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2021 International Conference on Electronics, Communications and Information Technology (ICECIT), 14–16 September

2021, Khulna, Bangladesh.

Effectiveness of CuO as Selective Coating on Cu


Substrate Obtained by Dip Coating Method for
Solar Thermal Applications
Pragati Gupta Sejuti Zaman Farhat Tasnim Farin Himangshu Ranjan Ghosh
Institute of Energy Institute of Energy Institute of Energy Lecturer,Institute of Energy
University of Dhaka University of Dhaka University of Dhaka University of Dhaka
Dhaka, Bangladesh Dhaka, Bangladesh Dhaka, Bangladesh Dhaka, Bangladesh
pragatigpt5@gmail.com sejuti2k13@gmail.com farinbd22@gmail.com hrghosh@du.ac.bd

Abstract— Selective coatings are popularly used in solar II. THEORETICAL BACKGROUND
radiation collectors for the solar thermal system to fortify the
performance and efficiency of that system. In this research CuO A. Reflection-Transmission Measurement
selective coating has been developed on Cu substrate through Emitting quantity of light from a sample is addressed as
the dip-coating method at room temperature using NaOH and the reflectance of that sample. Here two angles called incident
NH3 as a pH controller of the solution. The coating on a Cu sheet angle and reflected angel are formed between the incident
of 0.45mm thickness shows that it has an absorbance of 75.02%,
light and normal of sample and again reflected light and
emissivity of 28.63%, selectivity of 2.61% and efficiency of
46.38% for pH 11 of the solution at room temperature. The
normal of sample respectively. Reflectance measurements
performance of selective coating among the three preparations measure either the relative or absolute reflected light, with
of pH 9, 10.4, 11 was better for higher pH at the same measurement values expressed in terms of reflectance.
temperature. The prepared CuO in simple dip-coating method Relative reflectance measurements calculate the proportional
shows that it can be a good selective coating for its high amount of reflected light measured from a sample surface,
absorbance below 2µm short wave and low emissivity above 2 relative to the amount of reflected light measured from a
µm long wave radiation spectrum as required for highly reference plate. The relative reflectance is calculated based on
efficient solar thermal applications. assuming the reference plate has a reflectance of 100%.
Moreover, it is necessary to manage reference plates properly
Keywords— solar selective absorber, dip coating, chemical because different reflectance values can be obtained if
deposition, CuO thin film, optical properties, selectivity reference plates are substituted or if they become
contaminated or change characteristics. For determining the
I. INTRODUCTION optical performance of the spectrally selective solar absorber,
The selective coating as an optical coating acts to the total reflectance was measured in the solar and infrared
minimize thermal radiation loss from the top surface of any wavelength ranges between 260nm - 2500nm [4].
solar energy device. There are two types of selective coatings-
At the surface, the reflected fraction of incident light
one is transparent and the next one is non-transparent. The
intensity at a specific wavelength (λ) , is called reflectance
second one is mainly used on the surface of radiation-
R(λ), the absorbed fraction is called absorptance A(λ), and the
absorbing elements. Those coatings possess high absorptivity
transmitted fraction is called transmittance T(λ). Energy
(∼0.95) in the visible and near-infrared regions and low
conservation relation is given in (1).
emissivity (~0.05) in the far-infrared region [1].
A(λ) + R(λ) + T(λ) = 1 (1)
A solar collector which gathers energy from sunlight
requires an absorber surface of high absorptance and low The definition of emittance ε(λ), is the ratio between
emittance in the solar spectrum. So, in the absorber surface, a infrared light emitted from a surface and that emitted from a
selective coating can be used to increase the performance of perfect blackbody at the same wavelength and the same
it. The absorber absorbs a specific wavelength of the solar temperature [5]. According to Kirchhoff’s law, the emittance
spectrum and then converts it into thermal energy. is equal to the absorptance in (2).
There are many types of methods to deposit a selective ɛ(λ) = A(λ) = 1 - R(λ) - T(λ) (2)
coating on a substrate and several materials can be used as
substrates. Electrodeposition, vacuum techniques, sputtering, For an opaque surface, the transmittance is zero, so (2)
anodization and chemical vapor deposition techniques are becomes (3).
common deposition methods. These deposition methods are ɛ(λ) = 1 - R(λ) (3)
involved with a complex manufacturing process and costly
instrumentation. Typically, black cobalt, black brass band An ideal absorber surface should have zero reflectance in
copper oxide, black chrome, black nickel are commercially the solar spectral range to maximize the capture of solar
used as selective coating materials [2]. energy and reflectance equal to one in the infrared wavelength
range to minimize radiation losses. Thus, an ideal spectrally

