Laser Manual

Laser Trimming Machine
Model LTM-0308-20K
INSTRUCTION
MANUAL
・ Before operating the machine, carefully read this manual and

completely understand the contents.
・ Always keep this manual at a designated place near the machine for
quick reference whenever necessary.
Fu-se Vacuum Forming Ltd.

To Customers INSTRUCTION MANUAL ED:2016.10
To Customers
This machine and peripheral units consist of several units

containing hazardous voltage, rotating sections and drive sections.
Ignoring safety instructions or misoperation could result in serious
injuries or property damage to other properties than this machine.
To avoid accidents or troubles, read and understand this manual

and other instruction manuals of related units thoroughly before
starting operation of the machine.
This manual describes matters that must not be done or cannot be

done as much as possible. However, it is not possible to cover all
risks. Therefore, matters not described as “possible” in this manual
shoule be regarded as “impossible”.
If any question or doubt arises related to the contents of this

manual, contact our company first. Never operate the machine
without clearing up such problems.
■ Immediately after purchasing this machine, assign a supervisor

and establish a system to use the machine in a safe manner.
Fu-se or our distributor will provide the supervisor with
guidance about operation and maintenance.
Fu-se assumes no responsibility whatsoever for accidents
during operation resulting from the negligence of the above.
■ Questions and Inquiries

For any questions and inquiries about handling the machine,
contact the following:
Fu-se Vacuum Forming Ltd.

2-103 Komagatani,
TEL 072-958-1401
Habikino-city, Osaka 583-0841,
Japan FAX 072-958-3125
LTM-0308-20K Fu-se Vacuum Forming Ltd.

ED:2016.10 INSTRUCTION MANUAL To Customers
Reproduction or copying of this Manual without prior

consent of Fu-se Vacuum Forming Ltd. is strictly
prohibited.
■ Change or Modification of the Machine

After delivery of the machine to the user’s site, do not
modify or change any part of the machine without prior
consent of Fu-se. Fu-se is not in a position in any event
to bear any responsibility of what-so-ever for potential
troubles of any kind to be incurred through any
modification made by the customer with no prior consent
of Fu-se.
■ Change of Specifications
Illustrations and descriptions of this manual may slightly
differ from the actual machine due to improvement of the
machine.
■ Resale or Leasing of the Machine

At the time of resale, leasing or lending out the machine
to any third party, make sure to include all manuals and
other documents supplie3d with the machine.
■ Indemnity
Details of all specifications and technical contents in this
manual are subject to change without prior notice for
improvement and development. Fu-se shall be
discharged from any obligations arising from personal
injuries or property damages resulting from different
interpretations of the descriptions of this manual.
Fu-se Vacuum Forming Ltd. LTM-0308-20K

To Customers INSTRUCTION MANUAL ED:2016.10
■ Safety Alert Symbols and Warning Signs
Safety Alert Symbols
These are the industry “Safety Alert Symbols”. These symbols

are used to call your attention to items or operation that could
be dangerous to you or other personnel using this machine.
Read these messages and follow the instructions carefully. It
is essential that you read the instructions and safety
regulations before you attempt to use the machine.
Indication Definition
Indicates an imminently hazardous
situation which, if ignored, will result in
death or serious injury.
Indicates a potentially hazardous

situation which, if ignored, could result
in death or serious injury.
Indicates a potentially hazardous

situation which, if ignored, may result
in minor or moderate injury or other
property damage.
■ In addition to the Safety Alert Symbols, the marks below will

also appear in this Manual. Read thefollowing explanation in
order to handle the machine correctly.
Indication Definition
Indicates referential information or points
which special attention should be paid
Notice
during operation. If ignored, the machine
could be damaged.
Indicates referential information or points

Note
which are helpful during operation.
Refer Indicates a reference page or clause.

ED:2016.10 INSTRUCTION MANUAL Table of Contents
Table of Contents
1. FOR YOUR SAFETY

1.1 Essential Safety Precautions ............................................ 1-1
1.2 Safety Precautions at Work ............................................... 1-4
1.3 Hazardous Area ................................................................ 1-6
1.3.1 Electrically Live Area.............................................................. 1-6
1.3.2 Moving Parts of Machine ....................................................... 1-7
1.3.3 Laser marker part .................................................................. 1-8
1.3.4 Robot part .............................................................................. 1-9
1.3.5 Fume extractor unit .............................................................. 1-10
1.4 Protective Devices ........................................................... 1-11
1.4.1 List of Protective Devices .................................................... 1-11
1.4.2 Functions of Protective Devices........................................... 1-12
1.5 Machine Plate and Warning Labels ................................. 1-14
1.5.1 Types of Warning Labels ..................................................... 1-14
1.5.2 Locations of Labels .............................................................. 1-15
1.6 Lock Out/Tag Out ............................................................ 1-16
1.7 Safety Precautions for Each Work .................................. 1-18
1.7.1 Safety Precautions for Turning ON/OFF the Power ............. 1-18
1.7.2 Safety Precautions for Screen Operation ............................ 1-19
1.7.3 Safety Precautions for Manual Operation ............................ 1-20
1.7.4 Safety Precautions for Setup ............................................... 1-21
1.7.5 Safety Precautions for Automatic Operation ........................ 1-22
1.7.6 Safety Precautions for Teaching .......................................... 1-23
1.7.7 Safety Precautions for Maintenance .................................... 1-24
2. OUTLINE
2.1 Name of Each Unit ............................................................ 2-1
2.2 Specifications .................................................................... 2-2
2.3 Outline drawing ................................................................. 2-4
2.4 Attachment........................................................................ 2-5
2.4.1 Standard Attachment List ....................................................... 2-5

Table of Contents INSTRUCTION MANUAL ED:2016.10
3. FUNCTIONS OF OPERATING SECTION

3.1 Composition and Layout of Operating Section ................... 3-1
3.2 Layout and Functions of Control Cabinet ........................... 3-2
3.3 Names and Functions of Each Section of
Operation Panel ................................................................. 3-3
3.4 Names and Functions of Each Section of Robot
Teaching/Operation Panel ................................................. 3-5
3.5 Other Sections ................................................................... 3-7
4. POWER ON/OFF OPERATION

4.1 Safety Precautions for Power ON/OFF Operation ............. 4-1
4.2 Turning ON of Power and Preparation for Operation ......... 4-2
4.2.1 Turning ON of Power .............................................................4-2
4.2.2 Preparation for Operation.......................................................4-4
4.3 Turning OFF of Power ....................................................... 4-5
5. OPERATION
5.1 Safety Precautions for Screen Operation........................... 5-1
5.2 Details of Each Screen ...................................................... 5-2
5.2.1 Common Items.......................................................................5-2
5.3 Operation Panel................................................................. 5-5
5.3.1 Manual Operation of the Robot ..............................................5-5
5.3.2 Creation of Graphic Data for the Laser ................................ 5-17
5.3.3 Registering Created Graphic Data to the Controller ............. 5-21
5.3.4 Common settings Screen ..................................................... 5-26
5.3.5 Figure cut settings Screen ................................................... 5-32
5.3.6 1-point cut settings Screen .................................................. 5-34
5.3.7 Manual Operation Screen .................................................... 5-35
5.3.8 Maintenance Screen ............................................................ 5-37
5.3.9 I/O Monitor Screen ............................................................... 5-38
5.3.10 Start Condition Monitor Screen ............................................ 5-39
5.3.11 Time Adjustment Screen ...................................................... 5-40
5.3.12 Data Screen ......................................................................... 5-41
5.3.13 Notes on Creating Robot Program (Teaching) ..................... 5-43
5.3.14 Register Assignment between the Robot and the
Touch Panel ......................................................................... 5-44
5.3.15 I/O Assignment between the Robot and the Touch Panel .... 5-46
5.3.16 Robot Position Register Assignment .................................... 5-49
5.3.17 Convenient Features of the Robot Teaching/Operation Panel
............................................................................................. 5-52
5.3.18 Backing Up the Robot Data.................................................. 5-55
5.3.19 Printing Out the Robot Program ........................................... 5-56
5.3.20 Notes of Automatic Operation .............................................. 5-57

ED:2016.10 INSTRUCTION MANUAL Table of Contents
6. OILING AND GREASING

6.1 Safety Precautions for Oiling/Greasing ............................. 6-1
6.2 Oiling/Greasing ................................................................. 6-2
6.2.1 J1,J2,J3-axis reducer ............................................................ 6-2
6.2.2 J4-axis gearbox .................................................................... 6-2
6.2.3 J5/J6-axis gearbox ................................................................ 6-3
7. INSPECTION
7.1 Safety Precautions for Inspection .................................... 7-1
7.2 Inspection and maintenance content................................ 7-2
7.2.1 Daily Checks ......................................................................... 7-2
7.2.2 Inspection for Every 3 Months .............................................. 7-4
7.2.3 Annual Inspection ................................................................. 7-5
7.2.4 Inspection for Every 18 Months ............................................ 7-6
7.2.5 Inspection for Every 2 Years ................................................. 7-7
8. REPLACEMENT OF CONSUMABLE PARTS

8.1 Precautions for Replacement of Consumable Parts ......... 8-1
8.2 Replacement of Battery ................................................... 8-2
8.2.1 Periodical Replacement ........................................................ 8-3
8.2.2 Replacement of Battery in Case of Warning ......................... 8-5
8.2.3 Replacing the Battery for the Robot (every year) .................. 8-6
8.2.4 Replacing the Robot Controller Battery (every four years) .... 8-7
8.3 Consumable parts list ...................................................... 8-8
8.3.1 Recommended spare parts List ............................................ 8-8
8.3.2 Consumable Supplies List .................................................... 8-8
9. TROUBLE
9.1 Precautions for Troubleshooting ...................................... 9-1
9.2 Power Failure................................................................... 9-2
9.3 Alarm Monitor Screen ...................................................... 9-3
9.4 Warning Monitor Screen .................................................. 9-6
9.5 Alarm and Warning History Screen .................................. 9-8

Table of Contents INSTRUCTION MANUAL ED:2016.10
10. INSTALLATION
10.1 Safety Precautions for Installation ................................ 10-1
10.2 Environment for Installation .......................................... 10-2
10.2.1 Installation Site .................................................................. 10-2
10.2.2 Power Supply .................................................................... 10-3
10.2.3 Air Source ......................................................................... 10-3
10.3 Transportation .............................................................. 10-4
10.3.1 Dimensions and Weights................................................... 10-4
10.3.2 Lifting................................................................................. 10-4
10.4 Leveling ........................................................................ 10-5
10.5 Connection of Power Source and Grounding................ 10-7
10.5.1 Connection of Power ......................................................... 10-7
10.5.2 Grounding ......................................................................... 10-9
10.6 Connection of Pneumatic Source ............................... 10-10
11. APPENDIX
Appendix 1 Laser Trimming Machine Guarantee Standard ..... A-1
Appendix 2 Drive Unit Parts List .............................................. A-4
Appendix 3 Pneumatic Equipment List .................................... A-5
Appendix 4 Pneumatic Circuit Diagram ................................... A-6
Appendix 5 Pneumatic Unit Layout ......................................... A-7
Appendix 6 Sensor List ........................................................... A-8
Appendix 7 Sensor Mounting Positions ................................... A-9
Appendix 8 Electrical Parts List ............................................. A-10
Appendix 9 Electric Circuit Diagram ...................................... A-12
Appendix 10 Fume Extractor Unit Instruction Manual
Appendix 11 Robot Warranty / Inspection Report

1. FOR YOUR SAFETY
1.1 Essential Safety Precautions ........................................ 1-1

1.2 Safety Precautions at Work .......................................... 1-4
1.3 Hazardous Area ............................................................ 1-6
1.3.1 Electrically Live Area ....................................................... 1-6
1.3.2 Moving Parts of Machine ................................................. 1-7
1.3.3 Laser marker part ............................................................ 1-8
1.3.4 Robot part ....................................................................... 1-9
1.3.5 Fume extractor unit ....................................................... 1-10
1.4 Protective Devices ...................................................... 1-11

1.4.1 List of Protective Devices .............................................. 1-11
1.4.2 Functions of Protective Devices .................................... 1-12
1.5 Machine Plate and Warning Labels............................. 1-14

1.5.1 Types of Warning Labels ............................................... 1-14
1.5.2 Locations of Labels ....................................................... 1-15
1.6 Lock Out/Tag Out ........................................................ 1-16

1.7 Safety Precautions for Each Work .............................. 1-18
1.7.1 Safety Precautions for Turning ON/OFF the Power ...... 1-18
1.7.2 Safety Precautions for Screen Operation ...................... 1-19
1.7.3 Safety Precautions for Manual Operation ..................... 1-20
1.7.4 Safety Precautions for Setup ........................................ 1-21
1.7.5 Safety Precautions for Automatic Operation ................. 1-22
1.7.6 Safety Precautions for Teaching.................................... 1-23
1.7.7 Safety Precautions for Maintenance ............................. 1-24
ED:2016.10 INSTRUCTION MANUAL 1. FOR YOUR SAFETY
1.1 Essential Safety Precautions
・ Carefully read this instruction manual to understand the

contents before operating the machine. Ignoring this
instruction could result in serious bodily injury.
○ Read the manual before turning ON the power or touching

switches.
Operate the machine following the instructions written in the
manual. Avoud doing anything not mentioned in the manual.
○ Know potentially hazardous sections of the machine and

how they could be dangerous. Understand how to avoid
these hazards and then how to treat an injured person in
case of emergency.
○ Never operate the machine based on your own judgment or

assumption.
○ If the instructions written in the manual are not

understandable or machine operation methods are not clear,
immediatel contact the supervisor or Fu-se Vacuum Forming
for any doubts.
Fu-se Vacuum Forming Ltd. 1-1 LTM-0308-20K

1. FOR YOUR SAFETY INSTRUCTION MANUAL ED:2016.10
・ Only trained personnel with sufficient knowledge for safety,

who is authorized by the supervisor, can operate the
machine. Ignoring this instruction could result in serious
bodily injury.
○ Only qualified personnel authorized by the supervisor can

handle the machine.
○ Anybody unqualified, unskilled for machine operation or

lacking in knowledge for safe operation should not operate
the machine.
○ Especially for electric devices, only electrical experts with

official qualification can service them. Ignoring this
instruction will result in lethal accidents.
・ Keep this instruction manual in the designated place in/on

the machine for easy access at all times.
○ Assign personnel to be in charge of keeping the manual

safely, avoiding damage and loss.
The manual must always be kept in the designated place.
○ If the manual is damaged or lost, immediately tell the

machine mode name and serial number to Fu-se Vacuum
Forming.
A new one will be supplied at your own cost.
LTM-0308-20K 1-2 Fu-se Vacuum Forming Ltd.

・ Exactly know how to stop the mahine.
○ Exactly know the location of EMERGENCY STOP switch and

how to operate the machine before operating the machine.
○ If hazard is predicted or actually occurred:

1) Immediately press the EMERGENCY STOP switch firmly.
2) Cry out to ask people for help.
3) If there is an injured person, apply first aid to him/her as
necessary.
4) Contact the supervisor immediately.
・ Always wear suitable clothes for operation of the machine.
○ Bundle long hair at the back and cover it with a work cap to
prevent it from being entangled in the moving parts of the
machine.
○ Never wear such clothes with loose bottoms or sleeves to

prevent them from being caught in the machine.
○ Never wear rings, bracelets, necklaces and other accessories

(neck straps, watches, etc.) during operation to prevent them
from being caught in the moving parts of the machine.
○ Always wear safety shoes to protect toes.
○ Never operate the machine just after drinking alcohol or

having medicines for your sickness.

1.2 Safety Precautions at Work
・ The machine operator must not open the door of the

control cabinet. The operator must not touch any electrical
equip,emnt other than the main breaker.
・ When working inside the movable area of the machine, always
lock out/tag out the main breaker and the air source first.
・ Strictly observe the instructions stated on the warning

labels affixed on the machine and its peripheral units.
・ Never attempt to remove or modify safety door, safety door
interlock switch and other protective device.
・ Never attempt to touch any moving parts of the machine
and its peripheratl units.
・ Abstain from machine operation when you have taken
intoxicating beverages or medicine that makes you drowsy
or when you are out of form, that is, you lose the judgment
about safety.
・ Use a solid base or scaffold when performing work in a
high place beyond the reach of your hands.
・ When teamwork is required, assign an instructor among
them and follow the instructions given by the instructor.
At this time,
- Confirm safety of all operatio personnel and people around.
- Mutually signal other members of one’s intention before
starting on each work.
・ When handling a heavy object, exceeding 20kg (45lb.),
always use an appropriate carrying machine (forklift or
crane) or several persons should work together.
・ Never use any materials that may cause fire or explosion nor
any materials that may generate hazardous dust particles.

・ Check that the circumference of the machine and its

peripheral units is free from obstacles that could hamper
the handling of each unit.
・ Keep the floor around the operatr clean without slippery
areas. Additionally, take appropriate measure so that the
floow is not wet with oil or water.
・ Do not leave any tool or equipment inside the machine.
・ When the machine shows any sign of malfunction or any

anomaly is discovered, immediately stop the machine
operation and contact your safety administrator.

