MD6240 2C65X48

BI006748
February 2012
Parts
Manual
MD6240 Rotary Blasthole Drill
2C65X48
SAFETY.CAT.COM
BI006749
PARTS MANUAL SECTION LOCATOR - MD6240 S/N 2C65X48 REVISION 6
NEW MODEL NUMBER CROSS REFERENCE GUIDE

Bucyrus to Caterpillar
This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and
Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information.
SURFACE PRODUCTS
SURFACE DRILLS BUCYRUS MODEL CAT MODEL MINING TRUCKS BUCYRUS UNIT RIG
MODEL MODEL
Rotary Blasthole SKFX MD6240
SKF MD6290 AC Trucks MT3300AC MT3300
SKS MD6420 MT3700AC MT3700
SKL MD6540 MT4400AC MT4400
49HR MD6640 MT5500AC MT5500
59HR MD6750 MT6300AC MT6300
Hydraulic Track R20, R20C MD5050

R20T MD5050 T
R30C MD5075
345, 345S MD5090
SCH5000C/CL MD5125
SURFACE EXTRACTION BUCYRUS MODEL CAT MODEL
Hydraulic Shovels RH40E 6015 FS

RH40E 6015
RH90C 6018 FS
RH90C 6018
RH120E 6030 FS
RH120E 6030
RH170B 6040 FS
RH170B 6040
RH200 6050 FS
RH200 6050
RH340B 6060 FS
RH340B 6060
RH400 6090 FS
Electric Rope Shovel 182M 7182

295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF
Dragline W2000 8000

8200 8200
8750 8750
Highwall Miner SHM HW300
TOC
SHEET 2
BI006749

PARTS ORDERING AND PRODUCT SUPPORT
Use only genuine Cat ® parts in the maintenance, rebuild or repair of these machines. The manufacturer
shall have no liability for any machines or parts that have been improperly handled; that have not been
operated, maintained or repaired according to furnished manuals or other written instructions, and that
have been operated with other than genuine Cat parts or authorized OEM components.
IDENTIFICATION OF THE MACHINE

Always furnish the Model Number and Serial Number when ordering parts. This information is found
on the machine nameplate.
PART NUMBER AND DESCRIPTION

In addition to the Model and Serial Number, always give the part number and description of each part
ordered. If there is any doubt as to the correct part number and description, furnish a dimensional
sketch or return the part to be replaced, transportation charges prepaid. Your cooperation in furnishing
as much information as possible will assist us in filling your orders correctly and in the shortest possible
time.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or
UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit
has been approved by our accounting department.
PARTS ORDERING
In North America Telephone +1 800.854.9020
or Telefax +1 800.582.6570
Telephone +1 903.786.6245
Telefax +1 903.786.6407
PRODUCT SERVICE AND WARRANTY

In North America Telephone +1 800.258.0009
Telephone +1 903.786.2981
Telefax +1 903.786.6408
Caterpillar Global Mining LLC

Mining Products Division
3501 S. FM Hwy 1417, Denison, TX 75020
Mining.cat.com
© 2012 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
Printed in U.S.A.
TOC
SHEET 3
BI006749
TOC
SHEET 4
BI006749
TOC
SHEET 5
BI006749
DESCRIPTION SECT-PAGE
GENERAL ASSEMBLY ITEMS LIST 0-0
GENERAL LOCATOR / DECALS / FILTER ELEMENTS 1-0
OPERATOR'S CAB 2-0
MAINFRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0
TOC
SHEET 6
BI006749
GENERAL ASSEMBLY ITEMS LIST
DESCRIPTION ASSEMBLY NO.

GENERAL ASSEMBLY ITEMS LIST **********
KIT, FILTER - IN HOUSE W/LOOP FILTERS 89043

KIT, FILTER - SHIP OUT W/LOOP FILTERS 89044
HOIST PLUG (4.5" BECO) - 6", 6.5", 7" 25561
ENGINE OIL PRESSURE SENDER 319152
CHOCK BARS 400680
LOWER BREAKOUT PLATE FOR SKF WITH (4-POD) CAROUSEL - 6.5", 7" 414057
UPPER RETAINER PLATE FOR SKF WITH (4-POD) CAROUSEL 414069
Top Sub v 28 inch S-S - 6.5" OD 25802
Bit Sub v 35 inch S-S - 6.5" OD 438927
EXHAUST WRAP 431517
120569 CAPSCREW, SOCKETHEAD - GR8 (1/2-13UNC) 42823
HYDRAULIC SCHEMATIC (SEE SERVICE MANUAL FOR DRAWING) 426754
BIT BASKET - 4.5" THRU 7" 75337
HORSESHOE WRENCH - 6.5", 7" 75358
A-TOOL/DECK WRENCH JAW - 6.5" 75607
PIPE SEAL FOR 6.5" OD 410610
PIPE RACK INSERTS FOR 6.5" OD 70499
Clamp Die/Insert (1) each - 6.5" OD 336337
Rotation Dies/inserts (2) each - 6.5" OD 336338
SWITCH, PRESSURE - 15 PSI - SPST NO 1/8 NPT 347072
DUST COLLECTOR COVER (REQUIRED WITH NO DUST COLLECTOR) 401222
DUST COLLECTOR COVER PLATE 433784
TACHOMETER, MAGNETIC PICKUP (5/8-18UNF) 413271
HANDRAIL, LH REAR 426868
CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL 1528396
FOR FASTENER IDENTIFICATION AND INSPECTION SCHEDULE)
SKFX CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR 1531271
INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS)
SECT0
SHEET 1
BI006749
SECTION 1 - GENERAL LOCATOR / DECALS / FILTER ELEMENTS
DESCRIPTION ASSEMBLY NO. SECT-PAGE

FILTER ELEMENTS 1-1
DECAL KIT, CAT YELLOW (MD6240) 4066039 1-2
DECAL KIT (WARNING) 429758 1-3
DECAL KIT, BRANDING (MD6240) 4125316 1-4
SECT1
SHEET 1
BI006749
FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 2 *****
***** CAB *****
***** AIR CONDITIONER *****
1 EA V012043 ELEMENT, AIR FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-22

1 EA V009230 ELEMENT, AIR CLEANER/BLOWER ASSEMBLY 2-20
(A/C-HEATER)
***** SECTION 4 *****
*****ENGINE CAT27***** 4-1
1 EA V012938 Element, fuel/water separator 4-1

1 EA V013569 Element, filter - fuel 4-1
1 EA V012941 Element, filter - oil 4-1
2 EA 88249 Element, cooling system w/drain & refill 4-1
2 EA 88250 Element, cooling system w/o drain & refill 4-1
1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals) 4-9
*****ENGINE AIR CLEANER***** 4-12
2 EA V007531 ELEMENT, PRIMARY - AIR CLEANER 4-13

2 EA V007530 ELEMENT, SAFETY - AIR CLEANER 4-13
2 EA V014203 filter element gasket 4-13
*****ENGINE COOLER***** 4-33
1 EA V009901 VALVE, THERMOSTAT - ELEMENT 4-38
*****COMPRESSOR***** 4-24
1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-27
*****COMPRESSOR AIR CLEANER***** 4-21
1 EA 65322 ELEMENT, PRIMARY - AIR CLEANER 4-22

1 EA 65320 ELEMENT, SAFETY - AIR CLEANER 4-22
*****CHARGE FILTERS*****
1 EA V011135 ELEMENT, CHARGE FILTER 4-51
***** SECTION 5 *****
***** DUST CONTROL SYSTEM *****
0 EA ELEMENT, FILTER - DUST COLLECTOR

0 EA AIR LINE FILTER/REGULATOR ELEMENT
Used on machines with dust collectors.
***** SECTION 7 *****
*****DRILLING TOOLS / ACCESSORIES*****

1-1
SHEET 1
BI006749
FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

1 EA V011270 ELEMENT, FILTER - DRILL STEM LUBE 7-6
***** SECTION 8 *****
*****HYDRAULIC SYSTEM***** 8-17
1 EA 88594 ELEMENT, RESERVOIR - MAIN RETURN 8-18

1 EA 88594 ELEMENT, RESERVOIR - CASE RETURN 8-19
1 EA 57311 ELEMENT, RESERVOIR - PRESSURE/VACUUM (Req's 1 Seal) 8-17
1 EA V009111 ELEMENT SEAL (Seal for Pressure/Vacuum Element above) 8-17
1 EA V009112 Valve, Filter Assembly - Pressure/Vacuum 8-17
*****LOOP FILTERS***** 8-20
1 EA 441760 ELEMENT, LOOP FILTER 8-21

Loop filters are optional.
1-1
SHEET 2
BI006749
DECAL KIT, CAT YELLOW (MD6240)

ASSEMBLY 4066039 REVISION -
10 11 4
10 2 3 8 11 1 6
13
1-2
SHEET 1
BI006749

14 16
17
16 15
1-2
SHEET 2
BI006749

ITEM QTY. U/M PART NO. DESCRIPTION

4066039 DECAL KIT, CAT YELLOW (MD6240)
1 1 EA 44507 DECAL, DIESEL FUEL
2 1 EA 95144 DECAL, HYDRAULIC FILTER - MAIN RETURN
3 1 EA 95145 DECAL, HYDRAULIC FILTER - CASE RETURN
4 1 EA 422855 DECAL, NOTICE - BATTERY
5 1 EA 79418 DECAL, PLACARD - MAINTENANCE
6 1 EA 422856 DECAL, NOTICE - COMPRESSOR
7 1 EA 337481 1417258 NAMEPLATE - MADE IN U.S.A.
8 1 EA 44506 DECAL, HYDRAULIC OIL - CLEAN
9 1 EA 44508 DECAL, WATER - PROTECT FROM FREEZING
10 2 EA 431213 DECAL, LOOP FILTER
11 2 EA 431214 DECAL, CHARGE FILTER
12 4 EA 32447 WALK, SAFETY, TYPE "B"
13 1 EA 4066033 DECAL, REAR (500 X 303)
14 1 EA 4079537 DECAL, MD6240 - RH HANDRAIL
15 1 EA 4079536 DECAL, MD6240 - LH HANDRAIL
16 2 EA 4066035 DECAL, TOWER (455 X 278)
17 1 EA 1677040 CAT SALES MODEL ID PLATE
1-2
SHEET 3
BI006749
DECAL KIT (WARNING)

ASSEMBLY 429758 REVISION B
5
4
4 12
7 6
11
3 4
5 12
13 2 10
7 2
3
15
11
1
8
9
1-3
SHEET 1
BI006749
DECAL KIT (WARNING)

12 3
2
12
14
10
13
1-3
SHEET 2
BI006749
DECAL KIT (WARNING)

5 11
1-3
SHEET 3
BI006749
DECAL KIT (WARNING)


429758 DECAL KIT (WARNING)
1 1 EA 429721 DECAL - FALLING OBJECTS (WINCH)
2 2 EA 429718 DECAL - FALLING OBJECTS (CAROUSEL)
3 2 EA 429705 DECAL - ROTATING SHAFT
4 5 EA 429738 DECAL - ROTATING FAN BLADE
5 2 EA 429715 DECAL - FALLING MAST
6 1 EA 429717 DECAL - HOT PRESSURIZED FLUID
7 2 EA 429712 DECAL - CLIMBING RAISED MAST
8 1 EA 429722 DECAL - MODIFICATION OR ALTERATION
9 1 EA 429709 DECAL - HAZARDOUS VOLTAGE
10 1 EA 429714 DECAL - RIDING ROTARY HEAD
11 1 EA 429740 DECAL - BURST HAZARD
12 2 EA 429710 DECAL - ROTATING PARTS
13 2 EA 429719 DECAL - FALLING ROTARY HEAD
14 2 EA 429720 DECAL - COMBUSTIBLE GAS
15 1 EA 429713 DECAL - COMBUSTIBLE GAS - ETHER
16 1 EA 1711918 DECAL - EXPLOSION HAZARD - INTERNATIONAL
1-3
SHEET 4
BI006749
DECAL KIT, BRANDING (MD6240)


4125316 DECAL KIT, BRANDING (MD6240)
1 1 EA 4120185 PLATE, DECAL - RH HANDRAIL
2 1 EA 4120188 PLATE, DECAL - LH HANDRAIL
3 10 EA 39996 CLAMP, SUPPORT (1.75 ID)
4 10 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
5 10 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
6 1 EA 4066033 DECAL, REAR (500 X 303)
7 1 EA 4079537 DECAL, RH HANDRAIL
8 1 EA 4079536 DECAL, LH HANDRAIL
9 2 EA 4066035 DECAL, TOWER (455 X 278)
1-4
SHEET 1
BI006749
SECTION 2 - OPERATOR'S CAB

CAB ASSEMBLY, SPLIT - STANDARD 1624761 2-1
JUMPER SEAT WITH ATTACHING HARDWARE 89455 2-2
PANEL / GAUGES (ENGINE) 417220 2-3
PANEL / GAUGES (HYDRAULIC) 412822 2-4
PANEL / SWITCHES (DRILL FUNCTIONS) 1496510 2-5
CONTROL, MAST/JACKS 410208 2-6
INSULATION KIT, CAB - SPECIAL 439888 2-7
CAB HOSE PLUMBING 428864 2-8
CAB MODIFICATION, ELECTRIC HAND CONTROLS 423814 2-9
ROTARY OPERATOR'S SEAT 418652 2-10
SEAT BELT W/TETHER AND HARDWARE 418654 2-11
SEAT AIR ACCUMULATOR INSTALLATION 434457 2-12
GLASS INSTALLATION, CAB (STANDARD) 428316 2-13
WIPER / WASHER INSTALLATION, LEFT 99976 2-14
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) 342364 2-15
WIPER / WASHER INSTALLATION, REAR 99977 2-16
WIPER / WASHER INSTALLATION, RIGHT 99978 2-17
HEATER / AIR CONDITIONER ASSEMBLY 435130 2-18
HEATER / AIR CONDITIONER PACKAGE LIST 425127 2-19
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009225 2-20
CONDENSER, 24V 408321 2-21
WALL MOUNT UNIT W/ANGLE LOUVERS V011833 2-22
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009211 2-23
HOSE KIT, AIR CONDITIONER 441288 2-24
SECT2
SHEET 1
BI006749
CAB ASSEMBLY, SPLIT - STANDARD

ASSEMBLY 1624761 REVISION A
43 44
37
23
10 22 17 53
15 19
14 102 18 53
35
36
17 53
40
12 53
100 101
46
79 81
83
35
20 35
7 99 48 54 49
6 62 63
36
78
78
78
78
32 98
16
78
2-1
SHEET 1
BI006749

10
98
34 33 31 5
52 53
41 11
64 52 53
13 21
32
13
16
2-1
SHEET 2
BI006749

45 49 52 53 45 49 52 53
36
80
103
9 8
29
30 27
27 26
27 25
27 24
27 26
28
2-1
SHEET 3
BI006749

42
47
2-1
SHEET 4
BI006749

60 72 60 68 60 60 60 72
60
58 46 55 50
61
60 68 71
22 44
57 14
61
60 68 71
58 46 59 37 43
44 61
60 60
19
61
60 69 12 60
60 60
60
72
103
72
77
60
72
2-1
SHEET 5
BI006749

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

1624761 CAB ASSEMBLY, SPLIT - STANDARD
1 1 EA 410216 CAB - 2 PIECE - SKF
2 EA 1671742 cooler lock assembly
1 EA 1671271 plunger
1 EA 1671745 handle
1 EA 1671750 striker
4 15 FT 400293 SEAL, DOOR (MIN 30FT)
5 1 EA 346748 160125 BULB -24 V
7 1 EA 89455 JUMPER SEAT WITH ATTACHING HARDWARE 2-2
8 1 EA 417220 PANEL / GAUGES (ENGINE) 2-3
9 1 EA 412822 PANEL / GAUGES (HYDRAULIC) 2-4
10 1 EA 1496510 PANEL / SWITCHES (DRILL FUNCTIONS) 2-5
11 1 EA 416984 BRACKET, THROTTLE
12 1 EA 410208 CONTROL, MAST/JACKS 2-6
13 8 EA 354048 1417831 CAPSCREW,FLANGED - GR5 (3/8-16UNC,
0.750L)
14 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
15 1 EA 1496751 DECAL, CONTROL PANEL - LH
16 1 EA 88650 PLUMBING GUARD
17 3 EA 440314 CONTROLLER, SPRING CENTER - ELECTRIC
JOYSTICK
18 1 EA 440315 CONTROLLER, FRICTION LOCK - ELECTRIC
JOYSTICK
19 1 EA 433920 VALVE, SOLENOID
20 1 EA 425402 LEVEL, BULLSEYE
21 4 EA 5991 120291 NUT, HEX - GR5 (3/8-16UNC)
22 1 EA 410602 VALVE, HYDRAULIC - RELIEF
23 1 EA 65226 SWITCH, TOGGLE - LIGHT
24 2 EA 57914 BREAKER, CIRCUIT (5 AMP)
27 10 EA 57915 CAP - CLEAR SILICONE
28 1 EA 429850 DECAL - CIRCUIT BREAKERS
29 2 EA 65226 SWITCH, TOGGLE - LIGHT (ENVIRONMENTAL
SEAL)
31 1 EA 319415 116200 LIGHT, DOME - IN
32 1 EA 400668 COVER, SOLENOID - VALVE/RELAY
33 2 EA 43196-050 SCREW, MACHINE - ROUND HEAD SLOT
(10-32UNF, 0.750L)
34 2 EA 43195 NUT, HEX (10-32UNF)
35 3 EA 75321 LAMP, FLOOD - LED
36 1 EA 411638 BOX, JUNCTION - MODIFICATION
37 2 EA 30136 121529 ADAPTER, STRAIGHT
38 1 EA 439888 INSULATION KIT, CAB - SPECIAL 2-7
40 1 EA 1624175 DECAL, CONTROL PANEL - RH
41 1 EA 412427 DECAL - SELECTOR VALVE
42 15 FT 431493 SEAL, RUBBER - CAB DOOR
43 1 EA 84076 ADAPTER, STRAIGHT - SWIVEL
2-1
SHEET 6
BI006749


44 2 EA 35475 ADAPTER, 90 DEG
45 2 EA 47840 RELAY, 24 V - IGNITION & LIGHTS
46 2 EA 43481 INDICATOR, FILTER
47 6 EA 350446 5000479 SCREW, HEX (SELF-TAPPING)
48 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
49 7 EA 42538 105129-050 CAPSCREW, HEX HEAD - GR5
(1/4-20UNC, 0.750L)
50 1 EA 45302 ADAPTER, RUN TEE
52 28 EA 42624-050 WASHER, FLAT (1/4, TYPE A)
54 1 EA 60666 CONNECTOR, ELECTRICAL (1/2 MP X 3/8 ID -
INSULATED)
55 1 EA 347072 168437 SWITCH, PRESSURE
56 4 EA 42543 123699 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC,
1.500L)
57 1 EA 414448 SWITCH, PRESSURE
58 2 EA 89243 ADAPTER, STRAIGHT
60 16 EA 37819 125747 ADAPTER, 90 DEG
62 4 EA 78138 CONNECTOR, WIRE - (1/4 STUD, 10/12 AWG)
63 1 EA 306118 JB7202428 NAMEPLATE
65 1 EA 56439 152195 ADAPTER, HEX NUT CAP
68 3 EA 41004-050 120266 ADAPTER, STRAIGHT
71 2 EA 45301 ADAPTER, 90 DEG - SWIVEL
72 5 EA 38723 120269 ADAPTER, 45 DEG
77 1 EA 428864 CAB HOSE PLUMBING 2-8
78 5 EA 340440 RELAY - 24 V
79 1 EA 351359 5018377 LAMP, 24 V
80 5 EA 407967 SEAL, KNOCKOUT
81 1 EA 351363 5018386-01 LAMP BASE INDICATING DIAL
83 1 EA 351364 5018386-02 LIGHT, LAMP (LENS - RED GLASS
DIAL)
84 5 EA 350471 5000666 SOCKET, RELAY
87 6 EA 77264 NUT, HEX - GR5(8-32UNC, ZINC)
98 1 EA 426233 ELECTRONICS BOARD - UFO
99 1 EA 419846 PEDESTAL, SEAT
100 1 EA 421341 LAMP ASSEMBLY - INDICATOR
101 1 EA 421342 BULB - LIGHTING (24 V)
102 1 EA 423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS 2-9
103 1 EA 434382 DECAL - NUMBERS (CAB)
2-1
SHEET 7
BI006749
JUMPER SEAT WITH ATTACHING HARDWARE

ASSEMBLY 89455 REVISION G
1
1
2-2
SHEET 1
BI006749

3
2
2
3
2-2
SHEET 2
BI006749


89455 JUMPER SEAT WITH ATTACHING HARDWARE
1 1 EA. 85768 SEAT, JUMPER
2 4 EA. 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
3 4 EA. 16083 WASHER, FLAT
2-2
SHEET 3
BI006749
PANEL / GAUGES (ENGINE)

14 14
13 14 12
8 8 8 11
1 2 3 6 6
9a
16
10
9
4 5 7
8 8 15
14
2-3
SHEET 1
BI006749
PANEL / GAUGES (ENGINE)


417220 PANEL / GAUGES (ENGINE)
1 1 EA. 319146 GAUGE, AIR TEMPERATURE (AIR COMPRESSOR)
2 1 EA 319147 GAUGE, WATER TEMPERATURE
3 1 EA 319145 GAUGE, OIL PRESSURE
4 1 EA 96193 GAUGE, FUEL - 12 V
5 1 EA 319151 GAUGE, VOLTMETER - (20-32 VDC)
6 2 EA 96192 GAUGE, HOURMETER
7 1 EA 96194 TACHOMETER, 12/24 V
8 2 EA 335245 LIGHT KIT, GAUGE - INSTRUMENT
1 EA. GAUGE 401081 Light Bulb (Included with Item 8)
9 2 EA 42259 SWITCH, PUSHBUTTON - ENGINE START
9A 1 EA 42259 SWITCH, ETHER INJECTION
10 1 EA 16864 SWITCH, KEY IGNITION
11 1 EA 86463 DECAL, ENGINE GAUGE PANEL
12 1 EA 319152 SENDER, GAUGE - OIL PRESSURE
13 1 EA 319153 SENDER, TEMPERATURE
14 4 EA 319240 RESISTOR, GAUGE
15 1 EA 335243 LIGHT, INSTRUMENT - 24 VDC
16 1 EA 83700 PLUG, PLASTIC
2-3
SHEET 2
BI006749
PANEL / GAUGES (HYDRAULIC)

ASSEMBLY 412822 REVISION D
4 3 2 1 2 3 4 1
7 4 3 2 2 3 4 6
2-4
SHEET 1
BI006749
PANEL / GAUGES (HYDRAULIC)


412822 PANEL / GAUGES (HYDRAULIC)
1 2 EA. 33985 GAUGE, ROTARY/LT TRACK
2 12 EA. 59589 SCREW, MACH - RD HD SLOT
3 12 EA. 59590 NUT, HEX
4 12 EA. 77858 WASHER, LOCK
5 1 EA. 411699 DECAL, DRILL GAUGE PANEL
6 1 EA. 325862 GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK
7 1 EA --------- GAUGE, AIR PRESSURE (See Compressor Group Sect 4)
2-4
SHEET 2
BI006749
PANEL / SWITCHES (DRILL FUNCTIONS)

1 2 5 4
2
3
2 1
2-5
SHEET 1
BI006749
PANEL / SWITCHES (DRILL FUNCTIONS)


1496510 PANEL / SWITCHES (DRILL FUNCTIONS)
1 11 EA 66425 SWITCH, TOGGLE - 3 POSITION
2 6 EA 65226 SWITCH, TOGGLE
3 1 EA 66424 SWITCH, TOGGLE - 3 POSITION
4 1 EA 1496509 DECAL, FUNCTION SWITCH PANEL
5 1 EA 407791 SWITCH, TOGGLE
7 1 EA 340997 SWITCH, TOGGLE ON / OFF
8 1 EA 416873 LAMP, RED
9 1 EA 416874 LAMP, GREEN
2-5
SHEET 2
BI006749
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -
2-6
SHEET 1
BI006749
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

NOTE: ONE SECTION SHOWN
410208 CONTROL, MAST/JACKS

1 1 EA. SECT. V004555 LEVER
2 1 EA. SECT. V004556 BELLOWS
3 1 EA. SECT. V004557 GRIP
4 1 EA. SECT. V004820 LEVER KIT
5 1 EA. SECT. V004558 PLUNGER KIT (Includes seal, plunger guide, o ring & plunger)
6 1 EA. SECT. 86237 SEAL KIT (Not Shown)
2-6
SHEET 2
BI006749
INSULATION KIT, CAB - SPECIAL


439888 INSULATION KIT, CAB - SPECIAL
1 7 EA 439568 INSULATION, SOUND - CAB
2 1 GAL 43620 ADHESIVE
3 1 EA 410934 FLOOR MAT ACOUSTICAL
4 1 EA 410933 FLOOR MAT ACOUSTICAL
2-7
SHEET 1
BI006749
CAB HOSE PLUMBING

11
6
9 5
3
8
2
6
10
2
7 4
7 4
2-8
SHEET 1
BI006749
CAB HOSE PLUMBING


428864 CAB HOSE PLUMBING
1 1 EA 408024 HOSE ASSEMBLY (JCAF310-04-32)
3 1 EA 408901 HOSE ASSEMBLY (JCBF310-04-38)
2-8
SHEET 2
BI006749
CAB MODIFICATION, ELECTRIC HAND CONTROLS

ASSEMBLY 423814 REVISION C
5 6
7
2-9
SHEET 1
BI006749
CAB MODIFICATION, ELECTRIC HAND CONTROLS


423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS
2 1 EA 423812 DECAL
5 4 EA 354051 75LM54 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 0.625L)
6 4 EA 42624 WASHER, FLAT (1/4, TYPE A)
7 4 EA 350333 50AW23 NUT, WELD
2-9
SHEET 2
BI006749
ROTARY OPERATOR'S SEAT

5
3
2-10
SHEET 1
BI006749
ROTARY OPERATOR'S SEAT


418652 ROTARY OPERATOR'S SEAT
1 1 EA V009351 VINYL SEAT
2 1 EA V009352 ARMREST KIT
3 1 EA V009353 SWIVEL W/SLIDE SET
4 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE 2-11
5 1 EA 418655 RISER FOR SEAT
6 1 EA 418653 HEADREST FOR SEAT
2-10
SHEET 2
BI006749
SEAT BELT W/TETHER AND HARDWARE

2-11
SHEET 1
BI006749

2-11
SHEET 2
BI006749


418654 SEAT BELT W/TETHER AND HARDWARE
1 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE
2-11
SHEET 3
BI006749
SEAT AIR ACCUMULATOR INSTALLATION

ASSEMBLY 434457 REVISION E
6
5
2-12
SHEET 1
BI006749
SEAT AIR ACCUMULATOR INSTALLATION


434457 SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR KIT
2 1 EA 354235 DRAIN, COCK (1/4)
6 4 EA 5989 WASHER, LOCK (3/8, SPRING)
7 1 EA 438603 HOSE ASSEMBLY (JCAM2T-04-36)
2-12
SHEET 2
BI006749
GLASS INSTALLATION, CAB (TINTED)

5 8 6 8 1 8 2 8
7 8
1 8 1 8 2 8 3 8
4 8
2-13
SHEET 1
BI006749
GLASS INSTALLATION, CAB (TINTED)


428316 GLASS INSTALLATION, CAB (TINTED)
1 3 EA 428317 GLASS (1/4 X 27 1/4 X 35 1/4)
2 2 EA 428318 GLASS (1/4 X 14 1/4 X 35 1/4)
3 1 EA 428319 GLASS (1/4 X 24 1/4 X 27 1/4)
4 1 EA 428320 GLASS (1/4 X 14 1/4 X 22 1/4)
5 1 EA 428321 GLASS (1/4 X 35 1/4 X 37 1/4)
6 1 EA 428322 GLASS (1/4 X 18 1/4 X 37 1/4)
7 1 EA 428323 GLASS (1/4 X 18 1/4 X 20 1/4)
8 87 FT 427115 GASKET, RUBBER (Specify Length needed)
2-13
SHEET 2
BI006749
WIPER / WASHER INSTALLATION, LEFT

1 4
6 5 19
20
2-14
SHEET 1
BI006749

2-14
SHEET 2
BI006749

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-14
SHEET 3
BI006749


99976 WIPER / WASHER INSTALLATION, LEFT
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-15
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER / WASHER
3 1 EA. 69681 CIRCUIT BREAKER
4 1 EA. 331939 COVER WELDMENT
6 2 EA. 5989 WASHER, LOCK - SPRING
9 2 EA. 45257 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99281 WIRE, ELECT, SXL, 16GA, YELLOW/BLACK
15 7 FT. 99294 WIRE, ELECT, SXL, 16GA, VIOLET/BLUE
16 7 FT. 99295 WIRE, ELECT, SXL, 16GA, VIOLET/WHITE
17 7 FT. 99292 WIRE, ELECT, SXL, 16GA, VIOLET/YELLOW
18 12 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY
2-14
SHEET 4
BI006749
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)

18
17 1 21
3 4
22 6
7
5
9
11 19
8 10 12
20
16
24
15 26 14 13
25
23
2-15
SHEET 1
BI006749
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)


342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)
1-7&16 1 EA. V004859 GROUP PART KIT
3 1 EA. ------- NUT
4 3 EA. ------- SCREW, FASTENING
5 1 EA. ------- CONNECTING LINK
6 2 EA. V004860 WASHER, SPACING
7 2 EA. V004861 CLIP SPRING
8 1 EA. V004862 WASHER
9 1 EA V004863 WASHER
10 1 EA. V004864 NUT
11 1 EA. V004865 CAP
12 1 EA. V004866 DRIVER, KNURLED
13 1 EA. V004867 NUT
14 1 EA. V004868 WASHER
15 1 EA. V004869 BRACKET
16 2 EA. ------- SCREW
17 1 EA. 342314 1420653 - WIPER MOTOR
18 1 EA. 342317 1420657 - WASHER BOTTLE
19 1 EA. 342313 1420652 - WIPER ARM PANTOGRAPH
20 1 EA. 342312 1420651 - WIPER BLADE
21 1 EA. 342318 1420659 - WIPER DRIVE ARM
22 1 EA. 342320 1420661 - ADAPTER (WIRING HARNESS)
23 1 EA. 342319 1420660 - PANTOGRAPH ADAPTER
24 1 EA. 327750 1407145-T1 - WIPER PIVOT SHAFT
25 2 EA. 342365 1420689 - GROMMET
2-15
SHEET 2
BI006749
WIPER / WASHER INSTALLATION, REAR

1 4 6 5 19
20
2-16
SHEET 1
BI006749

2-16
SHEET 2
BI006749

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-16
SHEET 3
BI006749


99977 WIPER / WASHER INSTALLATION, REAR
WINDOWS)
14 28 FT. 99284 WIRE, ELECT, SXL, 16GA, YELLOW/GREEN
15 19 FT. 99339 WIRE, ELECT, SXL, 16GA, PINK/BLUE
16 19 FT. 99344 WIRE, ELECT, SXL, 16GA, PINK/YELLOW
17 19 FT. 99348 WIRE, ELECT, SXL, 16GA, PINK/BLACK
2-16
SHEET 4
BI006749
WIPER / WASHER INSTALLATION, RIGHT

1 4
6 5 19
20
2-17
SHEET 1
BI006749

2-17
SHEET 2
BI006749

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
2-17
SHEET 3
BI006749


99978 WIPER / WASHER INSTALLATION, RIGHT
WINDOWS)
3 1 EA. 69681 CIRCUIT BREAKER, 10 AMP-SINGLE POLE
14 28 FT. 99283 WIRE, ELECT, SXL, 16GA, YELLOW/RED
15 13 FT. 99331 WIRE, ELECT, SXL, 16GA, BLUE/WHITE
16 13 FT. 99335 WIRE, ELECT, SXL, 16GA, BLUE/PINK
17 13 FT. 99333 WIRE, ELECT, SXL, 16GA, BLUE/YELLOW
2-17
SHEET 4
BI006749
HEATER / AIR CONDITIONER INSTALLATION

39
33
39
1
1 12 13
12 13
41 42 43 54
40 61 64 65
40 42 62 64 65 66
33 39
37
48 50 51 54 64
2-18
SHEET 1
BI006749

66 53 52 51 50 48
54 50 42 41
65 64 61
10 11 12 14 33 39
47 29 45 44
2-18
SHEET 2
BI006749

7
12 13
9 12 13
7 12 13
48 50 65
2-18
SHEET 3
BI006749

18 16 4 19 15 12
15 12
15 12
19 17
17
19 17 12
4 16 18
17 15 18 16 4
19 17 15 12
1 1
2
17
19 17 12
17
19 17 15 12
17 15
2
2-18
SHEET 4
BI006749

