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A3 Anchorage in Steel Fiber Reinforced Concrete
A3 Anchorage in Steel Fiber Reinforced Concrete
Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct
Keywords: A large number of studies confirm the beneficial effects of the steel fiber reinforcement in concrete structures.
Anchorage The addition of steel fibers to the concrete mix leads to better mechanical and physical concrete properties
Steel fiber reinforced concrete including higher fracture energy, reduced crack widths, higher impact and abrasion resistance, increased dur-
Concrete breakout failure ability. Due to the increasing popularity of using anchorages in steel fiber reinforced concrete (SFRC), it is
Experimental investigations
essential to understand the behavior of anchorages in SFRC and to validate the applicability of the current
Design recommendations
provisions for the design of anchorages for use in structural concrete. However, there is only little research
available on the behavior of anchorages in SFRC. This paper presents the results of experimental investigations
on tension and shear loaded steel anchors in normal-strength plain concrete (PC) and in SFRC. The compre-
hensive test program includes 62 pull-out and shear loading tests on single anchors and on anchor groups. The
test results are discussed in detail to emphasize the influence of steel fiber reinforcement on the load-dis-
placement behavior of fastening systems. The results indicate that the fiber content has a positive effect on the
load-displacement behavior of the anchorages, in general. A better utilization of fastening systems can be at-
tained due to the more ductile behavior and due to the crack bridging mechanism of the SFRC. Furthermore, in
certain applications and parameter combinations the ultimate load in case of concrete failure may be higher in
SFRC compared to PC.
1. Introduction and state of art handled in the similar way as the plain concrete (PC) including com-
paction and vibration provided that the steel fiber amount is within the
Steel fibers are added to the concrete mix to improve the fracture range of 20–50 kg/m3 for structural concrete and 30–80 kg/m3 for
behavior of concrete. Thus, the brittle matrix of plain concrete can be shotcrete [4]. Since the efficiency of bond between steel fiber and
improved to a composite material, which is reinforced by randomly concrete matrix is mainly governed by the concrete compressive
oriented short, discontinuous steel fibers of particular geometry. Steel strength, it is recommended to use C30/37 or higher concrete strength
fiber reinforced concrete (SFRC) shows improved flexural tensile classes to provide sufficient anchoring of the fibers in the cement ma-
strength, residual flexural tensile strength and post-peak cracking be- trix. This basic rule also applies if hooked-end fibers are used, which
havior compared to plain concrete [1–3]. After crack initiation in SFRC, inherently provide a better bond-slip behavior due to the mechanical
the internal forces are transferred through fibers leading to optimized interlock at the hooked ends. SFRC is basically not considered as a high-
stress redistribution in the component cross-section [2]. performance material and it exhibits rather a strain-softening instead of
The conventional SFRC is based on a regular concrete composition, strain-hardening behavior. The strain-softening behavior is character-
to which generally straight, wavy or hooked-end steel fibers with an ized by no multiple-cracking and the ultimate tensile stress is equal or
amount of maximum 40–50 kg/m3 are added. Typically the steel fiber only slightly higher than the stress corresponding to the first-cracking
length varies from 25 to 60 mm with a diameter of 0.5–1.1 mm [4]. [5].
SFRC can be produced by adding the fibers either to the dry or to the Nowadays, conventional fiber reinforced concrete (FRC), such as
fresh concrete mix. According to the experience, the in-situ SFRC can be SFRC is widely used for industrial floors mainly to avoid premature
⁎
Corresponding author at: IEA Engineering Office Eligehausen-Asmus-Hofmann, Hauptstrasse 4, 70563 Stuttgart, Germany.
E-mail addresses: toth@i-ea.de (M. Tóth), boglarka.bokor@iwb.uni-stuttgart.de (B. Bokor), akanshu.sharma@iwb.uni-stuttgart.de (A. Sharma).
1
Where the actual work was done.
https://doi.org/10.1016/j.engstruct.2018.12.007
Received 24 June 2018; Received in revised form 27 September 2018; Accepted 3 December 2018
Available online 08 December 2018
0141-0296/ © 2018 Elsevier Ltd. All rights reserved.
