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Effectiveness of Cuo As Selective Coating On Cu Substrate Obtained by Dip Coating Method For Solar Thermal Applications
Effectiveness of Cuo As Selective Coating On Cu Substrate Obtained by Dip Coating Method For Solar Thermal Applications
Abstract— Selective coatings are popularly used in solar II. THEORETICAL BACKGROUND
radiation collectors for the solar thermal system to fortify the
performance and efficiency of that system. In this research CuO A. Reflection-Transmission Measurement
selective coating has been developed on Cu substrate through Emitting quantity of light from a sample is addressed as
the dip-coating method at room temperature using NaOH and the reflectance of that sample. Here two angles called incident
NH3 as a pH controller of the solution. The coating on a Cu sheet angle and reflected angel are formed between the incident
of 0.45mm thickness shows that it has an absorbance of 75.02%,
light and normal of sample and again reflected light and
emissivity of 28.63%, selectivity of 2.61% and efficiency of
46.38% for pH 11 of the solution at room temperature. The
normal of sample respectively. Reflectance measurements
performance of selective coating among the three preparations measure either the relative or absolute reflected light, with
of pH 9, 10.4, 11 was better for higher pH at the same measurement values expressed in terms of reflectance.
temperature. The prepared CuO in simple dip-coating method Relative reflectance measurements calculate the proportional
shows that it can be a good selective coating for its high amount of reflected light measured from a sample surface,
absorbance below 2µm short wave and low emissivity above 2 relative to the amount of reflected light measured from a
µm long wave radiation spectrum as required for highly reference plate. The relative reflectance is calculated based on
efficient solar thermal applications. assuming the reference plate has a reflectance of 100%.
Moreover, it is necessary to manage reference plates properly
Keywords— solar selective absorber, dip coating, chemical because different reflectance values can be obtained if
deposition, CuO thin film, optical properties, selectivity reference plates are substituted or if they become
contaminated or change characteristics. For determining the
I. INTRODUCTION optical performance of the spectrally selective solar absorber,
The selective coating as an optical coating acts to the total reflectance was measured in the solar and infrared
minimize thermal radiation loss from the top surface of any wavelength ranges between 260nm - 2500nm [4].
solar energy device. There are two types of selective coatings-
At the surface, the reflected fraction of incident light
one is transparent and the next one is non-transparent. The
intensity at a specific wavelength (λ) , is called reflectance
second one is mainly used on the surface of radiation-
R(λ), the absorbed fraction is called absorptance A(λ), and the
absorbing elements. Those coatings possess high absorptivity
transmitted fraction is called transmittance T(λ). Energy
(∼0.95) in the visible and near-infrared regions and low
conservation relation is given in (1).
emissivity (~0.05) in the far-infrared region [1].
A(λ) + R(λ) + T(λ) = 1 (1)
A solar collector which gathers energy from sunlight
requires an absorber surface of high absorptance and low The definition of emittance ε(λ), is the ratio between
emittance in the solar spectrum. So, in the absorber surface, a infrared light emitted from a surface and that emitted from a
selective coating can be used to increase the performance of perfect blackbody at the same wavelength and the same
it. The absorber absorbs a specific wavelength of the solar temperature [5]. According to Kirchhoff’s law, the emittance
spectrum and then converts it into thermal energy. is equal to the absorptance in (2).
There are many types of methods to deposit a selective ɛ(λ) = A(λ) = 1 - R(λ) - T(λ) (2)
coating on a substrate and several materials can be used as
substrates. Electrodeposition, vacuum techniques, sputtering, For an opaque surface, the transmittance is zero, so (2)
anodization and chemical vapor deposition techniques are becomes (3).
common deposition methods. These deposition methods are ɛ(λ) = 1 - R(λ) (3)
involved with a complex manufacturing process and costly
instrumentation. Typically, black cobalt, black brass band An ideal absorber surface should have zero reflectance in
copper oxide, black chrome, black nickel are commercially the solar spectral range to maximize the capture of solar
used as selective coating materials [2]. energy and reflectance equal to one in the infrared wavelength
range to minimize radiation losses. Thus, an ideal spectrally
Fig. 1. Cu substrates soaked into NaOH and NH3 solution for three different
pH (pH9, pH10.4 and pH11)
In Fig. 2. the dots represent the percentage reflectance with Fig. 2. Reflectance vs Wavelength plot for the solution with pH 11
respect to different wavelengths for CuO thin film in pH 11
solution. The bold red line represents the ideal reflectance vs
wavelength graph. The cutting frequency will be 2000nm, if
before 2000nm the % reflectance is zero. At 2000nm %
reflectance will rise to maximum value and be at that
maximum point for the rest of the higher wavelength. Before
2000nm there will be no emittance only absorption. And after
2000nm there was only emittance no absorption. But in real
scenario, the % reflectance starts to rise from 1850nm. Before
1850nm there was a little bit of emittance present in the
system. But still it followed the trend.
Fig. 3. for solution with pH 10.4, the CuO was not
deposited perfectly on Cu substrate. As a result, a prominent
deviation of % reflection vs wavelength graph for solution
pH10.4 from the ideal graph can be seen.
