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10 1016@j Renene 2019 08 140
10 1016@j Renene 2019 08 140
Francielle Bücker, Munique Marder, Marina Regina Peiter, Daniel Neutzling Lehn,
Vanessa Mendonça Esquerdo, Luiz Antonio de Almeida Pinto, Odorico Konrad
PII: S0960-1481(19)31327-8
DOI: https://doi.org/10.1016/j.renene.2019.08.140
Reference: RENE 12219
Please cite this article as: Francielle Bücker, Munique Marder, Marina Regina Peiter, Daniel
Neutzling Lehn, Vanessa Mendonça Esquerdo, Luiz Antonio de Almeida Pinto, Odorico Konrad,
Fish waste: an efficient alternative to biogas and methane production in an anaerobic mono-
digestion system, Renewable Energy (2019), https://doi.org/10.1016/j.renene.2019.08.140
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Francielle Bückera*, Munique Mardera, Marina Regina Peitera, Daniel Neutzling Lehnb,
mmarder@univates.br , marina.peiter@univates.br
171 Avelino Talini St., Universitário, Lajeado, RS, 95914-014, Brazil. Email:
lehn@univates.br
dqmpinto@furg.br
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Highlights
>The waste from the first fish processing step produced the highest volume of biogas.
> Fungi, Bacteria, and Archaea were capable of using the fish waste to perform
methanogenesis.
>The fungal community diversity was very similar in both fish waste experiments.
Abstract
The use of industrial fish processing waste as the only substrate to produce biogas may
be an efficient procedure due to its characteristic lipid content. The relationship between
the microbial community and the biogas/methane production was evaluated during the
anaerobic digestion at 35°C of two waste types derived from the fish processing industry.
The experiments showed that fish waste (FW) and fish crude oil waste (FCOW) produced
methane at 540.5 CH4 mL gVS−1 and 426.3 CH4 mL gVS− 1, respectively. Clostridia,
Synergistia were the predominant bacterial classes and the Methanomicrobia archeal
class at the end of the anaerobic digestion in both substrates. The fungal community was
similar in both treatments. The fungal diversity included orders of the Ascomycota
This research demonstrated that industrial fish processing waste can be efficiently
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1. Introduction
Presently, maintaining the global energy supply security is a challenge. The current
scenario of traditional fossil fuels is unstable. Biogas has been considered as a viable
environmental issues [1]. Biogas is an alternative biofuel that can be produced from
several organic sources and wastes during anaerobic digestion. Compared with fossil
fuels, the production of biogas using locally available substrates and renewable resources
contributes to reduce greenhouse gases (GHG) emissions [1–3]. Moreover, Leme and
Seabra [4] conducted a technical-economic study about the biomethane production in the
undergo biodegradation. This process can be used for the generation of bioenergy in the
form of biomethane, for example [5,6]. All reactions are performed by different microbial
populations that include a wide range of Fungi, Bacteria, and Archaea [7–10]. In the last
few years, high-throughput sequencing technologies have been used to analyze the
The challenges of using a mono-substrate in AD are associated with the stability of the
stable [11]. Therefore, more studies are needed to infer the feasibility of AD when using
a mono- substrate. Vivekanand et al. [12] compared the biogas production using the waste
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streams: whey permeate, fish ensilage (aquaculture waste), and manure. Fish ensilage,
used as an AD mono-substrate, produced the highest amount of biogas (~690 mL CH4 g−1
VS). Whey and manure produced nearly 265 and 145 mL CH4 g−1 VS, respectively.
Moreover, the co-digestion of fish ensilage and manure (85:15) resulted in ~730 mL CH4
g−1 VS biogas, i.e., an increment of only 5%. The transport of two or more substrates to
perform the anaerobic digestion could make the biogas production financially unfeasible.
The shipping costs from the point of generation of residues to the anaerobic digestion
plant should be considered [11,12] since these costs increase as more co-substrates are
added.
