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Resource Modelling and Mine Design at Obuasi Mine, Ghana
Resource Modelling and Mine Design at Obuasi Mine, Ghana
OBUASI
The shortcoming of the resource definition impacted on the A comprehensive list of key aspects to consider when
ability to optimise the mining method, dilution, recovery, etc. computing a resource model was addressed by Dominy et al
The Mineral Resource classification for polygonal estimates (1999). They highlighted the importance of incorporating vein
was based on sampling spacing. For Measured Resource a geometry, effect of other geological features, grade distribution
minimum sampling spacing of 30 m horizontally and vertically and geological data. This all comes together in interpretation and
was accepted. To be classified as an Indicated Resource, the modelling of the geology. Together with the consideration of
sampling spacing must have been between 30 and 60 m. A resource estimation methods, mining and processing parameters
sampling spacing of between 60 m and 120 m was considered as it forms the basis for a lower risk assessment of narrow veins.
Inferred.
At Obuasi Mine in 1995 a study was conducted to address the
understanding of geological controls on mineralisation. This was
Process turnaround followed up by a training and technology transfer program to
The importance of geology in the estimation of tonnage and ensure that geologists effectively integrate the geological model
grade is highlighted in numerous publications over time (eg and methodologies in mining and exploration (Etheridge and
Stone and Dunn, 1996; Dominy et al, 1999). Henley, 1995).
As recent as 2002, following a series of external audits and the Geological model – wireframing
decline in gold production, there were moves to change the way
the resource was evaluated. The process change gained impetus Due to the limited geological information in the database there are
in 2004 when AngloGold and Ashanti Goldfields merged to currently no geological wireframes. The existing wireframing is
become AngloGold Ashanti. restricted to identifying the mineralised envelope pertaining to a
Resource modelling changed from polygonal to block models. resource grade cut-off. The wireframing is typically constructed
The block models are now constraint based on the geological using the development and drill hole sampling information.
model of the shears. The model is developed from extensive Wireframes are colour coded to represent the individual ore zones
definition and exploration drilling and development mapping and that are modelled. In some areas of the mine there are up to eight
sampling. Estimates are now based on geostatistics. individual zones, which is a huge step forward in understanding
and modelling the geology of Obuasi Mine.
Drill holes There are isolated high-grade areas outside of the main ore
envelopes. These grades are associated with small ore zones
The drill holes are of the type core diamond drilling. Exploration
and infill drill hole spacing is typically 40 m along strike, 30 m splaying from the major ore zones and are not easily identified in
to 40 m vertically, and sampled at 1.5 m across strike. The the drill holes. These grades are normally located some distance
drilling process is being changed to allow for more definition from main shears.
drilling from cross-cuts to define the geometry of the various ore An indicator kriging run is done to find these high-grade areas
zones. The fan drilling pattern is aimed at closer intersections. and the indicator kriging identifies areas of grade above 2.2 g/t.
Drill hole spacings of 10 m along strike and dip are now the The wireframe is adjusted to include these samples in
target and the changed drilling program is being implemented. collaboration with the geological interpretation of the shear
boundaries. Any other mineralised indicators are considered as
Underground development sampling data secondary targets and constraint to their own unique zone to
prevent the overestimation of the surrounding areas.
Development sampling consists of reef drive sampling and
cross-cut sampling. Reef drive sampling is not used in estimation
in situations where the full width of the ore zone is not exposed Estimation
in the reef drive. Cross-cuts are at intervals of approximately Geostatistics is used to estimate into the block models and
15 - 20 m. Up to the end of 2007 cross-cut sampling produced ordinary kriging was selected as the best method for estimation.