Fig. 4. for solution with pH 9, there was not any CuO Fig. 3. Reflectance vs Wavelength plot for the solution with pH 10.4
coating on the Cu substrate. The Cu substrate got corroded. As
a result, the % reflectance vs wave length graph doesn’t follow
any pattern whatsoever.
E. Measurement of Solar Absoptance
The fraction of incident solar radiation which is absorbed
by the top surface of material is called as solar absorptance. It
can be expressed as a function of reflectance of the material
R(λ), and is in (4).
All the sample studied in this thesis work were effectively
opaque. Therefore, we used (4) for measuring the absorptance.
For a good solar absorber, high solar absorptance in short
wave-length is desired. That’s why we have integrated the
curve from 260nm to 2000nm.
F. Measurement of the Thermal Emittance
No specific instrument were used for the measurement of
absorptance. It was measured from the spectral reflectance of Fig. 4. Reflectance vs Wavelength plot for the solution with pH 9
the sample. The fractional emittance may be defined as the
weighted fraction (by total power density) of the emitted H. Measurement of Efficiency
radiation by (5). For a good solar absorber, low thermal
emittance (in long wave length) is desired. That is why we The efficiency of the coated samples was measured, as it
have integrated the curve from 2000nm to 2500nm. is the difference between the absorptance and the emittance of
the samples. For this no calibration and measuring instrument
G. Measurement of Selectivity were required. This term is defined by (7).
The selectivity of the coated samples was also measured, In TABLE Ⅲ different parameters associated with the
as it is the ration of the absorptance to the emittance. For this variation of temperature for the coated sample at pH 11 are
tabulated. Here pH 11 is considered as the deposition was TABLE IV. COMPARISION BETWEEN CHARACTERISTICS FOR TWO
DIFFERENT PH SOLUTION
better in this solution.
Characteristics pH 10.4 pH 11
TABLE III. ABROSPTANCE, EMITTANCE, SELECTIVITY AND EFFICIENCY
AT VARIOUS TEMPERATURE FOR THE SOLUTION OF PH 11 Absorptace 77.5% 75.02%
Characteristics 0
70 C 0
80 C
Emittance 51.4% 28.63%
Absorptance 75.02% 75.02%
Selectivity 1.5% 2.61%
Emittance 28.63% 50.85%
Efficiency 26.1% 46.38%
Selectivity 2.61% 1.47%
It has been already mentioned that coating in higher pH Fig. 5. Change in efficiency and selectivity with respect to different pH
solution shows the better efficiency and selectivity. So this solution
experiment has been done from less alkaline solution to
higher alkaline solution. But there exists effect of change in The substrates have to be soaked in the solution for 66-96
temperature on the characteristics of the selective coating in hours for having the coating deposited on the substrate. This
same pH solution. By increasing the temperature deposition turns the process time consuming.
happens better. Form TABLE Ⅲ, as the temperature rises the
emissivity of the coating increases. As a result, the selectivity V. CONCLUSION
and efficiency of the selective coating decrease. Here 70°C An experimental approach has presented to find out an
and 80°C temperature were selected for observation because effective solar selective absorber which is easy to produce
in general solar thermal system works in this range of and cost effective for solar thermal application. The results
temperature. If this temperature range is increased, water are presented in terms of absorptance, emittance, selectivity
becomes to evaporate which is not desired. The efficiency of and efficiency.
the selective coating at 70°C temperature is 1.92 times higher An ideal selective coating for solar thermal conversion
than that of at temperature 80°C. Similarly, the selectivity at would be black in appearance in UV range but an excellent
temperature 70°C is 1.5 times higher than that of at mirror in the IR region. These types of coatings should have
temperature 80°C. It can be said that if the temperature rises absorptivity in the lower wavelength region and emissivity
from 70°C to 80°C, the performance of the selective coating for higher wavelength region. CuO shows that properties of
degrades. So, this experimental observation refers- it is safe selective coatings.
to say that 70°C is the optimum temperature for the CuO The deposition technique that we used is Dip Coating
selective coating on Cu substrate in solution with pH 11. technique. It is an inexpensive, rather easy but effective
technique for mass production.
TABLE IV shows the comparison between characteristics It is seen that the selectivity of CuO coating Cu substrate
for solutions with pH 10.4 and pH 11 at 700C temperature. varies with different pH level of the solution. Selectivity
As it is seen that the absorptance for CuO coating in pH 10.4 increases with increase of pH of the solution. For pH 9
solution is higher than that of in pH 11 solution. However, solution there was no CuO coating, and Cu substrate got
the emittance is also higher for CuO coating in pH 10.4 corroded. So, it is better to deposit CuO coating with pH > 10
solution which makes the overall efficiency of the coating at Some important points for further work are suggested as
pH 10.4 less than the efficiency of coating at pH 11. follows:
Moreover, the selectivity is a function of absoptance and • In this experiment Cu substrate have been used
emittance as well. So the selectivity for CuO coating in because of its abundant availability and inexpensive
solution with pH 11 is also higher than that of in solution with
nature. But the experiment can be done using different
pH 10.4.
substrate as well.
Fig.5 dipicts the change in efficiency and selectivity of the • Different chemicals can be used in order to obtain the
selective coating with respect to different pH soltuion. selective coating.
Coating in solution higher pH level shows better efficiency
and selectivity.
• This experiment was done using Dip-coating method REFERENCES
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