NSI

EQUIPMENTS

www.nsiequipment.com
www.nsiequipments.com

AIR CLASSIFYING
MILL (ACM)
About Us
NSI Equipments Pvt. Ltd. is a fast emerging
company specializing in the design and manufacture
of AIR CLASSIFYING MILL (ACM) for industrial use for the
pastfour decades. Over the years NSIE has consolidated its
experience in its eld and has developed its expertise.
Our endeavor is to supply well engineered product to
the specic need of our customers. Customer satisfaction
is our paramount importance, which is the foundation to
our business policy. We have excellent reputation for the
quality of our product range as always endeavoring to
advance technology, appropriate fabrication processes
at all stages of manufacture.
This has been possible with the active participation
of our management, staff and workers. Everyone has
contributed in his own manner and ultimately it is
teamwork that has won.
Vision
NSI Equipments Pvt. Ltd. vision is to excel and provide
technology that is the most advanced in Asia and at par
with the international league. We believe every satised
customer is an asset and we target to satisfy each and
every customer walking in through our door. We envisage
achieving these ambitious growth plans as Green Progress
meaning attaining the goals in symbiosis with environment
and it's an integral part of our corporate vision.
Our credo is:-
Customer orientation to develop products (machines and
auxiliaries) that seek to meet customer aspirations.
An organization reputation that instills condence in the
customer to seek pre-purchase counseling, validation
through trials and service needs that may arise.
Mission
NSI Equipments Pvt. Ltd. mission is to consolidate at the
forefront of our Product Lines in Asia. We believe
everything is possible with right efforts and dedication.
We are condent that we will achieve our goal by:
NSI Equipments Pvt. Ltd. mission is to consolidate at the
forefront of our Product Lines in Asia. We believe
everything is possible with right efforts and dedication.
We are condent that we will achieve our goal by:
Quality Policy
“To be passive and proactive in providing quality product
and solutions to clients by continuously striving to exceed
their expectations”
Our commitment to quality is uninching. Our desire for
growth is deep rooted and our capacity for details is
amazing. We adhere to national and international
standards across all operations: from sourcing the raw
materials & till it transfers to the nished machinery and
nally successful commissioning. All our suppliers operate
quality management standards as dictated by specic
markets. This measure undoubtedly reects our royalty to
quality assurance and our determination to provided the
products and service our customers demand.
What set us apart is the depth of our commitment and the
high level of our concern to deliver quality products,
efcient services and total solutions.
And this is where our quality improvement comes from.
At NSIE, quality is a way of life.
Customer Satisfaction
Customer satisfaction is the foremost concern in our work
culture. That is why a few of our products are very popular
among users. We have met stringent delivery schedules
and accepted challenges of precision manufacturing. We
have extended our services to small scale and large-scale
customers equally, and bagged repeat orders.
Air Classifying Mill (ACM)
NSI Equipments Pvt. Ltd. Micronizer Systems incorporated
a wide range of standard features which can address a
wide range of applications. We took steps to assure that
our customers are able to source the best mill design for
their application.
DESCRIPTION :
Air Classifying Mill (ACM) is a compact micronizer and clear
arrangement of element with the combination of air swept
impact grinding with integral dynamic classication used
for ne and micro-ne size reduction of a wide range of
products in all industries like Chemical, Mineral,
Pharmaceutical, Food, Metal etc. Rejection of coarse
material requiring further size reduction occurs totally
inside the chamber by means of a positive material and air
transport system. This feature combined with vertically
orienting the classier and impact drive shaft makes the
air classifying mill the most efcient type of mechanical
mill available.
OPERATION :
The material to be ground is introduced to the tip of the
rotating hammers through a port opening at the side of the
mill. Feed material can be either pneumatically conveyed
or screw fed. The rotating hammers attached to the
impact rotor disc serve to fracture the process material
with a striking edge velocity up to 140m/s.
A serrated liner mounted on the periphery of the grinding
chamber in the hammer path serves to improve grinding
efciency by preventing particles from accelerating to the
speed of the hammers thereby increasing the relative
speed difference.
The primary airow passing through the narrow annular
gap formed in between the liner and impact rotor disc in
conjunction with the fanning action of the hammers
transports the material to the top of the mill. A dispersion
ring then directs the material downward toward the
classier. Bafes welded to a shroud ring straighten the
ow of material and air so that particle overtaxing at the
dispersion ring area is avoided.
The shroud assembly effectively separates the grinding
zone from the classication as well as providing a dened
path for the material and air to ow through.
Depending upon the air ow rate and separate speed
adjustment, discreet particles are acted upon by either
the center seeking drag force of the air that ows through
the classier or center eeing centrifugal force created by
the turning of the classier wheel. Rejected particles fall
by gravity and are pulled under the shroud assembly to the
spinning hammers for further impact.
Size Reduction Our air classifying mills
incorporate the following
features:
Units up to 100 HP have standard cast reversible Ni-Hard
liners

Tungsten carbide hammers.

All mills are designed to operate at noise levels below 85

dba*

A complete line of sanitary mills is available to meet

special cleaning requirements
The Mill operates on the principle of IMPECT GRINDING and
usually employs rotor speed with a striking velocity of 140
m/s. Size reduction takes place by the impact of material Design Features
particles on the rotating grinding surface and on the xed
liner.
Grinding and classifying in one machine

Steep particle size distribution

Vane Classifier
Sharp classier cut point, instantly adjustable

Low specic energy requirements

Compact space saving design

Economical, efcient recovery of ne powders

Particle size readily adjustable without shutdown

Simple to clean, maintain and operate

Low grinding temperature

Efcient transportation of ground material from grinding

rotor to separating element

Oversize material rejected back to grinding rotor

The characteristic feature of the ACM is the incorporation Precision manufacturing

of a integral classier. The classier works on the principle
of two opposite force acting on the different particles, the Wide model range for broad application considerations
coarse and the ne particles are segregated.