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selective surface should have an abrupt transition from low to before being oxidized. Here 4M HCL is used for the removal
high reflectance at a transition wavelength [6]. of grease, oil and soils from the substrate to be used in dip
coating.
Solar absorptance and thermal emittance are two basic
parameters for characterizing the selective nature of various TABLE I. REQUIRED CHEMICALS, MATERILAS FOR EXPERIMENT
coating surfaces. The total solar absorptance calculated with a
normal angle of incidence αs, is a weighted average, weighted SL. Chemicals and Materials
by the solar spectral radiation Is(λ), as shown in (4).
1. 4M HCL
2. 0.0125M NaOH
(4)
3. 0.0325M NH3
The total thermal emittance calculated with a normal angle
of radiation εt, is a weighted average, weighted by the 4. 0.45mm Cu Sheet
blackbody radiation Ib(λ, T), for a given temperature T, as 5. Distilled Water
shown in (5).
,
= (5) TABLE II. REQUIRED INSTRUMENTS FOR EXPERIMENT
,
SL. Instruments
The selectivity (ξ) of the surface is given as the ratio of 1. UH4150 Spectrophotometer (Integrating Sphere)
solar absorptance (αs) to thermal emittance (ɛ) in (6).
2. Oven conciliator
= (6) 3. Beaker (500ml) and Glass Rod

The photothermal conversion efficiency (η) of a solar 4. Balance and pH Meter


selective absorber coating is defined in (7). 5. Beaker (500ml) and Glass Rod

= − (7) Increasing the cleaner concentration, temperature and time


of immersion accelerate the rate of cleaning. It is, however,
B. Desirable Characteristics of a Selective Absorber Surface important that recommended concentrations of the cleaner are
A selective absorber surface, for successful operational not exceeded. That might cause corrosion to the substrate. In
use in solar thermal systems, must possess some this experiment the optimum time for soaking the substrate for
characteristics as much as possible. For example, the selective cleaning was 15 min.
absorber must have low thermal emittance (E < 0.2) and high
C. Deposition of CuO Thin Film on Cu Substrate
solar absorptance (a > 0.9), along with large angles of
acceptance, stability to (or recovery from) short-term In Fig. 1, to produce a copper oxide coating on copper
overheating due to failure to extract energy from the collector, substrate, first, Sodium Hydroxide (0.0125M NaOH) as the
long term stability at desired operating temperatures, oxide carrier and Ammonia (0.0325M NH3) to regulate the pH
applicability to given substrate materials. Most importantly it of the solutions have been used. To obtain 0.0125M NaOH,
should be reproducible and of reasonable cost [7]. 0.225g NaOH was added with 150mL water. Then divided the
solutions into three equal parts in three separate beakers. The
III. EXPERIMENTAL WORK AND MEASUREMENT properly cleaned Cu substrate was then soaked in the solution
containing 0.0125M NaOH and 0.0325M NH3 having the pH
A. Deposition of 11. The Cu substrate was taken out (from the above
Copper Oxide thin film acts as a selective surface. CuO solution) after 66 hours of dipping. After that it was rinsed
has been actively looked into as a selective absorber layer with distilled water and then made it dry in a hot air oven for
because of its high solar absorptance and low thermal 3 hours at 60oC temperature. Finally, at 2000C temperature the
emittance. It is investigated that the CuO films show a specimens were blazed up in a furnace for 1 hour. The same
significant fall in the infrared reflectance at an extended process was repeated for preparing samples at different pH
oxidation. Moreover, it is reported that usually the photo- conditions (pH 9 and pH 10.4), Tuning the concentrations of
thermal conversion efficiency of this coating is depended on NH4OH and NaOH.
the film thickness. The preparation of CuO thin film has been
done in different pH solution (pH 9, pH 10.4, pH 11). Cu2+ + 4NH3 = [Cu(NH3)4]2+
In the TABLE Ⅰ, the chemicals and materials which have [Cu(NH3)4]2+ + 2OH - = Cu(OH)2 + NH4OH
been used for accomplishing the experiment are listed there. Cu(OH) = CuO + H2O
Then TABLE Ⅱ represents the instrumental components and
devices which are used in the experiment laboratory.
D. Measurement of Spectral Reflectace
B. Surface Preparation of the Substrate i.e Cleaning The reflectance measurement was accomplished by using
The selective coating of CuO on Copper substrate was machine- “UH4150 Spectrophotometer (Integrating Sphere)”.
made up through the oxidation of Cu at various alkaline The reflection, absorption and transmission readings were
conditions and this was done in room temperature. Cu taken for 260nm to 2500nm. As the sample was opaque the
substrate with a thickness of 0.45mm were cleaned by diping transmission percentage was zero.
them in 4M HCL solution. 15mL 4M HCL was added to The spectral reflectance has been measured by the
150mL distilled water. Cu substrate was soaked into that software of mentioned spectrometer. The sample was kept in
solution for 15 min. Then it was rinsed with distilled water the covered chamber of the spectrophotometer and the curve
for the spectral reflectance was directly evaluated from the no calibration and measuring instrument were required. This
attained data. term can be defined by (6).