24
22 20
22 21
24
2-18
SHEET 5
BI006749

2-18
SHEET 6
BI006749


435130 HEATER / AIR CONDITIONER INSTALLATION
1 1 EA 425127 HEATER / AIR CONDITIONER PACKAGE LIST 2-19
2 2 EA 435123 V-BELT
3 1 EA 441288 HOSE KIT, AIR CONDITIONER 2-24
4 1 EA 435103 BRACKET
5 * EA 437697 HOSE, FLEXIBLE - AIR DUCT (*specify length -2.5ft)
7 1 EA 434892 GUARD, BELT
9 1 EA 1698504 MOUNT, GUARD - A/C COMPRESSOR
10 12 EA 56006 WASHER, FLAT 0.375 - HARDENED
13 12 EA 42567 CAPSCREW, HEXHEAD - GR5 (3/8-16UNC, 0.500L)
17 14 EA 16083 WASHER, FLAT (0.375, TYPE A)
19 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
20 1 EA 69681 CIRCUIT BREAKER, 10 AMP - SINGLE POLE
21 1 EA 57913 CIRCUIT BREAKER, 15 AMP - SINGLE POLE
22 2 EA 57915 SEAL, RESET BUTTON - CIRCUIT BREAKER
23 3 EA 45260 CONNECTOR, BUTT - 12/10 AWG
24 3 EA 45258 TERMINAL, -SPADE - 12/10 AWG
29 4 EA 347037 STUD, WELD
30 40 FT 30211 HOSE, HEATER
33 1 EA 426174 INSULATION, A/C UNIT - MOUNT
39 2 EA 426306 SPACER, MOUNT - A/C HEATER - INSIDE CAB
40 24 FT 54430 CONDUIT, SEAL TIGHT
41 2 EA 320176 COUPLING, PIPE
42 6 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
44 1 EA 64911 CONDUIT
45 1 EA 401628 COVER, ELECTRICAL BOX
46 17 EA 45259 TERMINAL, SPADE - 16/14 AWG
48 5 EA 320354 123091 CLAMP, HOSE
50 30 FT 344930 1422357-350 LOOM, 3/8" - CORGTD SPLT NYLON
51 35 FT 17818 WIRE, 16 GA - COLOR BLACK
52 1 EA 95129 CONNECTOR, 2 WAY MALE
53 1 EA 95128 CONNECTOR, 2 WAY FEMALE
54 5 EA 60666 CONNECTOR, ELECTRICAL
55 17 EA 45254 TERMINAL, RING - 16/14 AWG
57 4 EA 45250 TERM, RING - 12/10 AWG
59 6 FT 76164 WIRE, 12 GA - RED
61 18 FT 35675 WIRE, #14 AWG - RED
62 1 FT 35675 WIRE, #14 AWG - RED
63 24 FT 35675 WIRE, #14 AWG - RED
2-18
SHEET 7
BI006749


64 24 FT 416889-030 WIRE, 14 GA - THHN - YELLOW / ZERO
65 30 FT 35676 WIRE, #14 AWG - GREEN
66 10 FT 416889-000 WIRE 14 GA - THHN - BLUE / ZERO
2-18
SHEET 8
BI006749
HEATER / AIR CONDITIONER PACKAGE LIST


425127 HEATER / AIR CONDITIONER PACKAGE LIST
1 1 EA V009225 AIR CLEANER ASSEMBLY (A/C-HEATER 2-20
PRESSURIZER PACKAGE)
2 1 EA 408321 CONDENSER, 24V 2-21
3 2 EA 401256 MOUNT KIT, CONDENSER SHOCK
4 1 EA V011833 WALL MOUNT UNIT W/ANGLE LOUVERS 2-22
5 1 EA V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER 2-23
PACKAGE)
6 1 EA V009235 HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to
Cab Wall Unit)
7 2 EA 16894 CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall
Unit)
8 1 EA 401255 COMPRESSOR ASSEMBLY
9 1 EA ------- ADAPTER, AIR OUTLET WELDMENT (REF)
10 2 EA V003843 CHECK VALVE
11 V004501 DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length)
12 2 EA V004502 O-RING (NO. 6)
13 2 EA V004503 O-RING (NO. 8)
14 2 EA V004504 O-RING (NO. 10)
15 1 EA 441268 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
16 1 EA 441269 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
17 1 EA 441270 PLATE, HOLD DOWN (to be installed on compressor
by vendor)
2-19
SHEET 1
BI006749
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

ASSEMBLY V009225 REVISION -
10
6
7
2-20
SHEET 1
BI006749
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10
V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1 1 EA ------- AIR CLEANER BODY
2 1 EA 58987 GASKET, BODY OR CUP
3 1 EA V009228 CLAMP
4 1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE
5 1 EA V009232 GASKET WASHER
6 1 EA V009231 WING BOLT
7 1 EA V009227 BAFFLE, METAL
8 1 EA V012558 DUST CUP
1 EA V009229 DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown)
1 EA 43622 Vacuator Valve (Rubber) - Not Shown
9 1 EA V009236 HOOD (NOTE: Not included w/assembly V009225 - Must order
Separately)
10 1 EA 16895 CLAMP (NOTE: Not included w/assembly V009225 - Must order
Separately)
2-20
SHEET 2
BI006749
CONDENSER, 24V
26
16
24
13 2
15
23
25
1
27
10
4
22 5
7 6
19 20 12 21
8
2-21
SHEET 1
BI006749
CONDENSER, 24V

408321 CONDENSER, 24V
1 1 EA. V001504 HOUSING ASSEMBLY
2 1 EA. V001509 CONDENSER ASSEMBLY
4 1 EA. V003290 MOTOR, 24V
5 1 EA. V003291 FAN
6 1 EA. V003292 DIODE
7 1 EA. V003293 FITTING BRACKET ASSEMBLY
8 1 EA. V003294 GUARD, FAN
10 1 EA. V001529 CLAMP, HOSE, SINGLE
12 1 EA. V001532 RELAY, 24V
13 1 EA. V001511 HOSE ASSEMBLY
19 1 EA. V001505 BRACKET, MOUNTING
20 1 EA. V001506 BRACKET, MOUNTING
21 1 EA. V003295 MOUNT, MOTOR
22 1 EA. V011308 RETAINER, MOTOR
23 1 EA. V001534 BINARY SWITCH ASSEMBLY
24 1 EA. V003297 RECEIVER DRIER
25 1 EA. V001513 MOISTURE INDICATOR
26 1 EA. V001508 BRACKET, DRIER
27 2 EA. V001517 RETAINER ASSEMBLY, RUBBER HANDLE
2-21
SHEET 2
BI006749
WALL MOUNT UNIT W/ANGLE LOUVERS

23
24
21 18 19 20
25
22 26
14
4
5 9
10
17 8 11
16 12 13
15
2-22
SHEET 1
BI006749
WALL MOUNT UNIT W/ANGLE LOUVERS


V011833 WALL MOUNT UNIT W/ANGLE LOUVERS
1 1 EA V012033 HOUSING ASSEMBLY
2 1 EA V012034 COVER ASSEMBLY, CORE
3 1 EA V011325 THERMOSTAT
4 1 EA V012035 RETAINER, CORE
5 1 EA V012036 RETAINER, MOTOR
6 1 EA V012037 HEATER CORE ASSEMBLY
7 1 EA V012038 EVAPORATOR CORE ASSEMBLY
8 1 EA V012051 BLOWER ASSEMBLY
9 1 EA V012052 BLOWER ASSEMBLY
10 2 EA V012039 ENTRY RING
11 2 EA V012040 BLOWER WHEEL
13 1 EA V012041 MOTOR, 24 V
14 1 EA V011329 RESISTOR, SPEED CONTROL
15 1 EA V012042 VALVE, WATER - CABLE OPERATED
16 1 EA V011328 VALVE, EXPANSION
17 1 EA V012043 ELEMENT, AIR FILTER
19 1 EA V012044 PLENUM ASSEMBLY, CONTROL PANEL - 24V
20 1 EA V012045 WRAP ASSEMBLY, PLENUM
21 4 EA V012046 AIR DIFFUSER ASSEMBLY
22 2 EA V012047 ROTARY ACTUATOR ASSEMBLY
24 1 EA V012048 SWITCH, MODE - OFF/ON/ON - 24V
25 1 EA V012049 SWITCH, RCKR - FAN - ON/ON/ON
26 2 EA V012050 KNOB, CONTROL - DEEP RECESS
2 EA V014809 CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT
(NOT SHOWN)
2-22
SHEET 2
BI006749
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1
4
2
11
3
10 5
9 7
12 14
2-23
SHEET 1
BI006749
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA V009212 BLOWER HOUSING ASSEMBLY
2 1 EA V009213 MOUNT ASSEMBLY, MOTOR (See Note)
3 8 EA V009214 SCREW, METRIC
4 1 EA V009215 BLOWER WHEEL (STEEL)
5 1 EA V009216 CLAMP, MOTOR
6 1 EA V009217 MOTOR, 24V
7 1 EA V009221 SEALANT, HEAT RESISTANT (See Note)
8 2 EA V009218 NUT
9 1 EA V009219 CLAMP, BLOWER MOUNT
10 1 EA V009220 MOUNT ASSEMBLY, BLOWER (See Note)
11 1 EA ------- LABEL, QUALITY AUDITED
12 1 EA V009222 GASKET, ENTRY RING
14 1 EA V009223 GASKET, PRESSURIZER - MOTOR
NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia
hole on blower housing assembly (both sides) prior to screwing on item 2
motor mount assembly & item 10 blower mount assembly.
2-23
SHEET 2
BI006749
HOSE KIT, AIR CONDITIONER

2-24
SHEET 1
BI006749
HOSE KIT, AIR CONDITIONER


441288 HOSE KIT, AIR CONDITIONER
1 1 EA 426322 HOSE ASSEMBLY (5/16 x 44) - INSIDE CAB, A/C UNIT
2 1 EA 426323 HOSE ASSEMBLY (1/2 x 44) - INSIDE CAB, A/C UNIT
3 1 EA 441271 HOSE ASSEMBLY (1/2 x 369) - A/C/HEATER UNIT
4 1 EA 441272 HOSE ASSEMBLY (13/32 x 330) - A/C/HEATER UNIT
5 1 EA 426326 HOSE ASSEMBLY (5/16 x 222) - CAB A/C
2-24
SHEET 2
BI006749
SECTION 3 - MAINFRAME / CRAWLER

MAINFRAME / CRAWLER ASSEMBLY 1530788 3-1
UNDERCARRIAGE ASSEMBLY 1510328 3-2
IDLER ASSEMBLY W/SLIDE BAR V007359 3-3
FINAL DRIVE ASSEMBLY WITH MOTOR, TRACK V012684 3-4
ROCK GUARD COMPLETE (FRONT AND REAR) 1509250 3-5
ROCK GUARD COMPLETE (MIDDLE) 1509252 3-6
TRACK ASSEMBLY W/SHOES, 55 LINKS 1528441 3-7
TRACK CHAIN ASSEMBLY 1509119 3-8
MAINFRAME WELDMENT 432850 3-9
FLOOR COVERING DUST SEALS 410771 3-10
CYLINDER, MAST ELEVATE 415913 3-11
MANIFOLD INSTALLATION, SUCTION 416568 3-12
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR 435479 3-13
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 435462 3-14
MANIFOLD W/ATTACHMENTS (RETURN) 411957 3-15
MANIFOLD W/ATTACHMENTS (CASE DRAIN) 434216 3-16
MANIFOLD, PRESSURE W/ATTACHMENTS 428917 3-17
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS 1522945 3-18
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS 437664 3-19
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST 416698 3-20
CURT/MAIN AIR
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST 416699 3-21
CURT/MAIN AIR
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION 411582 3-22
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS 410089 3-23
ATTACHMENTS
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT 428764 3-24
OPERATED
PILOT CONTROL MANIFOLD ASSEMBLY 426787 3-25
VALVE ASSEMBLY, SELECTOR PULLDOWN 4086602 3-26
VALVE ASSEMBLY - BRAKE SOLENOID 433410 3-27
FUEL TANK INSTALLATION 416077 3-28
JACK CYLINDER ASSEMBLY - 60" 1510327 3-29
CYLINDER ASSEMBLY, JACK 1499027 3-30
VIEWING HATCH, DRILL DECK 431252 3-31
HYDRAULIC CYLINDER 439628 3-32
VIEWING HATCH PLUMBING 432029 3-33
SECT3
SHEET 1
BI006749
MAINFRAME / CRAWLER INSTALLATION

58
83 66 11
10 81
94 95
81 83 58
29 27 8 62 26
26 94 95
2 62
95 94 12 11 67
25
21
49 19
20 6 58
15 52 59 67
57
81 83
54
32 2
60
68
69 32 16 23 1
70 52 55
71 59 60
3-1
SHEET 1
BI006749

10
58 58
81 83 81 83
17 28 61
17 28 61 17 28 61 17 28 61
52 58 64 52 58 64 52 58 64 52 58 64
10 11
3-1
SHEET 2
BI006749

15 52 59
6 6
46 38 38 46
16 52 59
43
22 18
51 63 14
32 32
59 103 53 59 32 13 53 59 113 3
104105
52 58 64
52 58 64
68 69 70 71
9
9
3-1
SHEET 3
BI006749

113
42
45
44 39
39
43
34
35
77 77
36 36
40 41 41 40
37 37
3-1
SHEET 4
BI006749

19 19
24 50 62
31 48 56 30 47 56
20
65
99
98
100
21
93 7 25 49 57
78
78
78
3-1
SHEET 5
BI006749

6
4
3-1
SHEET 6
BI006749

110
106 112
107
111
52 64
109
3-1
SHEET 7
BI006749

3-1
SHEET 8
BI006749


1530788 MAINFRAME / CRAWLER ASSEMBLY
1 1 EA 1510328 UNDERCARRIAGE ASSEMBLY 3-2
2 1 EA 432850 MAINFRAME WELDMENT 3-9
3 1 EA 406684 AXLE, FRONT
4 1 EA 425743 REST, WELDMENT - MAST
5 1 EA 410771 FLOOR COVERING DUST SEALS 3-10
6 2 EA 415913 CYLINDER, MAST ELEVATE 3-11
7 1 EA 416568 MANIFOLD INSTALLATION, SUCTION 3-12
8 1 EA 435479 VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR 3-13
9 1 EA 70048 BOX, TOOL
10 1 EA 87199 CABLE STEP, CAB
11 2 EA 87198 CABLE STEP, FRONT
12 1 EA 434319 WALKWAY, CAB - RH - FRONT DECK
13 1 EA 410565 PIN, AXLE - FRONT - CENTER
14 2 EA 84509 PIN, FRONT AXLE
15 2 EA 416221 PIN, CYLINDER - MAST ELEVATE - UPPER
16 2 EA 416666 PIN, CYLINDER - MAST ELEVATE - LOWER
17 6 EA 81025 PIN, QUICK RELEASE - RING GRIP
18 2 EA 63598 BEARING, SPHERICAL
19 2 EA 416165 BUSHING, MAST - PIVOT
20 1 EA 411957 MANIFOLD W/ATTACHMENTS (RETURN) 3-15
21 1 EA 434216 MANIFOLD W/ATTACHMENTS (CASE DRAIN) 3-16
22 4 EA 84513 TUBE, ROUND
23 2 EA 416166 CAP, AXLE - REAR
24 1 EA 428917 MANIFOLD, PRESSURE W/ATTACHMENTS 3-17
25 1 EA 1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL 3-18
W/ATTACHMENTS
26 2 EA 326084 ALARM, BACKUP
28 3 FT 77784 CHAIN, SASH
30 1 EA 416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING 3-20
DR/DUST CURT/MAIN AIR
31 1 EA 411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-22
INJECTION W/ATTACHMENTS
32 7 EA 5929 FITTING, GREASE
34 1 EA 41004-050 ADAPTER, STRAIGHT
35 1 EA 71364 ADAPTER, TEE
36 4 EA 332710 ADAPTER, SPLIT FLANGE KIT
37 2 EA 37823 ADAPTER, ELBOW - 90 DEG
39 4 EA 37938 ADAPTER, ELBOW
44 1 EA 46402-050 ADAPTER, RUN TEE
3-1
SHEET 9
BI006749


54 16 EA 42750 CAPSCREW, HEXHEAD - GR8 (1-8UNC, 2.50L)
55 6 EA 412134 CAPSCREW, HEXHEAD - GR8 (1-8UNC, 4.00L)
56 6 EA 6002-050 WASHER, LOCK (5/16, SPRING)
59 10 EA 438683 WASHER, NORD LOCK (1/2")
60 22 EA 55785 WASHER, FLAT (1.00, HARDENED)
63 2 EA 42644-050 NUT, LOCK (7/16-14UNC, ELASTIC COLLAR)
65 1 EA 428764 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - 3-24
VENTED - PILOT OPERATED
66 1 EA 434037 WALKWAY, LH FRONT DECK
67 1 EA 432843 WALKWAY, RH FRONT DECK
68 1 EA 405978 CAB DOOR BUMPER
70 1 EA 7972 NUT, LOCK (3/8-16UNC)
71 1 EA 5988 CAPSCREW, HEX HEAD (3/8-16UNC, 1.250L)
73 4 EA 434745 BUSHING, MAST RAISING CYLINDER
78 5 FT 423157 SEAL, RUBBER STRIP
81 6 EA 424765 HANDRAIL, LADDER - REAR
90 1 EA 4086602 VALVE ASSEMBLY, SELECTOR PULLDOWN 3-26
98 6 EA 428771 BAR, THREADED
99 12 EA 5998 NUT, HEX - GR5 (7/16-14UNC)
103 2 EA 430888 RETAINER, AXLE PIN
104 2 FT 37946-050 WIRE, SAFETY
105 4 EA 38323 CAPSCREW, HEXHEAD - GR8 (1/2-13UNC 1.250
DR)
106 8 EA 95323 MOUNT, CAB
107 8 EA 42630-050 WASHER, FLAT (3/4, TYPE A)
109 2 EA 410314 BRACE, CAB EXTENSION
112 8 EA 416995 SPACER, CAB MOUNT
113 1 EA 433410 VALVE ASSEMBLY - BRAKE SOLENOID 3-27
REF 418451 PROPEL PLUMBING 8-6
3-1
SHEET 10
BI006749
UNDERCARRIAGE ASSEMBLY
31 6
26 25
18
17
2 7 13 15 5
10 27 28 11 24 29
26
3-2
SHEET 1
BI006749
4 22 23 1
8 9 9 8
21 19 3 21 20
12
30
3-2
SHEET 2
BI006749
16 17
14 15
3-2
SHEET 3
BI006749

1510328 UNDERCARRIAGE ASSEMBLY
1 1 EA 1528450 CRAWLER CARRIAGE, L. H.
1 EA 1528461 CRAWLER CARRIAGE, R. H.
2 1 EA SIDE V007359 IDLER ASSEMBLY W/SLIDE BAR 3-3
3 10 EA SIDE 1509118 ROLLER, TRACK
4 2 EA SIDE V012762 ROLLER, CARRIER
5 1 EA SIDE V012684 FINAL DRIVE ASSEMBLY WITH MOTOR, TRACK 3-4
6 1 EA SIDE V015420 SPROCKET
7 1 EA SIDE 1528462 SPRING GROUP
8 2 EA SIDE 1509250 ROCK GUARD COMPLETE (FRONT AND REAR) 3-5
9 2 EA SIDE 1509252 ROCK GUARD COMPLETE (MIDDLE) 3-6
10 1 EA SIDE 1528441 TRACK ASSEMBLY W/SHOES, 55 LINKS 3-7
11 1 EA SIDE 1528463 COVER PLATE, MOTOR
12 2 EA SIDE V015387 COVER PLATE, ADJUSTER
13 1 EA SIDE V014664 FITTING, GREASE - ADJUSTER
14 1 EA SIDE V005023 FITTING, GREASE - PIVOT TUBE
15 2 EA SIDE V005732 SEAL, FITTING
16 1 EA SIDE V015390 HOSE, PIVOT TUBE
17 2 EA SIDE V015389 FITTING, ADAPTOR
18 1 EA SIDE 1528464 PLATE, SLIDER
19 40 EA SIDE V015377 BOLT, HEX HEAD
20 28 EA SIDE 1528465 BOLT, HEX HEAD
21 68 EA SIDE V015424 WASHER, NORD-LOCK
23 8 EA SIDE V008818 WASHER
31 3 EA SIDE 1528468 BOLT, COUNTERSUNK HEAD
3-2
SHEET 4
BI006749
IDLER ASSEMBLY W/SLIDE BAR

9 12
13
10
12 13
11
11
8
9
7 6
16
12
8
12
3-3
SHEET 1
BI006749
IDLER ASSEMBLY W/SLIDE BAR


V007359 IDLER ASSEMBLY W/SLIDE BAR
6 1 EA V007381 IDLER W/BUSHING
7 1 EA V007382 IDLER
8 2 EA V007383 BUSHING
9 2 EA V007384 BRACKET
10 1 EA V007385 SHAFT
11 2 EA V007386 SEAL
12 2 EA V007387 PIN, SPRING
13 2 EA V007388 O-RING
16 1 EA V008514 PLUG
3-3
SHEET 2
BI006749
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK

4
5
6
7
10
8 11
12 13
14
1 2 3 21 22 23
9
15 25
16 26
27
18 28
19 29
20
17
24
30
3-4
SHEET 1
BI006749

31
33
34
36 35
38
39
32
41
42
37
35
45
40
46
41
43
44
3-4
SHEET 2
BI006749

48 47
49 50
51 52
53 54
55
56
57
58 59
60 61
3-4
SHEET 3
BI006749


V012684 FINAL DRIVE ASSEMBLY WITH MOTOR, TRACK
V014385 FINAL DRIVE LESS MOTOR
1 1 EA V012717 O-RING
2 1 EA V012718 HOLLOW WHEEL
3 2 EA V012719 SCREW, CYLINDER HEAD
4 1 EA V012720 CARRIER, PLANETARY KIT (includes items 5-8)
5 1 EA ------- BEAM
6 1 EA V012722 DISK/WASHER
7 5 EA V012721 GEAR, SPUR
8 5 EA V010435 CIRCLIP
11 1 EA ------- PLANETARY HOLDER
12 3 EA ------- GEAR, SPUR
13 1 EA ------- DISK/WASHER
16 1 EA V012726 GEAR, PINION
18 1 EA ------- PLANETARY HOLDER
19 3 EA ------- GEAR, SPUR
20 3 EA ------- PIN
22 1 EA V012729 O-RING
23 1 EA V012730 COVER
24 12 EA V007189 SCREW, CYLINDER HEAD
25 2 EA V008872 PLUG, SCREW
26 1 EA V012731 O-RING
27 1 EA V012732 FLANGE
29 1 EA V012733 CLAW CLUTCH
30 6 EA V010471 SCREW
31 1 EA V012734 MOTOR
V001585 shaft seal
32 2 EA V010460 SCREW
33 1 EA V012735 O-RING
34 1 EA ------- BEAM
35 3 EA V010458 O-RING
36 1 EA V010459 VALVE
37 2 EA V010457 PLUG, SCREW
38 1 EA V012736 O-RING
39 1 EA V010455 O-RING
40 1 EA V012737 SEAL, DUO-CONE
41 2 EA V012738 BEARING, ROLLER
42 1 EA ------- HUB
43 1 EA V012739 RING, ADJUSTING
46 1 EA V012742 NUT
47 1 EA V012743 BRAKE KIT (includes items 48-61)
3-4
SHEET 4
BI006749


48 1 EA V012744 COVER, CYLINDER
49 14 EA V012745 SPRING, PRESSURE
50 14 EA V012746 SPRING, PRESSURE
51 1 EA V012747 PISTON
52 1 EA V012748 GASKET, PISTON
53 1 EA V012749 GASKET, PISTON
54 2 EA V012750 BODY, OUTER
55 10 EA V012751 INNER DISC
56 11 EA V012752 OUTER DISC
57 1 EA V010465 BODY, INNER
58 1 V012753 BALL BEARING
60 1 EA V010461 RING
3-4
SHEET 5
BI006749
ROCK GUARD COMPLETE (FRONT AND REAR)

1 3 4
3-5
SHEET 1
BI006749
ROCK GUARD COMPLETE (FRONT AND REAR)


1509250 ROCK GUARD COMPLETE (FRONT AND REAR)
1 2 EA ------- ROCK GUARD, HALF
2 2 EA 1528379 TUBE, SPACER
4 8 EA V015419 BOLT, HEX HEAD
3-5
SHEET 2
BI006749
ROCK GUARD COMPLETE (MIDDLE)

4 5
3-6
SHEET 1
BI006749
ROCK GUARD COMPLETE (MIDDLE)


1509252 ROCK GUARD COMPLETE (MIDDLE)
1 1 EA ------- ROCK GUARD, RH
2 1 EA ------- ROCK GUARD, LH
3 3 EA 1528379 SPACER
4 12 EA V015419 BOLT, HEX HEAD
3-6
SHEET 2
BI006749
TRACK ASSEMBLY W/SHOES, 55 LINKS

2 3
1 4
3-7
SHEET 1
BI006749
TRACK ASSEMBLY W/SHOES, 55 LINKS


1 EA 1528441 TRACK ASSEMBLY W/SHOES, 55 LINKS (ITEMS 1 - 4)
1 EA 1509119 TRACK CHAIN ASSEMBLY, 54 LINKS (ITEM 4) 3-8
1 220 EA 1528442 NUT, TRACK SHOE

2 220 EA 1528380 BOLT, TRACK SHOE
3 55 EA 1509249 SHOE, TRIPLE GROUSER
4 1 EA 1509119 TRACK CHAIN ASSEMBLY 3-8
3-7
SHEET 2
BI006749
TRACK CHAIN ASSEMBLY

6
7
10
2 5
11
8 4 3
3-8
SHEET 1
BI006749
TRACK CHAIN ASSEMBLY


1509119 TRACK CHAIN ASSEMBLY
1 54 EA 1528442 LINK, R.H.
2 54 EA 1509241 LINK, L.H.
3 54 EA 1509244 BUSHING, TRACK
4 54 EA 1509245 PIN, TRACK
5 1 EA 1509246 BUSHING, MASTER
6 1 EA 1528448 PIN, MASTER
7 2 EA 1528447 SPACER
8 108 EA 1509248 SEAL WASHER
9 1 EA 1509242 LINK, R.H. - MASTER
10 1 EA 1509243 LINK, L.H. - MASTER
11 1 EA 1528446 PIN, TRACK
1528449 FOR PIN AND BUSHING GROUP ONLY ( ITEMS 3, 4, 5 AND 8)

1509247 FOR PIN MASTER COMPLETE ONLY (ITEMS 6, 7 AND 11)
3-8
SHEET 2
BI006749
MAINFRAME WELDMENT
ASSEMBLY 432850 REVISION J
21 16 4 8
14
18 8 17 9
20
8 8
19 8
7
3 14 5
1 17
3-9
SHEET 1
BI006749
MAINFRAME WELDMENT
7 19 18
15
3-9
SHEET 2
BI006749
MAINFRAME WELDMENT
1
17
10
3 5
1
5
3-9
SHEET 3
BI006749
MAINFRAME WELDMENT

432850 MAINFRAME WELDMENT
1 1 EA 428469 MAINFRAME WELDMENT
2 1 EA 1490330 DECK - CAB/DRILL - WELDMENT
3 1 EA 432851 WALKWAY, RH
4 1 EA 432852 WALKWAY, LH
5 1 EA 1618506 HANDRAIL - FRONT DECK
7 1 EA 442224 HANDRAIL - FRONT DECK
8 10 EA 427282 SPACER
9 1 EA 416283 GRATING
10 1 EA 416275 TUBE, SQ
14 4 EA 416284 COVER, GRATING
15 1 EA 410556 DECK, REAR DUST SEAL
16 1 EA 433923 PLATE, MOUNTING
17 1 EA 437563 WELDMENT - MAST REST
18 1 EA 1498362 COVER, PLATE
19 1 EA 1498367 COVER, PLATE
20 1 EA 412204 BRACKET, HOSE
21 1 EA 4002717 PLATE, WALKWAY WIRE COVER
3-9
SHEET 4
BI006749
FLOOR COVERING DUST SEALS

5
2
1
6
4
3 1 2
5 6
3-10
SHEET 1
BI006749
FLOOR COVERING DUST SEALS


410771 FLOOR COVERING DUST SEALS
1 2 EA. 410772 SEAL, DUST
2 2 EA. 410773 COVER, DUST SEAL
3 1 EA. 410774 COVER, DUST SEAL
4 1 EA. 410775 SEAL DUST
6 18 EA. 7972 NUT, LOCK
3-10
SHEET 2
BI006749
CYLINDER, MAST ELEVATE

11
18
7 5
3 4 19
17 16 15
14
8
6
2
1 20
10 12
3-11
SHEET 1
BI006749
CYLINDER, MAST ELEVATE


415913 CYLINDER, MAST ELEVATE
1 1 EA ------- WIPER
2 1 EA ------- SEAL
3 1 EA ------- O-RING
4 1 EA ------- BACKUP
5 1 EA ------- SEAL
6 1 EA V005386 O-RING
7 1 EA ------- WEAR RING
9 1 EA 22478 SEAL KIT, CYLINDER ASSEMBLY (CONSISTS OF ITEMS 1 THRU 8)
10 1 EA V004540 LOCKNUT
11 1 EA V007069 SETSCREW
12 2 EA ------- LUBE FITTING
13 2 EA ------- PLUG, PORT (Shipping) Not Shown
14 2 EA V007070 PLUG, PORT (Steel)
15 2 EA V007079 VALVE, COUNTERBALANCE
16 1 EA V007080 TUBE ASSEMBLY
17 1 EA V007081 ROD ASSEMBLY
19 1 EA V007083 HEAD
3-11
SHEET 2
BI006749
MANIFOLD INSTALLATION, SUCTION

2 1
3
16 17
2
4 18 19
18 19
17 16
6 7
6 7
8 9 15 5
10 11 12 13 14
3-12
SHEET 1
BI006749
MANIFOLD INSTALLATION, SUCTION


416568 MANIFOLD INSTALLATION, SUCTION
1 1 EA 416567 MANIFOLD ASSEMBLY, SUCTION
2 1 EA 1471942 NIPPLE, PIPE
3 1 EA 67973 COUPLING, 4 INCH
87855 Gasket, Coupling
5 1 EA 8295 PLUG, SQUARE HEAD
11 1 EA 34727 VALVE, SHUTOFF - BALL TYPE
13 1 EA 403287 MOUNT, DRAIN
14 1 EA 39870 ADAPTER, HEX CAP NUT
17 1 EA 56439 ADAPTER. NUT HEX CAP
18 1 EA 439364 REDUCER, BELL
3-12
SHEET 2
BI006749
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR

9 9
2
9
9 6 7
3 5
10
5
4
6 7 7 6
2
9 9
3-13
SHEET 1
BI006749
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR


435479 VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR
1 1 EA 435462 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 3-14
7 2 EA 55185 WASHER, FLAT
3-13
SHEET 2
BI006749
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)

2
5
4 1 3
3-14
SHEET 1
BI006749
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)


435462 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)
1 1 EA V014333 HOUSING
2 1 EA V014334 SPOOL
3 1 EA V014335 END PLATE
4 1 EA V014336 COVER, SPRING
5 1 EA V014337 SPRING
1 EA V014338 SEAL KIT
1 EA V014339 BOLT KIT
3-14
SHEET 2
BI006749
MANIFOLD W/ATTACHMENTS (RETURN)

18 2
20 16 5
19 22
9 9 11 11 10
9 13 17
7 7 8 8 8 21
18 2
3
19 22
20 16 5 17 14 6
4
3-15
SHEET 1
BI006749
MANIFOLD W/ATTACHMENTS (RETURN)


411957 MANIFOLD W/ATTACHMENTS (RETURN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
2 1 EA. 411272 ADAPTER, HYDRAULIC
3 1 EA. 401554 PLUG
4 4 EA. 18556 ADAPTER, ELBOW - 90 DEG
7 3 EA. 83731 ADAPTER, REDUCER
8 3 EA. 344214 1421814 ADAPTER, STRAIGHT
14 4 EA. 6293 NUT, LOCK (1/4-20UNC)
17 8 EA. 42624 WASHER, FLAT
18 1 EA. 89007 ADAPTER, RUN - TEE
19 1 EA. 37408 ADAPTER, 90 DEG
20 1 EA. 86251 ADAPTER, ELBOW
21 1 EA. 18564 ADAPTER, STRAIGHT
22 1 EA. 348375 ADAPTER, RUN TEE
3-15
SHEET 2
BI006749
MANIFOLD W/ATTACHMENTS (CASE DRAIN)

15
8 7 1
3 7 7 7 7
5
13 14
3-16
SHEET 1
BI006749

17
16
16
6 2
11
10
3-16
SHEET 2
BI006749


434216 MANIFOLD W/ATTACHMENTS (CASE DRAIN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
3 1 EA. 401554 PLUG
5 1 EA. 38061 ADAPTER, PLUG
7 5 EA. 83731 ADAPTER, REDUCER
10 5 EA. 57728 ADAPTER, SWIVEL
15 1 EA. 43148 FITTING, HYDRAULIC
16 1 EA. 61057 ADAPTER, RUN TEE
17 1 EA 347725 DUPF613 ADAPTER, ELBOW
3-16
SHEET 3
BI006749
MANIFOLD, PRESSURE W/ATTACHMENTS

6 1
16
11
9 10 4 3
8
13
15
14
5 5 2 12
7
3-17
SHEET 1
BI006749
MANIFOLD, PRESSURE W/ATTACHMENTS


428917 MANIFOLD, PRESSURE W/ATTACHMENTS
2 1 EA 47025 ADAPTER,TEE
8 1 EA 83074 FITTING, HYDRAULIC - 90 DEG
10 1 EA 333017 1412986 MANIFOLD, HYDRAULIC
11 1 EA 427241 VALVE, PRIORITY FLOW CONTROL
13 1 EA 410602 VALVE, RELIEF - LOW FLOW
3-17
SHEET 2
BI006749
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS

2 4
10
2 6
9 9
8 3 2
7
1 5
3-18
SHEET 1
BI006749
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS


1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL
W/ATTACHMENTS
4 2 EA. 37155 ADAPTER, 90 DEG - SWIVEL
5 2 EA. 37408 ADAPTER, 90 DEG - SWIVEL
10 1 EA. 437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS 3-19
ATTACHMENTS
3-18
SHEET 2
BI006749
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS

17 1A 1A 1A 1A 16
3-19
SHEET 1
BI006749

1A
15
9
8
7 5
6
5 6
1 7
15
9
10 10
3
12
13
14 2
11
10
4
10
3 8
3-19
SHEET 2
BI006749


437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
1A 4 EA. 1573117 VALVE SECTION
1 1 EA. 1573141 SPOOL
2 1 EA. ------- SPOOL, HOUSING
3 2 EA. ------- PLUG
4 1 EA. 1573142 SPOOL, COMPENSATOR
5 2 EA. ------- SEAT, SPRING
6 2 EA. 1573144 SPRING
7 2 EA. 1573145 O-RING
8 2 EA. ------- END CAP, SPOOL
9 4 EA. ------- CAPSCREW, SOCKET HEAD
10 4 EA. 1573146 O-RING
11 1 EA. 1573147 O-RING
12 1 EA. 1573148 O-RING
13 1 EA. 1573143 CHECK VALVE, POPPET
14 1 EA. 1573149 SPRING
15 2 EA. ------- PLUG
16 1 EA. 1573118 INLET SECTION
17 1 EA. 1573119 OUTLET SECTION
18 1 EA. 1573120 TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers
3-19
SHEET 3
BI006749
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR

