TORU PNEUMATIC PRODUCTS c G OPERATOR’ S INSTRUCTIONS al | AND PARTS LIST A 2 AIR HAND HAMMER wove. TJ-15 ‘Symbol a ei ee Z\ caution: this may case ie, dae or robe tothe sir tol or ealpmert iit nt fae [A waren To rede rik of Rin, evene0e wig naling pang: naaing Gang aooeco7es on oF wong ner he oo MUST rea nd understand thes ntton before perforin any sch tak o-NoT DScArO ~ ave TO USER Do rat ue & Rack Oi unl heeft instrton ha been oud and understood eampltey | "Bd rie maral i racssry a hob you oe the Rack Dl caret hat ort ut Rok Drillers reading te salty etrtion mara | bey al fe eft menses inated thi manual FOR DETAILED INFORMATION ABOUT TOKU AIR TOOLS AND EQUIPMENT CONTACT To ‘TOKU PNEUMATIC TOOL CO, LTD 3-4, 4-Chome Katakaeu, Hakata-Ku Fukuoka 812-0043 Japan Phone:#81-82-431-0401 FAX: +81-92-431-1014 E-mail:it-op@toku-net.co,jp URL :http://wmw:toku-net.cojn/en/ [th eonan Air Tool ‘Aways oboy the law and the safety regulations during wor Aways wear proper clothing and use other protective eavpment when on ZX waruna ‘Always wer ea protection to preven posable ear dariage when operating ana tol at high nals Tove o for] flog tine, {\ WARNING Heavy vibration fom an a tool way reaul ie iu to the hand. Ringers and wrist of operator daring Tone porod of operation ‘Stop using an sit tool f you fel pain or ary prablem concering the use of an airtook Resume use of an too star consulting witha doctor, canfering thet thar is ne problem concerning the use of an a too Aways wear suitable working clothes when oporating an sir tool because a nackte or clothing wth en open Sleeve may get eauht inthe sir tool dung operation and may result in dargor tothe operator. Always wear the fling protective equipment during the operation ofan at tol to protect the operat from _ettng hurt according to the type ofthe operation Goves Dust proof mask Helmet Protective goggles Ear protection Werking shoss Setting up a dust vacuum device is reeammended when operating ans tol indoors, 00008 ues for the prnoe of sty hich must be observed ‘AX WARNING Ti absolutely nec concerning the sir ‘The manufacturer wil not assume ary responsibilty concerning an aecident resulting in ijry, death or any {rouble from an air tool de tothe reconstroction without the permission ef the manufacturer ‘Aways use GENUINE tool replacement parts recommended bythe manufacturer when replacing any pert of an arto “Thore must be a sticker or sign indatne matters conceming the safety precautions and maintenance on ew air too [Ris ays important to kegp this sticker of sign tobe clean enough to rad tis available from the dtrbutor ofthe manufacturer iii ost. ry te raoake portiaaion from the manatee or Un porpose oF my TodGaT Checking the worksace or work ete De not permit people excenteparstrs get ner the worksite, Especial its vry dangerous t permit eilécen ietothe working ares. Arranging and preparing tho working area are the starting ines to encure safety operation. Aways msintah the work site or workshop tobe in order and mak sure they have enough ht Always cbserve the rus auch as warring, caution, manual, ste wrttn inthe working cb Do net use the too in exlosive canons, Maitarance and replacement fh cis! ‘AX WARNING “Tur the valve eock of he compressor completly to the stop poston, hak down tho vote valve and ela ‘he pressure inthe hose completely before inspecting sr replacing the chisel Inspect the chisel rou, replace with @ now one f any defect uch asa crack s found. Using @ chisel wth any defect le very dangerous