighting in the exterior mirror 103 5 Taillight gienaReMeRs me zeae «3 3 108 5.1 Removing and instaling the tal light | + 105 5.2 Removing and installing the tai light in the tailgate 106 5.3 Removing and installing fog tail ight » 107 5.4 — Removing and installing reversing light bulb 107 5.58 Removing and installing the light bulb for the turn signal light, - 107 6 High level brake light ...... : nes & 2 ey 408 6.1 Removing and instaling high level brake light 108 7 Number plate light... . . cee ceceee M2 7.4 Removing and instaling licence plate carrier X4 / XS 112 7.2. Removing and installing bulb for number plate light X4/ 5 12 8 Entry and start authorisation ; re. m0 ma mesweneassercen mun mses WIR 8.1 Installation overview - entry and start authorisation...» sae cee 13 82 Removing and installing the interface for entry and start system J965_ 114 83 Install and remove interior aerial 1 for entry and start system R138 115 8.4 Install and remove aerial in luggage compartment for entry and start system R137 116 85 Install and remove eerial in rear bumper for entry and start system R136 117 86 Removing and installing control unit for tailgate opening J938 117 87 — Removing and installing sender for tailgate opening G750 | G760 117 9 Switch unit on the steéting column... cette eeeetteeeeees 119 9.1 Summary of components - switch unit on the steering column 119 9.2 Removing and installing switch unit on the steering column 122 9.3 Removing and installing steering column electronics control unit JS27 124 9.4 Removing and installing base holder for steering column combination switch 126 95 Contact assignment on the steering column electronics control unit 127 9.6 Removing and installing the ignition/starter switch 127 9.7 Removing and installing lock cylinder 128 9.8 — Removing and installing steering lock housing 129 9.9 Removing and installing ignition key anti-removal lock solenoid N376...........-..--. 130 10 Parking aid - 134 10.1 Assembly overview parking aid ..... “ - 134 10.2 Removing and installing the parking aid control unit J445. ss... ees wees 133 10.3 Removing and installing control unit. ee ceeeeeee 133 10.4 Remove and install the tront parking aid warning buzzerH22- 20.00... cc... - 133 10.5 Removing and installing the rear parking aid warning buzzer 1S. . aoes 124 10.6 Removing and installing front parking aid sender e600... eevee eeeeeeeeeees 138 10.7 Removing and installing rear parking aid senders... 0.2.0... eee eceeeeeeeeeeesees 136 11 Park steering assistant .. a - 137 11.4 Summary of components - Park steering assistant - 137 11.2. Removing and installing control unit . -. 137 11.3. Removing and installing the front sender . 137 11.4 Removing and installing rear sender - 138 conons tii‘sxona ® ‘Superb Ill 2015 > Electrical System - Edition 06.2016 115 116 12 42.4 96 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2. 2 2 3 3 3 Lights, bulbs, switches - interior 1 2 3 4 5 6 7 8 9 10 " 12 13 14 15 16 17 18 19 20 24 1 2 3 4 5 6 7 8 9 10 4 12 13 14 15 16 17 18 19 20 24 22 fl 2 Removing and installing the front warning buzzer Removing and installing the rear warning buzzer Trailer coupling Removing and installing the control unit for trailer detection J345 Lamps Removing and installing glove box light W8 Replace light bulb for glovebox light W6 Removing and installing footwel ight W9 / W10 Removing and installing rear footwell light W45 / W486 Removing and installing front footwell lighting L151 / L152 Removing and installing indicator lamp for central locking SAFELOCK function K133 Removing and installing bulb for door opener lighting L108 / L109 Removing and installing entry light, front W31 / W32 Removing and installing door warning lamp W30 / W36 Removing and installing bulb for door opener lighting, rear L110 L111 Removing and installing rear entry light W33 / W34 Removing and installing rear door warning lamp W37 / W38 Removing and installing bulb for ash tray lighting, rear L48 / L49 Removing and installing bulb for centre arm rest lighting L157 Removing and installing light 1 for front door ambient lighting L199 / L200 Removing and installing the lamp for rear door ambient lighting L166 / L167 Removing and installing the light for dash panel ambient lighting L229 / L230 Removing and installing luggage compartment light W3 Installing and removing lit make-up mirror W20 / W14 Replace front light bulbs for interior light W1 / W13 /W19 Replace light bulb for rear interior light W47 / W48 Controls Removing and installing light switches EX Removing and installing headlight range control regulator E102 Removing and installing start-stop mode switch E693 . Removing and installing airbag warning light on front passenger side K145 Removing and installing switch module EX23 / EX30 Removing and installing hazard warning lights button E228 Removing and installing bution for seat heating E653 / E654 Removing and installing the glove box light switch E26 Removing and installing mirror adjuster switch £43 / £168 Removing and installing the controls for the electric windows in the driver's door E512 Removing and installing window regulator switch in front passenger door £107 Removing and intaling the buttons fr iterior monitoring deactivation and vehicle Git E616 Installing and removing buttons for rear electric windows in rear door E700 / E705 Removing and installing buttons for electro-mechanical handbrake E538 / Buttons for AUTO HOLD E540 5 : Removing and instaling starter button E378 Removing and installing switch with control ofthe heated rear seet £126 / E129 Removing and installing the buttons on the tailgate in the luggage compartment E408 Removing and installing the warning buzzer for taligate H32 Removing and installing the contact switch for makeup mirror F147 / F148 Removing and installing buttons for sunroof E325 Removing and installing the front interior lightireading light Removing and installing the rear interior light/reading light Anti-theft warning system ‘Summary of components - interior monitering switch Removing and installing the horn H12 139 139 140 . 140 2144 142 142 143 143 144, 145 146 146 146 147 148 148 149 149 149 150 161 161 162 154 154 155 158 158 159 159 159 160 161 161 161 162 162 163 163 163 . 164 - 165 - 165 166 166 167 167 167 168 m1 174 71 IV contentsSuperb Ill 2015 sxooa Electrical System - Edition 06.2016 ® 97 3.3 Removing and instling the buttons for interior montoring deactivation end vehicle tit B16 3.4 Removing and installing G578 sensor for anti-theft alarm system 172 4 Immobiliser 174 4.1 Removing and installing immobiliser reading coil 174 5 Lane change assist - 175 5.1 Summary of components: Lane change assist 175 5.2 Removing and installing warning light for lane change assist in the exterior mirror, left K312/ 311 right : 175 5.3 Removing and instaling lane change assist control unit J768 / J770 = 175 6 Lane change assist... eee. - 176 6.1 Summary of components - lane change assist 176 62 Removing and instling the warning light for lane change assist in the exterior mirror K233// “a 63 Removing and instaling lane change assist contro unit J769 / J770 177 64 Calibration of lane change assist 77 7 Front camera for diver assistance systems. _ -. 178 7.1 Removing and instaling front camera for driver assistance system . - 178 7.2. Removing and installing heating plate for windscreen. . - 178 8 Cigarette lighter, socket - 179 8.1 Removing and instaling cigarette lighter Ut - 179 82 Inverter with socket, 12V-230V U13 - 179 8.3 Removing and installing 12-V socket 3 U19 181 Wiring Gf A: = 182 1 Raley cari, igflesdal oaaies - 182 4.4. Installation overview, relay carrer, fuse holder, E-boxes 182 1.2 Removing and installing electronics box (E-box) 183 4.3. Removing and installing relay and fuse holder in E-box 184 1.4 Removing and installing relay and fuse holder behind dash panel on the driver's side 186 2 Controlunits = 188 2.1 Installation overview - Control units == 188 22 Removing and installing the vehicle veltage control unit S19 ~ 189 23 Summary of components - data bus diagnostic interface 191 24 — Removing and installing data bus diagnostic interface J533 192 25 — Control unit for special vehicles and voltage stabiliser 192 3 Connectors .. - 196 3.1 Repair the electric wring hamess and plug connections - 196 4 Unlocking and disassembling the socket housing +. 197 5 Cleanthe contact surfaces ...... - 198 6 — Opticalfibre ......... a 199 7 Vehicle diagnosis, measurement and information systems 200 contents V‘sxona ® Superb Ill 2015 > Electrical System - Edition 06.2016 Vi. contentssxoon Superb Ill 2015 = ® Electrical System - Edition 06.2016 we] Technical data 1 Safety instructions (SRL000961; Esition 08.2016) 21.1 Safety precautions when working on vehicles with ¢ start! stop system’. page 1 > "1.2 Safety precautions during road tests in which testing and measuring equipment is used", page 1 21.3 Use and safety instructions for gas discharge lamps, ? 