6 6
4 3
3-20
SHEET 1
BI006749
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING
DR/DUST CURT/MAIN AIR
1 1 EA 416699 VALVE ASSEMBLY LESS ATTACHMENTS, 3-21
VIEWING DR/DUST CURT/MAIN AIR
6 2 EA 80190 ADAPTER, PLUG - STRAIGHT
7 6 EA 402620 CONNECTOR, LIGHTED
3-20
SHEET 2
BI006749
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR

1 1 1
3-21
SHEET 1
BI006749
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


416699 VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST
CURT/MAIN AIR
1 3 EA. 413252 VALVE SPOOL SECTION
2 EA. SECT. V002453 Coil, 24V
1 EA. SOL. V004731 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. SECT. V001985 Seal Kit, Valve Section
2 1 EA. V004733 MANIFOLD
3 3 EA. 412888 VALVE, CHECK W/BOLTS
1 EA. SECT. V005835 Cartridge
1 EA. SECT. V001458 Seal Kit, Cartridge
3-21
SHEET 2
BI006749
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS

6 3 8
9 9
2
2 6 8
3
1
3-22
SHEET 1
BI006749
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS


411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER
INJECTION W/ATTACHMENTS
1 1 EA 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-23
INJECTION LESS ATTACHMENTS
3-22
SHEET 2
BI006749
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS

ASSEMBLY 410089 REVISION F
2 3
3-23
SHEET 1
BI006749
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS


1 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION
LESS ATTACHMENTS
1 1 EA. V005591 VALVE SECTION
1 EA. V002191 Seal Kit, Valve Section
1 EA. V002454 Coil, 24V - Solenoid (Req's 2 per Valve Section)
2 1 EA. V004730 MANIFOLD, VALVE SECTION
3 1 EA. V004727 CARTRIDGE, RELIEF
1 EA. V004732 Seal Kit, Cartridge
3-23
SHEET 2
BI006749
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED

2
4
2 2 7
4
1
2 4
2
2
2
2 7
4
5 6
2 4
3-24
SHEET 1
BI006749
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED


428764 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF -
VENTED - PILOT OPERATED
1 1 EA 426787 PILOT CONTROL MANIFOLD ASSEMBLY 3-25
4 7 EA 56439 ADAPTER, NUT HEX CAP NUT
3-24
SHEET 2
BI006749
PILOT CONTROL MANIFOLD ASSEMBLY

3-25
SHEET 1
BI006749

3-25
SHEET 2
BI006749

ITEM PART NO. DESCRIPTION

426787 PILOT CONTROL MANIFOLD ASSEMBLY
V01 344008 VALVE, SHUTTLE
V02 84241 PULLDOWN, AUTO - PRESSURE REDUCING
V03 57104 VALVE, 3-WAY PILOT (PULLDOWN)
V04 411774 VALVE, RELIEF - VENTED (PULLDOWN)
V05 V010518 CARTRIDGE, VALVE (PULLDOWN)
V06 96885 VALVE, RELIEF (PULLDOWN)
V07 57104 VALVE, 3-WAY PILOT (ROTATION)
V08 411774 VALVE, RELIEF - VENTED (ROTATION)
V09 V010518 CARTRIDGE, VALVE (ROTATION)
V10 96885 VALVE, RELIEF (ROTATION)
V11 57104 VALVE, 3-WAY PILOT (AUX. PRIORITY)
V12 344008 VALVE, SHUTTLE
V13 96885 VALVE, RELIEF (PULLDOWN)
V14 410280 PULLDOWN (OFF= DRILL, ON= CAROUSEL
V15 410280 AUX. PRIORITY (OFF=FAN FULL, ON= FAN RESTRICTED)
V16 410280 DRILL/TRAM INTERLOCK (OFF=TRAM, ON= DRILL)
V17 410574 DRILL/TRAM (OFF= TRAM, ON=DRILL)
V18 410280 AUTO - PULLDOWN (OFF=MANUAL, ON=AUTO)
V19 410280 SET-UP INTERLOCK (OFF=JACKS/MAST, ON=N'LOCK)
V20 410280 START UNLOADER (OFF=LOAD, ON=LOAD)
3-25
SHEET 3
BI006749
VALVE ASSEMBLY, SELECTOR PULLDOWN

8 8
2
9
9 6 7
3 5
10
5
6 7 7 6
2
9 9
3-26
SHEET 1
BI006749
VALVE ASSEMBLY, SELECTOR PULLDOWN


4086602 VALVE ASSEMBLY, SELECTOR PULLDOWN
1 1 EA 435462 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 3-14
7 2 EA 55185 WASHER, FLAT (1/2, HARDENED)
3-26
SHEET 2
BI006749
VALVE ASSEMBLY - BRAKE SOLENOID

1
2
2
6 5
3 6
5
7
3-27
SHEET 1
BI006749
VALVE ASSEMBLY - BRAKE SOLENOID


433410 VALVE ASSEMBLY - BRAKE SOLENOID
1 1 EA 410280 VALVE, SOLENOID - 24 DEG
1 EA V012285 body
1 EA V003519 coil
3-27
SHEET 2
BI006749
FUEL TANK INSTALLATION

9 10 11
12 15
7
1 3
5
6 13 17
11 10 9
3 4 14 18 16
16
18
14
17
13
3
4
6 5 4 7 3
15
2 12 3 2 1 3
16 18 14 17 13
3-28
SHEET 1
BI006749
FUEL TANK INSTALLATION


416077 FUEL TANK INSTALLATION
1 1 EA 416065 TANK, FUEL - WELDMENT
2 2 EA 8333 BUSHING
5 1 EA 86801 FITTING ASSEMBLY - SIPHON - FUEL TANK
6 1 EA 84609 SENDER, FUEL
13 1 EA 320245 BUSHING, IRON
14 1 EA 400852 CHECK VALVE, SWING
17 1 EA 1482014 ADAPTER, 90 DEG
3-28
SHEET 2
BI006749
JACK ASSEMBLY - 60"

12 13 13 11
8 2 3 1
20
15
5 21
7 19 14 9 10
3-29
SHEET 1
BI006749
JACK ASSEMBLY - 60"


1510327 JACK ASSEMBLY - 60"
1 4 EA 416001 OUTER JACK CASING
2 4 EA 1509841 CASING, INNER JACK - 60" STROKE
3 4 EA 1499027 CYLINDER ASSEMBLY, JACK 3-30
4 4 EA 416143 CAP, OUTER JACK CASING
5 4 EA 320789 PIN, 2 HLS BAR ROUND
7 4 EA 425897 RING, RETAINER - JACK PAD
8 4 EA 1470456 PAD, LEVELING JACK
12 32 EA 42606 NUT, LOCK - GR5 (3/4-10UNC, ELASTIC COLLAR)
14 12 EA 5929 FITTING, STRAIGHT GREASE
15 4 EA 42789 NUT, LOCK (7/8-9UNC, ELASTIC STOP)
19 48 EA 42824 CAPSCREW, SOCKETHEAD - GR8 (3/4-10UNC,
2.000L)
21 16 EA 320128 PIN, COTTERED
3-29
SHEET 2
BI006749
CYLINDER ASSEMBLY, JACK

15
8 6
18
3 16
17 5
19
7
20 13
4 9 1
11
14
12
3-30
SHEET 1
BI006749
CYLINDER ASSEMBLY, JACK


1499027 CYLINDER ASSEMBLY, JACK
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. ------- SEAL
4 1 EA. ------- O-RING
5 1 EA. ------- O-RING
6 1 EA. ------- BACKUP
7 1 EA. ------- O-RING
8 2 EA. ------- WEAR RING
9 3 EA. ------- WEAR RING
10 1 EA. V004885 CYLINDER SEAL KIT (Includes Items 1 thru 9)
11 2 EA. V008665 WASHER SEAL
12 1 EA. V004886 LOCK NUT
13 2 EA. V004488 PORT PLUG (Shipping) Not Shown
14 2 EA. V003613 BLEEDER PLUG
15 2 EA. V013973 COUNTERBALANCE VALVE
16 1 EA. ------- TUBE ASSEMBLY
17 1 EA. 1582417 ROD ASSEMBLY
18 1 EA. V004889 HEAD
19 1 EA. V004890 PISTON
20 3 EA. V004891 BUSHING
3-30
SHEET 2
BI006749
VIEWING HATCH, DRILL DECK

ASSEMBLY 431252 REVISION I
2
2
5 19 15 23 14
7 15 17
5
14
1
3-31
SHEET 1
BI006749

21 22
13
19 20
8 5
11
6
9 13
24
3
7 2
12
1
3 1
2
7 12
10
10
3-31
SHEET 2
BI006749


431252 VIEWING HATCH, DRILL DECK
1 1 EA 431178 DOOR, VIEWING HATCH
2 1 EA 431773 ARM, PIVOT - VIEWING HATCH
3 1 EA 431118 LUG, ANCHOR - CYLINDER
5 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
V004403 Cartridge Replacement
V004404 Seal Kit (One Per Cartridge)
6 1 EA 60666 CONNECTOR, ELECTRICAL - INSULATED
7 1 EA 439628 HYDRAULIC CYLINDER 3-32
1525003 seal kit
8 3 EA 68564 CLAMP, HOSE (3/8 INCH)
9 1 EA 39993 118497 CLAMP, HOSE, (2 INCH)
11 1 EA 427819 LIGHT, ULTRA BEAM
12 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) UPPER
16 1 EA 432029 VIEWING HATCH PLUMBING 3-33
17 1 EA 403096 ADAPTER, ORIFICE (NOT SHOWN)
19 1 EA 431962 MOUNT, COUNTERBALANCE
21 2 EA 6001 NUT, HEX
23 2 EA 87641 ORIFICE, ADAPTER
3-31
SHEET 3
BI006749
HYDRAULIC CYLINDER
3-32
SHEET 1
BI006749
HYDRAULIC CYLINDER

439628 HYDRAULIC CYLINDER
When ordering, please give complete nameplate data
1 1 EA V014656 ROD CLEVIS

1525003 seal kit
3-32
SHEET 2
BI006749
VIEWING HATCH PLUMBING

3
2
3
2
3
3-33
SHEET 1
BI006749
VIEWING HATCH PLUMBING


432029 VIEWING HATCH PLUMBING
3-33
SHEET 2
BI006749
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

ENGINE WITH ATTACHMENTS, CAT 27 4113669 4-1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 426819 4-2
GUARD INSTALLATION, DRIVELINE 427141 4-3
HARNESS, ELECTRIC WIRING CROSSOVER (ENGINE) 418711 4-4
ENGINE PANEL STARTUP ASSEMBLY 443230 4-5
ENGINE PRELUBE INSTALLATION - C27 1068612 4-6
ENGINE PRELUBE PUMP 423813 4-7
FUEL FILTER INSTALLATION - C27 1511297 4-8
FUEL FILTER 434777 4-9
MUFFLER ASSEMBLY 432853 4-10
EXHAUST ELBOW GROUP LIST 434400 4-11
AIR CLEANER INSTALLATION - ENGINE 432855 4-12
AIR CLEANER ASSEMBLY 414274 4-13
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 435138 4-14
ENGINE WATER PIPING ASSEMBLY 4107617 4-15
COOLER INSTALLATION (COMPRESSOR) 432862 4-16
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR 432859 4-17
COOLER ASSEMBLY, COMPRESSOR OIL V013895 4-18
CHARGE AIR (AFTERCOOLER) ASSEMBLY V013293 4-19
MOTOR, FAN 416034 4-20
AIR CLEANER INSTALLATION - COMPRESSOR 432240 4-21
AIR CLEANER ASSEMBLY 75549 4-22
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG20 435128 4-23
COMPRESSOR / AIR RECEIVER PIPING 433774 4-24
COMPRESSOR/AIR RECEIVER HOSE KIT 1706220 4-25
MAIN AIR MANIFOLD ASSEMBLY 426644 4-26
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-27
RECEIVER PIPING PLUMBING 430756 4-28
AIR COMPRESSOR ASSEMBLY (1700/125) 1587076 4-29
AIR COMPRESSOR PACKAGE SERVICE ITEMS (1700/125) 1587075 4-30
COMPRESSOR AIR END W/ATTACHMENTS V015538 4-31
RECEIVER TANK ASSEMBLY V014002 4-31A
TORSIONAL DRIVE COUPLING 89097 4-32
COOLER INSTALLATION (ENGINE) 432860 4-33
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR 431346 4-34
RADIATOR ASSEMBLY, ENGINE V011735 4-35
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL V011736 4-36
CHARGE AIR (AFTERCOOLER) ASSEMBLY V013288 4-37
THERMOSTATIC VALVE ASSEMBLY 419943 4-38
PUMP DRIVE ASSEMBLY 426744 4-39
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 412082 4-40
PUMP, PISTON - OPEN LOOP 410600 4-41
REGULATOR, PUMP V011300 4-42
CONTROL ELEMENT V011301 4-43
CONTROL ELEMENT V006233 4-44
PISTON ASSEMBLY, STROKING (PUMP) V004947 4-45
PISTON ASSEMBLY, DESTROKING (PUMP) V004948 4-46
PUMP, MAIN 427953 4-47
CONTROL ASSEMBLY (PUMP) V012671 4-48
PUMP ASSEMBLY, CHARGE 416054 4-49
PUMP ASSEMBLY, DUST/CHARGE 416055 4-50
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-51
SECT4
SHEET 1
BI006749
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

ENGINE CHARGE AIR PIPING 434047 4-52
SECT4
SHEET 2
BI006749
ENGINE WITH ATTACHMENTS, CAT 27

5 6 7 8 9
9
8
7 3 24 2
37
6
5
57 64 50
17 46 49
35 62 45 46 48
50 51 34
49 35 62
1
3
22 23 9 5 6 7 8 9
40 47
48 50
51
4-1
SHEET 1
BI006749

10 14 15
11 11
13 12
13 12
4-1
SHEET 2
BI006749

4-1
SHEET 3
BI006749

28
26 27
26
33 25 31 28
25
27
31
61
33
30
65
60 52
61 32
32
25 26 25 26
29
53 55 54
59
58
59
53
56
4-1
SHEET 4
BI006749

13 18
19 20
4-1
SHEET 5
BI006749


4113669 ENGINE WITH ATTACHMENTS, CAT 27
1 1 EA 430734 ENGINE, C-27 CAT - 800 HP
1 EA V012938 Element, fuel/water separator
1 EA V013569 Element, filter - fuel
2 EA V012941 Element, filter - oil
2 EA 88249 Element, cooling system w/drain & refill
2 EA 88250 Element, cooling system w/o drain & refill
2 1 EA 4088106 SKID WELDMENT
3 1 EA 426819 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 4-2
4 1 KIT 427141 GUARD INSTALLATION, DRIVELINE 4-3
5 11 EA 416058 WASHER, HEAD - ISOLATOR MOUNT
6 11 EA 416059 WASHER, TAIL - ISOLATOR MOUNT
7 11 EA 416049 MOUNT, CENTER BONDED
10 1 EA 420555 ADAPTER, COUPLING - DRIVELINE
11 2 EA 416169 ADAPTER, COUPLING - ENGINE
19 1 EA 1620450 SPACER, ENGINE HARNESS (.5ID X .75OD X 3.5
LG.)
20 1 EA 1620449 SPACER, ENGINE HARNESS (.5ID X .75OD X 4.75
LG.)
22 1 EA 98358 PLATE, SPACER - ENGINE
24 1 EA 418711 HARNESS, ELECTRIC WIRING CROSSOVER 4-4
(ENGINE)
27 2 EA 77263 MACHINE SCREW
28 2 EA 77264 NUT, HEX HEAD
29 1 EA 57854 CONNECTOR, ELECTRICAL -CONDUIT
31 2 EA 76582 TERMINAL, STRIP
32 2 EA 56719 CONNECTOR, ELECTRICAL - CONDUIT
33 2 EA 56780 CONNECTOR, ELECTRICAL - CONDUIT
35 2 EA 33375 FITTING, BRASS
37 1 EA 427870 TEMPERATURE SENDER
38 1 EA 443230 ENGINE PANEL STARTUP ASSEMBLY 4-5
39 1 EA 1068612 ENGINE PRELUBE INSTALLATION - C27 4-6
43 1 EA 1481534 TURBO COVER KIT
44 1 EA 1511297 FUEL FILTER INSTALLATION - C27 4-8
46 2 EA 37155 ADAPTER, 90 DEG SWIVEL
4-1
SHEET 6
BI006749


47 1 EA 39870 ADAPTER, HEX NUT CAP
49 2 EA 57729 ADAPTER, REDUCER
50 3 EA 34727 VALVE, SHUTOFF
52 1 EA 58058 BREAKER BOX
53 2 EA 17702 BUSHING
56 1 EA 347072 SWITCH, PRESSURE
60 1 EA 1608352 MOUNT, ELECTRICAL BOX
62 2 EA 16886 HOSE CLAMP
64 2 FT 41705 CHANNEL, TERMINAL A B
4-1
SHEET 7
BI006749
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)

1 2 3 4 5 6 7 2 1
9 9
4-2
SHEET 1
BI006749
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)


426819 COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
1 2 EA ------- ADAPTER, COUPLING - GEARBOX (See Engine with Attachments -
This Section)
2 2 EA V005520 FLANGE, BEARING
3 1 EA V010135 ELEMENT, HTR 0S ONLY
4 4 EA V005516 SLEEVE, CAPSCREW
5 4 EA V005517 CAPSCREW W/ADHESIVE, SOCKET HEAD
6 4 EA V005515 CAPSCREW W/ADHESIVE, SOCKET HEAD
7 1 EA V010134 ELEMENT, HTR ONLY
8 1 EA V010136 TUBE
9 8 EA V005518 CAPSCREW W/ADHESIVE , SOCKET HEAD
4-2
SHEET 2
BI006749
GUARD INSTALLATION, DRIVELINE

8 9 10 11
5 8
8 5
1
8 9 10 11
4
5 5
7
2
3
4-3
SHEET 1
BI006749
GUARD INSTALLATION, DRIVELINE


427141 GUARD INSTALLATION, DRIVELINE
1 1 EA 427139 COVER, DRIVELINE GUARD
2 1 EA 416461 SUPPORT, DRIVE GUARD
3 2 EA 416473 ANGLE, SUPPORT - DRIVE GUARD
4 4 EA 416472 ANGLE, DRIVE GUARD
7 1 EA 411860 GUARD, BELT - ENGINE
2 EA 56006 Washer
2 EA 350330 Nut, Weld
2 EA 42570 Capscrew
10 3 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
4-3
SHEET 2
BI006749
HARNESS, ELECTRIC WIRING CROSSOVER (ENGINE)

9 4
3 8 7 3
6 5
1 2
10
4-4
SHEET 1
BI006749
HARNESS, ELECTRIC WIRING CROSSOVER (ENGINE)


418711 HARNESS, ELECTRIC WIRING CROSSOVER (ENGINE)
1 1 EA 416809 PLUG, 40 CONDUCTOR
2 1 EA 418710 RECEPTICLE, 40 CONDUCTOR
3 68 EA 416810 PLUG, SEAL
4 6 EA 416812 SOCKET, SEAL
5 1 FT 44091 WIRE, 16 GA - VIOLET
6 1 FT 17814 WIRE, 16 GA - BLUE
7 1 FT 162852 WIRE, 14 GA, RED
8 1 FT 17817 WIRE, 16 GA - GREEN
9 1 EA 416811 PIN, CONNECTOR
10 1 FT 344931 1422357-0500 LOOM, NYLON
4-4
SHEET 2
BI006749
ENGINE PANEL STARTUP ASSEMBLY

3
5
4 6 7
2 6 7
4-5
SHEET 1
BI006749

8 4
4-5
SHEET 2
BI006749


443230 ENGINE PANEL STARTUP ASSEMBLY
1 1 EA 443224 PANEL, ENGINE START UP W/THROTTLE
2 1 EA 443225 DECAL, ENGINE START UP W/THROTTLE
3 1 EA 416984 BRACKET, THROTTLE ENGINE
4 1 EA 421341 LAMP - INDICATOR
5 1 EA 421342 BULB, 24V
6 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
4-5
SHEET 3
BI006749
ENGINE PRELUBE INSTALLATION - C27

7 6 15 5 4
1 12 13 3
16 17 9 11
14 10
8
18 19
2
20
4-6
SHEET 1
BI006749

4-6
SHEET 2
BI006749


1068612 ENGINE PRELUBE INSTALLATION - C27
1 1 EA 423813 ENGINE PRELUBE PUMP 4-7
7 1 EA 350502 ADAPTER, STRAIGHT - O-RING
9 1 EA 46402-050 ADAPTER, RUN TEE (12MJIC X -12FJIC)
11 1 EA 1528351 MOUNT, PRELUBE - C15/C27
13 4 EA 42627 WASHER, FLAT (1/2)
14 1 EA 1498743 MOUNT, PRELUBE - RELAY
15 1 EA 400984 CHECK VALVE (3/4)
17 2 EA 5989 WASHER, CUT LOCK (3/8)
19 4 EA 5970 WASHER, CUT LOCK (1/4)
20 4 EA 9135 CAPSCREW, SOCKET - GR8 (3/8-16UNC, 1.000L)
4-6
SHEET 3
BI006749
ENGINE PRELUBE PUMP


KIT 423813 ENGINE PRELUBE PUMP
(Includes electrical and plumbing)
1 2 EA -------- BOLT
2 2 EA -------- BOLT
3 2 EA -------- NUT
4 2 EA -------- NUT
5 4 EA -------- BOLT, METRIC
6 5 EA -------- NUT
7 10 EA -------- WASHER, FLAT
8 2 EA -------- WASHER, LOCK
11 5 EA -------- BOLT
15 1 EA -------- ADAPTER
16 1 EA -------- TEE
17 1 EA -------- WIRING HARNESS - DIAGNOSTIC
18 2 EA -------- CLAMP
19 6 EA -------- CLAMP
20 6 EA -------- CLAMP
21 1 EA -------- RELAY, 12V & 24V
22 1 EA -------- BRACKET, MOUNTING - RELAY
23 4 EA -------- CLAMP
24 1 EA -------- OIL EVAC BRACKET ASSEMBLY
25 1 EA 1510239 SWITCH, MAGNETIC
26 4 EA -------- WIRING HARNESS - ENTENSION
27 1 EA 1510261 CABLE ASSEMBLY - BLK GROUND
28 1 EA -------- CABLE ASSEMBLY
29 2 EA -------- WIRING HARNESS - EXTENSION - 72"
30 1 EA -------- WIRING HARNESS - MAIN
31 1 EA -------- CABLE ASSEMBLY
32 1 EA 1510240 WIRING HARNESS - KEY SWITCH
33 1 EA -------- CABLE TIE
34 2 EA -------- ADAPTER, ELBOW
35 1 EA -------- PLATE
36 1 EA -------- QUICK DISCONNECT
37 1 EA -------- CHECK VALVE
38 1 EA -------- REMOTE BRACKET
39 1 EA 1510238 PRESSURE SWITCH
40 2 EA -------- REMOTE BRACKET
42 1 EA -------- ADAPTER
43 1 EA -------- PLATE
44 1 EA -------- GASKET
45 1 EA -------- ADAPTER
46 1 EA -------- ADAPTER
47 1 EA -------- ADAPTER
4-7
SHEET 1
BI006749
ENGINE PRELUBE PUMP


49 1 EA -------- SPECIAL FITTING
50 2 EA -------- HOSE FITTING
53 1 EA 4095416 MOTOR
54 60 IN -------- HOSE
55 144 IN -------- HOSE
56 1 EA -------- BOX
57 2 EA -------- BOX
4-7
SHEET 2
BI006749
FUEL FILTER INSTALLATION - C27

1
7 6
2
2
8 3 10 4 3 10
9
8 3 10
4-8
SHEET 1
BI006749
FUEL FILTER INSTALLATION - C27


1511297 FUEL FILTER INSTALLATION - C27
1 1 EA 434777 FUEL FILTER 4-9
3 4 EA 33375 FITTING, HOSE
4 6 FT 15146 HOSE, FUEL BULK (5/8, 250 PSI)
5 10 FT 15146 HOSE, FUEL BULK (5/8, 250 PSI)
8 2 EA 57729 ADAPTER, REDUCER
9 1 EA 72701 ADAPTER, SWIVEL - 45 DEG
10 4 EA 16890-050 CLAMP, HOSE
4-8
SHEET 2
BI006749
FUEL FILTER
14
15 9
16 10
11
17
12
13
4-9
SHEET 1
BI006749
FUEL FILTER

434777 FUEL FILTER
1 1 EA V014005 T-HANDLE AND O-RING KIT
2 1 EA -------- LID AND GASKET KIT
3 1 EA -------- OUTER CYLINDER KIT
4 1 EA -------- RETURN TUBE KIT
5 1 EA V014006 MOUNTING BRACKET (includes bracket hardware)
6 1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals)
7 1 EA V014007 VALVE, SPRING AND O-RING KIT
8 -------- NOT USED IN THIS ASSEMBLY
9 -------- NOT USED IN THIS ASSEMBLY
10 1 EA -------- BOWL (and lid) GASKET
11 1 EA -------- CHECK BALL WITH SEAL
12 1 EA -------- CENTRIFUGE/CONICAL BAFFLE
13 1 EA -------- NOT USED IN THIS ASSEMBLY
14 1 EA -------- BODY KIT
15 1 EA V014008 BOWL RING
16 1 EA V014009 CAPSCREW KIT (quantity 4)
17 1 EA V014010 CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe plug)
V014011 COMPLETE SEAL SERVICE KIT
4-9
SHEET 2
BI006749
MUFFLER ASSEMBLY
1 2
5 7 19 3
3 3
5 7 19
16
14 13 12 2 2
12 13 14 15 1
1
17
18 17
15
18
14 13 12
3
1 2
8
10
9
14 13 12
10
11
4-10
SHEET 1
BI006749
MUFFLER ASSEMBLY

432853 MUFFLER ASSEMBLY
1 2 EA 416052 MUFFLER
2 2 EA 421143 EXHAUST OUTLET
3 2 EA 416190 CAP, RAIN
7 32 EA 319562 NUT, LOCK - GR5 (3/4-10UNC, )
8 4 EA 416193 CLAMP, MOUNTING BAND - MUFFLER
9 8 EA 427413 MOUNT, SHOCK
11 8 EA 69318 WASHER, BEVEL (3/8 PLAIN MALLEABLE)
12 5 FT 416197 TUBE, EXHAUST - FLEX
13 4 EA 416191 CLAMP, FLEX
14 2 EA 431517 TAPE, FIBERGLASS - EXHAUST
15 1 EA 434048 EXHAUST INLET PIPE
16 1 EA 434050 EXHAUST INLET PIPE
17 2 EA 434028 ADAPTER, ENGINE EXHAUST
18 2 EA 434400 EXHAUST, ELBOW
19 4 EA 1674617 GASKET, FLANGE
4-10
SHEET 2
BI006749
EXHAUST ELBOW GROUP LIST


434400 EXHAUST ELBOW GROUP LIST
1 1 EA 434774 ELBOW, EXHAUST
2 1 EA 434775 CLAMP, ELBOW - EXHAUST
3 1 EA 434783 BOOT, EXHAUST
4-11
SHEET 1
BI006749
AIR CLEANER INSTALLATION - ENGINE

7 8
10 9
16 17 19
4
16 17
6 5
10 9
11
18 16 12
16 1
17 13
17
1
18 17 16 4 11 12 13
17 16
3 14 9 10
15
4-12
SHEET 1
BI006749
AIR CLEANER INSTALLATION - ENGINE


432855 AIR CLEANER INSTALLATION - ENGINE
1 1 EA 414274 AIR CLEANER ASSEMBLY 4-13
2 1 EA 416108 BRACKET, AIR CLEANER
3 1 EA 431548 BRACKET, AIR PIPING SUPPORT
4 1 EA 434044 TUBE
5 2 EA 95707 TUBING, STRAIGHT - 8" MOLDED
6 8 EA 87788 CLAMP, AIR LINE (8.50- 8.91)
11 1 EA 1593659 CLAMP, STRAP - AIR INLET
12 2 EA 320038 WASHER, FLAT (0.,375, TYPE B)
16 4 EA 51070 HOSE, HUMP
17 8 EA 87786 CLAMP, AIR LINE (6.38 - 6.65)
4-12
SHEET 2
BI006749
AIR CLEANER ASSEMBLY

16 12 14
3
2 15
17
1
13
9
18
4
5
3
8
7
19
4-13
SHEET 1
BI006749

20
2 12
15
14
17
4 5
6
7 18
16 13
3
8
19
4-13
SHEET 2
BI006749


414274 AIR CLEANER ASSEMBLY
1 1 EA V007523 BODY WELDMENT
2 2 EA V007524 FLANGE ASSEMBLY (Includes one per assy V007536 safety
restriction adapter assembled)
3 34 EA V007525 NUT
4 2 EA V007526 GASKET
5 2 EA V007527 GASKET
6 1 EA V007528 BODY ASSEMBLY (Includes one V007535 capscrew)
7 3 EA 402511 O-RING
8 3 EA 65319 CLAMP ASSEMBLY
9 22 EA V007529 CAPSCREW
10 1 EA ------- MARKING (Not Shown)
11 1 EA ------- MARKING (Not Shown)
12 2 EA V007530 ELEMENT ASSEMBLY, SAFETY
13 2 EA 45786 GASKET
14 2 EA 65321 NUT ASSEMBLY (Includes one item 13 per 65321 assy)
15 2 EA V006971 PIN
16 2 EA V007531 ELEMENT ASSEMBLY, PRIMARY
V014203 filter element gasket
17 2 EA 65323 NUT, WING
18 2 EA V007532 CLIP
19 3 EA V004808 CUP ASSEMBLY
20 2 EA ------- CAP, SHIPPING
21 2 EA V007533 FILTER SERVICE INDICATOR ASSEMBLY (Not Shown)
1 EA V007534 BODY ASSEMBLY (Includes two V007524 flange assy's & two
V007536 restriction adapters assembled)
1 EA V007535 CAPSCREW
2 EA V007536 ADAPTER, RESTRICTION - SAFETY
4-13
SHEET 3
BI006749
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29

5
3
4-14
SHEET 1
BI006749
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29


435138 AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29
1 3 EA 429699 CUP, DUST - QUICK RELEASE
2 1 EA 429700 SHIELD, RAIN - FRONT
3 1 EA 436239 SHIELD, RAIN - LH SIDE
4 1 EA 435127 GUARD, AIR CLEANER - RAIN
5 3 EA 43622 VALVE, VACUATOR
4-14
SHEET 2
BI006749
ENGINE WATER PIPING ASSEMBLY

16 15 14
6 5 10 11
12
6 5 1 2 7 13
4
5 6
9 8 13
12
6 5 14 15 16
7 13
12
9 8
6 5
3
1 6 5 2 10 11
4
4-15
SHEET 1
BI006749
ENGINE WATER PIPING ASSEMBLY


4107617 ENGINE WATER PIPING ASSEMBLY
1 1 EA 4105914 TUBE, WATER - SUCTION 3
2 3 FT 4105913 TUBE, WATER - SUCTION 2
3 6 EA 4105915 TUBE, WATER - SUCTION 4
4 1 EA 4105912 TUBE, WATER - SUCTION
5 5 FT 412542 HOSE, RADIATOR - 4" ID
6 10 EA 430623 CLAMP, CONSTANT TORQUE
7 1 FT 434051 TUBE, ENGINE WATER OUTLET
8 1 EA 412544 HOSE, RADIATOR - 3.5" ID
9 2 EA 411832 CLAMP, TUBING ((3.81 - 4.09)
10 1 FT 416328 HOSE, RADIATOR - 5" ID
11 2 EA 87784 CLAMP, AIR LINE (5.31 - 5.59)
12 1 EA 302429 U-BOLT CLAMP (4")
13 1 EA 435337 BRACE, WATER PIPING
14 1 EA 1661234 TUBE CONNECTOR, UPPER RADIATOR
4-15
SHEET 2
BI006749
COOLER INSTALLATION (COMPRESSOR)

1 10
9
10
7 8
4-16
SHEET 1
BI006749

2 7
3 13 14
15
11
12
4-16
SHEET 2
BI006749


432862 COOLER INSTALLATION (COMPRESSOR)
1 1 EA 432859 COOLER INSTALLATION, COMPRESSOR 4-17
OIL/CHARGE AIR
2 1 EA 414336 FAN, 48" DIA -10 BLADE
3 1 EA 416034 MOTOR, FAN 4-20
5 2 EA 99471 BUSHING, TAPER LOCK
6 1 EA 58494 VALVE, CHECK
12 2 EA 321128 ADAPTER, SPLIT FLANGE
13 4 EA 7441 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
1.000L)
4-16
SHEET 3
BI006749
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR

11 10
4 3
7 8 9
11 10 12 13
11 13 10
13 12 10 11
4-17
SHEET 1
BI006749

4-17
SHEET 2
BI006749


432859 COOLER INSTALLATION, COMPRESSOR
OIL/CHARGE AIR
1 1 EA V013895 COOLER ASSEMBLY, COMPRESSOR OIL 4-18
2 1 EA V013896 SHROUD, FAN
3 1 EA V013293 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-19
4 1 EA 1691880 MOUNT, MOTOR
5 1 EA 1691921 GUARD, FAN - STANDARD
6 1 EA V007062 GUARD, CORE
9 8 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
11 51 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000)
13 40 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
14 2 EA 1691922 CLIP
1 EA V003816 TOOL, TUBING BREAKER (Not included with assy