Make sure thatthe tp ofthe chisel is sharp once ainAir Hand Hammer Handling To Prevent Oil Leakage From Line Oiler “TOKU PNEUMATIC PRODUCTS 1. Use Rock Dri Oil #100 or equivalent. Don't use “Turbine Oil" or “Spindle Oil ‘These ois will be consumed faster because of its low viscosity. Use “Rock Drill Oil #100” or equivalent high viscosity 2. Pay attention to the position of the Hose built in the Line-Oiler when installation. ‘Set the tool with the Exhaust-Port upward on the ground, Screw Line-Oiler to ‘Air-Connection-Tube and adjust position of the Hose builtin the Line-Oiler downward to the ground and lower than the Exhaust-Port as shown inthe figure below. ‘The case that the Hose in the Line-Oiler is set upper than the Exhaust-Port, Oil in the Line-Oiler will leak if the Air hand Hammer is left on the ground with the Exhaust-Port upward, When you have a trial run of the Air Hand Hammer on the ground. If the Hose in the Line-Oiler is set upper than the Exhaust-Port, oil-leakage ‘ean occur because of the same reason as mentioned above. Pay attention to relative position of the Hose in the Line-Oiler to the Exhaust Port,oa cnrmtina ‘A\ Warning Inet he metalic We 0 hous oa the bo on ir tol fly. The metal cap wil come of end ‘use the hose to run amuck due to vibration the matalic cap ia used ina lose condition. This willbe very ee Check for damage of tho ar hose and inthe connsction part of Ue ai tool body. Confer that there leno dust ord. Do net point the sr howe st sive. Never uso compressed ato eaan cloth Operation [ZA caution Koop your feet anay from the chisel. There would be a risk for iyi the chisel drops onto the operator = foot | when the chisel is broken Never operate an arto! at an air pressure over the iit ofthe ar took onfem that the retainer ofthe chisel is locked firmly before starting the sr too, Never start anal tol without «chive. ‘Always hold an sir tol wih both hands. Conf thatthe handle is clean without any gress oF ol ‘Do not place the air tol en «person's foot ‘Always keep well balnoed ding operation, Never got on tol, For example, do nt put one foot on the hand of the air tool, ‘This may become a reason to got hurt especialy when the air toa i broken, Investigate the matrial ofthe work. For example, when Using the tool for eltic and telephone eablo, ater land dain pve et, inspect for hiddon cable or pipe underground before operating an i too! In cazo the chisel its something during operation stop the air too immediately Flaster th tal efter the dango a sles ‘Service end maintenance “Tamthe valve oock ofthe compressor completly tothe stop poston, hold doin the trots valve and release the pressure in the air hose completely baforedeconnectng ena tol Reed end understand the insbuction manial correcty. Contact with the sling agant or distributor of the ‘manufacturer for further servic information l necessary. Wet itis nesassary to use solvent to clean parts, be sure ie within the safety standards frst, then use the solvont at place with good ventilation Never be carleee ‘Alays concortrate on the work ‘Aways use common sense. Eye vision and reaction deteriorate significant i atlgue conditions after taking madcine, or inking alcoho Never use an sir ool when you are under the influence ofthese conditions, ‘Away direct exhaust away from yoursel and others inthe ara, ‘Aways disconnect tal from the ar supply when not in operation. auick-disconnect couplings are used, separate the ooupling from the tool with a leader hose ‘Aways make