six lines of channel samples per cross-cut. Three horizontal The colour coding of the wireframe is used to define each
channel lines across the lode are sampled at 0.5 m interval on the individual ore zone as a kriging zone (KZONE). The drill hole
north and south walls respectively. The process has changed and and development samples are zoned per KZONE and estimation
only one channel line is sampled on either side of the cross-cut. parameters are determined for each zone. As the model is
The change is based on a variability study. The study showed that constrained based on a resource cut-off grade, the wireframes
the grade distribution for only one channel sampling is the same distinguish between the high grade ore and surrounding barren
as for all the cross-cut channel sampling. The variability does not waste. These hard boundaries are used to constrain the estimation
increase with a decrease in sampling. The added benefit of the inside the ore zone. A top cut is applied to the sampling data
reduction in sampling is that extra effort can be made to take a when modelling the semi variogram. The top cut is determined
quality sample.
from the grade distribution and in general is not more than
The sampling is now also extended throughout the entire 0.5 per cent of the data.
length of the cross-cut into the hanging and footwall where no
mineralisation is seen. This is done to identify areas of possible The areas that were highlighted by indicator kriging are also
mineralisation and to assist with geological interpretation. The estimated to improve on the geological understanding and to
various lithological units within the cross-cut are identified and produce potential mining blocks.
as far as possible sampling is restricted to the various units Due to the scale and complexity of the orebody, the method of
(ie quartz is not mixed with mineralised schist or vice-versa). estimation and estimation parameters are still areas for
All development and drill samples are submitted to the local improvement and work is ongoing to optimise the geostatistical
mine assay laboratory fire assay analysis. process and controls.
Classification of the Mineral Resource is a function of
Database and systems applications increasing confidence in the estimate and is affected by parameters
such as continuity of the mineralisation and the density and quality
Historically all borehole logs were recorded on logsheets and of the sampling. The Mineral Resource classification analysis is
geological plans. Since 2002 an in-house borehole database was done using the ‘15 per cent error with 90 per cent confidence’ rule.
used to capture borehole data. Only the sampled intersections This technique is based on estimating the average grade above
with associated depths, widths, location and assay results were
a specified cut-off with less than 15 per cent relative error at
used for estimation and to identify the mineralised portions of
90 per cent confidence. The criterion for a Measured Mineral
the shears. Geological data (rock types, mineralisation,
Resource is the ability to estimate one month’s production to this
stratigraphic units, etc) were not captured and as such a resource
model lacked the proper geological controls. level, while the criteria for an Indicated Mineral Resource would
be one year’s production.
In 2005 the database was expanded to include geological
characteristics for use in determining the nature of the orebody. A An investigation during 2007 revealed that only a limited
project was initiated to capture all historical drill holes (as many as number of blocks were deemed to be classified correctly. The
6000) to be included in the database. This is an ongoing process. problem is associated to the fact that the orebody is not sampled
on a regular grid and therefore there are limited areas where the
Development sampling data is also included in the Geological
theoretical spacing is achieved within each individual kriging
Database Management System. Together with the drill holes a
comprehensive data set is developing to assist in geological and zone.
resource modelling. The more data that is added to the database The recommended solution which has been used at Obuasi in
the more complex the orebody becomes and is crystallising as the past is to make use of a nearest neighbourhood estimate for
multiple thin shears. each block in the resource model. The borehole spacing method
The commercially available range of modules in Datamine is uses a proximity search method to classify the resources into
used in the development of a resource model. indicated and inferred.
Blocks which lay within a search of 35 m along strike and • 20 m strike intervals of the cross-cuts,
35 m down dip of any samples within that same krig zone are felt
to represent a spacing of 60 m × 60 m. Any blocks that fell • 5 m minimum width required for current mining equipment
within this range are classified as Indicated. Blocks within 20 m for the selected mining method, and
range are classified as Measured. All other blocks that are not • 15 m level intervals.
classified as Measured or Indicated, but received a gold grade,
were classed as Inferred. The result of the resource optimisation is a resource model
A minimum of four samples within the search ellipse are containing areas flagged as either an economic resource or
required for the classification to be applied. inventory.