432859)
(For freeing rectangular tubes from rubber grommet)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with assy
432859)
(For removing and installing rectangular tubes)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with assy
432859)
(For removing round tubes)
4-17
SHEET 3
BI006749
COOLER ASSEMBLY, COMPRESSOR OIL

13
12
3
4 5
2
7
12
15
8 9
10 11 14
16
19 17 18
20
4
3
4-18
SHEET 1
BI006749

4-18
SHEET 2
BI006749


V013895 COOLER ASSEMBLY, COMPRESSOR OIL
1 1 EA V013898 FRAME, COOLER ASSEMBLY, COMPRESSOR OIL
2 272 EA V007066 ALUMINUM TUBES
3 568 EA V007051 SEAL, CSC
4 852 EA 86445 CUPPED WASHER
5 284 EA 86444 TUBE RETAINER
6 4 EA V013147 TUBE STABILIZER BAR
7 12 EA V007067 ALUMINUM TUBES
11 12 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
12 20 EA 86446 TUBE STABILIZER
13 40 EA 86447 TUBE STABILIZER, CENTER
14 2 EA V013899 X-BRACE ROD
15 12 EA V000765 NUT, HEX
16 2 EA V000761 X-BRACE CLAMP
17 8 EA V000766 WASHER, FLAT
18 4 EA V000764 NUT, HEX, SELF LOCKING
20 2 EA V013152 PLUG, SQUARE HEAD
1 EA V003816 TOOL, TUBING BREAKER (Not included with cooler assembly)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with cooler assembly)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with cooler assembly)
4-18
SHEET 3
BI006749
CHARGE AIR (AFTERCOOLER) ASSEMBLY

5 6
4
7 8
9 10 11
4-19
SHEET 1
BI006749


V013293 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA V013294 FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 88 EA V011745 SEAL, CAC
3 44 EA V011766 TUBE, ALUMINUM - SPECIAL
4 2 EA V013295 BAR, SUPPORT
5 8 EA V000766 FLAT WASHER
7 2 EA V011747 RETAINER, TUBE
9 8 EA V011751 SCREW, SOCKET HEAD - STAINLESS STEEL
10 8 EA V011750 FLAT WASHER, STAINLESS STEEL
11 8 EA V011749 SEAL, O-RING - VITON
4-19
SHEET 2
BI006749
MOTOR, FAN
3 28
4 1
27
2
18
21 20
19
16
15 17
23
22
5
5 6
13 24
14 13 25
14 7 10
26
8
9
11
4-20
SHEET 1
BI006749
MOTOR, FAN

416034 MOTOR, FAN
1 1 EA V007418 HOUSING ASSEMBLY, BARREL
2 1 EA V007419 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V007422 HOUSING, BEARING
6 1 EA V007423 O-RING
7 1 EA V007424 O-RING
8 1 EA V007425 O-RING
9 1 EA V007426 CARRIER, SEAL
10 1 EA V007427 SEAL, SHAFT
11 1 EA V007428 RING, RETAINING
13 1 EA V007429 PLUG, BLEEDER
14 1 EA V007430 WASHER, SEAL
15 1 EA V007431 SHAFT
16 1 EA V007432 PIN, GUIDE
17 1 EA V007433 KEY, FLAT
18 1 EA V007434 BARREL, CYLINDER
19 1 EA V007435 SUPPORT, BARREL
20 7 EA V007436 PISTON ASSEMBLY
21 21 EA V007437 RING, PISTON
22 1 EA V007438 GEAR, RING
23 1 EA V007439 BEARING, TAP ROL
24 1 EA V007440 BEARING, CYLINDER
25 V007441 WASHER, SPACER (0,5) As Required
V007442 WASHER, SPACER (1,0) As Required
27 2 EA V007446 SHIM (0,2) As Required
2 EA V007447 SHIM (0,4) As Required
4 EA V007451 CAPSCREW, HEX SOCKET
4-20
SHEET 2
BI006749
AIR CLEANER INSTALLATION - COMPRESSOR

5 6 8
8 3
8 3 4
4 8 3 1
8 3
2
9 10
11 12
4-21
SHEET 1
BI006749
AIR CLEANER INSTALLATION - COMPRESSOR


432240 AIR CLEANER INSTALLATION - COMPRESSOR
1 1 EA 75549 AIR CLEANER ASSEMBLY 4-22
2 1 EA 416107 BRACKET, AIR CLEANER
3 2 EA 43771 ELBOW, RUBBER - 90 DEG
4 1 EA 4116840 TUBE, COMPRESSOR AIR
5 2 EA 411834 CLAMP, TUBING
6 1 EA 47972 REDUCER, HUMP (10 X 8 X 6L)
7 1 EA 4081639 TUBE, COMPRESSOR AIR
8 10 EA 87788 CLAMP, AIR LINE (8 INCH)
4-21
SHEET 2
BI006749

22 21
11 17
13
19
1 14
18
21
8 16
15
9 3
2
20
4
12 5
8
4-22
SHEET 1
BI006749

22
13
16
15
18
2 3
19
4 17 14
9
5
6
7
4-22
SHEET 2
BI006749


75549 AIR CLEANER ASSEMBLY
1 1 EA. ----------- BODY ASSEMBLY (INCLUDES ITEMS 20-21-22)
2 2 EA. V007527 GASKET (SHORT)
3 2 EA. V014655 GASKET (LONG)
4 1 EA. V014654 LOWER BODY ASSEMBLY
5 1 EA. ----------- O-RING
6 1 EA. 65319 CLAMP ASSEMBLY
7 1 EA. ----------- CUP ASSEMBLY
8 14 EA. ----------- BOLT
9 14 EA. ----------- NUT
11 1 EA. ----------- MARKING
12 1 EA. ----------- MARKING
13 1 EA. 65320 ELEMENT ASSEMBLY, SAFETY
14 2 EA. 45786 WASHER GASKET
15 1 EA. 65321 NUT ASSEMBLY (INCLUDES ITEM 14)
16 1 EA. ----------- PIN
17 1 EA. 65322 ELEMENT ASSEMBLY, PRIMARY
18 1 EA. 65323 NUT-WING
19 1 EA. ----------- CLIP
20 2 EA. ----------- BOLT
21 1 EA. ----------- FLANGE ASSEMBLY (INCLUDES ITEM 22)
22 EA. ----------- RESTRICTION ADAPTER, SAFETY
1 EA. 22205 FILTER KIT - AIR CLEANER ASSEMBLY
Includes Items 13-15, 17, and 18.
4-22
SHEET 3
BI006749
AIR CLEANER RAIN SHIELD ASSEMBLY

1
4
4-23
SHEET 1
BI006749
AIR CLEANER RAIN SHIELD ASSEMBLY


435128 AIR CLEANER RAIN SHIELD ASSEMBLY - SRG20
1 1 EA 429699 CUP, DUST - QUICK RELEASE
2 1 EA 429701 SHIELD, RAIN - FRONT
3 1 EA 436239 SHIELD, RAIN - LH SIDE
4 1 EA 435127 GUARD, AIR CLEANER - RAIN
5 1 EA 43622 VALVE, VACUATOR
4-23
SHEET 2
BI006749
COMPRESSOR / AIR RECEIVER PIPING

39
69 37 37
32 68
11 12
7 18 27 62
39 37
39
37
3 38 39
21
6 24 28
22
23 24
28
34 14
20 9 62 31
29 33 58 59 60
32 37 37
38
26
39
24 28 39
10 57
4 36
5
3 6
15 13
36
17 16
4-24
SHEET 1
BI006749

19 25
18
41
38
4-24
SHEET 2
BI006749

47 75 74
74 47 75 48 77
48 77
73
42
43 56 50
51 53 54 55
16 43 46
52
50 46
61
49 45 46 48
61 70 71 72 8
49 65 66 44
42
63
26 64
42
67
20
20
4-24
SHEET 3
BI006749

4-24
SHEET 4
BI006749


433774 COMPRESSOR / AIR RECEIVER PIPING
2 1 EA 1706220 COMPRESSOR/AIR RECEIVER HOSE KIT 4-25
(includes items 3, 28, and 31)
3 REF 1646412 HOSE ASSEMBLY (JCAM500-40-192)
6 1 EA 426644 MAIN AIR MANIFOLD ASSEMBLY 4-26
7 1 EA 425174 BRACKET, MANIFOLD
8 1 EA 305874 MANIFOLD, HYDRAULIC
9 1 EA 1694624 COMPRESSOR AIR ASSEMBLY
10 1 EA 8378 ELBOW, PIPE STREET - 90 DEG
13 1 EA 34727 VALVE, SHUTOFF
14 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
22 1 EA 75791 NIPPLE, PIPE (2.5 X 15L)
23 1 EA 51019 ELBOW, PIPE (2.5 X 45 DEG)
27 2 EA 1706211 TANK AIR ASSEMBLY
28 REF 1646413 HOSE ASSEMBLY (JCAM500-40-264)
30 4 EA 40031 CLAMP, HOSE
31 2 EA 1715008 HOSE ASSEMBLY (SCAM500-48-46)
33 6 EA 6434 CAPSCREW, HEX HEAD - GR (5/8-11UNC, 2.000L)
34 1 EA 428857 DECAL, CFM - ON/OFF
35 6 EA 36317 ADAPTER, SPLIT FLANGE - 90 DEG
37 12 EA 322885 ADAPTER, FLANGE SPLIT KIT
38 1 EA 425182 BRACKET, RECEIVER PIPING
44 2 EA 306238 ADAPTER, PLUG - HEX -EXTERNAL PIPE
45 1 EA 47035 ADAPTER, STRAIGHT REDUCER
4-24
SHEET 5
BI006749


53 1 EA 17728 TEE, PIPE
56 1 EA 6706 ELBOW, PIPE - 90 DEG
57 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-27
62 2 EA 346949 GASKET
67 1 EA 46105 CLAMP, TUBING
72 1 EA 430756 HOSE PLUMBING, RECEIVER PIPING 4-28
75 2 EA 8370 TEE, PIPE
4-24
SHEET 6
BI006749
COMPRESSOR/AIR RECEIVER HOSE KIT

3 2
3 2
4-25
SHEET 1
BI006749

4-25
SHEET 2
BI006749


1706220 COMPRESSOR/AIR RECEIVER HOSE KIT
1 2 EA 1715008 HOSE ASSEMBLY (SCAM500-48-46-CD61)
2 1 EA 1646413 HOSE ASSEMBLY (JCAM500-40-264)
4-25
SHEET 3
BI006749
MAIN AIR MANIFOLD ASSEMBLY

10
3 5 4
15 13 6 1
16
15 13 3 6 2 1
14 17
16
18
11 12
2 1
11 12
18 10
4-26
SHEET 1
BI006749
MAIN AIR MANIFOLD ASSEMBLY


426644 MAIN AIR MANIFOLD ASSEMBLY
1 1 EA 95878 MANIFOLD WELDMENT
3 1 EA 95178 VALVE, BALL
4 1 EA 439628 HYDRAULIC CYLINDER 3-32
1 EA 22354 Cylinder Seal Kit
5 1 EA 96225 HANDLE
10 1 EA 402148 MOUNT
13 1 EA 320245 122342 BUSHING
14 1 EA 35861 COUPLING, PIPE
15 1 EA 17694 ELBOW, PIPE - 90 DEG
18 1 EA ------ PLATE
4-26
SHEET 2
BI006749
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)

4
5
4-27
SHEET 1
BI006749
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. 16577 O-RING
3 2 EA. ---------- LOCKING SCREW
4 1 EA. V008632 CANNISTER ASSEMBLY
5 1 EA. 401857 FILTER ELEMENT
6 4 EA. V012559 VALVE, BYPASS W/STAINLESS STEEL BALLS
4-27
SHEET 2
BI006749
HOSE PLUMBING, RECEIVER PIPING

17
18
14
7
19 11 21
17
16
14
13
15
22
23
10
19
21
2 6 12
1
8
4 5
3
20
20
4-28
SHEET 1
BI006749
HOSE PLUMBING, RECEIVER PIPING


430756 HOSE PLUMBING, RECEIVER PIPING
1 1 EA 430089-001 HOSE ASSEMBLY (JCAACP-24-1.5 X 36)
8 1 EA 84765 HOSE ASSEMBLY (JCAF310-12-73
9 1 EA 58751 HOSE ASSEMBLY (JCDF310-08-84)
4-28
SHEET 2
BI006749
AIR COMPRESSOR WITH ATTACHMENTS (1700/125)

14
12 13
11 9
10 1
15 9 13 14
10
11
12
16 15 9
4-29
SHEET 1
BI006749

6 7
4 5
4-29
SHEET 2
BI006749


1587076 AIR COMPRESSOR WITH ATTACHMENTS (1700/125)
1 1 EA 1587075 AIR COMPRESSOR PACKAGE SERVICE ITEMS 4-30
(1700/125)
2 1 EA 89097 TORSIONAL DRIVE COUPLING 4-32
9 2 EA 414417 SHIM, SET
12 4 EA 37870 WASHER, BEVELED (3/4)
15 1 EA 433699 SUPPORT, COMPRESSOR MOUNT
16 2 EA 435682 COVER, ACCESS - COMPRESSOR ADAPTER
4-29
SHEET 3
BI006749
AIR COMPRESSOR PACKAGE SERVICE ITEMS (1700/125)

4
2
7 8
2
6 15
17
4-30
SHEET 1
BI006749
AIR COMPRESSOR PACKAGE SERVICE ITEMS (1700/125)


1587075 AIR COMPRESSOR PACKAGE SERVICE ITEMS
(1700/125)
1 1 EA V015538 COMPRESSOR AIR END W/ATTACHMENTS 4-31
2 1 EA 49609 VALVE, 3 WAY PRESSURE SELECT (CAB)
3 2 EA 49612 VALVE, INLINE CHECK
4 1 EA 441751 VALVE, REGULATOR - REDUCING (SELF
RELIEVING)
1 EA V010291 Repair Kit, Valve - Regulator - reducing
5 1 EA V011025 VALVE, SYSTEM REGULATOR
1 EA 44706 Repair Kit, Valve - System Regulator
6 2 EA 56692 SILENCER, AIR - 1/2
7 2 EA 49613 VALVE, RUNNING BLOWDOWN
1 EA VALVE 22106 Repair Kit, Valve - Running Blowdown
8 1 EA 49615 VALVE, SHUTDOWN/BLOWDOWN (NO)
1 EA 22100 Repair Kit, Valve - Shutdown/Blowdown
9 1 EA V003187 ORIFICE, .187
10 1 EA V013365 VALVE, GLOBE (OIL DRAIN) - SEE
COMPRESSOR/AIR RECEIVER PIPING
11 1 EA 45648 INDICATOR (SEPARATOR MAINTENANCE)
12 1 EA ------- PANEL, INSTRUMENT
13 1 EA 44341 GAUGE, OIL TEMP - 2 INCH
14 1 EA 99022 VALVE, OIL STOP
1 EA 22483 Repair Kit, Valve - Oil Stop
15 1 EA 98792 BACK PRESSURE CONTROL REGULATOR
16 1 EA 82218 VALVE ASSEMBLY, THERMAL BYPASS
1 EA 22299 Repair/Replacement Kit, Valve Assembly - Thermal
Bypass
17 1 EA 63200 SILENCER, AIR EJECTION
18 1 EA V014002 RECEIVER TANK ASSEMBLY 4-31A
4-30
SHEET 2
BI006749
COMPRESSOR AIR END W/ATTACHMENTS

35 41
7 5 46 8 46 38
41 29
32 26 35
43 34
44 29 31
22 20
10
14 6
37 31
33
40
24
32
9
43 28 30
3 45
30 39
11
4
17
11 45 15
45
1
25
13 12 21 23 19 36
27 18
46 47 47 2 16 42
4-31
SHEET 1
BI006749


V015538 COMPRESSOR AIR END W/ATTACHMENTS
EA V015454 REBUILT AIR END
EA 68857 shaft seal
1 1 EA ------- TAG, WARNING INPUT SHAFT
2 1 EA 45947 ORIFICE, .094
3 1 EA V011410 ADAPTER, COMPRESSOR INLET (10" TO 8")
4 1 EA ------- MANIFOLD, INLET CYLINDER CONTROL
5 1 EA V013700 ROD, CONTROL - BALL END - FEMALE
6 1 EA V013699 ROD, CONTROL - BALL END - MALE
7 1 EA V013701 LEVER, INLET CONTROL
8 1 EA V013702 CYLINDER, INLET CONTROL
9 1 EA V013703 SUPPORT, CYLINDER MOUNTING
10 1 EA 56691 ORIFICE, CONTROL - .031
11 2 EA 68859 GASKET, AIR INLET
12 1 EA 45946 SIGHT GLASS - 24 KT
13 1 EA 44624 STRAINER, V-TYPE
14 1 EA 63200 SILENCER, AIR INJECTION
15 2 EA ------- HOSE, MEDIUM PRESSURE
16 1 EA 68864 GASKET, DISCHARGE PIPE
17 1 EA V011412 INLET VALVE (10 INCH W/3/4 ORIFICE)
18 1 EA V010982 TUBE, SEAL DRAIN
19 1 EA V011676 DISCHARGE PIPE (See Compressor/Air Receiver Piping for
modification - this section)
20 1 EA 44624 BRACKET, CLEVIS AND PIN
21 1 EA V010978 ELBOW, PIPE - 90 DEG (1/4" - 150 LB)
22 1 EA V009088 BUSHING, RED STL (1/4 x 1/8)
23 1 EA V014884 BUSHING, RED STL (3/4 x 1/4)
24 1 EA ------- PLUG, PIPE 1/8" - 3000 LB STL
25 1 EA ------- PLUG, PIPE 1/2" 3000 LB STL
26 1 EA ------- PLUG, PIPE 1" 3000 LB STL
27 1 EA V010985 CONNECTOR, TUBE - M
28 1 EA ------- NUT, JAM - RH (3/8-24)
29 2 EA ------- NUT, JAM - RH (1/2-20)
30 6 EA V015338 NUT, HEX F PLTD (5/16-18)
31 2 EA ------- NUT, HEX LOCK (1/2-13)
36 6 EA 6414 SCREW, HEX HEAD - GR5 (5/8-11UNC, 1.750L)
37 1 EA ------- SCREW, HEX - GR5 (3/8-24, 1.50L)
38 4 EA ------- SCREW, SER WASHER (5/16-1/8, 1.00L)
39 2 EA ------- SCREW, SER WASHER (5/16-1/8, 1.50L)
43 8 EA ------- WASHER, LOCK REG PLTD (7/8, SPRING)
44 2 EA ------- WASHER, PL-B REG PLTD (7/8)
45 3 EA V004191 CONN, 37 FL/MPT PLTD (1/4 x 1/4)
46 3 EA V004195 ELBOW, 37FL 90M (1/4 x 1/4)
4-31
SHEET 2
BI006749


47 2 EA V015344 NIPPLE, PIPE - HX PLTD (1/4 x 1/4)
4-31
SHEET 3
BI006749
RECEIVER TANK ASSEMBLY

3
24
8 13 22 12
1 22
19 20
11
15
25
22
19
21 18
10
9 19
17
16
7
5 20 16 14
23
4-31A
SHEET 1
BI006749
RECEIVER TANK ASSEMBLY


V014002 RECEIVER TANK ASSEMBLY
1 1 EA 45964 FITTING WITH O-RING, 5/16 x 1/4 NPT
2 1 EA V010139 ADAPTER (OIL FILL)
3 1 EA -------- PLUG, PLASTIC (for shipping only)
4 1 EA V010138 VALVE, RELIEF (POP SAFETY)
5 1 EA 432833 RESERVOIR SUMP/SEP. WELDMENT
6 1 EA 38061 FILLER PLUG
1 EA V010659 O-Ring (Filler Plug)
7 1 EA 45644 OIL LEVEL SIGHT GLASS
8 1 EA 68869 VALVE, MINIMUM PRESSURE
1 EA 22224 Repair Kit (includes check valve assy & piston o-ring)
1 EA V012269 Repair Kit, Piston (includes Piston & O-ring)
9 1 EA 98790 TUBE, OIL RETURN
10 1 EA 400988 ELEMENT, SEPARATOR
11 12 EA -------- WASHER
12 1 EA -------- ELBOW, PIPE
13 1 EA -------- TEE, PIPE
14 1 EA V004181 TEE, PIPE
15 1 EA -------- UNION, PIPE
16 2 EA -------- PLUG, PIPE
17 1 EA -------- PLUG, PIPE
18 1 EA V011438 BUSHING, REDUCER
19 6 EA V009087 PLUG, PIPE
20 2 EA V004183 PLUG, PIPE
21 1 EA V014886 CONNECTOR, TUBE
22 3 EA V011220 ELBOW, TUBE
23 1 EA V004189 NIPPLE, PIPE - XS (3/4 x CLOSE)
24 1 EA V004184 NIPPLE, PIPE - XS (1 1/2 x CLOSE)
25 2 EA -------- NIPPLE, PIPE - XS (3 x CLOSE)
26 1 V004195 ELBOW, 37FL 90M (1/4 X 1/4)
4-31A
SHEET 2
BI006749
TORSIONAL DRIVE COUPLING

4-32
SHEET 1
BI006749
TORSIONAL DRIVE COUPLING


89097 TORSIONAL DRIVE COUPLING
1 1 EA. 89422 RUBBER ELEMENT
2 1 EA. 95090 FLANGE
4-32
SHEET 2
BI006749
COOLER INSTALLATION (ENGINE)

24
16 17
16
16 17
14
19
20
4 21 26
15 22 16
22 23 13
9 10 24
4-33
SHEET 1
BI006749

27
8
4
27
4-33
SHEET 2
BI006749

31
30 18
29
12 11 3
28
4-33
SHEET 3
BI006749


432860 COOLER INSTALLATION (ENGINE)
1 1 EA 431346 ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR 4-34
CLR
2 1 EA 414336 FAN, 48" DIA - 10 BLADE
3 1 EA 416034 MOTOR, FAN 4-20
1.000L)
13 1 EA 419943 THERMOSTATIC VALVE ASSEMBLY 4-38
23 1 EA 86251 ADAPTER, ELBOW AERO 2071- 20-2
28 1 EA 37407 ADAPTER, PLUG - STRIAGHT
29 1 EA 18565 ADAPTER
4-33
SHEET 4
BI006749
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR

11 13 4
5 6 7 8
13 11
4-34
SHEET 1
BI006749

9 11 12 13
16
13 12 11 9
8 6
12 11 10 14
15
3
4-34
SHEET 2
BI006749


431346 ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR
CLR
1 1 EA V011735 RADIATOR ASSEMBLY, ENGINE 4-35
2 1 EA V011736 COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL 4-36
3 1 EA V013288 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-37
4 1 EA V011741 SHROUD, FAN
5 6 EA V002473 WASHER, FLAT
7 6 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
11 53 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
14 1 EA V007044 GUARD, CORE
15 1 EA 1691011 MOUNT, MOTOR
16 1 EA 1691012 GUARD, FAN - STANDARD
17 1 EA 1691013 MOUNT, MOTOR - BOLT-ON
1 EA V003816 TOOL, TUBING BREAKER (Not included with assy

423177)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with assy
423177)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with assy
423177)
4-34
SHEET 3
BI006749
RADIATOR ASSEMBLY, ENGINE

2 13
12
5 1
3
14 8
7 11 10 16
9
6 15
4-35
SHEET 1
BI006749
RADIATOR ASSEMBLY, ENGINE


V011735 RADIATOR ASSEMBLY, ENGINE
1 1 EA V011738 FRAME, RADIATOR
2 1 EA 401113 SIGHT GLASS
3 3 EA PLUG, SQUARE HEAD
5 1 EA V007049 CAP, PRESSURE
6 234 EA V011739 SEAL, RUBBER - LOCKING GROOVE
7 234 EA V011740 SEAL, RUBBER
8 234 EA V007052 TUBES, L-FIN - ITS
10 8 EA 56006 FLAT WASHER
11 8 EA 42570 CAPSCREW, HEX
12 1 EA V007050 HOSE, OVERFLOW
13 3 EA 86432 CLIP, HOSE
14 1 EA V007055 FELT, AIR BAFFLE - TOP
15 1 EA V007056 FELT, AIR BAFFLE - BOTTOM
16 8 EA V007057 NUT, FLANGE LOCK - ZINC
4-35
SHEET 2
BI006749
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL

2
3
4
3
19 9
1 18
12
5 10 9
7 13 6
14 8
17
11 16 10
15
4-36
SHEET 1
BI006749
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL


V011736 COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL
1 1 EA V011743 FRAME, OIL COOLER
2 184 EA V007051 SEAL, CSC
3 276 EA 86445 WASHER, CUPPED
4 92 EA 86444 RETAINER, TUBE
5 90 EA V007053 TUBE, ALUMINUM
6 2 EA V007054 TUBE, ALUMINUM
7 1 EA V007045 BAR, TUBE STABILIZER
8 1 EA V007046 BAR, TUBE STABILIZER
9 6 EA 6002 LOCK WASHER
10 8 EA 6093 CAPSCREW, HEX HEAD
11 4 EA V000764 NUT, HEX
12 8 EA 86446 STABILIZER, TUBE
13 4 EA 86447 STABILIZER, TUBE - CENTER
14 2 EA V007047 ROD, X-BRACE
15 2 EA V000761 CLAMP, X-BRACE
17 12 EA V000765 NUT, HEX
19 2 EA 6001 NUT, HEX
4-36
SHEET 2
BI006749

10 12 11
6 7 8
3
2 4
5 1
4-37
SHEET 1
BI006749


V013288 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA V013289 FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 86 EA V011745 SEAL, CAC
3 43 EA V011746 TUBE, ALUMINUM - SPECIAL
6 8 EA V011749 O RING SEAL, VITON
7 8 EA V011750 FLAT WASHER, STAINLESS STEEL
8 8 EA V011751 SOCKET HEAD SCREW, STAINLESS STEEL
9 1 EA V013291 TUBE RETAINER
12 8 EA 6096 CAPSCREW, HEX HEAD
4-37
SHEET 2
BI006749
THERMOSTATIC VALVE ASSEMBLY

1 2 3 4 5 6 7 8
4-38
SHEET 1
BI006749
THERMOSTATIC VALVE ASSEMBLY


419943 THERMOSTATIC VALVE ASSEMBLY
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O-RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, 150 DEG F.
8 1 EA ------- NAMEPLATE
4-38
SHEET 2
BI006749
PUMP DRIVE ASSEMBLY

1 3
26 27 40 39
38 37 8 34
4
8 1
3
38 37
36 36
8 40 8 5
5
3
2
4 29 28
3 40 39
37 38 4 38 37
8 1 8
2 3
36 36
5
28 29
4-39
SHEET 1
BI006749
PUMP DRIVE ASSEMBLY

9 10 43 44
9 10 41 42
42 41
28
6 7
9 10 43 44
28 9 10
11 12
40
16
11 19
15
6 12 13 18
11 19
40
11 12
15
6 12
18 16
4-39
SHEET 2
BI006749
PUMP DRIVE ASSEMBLY

22 23
20 20
22 23 12
21
21
15
6 13
15
12
24 25
29 29
16
16 16
16
9 17 9 17
6 35 11 14 11 12 6 13
18
11 12 15
16
11 14
6 35
6 13
9 17
4-39
SHEET 3
BI006749
PUMP DRIVE ASSEMBLY


426744 PUMP DRIVE ASSEMBLY
1 1 EA 412082 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 4-40
2 1 EA 410600 PUMP, PISTON - OPEN LOOP 4-41
3 2 EA 427953 PUMP, MAIN 4-47
4 1 EA 416054 PUMP ASSEMBLY, CHARGE 4-49
5 1 EA 416055 PUMP ASSEMBLY, DUST/CHARGE 4-50
6 6 EA 332710 1412316 ADAPTER, SPLIT FLANGE
12 4 EA 39408 ADAPTER, HYDRAULIC
13 4 EA 85448 FITTING, SPLIT FLANGE - 90 DEG
18 2 EA 343492 1421375 ADAPTER, PLUG - STRAIGHT
20 2 EA 416056 VALVE, RELIEF / CHARGE
21 4 EA 46945 ADAPTER, STRAIGHT - 90 DEG
28 1 EA 410797 FLANGE, ELBOW - WELDMENT
29 1 EA 416562 FLANGE, ELBOW - WELDMENT
30 * FT 416563 HOSE, SUCTION - LOW - PRESSURE (*specify
length 3.09 ft)
31 * FT 416564 HOSE, SUCTION - LOW - PRESSURE (*specify
length 2.39 ft)
32 4 EA 359487 1419105 T-CLAMP, BAND
33 4 EA 337589 1417496 T-CLAMP, BAND
34 12 EA 66918 WASHER, FLAT - HARDENED
36 2 EA 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-51
39 1 EA 56385 FILTER, AIR - W/PRESSURE VACUUM VALVE
42 1 EA 39932 ADAPTER, HYD - 90 DEG
44 1 EA 68831 ADAPTER, ORIFICE
4-39
SHEET 4
BI006749
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)

23
6 1 17
5
13
4 17
18 11
24 7
22 8
14 9 10
14
19
21 20
3
15
16
12
17 2 17
4-40
SHEET 1
BI006749
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)


412082 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)
1 1 EA. V005175 TRIPLE HOUSING W/DIPSTICK
2 1 EA. 99030 PLUG, MAGNETIC
3 4 EA. V000416 PLUG, PIPE
4 1 EA. V005176 ELBOW, 90 DEG
5 1 EA. V005177 BUSHING, REDUCER
6 1 EA. 66093 BREATHER
7 1 EA. ------ PLATE, IDENTIFICATION
8 2 EA. ------ SCREW, DRIVE
9 1 EA. 99031 PLUG, EXPANSION
10 1 EA. V000423 TUBE, DIPSTICK
11 1 EA. V005178 DIPSTICK GAUGE
12 1 EA. V000418 GEAR, INPUT - 56T
13 3 EA. V005179 GEAR, DRIVEN - 56T
14 6 EA. V004452 BEARING, BALL (DRIVEN GEAR)
15 1 EA. V004450 BEARING (INPUT GEAR)
16 1 EA. V000419 BEARING (INPUT GEAR)
17 3 EA. 99070 ADAPTER, PUMP
18 3 EA. 437689 O RING
19 12 EA. 99071 STUD, ADAPTER
20 12 EA. 99072 NUT, HEX
21 1 EA. V005180 INPUT ASSEMBLY, FLANGED
1 EA. V005181 Adapter, Ind. Input
1 EA. V005182 Shaft, Ind. Input
1 EA. V004452 Bearing
1 EA. 20234 Oil Seal
1 EA. V005183 Ring, Snap
1 EA. 99077 Ring, Snap
22 8 EA. 42615 CAPSCREW
23 1 EA. ------ TAG, NO OIL
24 N/A SLEEVE, ADAPTER
4-40
SHEET 2
BI006749
PUMP, PISTON - OPEN LOOP

15 18 17
16
19
13
11
9
7 20
12 21
14a
14
10
8
3 6
23
4 2
22
24
5
1
4-41
SHEET 1
BI006749
PUMP, PISTON - OPEN LOOP


410600 PUMP, PISTON - OPEN LOOP
1 1 EA. V004945 ROTARY GROUP
2 1 EA. V004946 BLOCK ASSEMBLY, PORT
3 1 EA. V011300 REGULATOR, PUMP 4-42
4 1 EA. V004947 PISTON ASSEMBLY, STROKING (PUMP) 4-45
5 1 EA. V004948 PISTON ASSEMBLY, DESTROKING (PUMP) 4-46
6 1 EA. V011305 COVER (N00) LESS O-RING (PICTORIAL MIGHT
VARY)
1 EA V011306 O-RING, COVER
7 1 EA. V004950 RETAINING RING
8 1 EA. V004951 COVER, FRONT
9 1 EA. O-RING
10 1 EA. V004170 SEAL, SHAFT (FPM)
11 1 EA. V004952 SHAFT
12 1 EA. V004953 BEARING, FRONT
13 1 EA. RETAINING RING
14 2 EA. V002952 PLUG (Includes Item 14a)
14a 2 EA. O-RING (Included w/Item 14)
15 4 EA. V004954 CAPSCREW
16 1 EA. V004955 HOUSING
17 2 EA. V004956 SEAL NUT
18 2 EA. V004957 SCREW, DISPLACEMENT STOP
19 2 EA. V004958 PIN, ROLL
20 4 EA. V004959 PLUG
21 4 EA. V004960 PIN, JOINT
22 1 EA. O-RING
23 1 EA. V004961 IMPELLER, CW
1 EA. V004963 SEAL KIT (Includes Items 9, 10, 14A, 17, 20 & 22
4-41
SHEET 2
BI006749
REGULATOR, PUMP
50
53
24
54
52
10
3
4-42
SHEET 1
BI006749
REGULATOR, PUMP

V011300 REGULATOR, PUMP
2 1 EA V011301 ELEMENT, CONTROL 4-43
3 1 EA V006233 ELEMENT, CONTROL 4-44
10 1 EA V011302 HOUSING, CONTROL
24 1 EA V006240 PIN, DOUBLE BREAK-OFF
50 5 EA V006241 SCREW, SOCKET HEAD
52 7 EA V006224 PIN, DOUBLE BREAK-OFF
53 1 EA V006228 SCREW, LOCKING
54 1 EA V006247 ORIFICE
4-42
SHEET 2
BI006749
CONTROL ELEMENT
11
1
12
6
3
4-43
SHEET 1
BI006749
CONTROL ELEMENT

V011301 CONTROL ELEMENT
1 1 EA. V006266 SCREW, LOCKING
2 1 EA. V011303 PISTON, CONTROL
3 2 EA. V006268 BOLT, SPRING
5 1 EA. V006269 SPRING, PRESSURE
8 1 EA. V006271 PIN, THREADED
11 1 EA. V006262 NUT, LOCK - SEAL
12 1 EA. V006263 O RING
4-43
SHEET 2
BI006749
CONTROL ELEMENT
8
1
11
12
5 3
9
6
21
13
4-44
SHEET 1
BI006749
CONTROL ELEMENT