1.3 Hazardous Area
1.3.1 Electrically Live Area
・ The control cabinet, operation panel and terminal box

have terminals with lethal voltage. Whe touching any parts
inside the control cabinet or terminal box for inspection
and maintenance, always lock out/tag out the power
source first.
Ignoring this instruction will result in death or serious
injury due to electric shock.
Hazardous area with lethal voltage
■Machine main body

1.3.2 Moving Parts of Machine
・ The machine is equipped with the operating equipment

and parts so as to move doors up/down or operate
industrial robots. Circumstances may be dangerous.
When working inside the machine for inspection and
maintenance, lock out/tag out the power source and air
source first.
Ignoring this instruction could catch or roll in any part of
your body and cause serious injuries.

1.3.3 Laser marker part
・ Never look at laser beam directly, through lens or through

any other optical components. Laser beam radiation into
the eye causes blindness or serious damage to the
eye.Not only the direct beam of laser, but also diffused
reflected beam is harmful.
・ Wear the specified laser protective goggles for operator's

eye. The goggles should be used against scattered beam,
so avoid to direct beam or reflection beam.
・ To prevent the exposure by advertent reflecting from the
object to be printed on or from the circumferences, make
sure to provide the protective enclosure made of acrylic
resin, glass or metal so as to surround the laser radiation
area upon due consideration of the safety.
・ Never touch laser beam and avoid human skin, clothing
and other flammable object from laser beam exposure
directly. Burning into deep skin might result and there is a
risk of life.
・ Never disassemble the product.
・This unit falls into Class 4 laser (marking laser) and Class 2
laser (guide laser) based on the classification of the Safety
of laser products (JIS C 6802) / FDA standards 21 CFR
1040.10 and 1040.11/IEC 60825-1.
・For more information on the laser marker, refer to ”Laser

Marker Operation Manual LP-400 SERIES LP-V SERIES
LP-W SERIES”

1.3.4 Robot part
・When entering the area enclosed by the safety fence, the

maintenance worker must check the entire system in order
to make sure that there is no dangerous situation around.
In case the worker needs to enter the safety area whilst a
dangerous situation extreme care must be taken, and
entire system status must be carefully monitored.
・ When operating the operation panel or the

teaching/operation panel, make sure to take off gloves and
start works because it may cause operation failure with
gloves.
・ When entering the operation area of robots, make sure to
shut down the power of the control unit or press the
emergency stop button on the operation panel or the
teaching/operation panel.
・ For the safety of the robot, Refer to "FANUC Robot ARC

Mate 120 iC FANUC Robot M-20iA MECHANICAL UNIT
OPERATOR'S MANUAL"

1.3.5 Fume extractor unit
・Mains voltage, Dangerous voltages exist in this equipment.

Ensure all covers are fitted before operating this
equipment.
・Do not block or cover the cooling vents on the unit, as this
can seriously restrict air flow and may cause damage to the
unit. (the cooling vents may belocated on the base of the
unit.)
・ For more information about the Fume extraction unit, refer to

“11. APPENDIX”

1.4 Protective Devices
This machine is equipped with several protective devices for

the purpose of protecting operator’s safety. Howevr, the
protective devices have only specific functions and do not
always protect operators from hazardous situations.
Fully understand the limited functions, details and installation
points of the protective devices, and operate the machine with
great care of risks that cannot be avoided by the protective
devices.
・ Never remove, modify or nullify the function of the

protective devices without our prior permission.
Ignoring this instruction could cause serious bodily injury.
・ Confirm that the protective devices function properly
before starting the machine operation. When the protective
devices do not function correctly, immediately report it to
us or our distributor.
1.4.1 List of Protective Devices
No. Name Location

① Area sensor Machine front
② EMERGENCY STOP switch Operation panel,
Laser marker,
Teaching operation panel,
Robot
③ Safety door interlock switch Machine right side

1.4.2 Functions of Protective Devices
① Area sensor
When the optical axis of this area
sensor is shielded during manual
operation, the buzzer sounds and
the machine stops.
When the optical axis of this area
sensor is shielded during
automatic operation, the buzzer
sounds and the machine stops
temporarily.
② EMERGENCY STOP switch

When an abnormality occurs on the machine,
pressing this switch shuts down the power
supply and stops the machine operation
instantaneously.

③ Safety door interlock switch

Opening any safety door turns off the
operation power and the heater
temperature regulator.
The machine stops at this time.

1.5 Machine Plate and Warning Labels
The following warning labels are attached on the machine.

Read and make sure to understand their contents before
operation.
If any warning label gets damaged or becomes illegible, contact
Fu-se Vacuum Forming immediately. A new one will be supplied
at your own cost.
・ Never remove nor disfigure rhe name plate.
1.5.1 Types of Warning Labels
①Pinch hazard ②Lethal voltage ③Pinch hazard
④Direct viewing danger

1.5.2 Locations of Labels
③ ① ④
③ ② ③ ④ ②

1.6 Lock Out/Tag Out
When working inside the movable area of the machine, always lock out/tag out
the power source and air source first to prevent other workers from turning ON the
power or air without permission.
Lock out/tag out the power source and air souce in the procedure below.
1. Lock out/tag out of the power source
1) Turn the main breaker OFF.
2) Attach a tag indicating “INSPECTION

and MAINTENANCE! DO NOT TOUCH
THE MAIN BREAKER!” on the main
breaker.
3) Execute a required work.
4) After the operation is finished, remove

the tag and the lock from the main
breaker.

2. Lock out/tag out of the air source
1) Close the main air open/close valve.
2) Put a chainthrough the hole of the

open/close valve handle and lock the
chain.
Main air open/close

3) Take out the key from the lock to keep it
with you.
4) Put a tag indicating “INSPECTION and

<Example>
MAINTENANCE! DO NOT TOUCH THE
VALVE!” on the open/close valve.
INSPECTION and
5) Execute a required work.
MAINTENANCE!
DO NOT TOUCH THE
MAIN BREAKER!
6) After the operation is finished, remove

the tag, lock and chain from the
open/close valve.

1.7 Safety Precautions for Each Work
1.7.1 Safety Precautions for Turning ON/OFF the Power
・ Before turning ON the power to the machine, check if the

power cable or earth cable is not damaged. If any,
immediately ask the maintenance personnel for repair.
・ After turning ON the power to the machine, always close
the door of the control cabinet and lock it.
・ Never touch a breaker or any switch on the operation
panel with wet hand(s).
・ Before turning ON the power to the machine, always check

that all safety doors and covers are free from damage and
mounted securely.
・ After turning ON the power to the machine, check that the
safety door interlock and protective devices function
normally.
・ When turning ON or OFF the power to the machine, follow

the procedures described in this manual.

1.7.2 Safety Precautions for Screen Operation
・ Never operate the touch panel when taking any kind of

drug or when judgment on safety is impaired.
・ If any error occurs during touch panel operation,

immediately stop operation of the machine and contact the
supervisor or safety administrator.
・ When operating any key on the touch panel, always check
that it is the correct one.
・ Do not give an excessive shock to the touch panel during
operation.

1.7.3 Safety Precautions for Manual Operation
・ Before starting manual operation, check that there is

nobody inside the machine.
・ Always execute manual operation within an area

accessible to the emergency stop switch.
・ Do not give an excessive shock to the operation panel

during manual operation.
・ If any error occurs during manual operation, immediately
stop operation and contact the supervisor or safety
administrator.
・ Do not place anything within the machine movable area or
on any safety door.
・ When operating any switch on the operation panel or
touch panel, always check that it is the correct switch.
・ Check that there is no obstruction to manual operation
around the machine.

1.7.4 Safety Precautions for Setup
・ Before starting setup work, check that there is nobody

inside the machine.
・ Put a sign indicating “SETUP! DO NOT TOUCH THE

MACHINE!” on a clearly visible position of the machine to
prevent other workers from touching the operation panel.
・ Do not touch any unit or part in opration. Keep off the
movable area of such a unit or part.
・ Wear protective equipment such as protective gloves,

protective glasses, dust-proof mask, etc. as required.
・ When activating the switches on the operation panel and
the touch panel, always make sure that the switch is a
correct one before actually operating it.

1.7.5 Safety Precautions for Automatic Operation
・ Before starting automatic operation, check that there is

nobody inside the machine.
・ Always stay within an area accessible to the emergency

stop button during automatic operation.
・ Do not give an excessive shock to the operation panel

during automatic operation.
・ If any error occurs during automatic operation, immediately
stop operation and contact the supervisor or safety
administrator.
・ Do not place anything within the machine movable area or
on any safety door.
・ Check that there is no obstruction to automatic operation
around the machine.

1.7.6 Safety Precautions for Teaching
・ Before starting Teaching operation, check that is nobody

inside the machine.
・ Put a sign indicating “MAINTENANCE! DO NOT TOUCH THE

MACHINE!” on a clearly visible position of the machine to
prevent other workers from touching the operation panel.
・ Do not touch any unit or part in opration. Keep off the

movable area of such a unit or part.
・ Wear laser protection glasses attached.


1.7.7 Safety Precautions for Maintenance
・ Only qualified maintenance personnel can perform inspection of

electrical equipment such as the control cabinet and operation
panel.
・Start inspection of the control cabinet after the elapse of

more than 10 minutes after turning OFF the power.
・ Before starting maintenance, lock out/tag out the power

source and pneumatic source unless the maintenance is
impossible with the power to the machine turned OFF.
・ Only qualified maintenance personnel must replace parts
according to the procedures and method described in this
Manual.
・Put a sign indicating “MAINTENANCE! DO NOT TOUCH
THE MACHINE!” on a clearly visible position of the
machine to prevent other workers from touching the
operation panel.
・ When working at a high place, use a step ladder. Do not
step on the machine.
・ After finishing inspection, mount all covers and doors

dismounted for the work on the initial positions.

2. OUTLINE
2.1 Name of Each Unit ....................................................... 2-1

2.2 Specifications ................................................................ 2-2
2.3 Outline drawing ............................................................. 2-4
2.4 Attachment ................................................................... 2-5
2.4.1 Standard Attachment List ................................................ 2-5
ED:2016.10 INSTRUCTION MANUAL 2. OUTLINE
2.1 Name of Each Unit

Touch panel Signal tower
Area sensor Operation panel
Fume extraction unit Control cabinet
Laser marker controller Robot controller

2. OUTLINE INSTRUCTION MANUAL ED:2016.10
2.2 Specifications
Specification of Laser Trimming Machine, Model LTM-0308-20K

Depth 2960 mm
奥行
Dimensions Width 3100 mm

外形寸法幅
Height 2650 mm
高さ
Depth 370 mm
Applicable work 奥行 (550) mm
dimensions 850 mm
Width
Max. dimensions in () 幅 (1250) mm
加工可能製品寸法
（）は最大寸法 Height 180 mm
高さ
Medium CO2 laser

媒質
Power 20 W
出力
Wave length 9.3 μm

Laser 波長
レーザ Cutting range
カット範囲
110 ×110 mm
Focal length 185 mm
焦点距離
Power capacity 1.2 kW

電気容量
Control axes 6 axes

制御軸
Transferable weight ※1
20 kg
Handling robot 可搬質量
ハンドリング
ロボット Repetition accuracy ±0.08 mm
繰り返し精度

電気容量
Max. airflow 325m3/Ｈ

最大風量
※2
Dust collector Filter HEPA filter
集塵機フィルタ HEPA フィルタ

電気容量
Work set/removal Applicable work Three 210 (D) x 300 (W) x 180mm (H)
stage dimensions Two 370 (D) x 480 (W) x 180mm (H)
製品セット ,取出
ステージ
加工可能製品寸法 One 550 (D) x 1250 (W) x 180mm (H)
Normal pressure 0.5 MPa～0.7MPa
Compressed air 常用圧力
圧縮空気 Required capacity Discharge airflow of 0.1 m 3/min required
所要容量吐出量 0.1m ３ /min 相当必要

Elevating door 1
昇降扉
Light curtain for the

elevating door 1
昇降扉用
ライトカーテン
Safety circuits
(Equipment) Side door With a safety door switch 1
安全回路側面扉セーフティードアスイッチ設置
（装置） Dead man's switch Located at the teaching control panel
デッドマンスイッチ教示操作盤に設置
1
Emergency stop button 2
非常停止ボタン
Flame detector 1
炎検知センサ
Laser 1.2 kW
レーザ
Handling robot 3.0 kW

ハンドリングロボット
Dust collector 1.1 kW

Total Capacity 集塵機
of
Electric Power
電気総容量 200V×3-phase×50-60 Hz
As this machine is the specification of 200volts, Total 5.3kW
prepare a Transformer by your company.
この機械は 200V 仕様ですので、貴社にてトランスをご用意ください。
Remarks
※1Workable weight for Robot is depend on the center of gravity position for the product which is set.
※2The Laser Trimming Machine has the dust collector which is available for vinyl chloride fume, however, each unit is not suited to
vinyl chloride fume.In case that vinyl chloride fume attach to the each mechanical unit, there is some possibility of shortening the
machine life because of generation of rust.
備考
※1 ロボットの可搬重量は取付する製品の重心位置により低下しますので御了承ください。
※ 2 本機は塩化ビニール系のヒュームに対応した集塵機を使用しておりますが、本体は塩化ビニール系のヒューム
に対応しておりません。塩化ビニール系のヒュームが機械に付着すると、錆が発生し機械の寿命を著しく低下
させる可能性がありますので御了承ください。

2.3 Outline drawing

2.4 Attachment
2.4.1 Standard Attachment List
Number
No Name Model Maker of Image
名称型式ﾒｰｶ写真
Pieces
数量
Chuck
1 チャック SWR0250-T KOSMEC 3
(ハンド側用)
2 Chuck plate - FVF 3

チャックプレート
3 Mold receiving plate - FVF 3

型受けプレート
Laser protection glasses Honey

4 AML0-CO2 1
レーザ保護メガネ well
5 Suction pads VP15RS PISCO 6

吸着パッド


Number
No Name Model Maker of Image
名称型式ﾒｰｶ写真
Pieces
数量
1 Storage box －－ 1
収納箱
2 Tool box －－ 1
工具箱
3 Spanner －－ 1SET
スパナ
4 Flat-bladed screw driver －－ 1

マイナスドライバー
5 Phillips head screw driver －－ 1

プラスドライバー
6 Monkey wrench －－ 1
モンキーレンチ
7 Pryor －－ 1
プライヤー
8 Hexagonal wrench －－ 1SET

六角レンチセット
9 Hammer －－ 1
ハンマー

3. FUNCTIONS OF OPERATING
SECTION
3.1 Composition and Layout of Operating Section .............. 3-1

3.2 Layout and Functions of Control Cabinet ...................... 3-2
3.3 Names and Functions of Each Section
of Operation Panel ........................................................ 3-3
Teaching/Operation Panel ............................................ 3-5
3.5 Other Sections .............................................................. 3-7
ED:2016.10 INSTRUCTION MANUAL 3. FUNCTIONS OF
OPERATING SECTION
3.1 Composition and Layout of Operating Section
The operating section of this machine is composed of a control

panel and operation panel as shown below.
① Control cabinet
② Operation panel
③ Teaching/Operation Panel
These are arranged as shown below.
① ②

3. FUNCTIONS OF INSTRUCTION MANUAL ED:2016.10
OPERATING SECTION
3.2 Layout and Functions of Control Cabinet
① Power lamp
The lamp lights up when the breaker of the factory
switchboard is turned ON and lights out when the
breaker is turned OFF
② Voltmeter
The power voltage supplied to the control cabinet is
displayed.
LTM-0308-20K 3-2 Fu-se Vacuum Forming

OPERATING SECTION
3.3 Names and Functions of Each Section of Operation Panel
⑧
⑥
② ③ ⑦ ④ ⑤
1. Touch panel
The panel is used for manual operation and
operation data setting. Touch the surface of the
panel to operate.
・ The touch panel does not function unless the
breaker in the control cabinet is turned to ON.
2. EMERGENCY STOP switch

Press the switch to stop the machine
Emergency
stop
instantaneously in case of any error.
Pressing the switch turns OFF the operation power.
・ The lamp on the switch is lit during emergency
stop.
・ To reset the emergency stop status, turn the
switch clockwise.
3. Ready switch
Insert the key and set it to ON to turn ON the control
circuit.

OPERATING SECTION
4. Auto start switch

Press the switch to start automatic forming.
・ The lamp on the switch is lit during automatic
forming.
・ The lamp on the switch blinks during temporary
stop.
5. Auto halt switch

Press the switch to stop automatic operation
temporarily.
・ When the Auto start switch is pressed after the
machine stopped temporarily, counting of the
remained time will start continuously at the
same time as resuming the automatic forming.
6. Auto switch
Press the switch to operate the machine in the
automatic mode.
7. Manual switch
Press the switch to operate the machine in the
manual mode.
8. Buzzer
It keeps sounding during alarm and warning issue of
this machine.