Fig. 1. Cu substrates soaked into NaOH and NH3 solution for three different
pH (pH9, pH10.4 and pH11)

In Fig. 2. the dots represent the percentage reflectance with Fig. 2. Reflectance vs Wavelength plot for the solution with pH 11
respect to different wavelengths for CuO thin film in pH 11
solution. The bold red line represents the ideal reflectance vs
wavelength graph. The cutting frequency will be 2000nm, if
before 2000nm the % reflectance is zero. At 2000nm %
reflectance will rise to maximum value and be at that
maximum point for the rest of the higher wavelength. Before
2000nm there will be no emittance only absorption. And after
2000nm there was only emittance no absorption. But in real
scenario, the % reflectance starts to rise from 1850nm. Before
1850nm there was a little bit of emittance present in the
system. But still it followed the trend.
Fig. 3. for solution with pH 10.4, the CuO was not
deposited perfectly on Cu substrate. As a result, a prominent
deviation of % reflection vs wavelength graph for solution
pH10.4 from the ideal graph can be seen.
Fig. 4. for solution with pH 9, there was not any CuO Fig. 3. Reflectance vs Wavelength plot for the solution with pH 10.4
coating on the Cu substrate. The Cu substrate got corroded. As
a result, the % reflectance vs wave length graph doesn’t follow
any pattern whatsoever.
E. Measurement of Solar Absoptance
The fraction of incident solar radiation which is absorbed
by the top surface of material is called as solar absorptance. It
can be expressed as a function of reflectance of the material
R(λ), and is in (4).
All the sample studied in this thesis work were effectively
opaque. Therefore, we used (4) for measuring the absorptance.
For a good solar absorber, high solar absorptance in short
wave-length is desired. That’s why we have integrated the
curve from 260nm to 2000nm.
F. Measurement of the Thermal Emittance
No specific instrument were used for the measurement of
absorptance. It was measured from the spectral reflectance of Fig. 4. Reflectance vs Wavelength plot for the solution with pH 9
the sample. The fractional emittance may be defined as the
weighted fraction (by total power density) of the emitted H. Measurement of Efficiency
radiation by (5). For a good solar absorber, low thermal
emittance (in long wave length) is desired. That is why we The efficiency of the coated samples was measured, as it
have integrated the curve from 2000nm to 2500nm. is the difference between the absorptance and the emittance of
the samples. For this no calibration and measuring instrument
G. Measurement of Selectivity were required. This term is defined by (7).
The selectivity of the coated samples was also measured, In TABLE Ⅲ different parameters associated with the
as it is the ration of the absorptance to the emittance. For this variation of temperature for the coated sample at pH 11 are
tabulated. Here pH 11 is considered as the deposition was TABLE IV. COMPARISION BETWEEN CHARACTERISTICS FOR TWO
DIFFERENT PH SOLUTION
better in this solution.
Characteristics pH 10.4 pH 11
TABLE III. ABROSPTANCE, EMITTANCE, SELECTIVITY AND EFFICIENCY
AT VARIOUS TEMPERATURE FOR THE SOLUTION OF PH 11 Absorptace 77.5% 75.02%
Characteristics 0
70 C 0
80 C
Emittance 51.4% 28.63%
Absorptance 75.02% 75.02%
Selectivity 1.5% 2.61%
Emittance 28.63% 50.85%
Efficiency 26.1% 46.38%
Selectivity 2.61% 1.47%