V006233 CONTROL ELEMENT
2 1 EA. V006273 PISTON, CONTROL
3 2 EA. V006274 BOLT, SPRING
8 1 EA. V006271 PIN, THREADED
9 1 EA. ------- BUSH, CONTROL
11 1 EA. V006262 NUT, LOCK - SEAL
12 1 EA. V006263 O-RING
13 1 EA. V006276 O-RING
4-44
SHEET 2
BI006749
PISTON ASSEMBLY, STROKING (PUMP)

1 4
4-45
SHEET 1
BI006749
PISTON ASSEMBLY, STROKING (PUMP)


V004947 PISTON ASSEMBLY, STROKING (PUMP)
1 1 EA. ----------- ROD
2 1 EA. ----------- PISTON, STROKING
3 1 EA. ----------- SPRING
4 1 EA. ----------- BUSHING
4-45
SHEET 2
BI006749
PISTON ASSEMBLY, DESTROKING (PUMP)

4-46
SHEET 1
BI006749
PISTON ASSEMBLY, DESTROKING (PUMP)


V004948 PISTON ASSEMBLY, DESTROKING (PUMP)
1 1 EA. ----------- ROD (119.3 MM) (SELECT CORRECT ROD)
1 EA. ROD (119.1 MM) (SELECT CORRECT ROD)
1 EA. ROD (119.5 MM) (SELECT CORRECT ROD)
2 1 EA. ----------- PISTON, DESTROKING
3 1 EA. ----------- SPRING
4-46
SHEET 2
BI006749
PUMP, MAIN
22 6
4 10
21
11 7
3 16a
16
14 36
12
15 17 30
13 8
18
2
20b
19
20
5
20a
32a
32
27
28
23a
26 20a
29 23
20
1 24
24a
4-47
SHEET 1
BI006749
PUMP, MAIN

In order for us to supply the correct parts for your unit,
please include all of the following information with your
parts order.
TYPE CODE (Taken from the nameplate on the pump

or motor)
TYPE NUMBER (Taken from the nameplate on the
pump or motor)
SERIAL NUMBER (Taken from the nameplate on the
pump or motor)
PART NUMBER (Taken from the parts list)
PART NAME (Pump, Main) Taken from the parts list
427953 PUMP, MAIN

1 1 EA. --------- ROTARY GROUP ASSEMBLY
2 1 EA. --------- DRIVE SHAFT
3 1 EA. --------- HOUSING ASSEMBLY
4 1 EA. --------- PISTON ASSEMBLY, STROKING
5 1 EA. --------- BLOCK ASSEMBLY, PORT
6 1 EA. V012671 CONTROL ASSEMBLY (PUMP) 4-48
7 1 EA. V004968 COVER, STROKING PISTON
8 1 EA. V004969 COVER, STROKING PISTON
9 1 EA. NOT USED
10 2 EA. V004970 ORIFICE, STROKING TIME
11 2 EA. V004129 SNAP RING
12 2 EA. V004202 O-RING
13 1 EA. --------- FRONT BEARING
14 1 EA. V004974 SEAL, SHAFT
15 1 EA. --------- SNAP RING
16 1 EA. --------- PLUG
16a 1 EA. --------- O-RING
17 1 EA. --------- PIN, THREADED
18 1 EA. --------- SEAL NUT
19 1 EA. --------- FILTRATION OPTION
20 2 EA. V004775 H.P.R.V. W/TOW OPTION (1450-6100 PSI)
(INCLUDES ITEM 20a & 20b)
20a 2 EA. --------- O RING (INCLUDED W/ITEM 20)
20b 2 EA. --------- SEAL NUT (INCLUDED W/ITEM 20)
21 1 EA. --------- SEAL NUT
22 1 EA. --------- ADJUSTING SCREW
23 1 EA. 408597 PLUG WITH ORIFICE
23a 1 EA. --------- O-RING (INCLUDED W/ITEM 23)
24 1 EA. --------- PLUG (INCLUDES ITEM 24a)
24a 1 EA. --------- O-RING (INCLUDED W/ITEM 24)
26 1 EA. --------- LENS PIN
27 1 EA. --------- O-RING
28 1 EA. --------- PLUG
29 1 EA. --------- PLUG
30 1 EA. --------- JAM NUT
32 2 EA. V002975 PLUG (INCLUDES ITEM 32a)
32a 2 EA. V002976 O RING (INCLUDED W/ITEM 32)
4-47
SHEET 2
BI006749
PUMP, MAIN

36 8 EA. --------- CAPSCREW
1 EA. V004973 SEAL KIT (INCLUDES ITEMS 12, 14, 16a,
18, 20a, 20b, 21, 23a, 24a, 27, 32a
4-47
SHEET 3
BI006749
CONTROL ASSEMBLY (PUMP)

14
4
7 3
15 18
5
9 12
17 13
6
2
10
11
16 19
20 8
11
5
4-48
SHEET 1
BI006749
CONTROL ASSEMBLY (PUMP)


V012671 CONTROL ASSEMBLY (PUMP)
1 1 EA ----------- GASKET
2 2 EA ----------- O RING
3 1 EA ----------- COVER
4 4 EA ----------- CAPSCREW
5 2 EA V012672 SOLENOID
6 1 EA V012673 CONNECTOR, GRAY
7 1 EA V012674 CONNECTOR, BLACK
8 8 EA ----------- CAPSCREW
9 1 EA ----------- O-RING
10 1 EA ----------- O-RING
11 5 EA ----------- O-RING
12 1 EA ----------- FEEDBACK SPRING
13 2 EA ----------- LEVER ARM
14 1 EA ----------- SEAL NUT
15 1 EA ----------- ECCENTRIC SCREW
16 1 EA ----------- FEEDBACK LEVER
17 1 EA ----------- BEVEL PIN
18 2 EA ----------- CAPSCREW
19 1 EA ----------- DOWEL PIN
20 1 EA ----------- RETAINING RING
1 EA V004973 SEAL KIT (Includes Items 1, 2, 9, 10, 11
& 14)
4-48
SHEET 2
BI006749
PUMP ASSEMBLY, CHARGE

14
13
12
9
11
6
7
5
8
4
2
9
8
5
6 7
11
10
4-49
SHEET 1
BI006749
PUMP ASSEMBLY, CHARGE


416054 PUMP ASSEMBLY, CHARGE
1 1 EA. V004208 END SECTION, SHAFT
3 1 EA V007346 PORT END COVER
4 1 EA V007347 GEAR SET
5 2 EA V004212 THRUST PLATES
6 2 EA V004210 CHANNEL SEAL
8 2 EA 79734 GASKET SEAL
9 4 EA V004214 DOWEL PIN
10 1 EA 18669 SHAFT SEAL, DOUBLE LIP
12 4 EA ------- STUDS
13 8 EA 18677 WASHER
14 8 EA ------- NUT
1 EA V007354 SEAL KIT (Includes Items 6,7,8 & 10)
4-49
SHEET 2
BI006749
PUMP ASSEMBLY, DUST/CHARGE

10
7 17 18
9
15
3
16
13
9
15
7 10
2
8
15 13
11 10 9
13 5 7
7 8
8
9
10 13 4
15
8
12
6
14
4-50
SHEET 1
BI006749
PUMP ASSEMBLY, DUST/CHARGE


416055 PUMP ASSEMBLY, DUST/CHARGE
1 1 EA V004208 SHAFT END COVER
2 1 EA V007349 NON PORT COVER
3 1 EA V007353 BEARING CARRIER
4 1 EA V007350 HOUSING - 1
5 1 EA V007345 HOUSING - 1 1/4
6 1 EA V007351 CONNECTING SHAFT
7 4 EA V004212 THRUST PLATES
8 4 EA 79734 GASKET SEAL
13 8 EA V004214 DOWEL PIN
14 1 EA 18669 SHAFT SEAL, DOUBLE LIP
16 4 EA ------- STUDS
17 8 EA 18677 WASHER
18 8 EA ------- NUT
1 EA V007355 SEAL KIT (Includes Items 8, 9, 10 & 14)
4-50
SHEET 2
BI006749
HYDRAULIC FILTER ASSEMBLY (CHARGE)

1 2
3
4-51
SHEET 1
BI006749
HYDRAULIC FILTER ASSEMBLY (CHARGE)


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. PLUG
3 1 EA. 42399 O-RING
4 1 EA. 64695 O-RING
5 1 EA. V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSEMBLY)
NOTE: Part number V011135, coreless element, comes as part of

conversion kit part number V011133.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion
to coreless design. Therefore, only the coreless element needs to be
replaced. Kit V011133 replaces 40983.
For metal core only, part number is V011137.
4-51
SHEET 2
BI006749
ENGINE CHARGE AIR PIPING

3 2 2 3
10
6
9
8 9 6
3 2 5 8
5 8 2 3
3 2
2 3
7
4
1 7
4 3 11
3 11 2 3
4-52
SHEET 1
BI006749
ENGINE CHARGE AIR PIPING


434047 ENGINE CHARGE AIR PIPING
1 2 EA 434045 ELBOW, CHARGE AIR INLET
2 8 EA 416623 CHARGE, AIR HOSE
3 16 EA 355836 CLAMP, AIR LINE
4 1 EA 434321 TUBE, CHARGE AIR - CAB - TOP SIDE
5 1 EA 434322 TUBE, CHARGE AIR - D/C - TOP SIDE
6 1 EA 434323 TUBE, CHARGE AIR - D/C - BOTTOM
7 1 EA 434324 TUBE, CHARGE AIR - CAB - BOTTOM
8 2 EA 302429 UBOLT, 4"
9 1 EA 435338 BRACE, CHARGE AIR PIPING
10 1 EA 435357 BRACE, CHARGE AIR PIPING
11 1 EA 435267 ELBOW, 90 DEG
4-52
SHEET 2
BI006749
SECTION 5 - DUST CONTROL

DUST CURTAIN INSTALLATION 97271 5-1
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) 416098 5-2
HYDRAULIC CYLINDER ASSEMBLY 75137 5-3
DUST CURTAIN PLUMBING 412014 5-4
WATER INJECTION SYSTEM 416099 5-5
WATER PUMP ASSEMBLY 87252 5-6
HYDRAULIC MOTOR 43379 5-7
VALVE, FLOW CONTROL 81239 5-8
WATER INJECTION HOSE PLUMBING 431947 5-9
SECT5
SHEET 1
BI006749
DUST CURTAIN INSTALLATION

10
9 10
11 7 5 6
5 6
2
4 4
5 6
2
10 10
5 6 3 1
5-1
SHEET 1
BI006749
DUST CURTAIN INSTALLATION


97271 DUST CURTAIN INSTALLATION
1 1 EA. 84658 CURTAIN, DUST (1/4 X 48 X 127 5/8)
2 2 EA. 84659 CURTAIN, DUST (1/4 X 48 X 61 1/2)
3 1 EA. 84662 STRIP, RETAINER (1/8 X 2 X 100)
4 2 EA. 402855 STRIP, RETAINER
6 65 EA. 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
7 1 EA. 97735 CURTAIN, INLET SIDE
8 1 EA. 97752 STRIP, RETAINER (49LG)
10 2 EA. 97754 STRIP, RETAINER (14 1/2LG)
5-1
SHEET 2
BI006749
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION)

5-2
SHEET 1
BI006749

15 17
4 5
4 20
13 6 13
6 1
2 14
8 8
7
7
12 11 3
5-2
SHEET 2
BI006749

5
22 21 23
24 25
14
14
10 9 5
15 9
9 10
2 10 19 18
10 9
7 2
8 7
8
12 11 3
3 11 12
5-2
SHEET 3
BI006749


416098 DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD.
ACTIVATION)
1 2 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 5-3
2 2 EA 89266 LEVER
3 4 EA 54808 STIFFENER
4 6 EA 1621297 SUPPORT, LUG
5 2 EA 89258 LUG, CYLINDER
7 4 FT 51703 CHAIN
8 8 EA 52491 LINK, CHAIN
9 4 EA 7826 CAPSCREW, HEX HEAD - GR5 (1-8UNC, 4.000L)
10 4 EA 42701 NUT, LOCK (1/8UNC, ELASTIC COLLAR)
13 2 EA 6365 PIN, COTTERED
14 2 EA 89259 ARM, LEVER
16 1 EA 412014 DUST CURTAIN PLUMBING 5-4
17 2 EA 87641 ADAPTER, ORIFICE
18 2 EA 37830-050 ADAPTER, TEE
20 2 EA 430790 LUG SUPPORT
23 3 EA 424766 BAR, TAPPED
5-2
SHEET 4
BI006749
HYDRAULIC CYLINDER ASSEMBLY

13
5 11
20 15
10 2 16 4 18
19
17
1
6
21 8 12
5-3
SHEET 1
BI006749
HYDRAULIC CYLINDER ASSEMBLY


75137 HYDRAULIC CYLINDER ASSEMBLY
1 1 EA. ----------- WIPER
2 2 EA. ----------- SEAL
3 1 EA. V009961 O-RING
4 1 EA. V005374 O-RING
5 1 EA V005373 BACK-UP RING
6 1 EA ----------- SEAL
7 1 EA. V013278 SEAL KIT (includes items 1 - 6)
8 2 EA. V009406 CLIP PIN
9 1 EA. V009765 LOCKNUT
11 1 EA. V002362 SETSCREW
12 1 EA. V009764 CAPSCREW
13 1 EA. V002363 NYLON PLUG
14 2 EA. V001919 PORT PLUG
15 1 EA. ----------- TUBE ASSEMBLY
16 1 EA. V013972 ROD
17 1 EA. V001208 ROD CLEVIS
18 1 EA. ----------- HEADCAP
19 1 EA. ----------- HEAD
20 1 EA. ----------- PISTON
21 2 EA. V003839 CLEVIS PIN
5-3
SHEET 2
BI006749
DUST CURTAIN PLUMBING

1
3
3
2
5-4
SHEET 1
BI006749
DUST CURTAIN PLUMBING


412014 DUST CURTAIN PLUMBING
1 1 EA. 423919 HOSE ASSEMBLY (JCAG2L-08-139)
2 1 EA. 423920 HOSE ASSEMBLY (JCAG2L-08-153)
3 1 EA 1577415 HOSE ASSEMBLY (JCAG2L-08-172)
5-4
SHEET 2
BI006749
WATER INJECTION SYSTEM

ASSEMBLY 416099 REVISION L
10 10
48 50
49
16 9 16
1
50
48 4 49
5-5
SHEET 1
BI006749

16
9
49
4
10
37 38
48 50 49
10
10
5-5
SHEET 2
BI006749

37 38
50 49 48
53 53 53 18
31
6 6
16 18 16
14
33 52 33
51 41 12 17
17 51
65 66 45 40 65 66
7
13
55
25
32 24
8 31
21 35 36 14
22 3 56 57 58
26 27
11 43
5 20
1 59 60
44 46 47
19
2
30 28
29 28
9 61
30 29
42 63 64 62
5-5
SHEET 3
BI006749


416099 WATER INJECTION SYSTEM
1 1 EA 87252 WATER PUMP ASSEMBLY 5-6
2 1 EA 43379 HYDRAULIC MOTOR 5-7
3 1 EA 426279 COUPLING, FLEXIBLE
4 2 EA 1648960 MOUNT, WATER INJECTION - FRONT
5 1 EA 81239 VALVE, FLOW CONTROL 5-8
6 2 EA 8295 PLUG, PIPE
7 1 EA 40349 STRAINER, WATER - 3/4"
9 1 EA 87579 MOUNT, WELDMENT - WATER PUMP
10 4 EA 428134 BAR, SQUARE
13 1 EA 5950 PLUG, SQUARE HEAD - 0.375, IRON
16 2 EA 418647 BRACKET, WATER - QUICK FILL
17 2 EA 355812 122343 BUSHING
18 2 EA 32867 ADAPTER ELBOW - 45 DEG
21 1 EA 407100 BRACKET, FLOW VALVE
25 1 EA 53930 VALVE, RELIEF
32 1 EA 6719 PLUG, SQUARE HEAD - 0.750 - IRON
36 2 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC)
37 1 EA 319636 PIPE, 2 NPT X 6 LG
38 1 EA 6647 CAP, TANK
40 1 EA 400984 VALVE, CHECK - 3/4 - BRONZE SPRING
43 1 EA 404113 GUARD, WATER PUMP- COUPLING
44 1 EA 412865 SHAFT EXTENSION, FLOW VALVE
46 1 EA 407180 COUPLING, SHAFT - 0.422" DIA.
47 2 EA 6413 SETSCREW, HEX SOCKET (1/4-20UNC, 0.250L)
48 1 EA 425766 TANK, WATER - WELDMENT (LEFT SIDE)
49 1 EA 425751 TANK, WATER - WELDMENT (MIDDLE)
50 1 EA 425765 TANK, WATER - WELDMENT (RIGHT SIDE)
51 2 EA 89007 FITTING, RUN TEE - SWIVEL
5-5
SHEET 4
BI006749


54 1 EA 431947 WATER INJECTION HOSE PLUMBING 5-9
56 1 EA 426280 COUPLING, CHAIN - HUB
57 1 EA 426282 COVER, CHAIN COUPLING
58 1 EA 426281 CHAIN, COUPLING
61 2 EA 1500851 ANGLE, WATER PUMP - ADJUSTABLE
62 4 EA 5978 NUT, HEX - GR5 (5/8-11UNC)
64 8 EA 437147 WASHER, FLAT (5/8)
65 8 EA 42615-050 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.500L)
5-5
SHEET 5
BI006749
WATER PUMP ASSEMBLY

2 1
3
4
5
6 7
4
5
6
4 7
8
9
10
11 10
12 13
14 15
16
17
18
19
20
21
22
23
24
31 25 26 29 31
32 27
30 32
33 28
34
33
35
36
37
40 39
38
5-6
SHEET 1
BI006749
WATER PUMP ASSEMBLY


87252 WATER PUMP ASSEMBLY
1 1 EA. --------- HEX CAPSCREW (1/2-13UNC, 1.500L)
2 1 EA. --------- CLAMP-VALVE COVER (STEEL)
3 2 EA. --------- VALVE COVER (STEEL)
4 6 EA. --------- O-RING
5 4 EA. V010954 SPRING & DISC
6 4 EA. V010955 VALVE CAGE (STN. STL.)
7 4 EA. V010956 VALVE SEAT (STN. STL.)
8 3 EA. --------- HEX CAPSCREW (3/8-16UNC, 4.750L)
9 1 EA. V013191 VALVE CHAMBER (CAST IRON)
10 4 EA. --------- GASKET, CYLINDER
11 2 EA. 87340 CYLINDER (CERAMIC)
12 2 EA. --------- CAPSCREW (5/16-18UNC)
14 2 EA. V010957 PACKING WASHER
15 2 EA. V010529 PACKING
16 2 EA. V003547 PACKING HOLDER
17 2 EA. V009405 O-RING
18 2 EA. V012564 UMBRELLA
19 2 EA. V012498 WASHER, UMBRELLA
20 2 EA. V003548 SLEEVE, CROSS HEAD
21 1 EA. V003549 CASE, PUMP (CAST IRON)
22 1 EA. V003550 PIPE PLUG (CAST IRON)
23 2 EA. V003551 CROSS HEAD (CAST IRON)
24 2 EA. V012499 WRIST PIN
25 2 EA. V003709 CONNECTING ROD ASSEMBLY
26 2 EA. V009428 BEARING INSERT, CONNECTION ROD
28 2 EA. --------- MACHINE SCREW
1 EA. Speed Nut
29 1 EA. --------- OIL SLINGER
30 1 EA. --------- CRANK SHAFT
31 2 EA. V012500 BEARING
32 2 EA. V009426 OIL SEAL
33 2 EA. --------- SNAP RING
34 1 EA. V009432 GASKET-PUMP BASE
35 1 EA. --------- MOUNTING BASE-PUMP
36 6 EA. --------- CUP WASHER
37 6 EA. --------- CAPSCREW (3/8-16UNC, 0.750L)
38 1 EA. --------- PIPE PLUG
39 1 EA. --------- VALVE SEAT REMOVER
1 EA. 22358 VALVE CHAMBER ASSEMBLY (Includes Items 1-9)
1 KIT 22359 VALVE KIT (Includes Items 4, 5, & 7)
1 KIT 22360 CYLINDER PACKING KIT
(Includes Items 10, 12, 14, 15, & 17)
5-6
SHEET 2
BI006749
HYDRAULIC MOTOR
12
11 10
6 8
9
7
5
2 4
3
1
19
20
18
14 17
16
14
15 13
14
5-7
SHEET 1
BI006749
HYDRAULIC MOTOR

43379 HYDRAULIC MOTOR
1 4 EA. --------- CAPSCREW, 6 PT (E10) DRIVE (5/16-24UNF, 7/8L)
2 1 EA. --------- FLANGE, MOUNTING - 4 BOLT (3/8-16UNC)
3 1 EA. 401918 SEAL, EXCLUSION
4 1 EA. --------- WASHER, BACKUP
5 1 EA. --------- SEAL, PRESSURE
6 1 EA. 401919 SEAL
7 1 EA. 315295 RACE, THRUST BEARING
8 1 EA. 315339 BEARING, THRUST-NEEDLE
9 1 EA. --------- SHAFT, OUTPUT (1 IN DIA STR W/KEY SLOT)
1 EA. 16753 Key
10 1 EA. --------- HOUSING, 7/8-14 O-RING PORTS
1 EA. HOUSING, 1/2 NPTF PORTS
11 1 EA. --------- O-RING
12 1 EA. --------- PLUG
13 1 EA. --------- DRIVE
14 3 EA. --------- SEAL
15 1 EA. --------- PLATE, SPACER
16 1 EA. --------- GEROTOR
17 1 EA. --------- CAP, END
18 7 EA. --------- SEAL, WASHER (NOT REQUIRED W/6 POINT SCREWS)
19 7 EA. --------- CAPSCREW, 6 POINT (E10) DRIVE (5/16-24UNF)
20 1 EA. --------- PLUG/ O-RING (7/16-20 DRAIN PORT)
1 EA. O-ring for 7/16-20 Drain Port Plug
1 EA V004332 SEAL KIT
Includes items 3, 4, 5, 6, 11, 14, 18, & 20a.
5-7
SHEET 2
BI006749
VALVE, FLOW CONTROL

19 20
8 9 10
11
12
1 2 3 4 5 6 7 13 14 15 16 17 18
5-8
SHEET 1
BI006749
VALVE, FLOW CONTROL


81239 VALVE, FLOW CONTROL
1 1 EA V010223 PLUG, SPECIAL
2 1 EA ------- O-RING
4 1 EA V010225 RETAINING RING
5 1 EA V010226 PLUG, ORIFICE
6 1 EA ------- O-RING
8 1 EA V010228 STOP, SPRING
10 1 EA V010230 SPRING, COMPRESSION
11 1 EA ------- O-RING
12 1 EA V010231 PLUG, SPECIAL
13 1 EA ------- O-RING
14 1 EA ------- BACKUP, TEFLON
15 1 EA V010232 NEEDLE, ADJUSTING
16 1 EA V010233 KNOB
17 1 EA V010234 RING, EXTERNAL RETAINING
18 1 EA V010235 DECAL, FLOW CONTROL
19 1 EA V010236 SPRING
20 1 EA V010237 PIN, DETENT
1 EA V010222 SEAL KIT (Includes Items 2, 6, 11, 13 & 14)
5-8
SHEET 2
BI006749
WATER INJECTION HOSE PLUMBING

10
8
2
4 3
6 7
9 10
5-9
SHEET 1
BI006749
WATER INJECTION HOSE PLUMBING


431947 WATER INJECTION HOSE PLUMBING
6 1 EA 431945 HOSE ASSEMBLY (JCAG2-12-145)
8 1 EA 413624 HOSE ASSEMBLY (JCAGMV-24-25)
5-9
SHEET 2
BI006749
SECTION 6 - MAST

MAST ASSEMBLY (12 M) 1637469 6-1
MAST PIVOT BRACKET 415284 6-2
CYLINDER, HOIST/PULLDOWN (MAST) 417188 6-3
VALVE ASSEMBLY, MAST - 9 SECTIONS WITH ATTACHMENTS 411934 6-4
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS 410093 6-5
SENSOR INSTALLATION KIT 1493884 6-6
ROTARY DRIVE ASSEMBLY 1623786 6-7
ROTARY DRIVE MOTOR HOSE KIT 1637692 6-8
ROTARY DRIVE GEARCASE ASSEMBLY 427134 6-9
PIPE RACK INSTALLATION 428017 6-10
MOTOR, HYDRAULIC 414782 6-11
HYDRAULIC CYLINDER ASSEMBLY - SWING 429708 6-12
PIVOT SUPPORT ASSEMBLY (CAROUSEL) 419888 6-13
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION 428441 6-14
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 409242 6-15
HYDRAULIC CYLINDER ASSEMBLY - ROTATE 413639 6-16
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING 409309 6-17
AUTO TOOL WRENCH 412659 6-18
MAST LOCK INSTALLATION 410456 6-19
WINCH INSTALLATION 424405 6-20
WINCH CASE DRAIN CONVERSION KIT 1706245 6-21
WINCH ASSEMBLY 422078 6-22
BRAKE VALVE ASSEMBLY (WINCH) V010924 6-23
CABLE TENSIONING ASSEMBLY (MAST) 428791 6-24
CYLINDER, CABLE TENSION (MAST) 415915 6-25
MANIFOLD, TENSIONER 416113 6-26
CABLE TENSIONER PLUMBING 428827 6-27
DUST HOOD INSTALLATION 427976 6-28
PIPE POSITIONER INSTALLATION 1588180 6-29
SECT6
SHEET 1
BI006749
MAST ASSEMBLY - 12m

57 58
37 3 45 59 76 59 58 45 37 77 75 59 45 58 78 37 57 58 45 59
74 75
64
23 24 63 74
33 57 58 56 47
46 42 22 58
20 45 59 32 33 50 46 42 25 21 22 23 24 45 59 58 45
25 21 11
57 68 69
59
65
38
5
2 48
29 48 55 48 56 28 19 29 11
60
64 61
74 63
6-1
SHEET 1
BI006749
MAST ASSEMBLY - 12m

5 5
55 73
71 10
33
72 9 79
16 17 17 16
6-1
SHEET 2
BI006749
MAST ASSEMBLY - 12m

75
78 74
18 15 7
6
51
6-1
SHEET 3
BI006749
MAST ASSEMBLY - 12m

70 42 45
39 43 20 39
62 42 45
40 35
34 40
54
41
36 66
42
44 45 46 31
30
14 38
67
6-1
SHEET 4
BI006749
MAST ASSEMBLY - 12m

1 12 2
27
26
38
66
38
49
67
47 12
6-1
SHEET 5
BI006749
MAST ASSEMBLY - 12m


1637469 MAST ASSEMBLY - 12m
1 1 EA 427450 MAST WELDMENT, 12m
2 EA 415284 MAST PIVOT BRACKET 6-2
2 1 EA 417188 CYLINDER, HOIST/PULLDOWN (MAST) 6-3
3 1 EA 411934 VALVE ASSEMBLY, MAST - 9 SECTIONS 6-4
W/ATTACHMENTS
5 3 EA 89076 SHEAVE, 20 OD W/ BEARING
30920 Bearing Cone (Two Per Sheave)
30998 Bearing Cup (One Per Sheave)
30999 Grease Seal (Two Per Sheave)
6 4 EA 440574 PIN, SHEAVE
7 4 EA 18518 NUT, LOCK (1.25-12UNF, ELASTIC COLLAR)
9 2 EA 417195 STANDPIPE, TUBE ASSEMBLY - 12m MAST
10 1 EA 417196 TUBING, STANDPIPE - 12m MAST
11 2 EA 417189 CABLE, HOIST - 12m MAST
12 2 EA 417190 CABLE, PULLDOWN - 12m MAST
15 4 EA T106205 WASHER, FLAT
16 24 EA 89559 CAPSCREW, SOCKET HEAD - GR8 (1-14UNS,
1.750)
17 24 EA 55785 WASHER, FLAT (1 INCH, HARDENED)
18 4 EA 66198 BUSHING, ADJUSTMENT - BEARING
20 1 EA 85962 VALVE, COUNTERBALANCE - HOIST / PULLDOWN
21 4 EA 85967 PAD, WEAR - CENTER
22 4 EA 85968 WEAR, PAD - LOWER
23 2 EA 85969 PAD, WEAR - TOP
24 2 EA 85970 PAD, WEAR - MOUNT
25 4 EA 85971 PAD, WEAR - RETAINER
26 1 EA 981241 ORIFICE (0.015)
29 2 EA 43989 ADAPTER, STRAIGHT REDUCER
32 1 EA 70050 ADAPTER, HYDRAULIC
34 1 EA 40993 FITTING, HYDRAULIC - STRAIGHT
38 6 EA 38685 ADAPTER,ELBOW
39 4 EA 16682 FLANGE, SPLIT HALF
40 2 EA 16622 O-RING
43 1 EA 86369 MOUNT, RETAINER - COUNTER BALANCE
6-1
SHEET 6
BI006749
MAST ASSEMBLY - 12m


47 8 EA 40138 NUT, HEX
48 9 EA 38681-050 ADAPTER, STRAIGHT
49 2 EA 86728 SPACER, HOIST / PULLDOWN CYLINDER
51 2 EA 5929 FITTING, GREASE - STRAIGHT
54 1 EA 404307 CONNECTOR, PLATE
55 3 EA 423256 TUBE ASSEMBLY
58 4 EA 16600 O-RING
60 4 EA 19663 CLAMP, CABLE
61 * FT 19661 CABLE, WIRE ROPE (specify length -13.30 ft)
64 2 EA 4031813 BAR, NUT RETAINER - BOLT ON
65 1 EA 1484862 SHEAVE, 20" OD
68 2 EA 35840 CAPSCREW, HEX HEAD - GR8 (1-8UNC, 8.000L)
69 2 EA 44554 ADAPTER, HYDRAULIC - 90 DEG
71 1 EA 426433 TUBING, STANDPIPE - 12m MAST
72 2 EA 1594654 TUBE ASSEMBLY, STANDPIPE - 12m MAST
79 7 EA 47142 CLAMP, TUBE
80 1 EA 1493884 SENSOR INSTALLATION KIT 6-6
6-1
SHEET 7
BI006749
MAST PIVOT BRACKET

5
1
4 3
6
6-2
SHEET 1
BI006749
MAST PIVOT BRACKET


415284 MAST PIVOT BRACKET
1 1 EA ------ BAR, FLAT (Part of Matched Set - 2 Per Mast Assy)
2 1 EA ------ BAR, FLAT (Part of Matched Set - 2 Per Mast Assy)
3 2 EA 35809 CAPSCREW, HEX HEAD (4 Per Mast Assy)
4 2 EA 1481547 WASHER, 1 1/2 NORD LOCK
5 2 EA 73837 PIN, DOWEL - HARDENED (4 Per Mast Assy)
6 1 EA 319002 107800 FITTING, GREASE (2 Per Mast Assy)
6-2
SHEET 2
BI006749
CYLINDER, HOIST/PULLDOWN (MAST)

24
18 22
20 4 21
10 7 12 5
19 6
3 23
17
11 8 1
13
9
15
16
6-3
SHEET 1
BI006749
CYLINDER, HOIST/PULLDOWN (MAST)


417188 CYLINDER, HOIST/PULLDOWN (MAST)
1 2 EA. ------- WIPER
2 2 EA. ------- SEAL
3 1 EA. ------- O-RING
4 4 EA. ------- O-RING
5 4 EA. ------- BACKUP
6 2 EA. ------- BACKUP
7 1 EA. ------- SEAL
8 4 EA. ------- BACKUP
9 2 EA. ------- CONTAMINATION RING
10 2 EA. ------- BACKUP
11 2 EA. ------- SEAL
12 4 EA. ------- WEAR RING
14 1 V012659 CYLINDER SEAL KIT (Includes items 1 Thru 13)
15 2 EA. V012669 SETSCREW
16 2 EA. ------- PORT PLUG
17 2 EA. ------- PORT PLUG
19 1 EA. ------- ROD - TUBE ASSEMBLY
20 1 EA. ------- ROD - TUBE ASSEMBLY
21 2 EA. ------- HEAD
22 2 EA. ------- HEADCAP
23 2 EA. V012670 NUT
24 12 EA. ------- CAPSCREW
6-3
SHEET 2
BI006749
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS

12 2 14 10
1
8 12
9
13 4
7 6
5 3 5 3 5
6-4
SHEET 1
BI006749
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS


411934 VALVE ASSEMBLY, MAST - 9 SECTIONS
W/ATTACHMENTS
1 1 EA. 410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS 6-5
ATTACHMENTS
8 1 EA. 37407 ADAPTER, PLUG STRAIGHT
9 1 EA. 37406 ADAPTER, PLUG STRAIGHT
10 18 EA. 402620 CONNECTOR, LIGHTED
12 4 EA 354039 CAPSCREW, FLANGED - GR5 (5/16-18UNC, 0.500L)
6-4
SHEET 2
BI006749
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS

2 4
1 4
6-5
SHEET 1
BI006749
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS


410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS
1 9 EA. 413252 VALVE SPOOL SECTION, MOTOR SPOOL
1 EA. SECT. V001985 Seal Kit, Valve Section - Motor Spool
2 EA. SECT. V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.)
2 7 EA. *412888 VALVE, CHECK
V005835 Cartridge
V001458 Seal Kit, Cartridge
3 1 EA. V005836 MANIFOLD
4 1 EA 438701 VALVE, FLOW CONTROL - SANDWICH
*NOTE: IF AUTOMATED, SEE "PIPE POSITIONER

SENSOR/COMPONENTS (AUTOMATED)"
FOR VALVE AND ADDITIONAL ITEMS.
6-5
SHEET 2
BI006749
SENSOR INSTALLATION KIT

1 3 5 6
4
2
5 6
6-6
SHEET 1
BI006749
SENSOR INSTALLATION KIT


1493884 SENSOR INSTALLATION KIT
1 1 EA 418673 SENSOR, PREWIRED (UNSHIELDED)
2 1 EA 1036607 CABLE
3 1 EA 1489601 TARGET, PIPE POSITIONER
4 1 EA 1493833 BOX, ELECTRICAL
6-6
SHEET 2
BI006749
ROTARY DRIVE ASSEMBLY