OPERATING SECTION

Teaching/Operation Panel
① ④
1. Teaching/operation panel enable switch
Turn ON this switch to operate the robot from the

teaching /operation panel.
・ Automatic operation will not start unless it's
turned OFF.
OFF ON
2. Screen
This is the screen for the teaching/operation panel.
Operations performed and robot’s status will be
displayed here.
3. Keys & switches

These keys & switches allow manual operation and
programming of the robot.

OPERATING SECTION
4. EMERGENCY STOP switch
Linked to the machine. Unless this button is released,

the control power key switch cannot be turned ON.
・ To reset the emergency stop status, turn the
switch clockwise.
5. Dead man’s switch

Keep this dead man’s switch pressed to operate
the robot from the teaching/operation panel with
the “teaching/operation panel enable switch”
turned ON. Note that this switch has two stages.
Operation should be done while it is pressed lightly.
Pressing this switch firmly to the second stage will
generate an error and the robot will stop.

OPERATING SECTION
3.5 Other Sections
1. Signal tower
This signal tower indicates a machine status by its
color.
・ Red
The lamp is lit while an alarm is occurring in the
machine.
・ Yellow
The lamp is lit while a warning is generated to
the operator.
・ Green
The lamp is lit during automatic forming.
The lamp blinks when automatic forming is
temporarily stopped and auto start is possible.
2. Robot mode switch
・ AUTO
T1 100％ It use during automatic operation.
AUTO T2
・ T1
Robot will move at the max. speed 250mm/sec.
・ T2
Robot will move at the set speed.

4. POWER ON/OFF OPERATION
4.1 Safety Precautions for Power ON/OFF Operation ......... 4-1

4.2 Turning ON of Power and Preparation for Operation .... 4-2
4.2.1 Turning ON of Power ...................................................... 4-2
4.2.2 Preparation for Operation ................................................ 4-4
4.3 Turning OFF of Power .................................................. 4-5
ED：2016.10 INSTRUCTION MANUAL 4. POWER ON/OFF OPERATION
4.1 Safety Precaution for Power ON/OFF Operation
・ Before turning ON the power to the machine, be sure to

check the power cable and ground cable earths for any
damage. If any defect is found on the cables, immediately
call on maintenance personnel for repair.
・ After turning ON the power to the machine, always close
the door of the control cabinet and lock it.
・ Do not touch the breaker or any switch on the operation
panel with wet hands.
・ Before turning ON the power to the machine, always check

that all safety doors and covers are free from damage and
securely fitted to the machine.
・ After turning ON the power to the machine, always check
that the safety door interlock and all protective devices are
correctly functioned.
・ When turning ON or OFF the power to the machine, follow

the procedures described in this manual.

4. POWER ON/OFF OPERATION INSTRUCTION MANUAL ED：2016.10
4.2 Turning ON of Power and Preparation for Operation
4.2.1 Turning ON of Power
1) Make daily inspections.

・ Refer to “7.2.1 Daily Checks”
2) Turn ON the breaker of the switchboard in the

factory.
⇒ The power lamp on the control cabinet lights up.
Door
3) Make sure that the side door is closed.
4) Open the door of the control cabinet of the

machine main body.
5) Check that each breaker other than the main

breaker in the control cabinet is turned to ON.

6) Turn ON the main breaker in the control cabinet.

⇒ The alarm screen is displayed on the touch panel
and the buzzer sounds at the same time.
7) Close the control cabinet door and lock it.
Emergency
stop
8) Turn the EMERGENCY STOP switch clockwise.
⇒ The EMERGENCY STOP switch is unlocked.
9) Insert the key into the Ready key switch and turn it
to ON.
⇒ The control circuit is turned ON.
10) Press the Alarm reset key until all alarms are
cleared.
⇒ Cleared alarms are all transferred to the alarm
history column.

4.2.2 Preparation for Operation
1) Make the condition so that air is suppled from the

air source.
⇒ Set the main air open/close valve to open.
Main air open/close valve
2) Turn the knob of the regulator to adjust so that the

main air pressure becomes 0.5～0.7MPa.
Regulator
4) Press the Manual switch.

⇒ The lamp on the switch lights up and the mode
changes to the manual mode.
5) Press the Manual operation key on the lower

right part of the screen and then press Robot
origin return on the manual operation screen.
⇒ Robot will stop at the origin position and the front
door will be opened.
6) Check that each protective equipment such as an

area sensor functions normally.
・ For details of protective equipment, refer to “1.4
Protective Devices”.

4.3 Turning OFF of Power
1) Check that operation of the machine is stopped.
2) Press the Manual switch on the operation panel.

⇒ The lamp on the switch lights up and the mode
changes to the manual mode.
3) Press the Manual operation key displayed on

the lower part of the screen.
⇒ The manual operation 1 screen is displayed.
4) Press the Close key.

⇒ Front door will move to the downward end.

5) Turn the Ready switch to OFF.

⇒ The control circuit is turned OFF.
・ Remove the key from the switch and keep it at a
designated position as required.
Emergency
stop 6) Press the EMERGENCY STOP switch.
⇒ The EMERGENCY STOP switch is locked.
7) Turn the main breaker on the control cabinet to

OFF.
⇒ The touch panel screen is cleared.
8) Turn OFF the breaker of the switchboard in the

factory.

5. OPERATION
5.1 Safety Precautions for Screen Operation ...................... 5-1

5.2 Details of Each Screen ................................................. 5-2
5.2.1 Common Items ................................................................ 5-2
5.3 Operation Panel ............................................................ 5-5
5.3.1 Manual Operation of the Robot ....................................... 5-5
5.3.2 Creation of Figure Data for the Laser ............................ 5-17
5.3.3 Registering Created Figure Data to the Controller ........ 5-21
5.3.4 Common settings Screen .............................................. 5-26
5.3.5 Figure cut settings Screen ............................................ 5-32
5.3.6 1-point cut settings Screen ............................................ 5-34
5.3.7 Manual Operation Screen ............................................. 5-35
5.3.8 Maintenance Screen ..................................................... 5-37
5.3.9 I/O Monitor Screen ........................................................ 5-38
5.3.10 Start Condition Monitor Screen ..................................... 5-39
5.3.11 Time Adjustment Screen ............................................... 5-40
5.3.12 Data Screen .................................................................. 5-41
5.3.13 Notes on Creating Robot Program (Teaching) .............. 5-43
5.3.14 Register Assignment between the Robot and the
Touch Panel .................................................................. 5-44
5.3.15 I/O Assignment between the Robot and the Touch
Panel ............................................................................. 5-46
5.3.16 Robot Position Register Assignment ............................. 5-49
5.3.17 Convenient Features of the Robot Teaching/Operation
Panel ............................................................................. 5-52
5.3.18 Backing Up the Robot Data ........................................... 5-55
5.3.19 Printing Out the Robot Program .................................... 5-56
5.3.20 Notes of Automatic Operation ....................................... 5-57
ED：2016.10 INSTRUCTION MANUAL 5. OPERATION
5.1 Safety Precautions for Screen Operation
・ Never operate the touch panel when taking any kind of

drug or when judgment on safety is impaired.
・ If any error occurs during touch panel operation,

immediately stop operation of the machine and contact the
supervisor or safety administrator.
・ When operating any key on the touch panel, always check
that it is the correct one.
・ Do not give an excessive shock to the touch panel during
operation.

5. OPERATION INSTRUCTION MANUAL ED：2016.10
5.2 Details of Each Screen
5.2.1 Essentials
・ Note that key locations depend on the screen.
② ③
⑥ ⑤ ④
① Screen name
The name of a currently opened screen is displayed.

② Screen selection key

By pressing this key, a window listing available screens will pop up. Press
a key to switch to the desired screen. (The screen currently displayed will
be inverted.)
③’
①’ ④’
②’ ⑤’
⑥’ ⑦’
⑧’
⑩’ ⑨’ ⑪’ ⑫’
①’ Data key
Store or load data
②’ Common setting key

Make settings required for laser trimming
③’ Figure cut setting key

Make settings required for figure cutting
④’ 1-point cut setteing key

Make settings required for 1-point cutting
⑤’ Manual operation key

Used for the manual operation
⑥’ I/O monitor key

Displays the ON/OFF conditions of sensors and electromagneticvalves
⑦’ Start condition monitor key

Screen for monitoring the conditions for starting an automatic operation
⑧’ Maintenance key
Monitors status of utilization for each device
⑨’ Time correction key

Screen for adjusting the time

⑩’ Japanese key
Set the language of the touch panel to the Japanese.
⑪’ English key
Set the language of the touch panel to the English.
⑫’ Cancel key
Closes the list of screens
Input value display field Cancel key
・The keyboard pops up whenever a data

entry becomes possible and disappears
from the screen upon pressing ENT after
entering a valve.
・To correct an entered value, press the CLR

key.
Keyboard (text input)
・The keyboard pops up whenever a text entry

becomes possible and disappears from the
screen upon pressing ENT after entering a
comment.
・To correct an entered comment, press the DEL
key. The most recently entered character will
be cleared each time this key is pressed.

5.3 Operation Panel
5.3.1 Manual Operation of the Robot (Jogging)
To operate the robot manually, turn ON the “teaching mode” switch on the touch panel on the
machine operation panel. With this, the control power will not turn OFF even if the door on the right
side of the machine is opened.
Next, switch the “mode switch” for the robot to T1 or T2, turn ON the “teaching/operation panel
enable switch”, and use robot operation switches to operate the robot while keeping the dead
man’s switch on the back and “shift” switch pressed.
Right door closed Right door open

・ To open the door, turn ON the “teaching mode”. Opening the door without
turning ON the teaching mode will shut down the power.
Mode switch
AUTO: for automatic
operation
T1, T2: for teaching
Mode switch
Teaching/operation Dead man’s switch

panel enable switch

Shift switch
Robot operation
switches
Upon completion of teaching, turn OFF the “teaching/operation panel enable

switch” and switch the mode switch for the robot to AUTO.
Exit the machine and close the door on the right side.
Turn OFF the “teaching mode” switch on the touch panel of the machine
operation panel.
Then enter required settings on the Common settings, Figure cut settings and 1-point cut
settings screen on the touch panel to start an automatic operation.
In operating the robot manually, switch the “manual feed coordinate system”. Switching
the coordinate facilitates the teaching. Switching can be made with the “manual feed
coordinate system” switch on the teaching/operation panel.
Three coordinate systems can be selected for the operation.
Joint Enables operation of each joint of the robot.

R1 orthogonal The robot is operated based on the X, Y and Z axes with
reference to the remote TCP (the point of laser irradiation).
Orthogonal The robot is operated based on the X, Y and Z axes with
reference to the robot’s tip (chuck portion). To switch to this
mode, press the “auxiliary” switch in the “R1 orthogonal” mode
and then select “8. Remote TCP switch”.
To place or remove the work (tool) on the base in performing a teaching, create a point
of robot in the “R1 orthogonal” mode.
Although the “R1 orthogonal” mode is used for laser cutting, points of robot shall be
created in the “Orthogonal” mode if the shape to be cut is complex.

+Z
-X
-Z
+Y
-Y
+X
Axes in the “R1 orthogonal” and “Orthogonal” coordinate system
The coordinate system currently selected can be checked on the screen of

teaching/operation panel.
“JOINT” coordinate
system is selected
FCTN switch
“R1 WRLD”
coordinate system
“WRLD” coordinate system Manual feed coordinate

system switch

Programming of the Robot

This section explains how to create a program anew.
Procedure to create a new program

Creation of a program shall be done on the teaching/operation panel attached to the
robot. Make entries by pressing switches in the order shown below.
1. Press the “program list” switch on the teaching/operation panel.

2. Press “F2 Create”. Enter the program name here.
3. Press “F2 PNS”, enter the 4-digit number in the range of 0000 to 0250 and press
“Enter” when done. The number “PNS0001” is chosen as an example.
4. Pressing “F2 Detail Input” will allow the user to enter a comment to the program.
Press “↓” twice, put the cursor to “3 Comment” and press “Enter”. When types of
characters “alphabet, kana, etc.” are displayed on the screen, use the “↑↓” switches
to make a selection and press “F1 … F5” keys to enter a comment. In the kana-entry
mode, press “F→” to switch the type of kana to be entered. Upon completion, press
“Enter” and, finally, “F1 Quit”.
Upon completion of above operation, the program input screen will be displayed.
5. To create a new program, insert required number of lines as the program is empty at
first. Press “F” until “[Edit]” appears on “F5”. Then press “F5 [Edit]”, place the
cursor on “1 Insert” and press “Enter”. After entering required number of lines, press
“Enter”.
6. In general, programs such as the points of robot movement, laser start/stop signals,
and chuck open/close will be required to make a program. Detailed explanations are
given below.
7. Insert the routine to take out the work at the beginning of the program and, at the end
of the program, the routine to place the work. Put the cursor on the line where the
routine is to be inserted and press “F” until “[Instruction]” appears on “F1”. Press
“F1 [Instruction]”, put the cursor on “6 Load/Exit” and press “Enter” and then put the
cursor on “1 Load a program” and press “Enter”. After a list of routine programs
registered on the teaching operation panel appears, put the cursor on the routine to
be inserted and press “Enter”.
An explanation of the routine program is given below for “JG00031” as an example.
The prefix “JG” indicates that it is a program for taking out or placing the work. The
number “3” refers to the stage number (use the number 1 through 3 for triple
processing, 4 or 5 for twin processing and 6 for single piece processing) and “1”
refers to the take-out operation. For placing the work, insert routine “JG00032”.
8. To create a program of robot movement points.
To move the robot to an arbitrary point and enter the point in a program, press “F1
Point” to display the “standard operation menu” window, in which following selections
can be made. This selection determines the robot’s operation while moving to the
point.
1 J P［］ 100% FINE
2 J P［］ 100% CNT100
3 L P［］ 100mm/sec FINE
4 L P［］ 100mm/sec CNT100

Description : J The robot tries to reach the target point by moving from the
previous position to the current position while calculating the
load on each axis of the robot.
L The robot tries to reach the target point by taking the shortest
and straight path by moving from the previous position to the
current position while calculating each axis of the robot.
P The stopping point of the robot as entered will be stored as a

point in the program.
100% The speed of each joint in the J PR mode will be displayed in %.

Normally, set it at around 20% and avoid using the speed of
100% as it will stress the machine mechanically.
100mm/sec Specifies the speed of movement in the L mode. Although the

maximum of 2000mm/sec is allowed, use the speed of
100mm/sec or so to program at the beginning. Note that
changing the speed may result in modifying the cut line.
Also, it is possible to enter numbers on the main unit operation touch panel
(cutting speed 1 to 3) by using a register. To do this, put the cursor on the field
of speed, press “F1 Register” and enter the number directly on the keypad.
Enter “R [19: cut speed1]” for the cut speed 1, “R [20: cut speed2]” for the cut
speed 2 and “R [21: cut speed3]” for the cut speed 3.
FINE When the robot makes successive moves, it determines its

position at a transit point before moving to the next point.
CNT100 When the robot makes successive moves, it follows a

smooth line by taking account of the following transit point
before reaching a transit point. The number appended is the
smoothness and, as it approaches “0”, the movement
becomes closer to the FINE movement.
The following section explains other useful instructions.

Remote tool
The remote tool is an added instruction for movement that moves the work keeping a
certain distance from the remote TCP (laser irradiation point).
By inserting the remote tool, it is possible to process the work evenly with a minimum
number of teaching points regardless of the position or posture of the work.
To enter the remote tool, put the cursor after the FINE or CNT instruction and press
“F4 [Select]”. When the “list of added instructions for movement” appears, put the
cursor on “8 Next page” and press “Enter”. Pressing “Enter” after putting the cursor on
“4 Remote tool” on the “added instructions for movement 2” window will insert the
remote tool.
Note that the remote tool is not available for the J instruction line.

Also, the movement may be drastic if the difference in the axial angle was large even if
the teaching points were close, since the work is moved in reference to the laser
irradiation point.
Re: Arc instruction
Depending on the shape of trimming, the “C” instruction is provided for the robot instead
of point-to-point teaching for programming a circular movement.
P2
P1 P3
This section explains the “arc” instruction using three points as shown above.
First, describe P1 and P2 with the L instruction and enter a program as follows.
L P［1］ R［19：cut speed1］mm/sec
CNT100 RTCP
CNT100 RTCP
Here, press “F4 [Select]” while putting the cursor on the L instruction for the
intermediate point on the arc and, then, put the cursor on “3 Arc” and press “Enter”.
The program changes to the one shown below.
CNT100 RTCP
C P［2］
P［…］ R［19：cut speed1］mm/sec FINE RTCP
Next, move the robot to P3, put the cursor on the blank below the C instruction line
and press “F3 Save Position” while pressing the “shift” key at the same time. This
saves the position data enabling the robot to make an arc movement.
CNT100 RTCP
C P［2］
P［3］ P［19：cut speed1］mm/sec FINE RTCP
Note that the arc (C) instruction may not work depending on the relationship between
P [2] (intermediate point) and P [3] (target point) because of a too large azimuth.
Correcting the position

This section explains how to correct a point that has been taught in a teaching
operation.
Press “F” until “Correct Position” appears on “F5”.
Move the robot to the point that needs to be taught, put the cursor on the line that
needs to be overwritten and press “F5 Correct Position” while pressing the “shift” key.
* Pressing “F”, “F5 [Edit]” and “8 Undo” will undo the previous operation but this
works only for one operation.