14 Safety precautions when working on ve- hicles with a start/stop system ‘When working on vehicles with start/stop system, please observe the following: or Risk of injury from automatic engine start. On vehicles with activated start-stop system (recogniza- bie by @ message in the dash panel insert) there is a risk that the engine can start automatically. @ itis therefore necessary to ensure that the start-stop sys- tom is deactivated when carrying out work on the vehicle (suitch ignition off if required switch ignition on again). 12 Safety precautions during road tests in Which testing and measuring equipment is used Note the following if testers and measuring instruments are use’ during road tests: Bowen There is @ risk of accident from insufficient securing of testers and measuring instruments. There is a hazard from the release of the passenger airbag in the event ofan accident. + Drivers operating testing and measuring equipment while dhiving can lead to an accident. + Increased risk of accident due to unsecured test and measuring devices. Always secure the testing and measuring equipment with a belt on the rear seat and have a second person operate them there. 13 Use and safety instructions for gas dis charge lamps ‘All other notes and comments to this chapter can be found in the ‘Workshop Manual “Electrical System- General Notes’ = Electi- cal System- General Notes; Rep. gr. 94 Chapter “94”. If anote 1. Satay instructions 1‘sxona ® Superb Ill 2015 > Electrical System - Edition 06.2016 cannot be accessed, open the Workshop Manual “Electrical Sys- tem - General Notes” manually in “ELSA”. 2 Rep. 91.00- Technical dataZz Repair notes 22.4 Contact corrosion’, page 3 am en 24 Contact corrosion ‘The use of unsuitable connection elements (screws, nuts, wash- ers, etc.) causes contact corrosion This is why only connection elements with a special surface coat- ing are fitted, Therefore, the rubber or plastic parts andthe adhesives are made from electrically non-conductive materials. In case of doubt regarding the re-use of certain parts, the use of, new parts is recommended. @ tis recommended to use only original connection material as well as spare parts which are tested and compatible with aluminium, ee» Electronic Catalogue of Original Parts'ETKA” @ tis recommended to use only Skoda accessories. Any damage resulting from contact corrosion is not cove ered by the terms of the warranty. 22 Cable routing and securing oe Risk of damage to cables, risk of fre and failure of onboard electrical system! Torule out mix ups and ensure the original ftting position, ‘mark the lines before disassembly. This inciudes lines for fuel, hydraulics, underpressure, activated charcoal fiter, or electric cables. Make photos or sketches where nec- essary. To prevent damage to lines, sufficient clearance from all moving or hot components must be ensured in the engine compartment due to its cramped construction. # Allplug connections must be lacked using catches, itnec- essary with special securing clips, to prevent them dis- connecting unintentionally. When connecting, the catches ‘must engage audibly; for plug connections with catch, lock the plug connection by pushing in the catch. Ifnecessary, check t's lacked correctly by pling gently on the plug connection. Example of a connector catch with special securing clip Primary votage supply in the relay and fuse carrier under the dash panel sxooa Supert Ill 2015 = ® Electrical System - Edition 06.2016 2.Repairnotes 3® Supert Ill 2015 = Electrical System -Ealtion 06.2016 BB awe + After connecting the plug -2- to terminal 30+ on the relay and fuse carrier -3., secure the plug connection by pushing the securing clip -1- in -direction of arrow up to the stop! + Checkit is locked correctly by pulling gently on the plug con- nection. 4 Rep. 9.00- Technical data3 Battery 23.1 Battery types", page 5 34 Battery types or When working on the battery wear proper protection and ob- serve safety precautions (see “Electrical System - General notes” > Electrical System - General notes; Rep. gr. 27 Sec- tion '27)) Ifa note cannot be accessed, open the Workshop ‘Manual “Electrical System - General Notes" manually in "EL- sen Batteries with a magie eye and plugs covered in adhesive tape are factory-installed in all vehicles (except vehicles with start-stop system) Invehicies with start/stop system, (depending on types of engines 328 > Electronic Catalogue of Original Parts'ETKA’ ), a fleece battery (AGM) or a battery with magic eye with EFB technology (Enhanced Ficoded Battery) is installed ‘The AGM battery is also installed in vehicles with auxiliary heating and additional heating. Description of the function; test and maintenance of the previous batteries see ‘Electrical System - General notes’ = Electrical ‘System - General notes, Rep. gr. 27. If@ note cannot be ac- cessed, open the Workshop Manual “Electrical System - General Notes’ manually in "ELSA 3.2 Basic topics ‘Warning instructions and safety precautions when working on the battery All the notes and comments for this chapter can be found in the Workshop Manual > Electrical System - General notes; Rep. or. 27 . Ifa note cannot be accessed, open the Workshop Manual ‘Electcal System - General Notes’ manually in ELSA, Section sxooa Supert Ill 2015 = ® Electrical System - Edition 06.2016 3.Batiaey 5‘sxona ® Superb Ill 2015 > Electrical System - Edition 06.2016 ul Starter, current su CCS 1 Battery 21.1 Assembly overview - battery’, page 6 21.2 Removing and installing the battery’, page 7 = “1.3 Disconnecting and reconnecting batter je 9 ="1.4 Removing and installing battery carrier’, page 11 21.5 Checking the f “ 21.6 Charging battery’, page 11 >“1,7 Removing and installing earth lead with battery monitorin irl unt 26? * page 12 af 14 Assembly overview - battery 1.- Adjustment link 2- Screw 11°10 12 2 45Nm 3-Nut Q 6Nm 4-- Plus terminal with battery-cable termi- nal 2. Disconnscting and re- connecting 5-Cap 1D for plus terminal 6 - Heat shield collar 7 - Cover for positive pole 8 - Cover 1D for negative pole 9 - Electrical plug connection Battery monitoring con ‘tol unit - J367~ Follow the work proce- dure when connecting the earth cable = 1.3 Disconnecting ‘and reconnecting bat- tery’, page 9 10-Nut @ 9Nm © Rep. 91:27 - Stator, curont supply, COSexo0a Superb I 2015 = ® Electrical System - Edition 06.2016 11 -Earth lead 412-Earth lead with battery-cable terminal and bettery monitoring control uni removing and installing = “1.7 Removing and install th lead wit .onitori | unit J367", page 4 a 1. Disconnecting and reconnecting = "1.3 Disconnecting and reconnecting battery’, page 9 Adapt the battery monitoring control unit - J367- J367- 13 - Battery - A- removing and installing = "1.2 Removing and installing the battery". page 7 _Disconnecting and reconnecting = "1.3 Disconnecting and reconnecting battery’, page 9 14 - Battery carrier removing and installing = "1.4 Removing and installing battery carrier’, page 11 45-Nut a 9Nm 16 - Screw a 3pieces a 9Nm 12 Removing and installing the battery BI wan Qbserve the instructions for handing the batons, waning n- formation and safety instructions for led-acid batteries ‘Elec- trical System- General Notes” > Electrical System- General Notes: Rep. gr. 27. Ifa note cannot be accessed, open the Wo ‘Manual ‘Electrical System - General Notes” man- ually in “ELSA” Removing = Switch off all electrical components and ignition, take out the ignition key. — Open the cover of the heat protection sleeve. = Open cover -4-, loosen nut -6- and disconnect battery earth strap -5., = Open cover -2-, the battery -1-. loosen nut -2- and connect positive cable tosxoon ® Supert Ill 2015 = Electrical System -Ealtion 06.2016 = Pullout heat protection sleeve -4- = Unscrew screw -2- and remove securing bracket for battery, ~ Slide the battery out of the battery tray and remove it upwards. Install Installation is performed in the reverse order, pay attention to the following points: = Insert battery into the battery tray -1- so that the battery base is resting against the rear and the sides -arrows- up to the stop. 8 Rep. 91:27 - Stator, curont supply, COS= The nose -arrow- on the securing bracket -1- must enter the recess in the battery base. = Tighten fixing screws -2-. — With the ignition and electrical components switched off, con- ect the positive terminal of the battery -3- and tighten the nut + = Note the work procedure when connecting the negative ter- minal and note the measures after reconnecting