sur cutting chisel is socuraly letched in the tal before dpressng trate triegr. ‘Away bold cutting tool down iemly on the work before depressing throttle legeOperator’ s instruction Preparations before operation (Chock folowing matters before operation, Compressor Capacity ofthe compressor is suficiont Minimum requirement 16hp, SECFM at Ope (6.21) Whether the drain haa beso rove. Ab Hoce Wether there is any damage tothe sir hose. Whether the size and langth ie orract. (Clean tho intarior of the air hose using compressed at. When using two or moro tool all excep leader hose should be 1” or lrg. (S00 diagram above fo pring and Stings) Inspection of the Rock Dri! Whether there is loosones in the sorewthvend areas Whethor thee is erack o breakage inthe main body Inspection of rod Winether the rod is suitable forthe shark ofthe Rock Dri Winther tho rod is eultble forthe wore Winther ther i wear or racks Wither the rod is mounted corel, Wearing protective eauipment Whether the helmet, protective gases, ear protection, lo and working shoes are worn correct Ai Supply ‘Whether the sir pressure i suitable. For best operation, supely tool with SOpsig(8.2bat) af clean, dy ar Higher presure ésstioaly reduces too Ife and can vid warrenty. (800Pa fer mau) Lebreton To fush out GUM and DIRT ~ you shoud do the follwing two steps EACH DAY. 4. (Gefore the shit, pour beral quantity of gum solvent onto the tale ae. 2. Connect tol to a tine ane operate. Repeat this procedure before storin the tal [Arline bicator shouldbe used in conjunction with the intra ole, Repeat this procedure before storing the to. Whether there is sufcent lin the ine eer Whethor theo is sitable for the Rack Dri (0 equivalent to #100 Rock Dil id The importance of adequate and continuous lnbrition cannot be overemphasized ‘fen minutes operation without ail may severely damage the valve pats, cylinder and pistonHose Connection Say i ch cole (BAY Whether there ie any dust, or damage tothe sit connection portion, Whether the sir ose ie tuht Operation guide Maintain good balance on both fet. Keep proper stance rom the chisel ofthe Rock Dri Never put your hard ner the rod when using the Rock Dri horizons. ‘Push the Rock Dil against the objoot firmly using th handle before turing the thle valvs lve ‘Obey the low and safety regdstions. Inepction nd matonanon ‘Z\ WARNING “Tura cook of the aero to tho sop polton rt tr tho Ura val Tvl ofthe Rock Dan Felease the excets pressure in the ar hose completly, thon disconnect the Rock Dil fom the st hose and rally inspect the Rock Dl Inspection and storage fora Rock Dil Clean the exterior surface uci a loth, Reaularty inspect the tihtaning torque onthe bots. Inspect whether there sre any racks or damage inthe Rock Dri ‘Storago ofthe Rook De ‘Apply co of ol rom the ar inlot operate the Rook Dri for about 5 seconds ater completing work. Repest above operation 2-5 tmes before storing the Rack Orit, Puta cap on the a inlet ofthe Rock Dil to prevent ary dust or forign materia rom entering the ck Dri Keep the Rock Dri in «dry pace. Loss of power/errati action (posible on 1 Rood compressor output 2. Exosesve dain ona Ine 3. Moisture or restricted pipe, hose or ftings 4. Improper size er poor condition of pipe, hore or ities 5 Incorrect shank size of ches or excesivly worn char é 1 Fre running (or blank blow) ean cause damage to tho tcl Always hod the tool down to the work Loosening of side bots or back head bets wll cause loss of power and can ease damage tothe toa Period