9. To create a start/stop program for 1-point irradiation of laser.
This section explains how to enter 1-point irradiation start/stop program for cutting
the work by irradiating the laser and moving the work after moving the work to the
cutting position.
Prior to irradiating the laser, check the status of the laser marker.
WAIT DI［122：Laser start is possible］＝ON
Laser 1-point irradiation start program
DO［121：Laser ON］PULSE，0.5sec
To move the robot after confirming that the laser is being irradiated.
WAIT DI［123：laser marker start］＝ON
Above three lines of program are required and the program would look like this if
they were entered successively.
As these lines are contained in a routine program called “L_ON”, enter these
instructions directly. Or the “L_ON” routine may be used.
Laser irradiation stop program:
DO［122：Laser OFF］＝PULSE，0.5sec
As the above instruction is contained in a routine program called “L_OFF”, enter
the instruction directly. Or the “L_OFF” routine may be used.
Reference program:
A program to take out the work from Stage 1, move the robot to a point where the laser
cutting is to be started, turn ON the single-point irradiation laser, move the robot to the
end point of cutting, turn OFF the laser and place the work on Stage 1.
CALL JG00011
J P［1］ 20％ FINE
WAIT DI［122：Laser start is possible］＝ON  Ensure to add this check line.
L P［2］R［19：cut speed1］mm/sec CNT100 RTCP
L P［3］R［19：cut speed1］mm/sec FINE RTCP
DO［122：Laser OFF］＝PULSE，0.5sec
CALL JG00012
or
CALL JG00011
CALL L_ON
L P［2］R［19：cut speed1］mm/sec CNT100 RTCP
L P［3］R［19：cut speed1］mm/sec FINE RTCP
CALL L_OFF
CALL JG00012

10. To create a start/stop program for figure irradiation of laser (how to irradiate laser by
using figure data).
* Graphic irradiation: Trimming is performed by moving the laser beam after
registering graphic data in the laser controller. Moving the laser will result in a
better finish compared to the method of moving the work especially if precise
cutting is required.
This section explains how to create a start/stop program for cutting the work by
irradiating the laser on a fixed work after it is moved to the cutting position.
Prior to irradiating the laser, check the status of the laser marker.
Graphic laser irradiation start program:
DO［123：Figure cut1］PULSE，0.5sec
The signals for graphic cut output can be set up to 50 times.
DO［123：Figure cut1］～ DO［172：Figure cut50］
To move the robot after confirming the completion of graphic cut:
WAIT DI［121：Laser cut OK］＝ON
Above three lines of program are required and the program would look like this if
they were entered successively.
DO［123：Figure cut1］PULSE，0.5sec
As these lines are contained in routine programs “LF01_ON” to “LF50_ON”, enter
these instructions directly. Or these routines may be used.
To use the graphic cut, it is also necessary to set up the graphic cut on the
“Graphic Irradiation Settings” window on the main unit touch panel.
Enter the File No., % (power) and mm/s (speed).
Touch Panel “Figure cut settings” screen
Since the laser beam moves in the graphic cut, the robot shall be moved to the next
process upon completion of laser irradiation.

Reference program:
A program to take out the work from Stage 1, move the robot to a point where the laser
cutting is to be started, turn ON the graphic cut 1, move the robot to the next point
upon completion of the cut, turn ON the graphic cut 2 and, finally, place the work on
Stage 1.
CALL JG00011
DO［123：Figure cut1］＝PULSE，0.5sec
DO［124：Figure cut2］＝PULSE，0.5sec
CALL JG00012
or
CALL JG00011
CALL LF01_ON
CALL LF02_ON
CALL JG00012
11. In preparing laser cut points, teach the points while checking the laser irradiation
points using the laser marker. This section explains how to turn on the laser marker.
The outputs of 1-point marker and graphic marker are enabled on the “manual
operation” screen on the touch panel of the main unit. For the graphic marker,
graphic data need to be registered in advance and the “File No.” and the “cutting
speed” should be entered on the touch panel.
To stop the marker output, press the OFF switch.
Switch for the “Figure” marker
Switch for the “1-point” marker
・Set the “File No.” and the “cutting speed” before using the “Figure”
marker

・The following photos depict the scenes where the 1-point marker output is enabled.
Laser marker unit
Adjust the height of the work (robot) so that the “×”

and “•” markers overlap at the center.
The 1-point marker is

enabled.
The state where the “×” and “•” markers overlap at

the center. This indicates the optimum position to
perform laser cutting.
・The following photos depict the scenes in which a figure marker (an example
of a circle) is enabled.
Laser marker unit
If the figure marker is clearly visible, the optimum

height for cutting is attained. If there is a doubt, it is
recommended to check the work height with the
“1-point marker” in advance.
The figure marker is enabled.

12. This section explains useful features for workers experienced in teaching.
・ Retract_LD and Approach_LD

Retract is an added instruction used to specify the distance of straight-line travel in
moving from P1 to P2 shown in the figure below. Approach is an added instruction to
specify the distance of straight-line travel in moving from P2 to P3.
Retract_LD
P2
P1
Approach_LD
P3
Reference program:
A program to move 50 mm from P1, pass P2 in a smooth line and then move 30 mm
to P3.
J P［1］20％ FINE
L P［2］［R19：cut speed1］mm/sec CNT100 RT_LD50
L P［3］［R19：cut speed1］mm/sec FINE AP_LD30
・ CR
CR is an instruction used to connect two points, which intersect with a circle of
specified radius relative to P2, smoothly, shown in the figure below.
Radius ”r”
P2
P1
P3
Reference program:
A program to move straight from P1 to P2, pass P2 in a smooth line within a circle of
20 mm radius from P2 and move straight to P3.
L P［2］［R19：cut speed1］mm/sec CR20
L P［3］［R19：cut speed1］mm/sec FINE

* Note that, even though the Retract/Approach and CR instructions can be used
simultaneously, the Retract/Approach instructions have the priority if the ranges
overlap each other.
・ 1-point irradiation power change

It is possible to change the laser power for a particular point during a cut with 1-point
irradiation.
To do this, set the alternative powers on the “1-Point Irradiation Extension Power”
fields at the bottom of the “1-Point Irradiation Settings” screen in advance and insert
the “L_NO01_ON” routine in place of the “L_ON” routine on the teaching operation
panel.
Reference program:
A program to take out the work from Stage 2, make a cut from P [1] to P [2] with the
1-point irradiation expanded power No.1, make a cut from P [3] to P [4] with the
1-point irradiation expanded power No.2 and place the work on Stage 2.
CALL JG00021
CALL L_NO01_ON
L P［2］［R20：cut speed2］mm/sec FINE RTCP
CALL L_OFF
CALL P［3］20％ FINE

CALL L_NO02_ON
L P［4］［R20：cut speed2］mm/sec FINE RCTP
CALL L_OFF
CALL JG00022

5.3.2 Creation of Graphic Data for the Laser
To prepare a graphic laser cutting:
To perform a laser cutting using graphic data, it is necessary to register graphic data
on the laser controller. Use a CAD date or laser editing software to prepare the data
and register it to the controller.
Install the laser graphic editor software, “Laser Marker NAVI”, on your PC.
After completion of installation, insert the USB key into the PC.
Upon starting, the window below will appear.
Laser graphic editor software, “Laser Marker NAVI”
Example: Making graphic data for a circle of 5 mm radius

Perform the operation in the following order. ① ②
① Click on the Printing Condition tab on

the right side of the screen. ③
②Click on the Processing Condition tab on
the right side of the screen.
③ Set the Processing Condition Number to ④
“0”. If multiple figures shall be registered in
the same data file, switch the Processing ⑤
Condition Number.
④ Select “Circle”.
⑤ Enter “5 mm” in the Radius field. ⑦
⑥ Click “Enter”.
⑦ The circle data created will appear in
the Processing Element field. ⑥

Once the circle data has been entered, a circle will appear in the Image window on the
left side of the screen.
Ensure that the figure is contained within the Image window. The area inside the window
is the area where the laser cut can be performed.
Enter the processing
A “circle” is displayed conditions of the “circle”
This completes the explanation of graphic data creation using the laser editing software.
The following section explains how to set up the cut with CAD data (dxf format).
Example: Creation of graphic data by importing CAD data (DXF format)

Perform the operation in the following order.
① Click on the Printing Condition tab ① ②
on the right side of the screen.
② Click on the Logo Condition tab
on the right side of the screen. ③
③ Select the File Format DXF. ④
④ Click Select Logo.
⑤ The Select Logo window will appear.
⑥ Click Add Logo. The “open a file”
window appears.
⑤

⑦ Select CAD data and click

Open. The Select Logo window
returns with the selected CAD data
filename displayed.
Select a file
⑧ Click Select.
Upon importing the CAD data, the imported CAD data appears in the Image window
on the left. Ensure that the figure is contained within the Image window. The area
inside the window is the area where the laser cut can be performed.
Enter the processing conditions for the
CAD data is displayed CAD data

⑨Change the size of the imported CAD data.

Select “Original Size” in the Size Specification
field.
・When CAD data is imported, the figure appears fully

expanded in the printing area.
Upon selecting “Original Size”, the displayed figure becomes the size as specified in
the original data as shown below.
Displayed according to the original data

5.3.3 Registering Created Graphic Data to the Controller
Register the created graphic data to the laser controller.
① Connect the PC and the controller with

the USB cable attached.
Use attached USB cable to

connect to a PC
② Switch the “laser marker PC

communication” in the Manual
operation screen on the touch
panel of operation panel to “Valid”.
Valid change
③ Check if the laser controller is energized.

④Let the PC and the laser controller communicate with each other. Click on the
“Online” button. When a prompt “Connect to the laser marker. Proceed?”
appears, click “Yes”. If the connection is made properly, the display changes to
“Communicating”.
Proper connection results in the

Click “Online” display of “Communicating”
⑤ Transfer the graphic data to the controller.

Click on the “PC → Laser Marker” icon.
The “Data Transfer: PC → Laser Marker” window will appear at the center of the PC
monitor.
Click on the “PC → Laser Marker” icon
The “Data Transfer: PC → Laser Marker” window appears

⑥ Transfer graphic data No. 101.

Select the “Registered Name” No. 101 with the mouse and click “OK”.
Select the “Registered Name” No.101 with the mouse
Click “OK”
⑦When the “Registered Name” window appears, enter the registration name and click
“OK”. The data transfer will start and be registered under the “Registered Name” No.
101.
Click “Cancel” to exit

⑧ Upon completion of registration, click the “Cancel” button on the “Data Transfer: PC
→ Laser Marker” window to close the window.
Click “Cancel”
⑨ Click “Offline” to terminate the communication between the PC and the controller.
Click “Offline”

⑩ Switch the “laser marker PC

communication” in the Settings 1
screen on the touch panel of
operation panel to “Invalid”.
Invalid change
・If left “Valid”, operation from the touch panel cannot be made.
Now the graphic data is registered as No. 101 data. To perform a graphic laser cut,
enter the registered number.

5.3.4 Common setting Screen
This screen allows the user to make robot and laser settings required for trimming.
⑨ ⑦
①
②
③ ⑭
④
⑤
⑩
⑪
⑥
⑧
⑬ ⑫
①Laser cut *Simultaneous setting with the laser pointer is not allowed.
In automatic trimming, the work is trimmed by irradiating the laser.
②Laser pointer *Simultaneous setting with laser cut is not allowed.

Allows to check the trimming position of the work by irradiating the laser pointer
(marker) in automatic trimming.
③Each spindle speed * The jig cannot be taken out or put down unless this setting is
made.
Set the speed of each joint during the robot movement in the range of 0 to70%.
For the assignment number in robot programming, set “register 16”.
④Robot high speed * The jig cannot be taken out or put down unless this setting is
made.
Set the high speed during the robot movement in the range of 0 to 1000 mm/s.
⑤Robot low speed * The jig cannot be taken out or put down unless this setting is
made.
Set the low speed during the robot movement in the range of 0 to 1000 mm/s.
⑥Teaching
Turning this setting ON will keep the control power ON even if the safety door on the
right side is open.
However, note that the automatic operation is not available if it is turned ON.

⑦Robot No. of processing

Perform processing the selected numbers of works during automatic trimming. It is
required to replace the base to mount the jig in advance.
Tool base
・ It is not possible to set up triple processing, twin processing and single

piece processing simultaneously.
⑧Robot cutting speed

Use this feature to modify the cut speed within a program using a register.
The register number should be set to “R 19 to R 22” from Stage 1.
⑨Robot program No.

Set the program No. started by the robot in the range of 0 to 250.
⑩Adsorption pad ON/OFF

Select this if the suction is required for the tool the robot picks up.
⑪Adsorption monitor
Enables confirmation that the robot has picked up the work by comparing the pressure
with the set value in “suction pad suction pressure”.
⑫Adsorption pad Adsorption pressure

Indicates the absorption pressure while the robot is holding the work.
⑬Material adsorption pressure

Set the material absorption pressure for each stage here.
⑭Laser marker and robot I/O display

It displays the status of the I/O of the laser and the robot.

Materials adsorption/fixing mechanism
This section describes about the equipment which has the fixing/adsorption circuit on
the jig to set materials.
Jig chuck section Jig base section
Adsorption air circuit for Adsorption air circuit for fixing the Adsorption air circuit for fixing the
fixing the jig (Robot side) jig (Equipment main unit side) jig (Equipment main unit side)
・Only for No.3, the connection will be reversed.
①After the material is set to the jig, the material is fixed to the jig by the adsorption air
circuit from the equipment main unit until the robot will come to take the jig.
②After the material is set, when the

“Adsorption” switch at the lower part is
turned on, the material is adsorbed and
fixed to the jig.
“Adsorption” switch
③When the adsorption air circuit is turned on, the switch blinks or lights up.
When it lights up, the adsorption is OK, but the adsorption is incomplete if it blinks.
Review the way to place the material or the setting of the adsorption confirming
pressure.

④To set the adsorption confirmation, input the setting value in the “Material adsorption
pressure Adsorption pressure” item in the “Common setting” screen on the touch
panel.
“Material adsorption pressure adsorption pressure” setting item
・Automatic start is valid only when all adsorptions are OK.
⑤When there is a stage which does not need the material adsorption, set the
unnecessary stage to OFF in the “Adsorption pad” items in the “Common setting”
screen on the touch panel.
When it is not required to fix the material, cancel by operating

the “Adsorption pad” select switch.

The adsorption failure alarm is displayed when it does not become OK within 3
seconds after the material adsorption is turned on.
Alarm display content
Materials adsorption ○ Failure!

Failed to adsorb when the material is set. Check the condition of the material.
After checking, release the alarm by pressing “Reset” in the same screen.
*○: 1–3 will be displayed.

Explanation of the display related to the materials adsorption/fixing mechanism
I/O Monitor Screen
I/O display related to the materials adsorption/fixing operation
Start Condition Monitor Screen
Start condition display related to the materials adsorption/fixing operation

For the stage without jig, the material adsorption pressure is not checked.

5.3.5 Figure cut settings Screen
This screen allows the user to make laser settings necessary for graphic trimming.
Register graphic data to the laser controller in advance.
Scrolls the setting page

by one row or ten rows
at a time
3 2 1
Select buttons
The order will be 1, 2 and 3 from the right for three-piece processing.
For two-piece processing, the order will be 1 and 2 from the right.
Batch input field

Fire No.
Set the file No. registered to the laser controller in the range of 0 to 2047. Enter a
value.
%（Laser power）
Set the laser power in the range of 1 to 100%.
mm/s（Laser cut speed）

Set the laser cut speed in the range of 1 to 12000 mm/s.
Look-ahead buttons
Load the next graphic data while the robot is moving to reduce the time to the next
laser irradiation.
* Register the file numbers in the order of cutting and delete any unnecessary data.
Select buttons
Select items to be modified in clearing data on the batch input fields or individual
setting fields.
Pressing the “Choice” button will select all items and pressing the “Release” button will
cancel the selection.
Batch Input % button

After selecting items to be modified using the select button described above, enter the
power and press this button to set up all items at the same time.
Batch Input mm/s button

After selecting items to be modified using the select button described above, enter the
speed and press this button to set up all items at the same time.
Batch Input Reinstate button

After selecting items to be modified using the select button described above, press this
button to undo the modification done immediately before.
* If the power was modified, only the power may be reinstated and, if the speed was
modified, only the speed may be reinstated.
CLEAR button
After selecting items to be modified using the select button described above, press this
button to delete the file No., power and speed.

5.3.6 1-point cut setting Screen
This is the screen to set up conditions for 1-point irradiation.

Enter required settings in the program in advance.
CLEAR buttons
ALL CLEAR buttons
1-point output (laser power)

Set the laser power for 1-point irradiation in the range of 1 to 100%.
1-point expanded output

Use these settings to change the power of 1-point irradiation within a program.
Enter required settings in the program in advance.
CLEAR buttons
These buttons delete respective power settings for No.1 through No.10 of 1-point
expanded output.
ALL CLEAR buttons

These buttons delete power settings of 1-point expanded output for each stage.