Co-axial Shaft Of Classifier

And Rotor
One of the outstanding features is the co-axial shaft
arrangement of classier and grinding rotor, which makes
the machine compact and easily accessible for cleaning
and maintenance operation.

Cleaning & Maintenance

ACM is designed in such a way that all the individual
components of the mill viz. the shroud ring, the liner
plate, the classier and the rotor plate are easily
detachable for cleaning, in case of product change and for
maintenance work. The top lid is hinged and tightened
with y nuts.
Air Classifying Mill grinding Application
system consists of the ACM can be used for almost the whole eld of size
reduction of products upto a hardness of 4 Moh. Due to
following: high air ow rates, the material has less tendency to heat-
up and suitable for heat sensitive product size reduction.
Feed Hopper Our ACM design makes them ideal for the following
applications:
Screw/Pneumatic Feeder with Rotary Air Lock

Air Classifying Mill Food and Food Ingredients

Reverse Pulse Jet Bag Filter
Discharge Rotary Air Lock
ID Fan
Sugars, starches, articial sweeteners, salt, spices,
thickening agents (guar, carrageen, xanthan, gelatin,
alginates, and pectin), cocoa press cake, proteins, soy,
grains, lactose, peas, sh, corn, rice and shrimp meals,
cellulose, confectionery crumb, etc.

Inter Connecting Duct Work

Control Panel
Nutraceuticals Functional Fillers and Minerals
Bovine and shark cartilage, vitamins, magnesium citrate, Limestone, calcined kaolin, hydrous kaolin, calcium
calcium citrate, ginseng, echinacea, chamomile, oyster oxide, brucite, talc, gypsum, bentonite, wood, walnut
shells, psyllium, and oat hulls, etc. shells, calcium hydroxide, soda ash, trona, etc.

Chemicals Material Of Construction

Stearates, carbonates, sulphates, phosphates, inorganic
salts, rubber and plastic additives, resins, carbon black, Material of construction of contact parts could be Mild
iron and other metal oxides, compounded powder Steel, Stainless Steel etc.
coatings, silica gel, zeolites, crystalline polymers,
herbicides, and pesticides, etc.
 Technical Data

MODEL ACM – 10 ACM – 20 ACM – 30 ACM – 40 ACM – 50 ACM – 100

MOTOR FOR MILL KW 7.5 15 22 30 37 75

MOTOR FOR CLASSIFIER KW 1.5 2.2 4 4 5.5 11

SPEED FOR MILL (Max.) RPM 6000 5000 4500 4500 3500 2400

SPEED FOR CLASSIFIER (Max.) RPM 6000 4000 4000 4000 3500 3000

CAPACITY FACTOR 1.0 1.8 2.7 3.6 4.5 9.0

Capacity Factor

PRODUCT FINENESS CAPACITY ACM – 10 kg/hr. (approx.)

Ammonium Phosphate 99% Through 200 Mesh 115

Dry Paint Powder (Epoxy/Polyester Resin) 99% Through 170 Mesh 250

Fish Meal 99% Through 50 Mesh 110

Iron Oxide 99% Through 5 Microns 60

Lead Oxide 99% Through 325 Mesh 275

Lime Stone 99% Through 140 Mesh 460

Magnesium Oxide 99% Through 20 Microns 240

Melamine Resin 99% Through 140 Mesh 300

Milk Powder/Sugar Mixture 99% Through 20 Microns 150

Organic Pigment 99 % Through 20 Microns 80

Phenolic Resin 99% Through 32 Microns 160

Potassium Stearate 99% Through 35 Mesh 285

Sorbitol 99% Through 140 Mesh 225

Sulphur 99% Through 325 Mesh 210

PVC 99% Through 325 Mesh 220

Talcum 99% Through 20 Microns 100

Photo Gallery
 NSI NSI EQUIPMENTS PVT. LTD.
EQUIPMENTS

LIST OF EQUIPMENTS MANUFACTURED BY US

· CENTRIFUGES · BALL MILLS
· REACTION VESSELS · AIR CLASSIFYING MILLS (ACM)
· ROTARY VACUUM DRYERS · JET MILLS
· ROTARY DRYERS · ROTARY AUTOCLAVE
· ROTARY DRUM DRYER · EVAPORATOR
· SPRAY DRYER · CONDENSER
· SPIN FLASH DRYERS · BUCKET ELEVATOR
· AGITATED NUTSCHE FILTER & DRYER · SCREW CONVEYOR
· RIBBON BLENDERS · BELT CONVEYOR
· ROTARY FLAKER · FLUE GAS DESULPHITER

Contact Us

NSI
EQUIPMENTS

NSI EQUIPMENTS PVT. LTD.

Contact Person :
Lokesh Varshney (Director)

Address : Opposite Block Development Ofce,

Delhi Road, Meerut - 250002, Uttar Pradesh, India

Mobile :
+(91) - 9897700681
+(91) - 8279636108

Phone :
+(91) - (121) - 4030530
+(91) - (121) - 2519225
+(91) - (121) - 2521154

Email :
info@nsiequipment.com Southern Regional Office :
lokeshvarshney2012@gmail.com Address : 734. Mount Road,
Chennai - 600 006
Website :
www.nsiequipment.com E-mail :
www.nsiequipments.com kannan@nsiequipment.com