=_ SERVICE Bulletin No. : FL-00-227 BULLETIN Date 1 28 May 1998 PLEASE DISTRIBUTE THIS BULLETIN TO APPROPRIATE PERSONNEL AT YOUR DEALERSHIP AND FILE IN PRODUCT SUPPORT BULLETIN MASTER FILE Level = :4 Section : Intemal Combustion Engine Group _: General Subject : Replacement Kits. Affected Model: DP.60/ 70/80/90 Effective: - Parts Serial No. : Refer to Applicable Number in Available: After February, 1998. the following pages. Continued on next page .... 4: URGENT REWORK (MANDATORY) 2: REWORK 3: TECHNICAL OR GENERAL INFORMATION ‘4: SERVICE OR PARTS INFORMATION Note: MCFS Product Support Bulletin levels one (1) and two (2) correspond to covered rework programs. Refer to body buen for detalis fon coverage amount and rework instucons, Levels three (3) and four (4) are issued for technical information and do not conetiute authority ‘mandatory replacement and/or warranty claim submission. Al fuid, ole, Titers, and serap tems must be disposed ofin accordance with, focal laws govering your area. Due io aur policy of continual improvement, al designs are subjected to change without advance noice 28 May 1998, FL-00-227, Pages 1 of 5 MITSUBISHI CATERPILLAR FORKLIFT ASIA PTE LTD1. Purpose Replacement kits for FD 60/70 and FD 80/90 were prepared and intorduced to improve maintenance and serviceability of the trucks with better parts availability. 2. Procedures The replacement kits changed are : a) Brake Master Cylinder, b) Front Wheel Hub and Drum, c) Brake Booster, d) — Wheel Cylinder, ) Rear Wheel Hub, and f) Wheel Brakes A sketch below shows the affected parts and their respective components. or FD 60/70 @® © Front wheel hub and dram ® Brake master cylinder &. % O® LH a 28 May 1998, FL-00-227, Pages 2 of 5 MITSUBISHI CATERPILLAR FORKLIFT ASIA PTE LTDParts $ 2 Part name Zz @ [REPLACEMENT KIT ‘92089-00300 | 1 @ |M/CYL, REPAIR KIT 91946-10320 1 | @ pare ee 91946-00330 1 |o ee 92047-01510 2 @© | SPRING & LINK ASSY 92047-12300 2 © [LINK 92047-02100 1 @ [LINK 92047-02200 1 © [O-RING F3153-10500 2 @|SEAL, OL 05564-51600 2 @|oRING (64333-93900 2 @ [GASKET 64333-95900 2 ie ‘SEAL, OIL F3016-14023 2 @ | PLATE, LOCK (64333-12800 2 [@ [PACKING 92043-08200 | 2 28 May 1998, FL-00-227, Pages 3 of 5 MITSUBISHI CATERPILLAR FORKLIFT ASIA PTE LTDFor ED 80/30 Front whee! hub and dram. Qe, ©O® Rear wheel hub $ Ooo Wheel brake we 28 May 1998, FL-00-227, Pages 4 of 5 MITSUBISHI CATERPILLAR FORKLIFT ASIA PTE LTD5 Part name PartNo. Qt. Remarks @ [REPLACEMENT KIT. 92289-00100 | 1 @ [MICYL, REPAIR KIT 92246-10410 [1 @ | W/CYL, REPAIR KIT 92246-03210 2 @ | SPRING, ADJUSTING 92246-02300 4 © |O-RING F3153-13000 2 © |SEAL, O© 92333-01600 | 2 | @ |O-RING 05563-70276 2 © |GASKET (92333-11400 2 @ | SEAL, OIL 05564-51600 2 @ [PLATE, LOCK 64333-12800 __[_2 @ | PACKING 92043-08200 2 Applicable No. F20B:-0001 1-1, F26B:-60011-up 2:-0001 Lup. ¥33:<50001-up-“\ 28 May 1998, FL-00-227, Pages 5 of 5 MITSUBISHI CATERPILLAR FORKLIFT AGIA PTE LTD