5.3.7 Manual Operation Screen
This screen allows the user to perform manual operation of the machine. Select the
manual mode prior to the operation.
① ③
④
⑤ ⑩
⑪
⑥
⑧ ⑦
“Manual” mode switch ⑨
①Laser pointer/Figure
This is a switch to enable the output of the pointer (guide laser).
“Pointer” enables the output of a 1-point pointer.
“Graphic” enables the output of a graphic pointer. To use the graphic pointer, register
the graphic data and set the “file No.” of the registered file and the “cutting speed” in
advance.
To use the graphic pointer, set the “file No.”

and the “cutting speed”.
②Front door close/open

Open or close the front door.
③Dust collector ON/OFF

Turn ON or OFF the dust collector.
④Front door fall prevention close/open

Open or close the front door lock.
⑤Adsorption ON/OFF
Perform the suction of the jig.

⑥Adsorption pad adsorption pressure

Displays the suction pressure in kPa.
⑦Chuck close/open
Open or close the chuck at the end of the robot.
⑧Laser marker PC communication

To be used when creating graphic data, to enable / disable the communication with the
personal computer.
⑨Robot origin return

Performs an origin search of the robot. When it moves to the terminal point and opens
its chuck, the operation is complete. If there is a tool placed at the end of the robot,
remove and place it on the stage.
・The origin search cannot be started in the tool and laser area. If this is the case,
use the robot teaching/operation panel to shift the position.
Whether or not the robot is in a

particular area can be checked
with indicators in the Common
settings screen.
Common setting Screen
⑩Extinguishing air ON/OFF

The fire extinguishing air is blown while this switch is pressed.
⑪Air curtain ON/OFF

Turn ON or OFF the air curtain at the front door.

5.3.8 Maintenance Screen
This screen displays the operation time of various devices.
① ③
①Trimming cycle time

Displays the trimming cycle time of each stage.
The count starts as the robot starts to move and continues until the robot stops.
The “NOW” field displays the time of current operation.
When the count is complete, the value will be shifted right to the “NEW” field.
②Production quantity
Trimming count value is displayed.
③Energizing time
Displays the time each device is energized. The count can be reset by keeping the
“reset” switch on the right pressed.
Use these counts as a reference in making maintenance of devices.

5.3.9 I/O Monitor Screen
This screen displays the ON/OFF state of sensors and electromagnetic valves in the
machine.

5.3.10 Start Condition Monitor Screen
This screen allows the user to check the conditions necessary for starting an
automatic operation.
The forming machine cannot be started by pressing the auto start pushbutton unless
all indicators have turned red.
For items with multiple indicators, one of them needs to be displayed in red to start an
automatic operation since the starting position depends on the operation that
has been selected.

5.3.11 Time Adjustment Screen
Use this screen if it is necessary to correct the date and time.
How to make corrections

① Pressing the numeric display field to be corrected will
bring up a keypad within the screen.
②Pressing the ENT key after entering a value will set

the new value in the display field. However, note
that the entry has not taken effect in this condition.
③Pressing the Switch Screen button without

pressing the ON key will cancel the correction.

5.3.12 Data Screen
his screen allows the user to save and load data set in the settings screen.
A list of saved data items and the date and time of registration is displayed.
The data is saved in the SD card within the touch panel of main unit operation panel.
Up to 1000 data from No. 0 to 999 can be saved. However, saving and loading the data
to and from the SD card takes time for communication. Since the progress is displayed
in the status field for SD card processing, wait until the message “data processing
complete” disappears before proceeding to the next operation.
Displays the saved filename
Displays the filename being
and registration date and time
executed by the machine
in ten rows at a time
For loading the data
For writing the data
Displays the status of

communication with
the SD card
Switches the page

Direct entry of the page Displays the number of
under display
number pages in the list
In all, the list in the data screen has 100 pages of data, displaying ten data per screen.
Page 1 … displays No. 0 to 9



Pressing the [+] or [] button will switch the page one at a time.
It is also possible to jump to a particular page by entering the page number.

・Loading the data
This area allows the user to load saved data.

Touch the numeric display. When a keypad appears, enter
the number at which desired data is stored.
Upon loading the data, the product name and the number
being processed on the machine will change.
・Note that, if another set of data is loaded after modifying settings but without
saving modified settings, the data on the machine will be overwritten and the
modified data will be lost.
・ Writing(saving) the data

Stored product name
This area allows the user to save the settings made

on the settings screen.
Touch the numeric display. When a keypad appears, enter
the number at which the data are to be stored.
The system reads the data from the SD card at
the entered number. If there was a product name
stored previously, the name will be displayed in the “stored product name” field.
・Upon entering the number for writing the data, if another set of data has been
registered with a product name, that product name will be displayed. (Nothing will
be displayed if the product name was not entered.) If this happens, change the
destination No.
Note that saving data without changing the destination will overwrite and
erase the previous data. To prevent overwriting the data by mistake, it is
recommended to enter the product name whenever saving data.
Enter the product name to be saved.

Touch the product name display.
When a keyboard appears, enter the name to be written.
Pressing the Save button will complete the writing.
Upon completion of loading data, the product name and

the number being processed by the machine will change.

5.3.13 Notes on Creating Robot Program (Teaching)
This section provides some notes on performing teaching by manipulating the

robot during the creation of a program.
First, in a program in which the robot moves from a point to the next taught, it is
necessary to be careful if the angle of robot arm changes significantly even if the
distance of travel is not so big.
For example, if the robot moves to the next point by making a significant change
in the angle of robot arm after making a cut of one side, the speed of robot arm
increases drastically even if the distance of travel is small. There could be a case
where an overload alarm is issued.
In such a case, set up a point that is sufficiently away from the cut line and make the
robot return to the original cut line while changing the angle of its arm.
In this photo, the angle of the 4th shaft has changed

significantly. In such a case, be careful since the speed
of the 4th shaft may increase drastically.

5.3.14 Register Assignment between the Robot and the Touch Panel
This section explains the register assignment for speed setting, which is also
utilized in creating a program.
Since the register for speed setting is linked to the touch panel, it is possible to
change the speed without changing the robot program.
Perform the operation of the robot teaching/operation panel according to the

procedure shown below.
Press the DATA button in the “program”

area on the operation panel.
Program switches Data
Various data will be displayed on the screen.
Press “F1 Screen”.
The screen menu appears

upon pressing “F1 Screen”.
Press “1 Registers” in “Screen 1”.

The “Registers” list will appear.
The register assignments are as follows.
Register 16 Robot Each shaft speed (speed setting for independent movement of joints)
Register 17 Robot High speed (high speed setting for linear movement)
Register 18 Robot Low speed (low speed setting for linear movement)
Register 19 Robot Cut speed 1 (Stage 1 … cutting speed setting)
These settings are linked to the

“registers” on the robot

5.3.15 I/O Assignment between the Robot and the Touch Panel
This section explains the I/O assignment which is also used in creating a
program.
These input/output (I/O) signals are necessary mainly for the ON/OFF control of the
laser marker by the robot.

Press the I/O button at the bottom of

the operation panel.
I/O button
Various data will be displayed on the

screen. Press “F1 Screen”.
The “screen 1” menu appears upon

pressing “F1 Screen”.
Press “3 Digital” on “Screen 1”.
The list of “I/O Digital Outputs (Inputs)” will

be displayed.

A signal can be either an input or output.

Pressing “F3 IN/OUT” will switch the display from output to input or from input to output.
The I/O assignments are as follows.
Input signal description
DI121 Laser cut ok (Robot input … laser cut OK)

DI122 Laser start is possible (Robot input … laser ready to start)
DI123 laser marker start (Robot input … laser marker starting)
DI127 Chuck close (Robot input … chuck close)
DI128 Chuck open (Robot input … chuck open)
DI131 Adsorption ok (Robot input … suction OK)
DI132 Setup Adsorption 1 ON (Robot input … operational setting Suction 1 ON)
DI135 Jig area cancel (Robot input … tool area cancel)
DI136 Laser area cancel (Robot input … laser area cancel)
Output signal description
DO121 Laser ON (turns ON the 1-point laser)

DO122 Laser OFF (turns OFF the laser)
DO123 Figure cut1 (allows the selection of output for the graphic cut
laser)
DO124 Figure cut2
DO125 Figure cut3
DO126 Figure cut4
DO127 Figure cut5
DO128 Figure cut6
DO129 Figure cut7
DO130 Figure cut8
DO131 Figure cut9
DO132 Figure cut10
DO133 Figure cut11
DO134 Figure cut12
DO135 Figure cut13
DO136 Figure cut14
DO137 Figure cut15
DO138 Figure cut16
DO139 Figure cut17
DO140 Figure cut18
DO141 Figure cut19
DO142 Figure cut20
DO143 Figure cut21
DO144 Figure cut22
DO145 Figure cut23
DO146 Figure cut24
DO147 Figure cut25
DO148 Figure cut26
DO149 Figure cut27

DO150 Figure cut28

DO151 Figure cut29
DO152 Figure cut30
DO153 Figure cut31
DO154 Figure cut32
DO155 Figure cut33
DO156 Figure cut34
DO157 Figure cut35
DO158 Figure cut36
DO159 Figure cut37
DO160 Figure cut38
DO161 Figure cut39
DO162 Figure cut40
DO163 Figure cut41
DO164 Figure cut42
DO165 Figure cut43
DO166 Figure cut44
DO167 Figure cut45
DO168 Figure cut46
DO169 Figure cut47
DO170 Figure cut48
DO171 Figure cut49
DO172 Figure cut50
DO173 Laser cut1
DO174 Laser cut2
DO175 Laser cut3
DO176 Laser cut4
DO177 Laser cut5
DO178 Laser cut6
DO179 Laser cut7
DO180 Laser cut8
DO181 Laser cut9
DO182 Laser cut10
DO201 Laser point ON

DO202 Extinguishing air ON
DO203 Extinguishing air OFF
DO204 Program forced termination
DO205 Jig area
DO206 Laser area
DO207 Front door close
DO208 Front door open
DO209 Adsorption on
DO210 Adsorption off
DO211 Chuck close
DO212 Chuck open

5.3.16 Robot Position Register Assignment
This section explains the position register assignments.

By moving the robot to a desired position and saving it in the memory as a point, it is
possible to share the position data in programs for different robots.

Press the DATA button in the “program”

area on the operation panel.
Program switches DATA
Various data will be displayed on the screen.
Press “F1 Screen”.
The screen menu appears upo

n pressing “F1 Screen”.
Press “2 Registers” in “Screen 1”.
The “Position Register” list will be

displayed.

The register assignments are as follows.
PR 7 end point
PR 10 Laser front
PR 11 1 back taken out
PR 12 1 Under taken out
PR 13 1 taken out
PR 14 1 Pick up
PR 15 1 back pick up1

PR 23 2 taken out
PR 24 2 Pick up

PR 33 3 taken out
PR 34 3 Pick up

PR 43 4 taken out
PR 44 4 Pick up

PR 53 5 taken out
PR 54 5 Pick up

PR 63 6 taken out
PR 64 6 Pick up

・Saving the position register data
Move the robot to a desired position.
Move the robot to a desired position.

Move the cursor to any line of “position
register”. (Select the position register to
store in the memory.) While pressing the
“Shift” key on the robot teaching/operation
panel, press “F3 Save Position”. Upon
saving the position, the “*” symbol on the
right changes to the “R” symbol.
“Shift” key “F3 Save Position” key
By pressing the “F4 Position” key after

saving the position, it will be possible to
confirm and edit the address of saved
point data.
Details of saved position data
・Moving the robot to the point of position register
After saving the data, it is also possible to move the robot to the point indicated by the
same position register.
Move the robot to a different position

tentatively.
Move the cursor to the line of “position
register” bearing the point data to which
the robot is to be moved. (Select the
position register of which data has been
saved.) While pressing the “Shift” key on
the robot teaching/operation panel, press
“F2 Move”.
“Shift” key “F2 Move” key

5.3.17 Convenient Features of the Robot Teaching/Operation Panel
・This section explains some convenient features of the teaching/operation panel.
Switching windows:
Although the standard display on the robot teaching/operation panel is only for one
screen, it can be divided into three windows at the maximum and allows the user to
switch between the windows.
While keeping the “Shift” key on the

operation panel pressed, press the
“window” key.
“Window” key “Shift” key
The menu “Display 1” will appear.
Select desired screen size for the Single, Double or Triple screen display.

・Switching between windows after dividing:
To switch between windows, press the

“window” key.
Upon switching, the title bar changes to
blue.
Pressing the “window” key will change the

color of title bar to blue, indicating the switch
・Monitoring the current position of the robot.
This section explains how to switch to the monitor screen for the robot’s position.
Perform the operation on the robot teaching/operation panel according to the
procedure below.
Press the “position display” key on the

bottom of operation panel.
“Position display” key
The current position of the robot can be displayed for “each joint”, “user” and “world”
separately.
To switch the display, press “F2 Each joint”, “F3 User” or “F4 World”.

“Each joint” monitor screen “User” monitor screen

(check the position for teaching) (check the position for teaching)
“World” monitor screen

5.3.18 Backing Up the Robot Data
The system allows the user to back up point data and programs created by teaching.
Prepare a USB memory stick. Erase the data to empty the memory before using it.
Insert the USB memory stick in the USB Robot teaching/operation

port provided on the top-right side of the panel
robot teaching/operation panel.
USB memory stick USB port
Next, press the “Select Screen” and “7 File” keys in order.

Press “F5 Function”, “1 Switch Device” and “Input” in order.
Press “7 TP USB (UT: 1)” to switch the drive for the teaching/operation panel to the
USB memory stick.
Press “F4 Save”, “8 All”, “F4 Yes” and “F4 Yes” in order to start the back-up.
* In case the USB memory stick cannot be recognized, mount it on a PC and format it
in the “FAT32 format”.

5.3.19 Printing Out the Robot Program
・This section explains how to convert a created program to print it.
To start the procedure, prepare an empty

USB memory stick and insert it into the
USB port provided on the top-right side of
robot teaching/operation panel, as done for
backing up the data.

Press the “Select Screen” and “7 File” keys in order.

Press “F5 Function”, “1 Switch Device” and “Input” in order.
Press “7 TP USB (UT: 1)” to switch the drive for the teaching/operation panel to the
USB memory stick.
Select “TP (TPE program.TP)” from the list of files.
Pressing the “F4 Save” and “0 Next” keys will bring up the Save 2 window.
Press “1 ASCII Program” and “F3 All” to start the backup.
Upon completion of backup, remove the USB memory stick from the
teaching/operation panel and insert it into a PC. Start Notepad on the PC.
Notepad Data on the USB memory stick

Drag and drop the program file to be checked into Notepad. (Grab the file by
left-clicking the mouse and release it on the Notepad window.)
Print out the program codes displayed on Notepad.
Robot program codes will be displayed
5.3.20 Notes of Automatic Operation
To perform a trimming only on one piece of product, place only one tool on the stage.
Remove all other tools.
Since there is no selection button provided on the Settings 1 screen of the operation
touch panel, tools on the stage for which the user does not wish to perform trimming
should be removed. Trimming will not be executed without a tool even if the robot’s
program number is set.

6. OILING AND GREASING
6.1 Safety Precautions for Oiling/Greasing ......................... 6-1

6.2 Oiling/Greasing ............................................................. 6-2
6.2.1 J1,J2,J3-axis reducer ...................................................... 6-2
6.2.2 J4-axis gearbox ............................................................... 6-2
6.2.3 J5/J6-axis gearbox .......................................................... 6-3
ED：2016.10 INSTRUCTION MANUAL 6. OILING AND GREASING
6.1 Safety Precautions for Oiling/Greasing
・ Before starting oiling and greasing, turn OFF the power to

the machine and lock out/tag out the power source and
pneumatic source.
・ Put a sign indicating “MAINTENANCE WORK! DO N
OT TOUCH THE MACHINE!” on a clearly visible pos
ition of the machine to prevent other workers from tou
ching the operation panel.
・ After finishing oiling and greasing, mount all covers and

doors dismounted for the work on the initial positions.

6. OILING AND GREASING INSTRUCTION MANUAL ED：2016.10
6.2 Oiling/Greasing
The table below shows points that require periodical greasing.