The latest Brazilian statistics indicate that aquaculture and fisheries produced about 472
and 765 t of fish in 2016, respectively. Depending on the processing method, a large part
(up to 50%) of the fish mass (viscera, head, spine, and skin) ends up being discarded as
residue [13]. However, these residues could have other purposes (including biogas
[13]. There are few studies that considered the biogas production as a solution for waste
treatment in the fishery industry. However, other findings have shown that the fish waste
has an interesting potential for biogas production [12,14–20]. The anaerobic digestion is
a promising tool for biogas production and has been increasingly used in the Brazilian
[21].
This paper discusses the potential biogas production using fishery processing wastes as a
single carbon source. Biogas and methane production were evaluated under mesophilic
conditions via anaerobic digestion using the VDI 4630 as the reference normative. Some
chemical characteristics of the substrates were also determined. The potential biogas
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production using these substrates was then compared with the microbial community
The anaerobic digestion was conducted using 2,000-mL glass reactors (1,500-g working
To estimate the biogas production, the reactors were connected to tubes coupled to an
automated biogas flow measurement system, which reads the standard biogas production
at the standard temperature and pressure conditions set up according Konrad et al. [22].
To perform the AD experiments, reference was made to the VDI 4630 standard, which
organic materials. The reactors with the different substrates were prepared according to
the VDI 4630 restrictions, where the amount of substrate should not exceed the amount
of inoculum VSsubstrate/VSinoculum < 0.5 and the solids concentration in the batch test should
not exceed 10%, ensuring adequate mass transfer during the test [23]. Aliquots (20 mL)
of biogas produced in each reactor were extracted with plastic syringes to perform the
Biochemical Potential of Biogas (BMP) was estimated as the total biogas production
divided by the respective volatile solid sample content. The results were normalized to
the total biogas production from the negative controls (inoculum-only) [23].
Microcrystalline cellulose U.S.P. (thin powder, Synth) was used as a positive internal
control. The reactors, which had only the inoculum (henceforth referred to as negative
control) were used as negative controls according to VDI 4630 recommendations [23].
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Total solids (TS) and volatile solids (VS) were estimated by drying the samples at 105°C
for 24 h and at 550°C for 1 h, respectively, according to the standard method 2540 [24].
Fish waste (FW) and fish crude oil extraction waste (FCOW) from common carp
(Cyprinus carpio) viscera were used as substrates in the AD experiment. The carp viscera
were provided by a commercial fishery processing plant from Roca Sales, RS, Brazil and
submitted to a thermomechanical process according to Crexi et al. [25]. The carp viscera
were initially cooked (Rochedo – Idealclave, Brazil) for 30 min at 98 ± 2°C. The retained
material was sifted and pressed, resulting in press liquor and solids. The solids were stored
at -20°C for the AD experiments and denominated as fish waste (FW). The separation of
fish crude oil from the press liquor was performed by centrifugation (7,000 × g at 25°C
for 20 min) (Sigma 6-15, D-37250, Germany). The centrifugation resulted in a bottom
solid cake, an aqueous middle layer, and an oily upper layer [25]. The bottom solid cake
was separated and stored at -20°C for the AD experiments. The fish crude oil waste
The inoculum used in the experiments came from an anaerobic microbiota of a biogas
plant sludge mixture from the Centro de Estudos de Biogás e Energias Renováveis, at
Universidade do Vale do Taquari, south of Brazil. The inoculum was acclimated to the
operating conditions at 35°C for 21 days prior to the beginning of the experiments. During
this period, the amount of biogas was estimated, and, at the end of 21 days, it had the
experiments.
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Waste (FCOW)
Cellulose
Additionaly, the carbon, nitrogen, and hydrogen contents of both FW and FCOW were
Analyzer (PerkinElmer, Michigan, USA), and the pH was measured using a digital pH
meter (DIGIMED).