the battery 21.3.2 Reconnecting battery’, page 10 There following hazards occur if the battery is incorrectly in- stalled or installed loose: Ashortened working life due to damage from shaking (risk of explosion). + Damage to the grid plates of the battery. . to the battery housing from the mounting bracket ei of acd faking et eadrg ohh juent costs). # Inadequate crash safety. ‘Tightening torques * 2°11 Assembly overview- battery’. page 6 13 Disconnecting and reconnecting battery 21.3.1 Disconnect battery’. page 9 .3.2 Reconnectir 410 1.3.1 Disconnect battery Switch off all electrical components and ignition, take out the ignition key. — Open the cover of the heat protection sleeve. = Open cover -1-, loosen nut -3- and disconnect battery earth strap -2- only. Bw. If both terminals are disconnected, only then disconnect pole ter- ‘minal (-) rom battery earth sxooa Superb I 2015 = ® Electrical System - Edition 06.2016 1.Battay 9® Supert Ill 2015 = Electrical System - Edition 06.2016 1.3.2. Reconnecting battery a WARNING Observe the following adoltional instructions after working on {hg arbag system or on the elecric bet ightenersor the saety '¢ Swich on the ignition before connecting the battery. + Nobody should be in the vehicle when the battery is being connected. ¢ If the vehicle is equipped with the interface for entry and start system (Kessy), the ignition should only be switched on after connecting the battery using the = Vehicle diag- nostic tester outside the vehicle cockpit (the valid ignition key must be inside the vehicle) for safety reasons. This procedure is part of the tests in the targeted fault finding. Bw: % Neither grease nor oil the battery terminals. © The battery pole terminals must only be fitted by hand without using any force in order to avoid damaging the battery hous- ‘ng. Instalf the battery pole terminals in such a way that the battery poles with the terminals are on the same level or protrude. if both terminals are disconnected, only then disconnect the battery positive pole terminal (+). + The tightening torque is the same for alltypes of pole terminals (see “1.1 Assembly overview - battery’, page 6 ). + After connecting the battery and switching on the ignition, the warning light for the stabilty programme TCS/ESC and the warning light for the power-assisted steering remain it The warning lights go out automaticelly after driving a few metres forward. Thereby the steering angle sender - G85- is activated again. Switch off all electrical components and take out the ignition key, Vehicles with battery monitoring control unit - J367- (with start/ stop system and auxiliary heating and additional heating) = Disconnect the plug ~ necting to the battery, = Fit pole terminal (-) with contro! unit onto the *-" pole of the battery, see fig., and tighten the fixing nut — Fit the plug -3- again onto the control unit: Vehicles without battery monitoring control unit - J367- from the control unit -3: before con- [arm] 10 rep. o1.27 - Stator, curent supply. CCS= Fit battery pole terminal of earth line -2- onto negative terminal of battery and tighten the nut -3- arrow. Continued for all vehicles: ‘When the battery is reconnected perform the following operatic depending on the vehicle equipment: # Set clock. + Check the power windows = Maintenance; Booklet Superb q ‘# Connect the = Vehicle diagnostic tester, interrogate the event memory and delete any evententries, Tightening torques ¢ 2°41 Assembly overview - battery’, page 6 14 Removing and installing battery carrier Removing = Remove the air fier housing in front of the battery (does not apply for 1.4 TSI engine) > Rep. gr. 23 ; Air fter; removing ‘and installing air fiter housing Diesel engines or > Rep. gr. 24: air fiter; removing and installing air filter housing Petrol ‘engines. — Remove the battery = Unscrews screws -3- and nuts -2- and remove battery tray an Install Installation is performed in the reverse order, pay attention to the following points: Tightening torques + ="1.1 Assembly overview - battery’ page 6 15 Checking the battery All the notes and comments to the work procedure for checking the battery can be found in the Workshop Manual “Electrical Sys- tem — General notes" > Electrical System — General notes; Rep. gt, 27.. fa note cannot be accessed, open the Workshop Manual "Electrical System - General Notes” manually in "ELSA". 16 Charging battery — Open the cover of the heat protection sle ve. Superb I 2015 = ® Electrical System - Edition 06.2016 1Batey 11sxoon ® Supert Ill 2015 = Electrical System -Ealtion 06.2016 = If fitted, open the cover -2- and connect the red charging ter- minal to the battery positive (+) terminal -1- ~ Onvehicles with a battery monitoring control unit - J367-, connect the black terminal of the charger to earthing point All other notes and comments to this chapter can be found in the Workshop Manual “Electrical system - General notes” = Electri- cal system - General notes; Rep. gr. 27... Ifa note cannot be accessed, open the Workshop Manual "Electrical System - Gen- eral Notes” manually in "ELSA’ 1.7 Removing and installing earth lead with battery monitoring control unit - J367- Removing ~ Sitch of ell electrical components end take out the ignition ey. = Undo nuts -1- and remove the pole terminal with the control unit -3- from the battery-cable terminal. — Unplug connector -2. = Unscrew the nuts -2- and remove the earth cable=1- with bat- tery monitoring control unit - J367- Install Installation is performed in the reverse order, pay attention to the following points: = Pay attention to the work procedure when connecting the bat- tery = "1.3.2 Reconnecting battery”. page 10 ~ Adapt the battery monitoring control unit - J367- "1.8 Adapt the battery monitoring control unit J367 ", page 13 Tightening torques: + = "1.1 Assembly overview - battery’. page 6 12. ep.91.27 - Stator, curent supply. CCS18 Adapt the battery monitoring control unit - J367- This is performed only on vehicles with a battery monitoring con- trol unit - J367- when replacing the battery with a new one of another type or with higher capacity. After a new start battery is installed and the battery has been par- ameterised, the technical data of the new battery are sent to the battery monitoring control unit - J367- = = Vehicle diagnostic tester connect and select the operating mode “Targeted fault-finding’. — Select the "Selected Functions/Components” and subse- quently the following menu points using the button "Skip" Body Electrical System Diagnostic capable systems Checking the battery Battery monitoring function ‘Adaption battery parameterisation eee ees sxooa Supert Ill 2015 = ® Electrical System - Edition 06.2016 1Batey 13sxoon ® Supert Ill 2015 = Electrical System -Ealtion 06.2016 2 Generator 224 ‘overview - generator’ page 14 22.3 Checking generator’, page 18 24 Removing and installing poly V-belt pulley”, page 18 > "2.5 Removing and installing voltage regulator’. ye 23 24 Assembly overview - generator side", page 15 2.1.1 Summary of components AC generator attached from front 1 Generator - C- 2. removing and installing ae otp2 Removing and n= stalling alternator’, page 45 checking ="2.3 Checking gener. ator’, page 18 2 Removing and installing poly V-belt pulley "2.4 Removing and in- Sealing poly V-belt ul “page 18 2 Removing and installing voltage regulator stalling voltage requla- tor’, pane 23 2- Screw O 2pieces 2 23Nm 3- Slide bush 2 2pieces 4 Electrical plug connection 5-Cap 6 - Nut 2 20Nm 7 = Terminal 30/8+ 8-Nut isnot fitted on all vehi- cles O 32Nm 9 - Cable clamp 2 is not fitted on all vehicles 10- Bolt D is net fitted on all vehicles 14 Rep.91.27 -Stater, curent supply. CCSexo0a Superb I 2015 = ® Electrical System - Edition 06.2016 2 32Nm 2.1.2 Summary of components - AC generator attached at side 4 -Screw 2 4 pieces @ 23Nm 2-Generator - C- removing and installing eS ing ar stalling alternator, page 2 Removing and installing poly V-belt pulley 3°24 Removing and in- stalling poly V-belt pul- ley.", page 18 Removing and installing voltage regulator 3"2.8Removing andin- Stalling voltage regula- tor’ page 23 3 - Electrical plug connection 4-Terminal 30/8+ 5-Cap 6-Nut a 20Nm 22 Removing and installing alternator Removing = Disconnect battery earth strap = "133 Disconnecting and reconnecting b 29 ~ Remove poly Vibet-> Rep. gr. 13, Cylinder block puley end); Removing and installing poly V-belt . Vehicles with TDI engines = Remove fuel filter > Rep. gr. 20 ; Fuel filter; removing and installing fuel filter and place to one side (do not disconnect the hoses). Vehicles with TDI and 4.2/1.4/1.8/2.0 TSI engines: — Remove the noise insulation = General body repairs, exterior ; Rep. gr. 66 ; Noise insulation = Remove AC compressor (do not open the refrigerant circuit) and secure to the side so that the intake hoses are not exces- 2.Genoatr 15,sxooa Superb Ill 2015 > Electrical System - Edition 06.2016 sively strained = Heating, Air Conditioning; Rep. gr. 87 : AC ‘compressor, removing and installing AC compressor — 1.8/2.0 TSI engine — Release hose clamps -2-, unscrew screws -arrows- and remove air guide hose. eo Close open lines with clean plug for example from the blanking plug set -VAS 6122- — TDlengines and 1.4 TSI engine - remove tensioner pulley =. Rep. of. 13 : Cylinder block on belt pulley side; removing and installing tensioning pulley for poly V-belt All vehicles: — Remove the screen cap from the fixing nut of the 8+ cable ~4- and unscrew the nut. — Separate plug connection -2-. = Unscrew the fixing nut for line holder -3- or unclip the line (en- gine-dependent), and lay the line to the side. = Vehicles with AC generator secured from the front side - un- Screw screws ~arrows-. Be. © Ifthe AC generator is jammed in the holder, screw the screws back in, then loosen them in two turns. + Tap the screw heads gently with the flat side of the hammer. This will loosen the bushings that are used for securing the AC generator. 