・Always use specified new and recommended grease. Do not
mix two or more kinds of lubricant.
・This instruction manual describes only the amount of grease
and oil, and the postures during greasing and oiling. For
information on how to replace the grease and oil, refer to
“FANUC Robot ARC Mate 120iC FANUC Robot M-20iA
MECHANICAL UNIT OPERATOR’S MANUAL 7.3.2 Replacing
the Grease and Oil of the Drive Mechanism (P95) “
6.2.1 J1,J2,J3-axis reducer
・Grease name and amount

Amount of grease to
Greasing points Gun tip pressure Specified grease
be applied
J1-axis reducer 1000g(1110ml) Kyodo Yushi
J2-axis reducer 850g(940ml) VIGOGREASE RE0
0.1MPa or less
Specification:
J3-axis reducer 340g(380ml) A98L-0040-0174
・When using a hand pump, apply grease approximately once

per two seconds
・Postures for greasing

Grease supplying
J1 J2 J3 J4 J5 J6
position
J1-axis reducer Arbitrary Arbitrary
J2-axis reducer Arbitrary 0° Arbitrary Arbitrary Arbitrary Arbitrary
J3-axis reducer 0° 0°
6.2.2 J4-axis gearbox
・Oil name and amount

Amount of oil to be
Oiling points Gun tip pressure Specified oil
applied
JX Nippon Oil & Energy
BONNOC AX68
J4-axis gearbox 700g(822ml) 0.1MPa or less
Specification:
A98L-0040-0233
・ It is not a regulated amount injection. Please confirm height of

sight glass oil surface is 3/4 or more of all heights.
・Postures for oiling

Supply position J1 J2 J3 J4 J5 J6
J4-axis gearbox Arbitrary Arbitrary 0° Arbitrary Arbitrary Arbitrary

ED：2016.10 INSTRUCTION MANUAL 6. OILING AND GREASING
6.2.3 J5/J6-axis gearbox
・Oil name and amount

Amount of oil to be
Oiling points Gun tip pressure Specified oil
applied
JX Nippon Oil & Energy
BONNOC AX68
J5/J6-axis gearbox 700g(822ml) 0.1MPa or less
Specification:
A98L-0040-0233
・ It is not a regulated amount injection. Be sure to confirm the

amount of oil with the oil sight.
・Postures for oiling

Supply position J1 J2 J3 J4 J5 J6
J5/J6-axis gearbox -50° 0° 50°

Supplying posture
Arbitrary Arbitrary Arbitrary
J5/J6-axis gearbox -35° 0° 0°
Confirm oiling posture
・ Choose the one of the posture taken easily when there is two
there is two or more posture.

7. INSPECTION
7.1 Safety Precautions for Inspection ................................. 7-1

7.2 Inspection and maintenance content ............................ 7-2
7.2.1 Daily Checks ................................................................... 7-2
7.2.2 Inspection for Every 3 Months ......................................... 7-4
7.2.3 Annual Inspection............................................................ 7-5
7.2.4 Inspection for Every 18 Months ....................................... 7-6
7.2.5 Inspection for Every 2 Years ........................................... 7-7
ED:2016.10 INSTRUCTION MANUAL 7. INSPECTION
7.1 Safety Precautions for Inspection
・ Only qualified maintenance personnel can perform

inspection of electrical equipment such as the control
cabinet and operation panel.
・ Start inspection of the control cabinet after the elapse of
・ For inspection of other items than those that need to be

inspected with the power ON, always turn OFF the power
to the machine and lock out/tag out the power source and
pneumatic source.
・ Put a sign indicating “MAINTENANCE! DO NOT TOUCH
operation panel.
・ After finishing inspection, mount all covers and doors


7. INSPECTION INSTRUCTION MANUAL ED:2016.10
7.2 Inspection and maintenance content
The following items need to be inspected before starting daily

operation.
・ In order to maintain the machine in a good condition at all times
and prevent any trouble or accident from occurring, make sure to
conduct an inspection before starting operation.
7.2.1 Daily Checks
No. Check items Check points and management
① Robot part Oil seepage Check there is oil on the sealed part of each joint.
・Refer to ”FANUC Robot ARC Mate 120iC
FANUC Robot M-20iA MECANICAL UNIT
OPERATOR’S MANUAL 7.2.1 Confirmation
of oil seepage (P88)“
② Vibration, Abnormal Check whether the taught positions of the robot have
noises not deviate from the previous taught positions.
OPERATOR’S MANUAL 10.1
Troubleshooting (P146)”
③ Repeatability Check to see that the taught positions of the robot have
not deviated from the previous taught positions.
④ Peripheral devices Check whether the peripheral devices operate properly
for proper operation according to commands form the robot and the
peripheral devices.
⑤ Brakes for each axis Check that the droppage of the end effector is within 5
mm when the servo power turned off.
⑥ Warnings Check whether unexpected warnings occur in the
alarm screen on the teach pendant.
・Refer to ”R-30iB/R30iB Mate CONTROLLER
OPERATOR’S MANUAL (Alarm Code List)
(B-83284EN-1) or R-30iA/R-30iA Mate
CONTROLLER OPERATOR’S MANUAL
(Alarm Code List) (B-83124EN-6)”

⑦ Air pressure Air pressure check Set the compressed air pressure in the range of 0.5 to
unit 0.7 MPa.
If the pressure is out of this range, adjust it using the
pressure control handle on the regulator.
⑧ Check of leaks from Inspect joints and hoses for leaks.
pipes If leaks were found, tighten the joints or replace faulty
parts.
⑨ Drain check Inspect the piping and filter in the air circulation path
and discharge any water inside. If there is excessive
amount of water, consider adding an air dryer on the air
supply side.
⑩ Laser marker Cleaning of the laser Lens to verify, and clean if dirty.
emitting port ・Refer to ”Laser Marker Operation MANUAL
LP-400 SERIES LP-V SERIES LP-W SERIES
5-1-3 Cleaning of Laser Emission Port
(P291)”
⑪ Control panel Main power Make sure the voltage is in the normal value.

7.2.2 Inspection for Every 3 Months
・ Perform this inspection three months after the start of operation or when the cumulative
operation hours reach 960, whichever comes first.
① Robot part Check the oil sight Please confirm whether the amount of oil sight grass of
glasses of J4/J5/J6-axes gearboxes has come above the 3/4.
J4/J5/J6-axes ・ Refer to ”FANUC Robot ARC Mate 120iC
gearboxes FANUC Robot M-20iA MECANICAL UNIT
OPERATOR’S MANUAL 7.2.3 Check the oil
sight glasses (P89)“
② Check the failure of Check to see whether there is failure on the wrist part
the wrist part fluoric fluoric resin ring.
resin ring ・ Refer to ”FANUC Robot ARC Mate 120iC
OPERATOR’S MANUAL 7.2.4 Check the
failure of the wrist part fluoric resin ring (P90)“
③ Cleaning the In the controller ventilation system is dusty, turn off the
controller ventilation controller power, and clean the unit.
system
④ Check the external Check whether the robot has external damage or
damage or peeling peeling paint due to the interference with the peripheral
paint devices. If an interference occurs, eliminate the cause.
Also, if the external damage is serious, and causes a
problem in which the robot will not operate, replace the
damaged parts.
⑤ Check damages of Check whether the cable protection sheaths of the
the cable protection mechanical unit cable have holes or tears. If damage is
sheaths found, replace the cable protection sheath. If the cable
protection sheath is damaged due to the interference
with peripheral devices, eliminate the cause.
mechanical unit cable and connectors (P91)“
⑥ Check for water Check whether the robot is subjected to water or cutting
oils. If liquid is found, remove the cause, and wipe the
liquid off.
・For Nos.①–③, check one month after the start

only at the first time (after 320 hours).

7.2.3 Annual Inspection
・ Perform this inspection one year after the start of operation or when the cumulative
① Robot part Check for damages to Check whether the cable connected to the teach
the teach pendant pendant, operation box and robot are unevenly
cable, the operation box twisted or damaged. If damage is found, replace the
connection cable or the damaged cables.
robot connection cable
② Check for damage to Observe the movable part of the mechanical unit
the mechanical unit cable and welding cable. and check for damage.
cable (movable part) Also, check whether the cables are excessively bent
and welding cable. or unevenly twisted.
③ Check for damage to Check whether the end effector connection cables
the end effector (hard) are unevenly twisted or damage is found, replace
connection cable the damaged cables.
④ Check the connection Check the connection of each axis motor and other
of each axis motor and exposed connectors.
other exposed ・Refer to ”FANUC Robot ARC Mate 120iC
connectors FANUC Robot M-20iA MECANICAL UNIT
⑤ Retightening the end Retighten the end effector mounting bolts.
effector mounting bolts ・Refer to ”FANUC Robot ARC Mate 120iC
OPERATOR’S MANUAL 4.1 MECANICAL
COUPLING OF END EFECTOR TO WRIST
(P49)“
⑥ Retightening the Retighten the bolts which are installed, removed in
external main bolts the inspection, and exposed. Refer to the
recommended bolt tightening torque guidelines at
the end of the manual. Some bolts are attached with
adhesive. If the bolts are tightened with greater than
the recommended torque, the adhesive might be
removed. Therefore, follow the recommended bolt
tightening torque guidelines when retightening the
bolts.
FANUC Robot M-20iA MECHANICAL UNIT
OPERATOR’S MANUAL APPENDIX B
STRENGTH OF BOLT AND BOLT
TORQUE LIST (P170)“
⑦ Check the mechanical Check that there is no evidence of a collision on the
stopper and the mechanical stopper, the adjustable mechanical
adjustable mechanical stopper, and check the looseness of the stopper
stopper mounting bolts.
mechanical stopper and the adjustable
mechanical stopper. (P93)“

⑧ Clean spatters, Check that spatters, sawdust, or dust does not exist
sawdust and dust on the robot main body. If dust has accumulated,
remove it.
Especially, clean the robot movable parts well (each
joint, around the welding torch, conduit part, wrist
axis hollow part and the cable protection sheath).
The insulation failure occurs when the spatter has
collected around the wrist flange or welding torch,
and there is a possibility of damaging the robot
mechanical unit by the welding current.
OPERATOR’S MANUAL APPENDIX C
INSULATION ABOUT ARC WELDING
ROBOT (P171)“
⑨ Replacing the Replace the mechanical unit batteries.
mechanical unit ・Refer to ”FANUC Robot ARC Mate 120iC
batteries FANUC Robot M-20iA MECHANICAL UNIT
OPERATOR’S MANUAL 7.3.1 Replacing
the batteries. (P94)“
⑩ Laser marker Clean air filter Check the air filter, please wash if dirty.
(Controller) ・ Refer to ”Laser Marker Operation MANUAL
LP-400 SERIES LP-V SERIES LP-W
SERIES 5-1-2 Cleaning of Air Filter
(P289)”
⑪ Clean air filter Check the air filter, please wash if dirty.
(Head) ・ Refer to ”Laser Marker Operation MANUAL
LP-400 SERIES LP-V SERIES LP-W
SERIES 5-1-2 Cleaning of Air Filter
(P290)”
⑫ Fume extraction Pre filter and Chemical Replace the pre filter and a Chemical filter.
unit pad replacement ・ Refer to this manual "11. Appendix"
⑬ Combined filter Replace the combined filter.

replacement ・ Refer to this manual "11. Appendix"
・ For Nos.①–⑧, check three months after the

start only at the first time (after 960 hours).
7.2.4 Inspection for Every 18 Months
・ Perform this inspection 18 months after the start of operation or when the cumulative
① Fume extraction Changing the HCL Make the exchange of HCL sensor.
unit sensor ・ Refer to this manual "11. Appendix"

7.2.5 Inspection for Every 2 Years
・ Perform this inspection two years after the start of operation or when the cumulative
① Robot part Replace the wrist part Replace the wrist part fluoric resin ring.
fluoric resin ring ・ Contact your local FANUC representative
for information regarding replacing.
failure of the wrist part fluoric resin ring
(P90)“
② Replacing cable of Replace the cable of Mechanical unit welding.
Mechanical unit ・Contact your local FANUC representative for
welding power information regarding replacing.
③ Replacing the Material Replace the Material handling (M/H) conduit.
handling (M/H) conduit ・Contact your local FANUC representative for
or No dust material information regarding replacing.
handling conduit.
・ Perform this inspection three years after the start of operation or when the cumulative
① Robot part Replacing the grease Replace the grease and oil of each axis reducer and
and oil of J1 to J3-axis gearbox.
reducer and J4 to ・Refer to ”FANUC Robot ARC Mate 120iC
J6-axis gearbox FANUC Robot M-20iA MECHANICAL UNIT
OPERATOR’S MANUAL 7.3.2 Replacing
the Grease and oil of the Drive Mechanism
(P95)“
・ Perform this inspection four years after the start of operation or when the cumulative
① Robot part Replacing the Replace the mechanical unit cable.

mechanical unit cable ・ Contact your local FANUC representative
for information regarding replacing.
② Replacing the controller Replace the controller batteries
batteries ・Refer to "FANUC Robot series R-30iB Mate
CONTROLLER MAINTENANCE MANUAL
7.11 REPLACING THE BATTERY (P103)"

8. REPLACEMENT OF CONSUMABLE PARTS
8.1 Precautions for Replacement of Consumable Parts ...... 8-1

8.2 Replacement of Battery ................................................ 8-2
8.2.1 Periodical Replacement .................................................. 8-3
8.2.2 Replacement of Battery in Case of Warning ................... 8-5
8.2.3 Replacing the Battery for the Robot (every year) ............ 8-6
8.2.2 Replacing the Robot Controller Battery (every four years)
........................................................................................ 8-7
8.3 Consumable parts list ................................................... 8-8
8.3.1 Recommended spare parts List ...................................... 8-8
8.3.2 Consumable Supplies List ............................................... 8-8
ED：2016.10 MAINTENANCE MANUAL 8.REPLACEMENT OF
CONSUMABLE
8.1 Precautions for Replacement of Consumable Parts
・ Before starting replacement of consumable parts, lock

out/tag out the power source and pneumatic source unless
the replacement is impossible with the power turned OFF
to the machine.
・ Only qualified maintenance personnel must replace parts
following the procedures and method described in this
Manual.
operation panel.
・ After finishing replacement of consumable parts, mount all

covers and doors dismounted for the work on the initial
positions.
・ Securely fix each consumable part after replacement.

8. REPLACEMENT OF MAINTENANCE MANUAL ED：2016.10
CONSUMABLE
8.2 Replacement of Battery
The sequencer program backup battery has a limited service life.

If their service life is expired, the following message is displayed
on the warning list screen.
・ If the “Sequencer battery low!” message is displayed, replace the

battery immediately. Otherwise, the battery will run out and the
program memory will be lost completely.
・ Always use a specified new battery.
・ Do not charge or disassemble the used battery.
・ It is recommended to replace the battery periodically every 2
years.
○ Replacement timing：Replace the battery periodically as

below as standard intervals.
・ Operation for average of 12 hours/day:
Every 2 years
Every 3 years
Every 4 years
If the message “Sequencer battery low!”
message is displayed on the screen, replace
the battery within one week.
○ Battery specifications
・ Type ： Lithium battery Q6BAT
・ Maker ： Mitsubishi Electric
・ Voltage ： 3.0 V
・ Capacity ： 1800 mAh

CONSUMABLE
8.2.1 Periodical Replacement
Periodically replace the battery in the procedure below.
1) Prepare a new battery for replacement.
2) Turn OFF the power to the machine.

・If the power has not been turned ON from the
beginning, turn it ON and leave it for more than 1
minute, then turn it OFF next.
3) Open the control cabinet doors.

⇒ The sequencer CPU unit is shown.
CPU unit
Door
4) Open the cover of the battery case on the bottom

of the CPU unit.
Cover

CONSUMABLE
5) Take out the currently used battery from the

battery holder.
6) Insert a new battery into the battery holder in the

Battery correct direction and connect the lead connector
to the connector.・
・The battery has plus and minus polarities.
Do not insert it in the wrong direction.
7) Close the cover of the battery case on the bottom

of the CPU unit.
8) Close the control cabinet door.
9) Turn ON the power to the machine.
10) Check that the “Sequencer battery low!” message

is cleared from the screen.

CONSUMABLE
8.2.2 Replacement of Battery in Case of Warning
When replacing the battery after the “Sequencer battery low!”

message is displayed, follow the procedure below.
1) Leave the power to the machine ON.

・ Do not turn OFF the power to the machine until a
new battery has been mounted. Otherwise, the
memory contents will be destroyed.
2) Prepare a new battery for replacement.
3) Open the control cabinet door.

⇒ The sequencer CPU unit is shown.
CPU unit
Door
4) Open the cover of the battery case on the bottom

of the CPU unit.
5) Take out the currently used battery from the

battery holder.
Battery

CONSUMABLE
6) Insert a new battery into the battery holder in the

correct direction and connect the lead connector
to the connector.・
・The battery has plus and minus polarities.
Do not insert it in the wrong direction.
7) Close the cover of the battery case on the bottom

of the CPU unit.
8) Close the control cabinet door.
9) Turn OFF the power to the machine once.
10) Turn ON the power to the machine again.
11) Check that the “Sequencer battery low!” message

is cleared from the screen.
8.2.3 Replacing the Battery for the Robot (every year)
・Ensure that the power supply is turned ON.

Replacing the battery with the power turned
OFF will erase the data on current location and
necessitate a mastering operation.
・It is described for batteries in the robot
instruction manual that the commercially
available C size alkali batteries can be used,
The battery can be taken out by pulling this rod.
but we recommend the FUNAC genuine
battery A98L-0031-0027 because we cannot
guarantee the battery quality for other
batteries.
Replacement procedure
Case cap
① Perform replacement without pressing the Battery case Battery specification: A98L-0031-0027
(C size alkali battery: 4 pcs)
emergency stop button because if this button is
pressed, the power to robots is shut down.
② Remove the cap on the battery case.
③ Take out the old battery. Pull the rod at the center to take out the battery.
④ Insert a new battery paying attention to its orientation.
⑤ Attach the cap for the battery case.

