TUGAS 6 JAGAR ERWIN RIZNANDO TAMBUNAN

MANAJEMEN PERAWATAN PESAWAT UDARA 23622029

HW6 AE5046: MATERIAL MANAGEMENT

1. The following spares are kept in inventory at a plant. Their annual use rate and
unit price are shown in the following table. Classify them as class A, B or C
items. Then suggest a policy for controlling each class.

SPARE ANNUAL
COST PER
PART USE
UNIT
NUMBER (UNITS)
S01 5000 17
S02 17000 51
S03 6000 17
S04 4000 75
S05 11000 200
S06 60000 9
S07 12000 60
S08 28000 50
S09 4000 18
S10 3000 25

2. In the average demand during lead time of a certain type of pump is 120 and the
standard deviation is 12. If the expected out of stock of the pump is 2%,
determine the re-order level so that the expectation can be realized.

Jawab :

1. - Menghitung Proyeksi Dollar Usage Annual ($)

Projected Dollar Usage Annual ($) = Annual Usage x Unit Cost
- Mengurutkan seluruh data dalam urutan menurun dari Annual $ Value.
- Menghitung Cumulative Dollar Usage dengan menjumlahkan Annunal $ Value.
- Menghitung Cumulative Percent of Total (%)
Cumulative Percent of Total (%) = Items Value ÷ Cumulative Annual $ Value
- Menghitung Cumulative Percent of Item
Cumulative Percent of Item = Sum of Cumulative Percent of Total (%) item wise
- Mengkalsifikasikan Cumulative Percent of Item:
A CLASS 10-20% OF TOTAL ITEMS BUT ACCOUNT FOR 60-80% OF THE TOTAL COST
B CLASS 20-30% OF TOTAL ITEMS BUT ACCOUNT FOR 60-80% OF THE TOTAL COST
C CLASS 60-80% OF TOTAL ITEMS BUT ACCOUNT FOR 10-20% OF THE TOTAL COST
TUGAS 6 JAGAR ERWIN RIZNANDO TAMBUNAN
MANAJEMEN PERAWATAN PESAWAT UDARA 23622029

SPARE PROJECTED PERCENTAGE

ANNUAL COST PER
PART DOLLAR USAGE OF TOTAL $ CUMULATIVE CLASS
USE (UNITS) UNIT
NUMBER ANNUAL ($) VALUE
S05 11,000 200 2,200,000 34.59% 35% A
S08 28,000 50 1,400,000 22.01% 57% A
S02 17,000 51 867,000 13.63% 70% A

S07 12,000 60 720,000 11.32% 82% B

S06 60,000 9 540,000 8.49% 90% B
S04 4,000 75 300,000 4.72% 95% B

S03 6,000 17 102,000 1.60% 96% C

S01 5,000 17 85,000 1.34% 98% C
S10 3,000 25 75,000 1.18% 99% C
S09 4,000 18 72,000 1.13% 100% C
TOTAL = 6,361,000

Item-item ini bisa dikendalikan seperti di bawah:

"Item Kelas A" harus memiliki kontrol yang sangat ketat dan catatan yang
akurat, penghitungan inventaris setiap dua minggu atau bulan.
"Item Kelas B" harus memiliki kontrol yang tidak terlalu ketat dan catatan
yang baik, penghitungan inventaris setiap kuartal.
"Item Kelas C" harus memiliki kontrol sesederhana mungkin dan catatan
minimal, jumlah inventaris setiap 6 bulan atau hitungan tahunan.

2. Diketahui : Expected demand during lead time = 𝜇 = 120

Standard deviation = 𝜎 = 12
Let R = Mean demand + Safety stock
Sehingga Safety stock = 𝑅 – 𝜇
𝑅−μ
𝑍= σ

Nilai Z didapatkan dari standarized normal tables

𝑍 = 2.326 for 98%
𝑅 − 120
2.326 =
12
Safety Stock = 𝑅 – 𝜇 = 147.912 – 120 = 27.912 ≈ 28
Re-order Level, R = 120 + 28 = 148