16 rep. 9.27 - tater curent supply. CoSupert Ill 2015 = ® Electrical System - Edition 06.2016 = Vehicles with AC generator secured from the side - screw out screws -arrows-. — Remove AC generator downwards, Install Installation is performed in the reverse order, pay attention to the following points: Observe the mounting sequence of the poly V-belt > Rep. gr. 13; Silager Beck on belt pully side; removing and nsialing Fix the B+ wire correctly to the AC generator = page 17. = Vehicles with AC generator secured from the front side - for easier mounting move the threaded bushes -A- approx. 3mm -arrows-. — Observe the tightening torque for fastening the B+ wire see = page 17 - Pay attention to the work procedure when connecting the bat- tery = "1.3 Disconnecting and reconnecting battery”. page 9 — After work has been carried out, always start the engine and check that the belt is running correctly. Fixing the B+ wire to the AC generator The screw connection for the B+ cable at the generator is iden- lifted with 1+! if the B+ cable is not tightened to the specified tightening tor- que, this may resutt in the following risks: # The battery wil not charge fully © Complete failure of vehicle electronics Spark formation may cause a fire # Damage resulting from overvoltags on electronic compo- nents and control units The cable to terminal 8+ must be laid and attached so that it does not come into contact with rotating or moving parts of the assembly (e.g. with the shift mechanism, with rotating parts of the assembly etc)! Jn an incorrect cable/cable attachment to terminal B+ can cause cable damage, a short-circuit and a vehicle fire. 2.Genoatr 17‘sxona ® Superb Ill 2015 > Electrical System - Edition 06.2016 Bw Always use a new self-locking nut for attaching the B+ cable -arrow-, see = Electronic Catalogue of Original Parts"ETKA”. Tightening torques + 2°21 Assembly overview - generator’. page 14 23 Checking generator The AC generator canbe inspected with the ~ Vehicle diagnostic teste inthe function "Targeted fault finding” point - body lec~ trical system /27-starter, voltage supply / electrical components / AG generator - C- 24 Removing and installing poly V-belt pul- ley. 22.4.1 Removing and ifstaling the poly-V belt pull 1 AC generator without freewheel”, page 18 3,-24.2 Removing eng inetaling the pol-V belt pulley wih free manufacturer: Bosch’, page 18 ='2.4.3 Removing and installing the poly-V belt pulley with free whee! manufacturer: Valeo", page 20 whee!’ page 21 2.4.1. Removing and installing the poly-V belt pulley on the AC generator without free- wheel ‘Special tools and workshop equipment required # Socket - 730032 (3310)- = Remove poly-V belt and/or generator = "2.2 Removing and installing alternator”, page 15 appeal ae petigor etme RIES Removal - tum the alternator shaft to the right Installation - turn the alternator sheff to the left. Tightening torques: [Component Tightening torque Fixing nuts of V-ribbed belt [65m 18 rep. 91.27 -Stater.curent supply. CCSexo0a Supert Ill 2015 = ® Electrical System - Edition 06.2016 2.4.2 Removing and installing the poly-V belt pulley with free wheel, manufacturer: Bosch Special tools and workshop equipment required # Polygon-head adapter - MP 1-309 (3400 Removing = Remove AC generator - C- 2 °2.2 Removing and installing alternator, page 15: = Clamp the AC generator- C- in a vice at the attachment points. = Lever cap off the poly V-belt pulley. — Insert polygon-head adapter = MP. 1-309 (3400)- with ring spanner (width across fiats 17) into the poly V-belt pulley. ~ Inset polygon-head socket insert M10 -1- Inte te aternstor shaft. = Hold alternator shaft and detach poly V-belt pulley with ring spanner by rotating to the left. = Hold poly V-belt pulley by hand. ~ Turn alternator sheft until the poly V-belt pulley can be re- moved. Install Installation is performed in the reverse order, while paying atten- tion to the following: — Screw poly V-belt pulley onto the alternator shaft by hand as far as possible. ‘The torque wrench - V.A.G 1332- must be modified as follows for assembly of the poly V-belt = Release socket drive -1- and pull off grip -2- — Tum the handle piece -2- by 180° and fit socket insert -1- again. = Set turning direction of torque wrench - V.A.G 1332- to anti- clockwise at socket insert. 2.Genoatr 19)‘sxona ® Superb Ill 2015 > Electrical System - Edition 06.2016 = Insert polygon-head socket insert M10 into the alternator shaft. — Counterhold polygon-head adapter - MP 1-309 (3400)- with ring spanner (width across flats 17). = Tighten poly V-belt pulley by rotating the alternator ehaft to the left with torque wrench - V.A.G 1332- Tightening torques (Component Tightening torque [Poly V-belt pulley to alternator shaft [80 Nm 2.4.3 Removing and installing the poly-V belt pulley with free wheel, manufacturer: Valeo ‘Special tools and workshop equipment required + Polygon-head adepter - MP 1-309 (3400)- Removing - Remove AC generator - C- = "2.2 Removing and installing alternator’, page 15 = Clamp the AC generator- C- ina vice atthe attachment points. — Lever cap off the poly V-belt pulley. = Insert polygon-head adapter - MP 1-309 (3400)- with ring ‘spanner (Width across flats 17) into the poly V-belt pulley. = Insert Torx screwdriver socket into the alternator shaft, — Hold alternator shaft and detach poly V-belt pulley with ring spanner by rotating to the left. = Hold poly V-belt pulley by hang. - Tum alternator shaft until the poly V-belt pulley can be re- moved. Install Installation is performed in the reverse order, while paying atten- tion to the following: = Screw poly V-belt pulley onto the alternator shaft by hand as far as possible. The torque wrench - V.A.G 1332- must be modified as follows for assembly of the poly V-belt 20 op. 9.27 - Starter curent supply, 008exo0a Supert Ill 2015 = ® Electrical System - Edition 06.2016 = Release socket drive -1- and pull off grip -2- — Tum the handle piece -2- by 180° and fit socket insert -1- again. Set turning direction of torque wrench - V.A.G 1332- to anti- clockwise at socket insert. Insert Torx screwdriver socket into the alternator shaft = Counterhold polygon-head adapter - MP 1-309 (3400)- with ring spanner (width across flets 17). = Tighten poly V-belt pulley by rotating the altemator shaft to the Ioftwin torque wrench VAG 1352. Tightening torques Component Tightening torque elt pulley to alternator shaft [80 Nm Poly 2.4.4 Removing and installing the decoupler pulley with free wheel General description Depending on equisment, different decoupler pulleys with free- ‘wheel are installed. Before removing, you must check which special tool to use to re- move the installed decoupler pulley with freewheel. Differentiating the decoupler pulleys with free wheel -A- Small decoupler pulley with freewheel - as special tool, use the polygon-head adapter -T10474- 2.Geneator 21sxoon ® Supert Ill 2015 = Electrical System -Ealtion 06.2016 -A- Large decoupler pulley with freewheel - as special tool, use the polygon-head adapter - MP 1-309 (3400)- B v- The length of the poly V-belt is cifferent, depending on the installed decouptor ley with Feoufiost + Theclameterofthe decouplerpulley with freewneelis different for vehicles with and without air conditioning system. % Check which decoupler pulley with freewheel is installed and ensure that a poly V-belt of the right length is installed. Correct assignment of the V-ribbed belt Electronic Catalogue of (Original Parts ‘ETKA" ‘Special tools and workshop