The second step in converting the resource to reserve is to
Additional resource model attributes eliminate areas that will be abandoned. These areas can be pillars
based on rock engineering recommendations, areas not
The resource model is also depleted where mining took place. In accessible due to age of infrastructure and the galamsey activity
recent years a cavity monitoring system (CMS) is used and the (illegal small-scale mining). A resource model further classified
wireframe obtained from this is used to classify the resource as in terms of available economic resource is now available.
mined or unmined. Survey data for historically mined areas are
Step three is the last step in creating a resource model that can
used in an attempt to develop wireframes to deplete the model.
be used for mine design and further optimisation for the reserve
component. During this step all shaft pillars and crown pillars are
Resource to reserve identified in the model. These are areas of the resource that can
With a global resource model in place for all the ore zones the not be mined for geotechnical reasons but at a later stage can be
next step is to determine the economic resource available and to extracted. The integrated model obtained from this process is the
convert it into a mineable reserve. The process of converting the planning resource model (Figure 2). The model comprises only
resource into a reserve follows a series of steps eliminating the economic resource that can be designed and scheduled which
sterile resource created by economic criteria, safety factors, also considers other mining issues.
geotechnical constraints, mine design and extraction constraints. Previously CAD planning capabilities were not in place to
The first step is to determine a resource cut-off. Pre 2004 the generate a reserve component. The Mine 2-4D package is now
resource cut-off of 3.43 g/t was used across the board with no employed to do mine design and to generate reserves from the
evidence of economic criterion applied. With the new resource model. The whole Mineral Resource Management
comprehensive resource model, a grade tonnage profile can be process is now integrated from geological modelling, resource
calculated from which a cut-off grade can be determined. Based evaluation, rock engineering to mine planning. There is still
on gold price, costs and profit margins, a required mining grade
room for improvement in all areas and work is ongoing. The
can be obtained. The required mining grade is ‘dialled’ into the
grade-tonnage profile as an average grade above cut-off and the system allows for auditable resource and reserve figures backed
resource cut-off and available volume can be established. by reproducible processes.
The Mineable Reserves Optimiser (MRO) is a Datamine based
application that analyses a resource model. Using a floating stope SENSITIVITY ANALYSIS
method it delineates an optimal mineral resource based on user With the extensive mining over the years the primary thick, high-
supplied criteria. It creates and evaluates three-dimensional
grade ore zones are diminishing and there is a need for change in
envelopes of material taking into account factors such as the cut-off
grade, minimum size, shape and orientation of the mining units. methodologies to mining the thinner secondary ore zones.
The resource cut-off obtained and the minimum mining unit The value-add of an integrated resource model is the ability to
(MMU) are used as criteria for the optimisation. Currently the interrogate the resource by doing scenario planning. For the first
minimum mining unit (MMU) used for mine design on Obuasi time on Obuasi Mine, an attempt can be made to quantify the
mine is 20 m × 5 m × 15 m. The units represent the: narrow ore zones and to do sensitivity and selectivity analysis.
An initial study was conducted to determine the grade sensitivity 15 000 000
through optimisation with different stope dimensions. As 4.8
14 500 000
indicated previously, the MMU used for mine design on Obuasi
Mine is 20 m × 5 m × 15 m, which represents the strike, width 14 000 000 4.6
and depth dimensions. The focus of the study is to only change
Tonnes
13 500 000
g/t
the width of the MMU in the narrow ore zones. For the study two 4.4
13 000 000
areas of the mine were considered where thin ore zones appear.
Mining Block 8 is an area with six individual ore zones and 12 500 000 4.2
Block 1 is a less complicated area with three ore zones. The ore 12 000 000
zones have variable thicknesses (1 - 20 m) and display the typical 4.0
pinch and swell geometry and short range change in strike and 11 500 000
23 000 000
6.2
22 500 000
6.0
22 000 000
5.8
Tonnes
21 500 000
g/t
21 000 000 5.6
Ore lodes - Block 8 0 40
20 500 000
m 5.4
20 000 000
5.2
N 19 500 000
The cut-off grade below which mining was not economically TABLE 1
feasible was 11 g/t during that period, largely because of
Mining method and orebody width.