1 31 29 30 32
22 26 4 25
37 13 12 20 11
4 5
7 8 3
2
16 21 7 17
16 21 7 17
27
14
27
28
19 18
35
33 36
9 34
6-7
SHEET 1
BI006749

2
16 21
23 24 24 17 9
37
10
15
1
6
6-7
SHEET 2
BI006749


1623786 ROTARY DRIVE ASSEMBLY
1637692 ROTARY MOTOR DRIVE HOSE KIT (INCLUDES 6-8
ITEMS 20, 33, 34, 35, and 36)
1 1 EA 427134 ROTARY DRIVE GEARCASE ASSEMBLY 6-9
2 1 EA 1623603 GUIDE, ROTARY DRIVE GEARBOX - DC SIDE
3 4 EA 1623824 PIN, DOWEL, ROTARY HEAD GUIDE
4 14 EA 438682 WASHER, NORDLOCK (3/4)
6 1 EA 1625570 GUIDE, ROTARY DRIVE GEARBOX - CAB SIDE
7 36 EA 438683 WASHER, LOCK (1/2)
8 12 EA 45212 1422652 CAPSCREW, HEX HEAD - GR8
(1/2-13UNC, 1.250L)
10 1 EA 400680 CHOCK BARS
12 1 EA 304913 CLAMP, SUPPORT
13 1 EA 1638622 ADAPTER, 90 DEG
15 1 EA 442617 RING, DUST DEFLECTOR - ROTARY HEAD
16 12 EA 410860 PAD, WEAR - GUIDE
17 24 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.00L)
18 1 EA 34861-050 ADAPTER, 45 DEG
20 1 442033 HOSE ASSEMBLY (JCAM2T-04-22)
21 12 EA 95541-050 SHIM, WEAR PAD
22 1 EA 1581543 MOTOR, VARIABLE DISPLACEMENT
26 1 EA 20463-050 GASKET, HOUSING
27 1 EA 1637806 ADAPTER SPLIT FLANGE KIT
28 1 EA 432422 1404619 ADAPTER, SPLIT FLANGE KIT
29 1 EA 438490 PLUG, PIPE - SQUARE HEAD
30 1 EA 42836 WASHER, FLAT (3/8)
31 1 EA 438489 BAR, SIGHT GLASS PROTECTION
32 1 EA 354049 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.875L)
33 1 EA 1637173 HOSE ASSEMBLY (JCAG2-12-SP-33)
34 1 EA 1637114 HOSE ASSEMBLY (TCAG5K-16-SPB20-28)
36 1 EA 1637672 HOSE ASSEMBLY
(TCBM500-32-SPB40-17.38-CD61)
37 1 EA 320573 FITTING, ALEMITE
6-7
SHEET 3
BI006749
ROTARY DRIVE MOTOR HOSE KIT

1
3 4
2
6-8
SHEET 1
BI006749
ROTARY DRIVE MOTOR HOSE KIT


1637692 ROTARY DRIVE MOTOR HOSE KIT
3 1 EA 1637173 HOSE ASSEMBLY (JCAG2-12-SP-33)
4 1 EA 1637672 HOSE ASSEMBLY (TCBM500-32-SPB40-17.38-CD61)
6-8
SHEET 2
BI006749
ROTARY DRIVE GEARCASE ASSEMBLY

43 18 22
20
60 22
19 23
31
36
32 48
35
52
33
17 21
51
44
63 64
6-9
SHEET 1
BI006749

53
58
59 49
11 50
24 25 8 34 38
46
14
16
26 27
39
40
29
7
4
9
15
27 28
42 62
12 21 65 2
24 25 6 5
10 30
61
3
37
61
54 55 56
57
61
6-9
SHEET 2
BI006749


427134 ROTARY DRIVE GEARCASE ASSEMBLY
2 1 EA. 98894 KEY
3 1 EA. V005118 SHAFT, OUTPUT
4 1 EA. 98897 SHAFT, 24T
5 1 EA. 98898 GEAR, 84T
6 1 EA. 98899 SHAFT, 24T
7 1 EA. 98900 GEAR, 110T
8 1 EA. 98902 COVER, END
9 1 EA. 98903 SPACER
10 1 EA. 98904 SPACER
11 2 EA. 407162 LOCKNUT
12 1 EA. 98906 PLATE, SEAL
14 1 EA. V005119 HOUSING, SEAL
15 1 EA. V005120 CASE
16 1 EA. V012620 COVER
20 3 EA. 6101 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.000L)
21 10 EA. 5962 WASHER, LOCK (3/8)
22 18 EA. 5975 WASHER, LOCK (1/2, SPRING)
23 8 EA. 5984 WASHER, LOCK (5/8, SPRING)
24 2 EA. 98915 BEARING CONE
25 2 EA. 98916 BEARING CUP
27 2 EA. 98918 BEARING CUP
29 2 EA. 37801 BEARING, BALL
30 1 EA. 98920 PIN, ROLL
31 2 EA. 42590 PIN, DOWEL
32 1 EA. 98921 BUSHING
34 1 EA. 98923 PLUG, HEX - COUNTERSUNK
35 1 EA. V004851 PLUG
38 1 EA. 98925 RING, SNAP
42 1 EA. 61892 SEAL, SPECIAL
43 1 EA. ------ NAMEPLATE
44 1 EA. 69616 WINDOW, OIL LEVEL
45 1 EA. ------ TAG, OIL EMPTY
46 1 EA. ------ PLUG, SHIPPING
47 2 EA. V005122 PLUG
48 1 EA. 98929 FITTING
49 1 EA. 98930 SHIM SET
50 8 EA. 98931 SETSCREW, HEX CUP
51 3 EA. 17680 PLUG, SOCKET HEAD
52 1 EA. V005123 NAMEPLATE, CHECK OIL
53 1 EA. V012621 HOUSING, SEAL
6-9
SHEET 3
BI006749


54 3 EA. V004563 SHIM, .005
55 3 EA. V004564 SHIM, .007
56 3 EA. V004565 SHIM, .020
57 1 EA. V012622 SEAL, FACE (see note)
58 1 EA. V012623 SPACER, SEAL
59 2 EA. V004566 SEAL
61 2 EA. 5929 FITTING, GREASE ZERT
62 1 EA -------- BALL BEARING
63 1 EA V009753 STATOSEAL
6-9
SHEET 4
BI006749
PIPE RACK INSTALLATION

71
42
6
2 1 3 40 76
23
6-10
SHEET 1
BI006749

74
42 40 35
1
1
45 38
5 28 29 39 45
15
4 65 70
55
17
21 24
37 16
44 34 23
22 44 41 36
74
1 46
75
73
2
37 68 69
6-10
SHEET 2
BI006749

32 43 22
31
7
13
1
35 40 42
25
26 2
22
27
43
14 9
32 8 23 17 19 20
11 73
30 4 21
15 34 16
31 10 44
12 31
3
6
2 72 40 42 33 42 66 67
6-10
SHEET 3
BI006749

76
46
47
64 63
64
53
49 64
53 59
54
61
60 52
49
58 57 58 63
77 67
6-10
SHEET 4
BI006749

2 76
23
49
56 57 58
57 58
63 64 61
64
56 60
64
63
50
58 57 56 63 51
6-10
SHEET 5
BI006749

6
18
46
47
6-10
SHEET 6
BI006749


428017 PIPE RACK INSTALLATION
1 1 EA 428014 SUPPORT, CAROUSEL - PIVOT
2 1 EA 414050 SUPPORT, CAROUSEL - DRILL PIPE
3 1 EA 414126 TUBE, TOP - CAROUSEL 35' MAST
4 1 EA 414782 MOTOR, HYDRAULIC 6-11
5 1 EA 95550 CYLINDER, HYDRAULIC
1 EA 22476 Piston Bore Kit, Hydraulic Cylinder
(Contains wear ring, piston seal & 2 tube end seals)
1 EA 22475 Rod Seal Kit, Hydraulic Cylinder
(Rod seal, bushing, bushing retainer, rod wiper &
bushing O-ring)
6 1 EA 409315 CUP, END - PIPERACK SUPPORT - LOWER
7 1 EA 426673 CAP, END - PIPE RACK SUPPORT - UPPER
8 1 EA 409924 CAP, END - CAROUSEL - UPPER
9 1 EA 401066 WASHER, THRUST - PIPE RACK
10 1 EA 409359 WASHER, THRUST - PIPE RACK SUPPORT
11 1 EA 414783 BEARING, JOURNAL - BRONZE
12 1 EA 409291 BEARING, JOURNAL - PIPE RACK SUPPORT -
LOWER
13 1 EA 409284 BEARING, JOURNAL - PIPE RACK SUPPORT -
UPPER
14 1 EA 409285 BEARING, JOURNAL - CAROUSEL - UPPER
15 1 EA 414640 PLATE, MOUNTING - MOTOR - SPROCKET
16 1 EA 414008 SPROCKET
17 1 EA 414065 SPROCKET W / MODIFICATION
18 4 EA 56759 BAR
21 1 EA 414010 CHAIN, PIPE RACK - SWING - 35' MAST
22 7 FT 37946 WIRE, SAFETY - STAINLESS STEEL
23 1 EA 40164 BLOCK, ADJUSTING
24 1 EA 40238 BAR CHOCK, PIPE RACK STOP
25 1 EA 96520 PIN, CAROUSEL - LOCK - PIPE RACK
26 1 EA 96519 PIN, DOWEL
27 1 EA 96521 PIN, INSERT - CAROUSEL -LOCK - PIPE RACK
33 4 EA 412454 CAPSCREW, SPECIAL (3/4UNC, 2.750L)
37 1 EA 414028 GUARD, CAROUSEL - SPROCKET
40 16 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
41 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
6-10
SHEET 7
BI006749


46 1 EA 414086 REST, CAROUSEL - STOP
47 1 EA 414087 REST, CAROUSEL - STOP
49 2 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-12
52 1 EA 43171 ADAPTER, HYDRAULIC - TEE
55 1 EA 418315 TENSIONER, CAROUSEL - CHAIN
2 EA 6634 Capscrew, Tensioner
2 EA 5978 Nut, Tensioner
56 11 EA 44253 CLAMP, TUBE - 2 HOLE
57 11 EA 408481 STUD (5/16-18UNC, 1 7/8L)
58 11 EA 6292 NUT, LOCK (5/16-18UNC)
60 1 EA 19702 BRACKET, TUBING
64 4 EA 427896 TUBE, ASSEMBLY - HYDRAULIC
65 2 EA 9147 CAPSCREW, SOCKETHEAD (1/2-13UNC, 1.750L)
66 4 EA 412452 NUT, SLOTTED - GR8 (3/4-10UNC)
67 8 EA 7604 PIN, COTTER
70 2 EA 347067 WASHER (1/2, HI COLLAR)
72 6 EA 42745 CAPSCREW, HEX HEAD - GR8 3/4-10UNC, 3.500L)
73 1 EA 414580 LOCATOR, PIPE - CAROUSEL
74 2 EA 400242 BUSHING, STEEL
75 5 EA 414821 KEY, 1/4 SQ X 3/4 LG
76 1 KIT 419888 PIVOT SUPPORT ASSEMBLY (CAROUSEL) 6-13
77 4 EA 439246 PIN, CYLINDER
6-10
SHEET 8
BI006749
MOTOR, HYDRAULIC
13
12 3
3
11
3
6
21 20
7
4
10 19
2 3 5
17 18
16
8
9
23 22
14
15
1
6-11
SHEET 1
BI006749
MOTOR, HYDRAULIC

414782 MOTOR, HYDRAULIC
1 1 EA. V006585 SEAL, EXCLUSION
2 1 EA. V006586 HOUSING, BEARING
3 4 EA. ------- SEAL
4 1 EA. ------- RING, BACKUP
5 1 EA. ------- SEAL, SHAFT
6 1 EA. V006587 SHAFT & BEARING KIT
7 1 EA. V000964 KEY
8 1 EA. ------- SEAL, SHAFT FACE
9 1 EA. V006588 PLATE, WEAR
10 1 EA. V006589 DRIVE
11 1 EA. V006590 GEROLER
12 1 EA. V006591 DRIVE, VALVE
13 1 EA. V006592 PLATE, VALVE
14 1 EA. V006593 VALVE
15 1 EA. V006594 BALANCE RING
16 1 EA. ------- SEAL, FACE, INNER
17 1 EA. ------- SEAL, FACE, OUTER
18 2 EA. V006595 PIN
19 2 EA. V006596 SPRING
20 4 EA. V006597 BOLT
21 1 EA. V006598 HOUSING, VALVE
22 1 EA. V006599 PLUG ASSEMBLY
22A 1 EA. V006600 O-Ring
66131 Kit, Seal (Includes Items 1, 3, 4, 5, 8, 16 & 17)
6-11
SHEET 2
BI006749
HYDRAULIC CYLINDER ASSEMBLY - SWING

12
4 19 11
9 7 6 20 16 17 3
13
10 5 18 14
2 1
21
6-12
SHEET 1
BI006749

6-12
SHEET 2
BI006749


429708 HYDRAULIC CYLINDER ASSEMBLY - SWING
1 1 EA V005366 WIPER
2 1 EA V005367 SEAL
3 1 EA V005374 O-RING
4 1 EA V005373 BACK-UP RING
5 1 EA V005371 O-RING
6 1 EA V005370 SEAL
7 1 EA V005795 WEAR RING
8 1 EA V012899 SEAL KIT (INCLUDES ITEMS 1 THRU 7)
9 2 EA V009406 CLIP PIN
10 1 EA V005382 LOCK NUT
11 2 EA V000273 SETSCREW (1/4-20UNC, 2.000L)
13 2 EA V002363 NYLON PLUG
15 2 EA V011919 PORT PLUG
16 1 EA ----------- TUBE ASSEMBLY
17 1 EA 4003249 ROD
18 1 EA 4003270 ROD CLEVIS (ADJUSTABLE)
19 1 EA V012904 HEAD
21 2 EA V003839 CLEVIS PIN
6-12
SHEET 3
BI006749
PIVOT SUPPORT ASSEMBLY (CAROUSEL)

6
2 3
5
4
2 3
7
8
2 3
6-13
SHEET 1
BI006749
PIVOT SUPPORT ASSEMBLY (CAROUSEL)


419888 PIVOT SUPPORT ASSEMBLY (CAROUSEL)
4 1 EA 419887 RETAINER, BEARING
7 1 EA 419882 BEARING, JOURNAL
8 2 EA 319007 107807 FITTING, GREASE
6-13
SHEET 2
BI006749
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION

27 22 16 15
36
14
36 9
31 32
27 22 16 15 3
4 6 8 33
42 42
8 1 11 7 43 5 43 2
10 12 8 33
13
20
21
6-14
SHEET 1
BI006749

1 20 21
24
13 18
9 12 44
45 45
11
2 17
17
25 25
19
26
42
33
6-14
SHEET 2
BI006749

41 41
35 35
42 42
39 29 30 38
37 36 37 36
6-14
SHEET 3
BI006749

34
42
35 28
35
5 43
36 14
6-14
SHEET 4
BI006749


428441 HYDRAULIC OPERATED BREAKOUT WRENCH
INSTALLATION
1 1 EA 413390 WRENCH, BREAKOUT - WELDMENT
2 1 EA 409221 JAW, WRENCH - ROTATIONAL - WELDMENT
3 1 EA 409220 JAW, CLAMPING - HOBO
4 1 EA 428442 LUG, CYLINDER - SWING - HOBO
5 1 EA 409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 6-15
6 1 EA 336309 PIN, HEAD / RING RETAINER
8 3 EA 510074 RING, RETAINER - EXTERNAL
9 1 EA 413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE 6-16
10 1 EA 405480 PIN, HEAD / RING - RETAINED
11 1 EA 406952 PIN, JAW - AUTO BREAKOUT WRENCH
12 2 EA 336330 SLEEVE, CYLINDER PIN
13 1 EA 406951 CAP, PIN - JAW - AUTO BREAKOUT WRENCH
14 1 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-12
------------ HOLDER, DIE (See Reference Items List - Section 0)
------------ HOLDER, DIE (See Reference Items List - Section 0)
17 2 EA 1482114 SHIM
18 1 EA 1482113 SHIM
19 3 EA 425186 DIE, TONG
2.250L)
1.250L)
0.500L)
27 2 EA 7604-050 PIN, COTTER
28 1 EA 408201 TUBE ASSY, HYDRAULIC - SEQUENCE - HOBO
32 1 EA 78256 RING, RETAINER - EXTERNAL
34 1 EA 409309 HYDRAULIC OPERATED BREAKOUT WRENCH 6-17
HOSE PLUMBING
35 2 EA 353199 VALVE, HYDRAULIC - PILOT OPERATED
1 EA VALVE V011235 Replacement Cartridge (Adjustable)
1 EA CART. V011286 Cartridge Seal Kit (Adjustable Cartridge)
1 EA VALVE V011287 Replacement Cartridge (Non-Adjust)
1 EA CART. V007100 Cartridge Seal Kit (Non-Adjust Cartridge)
6-14
SHEET 5
BI006749


41 2 EA 71364 ADAPTER, BRANCH TEE
43 2 EA 1651642 ADAPTER, 90 DEG
44 1 EA ------- SEE SECTION 0 FOR DIE HOLDERS (varies with pipe
outside diameter)
45 2 EA ------- SEE SECTION 0 FOR DIE HOLDERS (varies with pipe
outside diameter)
6-14
SHEET 6
BI006749
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING

9
3 6
13 12 11 5 14
2 1
8
6-15
SHEET 1
BI006749
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING


409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 2 EA. ------- SEAL
4 1 EA. ------- O-RING
5 1 EA. V003600 O-RING
6 1 EA. V003601 BACKUP
7 1 EA. V005112 SEAL KIT (Includes Items 1 thru 6)
8 1 EA. V002361 NUT, LOCK
10 2 EA. V003612 PLUG, PORT
12 1 EA. V005115 ROD ASSEMBLY
13 1 EA. V005114 PISTON
14 1 EA. V005113 HEAD
6-15
SHEET 2
BI006749
HYDRAULIC CYLINDER ASSEMBLY - ROTATE

8 15
6 4 16
3
13
14
5
7
10 2 1
6-16
SHEET 1
BI006749
HYDRAULIC CYLINDER ASSEMBLY - ROTATE


413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE
1 1 EA. V006456 WIPER
2 1 EA. ------ SEAL
3 1 EA. ------ O-RING
4 1 EA. ------ BACKUP
5 1 EA. ------ O-RING
6 1 EA. ------ SEAL
7 1 EA. V006476 RING, WEAR
8 1 EA. ------ RING, WEAR
9 1 EA. V006578 SEAL KIT (Includes Items 1 thru 8)
11 1 EA. V004340 SETSCREW (Not Shown)
12 2 EA. ------ PLUG, PORT (Shipping)
13 1 EA. V006579 TUBE ASSEMBLY
14 1 EA. V006580 ROD ASSEMBLY
15 1 EA. V006581 PISTON
16 1 EA. V006582 HEAD
6-16
SHEET 2
BI006749
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING

ASSEMBLY 409309 REVISION K
6 7
2 7
9
10
3 7
2
6-17
SHEET 1
BI006749
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING

ASSEMBLY 409309 REVISION K

409309 HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
1 1 EA T106215 HOSE ASSEMBLY (JCAG2L-04-62)
6-17
SHEET 2
BI006749
AUTOMATIC TOOL WRENCH

6
5
7
4
5 6 4
7
2
14 11 12 13
6-18
SHEET 1
BI006749
AUTOMATIC TOOL WRENCH


412659 AUTOMATIC TOOL WRENCH
1 1 EA ------ JAW (See General Assembly Items List - Section 0)
4 1 EA 70089 CYLINDER, HYDRAULIC
14 1 EA 1506842 PLATE, SHEAR - AUTO TOOL
6-18
SHEET 2
BI006749
MAST LOCK INSTALLATION

1 1 6
6
3
3
4
4
7 8 11 7 8 7
6-19
SHEET 1
BI006749
MAST LOCK INSTALLATION


410456 MAST LOCK INSTALLATION
1 2 EA. 439628 HYDRAULIC CYLINDER 3-32
1525003 Cylinder Seal Kit
3 2 EA. 410463 PIN
4 2 EA. 5946 SETSCREW, HEX SOCKET
6 2 EA. 5929 FITTING, GREASE
8 2 EA. 35626 ADAPTER, TEE
6-19
SHEET 2
BI006749
WINCH INSTALLATION
2
6 7 8 9
10
11
1
3 4
6-20
SHEET 1
BI006749
WINCH INSTALLATION
6 7 8 9
8 9
6 7
13
12
3 4 1
11
6 7 8 9
1 3 4
6-20
SHEET 2
BI006749
WINCH INSTALLATION

424405 WINCH INSTALLATION
1 1 EA 1706245 WINCH CASE DRAIN CONVERSION KIT 6-21
2 1 EA 422093 WEIGHT, OVERHAUL BALL - WINCH
6 2 EA 422095 SHEAVE, BRONZE - BUSHED
7 2 EA 410834 PIN, WINCH - SHEAVE
10 1 EA 61852 HOOK, SWIVEL - 8000 LB
11 1 FT 422101 WIRE CABLE
12 1 EA 38686 ADAPTER, ELBOW - AERO - 90 DEG
6-20
SHEET 3
BI006749
WINCH CASE DRAIN CONVERSION KIT

1
3 3
2
6-21
SHEET 1
BI006749
WINCH CASE DRAIN CONVERSION KIT


1706245 WINCH CASE DRAIN CONVERSION KIT
1 1 EA 39465 ADAPTER, PLUG
3 1 EA 422078 WINCH ASSEMBLY 6-22
6-21
SHEET 2
BI006749
WINCH ASSEMBLY
9
29 26 34 22 21 15 73 30 1 38 8 65 41 63 60 78
16
66 37 38 36
28 31 23 19 20 14 72
32 57
68
35
36
42
76
48
44
75
46
71
56
53
50
7 52
70 51
18 17 77 11 45 4 3 5 6 54 74
13 79
24 47 33 12 27 49 39 2 69
80
6-22
SHEET 1
BI006749
WINCH ASSEMBLY
57
55
60 43
60
61
58
59
64
74 43 70 69
6-22
SHEET 2
BI006749
WINCH ASSEMBLY

422078 WINCH ASSEMBLY
1 1 EA V010879 CYLINDER, BRAKE
2 1 EA 85526 SEAL
3 1 EA 85527 STAMP, PRESSURE PLATE
4 12 EA 85529 SPRING, DIE
5 5 EA 67418 DISC - FRICTION
6 6 EA 67419 DISC - BRAKE
7 2 EA 85557 SPACER
8 1 EA 85565 O-RING
9 1 EA 85566 RING, BACK-UP
11 1 EA V010880 CARRIER, PLANET - PRIMARY
12 3 EA V010881 GEAR, PLANET
13 3 EA V010882 GEAR, PLANET - PRIMARY
14 3 EA V010883 BEARING, ROLLER
15 6 EA V010884 WASHER, THRUST
16 3 EA V010885 PIN, ROLL
17 1 EA V010886 CARRIER, PLANET - OUTPUT
18 3 EA 86281 GEAR, PLANET
19 3 EA V010887 GEAR, PLANET - SECONDARY
20 6 EA 67421 BEARING, ROLLER
21 3 EA 86284 SPACER, BEARING
22 6 EA 85535 RACE, BEARING
23 3 EA 65152 PIN, ROLL
24 1 EA V010888 BASE
26 1 EA V010889 DRUM, CABLE
27 1 EA V010890 CLOSURE, CABLE DRUM
28 1 EA V010891 BEARING, BALL
30 1 EA V010893 O-RING
31 1 EA V010894 RING, SNAP
32 1 EA V010895 RING, THRUST
33 1 EA 88821 BEARING RACE, THRUST
34 1 EA V010896 WASHER, THRUST
36 8 EA 5975 WASHER, LOCK
38 10 EA V010899 WASHER, LOCK
39 1 EA 85528 RING, PISTON BACKUP
42 1 EA 85564 PLUG, VENT
43 2 EA V010909 O-RING
44 1 EA 85563 PLUG W/ORING
45 1 EA V010906 GEAR, SUN - PRIMARY
46 1 EA V010907 MOTOR, HYDRAULIC
1 EA V012963 seal kit
47 1 EA V010908 GEAR, SUN
48 1 EA V010910 SUPPORT, BEARING
49 1 EA 85567 RACE, OUTER BRAKE
50 1 EA V010911 O-RING
51 2 EA 85569 BEARING, SPRAG
6-22
SHEET 3
BI006749
WINCH ASSEMBLY

52 2 EA 85570 BEARING, THRUST
53 2 EA 85571 RING, SNAP
54 1 EA 85572 CLUTCH, SPRAG
55 1 EA 85583 ELBOW, REDUCER
56 1 EA V010912 RACE, INNER BRAKE
57 1 EA V010913 HOSE ASSEMBLY
58 1 EA V010914 ADAPTER, SPLIT FLANGE
59 1 EA 86290 ELBOW/O-RING
65 1 EA 88809 SUPPORT, MOTOR
66 2 EA V010901 SPACER, BRAKE
68 1 EA V010902 CABLE (WINCH) - 120 FT
69 1 EA 85579 ADAPTER
70 1 EA 85581 TEE, SWIVEL
73 1 EA V010905 BEARING
75 1 EA 85582 FITTING, ELBOW
76 1 EA V010920 PLUG
77 1 EA V010923 RING, THRUST
78 1 EA V010924 BRAKE VALVE ASSEMBLY (WINCH) 6-23
79 1 EA ------- NAMEPLATE
80 4 EA V004154 SCREW, DRIVE
6-22
SHEET 4
BI006749
BRAKE VALVE ASSEMBLY (WINCH)

19 17 18
1 3
12
20
11
6
14
16
5
8
7
13
12 9
4
10 15
2
6-23
SHEET 1
BI006749
BRAKE VALVE ASSEMBLY (WINCH)


V010924 BRAKE VALVE ASSEMBLY (WINCH)
1 1 EA V010926 HOUSING, BRAKE VALVE
2 1 EA V010927 RETAINER, VALVE SPRING
3 1 EA V010928 RETAINER, SPRING
4 1 EA 88845 PLUG
6 1 EA V010930 PISTON, DAMPER
7 2 EA V010931 O-RING
8 1 EA V010932 POPPET, CHECK VALVE
9 1 EA V010933 ORIFICE, PILOT
10 1 EA V010934 SPRING, CHECK VALVE
11 1 EA V010935 SPRING, SPOOL
12 1 EA V010936 O-RING
13 1 EA V010937 O-RING
14 1 EA V010938 O-RING
15 1 EA V010939 RING, BACK-UP
16 1 EA V010940 RING, BACK-UP
17 1 EA 52226 BALL, STEEL
18 1 EA V010941 SPRING, COMPRESSION
19 1 EA 85582 FITTING, ELBOW
20 1 EA ------ PLUG, SHIPPING
21 1 EA ------ PLUG, SHIPPING (Not Shown)
22 1 EA V010942 SHIM, VALVE SPRING (Not Shown)
6-23
SHEET 2
BI006749
CABLE TENSIONING ASSEMBLY (MAST)

16
6 4
12 12 1
14 3 4
6
2
22 23 11
24 10
13 26
19 18
20 21 20 21
48 34
1
15 35 49
25
27 1 27
27
12
61
12
20 21
27
27 27 1 27 27
1
12
1
9 17
20 21
24
7 7
6-24
SHEET 1
BI006749

40 38 37 48
45
40
41
40
42 39
44
48 37 38
43 38
6-24
SHEET 2
BI006749

50 51 52 53
62 62
54 50 57 58 55 57 58 57 58 59 55 59 53 54
52 63
59 59 59 57 58 63 57 58
51
6-24
SHEET 3
BI006749

48
31
36
15 48
31
48
31 25
30 28
48 30 28 30 30
48
31 25 25
1 1
36 25 25
25
48
48
48
6-24
SHEET 4
BI006749


428791 CABLE TENSIONING ASSEMBLY (MAST)
1 4 EA 415915 CYLINDER, CABLE TENSION (MAST) 6-25
2 4 EA 415973 PIN, SHEAVE
3 4 EA 415935 PLATE, RETAINER
5 16 EA 416060 SHIM
7 2 EA 415964 BRACKET, MOUNTING
8 4 EA 416061 PIN, SHEAR - SHEAVE TENSIONER
11 4 EA 415971 CAP, CYLINDER
12 3 EA 415932 CARRIER, SHEAVE
13 4 EA 415974 BUSHING, BEARING ADJUSTMENT
14 4 EA 415963 PLATE, RETAINER - SHEAVE
15 1 EA 416113 MANIFOLD, TENSIONER 6-26
16 4 EA 89075 SHEAVE, 16 OD W/BEARING
30920 Bearing Cone (2 Per Sheave)
30998 Bearing Cup (1 Per Sheave)
30999 Grease Seal (2 Per Sheave)
17 4 EA 320128 122142 PIN, COTTERED
20 24 EA 45850 CAPSCREW, HEX HEAD - GR8 (1-14UNF, 2.000L)
22 4 EA 42970 NUT, HEX
24 8 EA 5929 FITTING, GREASE
1.000L)
27 12 EA 41643 KEY, SQUARE
35 3 EA 5989 WASHER, LOCK
37 2 EA 47035 ADAPTER, SWIVEL
6-24
SHEET 5
BI006749


50 1 EA 428765 TUBE ASSEMBLY - UPPER - TOP - PULLDOWN
CYLINDER
51 1 EA 428766 TUBE ASSEMBLY - LOWER - TOP - PULLDOWN
CYLINDER
52 1 EA 428767 TUBE ASSEMBLY - UPPER - BOTTOM -
PULLDOWN CYLINDER
53 1 EA 428768 TUBE ASSEMBLY - LOWER - BOTTOM -
PULLDOWN CYLINDER
58 6 EA 7972 NUT, LOCK
59 6 EA 35191 CLAMP, INSULATED
60 1 EA 428827 CABLE TENSIONER PLUMBING 6-27
61 1 EA 427903 CARRIER, SHEAVE
62 FT 15145 HOSE, FUEL (.33 FT) specify length
63 4 EA 428808 CLAMP, HOSE - WORM GEAR - QUICK RELEASE
6-24
SHEET 6
BI006749
CYLINDER, CABLE TENSION (MAST)

17
1
2
6 7
10 16 5
14
3 8 4 15
13 11
6-25
SHEET 1
BI006749
CYLINDER, CABLE TENSION (MAST)


415915 CYLINDER, CABLE TENSION (MAST)
1 1 EA V006706 WIPER
2 1 EA V006456 SEAL
3 1 EA V005788 SEAL
4 1 EA V005790 O-RING
5 1 EA V005791 BACKUP
6 1 EA V007088 O-RING
9 1 EA V007087 SEAL KIT, CYLINDER ASSEMBLY (Includes items 1 thru 8)
10 1 EA V004886 LOCK NUT
11 2 EA V007069 SETSCREW
12 2 EA ------- PLUG, PORT (Shipping) Not Shown
13 1 EA V007089 TUBE ASSEMBLY
14 1 EA V007090 ROD ASSEMBLY
15 1 EA V007091 HEAD
17 ----------- CHOCK BAR
6-25
SHEET 2
BI006749
MANIFOLD, TENSIONER
2 3 4
5
6
6-26
SHEET 1
BI006749
MANIFOLD, TENSIONER
6-26
SHEET 2
BI006749
MANIFOLD, TENSIONER

416113 MANIFOLD, TENSIONER
1 1 EA ------- BODY
2 1 EA V007599 CARTRIDGE, VALVE - SHUTTLE
3 1 EA V002700 CARTRIDGE, VALVE - REDUCING
4 1 EA V007600 CARTRIDGE, VALVE - RELIEF
5 1 EA V007601 CARTRIDGE, VALVE - CHECK
6 1 EA V007602 CARTRIDGE, VALVE - CHECK
7 1 EA ------- SAE-4 HEX O-RING BOSS PLUG
8 1 EA ------- SAE-10 HEX O-RING BOSS PLUG
6-26
SHEET 3
BI006749
CABLE TENSIONER PLUMBING

6
6
7
1
6-27
SHEET 1
BI006749
CABLE TENSIONER PLUMBING


428827 CABLE TENSIONER PLUMBING
1 2 EA 307093 HOSE ASSEMBLY (JCA2781-04-13)
6-27
SHEET 2
BI006749
DUST HOOD INSTALLATION

1
7 8
6 5
2 10 9 6 3
6-28
SHEET 1
BI006749
DUST HOOD INSTALLATION


427976 DUST HOOD INSTALLATION
1 1 EA 427975 DUST HOOD, WELDMENT
2 1 EA 427977 SEAL, DUST - DOOR - REAR, SKF
4 1 EA 410659 RETAINER, DUST SEAL
9 1 EA 412987 CLAMP, DUST SEAL
6-28
SHEET 2
BI006749
PIPE POSITIONER INSTALLATION

12 15
1 2 6 10 11
14 13 3
8 9 12
12 15
9
16 17
6-29
SHEET 1
BI006749
PIPE POSITIONER INSTALLATION


1588180 PIPE POSITIONER INSTALLATION
1 1 EA 416261 ARM, PIVOT - PIPE POSITIONER
2 1 EA 1588177 ROLLER, PIPE POSITIONER (6 1/2" ROD)
3 1 EA 416260 LUG, PIVOT
6 1 EA 87085 PIN, ROLLER
8 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 5-3
12 2 EA 87111 FITTING, STRAIGHT
17 2 EA 7604 PIN, COTTER
6-29
SHEET 2
BI006749
SECTION 7 - DRILLING TOOLS / ACCESSORIES