CONSUMABLE
8.2.4 Replacing the Robot Controller Battery (every four years)
・Improper battery replacement may cause an explosion.

・Do not replace with a battery other than the one specified (A05B-2650-K030).
・Complete the steps ③through ⑤ within 30 minutes.
※Note that taking out the battery for a prolonged period may result in a loss of data in the
memory.
・Prior to replacing the battery, ensure to press the emergency stop button to prevent
accident.
Battery model: A05B-2650-K030 (lithium battery)
Replacement procedure
①Ensure to use the lithium battery (A05B-2650-K030).
②Turn ON the power of robot controller once for 30 seconds or longer.
③Turn OFF the power of robot controller.
④Pull out the battery unit which is on the bottom-right of the unit on the back.
・Pinch the latch on the battery unit and pull it out by releasing the tab inside the
case.
⑤Insert a new battery unit.

・Push the battery unit until its tab enters the case and ensure the unit is latched.
・The battery for robots may not last even for one day since the alarm of voltage low is
issued. Replace the battery every year without waiting for alarm issuance. Besides, the
alarm of voltage low does not indicate which alarm for robots or robot controllers is
issued. The replacement cycle of batteries for robot controllers is 4 years, but we
recommend the replacement every one year.

CONSUMABLE
8.3 Consumable parts list
8.3.1 Recommended spare parts List
These Parts in this list are not include
Name Model Maker
Laser Marker Air filter LP-AFT20 Panasonic
Laser Marker Fuse GAB 250V 15 DAITO
Laser Marker Time Lag Fuse 215010 Littelfuse
8.3.2 Consumable Supplies List
These Parts in this list are not include
Name Model Maker
Sequencer Battery Q6BAT MITSUBISHI
Robot Battery A98L-0031-0027 FANUC
Robot Controller Battery A05B-2650-K030 or A98L-0031-0028 FANUC
Suction pads VP15LBS PISCO
Pre Filter AL-72354 ※ VIDEOJET
Combined Filter AL-72355 ※ VIDEOJET
Pad Filter AL-72356 ※ VIDEOJET
HCR Sensor AL-72357 ※ VIDEOJET

9. TROUBLE
9.1 Precautions for Troubleshooting ................................... 9-1

9.2 Power Failure ............................................................... 9-2
9.3 Alarm Monitor Screen ................................................... 9-3
9.4 Warning Monitor Screen ............................................... 9-6
9.5 Alarm and Warning History Screen ............................... 9-8
ED：2016.10 INSTRUCTION MANUAL 9.TORUBLE
9.1 Precautions for Troubleshooting
・ Only qualified maintenance personnel can perform

inspection of electrical equipment such as the control
cabinet and operation panel.
・ Start inspection of the control cabinet after the elapse of
・ For inspection of other items than those that need to be

inspected with the power ON, always turn OFF the power
to the machine and lock out/tag out the power source and
pneumatic source.
operation panel.
・ After finishing maintenance, mount all covers and doors

Fuse-Vacuum Forming Ltd. 9-1 LTM-0308-20K

9. TORUBLE INSTRUCTION MANUAL ED：2016.10
9.2 Power Failure
If the power supply fails during an automatic operation, the entire machine will stop at the
spot. To restore the system after the power supply is restored, return respective devices
to their origin from the spot they had stopped. In case of the robot, return it near the
position where the system starts automatically.
LTM-0308-20K 9-2 Fuse-Vacuum Forming Ltd.

9.3 Alarm Monitor Screen
When some error occurs, the alarm monitor screen will be displayed.
Check the details of alarm and eliminate the cause.
Automatic forming cannot be started unless the alarm has been reset.
 If an error occurs, the alarm monitor screen will be displayed on the touch panel as
the active window and a warning buzzer is triggered at the same time. To stop the
buzzer, press the RESET key.
Upon resetting the error, press the RESET key again to clear the text describing the
alarm. However, the text cannot be cleared unless the error has been eliminated.
Alarm description

Alarm description
・Control power OFF error!
The power supply for the operation box has been turned OFF.
Check the cause, turn ON the control power supply switch and press the “RESET”
button on the same screen to reset the alarm.
・Emergency stop!
The emergency stop switch has been pressed.
After releasing the emergency stop switch, press the “RESET” button on the same
screen to reset the alarm.
・Laser cut - flame detected!

A flame has been detected during laser cutting.
After checking the condition, press the “RESET” button on the same screen to reset
the alarm.
・Front door open/close error!

The light curtain has been interrupted while opening/closing the front door.
After checking the cause, press the “RESET” button on the same screen to reset the
alarm.
・Laser marker - an alarm is issued!

Check the error code on the controller, which is installed on the rear, and take
necessary actions.
When finished, press the “RESET” button on the same screen to reset the alarm.
・Laser marker – a warning is issued!

Check the error code on the controller, which is installed on the rear, and take
necessary actions.
・Robot – an alarm is issued!

Check the alarm description on the teaching/operation panel and take necessary
actions.
・Robot – battery error!

actions.
Replace the battery for the robot’s main unit with the power supply turned ON.
Replace the battery for the controller with the power supply turned OFF.
Keep the power ON until the replacement is completed and press the “RESET”
button on the same screen to reset the alarm after the replacement.
・CC-LINK communication error!

Check the robot controller on the rear to see if the power is supplied.
In addition, check inside the control panel on the rear and the CC-LINK unit inside
the robot controller.
After checking the cause, press the “RESET” button on the same screen to reset the
alarm.

・Laser marker – communication error!

Check the laser settings on the “Settings 1”, “Settings 2” and “Manual Operation”
screens.
Upon checking, press the “RESET” button on the same screen to reset the alarm.
・Robot – origin return failed!

Check following conditions.
“Robot Tool Out of Range”
“Robot Laser Out of Range”
“Robot Teaching/Operation Panel Disabled”
“Robot Normal”
“Machine Normal” suction failed!
・Suction of work failed.

Check the condition of the work. Upon checking, press the “RESET” button on the
same screen to reset the alarm.
・Front door open/close cycle time-out!

The operation did not complete within the operation monitoring time.
After checking the machine, press the “RESET” button on the same screen to reset
the alarm.
・Front door lock open/close cycle time-out!

The operation did not complete within the operation monitoring time.
After checking the machine, press the “RESET” button on the same screen to reset
the alarm.
・Workpiece suction 1 failure!

During workpiece setup, suction failure occurred.
Check the workpiece status.
After check, press the “Reset” button on the same screen to reset the alarm.
※○：1 to 3 will be displayed.

9.4 Warning Monitor Screen
If there is a condition to be warned, the warning monitor screen will be displayed.

Check the description and take necessary actions.
Although an automatic operation can be performed with a warning, replace the
battery immediately if the warning was for the low battery on the sequence
controller or the robot. Note that the program memory will be wiped out if the
battery runs out.
 If a warning is issued, the screen appears on the touch panel as the active
window and a warning buzzer is triggered at the same time. To stop the buzzer,
press the RESET key. Pressing the RESET key one more time will clear the text
in the warning description display area. However, the text display will not be
cleared unless the warning has been cleared.
Description of warning
Description of warning
・Sequence controller battery replacement request!
Replace the CPU battery.
Keep the power supply for the machine ON until the replacement is done and, upon
replacement, press the “RESET” button on the same screen to reset the warning.
・Robot battery replacement request!

actions.
Replace the battery for the robot’s main unit with the power supply turned ON.
Replace the battery for the controller with the power supply turned OFF.
Upon replacement, press the “RESET” button on the same screen to reset the
warning.

・Dust collector operation signal detection failure!

The “Operation Signal” from the dust collector is not turned ON.
Check the dust collector.
To reset the warning status, turn ON and OFF the power supply for the dust collector.
Then, press the “Reset” button on the same screen to reset the warning status.
・Front door open request!

Open the front door. Keep away from the light curtain.
After retreating from the light curtain, press the “RESET” button on the same screen
to clear the warning.

9.5 Alarm and Warning History Screen
Whenever an alarm or a warning has been issued, it will be stored in the

history data.
In the respective history data, events in the past 1500 minutes are stored
together with the time of occurrence.
Press HISTORY to bring up the history screen
Alarm history screen Warning history screen
・Switching pages
On the history screen, fifteen events are displayed on a page. The maximum 1500
events can be reviewed by switching the page.
“+” and “” buttons: Switch the page one by one.

Direct input of the number will be enabled by touching
the number display.

10. INSTALLATION
10.1 Safety Precautions for Installation ............................... 10-1

10.2 Environment for Installation ........................................ 10-2
10.2.1 Installation Site .............................................................. 10-2
10.2.2 Power Supply ................................................................ 10-3
10.2.3 Air Source ..................................................................... 10-3
10.3 Transportation ............................................................. 10-4
10.3.1 Dimensions and Weights............................................... 10-4
10.3.2 Lifting ............................................................................ 10-4
10.4 Leveling ...................................................................... 10-5
10.5 Leveling ...................................................................... 10-7
10.5.1 Connection of Power ..................................................... 10-7
10.5.2 Grounding ..................................................................... 10-9
10.6 Connection of Pneumatic Source.............................. 10-10
ED：2016.10 INSTRUCTION MANUAL 10. INSTALLATION
10.1 Safety Precautions for Installation
・ Only qualified personnel must operate the crane.

・ Only qualified personnel must perform power connection.
・ Stay out from under the lifted machine main body and other
peripheral equipment.
・ Only qualified personnel must install the machine main

body and peripheral equipment following the procedures
described in this Manual.
・ When working in a team, determine a team leader whose
instructions other workers must follow.
In such a case:
- The team leader must confirm the safety for all workers
concerned and others around the machine.
- Before starting the work, give a signal to other workers.
・ After installing the machine, check the following points

before turning ON the power.
- Check that the wiring and piping between the machine
main body and peripheral equipment are connected
correctly, and each connector is fixed securely.
- Check that no tool or equipment is left inside the machine
main body and peripheral equipment.

10. INSTALLATION INSTRUCTION MANUAL ED：2016.10
10.2 Environment for Installation
10.2.1 Installation Site
● Foundation
Install the machine on a rigid and flat concrete floor.
Withstand load ：1000 kgf／㎡ or more
・ If the foundation of the factory is not rigid enough, reinforce it as

required.
● Environment for Installation

This machine is intended to be used indoors. However, avoid
an installation site where the machine is subject to direct
sunshine, close to the heat source and where the temperature
changes excessively or there is excessive dust.
Ambient temperature ：10～40℃

Humidity ：30～70％ (relative humidity)
Vibration ：Not allowed
・ The ambient temperature indicates a temperature range where

the machine is operable and does not indicate a range of
performance guarantee.
● Maintenance space
For installing the machine, refer to the figure below and ensure a
sufficient maintenance space around the machine main body
and peripheral equipment.

10.2.2 Power Supply
Power voltage ：3-phase AC200V, 50/60Hz

Total power capacity ：5.3 kVA
・ The allowable fluctuation of the power voltage is within ±5% of the

reference voltage.
10.2.3 Air Source
Compressed air pressure：0.5～0.7 MPa

Capacity：Equivalent to 0.1m3/min of discharge

10.3 Transportation
10.3.1 Dimensions and Weights
1. Dimensions of Machine Main Body and Peripheral Equipment
Machine main body：Approx. 3,100(W)×2,960(D)×2,650(H) mm

FUME EXTRACTION UNIT：Approx. 500 (W)×500(D)×1150 (H) mm
2. Weights of Machine Main Body and Peripheral Equipment
Machine main body：Approx. 3600 kg

FUME EXTRACTION UNIT：Approx. 100 kg
10.3.2 Lifting
1) Prepare wire ropes.

・ Wire rope size: φ18 × m 4 pcs.
Lifting hole (4 positions) 2) Set each wire rope through a lifting hole in four
corners of the machine.
3) Operate the crane and lift the machine little by

little while checking the balance.
4) Transport the machine to the installation site.
5) Lower the machine little by little.

・ Do not give an excessive shock or vibration to the
machine main body.
6) Remove all wire ropes.

10.4 Leveling
Follow the procedure below for leveling.

・ Use a level equivalent to the accuracy grade A (0.02 mm/scale).
1) Clean a position to set the level.

・ Select a flat and ground plane to set the level.
Level position
2) Set the level in the cross direction.
Level
3) Insert a liner below the seat plate and adjust

leveling in the cross direction.
・ A seal plate is set at 5 positions.
Liner Seat plate

4) Set the level in the longitudinal direction.
Level
5) Insert a liner below the seat plate and adjust

leveling in the longitudinal direction.
6) Repeat the above steps 2) through 5) and

adjust the level in both the cross and
longitudinal directions to be within 0.1 mm/n.
・ If the machine is lifted, the positions of the laser and

robot may be misaligned. To perform cutting with
good accuracy, contact us because it is required to
execute centering again. (for a fee)

10.5 Connection of Power Source and Grounding
10.5.1 Connection of Power
1. Power connection to the machine main body
1) Prepare power cables with at least a cross section

shown below according to the power voltage.
・ Power cable size:
Power voltage Power cable size

AC 200／220V 16 mm2 (AWG 5)
2) Open the control cabinet door of the main

Door machine.
Power cable inlet port Power cable

3) Attach each cable clamp at the power cable inlet
port on the top surface of the control cabinet.
・ Always attach this cable clamp to protect the
power cable.
Main breaker

4) Connect the earth cable to the earth terminal.
Earth terminal
5) Draw the power cable through the cable clamp

into the control cabinet and connect the power
cable leads (L1, L2, L3) to the terminal block.
Earth terminal

10.5.2 Grounding
The earth cable must be specific to this machine.

The grounding resistance must be below 100 ohms.
・ If the independent grounding work is not possible, directly wire
the earth cable to the earth terminal.
・ When using a steel frame of the building as an earth electrode, do
not share with a welding machine, high-frequency hardening
machine and others that generates lots of noise.
・ Grounding specifications
Grounding resistance ：Max. 100Ω
Cross section of earth cable ： Min. 8mm2
1) Special-purpose grounding......... Best 2) Shared grounding ..................... Good
LTM LTM
Directly provide wiring to the grounding

terminal for each machine.
Grounding resistance＝100/100/No. of
machines［Ω］
3) Shared grounding with MCs: Not allowed 4) Shared grounding with other MCs
and frames: Not allowed
LTM LTM
Frame

10.6 Connection of Pneumatic Source
Main air close/open valve

1) Connect the hose to the main air close/open
valve.
Air hose
2) Open the main air closing/open valve.