equipment required # Polygon-head adapter - T10474- # Polygon-head adapter - MP1-309 (3400)- Removing - Remove AC generator = '2.2 Removing and installing/ alternator”, page 15 = Clamp the AC generator- C- ina vice at the attachment points. = Remove protective cap (where there is one) from decoupler pulley with freewheel ~ Insert polygon-head adapter - T10474- of polygon-head adapter Alp 1-200 (S400) Pos. -1-Into poly V-belt pulley and fit a ring spanner. — Insert a suitable tool -2- into the alternator shaft. - Tum alternator shaft clockwise to loosen it, counterholding with the ring spanner. — Hold decoupler pulley with freewheel stationary with your hand and turn alternator shaft until decoupler pulley with freewhes! can be removed. Install Install in the reverse order of removal. When doing this, note the following: The torque wrench - V.A.G 1332- must be modified for assembly of the decoupler pulley with freewheel as follows: B Creer 22 rep.g.27- Starter curent supply, 008= Release socket drive -1- and pull off grip -2- — Tum torque wrench grip -2- 180° and reinsert socket drive. Set turing direction of torque wrench to anti-clockwise at socket drive, = First screw poly V-belt pulley with freewheel onto alternator shaft by hand as far as possible — Insert polygon-head adapter - T10474- -1- into the decoupler pulley with freewheel and fit a ring spanner. = Insert a suitable tool -2- into the alternator shaft = Tum alternator shaft anti-clockwise using the torque wrench - VAG 1332--3-to tighten the decoupler pulley with freewheel. Tightening torques. (Component [Tightening forque Decoupler pulley with free wheel to [80 Nm alternator shaft 2.5 Removing and installing voltage regula- tor >°2.5.1 Removing and installing the Bosch voltage regulator’. page 25 ="2.5.2 Removing and installing the Valeo voltage regulator’, page 24 2.5.1. Removing and installing the Bosch volt- age regulator Removing — Remove AC generator 2 Removing and installing alternator’, page 15 = Carefully lever the screen cap out of the catches -1-, e.g. with offeet screwdriver. sxooa Superb Ill 2015 = & Electrical System - Edition 06.2016 2.Generator 23‘sxona ® Supert Ill 2015 = Electrical System - Edi = Unscrew screws -arrows- of the voltage regulator - C1- — Remove voltage regulator - Install Installation is performed in the reverse order, while paying atten- tion to the following: tion 08.2016 C1- from AC generator - C- Tightening torques [Component Tightening torque, ‘Screws of the voltage regulator 2m 2.5.2 Removing and installing the Valeo volt- age regulator Removing - Remove AC generator - C- = '2.2 Removing and installing alternator’, page 15 . — Carefully lever screen cap -1- off the AC generator - C-. = Unscrew screws -2- of voltage regulator - C1=~ = Remove voltage regulator - Install Installation is performed in the reverse order, while paying atten- tion to the following: = Install voltage regulator - 01- C1. -3. from AC generator - C- 24 op..27- Starter, curent supply. 008Superb I 2015 = ® Electrical System - Edition 06.2016 = Press the screen cap of the carbon brushes -A- down arrow. unt itis flush with the voltage regulator housing. = Attach new screen cap -1- of the AC generator - C- Tightening torques (Comper 2.Genoator 25,sxoon ® Supert Ill 2015 = Electrical System -Ealtion 06.2016 3 Starter 23:4 Assembly overview - starter’, page 26 3.1 Assembly overview - starter 23.4.1 Summary of ents: Starter, vehicles with manuel gearbox’, page 26 "3.1.2 Summary of components: Starter, vehicles with 7-speed dual clutch gearbox OCW", page 27 "3.1.3 Summary of components: Starter, vehicles with 6-speed double clutch gearbox 0D9 and 7-speed dual clutch gearbox ODL" page 28 3.1.4 Summary of components: Starter, vehicles with manual gearbox 1 - Starter - B- removing and installing installing the starter-ve- hicles with manual gear- box", page 28 2 - Double screw 2 80Nm 3- Earth lead Depends on equipment 4- Nut Depends on equipment 2 20Nm 5 - Electrical plug connection 6-Nut 20Nm 7-Cap 8 - Terminal 30/B+ 9 Nut Depends on equipment 2 20Nm 10 - Earth lead Depends on equipment 11 - Support for wiring toom 26 op. 9.27 - Starter curent supply 008exo0a Superb I 2015 = ® Electrical System - Edition 06.2016 3.1.2 Summary of components: Starter, vehicles with 7-speed dual clutch gear- box OCW. 4 - Starter - B- removing and installing =°3.2.2 Removing and installing the starter - ve- clutch gperbox OCH, 2- Double screw a 80m 3- Earth lead Depends on equipment 4-Nut Depends on equipment a 20Nm 5 - Electrical plug connection 6-Nut a 20Nm 7-Cap 8- Terminal 30/8+ 9- Screw a 80m 3.starer 27sxoon ® Supert Ill 2015 = Electrical System -Ealtion 06.2016 3.1.3 Summary of components: Starter, vehicles with 6-speed double clutch gearbox 0D9 and 7-speed dual clutch gearbox ODL 1 - Starter - B- removing and installing =°3.2.3 Install and re- move starter -vehicies with 6-speed double ‘clutch gearbox OD9. ve- hicles with 7-speed dou- bie clutch gearbox ODL’ page 31 2- Screw 2 40Nm 3 - Electrical plug connection 4-Nut 2 20Nm 5-Cap 6 - Terminal 30/8+ 7-Nut Depends on equipment Q 20Nm 8 - Earth lead Depends on equipment 9- Screw 2 40 Nm al clute ocV 0 >°3.2.3 install and remove starter vehicles with 6-speed. ‘clutch gearbox ODS, vehicles with 7-speed double clutch gearbox ODL", page 31 3.2.1 Removing and installing the starter - ve- hicles with manual gearbox Removing ~ Disconnect battery earth strap = "1.3.1 Disconnect battery”, page 9 28 rep. 9.27- Starter curent supply, 008exo0a Superb I 2015 = ® Electrical System - Edition 06.2016 Remove the Sound dampening system =| General body re- pairs, exterior ! Rep. gr. 66 : Noise insulation; Summary of ‘components'=noise insulation Vehicles with air fiter housing above the starter: = Remove air fiter housing = Rep. gr. 23; Air filter; removing/and installing air fter housing Diesel engines and/or = Rep. gr. 24 ; Air filter; removing and installing air filter housing Petrol engines. Continued for all vehicles: = Disconnect connector -1- and push off cap -2.. — Unscrew nut-3- and detach terminal 30/6+. = Hfbuiltsin, unscrew nut move the earth cable -2.. of the upper starter screw and re- 3.starer 29sxoon ® Supert Ill 2015 = Electrical System -Ealtion 06.2016 = Unscrew nuts -4 - and remove mounting bracket -1- for wire harness. i The electric cables remain connected. Unscrew bolts -2- and -5- and remove the starter by moving it downwards. Install Installation is performed in the reverse order, pay attention to the following points: Moc Risk of damaging lines, short-circuit and fre. The cable to terminal B+ must be laid and attached so that it «does not come into contact with rotating or moving parts of the assembly (e.g. with the shift mechanism, with rotating parts of the assembly etc)! ~ Pay attention to the work procedure when connecting the bat- tery = "1.3 Disconnecting and reconnecting battery’. page © Tightening torques * =°3.1.1 Summary of components: Starter, vehicles with man- wal gearbox", page 26 3.2.2 Removing and installing the starter - ve- hicles with 7-speed dual clutch gearbox ocw Removing ~ Disconnect battery earth strap = "1.3.1 Disconnect battery”, page 9 Vehicles with air filter housing above the starter — Remove air filter housing = Rep. gt. 23 ; Air fiter; removing and installing air fier housing Diesel engines andior > Rep. gr. 24 ; Air filter; removing and installing air filter, housing Petrol engines. Continued for all vehicles — Unscrew nut -1- of the upper starter screw and remove the cable -2. 30 op. 9.27 - Starter curent supply, 008Superb I 2015 = ® Electrical System - Edition 06.2016 = Separete plug connection -4.. — Press off cap -5-. = Unscrew nut-6- and detach terminal 30/8+, = Unscrew bolts -1- and -2-andremove the starter-3-by moving itupwards, Install Installation is performed in the reverse order, pay attention to the following points: oo Risk of damaging lines, short-circuit and fir. The cable to terminal B+ must be laid and attached so that it does not come into contact with rotating or moving parts of the, assembly (8.9. with the shift mechanism, with rotating parts of the assembly etc. — Pay attention to the work procedure when connecting the bat- tery = "1.3 Disconnecting and reconnecting battery”, page 9 Tightening torques. @ 2°3.1.2 Summary of coms vehicles with 7= ‘speed dual clutch gearbox OCW", page 27 3.2.3, Install and remove starter - vehicles with 6-speed double clutch gearbox 0D9, ve- hicles with 7-speed double clutch gear- box ODL Removing - Disconnect battery earth stray = Dis connect battery’, Ca 9 Vehicles with air fiter housing above the starter: — Remove air fitter housing 2, Rep. gh 23 Al fiter, removing and istaling ir fiter housing Diesel engines andior = Rep. gt. 24 ; Air iter; removing and installing air filter housing Petrol engines. Continued for all vehicles: 3.swrer 31® Supert Ill 2015 = Electrical System -Ealtion 06.2016 = Unscrew nut -2- of the upper starter screw -1- and remove the = Separate plug connection -3-. — Press off cap -4. — Unscrew nut -5- and detach terminal 30/8+ = Unscrew bolts -1- and remove the starter -2- by moving it up- wards, Install Installation is performed in the reverse order, pay attention to the following points: a Risk of damaging lines, short-circuit and fire. The cable to terminal 8+ must be laid and attached so that it does not come into contact with rotating or moving parts of the assembly (e.g. with the shift mechanism, with rotating parts of the assembly etc.)