inspection ef bolt torque at regular intervals (t least once a weal tals being used rege) ie recommended, Hf everything elso appears to be in order, then disassemble tool replace worn or damaged parts, clean, reaccomble and lubricate, Replacement parts ‘Aways use GENUINE TOKU TOOL Replacement Parts Wen replacement parts ae requied, order by Pat Number and Description from the Pats List 5To. ler 11. Use Rock Dri 04 #100 or equvaent Don'tuse “Turbine Oi" or "Spindle Oi “These ole willbe consumed faster because ots low viscosity Use “Rock Dril 01 #100" or eaivalont bith veces 2. Pay attention to the postion of the Hose bul inthe Line-Oller when intaliatin, ‘Sot the tol wit the Exhaust-Port oe Upward on the ground. Sorew Line-Oller to ‘Ai-Connection-Tube and aust poston of the Hose bul inthe Line-Ciler downward t| the ground and lowor than the Exhaust-Port 25 shown in thefgure below “The case thatthe Hose inthe Lie-Oilars set upper tan the Exhaust-Port, OF inthe Line-Oiler wil look the Ar band Hammer i left on the ground with the Exhaust-Port upward Wren you have ati un of the Air Hand Hammer on the sound 1 the Hose inthe Line-Ollr is set upper than the Exhaust-Port.o-leskage can occur beceute of the same Pay attention to relative position ofthe Hose in the Line-Oiler tothe Exhaust Port Air consumption at air pressure of 600kPa 1.8 m/min ‘Sound levels with muffler (ISO 15744) Sound pressure lv! fx [1074 (A) | [ Unowraney gaa] ‘Sound ower love e274] [38 Vibration value (ISO 28927-10) Declared vation eneson vale a, | Unorainy eave [samtInstallation of Muffler (option parts) (Remove Trou BoiNats and pul Throuh-boke ot Remove the section sbove the vale ude. @set Mute Busting between Cynde-Upper “Then, rove the Vabe-Knook- Pin “Flange ad Exhaust-hole-Flage, (on ose the Krock-Pin) al HHO ee Put Mufer onto Rock Dei, ‘Through-Bolt-Nuts equally fe uffier- it correspond. | Tightening Torque: 5.8xgf+m (56.9N-m) “ . ae = (GTrghten Sorows ond Nuts, (6 Points) tightening Torque:2Bkaf-om {AN}TOKUG@()) tec vecaranion oF conrormiry ceé @ we TOKU PNEUMATIC TOOL MFG, CO.,LTD. 65798, Minobaru, Miyaki-machi, Miyaki-Gun, Saga Japan @) Technica le authorized representative 'S Fukuyama, Manager, Manufacturing Di ‘TOKU PNEUMATIC TOOL MFG. CO.,LTD. {5739, Minobaru, Miyaki-macki, Miyak-Gun, Saga Japan (4) dectare thatthe product(s) : ROCK DRILL (8) ModelType + Tu.18 (©) Version(s) > TJ-18, PFFIS, PK 1401S, .L18, TJ-ABSV, PFFISSV, PK 140 SA, 16S (Starting Serial No. : 114001 (8) isin conformity with the requirement ofthe council Directives onthe approximation of the laws of the Momber States relating (9) to" Machinery" 200614216 (0) applicable harmonized standard(s) + EN ISO 12100 (11) Placo and date + Saga Japan, 03/10/2011 ' he (12 NAME ans POSTION teu: 8 ukiyams, Manage Mantoturing OSL 8TOKU GG) © ee bectaration oF CONFORMITY cE [ESPAROL (SPANISH) (1) DECLARACION DE CONFORMIDAD CE- (2) Nosotos TOKU- (8) Archivo tenico disponible en - () ‘eclaramos que et product : - Peroradr - (5) tipo de maquina: - (6) version: - (7) can eomienza de r® de sere: = (8) es conforme a los requis dela Drecva del Consejo sorbe la aproximacion dela loyes de los Estados con relacion - (9) a ia "maquinaria" 2008/42/CE ~ (10) normas armonizades epicadas (11) [Nombre y cargo del exper: -(12) Fecha DEUTSCH (GERMANY) (1) EG-KONFORMITATSERKLARUNG - (2) Wi, TOKU - (8) Technische Datel beim EU - (4) erlren hemi, 4488 das (cle) Produkte): - Felsboor- (3) Typfen):- (6) version: - (7) seren Nr. beginn : (8) den