To analyze the microbial community, at the end of AD, 10 mL of the final biomass of
each triplicate were retained in a 50 mL sterile tube and centrifuged at 6,000 rpm for 10
min. The supernatant was discarded, and 10 mL of the pellet was stored in an icebox with
CO2 dry ice and sent to Neoprospecta Microbiome Technologies (Florianópolis, SC,
Brazil). The DNA extraction was performed with PowerSoil DNA Isolation Kit (MO BIO
genomic DNA was quantified and standardized prior the amplification by PCR according
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The DNA analyses were performed using high-throughput sequencing on the MiSeq
Sequencing platform (Illumina, Inc., USA), according to Christoff et al. [27]. Bacteria
and Archaea primers were used to amplify the V3-V4 regions of the 16S rRNA gene [28,
29]. In the first PCR (PCR 1), the primers were analyzed based on Illumina sequences
using the TruSeq structure adapter (Illumina, San Diego, CA). The DNA was denatured
and a final extension at 72°C for 2 min. Then, a second PCR (PCR 2) with indexing
sequences was performed. In PCR 2, the DNA was denatured at 95°C for 5 min, followed
2 min. The Illumina 16S protocol was used (Illumina Technical Note 15044223 Rev. B)
to compare the PCR assays. The fungal community was accessed through PCR
amplification of the ITS region using the primers ITS1 [30] and ITS2 [31], according to
Schmidt et al. [30]. The final PCR reaction was cleaned up using AMPureXP beads
(Beckman Coulter, Brea, CA) and samples were pooled in sequencing libraries for
quantification [27].
Amplicon estimates were performed with Picogreen dsDNA assays (Invitrogen, USA),
and libraries were diluted for an accurate qPCR quantification using KAPA Library
Quantification Kit for Illumina platforms (KAPA Biosystems, Woburn, MA). The
identification of the taxonomic groups was based on the 16S rRNA database of the
The biogas production and BMP values of the two fish waste experiments were compared
with Tukey’s HSD test of differences of means using SISVAR [32]. The 5% significance
better understanding of the relationship between biomass and biogas production. Under
anaerobic conditions, fats, proteins, and carbohydrates are biologically degradable and
can be converted to biogas; therefore, the biogas yield depends on the content of these
organic compounds [30]. The composition of the FW and FCOW used in the experiments
are shown in Tables 1 and 2. Although the nitrogen content of FW and FCOW were
slightly high, the C/N ratios were quite balanced, as also pointed by Vivekanand et al.
[12]. These authors inferred that the inoculum influences the real C/N ratios, improving
the conditions for AD. Although nitrogen is extremely necessary for the microbial
growth, the AD can be inhibited when there is an accumulation of free ammonia due to a
large amount of nitrogen in the substrate. Even though FW and FCOW are rich in
nitrogen, this issue was not observed during our experiments, the balancing may have
been provided by the acclimated added inoculum. The pH was measured at the beginning
and at the end of AD. It was verified that in the beginning the values were negative control
7.90 + 0.14; microcrystalline cellulose 7.40 + 0.03; FCOW 7.85 + 0.01; e, FW 7.70 +
0.02. pH measurements inform the development of AD. The values obtained show that
AD occurred adequately, since at the end of AD, it was verified that negative control pH
was 8.07 + 0.02; microcrystalline cellulose 8.12 + 0.02; FCOW 7.89 + 0.01; e, FW 7.97
+ 0.02.
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Table 2: Chemical composition of carbon, nitrogen, and hydrogen in fish waste (FW)
and fish crude oil waste (FCOW).
The methodology used in the study was the German Standard VDI 4630 (2006), which
says that the investigated substrate must be combined with inoculum and at the end of the
experiment, the inoculum production should be subtracted, indicating the potential of the
sample. The BMP value is calculated from the biogas production and the volatile solids
inserted in the reactor corresponding to the sample, as stated in the standard VDI. The
(FW), fish crude oil waste (FCOW), and negative control (inoculum-only) are shown in
Fig. 1. The final biogas yield from each substrate was 657.38 mL gVS−1 (microcrystalline
cellulose), 791.78 mL gVS−1 (FW), 733.93 mL gVS−1 (FCOW) and 37.66 mL gVS−1
evaluation of the inoculum quality, and the obtained volume indicates that it was well-
functioning [33]. Aziz et al. 2018 [30] showed that fish waste is rich in fat and protein.