! ~ Pay attenfon to the work procedure when connecting the bat tery > “1.3 Disconnecting and reconnecting battery’. page 9. Tightening torques 32 rop..27- Starter curent supply. 0084 Cruise control system (CCS) ‘The engine control unit controls the function of the CCS on vehi- cles which have a cruise control Fault recognition and fault display Faults from the Cruise control system are transmitted via the en- gine control unit Detailed description of the function > Owner's manual Super um For fault finding use’ = Vehicle diagnostic tester in the function “Targeted fault find ing @ > Current flow diagrams, Electrical fault finding and Fitting lo- cations sxooa Supert Ill 2015 = ® Electrical System - Edition 06.2016 4. Cruse contol system ccs) 33‘sxona ® Superb Ill 2015 > Electrical System - Edition 06.2016 5 Start/stop system 2 ‘5.1 General description - Start-stop 16.34 61 General description - Start-stop system ‘The start-stop systemis designed to reduice fel consumption and thus contributes to the reduction of pollutant emissions. For this purpose the engine automatically switches off during standstill phases of the vehicle and restarts automatically or when operating the clutch pedal. The system is always automatically activated when the ignition is switched on and can be deactivated with the “start-stop” button in the centre console, Detailed description of the function as well as conditions for the operation of the start-stop system see: 4 = Selt-study programme No. 86 Star-stop system in Skoda vehicles > Owner's manual Superb Ill Connection diagram of the start-stop system = Current flow dia- grams, Electrical fault finding and Fitting locations. B Note + The components adapted for the start-stop system are not specifically designated and differ only sighily from the usual components (e.g. starter, generator). % Wihen carrying out repairs, pay attention to the correct desig- nation of the spare parts see > Electronic Catalogue of Original Parts ETKA. Fault recognition and fault display For fault finding use the + Vehicle diagnostic tester in the function “Targeted fault finding’ When recharging or jump start on vehicles with start/stop eystem, ‘observe the following: Do not disconnect the earth strap of the battery when recharging First of all connect to the positive terminals using the charge or jump leads; then connect to the body mass (do not connect to the negative terminal of the battery). 34 op. 9:27 -statr, curont supply, COSee ¢ The direct charging (starting aid) of the battery at the negative terminal results in the bypass of the battery monitoring control Ba ae es ecient fw ek ore by i con: uni ¢ The values regarding the battery state, which are stored in the data bus diagnostic nterface - J $33. (Gateway), would then no longer correspond to the values of the charged battery, This can lead to the failure of the start-stop system ar the aux lary heating and adoitional heating. Test and charging procedtiré for the battery “Electrical System - General notes” > Electrical System - General notes; Rep. gr. 27. Ifa note cannot be accessed, open the Workshop ‘Manual “Electrical System - General Notes” manually in EL- SA Replacing the battery on vehicies with Battery monitoring contol unit - J367- (Owing to their greater cycle stability during cold starting, a fleece battery (AGM) or a battery with magic eyes with EFB technology (Enhanced Flooded Battery) is used as a start battery in place of the usual lead-acid batteries. Description see “Electrical System — General notes’ = Electrical System — General notes; Rep. gr. 27_. Ifa note cannot be ac- cessed, open the Workshop Manual ‘Electrical System - General Notes’ manually in "ELSA" Bw When replacing the battery. only install a fleece battery (AGM) again or a battery with EFB technology with the same capacity. sxooa Supert Ill 2015 = ® Electrical System - Edition 06.2016 6. Stawistop system 35‘sxona ® Supert Ill 2015 = Electrical System -Ealtion 06.2016 6 Adaptive Cruise Control > ‘6.1 Installation overview - automatic distance contro!” page 36 unit”-page 37 "6.3 Removing and installing the switch for ACC", page 37 +2 '6.4 Calibrate automatic distance control", page 37 6.1 Installation overview - automatic distance control 1 - Dash panel insert with contro! unit in dash panel insert - J285- 2 removing and installing install sert 2.- Retaining plate 3 - Retaining plate for control Unit for clearance control - 428. On the new part, the pin bolts -Pos. &- are pre- configured in the base position 4 = Control unit for clearance control - J428- removing and installing "6.2 Removing and in- lin ‘cruise ‘control control unit’ page 37 Calibration = "6.4 Calibrate auto- matic distance control”, page 37 5- Screw Q 2 pieces 8Nm 6 - Connector 7 - Cover 8 - Switch unit on the steering olumn vith avitch for ACC - removing and installing = 36 rop..27- Starter curent supply, 008sxooa Superb I 2015 = ® Electrical System - Edition 06.2016 6.2 Removing and installing adaptive cruise control control unit Be When replacing the Control unit for clearance control - J428-, connect = Vehicle diagnostic tester and, in the operating mode “Targeted fault finding’ or *Tangeted functions”, select the function ‘Replace relevant control unt = Switch off the ignition and all electrical components. — Remove the front bumper = General body repairs, exterior; Rep. gt. 63 ; Front bumper; removing and installing bumper . ~ Unscrew screws -2 and remove contol unit-t- with retaining ple = Undo control unit -#2ffam the catch pegs, arrows -A, swivel ‘out in direction of erraw -B- and remove from the retaining plate - — Release connector -3- and pull off. Install Installation is performed in the revéFSe order, pay attention to the following points = Calibrate automatic distance control 3°64 Calibrate at distance control’, page 37. Tightening torques. ‘Component [Tightening torque Fixing screws for control unit for [8 Nm clearance control - J428- 63 Removing and installing the switch for ACC “The control of automatic distance control is a component part of the switch unit on the steering column and cannot be replaced seperately umn’, page 122 64 Calibrate automatic distance control Calibration conditions “The control unit for clearance control - J428- must be calibrated for the following reasons: The control unit for clearance control -J428-was removed and re-installed/replaced. 6. Adaptive Cruise Control 37‘sxona ® Superb Ill 2015 > Electrical System - Edition 06.2016 + I the distance regulation control module - J428- fails during sloppy assembly of the upper bumper. % If there was a damage to the front bumper caused by an ac- cident or similar. The axle geometry of the rear axle was adjusted. = % Overly horizontal adjustment of the Clearance control control unit -J428- leads to the ACC/Front Assist function switchi off permanently. 