AUTO LUBRICATOR SYSTEM 428642 7-1
LUBRICATOR ASSEMBLY, AUTO (MACHINE) 96981 7-2
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 425924 7-3
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) 426025 7-4
MONITOR / CONTROLLER (MACHINE LUBRICATION) 97523 7-5
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) 63133 7-6
TACHOMETER INSTALLATION, ROTARY DRIVE 413279 7-7
CABLE COVER KIT (TACH DRIVE) 96375 7-8
RAPID FILL INSTALLATION (FUEL) 428836 7-9
CONNECTOR KIT, RAPID FILL SYSTEM 57338 7-10
RAPID FILL PLUMBING 428949 7-11
TRAM INTERLOCK, JACK 435465 7-12
PIPE RACK INTERLOCK 426621 7-13
TRAM INTERLOCK, DRILL STEM 428880 7-14
GUIDE BUSHING - 6.5" DRILL STEM 75342 7-15
SECT7
SHEET 1
BI006749
AUTO LUBRICATOR SYSTEM


428642 AUTO LUBRICATOR SYSTEM
1 1 EA 96981 LUBRICATOR ASSEMBLY, AUTO (MACHINE) 7-2
2 1 EA 426566 MOUNT, LUBE CONTROL
7-1
SHEET 1
BI006749
LUBRICATOR ASSEMBLY, AUTO (MACHINE)

7-2
SHEET 1
BI006749
LUBRICATOR ASSEMBLY, AUTO (MACHINE)


96981 LUBRICATOR ASSEMBLY, AUTO (MACHINE)
1 2 EA. 97520 SL-1 INJECTOR (TWO MANIFOLD)
1 EA. 97526 SL-1 Single Injector Replacement
1 EA. V006812 Repair Kit, SL-1 Single Injector (Includes attaching
gaskets)
2 5 EA. 63138 SL-1 INJECTOR (FOUR MANIFOLD)
gaskets)
3 1 EA. 63137 SL-1 INJECTOR (FIVE MANIFOLD)
gaskets)
4 1 EA. 97521 GAUGE, 0 TO 5000
5 29 EA. 63140 CAP, PLASTIC
6 1 EA. 425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 7-3
7 1 EA. 426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE 7-4
LUBRICATION)
8 1 EA. 63132 VENT, VALVE ASSEMBLY
9 1 EA. 63130 COVER ASSEMBLY, DRUM
10 1 EA. 63131 PLATE, FOLLOWER
11 1 EA. 97523 MONITOR / CONTROLLER (MACHINE 7-5
LUBRICATION)
12 1 EA. 63136 SWITCH, PRESSURE
13 1 EA. 63133 FILTER / REGULATOR / LUBRICATOR (MACHINE 7-6
LUBE)
14 1 EA. 97524 SWITCH, 3W 2 POS NC 1/2"
15 1 EA. 97525 ROD ASSEMBLY, TIE
16 1 EA. 426026 COVER ASSEMBLY, PUMP
7-2
SHEET 2
BI006749
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)

10
13
27
11
37
12
9
11 28
14 30
15
26
8 29
34
44
16
38
49
18 43 45
3 46
47
21
4
25
39
17
19
5
40
49
6
49 31
7
19
35 20
23
48
48
41 4
24
3
20
42 19
23
22 32
2
40
1
7-3
SHEET 1
BI006749

33
35
5
24
36 32
7-3
SHEET 2
BI006749


425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)
1 1 EA ------- U CUP (BUNA-N) (See Kit V011971)
2 1 EA V011972 BEARING, ROD
3 2 EA ------- SEAL, CYLINDER (BUNA-N) (See Kit V011971)
4 2 EA ------- O-RING (BUNA-N) (See Kit V011971)
5 1 EA V011973 ROD ASSEMBLY, PISTON
6 1 EA V011974 TUBE, CYLINDER
7 1 EA V011975 TUBE, AIR
8 1 EA V011976 CASTING, UPPER
9 2 EA ------- BUMPER, VALVE (See Kit V011977)
10 1 EA V011978 CAP, VALVE
12 1 EA ------- BODY, VALVE (See Kit V011979)
13 1 EA ------- SPOOL, VALVE (See Kit V011979)
14 1 EA V011980 CAP, VALVE
15 1 EA ------- GASKET (See Kit V011977)
17 1 EA V011981 VALVE, RELAY
20 2 EA V011983 VALVE, AIR SIGNAL
22 1 EA V011984 CASTING, LOWER
23 4 EA V011985 SCREW
24 1 EA V011986 BAR, PILOT
25 4 EA V011987 ROD, TIE
26 4 EA V011988 NUT
27 2 EA V011989 SCREW
28 1 EA ------- GASKET (See Kit V011990)
29 1 EA V011991 BODY, MUFFLER
30 2 EA V011992 SCREW
31 1 EA V011993 BRACKET, UPPER
32 1 EA V011994 BRACKET, LOWER
33 2 EA ------- SEAL, PISTON (See Kit V011971)
34 2 EA V011995 SCREW
36 1 EA V011996 ADAPTER
37 4 EA V011997 SCREW
38 1 EA V011998 COUPLER
39 2 EA V011999 SCREW
40 4 EA V012000 SCREW
41 4 EA V012001 ROD, TIE
42 4 EA V012002 NUT
43 1 EA ------- ELEMENT, MUFFLER (See Kit V011990)
44 1 EA V012003 NIPPLE
45 1 EA ------- ELEMENT, END (See Kit V011990)
46 1 EA V012004 PLATE, MUFFLER
47 2 EA V012005 SCREW, SELF TAPPING
7-3
SHEET 3
BI006749


1 EA V011971 Repair Kit (Includes Items 1, 3, 4 & 33)
1 EA V011977 Repair Kit (Includes Items 9, 11, 15 & 16)
1 EA V011979 Repair Kit (Includes Items 12 & 13)
1 EA V011982 Repair Kit (Includes Items 18, 19, 35, 48 & 49)
1 EA V011990 Repair Kit (Includes Items 28, 43 & 45)
1 EA V012006 PILOT BAR SUBASSEMBLY
7-3
SHEET 4
BI006749
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)

2 22
3 23
24
4
25 26
5
6
7
10
8 11
9
12
13 27
12
15 14 28
16
29
17
30
18 31
32
33
19
34
20
35
21
36
20
37
7-4
SHEET 1
BI006749
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)


426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)
1 1 EA V012019 CONNECTOR, BOLT
2 1 EA V012020 NUT, COUPLING
3 1 EA V012021 ROD, PLUNGER
4 1 EA V012022 NUT, GLAND
5 1 EA ------- O-RING (POLYURETHANE) See Repair Kit/Seal Kit
6 1 EA ------- U CUP (POLYURETHANE) See Repair Kit/Seal Kit
7 1 EA ------- WASHER, PACKING (See Repair Kit/Seal Kit)
8 1 EA ------- RING, RETAINING (See Repair Kit)
9 1 EA V012023 BODY, OUTLET
10 1 EA V011188 PLUG, PRIMING
12 2 EA ------- GASKET (COPPER) See Repair Kit
13 1 EA V011183 CHECK, OUTLET
14 1 EA V011192 BALL
15 1 EA V011189 STOP, BALL
16 1 EA V011184 BODY, OUTLET
17 1 EA ------- O-RING (NITRILE) See Repair Kit
18 1 EA V012024 TUBE, PUMP/MOTOR
20 2 EA ------- PIN, COTTER (See Repair Kit)
21 1 EA V012025 ROD, CONNECTING
23 1 EA V011174 BALL
24 1 EA V011176 BALL
25 1 EA V011175 PIN
26 1 EA V012026 BUSHING & PLUNGER
27 1 EA ------- O-RING (NITRILE) See Repair Kit
28 1 EA V012027 TUBE, ADAPTER
29 1 EA ------- RING, RETAINING (See Repair Kit)
30 1 EA ------- WASHER, GUIDE (See Repair Kit)
31 1 EA V012028 BUSHING & PLUNGER
32 1 EA ------- PIN, COTTER (See Repair Kit)
33 1 EA V011180 RETAINER
34 1 EA V012029 CHECK
35 1 EA V011186 SEAT, CHECK
36 1 EA V011179 SHOVEL, PRIMING
37 1 EA V012030 TUBE, PRIMING
1 EA V012017 Repair Kit (Includes Items 5, 6, 7, 8, 12, 17, 20, 27, 29, 30 & 32)
1 EA V012018 Gland Seal Kit (Includes Items 5, 6 & 7)
7-4
SHEET 2
BI006749
MONITOR / CONTROLLER (MACHINE LUBRICATION)

5 9
8
7-5
SHEET 1
BI006749
MONITOR / CONTROLLER (MACHINE LUBRICATION)


97523 MONITOR / CONTROLLER (MACHINE LUBRICATION)
1 1 EA V011256 JUMPER SHUNT (STRIP OF 10)
2 1 EA V011257 GREEN LED, GREEN LENS & CHROME BEZEL
3 1 EA V011258 AMBER LED, AMBER LENS & CHROME BEZEL
4 1 EA V011259 RED LED, RED LENS & CHROME BEZEL
5 4 EA V011260 STANDOFF & SCREW
6 1 EA V011261 RIBBON CABLE ASSEMBLY
7 1 EA V011262 SEAL FOR SWITCHES
8 1 EA V011263 PROCESSOR BOARD ASSEMBLY
9 1 EA V011264 POWER SUPPLY BOARD ASSEMBLY
7-5
SHEET 2
BI006749
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)

7-6
SHEET 1
BI006749

7-6
SHEET 2
BI006749

7-6
SHEET 3
BI006749


63133 FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)
1 1 EA V011266 FILTER ASSEMBLY
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011270 Element, Filter (Item 52)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011272 Service Kit (Includes items 39 & 54)
2 1 EA V011267 REGULATOR ASSEMBLY
1 EA V011273 Service Kit (Includes items 13, 15, 16, 17 & 18)
1 EA V011274 Cover, Tamper Resistant (Knob Adjustment Only)
1 EA V011265 Gauge, 2 Inch Dial
3 1 EA V011268 LUBRICATOR ASSEMBLY
1 EA V011275 Service Kit (Includes items 3, 7 & 39)
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011276 Sight Feed Dome (Includes items 6 & 7)
7-6
SHEET 4
BI006749
TACHOMETER INSTALLATION, ROTARY DRIVE

4
5
6
7-7
SHEET 1
BI006749
TACHOMETER INSTALLATION, ROTARY DRIVE


413279 TACHOMETER INSTALLATION, ROTARY DRIVE
1 1 EA 414898 TACHOMETER, DIGITAL
2 1 EA 417219 SENSOR, MAGNETIC
3 1 EA 418808 PLUG, STRAIGHT
4 1 EA 96375 CABLE COVER KIT (TACK DRIVE) 7-8
5 2 EA 8334 BUSHING, 0.750 X 0.500 NPT 125#
6 1 EA 59347 CONNECTOR, ELECTRIC - LIQUID TIGHT
7 1 EA 56719 CONNECTOR, ELECTRIC - LIQUID TIGHT
NOTE: ITEMS 3 THRU 8 NOT SHOWN
7-7
SHEET 2
BI006749
CABLE COVER KIT (TACK DRIVE)

4 1
5 2
7-8
SHEET 1
BI006749
CABLE COVER KIT (TACK DRIVE)


96375 CABLE COVER KIT (TACK DRIVE)
1 2 EA. 96396 MOUNT, COUPLING
3 1 EA. 59347 CONNECTOR, ELECTRICAL - 90 DEG
4 1 EA. 56719 CONNECTOR, ELECTRICAL - 1/2 CONDUIT
5 1 KIT 439824 HOSE ASSEMBLY (JCAF310-08-331)
7-8
SHEET 2
BI006749
RAPID FILL INSTALLATION (FUEL)

18
8
8
2
1 6
7
7-9
SHEET 1
BI006749

2 1
19 20 21
19 20 21
4 12
11
9 10
7-9
SHEET 2
BI006749


428836 RAPID FILL INSTALLATION (FUEL)
1 1 EA 57338 CONNECTOR KIT, RAPID FILL SYSTEM 7-10
2 1 EA 431393 ANGLE, DETAIL
8 2 EA T103711 WATER TANK CAP
13 1 EA 428949 RAPID FILL PLUMBING 7-11
14 1 EA 442314 COOLANT, NOZZLE - PLUG
15 1 EA 442313 NOZZLE, CRANKCASE W/PLUG - ENGINE OIL
16 1 EA 442312 NOZZLE, DIESEL FUEL
17 1 EA 442315 NOZZLE, HYDRAULIC FLUID - NOZZLE/PLUG
18 1 EA 401270 WIGGINS VENT
Items 14, 15, 16 and 17 not shown, supplied loose to the customer.
7-9
SHEET 3
BI006749
CONNECTOR KIT, RAPID FILL SYSTEM


57338 CONNECTOR KIT, RAPID FILL SYSTEM
1 1 EA. V003529 VENT (FUEL) - 9 PSI PRESSURE RELIEF
2 1 EA. V003528 RECEIVER (FUEL) - 2 INCH NPT
3 1 EA. V003530 CAP, RECEIVER (FUEL)
4 1 EA. V003531 RECEIVER (CRANK CASE) - 3/4 NPT
5 1 EA. V003532 CAP, RECEIVER (CRANK CASE)
6 1 EA. V011426 NOZZLE ONLY (CRANK CASE) - 3/4 NPT
7 4 EA. V003533 RECEIVER (HYDRAULIC) - 3/4 ANPT
8 4 EA. V003534 CAP, RECEIVER (HYDRAULIC)
9 1 EA. V011427 NOZZLE ONLY (HYDRAULIC) - 3/4 ANPT
10 1 EA. V011429 PLUG (HYDRAULIC)
11 1 EA. V003535 RECEIVER (COOLANT) - 1/2 ANPT
12 1 EA. V003536 CAP, RECEIVER (COOLANT)
13 1 EA. V011428 NOZZLE ONLY (COOLANT) - 1/2 NPT
14 1 EA. V011430 PLUG (COOLANT)
15 1 EA. V003537 CENTRAL SERVICE BOX
- - - - -NOT INCLUDED IN KIT- - - - -

1 EA. V011425 NOZZLE, REFUELING
7-10
SHEET 1
BI006749
RAPID FILL PLUMBING

5
3
1
2
4
7-11
SHEET 1
BI006749
RAPID FILL PLUMBING


428949 RAPID FILL PLUMBING
5 1 EA 435905 HOSE ASSEMBLY (JCAG1H-32-166)
6 1 EA 435906 HOSE ASSEMBLY (JCAG1H-32-56)
7-11
SHEET 2
BI006749
TRAM INTERLOCK, JACK

5 2
3 4 6
7-12
SHEET 1
BI006749

8 8
11
10
7 7
10
11
11
10
8 7 8
7
10 11
7-12
SHEET 2
BI006749

27 8
7-12
SHEET 3
BI006749


435465 TRAM INTERLOCK, JACK
2 4 EA 434893 SWITCH, LIMIT
3 16 EA 5983 WASHER, LOCK (3/16)
4 16 EA 319918 120499 SCREW, MACHINE - ROUND HEAD SLOT
5 4 EA 5664 PLUG, PIPE - SQUARE HEAD
6 16 EA 320035 121097 WASHER, FLAT
7 4 EA 403689 RELAY, 24VDC - SPDT W/DIODE - 10A
8 4 EA 416874 LAMP, GREEN
9 1 EA 435538 BRACKET, MOUNTING - RELAY
10 4 EA 319926 120532 SCREW, MACHINE - ROUND HEAD
12 8 FT 435465-012 WIRE, 18 GAUGE - THHN - GREEN/BLACK
13 25 FT 435465-013 WIRE, 18 GAUGE - THHN - PURPLE/GREEN
14 35 FT 435465-014 WIRE, 18 GAUGE - THHN - PURPLE/YELLOW
15 60 FT 435465-015 WIRE, 18 GAUGE - THHN - PURPLE/WHITE
16 2 FT 416888-080 WIRE, 18 GAUGE - THHN - TAN/ZERO
17 25 FT 416888-081 WIRE, 18 GAUGE - THHN - TAN/ONE
18 35 FT 416888-082 WIRE, 18 GAUGE - THHN - TAN/TWO
19 35 FT 416888-083 WIRE, 18 GAUGE - THHN - TAN/THREE
20 10 FT 416888-084 WIRE, 18 GAUGE - THHN - TAN/FOUR
21 8 FT 416888-069 WIRE, 18 GAUGE - THHN - GRAY/NINE
22 8 FT 416888-036 WIRE, 18 GAUGE - THHN - WHITE/SIX
23 10 FT 416888-037 WIRE, 18 GAUGE - THHN - WHITE/SEVEN
24 95 FT 435465-024 WIRE, 18 GAUGE - THHN - TAN/RED
25 10 FT 435465-025 WIRE, 18 GAUGE - THHN - BLACK
26 15 FT 435465-026 WIRE, 18 GAUGE - THHN - TAN/GREEN
27 1 EA 416873 LAMP, RED
7-12
SHEET 4
BI006749
PIPE RACK INTERLOCK

2 6 7
5 1
8 10
15 6 6 16
11
1
7 6
2 5
7-13
SHEET 1
BI006749
PIPE RACK INTERLOCK

153
89
12 13 14
154
155
156
157
7-13
SHEET 2
BI006749
PIPE RACK INTERLOCK


426621 PIPE RACK INTERLOCK
1 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) - UPPER
2 1 EA 400494 BRACKET, MOUNTING - LIMIT SWITCH
5 1 EA T106141 BAR, FLAT
6 6 EA 5991 NUT, HEX (3/8-16UNC)
7 2 EA 5989 WASHER, LOCK (3/8)
8 1 EA 350473 CONDULET, 2-WAY
10 1 EA 7972 NUT, LOCK (3/8-16, ELASTIC)
11 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
12 8 EA 45256 TERMINAL, RING (16/14 AWG)
13 8 EA 78138 CONNECTOR, WIRE SLIP ON
14 8 EA 45261 CONNECTOR, BUTT (16/14 AWG - 16/14 AWG)
15 3 EA 320405 CLAMP, HOSE
16 2 EA 39997 CLAMP, HOSE SUPPORT
89 6 FT 416888-066 WIRE, 18 GAUGE - THHN GRAY / SIX
153 6 FT 416888-075 WIRE, 18 GAUGE-THHN PINK / FIVE
154 6 FT 416888-055 WIRE, 18 GAUGE - THHN ORANGE / FIVE
155 6 FT 416888-057 WIRE, 18 GAUGE - THHN ORANGE / SEVEN
156 50 FT 99323 WIRE, ELECT - SXL - 16 GAUGE - ORANGE/GREEN
157 50 FT 44089 WIRE, 16 GAUGE - GRAY
7-13
SHEET 3
BI006749
TRAM INTERLOCK, DRILL STEM

6
12
1 26
25
14 31 32
6
29 30 31
7-14
SHEET 1
BI006749

13
6
12
7-14
SHEET 2
BI006749

132
78
140 130
7
131
138
139
7-14
SHEET 3
BI006749

3 4 30 31
9 3 4 6 1
15
11
6 12 6
17 11
10 12 6
11
19 20 21 22 23 24
7-14
SHEET 4
BI006749


428880 TRAM INTERLOCK, DRILL STEM
1 1 EA 410482 SWITCH, INDUCTIVE PROXIMITY
4 1 EA 401628 COVER, BLAND, ELECTRICAL BOX
7 REF 340440 RELAY, 24 VDC - 11 PIN
9 1 EA 404571 CONNECTOR, ELECTRICAL - 90 DEG
10 1 EA 60666 CONNECTOR, ELECTRICAL - STRAIGHT
11 50 FT 54430 CONDUIT, SEALTIGHT
12 3 EA 320176 122239 COUPLING, PIPE (1/2)
13 1 EA 416873 LAMP, RED - ECM DIAGNOSTIC CODE
15 8 EA 45261 CONNECTOR, 16/14 AWG
17 6 FT 344930 1422357-0350 LOOM, 3/8" CORRUGATED - SPLIT NYLON
19 1 EA 416646 CONNECTOR, ELECTRICAL - PLUG
20 1 EA 416649 CONNECTOR, ELECTRICAL - SOCKET
21 12 EA 416651 CONTACT, ELECTRICAL - 16 SOCKET
22 1 EA 416644 CONNECTOR, ELECTRICAL - RECEPTACLE
23 1 EA 416648 CONNECTOR, PIN - RECEPTACLE - LOCK
24 12 EA 416650 CONTACT, ELECTRICAL - 16 PIN
25 1 EA 4103854 MOUNT, ADJUSTABLE - PROXIMITY SWITCH
26 4 EA 319879 120350 CAPSCREW, SOCKET HEAD - GR8 (10-24UNC, 1.250L)
29 2 EA 320354 123091 CLAMP, HOSE
30 3 EA 347037 167530 STUD, WELD (3/8, 1.00L)
78 1 FT 416888-036 WIRE, 18 GA - THHN - WHITE/SIX
130 1 FT 416888-037 WIRE, 18 GA - THHN - WHITE/SEVEN
131 1 FT 416888-037 WIRE, 18 GA - THHN - WHITE/FOUR
132 6 FT 416888-036 WIRE, 18 GA - THHN - WHITE/SIX
138 6 FT 416888-030 WIRE, 18 GA - THHN - WHITE/ZERO
139 35 FT 99315 WIRE, 16 GA - RED/GREEN
140 35 FT 99312 WIRE, 16 GA - RED/BLACK
7-14
SHEET 5
BI006749
GUIDE BUSHING - 6.5

7-15
SHEET 1
BI006749
GUIDE BUSHING - 6.5


75342 GUIDE BUSHING - 6.5
1 REF ------ PLATE
2 1 EA 44356 LINER, GUIDE BUSHING - 6.5" DRILL STEM
3 REF ------ PLATE
4 REF ------ BAR, FLAT
5 REF ------ BAR, FLAT
7-15
SHEET 2
BI006749
SECTION 8 - HYDRAULICS / PLUMBING

AUXILIARY AND PRESSURE PLUMBING 418430 8-1
RETURN AND DRAIN PLUMBING 418444 8-2
MAST LOCK PLUMBING 418446 8-3
WINCH PLUMBING 418447 8-4
PIPE POSITIONER PLUMBING 428907 8-5
PROPEL PLUMBING 418451 8-6
JACK PLUMBING 418453 8-7
CHARGE PLUMBING 418454 8-8
MAST PLUMBING 434264 8-9
PIPE RACK SWING PLUMBING 418474 8-10
AUTO TOOL WRENCH PLUMBING 418475 8-11
VALVE PLUMBING, JACKS/MAST 418476 8-12
FAN/COOLER PLUMBING 428947 8-13
MAST ELEVATING CYLINDER PLUMBING 418472 8-14
CONTROL PLUMBING 428909 8-15
PIPE RACK LOCK / ROTATE PLUMBING 428908 8-16
HYDRAULIC RESERVOIR INSTALLATION 416078 8-17
FILTER ASSEMBLY (MAIN RETURN) 88595 8-18
FILTER ASSEMBLY (CASE RETURN) 88596 8-19
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) 440950 8-19A
TEST STATION HOSE KIT 440951 8-19B
LOOP FILTERS W/BRACKET 416103 8-20
FILTER ASSEMBLY (LOOP) 402263 8-21
LOOP FILTER PLUMBING 418452 8-22
HYDRAULIC HAND PUMP INSTALLATION 88137 8-23
HYDRAULIC HAND PUMP ASSEMBLY 69120 8-24
SECT8
SHEET 1
BI006749
AUXILIARY AND PRESSURE PLUMBING

6
9
8
10
4
5
8-1
SHEET 1
BI006749
AUXILIARY AND PRESSURE PLUMBING


418430 AUXILIARY AND PRESSURE PLUMBING
1 1 EA 418430-001 HOSE ASSEMBLY (JCAG2-12-71) (3100 psi)
2 1 EA 418430-002 HOSE ASSEMBLY (JCAG2-12-78.5) (3100 psi)
4 1 EA 418430-004 HOSE ASSEMBLY (JCAM2T-08-37) (3500 psi)
5 1 EA 418430-005 HOSE ASSEMBLY (JCAG1H-16-118) (1000 psi)
6 1 EA 418430-006 HOSE ASSEMBLY (JCAM2T-08-50) (3500 psi)
9 1 EA 418430-009 HOSE ASSEMBLY (JCAC12M-16-129.5) (4000 psi)
10 1 EA 418430-010 HOSE ASSEMBLY (JCAC12M-20-75) (3000 psi)
8-1
SHEET 2
BI006749
RETURN AND DRAIN PLUMBING

6
5
3
8-2
SHEET 1
BI006749
RETURN AND DRAIN PLUMBING


418444 RETURN AND DRAIN PLUMBING
1 1 EA 418444-001 HOSE ASSEMBLY (JCAG1H-16-84) (1000 PSI)
4 1 EA 418444-004 HOSE ASSEMBLY (JCAG2-16-64) (2400 PSI)
5 1 EA 418444-005 HOSE ASSEMBLY (JCAGMV-24-139) (162 PSI)
6 1 EA 418444-006 HOSE ASSEMBLY (JCAGMV-24-71) (162 PSI)
7 1 EA 418444-007 HOSE ASSEMBLY (JCAG2-16-80) (2400 PSI)
8-2
SHEET 2
BI006749
MAST LOCK PLUMBING

1 2
8-3
SHEET 1
BI006749
MAST LOCK PLUMBING


418446 MAST LOCK PLUMBING
1 1 EA 418446-001 HOSE ASSEMBLY (JCAM2T-08-34) - 3500 PSI
8-3
SHEET 2
BI006749
WINCH PLUMBING
4
1 2 5
3 2
8-4
SHEET 1
BI006749
WINCH PLUMBING

418447 WINCH PLUMBING
1 1 EA 439105-022 HOSE ASSEMBLY (JCAM2T-08-23)
8-4
SHEET 2
BI006749
PIPE POSITIONER PLUMBING

2 3
1 3
8-5
SHEET 1
BI006749
PIPE POSITIONER PLUMBING


428907 PIPE POSITIONER PLUMBING
8-5
SHEET 2
BI006749
PROPEL PLUMBING
9 11
10
4 3
2 3 4
7 8
8 7
8-6
SHEET 1
BI006749
PROPEL PLUMBING

418451 PROPEL PLUMBING
1 1 EA 418451-001 HOSE ASSEMBLY (JCAG2-12-150)
3 2 EA 418451-003 HOSE ASSEMBLY (JCDG5K-16-126)
4 2 EA 418451-004 HOSE ASSEMBLY (JCDG5K-16-120)
5 2 EA 418451-005 HOSE ASSEMBLY (JCBG2-12-117)
7 2 EA 438600 HOSE ASSEMBLY (JCAG5K-16-100)
11 1 EA 429870-006 HOSE ASSEMBLY (JCA4M2T-04-130)
8-6
SHEET 2
BI006749
JACK PLUMBING
3 4
3
4
1 3
8-7
SHEET 1
BI006749
JACK PLUMBING
ITEM QTY. PART NO. DESCRIPTION

418453 JACK PLUMBING
1 2 428129 HOSE ASSEMBLY (JCAG2-12-218)
3 4 1649621 HOSE ASSEMBLY (JCAG2-12-68) - 3100 psi
8-7
SHEET 2
BI006749
CHARGE PLUMBING
2
2
1
8-8
SHEET 1
BI006749
CHARGE PLUMBING
8-8
SHEET 2
BI006749
CHARGE PLUMBING

418454 CHARGE PLUMBING
1 1 EA 418454-001 HOSE ASSEMBLY (JCB1508-16-35) (3000 psi)
8-8
SHEET 3
BI006749
MAST PLUMBING
9
5
10
1
1
13
4 13
2 3
11 12
8-9
SHEET 1
BI006749
MAST PLUMBING

434264 MAST PLUMBING
3 1 EA 1488416 HOSE ASSEMBLY (JCAF273-20-25.5)
5 1 EA 404729 HOSE ASSEMBLY (JCAF273-20-36.5)
8-9
SHEET 2
BI006749
PIPE RACK SWING PLUMBING

5 3 4
2
2 7
8-10
SHEET 1
BI006749
PIPE RACK SWING PLUMBING


418474 PIPE RACK SWING PLUMBING
8-10
SHEET 2
BI006749
AUTO TOOL WRENCH PLUMBING

8-11
SHEET 1
BI006749
AUTO TOOL WRENCH PLUMBING


418475 AUTO TOOL WRENCH PLUMBING
8-11
SHEET 2
BI006749
VALVE PLUMBING, JACKS/MAST

2 6 5
8-12
SHEET 1
BI006749
VALVE PLUMBING, JACKS/MAST

ITEM QTY. PART NO. DESCRIPTION

418476 VALVE PLUMBING, JACKS/MAST
1 1 411672 HOSE ASSEMBLY (JCAM2T-04-20) - 5000 psi
8-12
SHEET 2
BI006749
FAN / COOLER PLUMBING

14
13
15
3 11
1 5
4
16
6
10
9
8 17
7
12
8-13
SHEET 1
BI006749
FAN / COOLER PLUMBING


428947 FAN / COOLER PLUMBING
7 1 EA 1449665 HOSE ASSEMBLY (JCB1508-16-20)
12 1 EA 428994 HOSE ASSEMBLY (JCD2781-20-45)
8-13
SHEET 2
BI006749
MAST ELEVATING CYLINDER PLUMBING

3 3
2 2
1
1
8-14
SHEET 1
BI006749
MAST ELEVATING CYLINDER PLUMBING


418472 MAST ELEVATING CYLINDER PLUMBING
8-14
SHEET 2
BI006749
CONTROL PLUMBING
5
6 5 1
3
7 7
8-15
SHEET 1
BI006749
CONTROL PLUMBING
8-15
SHEET 2
BI006749
CONTROL PLUMBING

428909 CONTROL PLUMBING
1 1 EA 428909-001 HOSE ASSEMBLY (JCAM2T-06-24) (4000 PSI)
8-15
SHEET 3
BI006749
PIPE RACK LOCK / ROTATE PLUMBING

1
1
8-16
SHEET 1
BI006749
PIPE RACK LOCK / ROTATE PLUMBING


428908 PIPE RACK LOCK / ROTATE PLUMBING
8-16
SHEET 2
BI006749
HYDRAULIC RESERVOIR INSTALLATION

18 18
17 17
20 21 16 13 16 14 15 2 1
23 22
15 33
36
12
12
38
38 7
12 37 33
19
12
11 10 9 8
8-17
SHEET 1
BI006749

34
35 20 6 5 4
8-17
SHEET 2
BI006749


416078 HYDRAULIC RESERVOIR INSTALLATION
2 1 EA 56385 FILTER, AIR W/PRESSURE VACUUM VALVE
1 EA 57311 Element (Does not Include Seal)
1 EA V009111 Seal, Element
1 EA V009112 Valve, Filter Assembly - Pressure/Vacuum
3 1 EA 57958 GAUGE, OIL LEVEL - SIGHT OIL
4 1 EA 34053 VALVE, SHUTOFF - GAS
10 2 EA 33198 COUPLING, HALF MALE DISCONNECT
11 2 EA 19713 CAP, COUPLING
13 1 EA 88595 FILTER ASSEMBLY (MAIN RETURN) 8-18
14 1 EA 88596 FILTER ASSEMBLY (CASE RETURN) 8-19
17 4 EA 16682 FLANGE, SPLIT
18 2 EA 16622 O-RING
22 REF EA 400346 FILTER / INDICATOR WIRING 9-17
23 REF EA 440950 TEST STATION (MACHINE SYSTEM HYDRAULIC 8-19A
PRESSURE)
36 1 EA 403030 BUTTERFLY VALVE
37 1 EA 411912 PIPE, EXTENSION
38 8 EA 346458 CAPSCREW, HEX HEAD - GR5 (5/8-16UNC, 4.250)
39 2 EA 1479707 SHIM, PLATE
8-17
SHEET 3
BI006749
FILTER ASSEMBLY (MAIN RETURN)

10
11
5 6
8 7
12
8-18
SHEET 1
BI006749
FILTER ASSEMBLY (MAIN RETURN)


88595 FILTER ASSEMBLY (MAIN RETURN)
1 1 EA. -------- HEAD (Not Sold Separately)
2 1 EA. V001626 COVER ASSEMBLY, 50 PSID
3 1 EA. -------- SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 64821 INDICATOR, VISUAL
10 1 EA. 59208 O-RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-18
SHEET 2
BI006749
FILTER ASSEMBLY (CASE RETURN)

1
2
10
11
5 6
8 7
12
8-19
SHEET 1
BI006749
FILTER ASSEMBLY (CASE RETURN)


88596 FILTER ASSEMBLY (CASE RETURN)
1 1 EA. -------- HEAD (Not Sold Separately)
2 1 EA. V001625 COVER ASSEMBLY, 50 PSID
3 1 EA. -------- SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 69574 INDICATOR, VISUAL
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-19
SHEET 2
BI006749
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE)

6 7 8 9 5 7 8 9
11 12
3
29 30
4
4 11 12
12 11 4
3
1
29 30
8-19A
SHEET 1
BI006749

5 6
10
16 13
13 15
4
16 13 4
17
13
13 16
16 13
2
14 13 16 13
18 14
8-19A
SHEET 2
BI006749

26 28
20
23
21
19 26
24 25 27
27 28
24
26 28
25
23
18
18
28
8-19A
SHEET 3
BI006749


440950 TEST STATION (MACHINE SYSTEM HYDRAULIC
PRESSURE)
1 1 EA 418548 PLATE, PANEL
2 1 EA 403837 BOX, PANEL
1.000L)
4 2 EA 333459 1413311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE, PRESSURE - 0-600 PSI
6 1 EA 33985 GAUGE, PRESSURE - 0-6000/7500 PSI
7 6 EA 59589 SCREW, MACHINE, ROUND HEAD SLOT
8 6 EA 59590 NUT, HEX - ZINC - GR5 (6-32UNC)
9 6 EA 77858 WASHER, LOCK (06 SPRING)
0.750L)
15 1 EA 83072 FITTING, EXT-TT- 90 DEG
17 1 EA 39465 ADAPTER, PLUG
20 1 EA 347976 DUPF634 ADAPTER, TEE
22 1 EA 440951 TEST STATION HOSE KIT 8-19B
25 2 EA 344091 VALVE, SHUTTLE
8-19A
SHEET 4
BI006749
TEST STATION HOSE KIT