constraints in milling capacity. In 1990, Obuasi mine commenced
a study to evaluate its ore reserve at cut-off grades similar to mines Mining Open stope Open stope Narrow vein Sub level
in other parts of the world. method transverse longitudinal longitudinal caving
The Obuasi mine determined that, at a cut-off grade of 3.4 g/t, retreat
the underground ore reserve in the exposed workings and Average +10 m 5 - 10 m 2-6m +6 m
explored areas would increase from seven million tonnes to width
31 million tonnes, with average mining widths increasing from
some 6 m to over 10 m in the sulfide areas. 6 m pillar between them. A slot raise is mined at the block-end of
This determination enabled the Obuasi mine to consider the the stope in a cross-cut close to the hanging wall. Slot extension
introduction of mechanised mining methods, which enable larger holes are drilled in the cross-cut across the width of the orebody.
scale mining and increased productivity. The sublevel vertical spacing is 15 m and cross-cuts are
The range of mining methods employed up to year 2002 developed at 30 m intervals. A slot raise is mined at the
includes mechanised open stoping (60 per cent of total); block-end of the stope in a cross-cut close to the hanging wall.
mechanised cut-and-fill (ten per cent of total); sublevel caving Slot extension holes are drilled in the cross-cut across the width
retreat and reclamation (12 per cent of total); pillar extraction of the orebody.
(<1 per cent of total); ‘conventional’ captive cut-and-fill (<1 per
cent of total); vamping or the cleaning of lateral ore transfer Sublevel open stoping – transverse
ways spillage (<1 per cent of total); and stope preparation (16 per
cent of total) (Figure 5). The mining method used predominantly in Block 1 and Block
8L, but also in other areas, where the width of the orebody is in
excess of 10 m.
Current mining methods
The design is based upon the extraction of a single lift, with a
The range of mining methods currently employed in Obuasi primary and secondary stope configuration. Access is via
includes mechanised open stoping (75 per cent) and sublevel cross-cuts from the permanent footwall drive, usually placed in
caving (25 per cent). The mechanised open stoping methods are the footwall. Following the backfilling of a stope void, the filling
transverse, longitudinal and narrow vein longitudinal retreat. horizon becomes the next extraction level.
Table 1 shows the mining method and orebody width. The stope dimensions are typically 15 m on strike for both the
primary and secondary, and are extracted vertically to the full
Sublevel caving height of the sublevel. From the cross-cuts, a slot drive 15 m long
is developed parallel to and close to the hanging wall. A slot
A methodology carried out only in Block 5 and 6 and Block 2. It raise is mined up to the drilling level at the stope block-end. The
is based on the principle that the ore is fragmented by blasting, crown and hanging wall are supported with cement grouted cable
whilst the overlying host rock fractures and caves. It is a ‘top bolts from the drives.
down’ method, with the ore being extracted level by level Slot extension holes are drilled from the slot drive on the
downwards through the orebody. Mining is longitudinal, with the hanging wall and fan holes drilled down to the mucking level
number of reef drives dictated by the width of the orebody. The from the cross-cut at a burden of about 2 m. During blasting the
distance between reef drives is 9 m skin-to-skin. slot extension on the hanging wall is blasted to create the initial
Cross-cuts are developed at 30 m intervals. Depending on the free face. The rest of the holes are blasted into the slot. Drilling
width of the orebody, more than one reef drive may be developed is downwards using electro-hydraulic drill rig with a 76 mm
parallel to the strike of the orebody, with a minimum of about diameter hole size.
100%
90%
80%
70%
% Production Tonnes
60%
50%
40%
30%
20%
10%
0%
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2,008
2,009
2,010
LOM
2,007
Years
Open Stoping Sublevel Prep Vamping Square sets Stope Prep. Pillar Ext. Reclamation
Conv. C & F Mech. C & F Sub-Level
Key points • Reinforced pillars are created below the level. They are
further supported with backfill and provide stability to the
• The cross-cut is 6 m wide within the reef for providing access cross-cut for mining the up dip stope.
improved cable bolting coverage and blasthole drilling.