1 i indicated by the message [xara ‘assist not avaiiabi in the dash panel insert + Restricted sensor view caused by a dirty sensor or the influ. ence of the weather, e.g. heavy rain, snow, sensor icing up, causes the ACC/Front Assist functions to be temporarily not available. This is indicated by the message [AccirraneAs— displayed in the dash panelinsart Work procedure for calibrating automatic distance control = Chassis, axles, steering: Rep. gr. 44; Automatic distance control; adjust the automatic distance control 38 op. 9:27. star, curont supply, COSexo0a Supert Ill 2015 = ® Electrical System - Edition 06.2016 la] Gauges, instruments 1 Dash panel insert "1.1 Removing and installing dash panel insert KX2 *, page 38 "1.2 Contact assignment to mult-pin plug connections of d Banél insert”, pag 14 Removing and installing dash panel in- ert - KX2- Adjustreplace dash panel insert = Vehicle diagnostic tester connect online. Ifthe dash panel inserts replaced, the > Vehicle diagnostictester must be connected before the removal of the original dash pane! insert and must be confirmed in the “replace control unit” Guided Functions. Thereby the required values must be read into the di- agnostic unit from the original dash panel insert. If the original dash panel insert is not available or does not communicate with the diagnostic unit, then proceed according to the information in the = Vehicle diagnostic tester After fitting the new dash panel insert, adapt all ignition keys, Removing — Switch off the ignition and all electrical components, = Pull steering whee! out fully and lock it in its lowest position, = Take hold of the bottom cover of the dash panel insert -1- and Unelip it from the catches. — Remove lett side trim cover on the dash panel; on the right- hand side, undo it and tip it out gently (mirror-image procedure ‘on right-hand drive vehicles) — Unscrew screws -2- and push out the dash panel insert -1- from the dash panel, 1. Dash pane inset 39‘sxona ® Superb Ill 2015 > Electrical System - Edition 06.2016 = Press the catch -1- and disconnect the plug connection by tlt ing out the clamp -arrow.. Install — Mount the plugand clip the dash panel insertinto the assembly opening. = Screw in screws -2- and install the bottom cover. The self-diagnostic function of the dash panel insert The dash panel insert is controlled by 2 microprocessor and fea- tures a comprehensivesetf-diaanosis. faults ocourin the system components, fault codes are stored in the event memory of the dash panel insert Carry out “self-diagnosis” with the = Vehicle diagnostic tester in the function Troubleshooting. Tightening torques: [Component [Tightening torque Fixing screws, dash panelinsert [1.5 Nm 12 Contact assignment to multi-pin plug connections of dash panel insert For contact assignment in the connector, see = Current flow di- agrams, Electrical fault finding and Fitting locations. 40 rep..90- Gaunes, instumontssoa Supert Ill 2015 = ® Electrical System - Edition 06.2016 2 Clock 22.1 Removing and installing clock’, page 41 24 Removing and installing clock. “The clock in the rear central console is a component par of the ‘switch unit for seat heating and temperature setting. Removing and installing 32.16 Removing and installing switch with control of the heated rear seat £128 / £129”, page 165. 2c 41sxooa ® Supert Ill 2015 = Electrical System - Edition 06.2016 3 Horn 23.1 Removing and installing treble horn H2 / and low-tone horn A7™ page 42 34 Removing and installing treble horn - H2-/ and low-tone horn - H7- Ma The tone pitch of the horn is set at the factory. It's prohibited to change this setting or to adjust the contro/ screw! If itis noticed that a screw is adjusted, the guarantee is no Jonger valid. Removing — Switch off the ignition and alll electrical components: — Unscrew two upper securing bolts and two plastic rivets on the front bumper = General body repairs, exterior, Rep. gr. 63; Front bumper; removing and installing front Bumper = Unhook the upper part of the bumperand pry it upwards slight- y. — Unscrew fixing screw for left signal hom -1- or right signal horn and remove signal horn -3-, taking the connected cable length into account. Separate plug connection -2 necessary unscrew nut and remove alarm horn mounting bracket. Install Installation is performed in the reverse order, pay attention to the following points: Tightening torques [Component Tightening torque, [Screw for bracket with horn, Pos. [20Nm Fixing nut of hom to mounting brack-|10 Nm et 42 rop..90-Gaunes, instumantssxooa Superb Ill 2015 = Electrical System - Edition 06.2016 e Windscreen wash/wipe system 1 Windscreen wiper system ="1.1 Assembly overview - windscreen wiper system’, page 43, 21.2 Set windscreen wipers to the service position”, page 46 = "1.3 Removing and installing wiper blade", page 46 = ‘1.4 Removing and installing windscreen wiper arms” page 47 = “1.5 Adjusting windscreen wiper erms". page 49 31.6 Removing and installing windscreen wiper motor V ", page a ="1.7 Renewing windscreen wiper motor’, page 50 21.8 Removing and installing Sensor for rain and light deteo- iion’.page 51 =°1.9 Repairing the humidity, rain and lght detection sensor page 53 14 ‘Assembly overview - windscreen wiper system 271.14 Assembly overview - windscreen wiper systert's pege 43 wiper frame". page 48 = 1.1.4 Assembly overview - windscreen wiper system ee The fitting position for left-hand drive are shown. The fitting positions for right-hand drive are arranged analo- gously. windsereon wipersysiem 43‘sxona ® Supert Ill 2015 = Electrical System -Ealtion 06.2016 1 - Wiper blade front passen- ger side 2- Wiper blade driver's side 3 Windscreen wiper arm driv- ers side 4-Cap 5- Nut 2 21Nm 6 - Screw 1D Tightening torque and tightening order = page 44 7 - Wiper frame with windscreen wiper motor - V- 8 - Screw Tightening torque and tightening order = page 9- Screw Q Tightening torque and tightening order 10-Nut 21Nm 11-Cap 12 Windscreen wiper arm front passenger side Wiper frame- tightening torque and tightening order — Tighten screws of the wiper frame -4- in the order as follows: [Stag] Screws | Tightening torque le 1 -1...3 [by hand as far as the stop 2. 41..3 [8Nm [caus 44. ep. 9.92-windscroon washinipe systomexo0a Superb I 2015 = ® Electrical System - Edition 06.2016 1.1.2 Summary of components - windscreen wiper motor and wiper frame B Note The fitting position for left-hand drive are shown. The fitting positions for right-hand drive are arranged analo- gously. 4 - Windscreen wiper motor removing and installing 2-Screws 3 pieces a 9 Nm+-1 Nm 3- Wiper frame removing and installing 4-Nut Q 25Nm+1Nm 1. Windserean wiper system 45sxooa ® Supert Ill 2015 = Electrical System - Edition 06.2016 12 Set windscreen wipers to the service po- sition Moc Risk of damage to front flap when retracting the windscreen wipers into the Basic setting. # Donotmove the vehicle while the windscreen wiper arms are open. ¢ When actuating the switch for the windscreen wipers or when driving above 6 km/h, the windscreen wipers auto- matically go back to the home position. Moc Risk of damage to wiper blades through icing. Incase of frost, check whether the wiper blades are not frozen, Be. Ifitis necessary to switch on the wiper motor in the work insiruc- tion, the front flap must be closed completely, otherwise the vollage supply of the wiper motor is interrupted. = Switch on ignition and then switch off again briefly — Press “flick wipe” within 10 secs. + The windscreen wipers move into the service position. 13 Removing and installing wiper blade = Bring windscreen wipers into the service position = '1.2 Set windscreen wipers to the service posttior a Risk of damage to wiper blade. The joint-free wipers are very flexible. When opening up the windscreen wiper blades from the windscreen, only touch them at the mounting point of the windscreen wiper blades. — Raise the windscreen wiper arm from the windscreen. 46 op. .92-windscroon washinioe systomSupert Ill 2015 = ® Electrical System - Edition 06.2016 = Press clamp in direction of arrow -A- and unscrew wiper blade -1- from the windscreen wiper arm -2- in direction of arrow B. Install Installation is performed in the reverse order, pay attention to the following points: B Caution Risk of damage to the bodyshell. Windscreen wiver blades have different lengths on driver's and front passenger side. = Slide in windscreen wiper arm -1- in parallel in the windscreen ‘wiper arm -2- until it audibly looks into place in the catch in the. ‘windscreen wiper arm -arrowe. 