Anforderungen der EG-Richtinio zur Anglelchung der Rechtevorechrifen der Mitgledsstaaton ~ (@) for “Maschinen” 2006/42/EG - (10) otende harmonisierte Norme(n) (11) NAME und EIGENSCHAFT des ‘Ausstelers:-(12) Datum ERANGAIS (FRENCH) (@) DECLARATION DE CONFORMITE-- (2) Nous TOKU ~ (3) Dossier technique lsponble auorés du sidge Social - (4) déciarons qu les produits - Martesu Pesforatour- (5) ype: - (6) version: = (7) premise N* de ste (6) est (sont) en conformté avec les exigencos dela Drectve du consl, concemant ls legions ‘ds eats membres relatives - (0) aux "Machines" 2006I42/CE - (10) Normes) harmonisées) apleabo(s) = (11) NOM et FONCTION def émetiur = (12) Place et data LIANO IT? (@) DIGHIARAZIONE DI CONFORMITA CE - (2) La Societa: TOKU - (3) Fie tecnico depo da - (4) fichiara cha 8) prodoti() :-Pertoratore (6) ipo (Gerson : (7) avente numer ere che partons dl ‘sufss (8) € (sono) in conform con le esigenze praviste dala Dretva del Consgio, sul legion deh ‘Stat membi relative: - (9) lle "maechine™ 2008/42/CE -(10) norma(e) armonizzati) appcabie() (11) [NOME e FUNZIONE del ichiarante (12) Data PORTUGUES (PORTUGUESE (7) DECLARAGAO DE CONFORMIDADE CE -- (2) Nés TOKU - (2) Fiheiro ténico dlsponivel na - (4) dectaramos que o produto; « Martlo Prfuradr- (6) tipo de maquina: (6) vera; -(7)N* nial de Série (@) esta em conformigade com os requisos da Direciva do Coneaio, referenie &s leisantes dos Estados-membros relacionados com : - (9) “maquinaria” 200642/CE - (10) Normas harmonizadas splicavels (11) Nome e cargo do emissor: = (12) Data NEDERLANDS (DUTCH (1) EG-VERKLARING VAN OVEREENSTEMMING - (2) De fma : TOKU - (3) Technisch bestand verktigbea - (4) verklart herbi dat het (de) produktien) -- Boorhammer- (5) type: -() verse (7) vanaf serie nummer: (8) in overeenstemming i (zn) met de voreston van de rn van de Read inzake de conderinge aanpassing van de welgevingen van de Idstaton bevefende : (9) "machines" 2006/42/26 - (10) {g2ldige geharmoniseerde norm(en) (11) NAAM en FUNCTIE van de opeteler (12) Datum ‘AHN (1) AHAGEH MIETOTHTAE EK - (2) H erapela > TOKU - (8) Texyads @axthog BaBkoI.OG - (4) EoAer Uumeiuva 1 a(t) gof6v\-va) --epsipoqnd ArpOqupe (5) TUrOU-uN) =) evaocrnc TON = 7) ‘prt onpag No: = (8) evar adpgawo( a) mpog ng eraraes me OBnyiag Tov EuyBovAiou rev apops THY postyyron Tw" vopoBecisw Tuy KpanEW TG exenKéS we *- (9) 18 “UnxavRjaTa 2O06/4ZIEK (10) EtpapuooTEO(- a) evapHeMopEvo(-<) mporuro(-): = (11) ONOMA xa: APMOAIOTHTA tou Snhodvros :- (12) HucpounviaTH5 Parts List Exploded View 10SH | vai ae 11 fos em eeyorpeat Tas [1 ets Wa ge rs ‘as [ ts va rs ou | Fai ae a [emt Fer 0a att si1010| 1 fr Wek 2] —peeernenae ston |e ews Tie iiarwen | fonsreae z leh meer conian mee est | fosg ae x eso [7 z is [aeaiis x ta [ Ti | ert ser ST n Tretia fvarga m Ti ea im 0 0 fee OP z it vs x [isomer 1 fit ay z [eos | foaen z sx eoroa6 [+t ea z a z [tees | rat Pgs Sa x HOHE eS OFGTOB TD x ay [H0i086k [Tester Sone or 70 x TORE Oe ows G7 x HORA | Ofte Sr > O/B n Soo [sting c7 ate se x orion |G Fe oD x HoH | [ser ig a7 —L se [Bbie0mE [C1 [see ung es =v) —[ oni |G favor brig a170 aH |G fsere Big WETE70 —L ais | Pe a x 34 [oro | + Pweg aa * Ss aie [Fea bat a ae [bite [1 ret 5-1 a ‘orien Ofer ei x oe [siete | sear z ‘ori [festa re a [eos | + sare et a | tnt |e * SH fis 6 0 sti |UD z "Location of Serial number, Year me Serial number e.g. 2014-A001 Year of manufacture Name plate era Tap 1C€ A © & O rm owe o MIME Ee | Monongiela, PA 15063, Phone: 8003826-2672 ‘wor timeotola com