• The cable bolt layout for support of the crown will be done
• No support tees are required. Only one tee is mined at the for individual stopes depending on ground conditions. The
end the cross-cut for drilling and blasting the slot. ‘Tee’ is a cable bolts in the pillar will be extended to at least 2 m into
reef drive along strike in a transverse open stope. the walls.
• A reinforced pillar is created below the level. It is supported • The toe of the last blasthole is 4 m below the level.
with backfill and provides stability to the access cross-cut for
mining the up dip stope.
• The part of ore in the pillar, below the level, is lost.
• The secondary stope pillar is presupported from the Primary Future mining methods
cross-cut.
Open stoping is planned to be the predominant mining method
• The cable bolt layout for support of the crown will be done on the mine, while sublevel caving method will be reducing from
for individual stopes depending on ground conditions.
the current 25 per cent to less than ten per cent towards the end
• The toe of the last blasthole is 4 m below the level. of life (Figure 6). The introduction of open stoping longitudinal
• The part of ore in the pillar, below the level, is lost. retreat mining will be introduced during 2008.
100%
90%
80%
70%
% OF MINING METHOD
60%
50%
40%
30%
20%
10%
0%
2008 2009 2010 LOM
YEARS
Previous
Proposed
8% 7.5
6% 7
• high dilution reduces the profitability of an operation as it
6.5
4% increases costs and results in poor use of resources; and
6
2% 5.5 • the narrower an orebody, the more exposed it is to the risks
0% 5 associated with achieving precision in mining and inaccurate
2.25
3.75
5.25
6.75
8 .25
17.5
22. 5
27.5
32.5
0.75
10.5
13.5
dilution prediction.
Width (m) - Class Midpoint . Tonnes Grade
Key points
FIG 8 - Resource percentages by lode thickness. • The development rate is critical for high production,
development ends need to be at least six months ahead of the
The current Obuasi reserves include traditional narrow veins current working stopes to ensure quality resource drilling and
above 50 level and the deeps project below 50 level (unproven). then to establish a proper geological model. The geological
Mining the narrow veins with longitudinal retreat caters for both model is critical to proper design and control of the mining
plan.
crown and back stability due to known traditional ground and
stress effects. Geotechnical criteria and ground control • Stability of the reef drive is crucial for the success of the
parameters are taking into consideration in the mine design. method. Ground support precautions are required.
The current issues which have brought about this type of
mining method in some mining blocks are: The fill management
• high waste development (waste/ore ratio >50 per cent), • Waste rock: all waste must be dropped in stopes after initial
set-up development. A few cut-and-fill lifts can consume part
• low productivity (<7000 t/month) per stope or mining block, of the initial development waste. An internal pass may be
• high unplanned dilution (up to 30 per cent) due to hanging dedicated to this, if necessary. The ideal place will be to use
wall failure, the waste for topping up the stopes already filled with
hydrafill. This will provide better roadway for equipment.
• high cost $/t,
• narrow veins treated as thick reef (developed same way up to • Hydrafill: hydrafill will be poured from an extremity slot
raise and also through the ramp access via a vertical or
10 m width), and
inclined hole. This will be reviewed on a stope by stope basis
• timely information on reef width and variation. and in certain cases the stope span will be reduced. Drainage
The ore to waste ratio comparing the two methods indicates holes must therefore be provided.
a potential saving of 25 per cent at the 6 m cut-off point • Bulkheads: hydrafill bulkheads have to be built before
(Figure 10) as a result of less waste metres that will be required mining past the rock pass accesses or as per geotechnical
to extract the shear zone. recommendations.
SHAFT ACCESS
38L
BSVS
SHAFT
RAMP
SHAFT ACCESS
VENT RAISE
CROSS CUT TO REEF AT
VENT RAISE 10M VERTICAL SPACING
60%
Waste/Ore Ratio
50%
Longitudinal
40%
W aste/O re r atio
Transverse
20%
10%
0%
0 5 10 15 20 25 30 35 40 45
<-------Longitudinal|| Transverse------------------------------------------------------------------------------------->
Reef width m
TABLE 2
Narrow vein equipment selection.