14 Removing and installing windscreen Wiper arms Be If the wiper motor is switched on during work, the front flap must be closed and the ignition must be switched on, otherwise the voltage supply of the wiper motor is interrupted. ‘Special tools and workshop equipment required @ Extractor for wiper arms - T10368/1~ Risk of damage to the wiper arm shafts. When not using the extractor for wiper arms - T10369/1-ifthere is a risk of damage to windscreen wiper arms when undoing the windscreen wiper arms. Removing = Switch off the ignition and all electrical components, = Lever off caps -3- using screwdriver. ‘ =~ 1. Windscroon wiper system 47sxooa ® Superb Ill 2015 > Electrical System - Edition 06.2016 = Unscrew the nuts -2- by a few turns. - Push the extractor for wiper arms -T10369/1-, as shown, onto the arm, BB vce To release the wiper arm, always use the thrust piece - fo avoid damage to the thread of the wiper motor shaft. inorder — Release the wiper arm -1- from the shaft by turing the pres- sure screw -2-. Unscrew nuts and remove arms. Install Installation is performed in the reverse order, pay attention to the following points: Risk of damage to the bodyshell! The windscreen wiper arms have different lengths on driver's and front passenger side. = Configure wiper arms ="1.5 Adjusting windscreen wi 49 4B op. 9.92-windscroon washinipe systom15 Adjusting windscreen wiper arms B Note ¢ When switching off for the second time, the wiper motor over- runs in the offset final setting so that the wiper blade lip is controlled in the other direction. ¢ The wiper motor runs downwards and then again a litle up- wards. This offset final setting cannot be used to compensate for the windscreen wiper crank: The final setting must be used in which the wiper motor runs directly and without overrun in the lower final setting. If the wiper motor runs in the offset final setting, wiping must be ‘switched on again. ¢ The function of the offset final setting is active only after 100 wpper cycles as of coding or installation of a new wiper motor. If this function is already activated, it can be determined by ‘switching on and off the wiper motor repeatedly. = Switch wiper motor on and off and run until itis in park position for setting the windscreen wiper arms. — Insert windscreen wiper arms with wiper blades and align wip- er blades to the markings in the windscreen -1- = Slightly tighten fixing nuts. ~ Operate the fck wipe and check again or corec the setting the wiper arms, Tighten securing nuts. Bw The tolerance between wiper blade and marking - is #4.mm. Tightening torques o 214. lew © a 16 Removing and installing windscreen wiper motor - V- B Note When replacing the windscreen wiper motor - V- with wiper motor control unit - J400-, connect the = Vehicle diagnostic tester and in the operating mode “Targeted fault finding” select the function ‘Replace control unit” on the corresponding control unit Removing = Switch off the ignition and all electrical components, - Remove wiper arms with wiper blades Removing end installing windscreen wiper arms”, page i sxooa Supert Ill 2015 = ® Electrical System - Edition 06.2016 1. Windscroan wiper system 49sxoon ® Supert Ill 2015 = Electrical System -Ealtion 06.2016 Remove plenum chamber cover on driver's side = General body repairs, exterior: Rep. gr. 50 ; Bulkhead; Removing and installing plenum chamber cover Unscrew screws -1-. Insert wiper motor with linkage -2-into the plenum chamber. ‘Separate plug connection -3.. Install Installation is performed in the reverse order, pay attention to the following points: = Configure wiper arms 3 '1.5 Adjusting windscreen wiper arms", page 49 Tightening torques: ‘+ Wiper frame- tightening torque and tightening order = page 44 17 Renewing windscreen wiper motor BD warnins Danger of injury! + Risk of being trepped it operating @ windscreen wiper not covered. ¢ The windscreen wiper rotor can only be put into operation in the installed state. ‘Special tools and workshop equipment required Removal tool for inner lining of thé door panel - MP'8.602/1- Removing = Switch wiper motor on and off (if functional) and allow to op- in the park position. BB we When switching off for the second time, the wiper motor over- uns in the offset final setting so that the wiper blade lip is controlled in the other direction. The wiper motor runs downwards and then again alittle up- wards. % The final setting must be used in which the wiper motor runs directly and without overrun in the iower final setting. If the wiper motor runs in the offset final setting, wiping must be sintched on again The function of the offset final setting is active only after 100 wiper cycles after switching off with = Vehicle dlegnostic tester or instaling a new wiver motor. If this function is already ac vated, it can be determined by switching on and off the wiper motor repeatedly. = Remove windscreen wiper motor Removing and installing windscreen wiper motor V page 49 50 op. .92-windscroon washinipe systemSuperb I 2015 = ® Electrical System - Edition 06.2016 = Pry off trailing arm -4- on the ball joint from the motor crank -2: with @.g. removal tool for the inner lining of the door panel MMP 8-602/1- = Unscrew nut-1-. = Remove engine crank -2- from the wiper motor shaft. = Unscrew screws -3. = Remove wiper motor from the frame. Install Installation is performed in the reverse order, pay attention to the following points: = Plug connector into motor, switch wiper motor on and off and run until itis in park position, see = page 50. Bw To be able to switch on the wiper motor when the front flap is ‘opened, the front flap lock must be locked in position “closed” - Switch off the ignition and remove connector from the wiper motor, — Fit wiper motor to the wiper frame. = Screwin screws -3- and fit orank -2- = Screw on nut -1- — Align trailing arm -4- in parallel to the engine crank -2.. = Tighten the nut -1-, = Connect trailing arm -4- with engine crank -2- in the balljoint. = Install windscreen wiper motor = "1,8 Removing and installing windscreen wiper motor page 49. Tightening torques 18 Removing and installing Sensor for rain and light detection Different sensor variants are installed for different versions (see = ETKA- ‘Electronic Catalogue of Original Parts" ) Air humidity, rain and light detector sensor - G823- ¢ Humidity sender - G355- Removing B Note To facilitate removal, turn the mirror as necessary. Switch off the ignition and all electrical components, 1. Windscroan wiper system 51sxooa ® Supert Ill 2015 = Electrical System - Edition 06.2016 = Remove sensor covers and interior mirror = General body repairs, interior; Rep. gr. 68 ; Interior mirror, Removing and installing interior mirror — Release retaining clip -1- -arrow-. B v- Observe a waiting time of at least 1 minute after releasing the ‘retaining clip. This allows the silicone layer to expand so tht it will not be damaged while itis being removed. a If the air humidity, rain and light detection sensor can be re- ‘moved from the retaining plate on the windscreen (e.g when changing the windscreen) without damaging the coupling cushion, it can be installed again subsequently. Store the re- moved sensor dust-free until itis installed again and make sure that the silicone coupling cushion does not get dirty. In most cases, the sensor cannot be removed without dama; ing the coupling cushion. Hea he coupling cushion must then laced reinstallation Saag te hs he hurl ‘rain and light detection sensor page 53 = Carefully lever the humicity, rain and light detection sensor Pos. -2- out of the retaining frame from ebove starting at the front windscreen. — Release connector -1- and pull off Install Installation is performed in the reverse order, pay attention to the following points: oe ¢ Thoroughly clean the windscreen inside the retaining plate with @.g. isopropyl (technical alcohor). The surface (coupling cushion) of the sensor must not get dirty or damaged when instaling. if damaged, repair the sensor (see 21,9 Repaiting the humidity, rain and light detection sen- sor page 53). + There are severel variants of sensors (depending on equipment). Ensure that the correct component is used for ‘placement, see. Electronic Catalogue of Onginal Parts eo ifthe surtace (coupling cushion) ofthe sensor is diy, it can be gleaned, f necessary by stoking on one or several achesive tapes and then pulling them off again. 52. op. 9:02- Windscrosn washipe systemexo0a Supert Ill 2015 = ® Electrical System - Edition 06.2016 = When instaling, a new sensor, press the catch pegs in the direction of the arrows -A- and remove cover -1-in direction of arrow -B- — Mount plug. = Insert the sensor into the retaining frame on the windscreen. = Prese retaining clip -1- on until the catches -arrowe- audibly Click into place. B Note ¢ Even after correct installation of the sensor, smaller air bub- bles can be present initially between the windscreen and the coupling cushion. The contact surface must be free of bubbles after approx, 10 minutes. © Ifthe contact surface is not free of bubbles after 10 minutes, the sensor must be removed and re-installed. Air bubbles between the windscreen and the coupling cushion cause sensor malfunctions. — When replacing, the new sensor must be coded with the = Ve- hicle diagnostic tester. 19 Repairing the humidity, rain and light de- tection sensor = "1.9.4 Repairing the humidity, rain and light detection sensor - made by TRW”, page 53 ="1.9.2 Repairing the humility, rain and light detection sen: made by Valeo", page 55 1.9.1 Repairing the humidity, rain and light de- tection sensor - made by TRW “There are various sleeves for sensors, see = Electronic Cata- logue of Original Parts "ETKA” ‘The sensor bushing with optical unit is also supplied with retaining clips as @ sare part. These must be removed for vehicles that do not require retaining clips. Procedure: — Remove the sensor = "1.8 Removing and installing Sensor for rain and light dé fection”, page 51 windsereon wiper system SS