The decomposition of fats to produce biogas is a result of the high number of C and H
atoms in the molecules [30,32]. As confirmed by our results, substrates rich in proteins
frequently produce biogas with a high methane content [33]. By using a mono-substrate
we could obtain biogas with high levels of methane (Fig. 2) without using co-digestion.
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600
400
200
0
1 4 7 10 13 16 19
Time (Day)
Negative Control Fish Waste (FW) Fish Crude Oil Waste (FCOW) Microcrystalline cellulose
(FW), fish crude oil waste (FCOW) and negative control using an acclimated inoculum
1,000
900
Biochemical potential (mL gVS−1)
800
700
600
500
400
300
200
100
0
Negative Control FW FCOW Microcrystalline cellulose
Fig. 2. Biochemical potential of biogas and methane of fish waste (FW), fish crude oil
The daily methane production during the batch digestion of cellulose, FW, FCOW, and
negative control in the bioreactors are shown in Fig. 3. The final methane yields
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gVS−1 (FCOW), and 3.63 mL gVS−1 (negative control). The analysis of BMP retention
time depended on the biogas production rate, as predicted by the VDI 4630. The
experiment was considered finished when the methane production rate was undetectable
or less than 1% of the total amount during the three subsequent days. The total duration
of digestion in the two experiments varied from 14 (FW) to 17 days (FCOW) (Fig. 3)
200
Biochemical potential methane (mL gVS−1)
180
160
140
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Time (Day)
Fig. 3. Daily methane yield from anaerobic digestion in batch bioreactors of cellulose,
fish waste (FW), fish crude oil waste (FCOW) and negative control.
The methane content in the daily biogas production in all treatments is shown in Fig. 4.
It is possible to observe that both substrates had, at many points of the biogas production
curve, a high methane content (~70%). The fish waste had the best daily methane
production performance and produced biogas with higher methane content than FCOW
in less time. By the end of the experiments, FW produced more methane than FCOW (p
< 0.05).
The volume of biogas and methane produced in our experiments support previous data
that indicated that the mono-digestion of fishery processing waste can be a viable
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alternative for biogas production. Kafle et al. [15] evaluated the use of fish waste ensilage
for biogas production and mixed the fish waste with bread waste and brewery grain waste.
After 96 days, the biogas and methane yields from the fish waste ensilages were 671–763
mL gVS−1 and 441–482 mL gVS−1, respectively [15]. The authors used a modified
Gompertz model and found digestion values similar to ours. The production of biogas
from three feedstocks (fish ensilage, manure, and whey) was evaluated using biochemical
methane potential tests by Vivekanand et al. [12] who verified that the mono-digestion of
fish ensilage had the highest biodegradability extent among all the studied substrates and
produced nearly 690 mL CH4 g-1 VS biogas [12]. Nges et al. [19] found biogas volumes
produced by fish waste and fish sludge (residue after the enzymatic treatment used to
extract fish oil and fish protein hydrolysate) similar to ours: 828.15 mL CH4 g-1 VS and
100%
Methane conteint in biogas (%)
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Time (Day)
cellulose, fish waste (FW), fish crude oil waste (FCOW) and negative control.