⇒ Compressed air is supplied.
Main air close/open valve
3) Check that the pressure gauge indicates 0.5 –

0.7MPa.
・ If the pressure gauge does not indicate 0.5 –
0.7MPa, turn the pressure adjustment knob of
the regulator to adjust the pressure.
Pressure Pressure adjusting knob

gauge

11. APPENDIX
Appendix 1 Laser Trimming Machine Guarantee Standard. A-1

Appendix 2 Drive Unit Parts List ......................................... A-4
Appendix 3 Pneumatic Equipment List ............................... A-5
Appendix 4 Pneumatic Circuit Diagram .............................. A-6
Appendix 5 Pneumatic Unit Layout .................................... A-7
Appendix 6 Sensor List ...................................................... A-8
Appendix 7 Sensor Mounting Positions .............................. A-9
Appendix 8 Electrical Parts List ........................................ A-10
Appendix 9 Electric Circuit Diagram ................................. A-13
Appendix 10 Fume Extractor Unit Instruction Manual
Appendix 11 Robot Warranty / Inspection Report
ED:2016.10 INSTRUCTION MANUAL 11. APPENDIX
Appendix 1 Laser Trimming Machine Guarantee Standard
Revised on June 24, 2013

by Manufacturing Department,
Fuse Vacuum Forming Ltd.
Laser Trimming Machine Guarantee Standard

Product guarantee and repair conditions for the laser trimming machine manufactured by FVF
(hereinafter referred to as “the machine”) shall be as follows.
1. Guarantee period
The guarantee period of the machine shall be one year on and after the date of completion of their
post-delivery commissioning or 14 months after shipping from the plant; whichever shorter. Relating to the
particular parts specified in Paragraph 9, the guarantee period shall be as specified therein.
2. Guarantee information
If the machine should go out of order within the guarantee period in spite of their handing as specified in
the Instruction Manual or according to other correct operating methods required for the machine, the
machine shall be restored either by repair or change of parts according to judgment by our company, free of
charge, except for the cases specified in Paragraph 3. However, the defective parts replaced free of charge
shall be the belonging to our company.
The scope of responsibilities of our company shall be limited to the repair and the change of parts specified
in this paragraph, and we shall not be held responsible in the least for losses such as opportunity losses,
operating losses and decorated work losses sustained by customers due to machine failures or repair work.
3. Out of scope of application of guarantee

In the cases specified below, the repair work shall be done onerously, even if they are within the specified
guarantee period.
(1) Failures resulting from improper programming of the robot
(2) Rusting and failures caused by cutting protective films, such as those of PVC
(3) Failures resulting from operation against specified correct operating method or carelessness
(4) Failures arising from imperfect or incorrect installation in plant (such as floor strength, power supply,
grounding, cooling water volume and water quality) or insufficient maintenance
(5) Secondary failures triggered by primary failures not corrected but left as they were
(6) Expenses of repair, modification or relocation work done by companies other than our company or
service companies specified by our company and failures resulting from such work
(7) Failures caused by operation of the machine combined with auxiliary devices of other companies
(8) Failures of parts supplied or specified by customers and failures of the machine resulting from such
failures
(9) Failures of overhauled or resold machine
(10) Failures due to force majeure such as earthquake, fire, flood and thunder
(11) Failures resulting from the use of the machine under special conditions (out of specification range
such as placing excessively large or heavy tools on the machine) or special environments (extremely
high or low temperature, high humidity, etc.)
(12) Sensory phenomena generally recognized to have no effect on functions (such as sound, vibration
Fu-se Vacuum Forming Ltd. A-1 LTM-0308-20K

11. APPENDIX INSTRUCTION MANUAL ED:2016.10
and smear mark)

(13) Failures caused by use of oils (hydraulic oil and lubricating oil) other than recommended in the
Instruction Manual
(14) Problems or failures due to malfunctioning caused by abnormal voltage
(15) Cases of the machine transferred or lent or relocated by customers
(16) Non-guaranteed parts specified in Paragraph 9
4. Contents of commissioning work

At the occasion of implementation of commissioning of the machine after delivery, our company shall
check the machine for installation condition, perform the commissioning, and explain the methods of its
operation and maintenance. But, when we are not in a position to make the said explanations because of
installation and commissioning implemented by customers or a third party, the customers are requested to
read the Instruction Manual carefully for the methods of operation and maintenance of the machine before
using it.
5. Handling of the machine within the guarantee period

If machine failures should take place within the guarantee period and investigations into the cause and
restoration work are done by customers, the customers are requested to inform us of the results accurately.
6. Repair cost
Relating to expenses incurred for recovery from faults occurred after expiration of the guarantee period or
those corresponding to Paragraph 3 (Out of scope of application of guarantee), we shall ask you for
payment of the part cost, transportation fee and construction work cost (including expenses for business
trip) according to the standard of our company. If defective parts replaced without cost during the guarantee
period should not be returned to our company or a location specified by our company within 2 weeks in
spite of our request, we shall ask you for payment of the repair part cost and others.
7. Power supply change

This machine is assembled and adjusted based on the power supply (voltage and frequency) specified in the
Instruction Manual. When operation of the machine is intended on a power supply different from that
applicable at the occasion of delivery due to relocation or other reasons, modification of the machine is
required in some cases. In such a case, get in touch with our company. Note, however, that the modification
work shall be onerous.
8. Revision of costs to be paid

Kindly be informed that costs to be paid are subject to change due to economic fluctuations and other
factors without prior notice.
LTM-0308-20K A-2 Fu-se Vacuum Forming Ltd.

9. Guarantee period of particular parts

Non-guaranteed parts 6-month guarantee parts
• Filter element • Laser
Machine•Hyd
• Air tube & sleeve • Handling robot

.•etc.
• O-ring
• Packing
• Seals
• Liner
• Indicator lamp
Electric part
• Fuse
• Fluorescent light
Note: The guarantee period of parts excluded from the above shall be 1 (one) year.

Appendix 2 Drive Unit Parts List
Model Maker Q’ty Location
01 Air cylinder
SMC 1 Front door open/close
CDA2L40-700
02 Air cylinder
SMC 2 Front door lock
CDQ2B-32-20DZ-M9B
03 Robot
M-20iA
FANUC 1
R-30iA Mate Controller
Standard specifications + CC-Link + Remote TCP feature

Appendix 3 Pneumatic Equipment List
Name Model Maker Q’ty Location
Air Combination C 2 5 2 0 - 1 0 -W CKD 1 Main air
SC3W -6-6 CKD 4 Front door lock④

Speed controller
SC3W -8-6 CKD 2 Front door②
S LW - H 1 2 CKD 4 Ejector
Silencer S LW - H 6 CKD 7 Jig disconnection, Ejector
Hand chuck②, Front door②,

S LW - 8 S CKD 6
Front door lock②
4GB220-08-E20-3 CKD 2 Hand chuck, Front door lock
4GB230-08-E20-3 CKD 1 Front door
Jig disconnection③,
Solenoid valve (DC24V) 3 PA 2 1 0 - G S 6 - P S - 3 CKD 6
Material adsorption③
E XA - C 6 - 0 2 C B - 3 CKD 1 Fire-extinguishing air
E XA - C 1 0 - 0 2 C B - 3 CKD 1 Air curtain
Ejector VSQ-L15B-88J-3 CKD 4 Robot，Material adsorption③
DP102Z SUNX 1 Operation air
Digital pressure switch DP101ZA SUNX 4 Ejector
MS-DP1-5 SUNX 4 DP101ZA
Check valve CHL-H66 CKD 6 Material adsorption
Block valve F P V- 6 A - 0 6 CKD 6 Material adsorption
Stop valve 150 型 C10A KITZ 1 Main air
BVU-6-6 PISCO 1 Fire-extinguishing air

Ball valve
BVU60-10-10 PISCO 1 Air curtain

Appendix 4 Pneumatic Circuit Diagram

Appendix 5 Pneumatic Unit Layout

＜Front＞＜Rear＞
A A-1 B B-2 B-3
Front door lock cylinder ＜Control cabinet＞
CDQ2B-32-20DZ-M9BW
Operation air
pressure gauge
DP102Z
Open speed control Close speed control

SC3W-6-6 SC3W-6-6 Main air open/close Air Combination
10A C2520-10-W
A-2 B-1
Close speed control Front door cylinder
SC3W-8-6 CDA2L40-700 Silencer Ejector vacuum gauge Ejector Silencer Hand chuck
SLW-H12 DP101ZA VSQ-L15B-88J-3 SLW-8S 4GB220-08-3 D
＜機内＞
C-1
C Jig disconnection②
Jig disconnection① Material adsorption Ejector vacuum gauge Material adsorption
3PA210-GS6-PS-3 D-1
3PA210-GS6-PS-3 switching 2⇔6 +Silencer SLW-H6 DP101ZA switching 3⇔5
+Silencer SLW-H6 3PA210-GS6-PS-3 3PA210-GS6-PS-3
Material adsorption Jig disconnection③

switching 1⇔4 3PA210-GS6-PS-3
3PA210-GS6-PS-3 +Silencer SLW-H6
Ejector vacuum gauge
DP101ZA Ejector vacuum gauge
DP101ZA
Ejector②
VSQ-L15B-88J-3
+Silencer SLW-H12 Ejector③
VSQ-L15B-88J-3
Ejector① +Silencer SLW-H12
VSQ-L15B-88J-3
+Silencer SLW-H12
Air curtain ball valve
Air curtain BVU60-10-10
Fire-extinguishing air Ball valve Fire-extinguishing air
EXA-C10-02CB-3 EXA-C6-02CB-3
BVU6-6
Front door
前扉落下防止 4GB230-08-E20-3
4GB220-08-E20-3 +Silencer SLW-8S
+Silencer SLW-8S

Appendix 6 Sensor List
Name Model Maker Quantity Location
Light Curtains SF2B-H36-N Panasonic 1 Front door
Limit switch D4C-3320 OMRON 2 Front door
Safety switch D4NS-1CF OMRON 1 Side door
TAKENAKA
Flame Sensor FS-2000E(W) 1 Laser marker
ENGINEERING
Laser Sensor E3Z-LL61 2M OMRON 5 Stage

Appendix 7 Sensor Mounting Positions
＜Front＞＜Inside the machine＞

A A-2 B B-1 B-2
Emergency stop
Door switch
Omron D4NS-1CF
A-3
Front door lock Front door close limit

close limit OMRON D4C-3320
SMC M9BW
A-3
Front door lock B-3 B-4
open limit Work detection 3
Work detection 4
SMC M9BW OMRON EZ-LL61 2M
OMRON EZ-LL61 2M
A-4
Emergency stop
Stage 2 detection
Light Curtains OMRON E2E-X3D1-U
Panasonic SF2B-H36-N Work detection 1 Work detection 2 Work detection 5
OMRON EZ-LL61 2M OMRON EZ-LL61 2M OMRON EZ-LL61 2M
＜Rear＞＜Inside the machine＞

C C-1 D D-1
Emergency stop Frame sencer
Takenaka engineering
FS-2000E(W)

Appendix 8 Electrical Parts List
Name Remark Maker Quantity Form

MITSUBISHI
CPU set product L26CPU-BT-SET 1
ELECTRIC
MITSUBISHI
Serial communication unit LJ71C24 1
ELECTRIC
MITSUBISHI
CC-Link small input unit AJ65SBTB1-32D 1
ELECTRIC
MITSUBISHI
CC-Link small input unit AJ65SBTB1-32T 1
ELECTRIC
NV63-CVF 3P50A Rated current MITSUBISHI
Earth leakage circuit breakers 1 Main
sensitivity 30mA ELECTRIC
NV30CS 3P30A Rated current MITSUBISHI
Earth leakage circuit breakers 1 Robot (3KVA)
sensitivity 30mA ELECTRIC
MITSUBISHI
Terminal cover (60AF CVF) TCS-03SV3 1
ELECTRIC
MITSUBISHI
Terminal cover (30AF) TCS-03CS3W 1
ELECTRIC
MITSUBISHI
Circuit protector CP30-BA 2P-m 10A 2 Laser, dust collector
ELECTRIC
MITSUBISHI
Circuit protector CP30-BA 2P-m 5A 1 Control main
ELECTRIC
MITSUBISHI
Circuit protector CP30-BA 2P-m 3A 2 Control circuit
ELECTRIC
MITSUBISHI
Circuit protector CP30-BA 2P-m 10A 1 DC power supply
ELECTRIC
MITSUBISHI
Circuit protector CP30-BA 2P-m 1A 1 Indicator light
ELECTRIC
MITSUBISHI
Electromagnetic contactor S-T25BC coil AC200V 1 Driving power
ELECTRIC
MITSUBISHI
AC voltmeter YS-8NAV 0~300V direct B 1
ELECTRIC
Power supplies Inside the panel,
S8VS-18024A OMRON 1
(output DC24V、7.5A) Outside power
Safety relays G7SA-4A2B DC24V OMRON 2
Connection Sockets P7SA-14F-ND DC24V OMRON 2
Pilot lights APN-126DN-W IDEC 1
Terminal cover N-VL3 IDEC 1
Power relays RJ2S-CLD-D24 coil DC24V IDEC 12 Sensor output
Connection Sockets SJ2S-07l IDEC 12

NITTO
Louver RSLP-15 1
KOGYO
Noise filter (6A) NAP-06-472-D COSEL 1
L series correspondence harness BHFCN-ST-B-40-1.5-X-PLC0308 MISUMI 1
10 inches touch panel HG3G-AJT22MF-B IDEC 1
Protecting sheets HG9Z-3DA2PN02 IDEC 1
Lighted emergency stop switch AVLN32211DNr IDEC 1 Emergency stop
Key switch ASTN204K22G (Key left unplug) IDEC 1 Power key switch
Fu-se Vacuum Forming Ltd A-10 LTM-0308-20K.

Name Remark Maker Quantity Form

Illuminated push button switch ALFN-22211DN-G IDEC 1 Auto start
Push button switch ABN101 IDEC 1 Auto stop
Terminal cover (Push button switch） N-VL2 IDEC 3

Terminal cover (Illuminated button
N-VL4 IDEC 4
switch）
Illuminated push button switch LB3L-M1T54R IDEC 1 Auto mode
Illuminated push button switch LB3L-M1T54G IDEC 1 Manual mode
Buzzer M2BJ-BH24D DC24V OMRON 1 Buzzer

Panel mount USB adapter
U09A-AF-AF-B MISUMI 1 IDEC touch panel
(A Female⇔A Female)
USB2.0 Harness(A～mini B type) USB-AM-MBM-1 MISUMI 1
Panel mounting type
NW080-30S-C5E MISUMI 1
(STP・CAT5e LAN connector)
NITTO
Panel louver LP-0F 1
KOGYO
Two rows of receptacle RS
511-1004 1
(molex：43025-2400) Components
Panel mounting plug RS
511-0966 1
Female crimp contacts RS
233-3009 1
Male crimp contacts RS
233-3037 1
Adsorption
Illuminated push button switch LB8L-M1T14Y IDEC 3
confirmation
Signal tower LD6A-3KQW-RYG IDEC 1 Signal tower
Robot 3 for the mode
Control box KGNW111Y IDEC 1
switch
MITSUBISHI
CC-Link Analog input unit 4 points AJ65SBT-64AD 1
ELECTRIC
MITSUBISHI
CC-Link small input unit AJ65SBTB1-32D 1
ELECTRIC
MITSUBISHI
CC-Link small input unit AJ65SBTB1-32T 1
ELECTRIC
RS Laser marker
Dsub connector 9P plug (Male) 544-3733 5
Components for communication
RS
Dsub connector 9P socket (Female) 544-3755 5
Components
RS
Dsub cover (DE-C8-J9-F4-1R) 626-8218 1
Components
Dsub cover RS
626-8151 1
(DE-C8-J9-F5-1R Inch screw) Components
MITSUBISHI
Touch panel GT2710-VTBA 1
ELECTRIC
MITSUBISHI
Circuit protector CP30-BA 2P-M 3A 1 Touch panel
ELECTRIC
Noise filter NAP-06-472-D COSEL 1 Touch panel

Appendix 9 Electric Circuit Diagram












Appendix 10 Fume extractor unit instruction manual


Appendix 11 Robot warranty / inspection report

Laser Manual

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Laser Manual

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Laser Trimming Machine

・ Before operating the machine, carefully read this manual and

Fu-se Vacuum Forming Ltd.

This machine and peripheral units consist of several units

To avoid accidents or troubles, read and understand this manual

This manual describes matters that must not be done or cannot be

If any question or doubt arises related to the contents of this

■ Immediately after purchasing this machine, assign a supervisor

■ Questions and Inquiries

Fu-se Vacuum Forming Ltd.

LTM-0308-20K Fu-se Vacuum Forming Ltd.

Reproduction or copying of this Manual without prior

■ Change or Modification of the Machine

■ Resale or Leasing of the Machine

Fu-se Vacuum Forming Ltd. LTM-0308-20K

■ Safety Alert Symbols and Warning Signs

Safety Alert Symbols

These are the industry “Safety Alert Symbols”. These symbols

Indicates a potentially hazardous

Indicates a potentially hazardous

■ In addition to the Safety Alert Symbols, the marks below will

Indicates referential information or points

Refer Indicates a reference page or clause.

LTM-0308-20K Fu-se Vacuum Forming Ltd.

1. FOR YOUR SAFETY

Fu-se Vacuum Forming Ltd. LTM-0308-20K

3. FUNCTIONS OF OPERATING SECTION

4. POWER ON/OFF OPERATION

LTM-0308-20K Fu-se Vacuum Forming Ltd.

6. OILING AND GREASING

8. REPLACEMENT OF CONSUMABLE PARTS

Fu-se Vacuum Forming Ltd. LTM-0308-20K

LTM-0308-20K Fu-se Vacuum Forming Ltd.

1.1 Essential Safety Precautions ........................................ 1-1

1.4 Protective Devices ...................................................... 1-11

1.5 Machine Plate and Warning Labels............................. 1-14

1.6 Lock Out/Tag Out ........................................................ 1-16

1.1 Essential Safety Precautions

・ Carefully read this instruction manual to understand the

○ Read the manual before turning ON the power or touching

○ Know potentially hazardous sections of the machine and

○ Never operate the machine based on your own judgment or

○ If the instructions written in the manual are not

Fu-se Vacuum Forming Ltd. 1-1 LTM-0308-20K

・ Only trained personnel with sufficient knowledge for safety,

○ Only qualified personnel authorized by the supervisor can

○ Anybody unqualified, unskilled for machine operation or

○ Especially for electric devices, only electrical experts with

・ Keep this instruction manual in the designated place in/on

○ Assign personnel to be in charge of keeping the manual

○ If the manual is damaged or lost, immediately tell the

LTM-0308-20K 1-2 Fu-se Vacuum Forming Ltd.

・ Exactly know how to stop the mahine.

○ Exactly know the location of EMERGENCY STOP switch and

○ If hazard is predicted or actually occurred:

・ Always wear suitable clothes for operation of the machine.

○ Never wear such clothes with loose bottoms or sleeves to

○ Never wear rings, bracelets, necklaces and other accessories

○ Always wear safety shoes to protect toes.

○ Never operate the machine just after drinking alcohol or

Fu-se Vacuum Forming Ltd. 1-3 LTM-0308-20K

1.2 Safety Precautions at Work

・ The machine operator must not open the door of the

・ Strictly observe the instructions stated on the warning