11
10 9
10
8
7
3
4
7 9
5 4
6
4
8-19B
SHEET 1
BI006749
TEST STATION HOSE KIT


440951 TEST STATION HOSE KIT
8-19B
SHEET 2
BI006749
LOOP FILTERS W/BRACKET

6 7 1
4 5
2 3
8-20
SHEET 1
BI006749
LOOP FILTERS W/BRACKET


416103 LOOP FILTERS W/BRACKET
4 4 EA 402263 FILTER ASSEMBLY (LOOP) 8-21
5 4 EA 95143 DECAL, HYDROSTATIC FILTER - LOOP
6 8 EA 332710 1412316 ADAPTER, SPLIT FLANGE KIT
7 4 EA 85448 FITTING, SPLIT FLANGE - 90 DEGREE
8-20
SHEET 2
BI006749
FILTER ASSEMBLY (LOOP)

24
25
9
26 32
32
8
11 6
26 4
3
28
27
5
29
10
8-21
SHEET 1
BI006749
FILTER ASSEMBLY (LOOP)


402263 FILTER ASSEMBLY (LOOP)
1 1 EA. V001647 BLEED PLUG
2 1 EA. 37810 O-RING
3 1 EA. V001563 BOWL (U-LENGTH)
4 1 EA. V001648 SAFETY GRIP
5 2 EA. LABEL
6 1 EA. 441760 FILTER ELEMENT (SEE NOTE)
7 1 EA. V001565 O-RING
8 1 EA. V001630 BACKUP RING
9 1 EA. V001649 O-RING
11 1 EA. ------- VALVE (- part of item 6 - not to be sold separately)
20 1 EA. ------- O-RING
22 1 EA. ------- O-RING
Items 20 & 22 do not apply to this assembly.
24 1 EA. V001622 BLEED PLUG
25 1 EA. V001623 O-RING
26 1 EA. 53201 SERVICE INDICATOR
27 1 EA. V001566 O-RING
28 1 EA. V001621 O-RING
29 1 EA. V001651 DUST COVER (P)
32 1 EA. ------- HEAD
1 EA. 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.
NOTE: Part number 441760 (V011136) coreless element, comes as part

of conversion kit part number V011134.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion to coreless design.
Then only the coreless element needs to be replaced. Kit V011134
replaces 53200. For metal core only, part number is V011138.
8-21
SHEET 2
BI006749
LOOP FILTER PLUMBING

8 2 5
1 3 4
6
8-22
SHEET 1
BI006749
LOOP FILTER PLUMBING


418452 LOOP FILTER PLUMBING
1 1 EA 418452-001 HOSE ASSEMBLY (JCAG5K-16-53) (5000 PSI)
2 1 EA 418452-002 HOSE ASSEMBLY (JCAG5K-16-34 1/2) (5000 PSI)
3 1 EA 418452-003 HOSE ASSEMBLY (JCAG5K-16-65 1/2) (5000 PSI)
8-22
SHEET 2
BI006749
HYDRAULIC HAND PUMP INSTALLATION

7
10 6
1
9
3 4
8-23
SHEET 1
BI006749
HYDRAULIC HAND PUMP INSTALLATION


88137 HYDRAULIC HAND PUMP INSTALLATION
1 1 EA. 69120 HYDRAULIC HAND PUMP ASSEMBLY 8-24
2 1 EA. 430181 VALVE, CHECK
3 1 EA. 402624 BRACKET, FILL PUMP
4 1 EA. 39871 ADAPTER, NUT HEX CAP
6 1 EA. 30870 ADAPTER,STRAIGHT - O-RING
9 1 EA. 6719 PLUG, SQUARE HEAD
8-23
SHEET 2
BI006749
HYDRAULIC HAND PUMP ASSEMBLY

18
20
19 21
25 12
10
1
17
4
5
6
3
14 22
8
7 13
29
9
2 23
27
26
28
11
8-24
SHEET 1
BI006749
HYDRAULIC HAND PUMP ASSEMBLY


69120 HYDRAULIC HAND PUMP ASSEMBLY
1 1 EA. -------- BODY
2 1 EA. -------- BODY LINER
3 1 EA. -------- PISTON & SHAFT ASSEMBLY
4 2 EA. -------- PISTON RING
5 4 EA. -------- VALVE ASSEMBLY
6 4 EA. -------- SPRING HOLDER (INCLUDED IN VALVE ASSEMBLY)
7 1 EA. -------- COVER GASKET
8 1 EA. -------- COVER
9 8 EA. -------- SCREW
10 1 EA. -------- PACKING (2 RINGS PER SET)
11 1 EA. -------- SCREEN
12 1 EA. -------- BEARING NUT
13 2 EA. V000351 LINK
14 2 EA. V000352 CLEVIS PIN (LINK)
17 1 EA. V000353 CLEVIS PIN (SHAFT)
18 1 EA. V000354 HANDLE ASSEMBLY
19 1 EA. V000355 LOCKING LINK
20 2 EA. -------- RIVET
21 1 EA. V000358 TENSION WASHER
22 3 EA. -------- COTTER PIN
23 1 EA. -------- BARREL BUNG
25 1 EA. V001582 VACUUM BREAKER
26 1 EA. V000356 NOZZLE (OPTIONAL)
27 1 EA. V000357 HOSE-8 FT (OPTIONAL)
28 1 EA. -------- SUCTION PIPE-TELESCOPING (OPTIONAL)
1 EA. 22328 REPAIR KIT - HYDRAULIC HAND PUMP ASSEMBLY
Includes Items 4, 5, 7, 10, 11, 12, and 25.
8-24
SHEET 2
BI006749
SECTION 9 - ELECTRICAL

ELECTRICAL SCHEMATIC 428663 9-1
CAB WIRING 426517 9-2
CAB / ENGINE WIRING 426518 9-3
CAB / AIR AND CURTAIN VALVE WIRING 426519 9-4
CAB / MAST VALVE WIRING 426520 9-5
PUMP WIRING 426521 9-6
PULLDOWN VALVE WIRING 426522 9-7
STANDARD LIGHT PACKAGE WIRING 426523 9-8
ENGINE HOUR METER WIRING 426524 9-9
AUXILIARY PRESSURE PUMP WIRING 426525 9-10
WATER AND DUST COLLECTOR VALVE WIRING 426526 9-11
FAST PULLDOWN WIRING 426527 9-12
CAB TOP LIGHTS WIRING 426686 9-13
ADDITIONAL BATTERY INSTALLATION 426770 9-14
BATTERY BOX ASSEMBLY 402930 9-15
BATTERY/ENGINE DISCONNECT INSTALLATION 427520 9-16
FILTER/INDICATOR WIRING 400346 9-17
ELECTRICAL SCHEMATIC (LADDER LOGIC) 433752 9-18
ENGINE STOP / KILL SWITCH (GROUND LEVEL) 426571 9-19
ELECTRIC HORN 96907 9-20
ADDITIONAL LIGHTING KIT 402644 9-21
SOUND SYSTEM INSTALLATION 418695 9-22
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) 418334 9-23
SECT9
SHEET 1
BI006749
ELECTRICAL SCHEMATIC
9-1
SHEET 1
BI006749
9-1
SHEET 2
BI006749
9-1
SHEET 3
BI006749
9-1
SHEET 4
BI006749
9-1
SHEET 5
BI006749
9-1
SHEET 6
BI006749
9-1
SHEET 7
BI006749
9-1
SHEET 8
BI006749
9-1
SHEET 9
BI006749
9-1
SHEET 10
BI006749
9-1
SHEET 11
BI006749
9-1
SHEET 12
BI006749
9-1
SHEET 13
BI006749
9-1
SHEET 14
BI006749
9-1
SHEET 15
BI006749

NOTE: BUBBLES ON THE DRAWINGS SHOW WIRE LOCATIONS
AND DO NOT CORRESPOND W/ITEMS ON THIS BILL-OF-MATERIAL
428663 ELECTRICAL SCHEMATIC

1 1 EA 426517 CAB WIRING 9-2
2 1 EA 426518 CAB / ENGINE WIRING 9-3
3 1 EA 426519 CAB / AIR AND CURTAIN VALVE 9-4
4 1 EA 426520 CAB / MAST VALVE WIRING 9-5
5 1 EA 426521 PUMP WIRING 9-6
6 1 EA 426522 PULLDOWN VALVE WIRING 9-7
7 1 EA 426523 STANDARD LIGHT PACKAGE WIRING 9-8
8 1 EA 426524 ENGINE HOUR METER WIRING 9-9
9 1 EA 426525 AUXILIARY PRESSURE PUMP WIRING 9-10
10 1 EA 426526 WATER AND DUST COLLECTOR VALVE WIRING 9-11
11 1 EA 426527 FAST PULLDOWN WIRING 9-12
12 1 EA 426686 CAB TOP LIGHTS WIRING 9-13
9-1
SHEET 16
BI006749
CAB WIRING
9-2
SHEET 1
BI006749
CAB WIRING
9-2
SHEET 2
BI006749
CAB WIRING

426517 CAB WIRING
1 8 FT 44093 WIRE, GREEN / YELLOW
2 8 FT 17816 WIRE, WHITE
3 8 FT 17821 WIRE, BROWN
4 8 FT 99329 WIRE, BLACK / ORANGE
5 8 FT 17820 WIRE, YELLOW
6 8 FT 17819 WIRE, RED
7 8 FT 17814 WIRE, BLUE
8 8 FT 17817 WIRE, GREEN
9 8 FT 88009 WIRE, WHITE / GREEN STRIPE
10 3 FT 88010 WIRE, GREEN / WHITE STRIPE
12 3 FT 88012 WIRE, GREEN / BLACK STRIPE
13 8 FT 88013 WIRE, GREEN / RED STRIPE
16 8 FT 17824 WIRE, RED
18 8 FT 88015 WIRE, GREEN / GRAY STRIPE
19 8 FT 99313 WIRE, RED / WHITE
20 8 FT 99353 WIRE, GRAY / WHITE
21 8 FT 99351 WIRE, GRAY / BLUE
22 8 FT 99333 WIRE, BLUE / YELLOW
23 8 FT 99341 WIRE, PINK / BROWN
24 8 FT 99362 WIRE, BROWN / WHITE
25 8 FT 99348 WIRE, PINK / BLACK
26 8 FT 99330 WIRE, BLACK / PINK
27 8 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 8 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 8 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 8 FT 88019 WIRE, YELLOW / RED STRIPE
31 8 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 8 FT 88021 WIRE, YELLOW / ORANGE STRIPE
35 8 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 8 FT 88024 WIRE, WHITE / RED STRIPE
37 8 FT 88025 WIRE, WHITE / BLACK STRIPE
39 8 FT 99320 WIRE, ORANGE / BLACK
40 8 FT 99321 WIRE, ORANGE / WHITE
41 8 FT 99331 WIRE, BLUE / WHITE
42 8 FT 99327 WIRE, BLACK / WHITE
43 8 FT 99328 WIRE, BLACK / YELLOW
44 8 FT 99352 WIRE, GRAY / RED
47 16 FT 44089 WIRE, GRAY
51 32 FT 17818 WIRE, BLACK
57 2 FT 17824 WIRE, RED
58 2 FT 17824 WIRE, RED
61 8 FT 99345 WIRE, PINK / ORANGE
62 8 FT 99344 WIRE, PINK / YELLOW
9-2
SHEET 3
BI006749
CAB WIRING

63 8 FT 99349 WIRE, PINK / RED
71 8 FT 44091 WIRE, VIOLET
73 8 FT 88012 WIRE, GREEN / BLACK STRIPE
74 8 FT 88026 WIRE, WHITE / BROWN STRIPE
75 8 FT 17816 WIRE, WHITE
76 8 FT 416888-019 WIRE, YELLOW / #9
77 8 FT 416888-037 WIRE, WHITE / #7
78 2 FT 416888-036 WIRE, WHITE / #6
81 8 FT 416888-118 WIRE, BROWN / #8
82 8 FT 416888-114 WIRE, BROWN / #4
83 8 FT 416888-019 WIRE, YELLOW / #9
84 8 FT 416888-098 WIRE, GREEN / #8
85 8 FT 416888-094 WIRE, GREEN / #4
86 8 FT 416888-013 WIRE, YELLOW / #3
87 8 FT 416888-028 WIRE, BLUE / #8
88 8 FT 416888-024 WIRE, BLUE / #4
89 8 FT 416888-066 WIRE, GRAY / #6
95 8 FT 416888-072 WIRE, PINK / #2
96 8 FT 416888-076 WIRE, PINK / #6
97 8 FT 416888-040 WIRE, PURPLE / #0
98 8 FT 416888-040 WIRE, PURPLE / #0
99 8 FT 416888-070 WIRE, PINK / #0
110 300 EA 45259 SPADE - 16/14 AWG
111 4 EA 45258 SPADE - 12/10 AWG
112 13 EA 45255 RING - 16/14 AWG
113 1 EA 45251 RING - 12/10 AWG
114 10 EA 45261 BUTT - 16/14 AWG
115 1 EA 45260 BUTT - 12/10 AWG
116 2 EA 350477 5000718 CONNECTOR
117 1 EA 98241 CONNECTOR
9-2
SHEET 4
BI006749
CAB / ENGINE WIRING

9-3
SHEET 1
BI006749
CAB / ENGINE WIRING


426518 CAB / ENGINE WIRING
1 35 FT 44093 WIRE, COLOR - GREEN W / YELLOW
2 35 FT 17816 WIRE, COLOR - WHITE
3 35 FT 17821 WIRE, COLOR - BROWN
4 35 FT 99329 WIRE, ELECTRICAL - BLACK / ORANGE
5 35 FT 17820 WIRE, COLOR - YELLOW
6 35 FT 17819 WIRE, COLOR - RED
7 35 FT 17814 WIRE, COLOR - BLUE
8 35 FT 17817 WIRE, COLOR - GREEN
13 40 FT 88013 WIRE, GREEN / RED STRIP
16 35 FT 17824 WIRE, RED
17 35 FT 35399 WIRE, ELECTRICAL - BLUE
18 25 FT 88015 WIRE, GREEN / GRAY STRIP
51 70 FT 17818 WIRE, COLOR - BLACK
52 10 FT 44093 WIRE, COLOR - GREEN W / YELLOW
54 3 FT 346854 162852 WIRE, RED
55 3 FT 346854 WIRE, RED
56 3 FT 346854 WIRE, RED
71 35 FT 44090 WIRE, COLOR - ORANGE
102 3 FT 17824 WIRE, RED
104 3 FT 305982 JB7200878 WIRE, BLACK
107 3 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
108 15 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
110 3 FT 96331-050 CABLE, WELDING SIZE 000 - BLACK
120 27 EA 45261 CONNECTOR, BUTT
121 45 EA 45259 TERMINAL - SPADE
122 9 EA 45254 TERMINAL, RING
126 2 EA 96332 TERMINAL, BATTERY- POSITIVE
127 2 EA 96333-050 TERMINAL, BATTERY- NEGATIVE
128 2 EA 17830 BATTERY, EYE CABLE
129 20 FT 57860 CONDUIT, ELECTRICAL - LIQUID TIGHT
130 2 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL - LIQUID TIGHT
131 9 EA 95129 CONNECTOR, 2 WAY - MALE
132 9 EA 95128 CONNECTOR, 2 WAY - FEMALE
9-3
SHEET 2
BI006749
CAB / AIR AND CURTAIN VALVE WIRING

9-4
SHEET 1
BI006749
CAB / AIR AND CURTAIN VALVE WIRING


426519 CAB / AIR AND CURTAIN VALVE WIRING
21 25 FT 99351-050 WIRE, GRAY / BLUE
22 25 FT 99333-050 WIRE, BLUE / YELLOW
35 25 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 25 FT 88024 WIRE, WHITE / RED STRIPE
62 4 EA 350477 5000718 CONNECTOR
67 1 EA 347037 167530 STUD, WELD
68 8 EA 45261 CONNECTOR, BUTT
9-4
SHEET 2
BI006749
CAB / MAST VALVE WIRING

70
72
20 19 69 51
27 40
42
41 31
25 44
68
26 39
29 28
43 30
32
70
72
51 20 19
68
40 27
42
31 41
44 25
69
39 26
28 29
30 43
32
9-5
SHEET 1
BI006749

9-5
SHEET 2
BI006749


426520 CAB / MAST VALVE WIRING
19 17 FT 99313 WIRE, RED / WHITE
20 17 FT 99353 WIRE, GRAY/WHITE
25 17 FT 99348-050 WIRE, PINK / BLACK
26 17 FT 99330 WIRE, BLACK / PINK
27 17 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 17 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 17 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 17 FT 88019 WIRE, YELLOW / RED STRIPE
31 17 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 17 FT 88021 WIRE, YELLOW / ORANGE STRIPE
39 17 FT 99320-050 WIRE, ORANGE / BLACK
40 17 FT 99321-050 WIRE, ORANGE / WHITE
41 17 FT 99331-050 WIRE, BLUE / WHITE
42 17 FT 99327 WIRE, BLACK / WHITE
43 17 FT 99328 WIRE, BLACK / YELLOW
44 17 FT 99352-050 WIRE, GRAY / RED
65 16 EA 350477 5000718 CONNECTOR
66 1 EA 320167 122227 COUPLING, PIPE
67 5 EA 39999 1050781 CLAMP, HOSE
71 20 EA 95125 TERMINAL, MALE
73 20 EA 95127 TERMINAL, FEMALE
9-5
SHEET 3
BI006749
PUMP WIRING
9-6
SHEET 1
BI006749
PUMP WIRING

426521 PUMP WIRING
81 25 FT 416888-114 WIRE, BROWN / #4
82 25 FT 416888-118 WIRE, BROWN / #8
87 25 FT 416888-044 WIRE, PURPLE / #4
88 25 FT 416888-048 WIRE, PURPLE / #8
93 6 FT 344929 1422357-0250 LOOM, SPLIT NYLON
98 4 EA 350477 5000718 CONNECTOR,CROUSE
99 2 EA 320354 123091 CLAMP, HOSE
100 2 EA 347037 167530 STUD, WELD
9-6
SHEET 2
BI006749
PULLDOWN VALVE WIRING

9-7
SHEET 1
BI006749
PULLDOWN VALVE WIRING


426522 PULLDOWN VALVE WIRING
95 20 FT 416888-072 WIRE, PINK / #2
96 20 FT 416888-076 WIRE, PINK / #6
101 1 EA 323194 1402064 CONDUIT, CONNECTOR
106 2 EA 350477 5000718 CONNECTOR
9-7
SHEET 2
BI006749
STANDARD LIGHT PACKAGE WIRING

9-8
SHEET 1
BI006749
STANDARD LIGHT PACKAGE WIRING


426523 STANDARD LIGHT PACKAGE WIRING
18 60 FT 88015 WIRE, GREEN / GRAY STRIP
61 6 FT 344929 1422357-0250 LOOM, SPLIT - NYLON
69 2 EA 401628 COVER, ELECTRICAL BOX
70 9 EA 320354 123091 CLAMP, HOSE
71 9 EA 347037 167530 STUD, WELD
9-8
SHEET 2
BI006749
ENGINE HOUR METER WIRING

9-9
SHEET 1
BI006749
ENGINE HOUR METER WIRING


426524 ENGINE HOUR METER WIRING
52 30 FT 99355 WIRE, GRAY / YELLOW
62 1 EA 45254 TERMINAL, RING -16/14 AWG
63 1 EA 347072 168437 SWITCH, PRESSURE
9-9
SHEET 2
BI006749
AUXILIARY PRESSURE PUMP WIRING

9-10
SHEET 1
BI006749
AUXILIARY PRESSURE PUMP WIRING


426525 AUXILIARY PRESSURE PUMP WIRING
61 15 FT 99345-050 WIRE, PINK / ORANGE
72 1 EA 350477 5000718 CONNECTOR
73 1 EA 347037 167530 STUD, WELD
75 3 EA 45259 TERMINAL, SPADE -16/14 AWG
9-10
SHEET 2
BI006749
WATER AND DUST COLLECTOR VALVE WIRING

9-11
SHEET 1
BI006749
WATER AND DUST COLLECTOR VALVE WIRING


426526 WATER AND DUST COLLECTOR VALVE WIRING
23 15 FT 99341 WIRE, PINK / BROWN
24 15 FT 99361-050 WIRE, TAN - 50 V
62 2 EA 350477 5000718 CONNECTOR
65 2 EA 320354 123091 CLAMP, HOSE
66 1 EA 347037 167530 STUD, WELD
9-11
SHEET 2
BI006749
FAST PULLDOWN WIRING

9-12
SHEET 1
BI006749
FAST PULLDOWN WIRING


426527 FAST PULLDOWN WIRING
63 15 FT 99349-050 WIRE, PINK / RED
71 2 EA 59347 CONNECTOR, ELECRICAL - LIQUID TIGHT
72 2 EA 350477 5000718 CONNECTOR
75 2 EA 320354 123091 CLAMP, HOSE
76 1 EA 347037 167530 STUD, WELD
9-12
SHEET 2
BI006749
CAB TOP LIGHTS WIRING

9-13
SHEET 1
BI006749
CAB TOP LIGHTS WIRING


426686 CAB TOP LIGHTS WIRING
61 20 FT 344929 LOOM, SPLIT - NYLON
9-13
SHEET 2
BI006749
ADDITIONAL BATTERY INSTALLATION


426770 ADDITIONAL BATTERY INSTALLATION
1 4 EA 41758 BATTERY,12 V - 205 AMP
2 12 FT 96331 CABLE, WELDING - SIZE 000 - BLACK
3 12 FT 423294 CABLE, BATTERY - SIZE OOO - RED
4 2 EA 402930 BATTERY BOX ASSEMBLY 9-15
5 4 EA 32447 WALK, SAFETY
9-14
SHEET 1
BI006749
BATTERY BOX ASSEMBLY

5 4 4 5
1
2
5 4 4 5
2 3
9 8 7 7 8 9
6 6
9-15
SHEET 1
BI006749
BATTERY BOX ASSEMBLY


402930 BATTERY BOX ASSEMBLY
1 1 EA 348743 199730 WELDMENT, BATTERY BOX
1 BOX 350403-050 5000223 Latch-Battery Box Weldment
2 1 EA 402929 WELDMENT, BASE
3 1 EA 402933 PAD, BATTERY
6 2 EA T104465 PLATE, BOTTOM - BATTERY BOX
7 4 EA 42726-50 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 2.250L)
8 4 EA 68999 NUT, HEX - GR8 (3/8-16UNC)
9 4 EA 56006 WASHER, FLAT (.375, HARDENED)
9-15
SHEET 2
BI006749
BATTERY / ENGINE DISCONNECT INSTALLATION

2 1
3 4 5
160
9-16
SHEET 1
BI006749
BATTERY / ENGINE DISCONNECT INSTALLATION


427520 BATTERY / ENGINE DISCONNECT INSTALLATION
1 1 EA 422208 SWITCH, DISCONNECT - MASTER - KEYED
2 1 EA 330517 CASE, BATTERY
5 4 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
6 1 EA 17830 EYE, CABLE - BATTERY
7 1 EA 96333 TERMINAL, BATTERY - NEGATIVE
160 * FT 96331 CABLE, SIZE - 000 - BLACK (6 ft. - Specify Length)
9-16
SHEET 2
BI006749
FILTER / INDICATOR WIRING

ASSEMBLY 400346 REVISION H
3 3 3 3 3 3 3 1 1 2
3
11 13
8 8
6
12 8
10
14
17
19
23 24
21
22
4 4 4 4 4 4 4 4 4 4 4 9
9-17
SHEET 1
BI006749

16
18
20
9-17
SHEET 2
BI006749

6 15
6 15
17
6 15
6 15
17
17
9-17
SHEET 3
BI006749


400346 FILTER / INDICATOR WIRING
4 11 EA. 416873 LAMP, RED - ECM
6 1 EA. 46717 BOX, BREAKER
8 2 EA. 440310 TERMINAL, STRIP
9 1 EA. 65226 SWITCH, TOGGLE
10 11 EA. 323194 1402064 CONDUIT, CONNECTOR
11 225 FT. 323364 1402350 WIRE, CABLE
12 75 FT. 17816 WIRE, 16 GAUGE
13 27 EA. 45261 CONNECTOR, BUTT
14 27 EA. 45259 TERMINAL, SPADE
15 4 EA. 42536 105128 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
16 1 EA. 400358 DECAL, PRESSURE SWITCH-FILTERS
17 1 EA. 59346 CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG
18 1 EA. 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT 3/4
19 11 EA. 60666 CONNECTOR, ELECTRICAL
20 10 FT. 35659 CONDUIT, SEAL TIGHT
21 14 FT. 99350-050 WIRE, ELECTRICAL
22 14 FT. 99357 WIRE, ELECTRICAL
23 11 EA. 404002 DIODE, MOLDED
24 11 EA. 403987 PLUG, MOLDED
9-17
SHEET 4
BI006749
ELECTRICAL SCHEMATIC (LADDER LOGIC)

9-18
SHEET 1
BI006749

9-18
SHEET 2
BI006749

9-18
SHEET 3
BI006749

9-18
SHEET 4
BI006749

9-18
SHEET 5
BI006749

9-18
SHEET 6
BI006749

9-18
SHEET 7
BI006749

9-18
SHEET 8
BI006749

9-18
SHEET 9
BI006749

9-18
SHEET 10
BI006749

9-18
SHEET 11
BI006749

PART NO. DESCRIPTION

433752 ELECTRICAL SCHEMATIC (LADDER LOGIC)
9-18
SHEET 12
BI006749
ENGINE STOP / KILL SWITCH (GROUND LEVEL)

7 7
9 1 2
6 3 8
9-19
SHEET 1
BI006749

17 16 7 10
4 11
13 14 15
13 14 15
5
9-19
SHEET 2
BI006749


426571 ENGINE STOP / KILL SWITCH (GROUND LEVEL)
1 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
2 1 EA 350377 5000155 ENCLOSURE W/PLATE
4 1 EA 60666 CONNECTOR, ELECTRIC
5 1 EA 59347 CONNECTOR, ELECTRIC
7 30 FT 17814 WIRE, 16 GAUGE - BLUE
9 1 EA 306118 JB7202428 NAMEPLATE
10 15 FT 54430 CONDUIT, SEALTIGHT
11 2 FT 344930 1422357-0350 LOOM, SPLIT
13 3 EA 320354 123091 CLAMP, HOSE
16 4 EA 45259 TERMINAL, SPADE - 16/14AWG - #10 STUD
17 1 EA 45261 CONNECTOR, BUTT - 16/14AWG - 16/14AWG
9-19
SHEET 3
BI006749
ELECTRIC HORN
1 6
4
5
2
1
9-20
SHEET 1
BI006749
ELECTRIC HORN

96907 ELECTRIC HORN
1 1 EA 96908 HORN, 24 VDC
2 1 EA 42259 SWITCH, PUSHBUTTON
9-20
SHEET 2
BI006749
ADDITIONAL LIGHTING KIT

2 1
2 1
2 1
9-21
SHEET 1
BI006749

4 6 7 8
5
2 1
2
9-21
SHEET 2
BI006749


402644 ADDITIONAL LIGHTING KIT
1 5 EA. 75321 LAMP, FLOOD - HALOGEN - 24 V
1 EA. LAMP 97876 Bulb, Replacement
2 5 EA. 43160 BRACKET, FLOODLIGHT
4 1 EA. 47840 RELAY, 24 V
5 1 EA. 65226 SWITCH, TOGGLE
6 2 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-UNC, 0.750L)
9-21
SHEET 3
BI006749
SOUND SYSTEM INSTALLATION

4
2
3 3
6 7
9-22
SHEET 1
BI006749

20 26 2
30
24
9-22
SHEET 2
BI006749


418695 SOUND SYSTEM INSTALLATION
2 1 EA 418693 STEREO KIT
3 1 EA 418694 SPEAKER KIT (Includes two Speakers)
4 1 EA 418741 ANTENNA
7 2 EA 402646 WELD STUD
8 1 EA 416868 CONNECTOR, ELECTRICAL - WEDGELOCK
SOCKET
9 1 EA 416651 CONTACT, ELECTRICAL - 16 SOCKET
10 1 EA 416866 CONNECTOR, ELECTRICAL - RECEPTACLE - 4 PIN
11 1 EA 416650 CONTACT, ELECTRICAL - 16 PIN
12 1 EA 416867 CONNECTOR, ELECTRICAL PLUG - 4 PIN
13 1 EA 416869 CONNECTOR, ELECTRICAL WEDGELOCK - 4 PIN
14 4 EA 346389 151349 CONNECTOR - BUTT SPLICE - 16
15 * FT 17819 WIRE, 16 GAUGE - COLOR RED (.83 FT - Specify
Length)
16 * FT 17818 WIRE, 16 GAUGE - COLOR BLACK (.83 FT - Specify
Length)
18 1 EA 425209 MOUNT, CONSOLE - RADIO (Not Shown)
20 1 EA 421289 MODULE, MEMORY
21 4 EA 354039 75K54 CAPSCREW, FLANGED - GR5 (5/16-18UNC,
0.500L) (Not Shown)
22 5 EA 354042 75LM150 CAPSCREW, FLANGED - GR5
(3/8-16UNC, 0.625L) (Not Shown)
23 2 EA 350339 50AWK NUT, FLANGED - GR5 (3/8-16UNC,
WHIZLOCK) (Not Shown)
24 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V 9-23
TO 12V)
26 1 EA 421235 CAPACITOR
27 4 EA 421237 CAPSCREW, FLANGED HEAD - GR5 (#10-24UNC,
0.750L) (Not Shown)
28 8 EA 320035 121097 WASHER, FLAT (#10, TYPE B) (Not Shown)
29 4 EA 355853 50AW2 NUT, FLANGE LOCK - GR5 (#10-24UNC,
WHIZLOCK) (Not Shown)
30 1 EA 403689 RELAY, 24VDC SPDT-W/DIODE
9-22
SHEET 3
BI006749
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)

9-23
SHEET 1
BI006749


1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
9-23
SHEET 2
© 2012 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
Printed in U.S.A.

MD6240 2C65X48

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MD6240 2C65X48

Uploaded by

Copyright:

Available Formats

BI006748

PARTS MANUAL SECTION LOCATOR - MD6240 S/N 2C65X48 REVISION 6

NEW MODEL NUMBER CROSS REFERENCE GUIDE

Hydraulic Track R20, R20C MD5050

SURFACE EXTRACTION BUCYRUS MODEL CAT MODEL

Hydraulic Shovels RH40E 6015 FS

Electric Rope Shovel 182M 7182

Dragline W2000 8000

Highwall Miner SHM HW300

PARTS MANUAL SECTION LOCATOR - MD6240 S/N 2C65X48 REVISION 6

IDENTIFICATION OF THE MACHINE

PART NUMBER AND DESCRIPTION

PRODUCT SERVICE AND WARRANTY

Caterpillar Global Mining LLC

PARTS MANUAL SECTION LOCATOR - MD6240 S/N 2C65X48 REVISION 6

PARTS MANUAL SECTION LOCATOR - MD6240 S/N 2C65X48 REVISION 6

PARTS MANUAL SECTION LOCATOR - MD6240 S/N 2C65X48 REVISION 6

GENERAL ASSEMBLY ITEMS LIST

DESCRIPTION ASSEMBLY NO.

KIT, FILTER - IN HOUSE W/LOOP FILTERS 89043

SECTION 1 - GENERAL LOCATOR / DECALS / FILTER ELEMENTS

DESCRIPTION ASSEMBLY NO. SECT-PAGE

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** AIR CONDITIONER *****

1 EA V012043 ELEMENT, AIR FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-22

***** SECTION 4 *****

*****ENGINE CAT27***** 4-1

1 EA V012938 Element, fuel/water separator 4-1

*****ENGINE AIR CLEANER***** 4-12

2 EA V007531 ELEMENT, PRIMARY - AIR CLEANER 4-13

*****ENGINE COOLER***** 4-33

1 EA V009901 VALVE, THERMOSTAT - ELEMENT 4-38

1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-27

*****COMPRESSOR AIR CLEANER***** 4-21

1 EA 65322 ELEMENT, PRIMARY - AIR CLEANER 4-22

1 EA V011135 ELEMENT, CHARGE FILTER 4-51

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****

0 EA ELEMENT, FILTER - DUST COLLECTOR

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 8 *****

*****HYDRAULIC SYSTEM***** 8-17

1 EA 88594 ELEMENT, RESERVOIR - MAIN RETURN 8-18

*****LOOP FILTERS***** 8-20

1 EA 441760 ELEMENT, LOOP FILTER 8-21

DECAL KIT, CAT YELLOW (MD6240)

DECAL KIT, CAT YELLOW (MD6240)

DECAL KIT, CAT YELLOW (MD6240)

ITEM QTY. U/M PART NO. DESCRIPTION

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

ITEM QTY. U/M PART NO. DESCRIPTION

DECAL KIT, BRANDING (MD6240)

ITEM QTY. U/M PART NO. DESCRIPTION

SECTION 2 - OPERATOR'S CAB

DESCRIPTION ASSEMBLY NO. SECT-PAGE

CAB ASSEMBLY, SPLIT - STANDARD

CAB ASSEMBLY, SPLIT - STANDARD

CAB ASSEMBLY, SPLIT - STANDARD

CAB ASSEMBLY, SPLIT - STANDARD

* AIR CONDITIONER *

* SECTION 4 *

ENGINE CAT27 4-1

ENGINE AIR CLEANER 4-12

ENGINE COOLER 4-33

COMPRESSOR AIR CLEANER 4-21

* SECTION 5 *

* DUST CONTROL SYSTEM *

* SECTION 7 *

DRILLING TOOLS / ACCESSORIES

* SECTION 8 *

HYDRAULIC SYSTEM 8-17

LOOP FILTERS 8-20