Fish waste is the residue of the first step of oil extraction and it is probably composed of
a higher percentage of lipids and proteins than the fish crude oil waste. In our experiments,
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FW remained rich in lipids (fatty acids) and proteins and showed the highest biogas
production potential (p < 0.05), in comparison with FCOW. The main fatty acids of carp
oil are C18:1–w9 (oleic), C16:0 (palmitic), C16:1 (palmitoleic), C18:2–w6 (linoleic), and
C18:3 w3 (linolenic) [19]. The remaining lipids can be metabolized and degraded to
acetate and hydrogen through the β-oxidation by the microbial community and syntrophy
Many studies have shown that biogas production using animal waste as a mono-substrate
generates little amount of biogas with low levels of methane, which may not always be
economically viable [35]. However, our results reinforce the technical and economic
viability of fish residues, corroborating other authors which used fishery processing
Bioethanol is produced from sugarcane and is part of the Brazilian energy matrix that
successfully contributes to the outstanding positioning of the country in the global trend
of using new renewable energy sources [21]. However, one of the problems of producing
bioethanol is the treatment of vinasse wastewater [36] and the energy production from
the AD of vinasse has been seen as an alternative solution. According to Parsaee et al.
The vinasse production is approximately 8–20 L per liter of ethanol and its carbon-
nitrogen ratio demands additional substrates (such as animal manure and organic
industrial waste) to improve the biogas yield [36]. Our results showed that FW and FCOW
can produce, respectively, around 205.0 and 181.0 m3 of biogas per ton of the respective
residue (containing ~70% methane). In our experiments, the production of FW from the
fishery industry was around 98 g per kg of fish and the production of FCOW was around
35 g per 100 g of FW. These residues did not require any addition to generate a high
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Understanding the changes and mechanisms of the microbial community during the AD
of potential renewable substrates (biomasses) for the biogas production can improve the
efficiency of the process. The microbial community in the digestate at the end of the
anaerobic digestion of FCOW and FW is shown in Fig. 5. The samples were collected
when the daily volume of produced biogas was below 1% of the total accumulated after
three consecutive days [25]. This indicates a low microbial activity, a condition in which
the rates of DNA replication are low. However, the molecular analysis is not a limiting
factor in this condition, since the DNA may persist in the environment even after a cell
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Trichococcus
Pseudomonas
Proteiniclasticum
Enterococcus
Dietzia
Cryptanaerobacter
Clostridium
Brevundimonas
Aminobacterium
Alcaligenes
FCOW FW
Fig. 5. Genus-level bacterial and archaeal composition from fish crude oil waste (FCOW)
Amha et al. [34] reviewed the structure of the microbial community in the AD involved
in the digestion process and identified four main microbial classes in the microbiome:
species of the genus Pseudomonas was the predominant class in FCOW (∿40%),
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followed by Clostridia (27.5%) and Synergistia (∿15%). In FW, Clostridia was the
predominant class (67.5%), represented by four species of the genus Clostridium (one
methanogenic microorganisms, which may be related to the sampling time. Since the
DNA extraction was performed at the end of AD, i.e., a period of low methane production
methanogenesis [36]. The limited presence of Methanosaeta concilii in the fish waste
reactor could have been associated with the abundance of Aminobacterium colombiense
(∿20%), as pointed by Lee et al. [39]. These authors examined changes in the microbial
community structure during cow grass digestion over three months and demonstrated that
succinate, and propionate. Propionate accumulation, in turn, could interfere with the
development of Methanosaeta, decreasing its abundance. In the fish waste reactor, nearly
compounds have been found in the digestate from bioreactors degrading swine manure,
municipal solid waste, and plant materials, and are associated with the biodegradation of
aromatic amino acid such as tyrosine [39–41]. Proteiniclasticum ruminis (∿8%), detected
in FW, is a strictly anaerobic proteolytic bacteria [42]. Species of the genus Clostridium
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the FW experiment. The presence of species of the genus Clostridium (and other
biogas reactors is considered suitable for the biogas production and could be involved in
group may be inhibited and mixotrophic microorganisms might appear (i.e., organisms
mixotrophic organism that became predominant in the AD of the FCOW reactor and
occurred after a period of starvation of the anaerobic digester system and compounds such
as total ammoniacal nitrogen could accumulate in the system. This could generate a stress
factor for the microbiota, leading to changes in the microbial structure [44]. Thus, the
acceptable.