Efficiency 46.38% 24.16%

IV. RESULT AND DISCUSSION


All the coated samples in this work have been developed
by varying the pH level of the solution. Some of them were
well coated and some of them were not. Data for the
reflectance of some well coated samples at different
wavelength were taken by the spectrophotometer. The
reflectance-wavelength curves have been shown in Fig. 2, 3,
and 4. The coatings exhibits low reflectance throughout the
solar region, resulting high absorptance.

It has been already mentioned that coating in higher pH Fig. 5. Change in efficiency and selectivity with respect to different pH
solution shows the better efficiency and selectivity. So this solution
experiment has been done from less alkaline solution to
higher alkaline solution. But there exists effect of change in The substrates have to be soaked in the solution for 66-96
temperature on the characteristics of the selective coating in hours for having the coating deposited on the substrate. This
same pH solution. By increasing the temperature deposition turns the process time consuming.
happens better. Form TABLE Ⅲ, as the temperature rises the
emissivity of the coating increases. As a result, the selectivity V. CONCLUSION
and efficiency of the selective coating decrease. Here 70°C An experimental approach has presented to find out an
and 80°C temperature were selected for observation because effective solar selective absorber which is easy to produce
in general solar thermal system works in this range of and cost effective for solar thermal application. The results
temperature. If this temperature range is increased, water are presented in terms of absorptance, emittance, selectivity
becomes to evaporate which is not desired. The efficiency of and efficiency.
the selective coating at 70°C temperature is 1.92 times higher An ideal selective coating for solar thermal conversion
than that of at temperature 80°C. Similarly, the selectivity at would be black in appearance in UV range but an excellent
temperature 70°C is 1.5 times higher than that of at mirror in the IR region. These types of coatings should have
temperature 80°C. It can be said that if the temperature rises absorptivity in the lower wavelength region and emissivity
from 70°C to 80°C, the performance of the selective coating for higher wavelength region. CuO shows that properties of
degrades. So, this experimental observation refers- it is safe selective coatings.
to say that 70°C is the optimum temperature for the CuO The deposition technique that we used is Dip Coating
selective coating on Cu substrate in solution with pH 11. technique. It is an inexpensive, rather easy but effective
technique for mass production.
TABLE IV shows the comparison between characteristics It is seen that the selectivity of CuO coating Cu substrate
for solutions with pH 10.4 and pH 11 at 700C temperature. varies with different pH level of the solution. Selectivity
As it is seen that the absorptance for CuO coating in pH 10.4 increases with increase of pH of the solution. For pH 9
solution is higher than that of in pH 11 solution. However, solution there was no CuO coating, and Cu substrate got
the emittance is also higher for CuO coating in pH 10.4 corroded. So, it is better to deposit CuO coating with pH > 10
solution which makes the overall efficiency of the coating at Some important points for further work are suggested as
pH 10.4 less than the efficiency of coating at pH 11. follows:
Moreover, the selectivity is a function of absoptance and • In this experiment Cu substrate have been used
emittance as well. So the selectivity for CuO coating in because of its abundant availability and inexpensive
solution with pH 11 is also higher than that of in solution with
nature. But the experiment can be done using different
pH 10.4.
substrate as well.
Fig.5 dipicts the change in efficiency and selectivity of the • Different chemicals can be used in order to obtain the
selective coating with respect to different pH soltuion. selective coating.
Coating in solution higher pH level shows better efficiency
and selectivity.
• This experiment was done using Dip-coating method REFERENCES
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ACKNOWLEDGMENT Muraleedharan, Thin Solid Films 51, 6071-6078, 2008
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