At the end of AD, the differences observed between the microbial communities of FW
substrate of each reactor system. Jonge et al. [44] found similar results when studying the
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Both reactors had the same fungal diversity, identified based on the ITS1-ITS2 rRNA
Xeromyces
Wallemia
Thermomyces
Scedosporium
Rhodotorula
Pichia
Penicillium
Humicola
Galactomyces
Fusarium
Cystobasidium
Cryptococcus
Acremonium
Cladosporium
Candida
Aspergillus
FCOW FW
Fig. 6. Genus-level composition of the fungal community from fish crude oil waste
At the end of AD, the same genera were found in both substrates with slight variations in
their abundances depending on the reactor. The origin of these fungi is probably
associated with the added microbial inoculum, which was composed of a stable fungal
plant and found that the resident microbiota used food residues, stale bread, and other
waste co-substrates together with pig manure and maize silage to produce biogas The
authors observed that the fungal community was kept constant over a 1-year period [46].
Microscopic fungi were predominant in our experiments. Ascomycota was the most
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(Aspergillus spp., Penicillium spp., and Thermomyces sp.), Sordariales (Humicola sp.),
Facultatively anaerobic fungi were found among the genera identified in the reactors.
Several reports indicated that besides yeasts (such as Galactomyces, Candida, Pichia,
Rhodotorula sp.), mycelial fungi (such as Aspergillus and Penicillium ) are also able to
grow under anaerobic conditions [46–51]. Some fungi, such as Ascomycota yeasts, have
a fermentative metabolism. Yeasts are known to have proteolytic and lipolytic activities
(in both aerobic and anaerobic conditions) and probably participate in the biodegradation
of the evaluated fish processing residues composed basically of residual lipids and protein
[52]. Besides participating in the biomass hydrolysis, these organisms can produce
volatile fatty acids and play an important role in the production of biomethane. For
instance, species of the genus Rhodotorula and Cryptococcus are associated with lipid
production [53]. Fisgativa et al. [20] recorded the possible participation of yeasts in the
anaerobic and aerobic degradation process of food waste and identified Ascomycota as
Our molecular analysis did not detect strictly anaerobic fungi at the end of AD. Currently,
eight genera of anaerobic fungi from the phylum Neocallimastigomycota are known:
Oontomyces, and Buwchfawromyces [54]. These fungi are associated with the digestive
tract of large mammalian herbivores, where they play an important role as primary
colonizers of the ingested food [55,56]. Fungi can be transported into biogas plants
attached to the animal waste used as substrate [56,57]. According to Dollhofer et al. [58],
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anaerobic fungi can survive only for a short period in conventional biogas plants and they
are strongly dependent on the process conditions. The close association between
anaerobic fungi and methanogens archaea is well known and has been widely reported
[17, 59–63]. Therefore, according to these studies, it is acceptable that no anaerobic fungi
The phylum Basidiomycota was represented by the orders Wallemiales (Wallemia sp.)
authors found out that Basidiomycota fungi and the methanogen Methanoregula
apparently established a syntrophic association during the process [64]. Ravella et al. [48]
were able to isolate different viable fungal strains, including a possible new species of the
genus Cryptococcus, and showed that the biogas reactor contained adequate conditions
4. Conclusions
The biogas processing resulted in a highly methane yield, suggesting that fish residues
belonged to Bacteria, Fungi, and Archaea. The dominant Bacteria were Clostridia,
orders Wallemiales and Tremellales. Therefore, both wastes used in our experiments can
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Acknowledgements
The authors would like to thank the University of Vale do Taquari (UNIVATES) and the
Univates Technology and Scientific Park (TECNOVATES) for their collaboration and
financial support during the development of this research. We also thank the Council of
Scientific and Technological Development (CNPq) for the financial support and a
scholarship
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