M. Tóth et al. Engineering Structures 181 (2019) 60–75
Fig. 1. Influence of the fiber content on the mean ultimate loads of anchors loaded in tension and shear – Literature results [6–9].
shrinkage cracks and to improve the resistance against impact loads or hooked-end steel fibers) has no significant influence on the load-
abrasion. Post-installed anchors also find their applications in such in- bearing and installation behavior of the tested fastening systems. Cov-
dustrial floors e.g. to fasten the industrial components or heavy ma- entry et al. [8] studied the performance of chemical anchor bolts with
chines. Due to the fact that anchors utilize the concrete tensile capacity hef/d ratio of 9 in SFRC (L = 50 mm, d = 1 mm, hooked-end steel fi-
for load-transfer, it is intuitive that anchors may have an improved bers) with a steel fiber content of 20, 40 and 60 kg/m3 and concluded
load-bearing behavior when they are installed into SFRC instead of PC that higher loads can be transferred into the concrete by adding steel
due to the crack bridging mechanism of the fibers and due to less brittle fibers. However, the observed increase of ultimate load compared to
concrete breakout failure mode in SFRC. plain concrete was less than 15% for the investigated cases. Note that at
To date, rather limited studies exist focusing on the behavior of embedment depths larger than 5d, the concrete cone failure mode
anchors in SFRC [6–9] and only in some of these studies [8,9] the focus usually converts into a mixed bond-concrete cone type of failure [10].
was set on the investigation of the concrete dominant failure modes in Consequently, the beneficial effects of using SFRC may not be fully
SFRC. Klug et al. [6] performed tension and shear loading tests using utilized. Nilforoush et al. [9] investigated the tensile behavior of single
expansion anchors, undercut anchors and bonded anchors in PC and in cast-in-place anchor bolts (hef = 220 mm, d = 36 mm) in plain and
SFRC. The embedment depth of the tested anchors ranged between 50 steel fiber-reinforced normal- and high-strength concrete (L = 60 mm,
and 60 mm. No increase in the ultimate load for the tested anchor types d = 0.92 mm, hooked-end steel fibers) and showed that the addition of
was reported and it was concluded that the structural behavior of fas- 80 kg/m3 steel fibers to the concrete mixture leads to a significant in-
tenings is not improved in SFRC (L = 35 mm, wavy steel fiber and crease (27–43%) in the tensile breakout capacity of headed anchors.
L = 50 mm, d = 0.8 mm hooked-end steel fiber) compared to plain The vertical anchor displacement at peak load and the ductility also
concrete. However, in most of the cases, the observed failure mode of showed a significant increase compared to the behavior in plain con-
the anchors was different from concrete breakout failure and therefore, crete. It was also established by Nilforoush et al. in [9] that the Con-
the beneficial effects of anchoring in SFRC could not be shown. Fur- crete Capacity Design (CCD) method [11] underestimates the ultimate
thermore, the authors assumed that the fiber orientation might have resistance of headed anchors in SFRC in case of concrete cone failure.
been parallel to the component surface. Consequently, the amount of From the above discussed literature data only those failing due to
fibers, which were intercepting the concrete breakout body, was not concrete cone (under tension) or concrete edge (under shear towards
sufficient to improve the load-bearing behavior of the fastening system. the edge) failure are summarized in Fig. 1, whilst the tests failing due to
Kurz et al. [7] investigated the load-bearing behavior of four different pull-out or combined bond-concrete cone were neglected. Note that the
fastening systems (bonded anchor, expansion anchor, bonded expasion symbols presented in Fig. 1 are mean values of the corresponding test
anchor, concrete screw) under tension loading in PC and in SFRC. The series, since the results of the single tests were not published in some
embedment depth of the tested anchors ranged between 65 and 75 mm. cases. The mean values are generally calculated from 2 to 5 tests and
The different installation parameters corresponded to the manu- the graph shown in Fig. 1 is based on a total number of 67 individual
facturers’ installation instructions. The observed failure modes included tests.
pull-out failure, steel failure and concrete cone failure. However, when It was established that the ultimate concrete cone capacity of an-
bonded anchor was tested with an embedment depth to anchor dia- chors under tension loading and the concrete edge failure of anchors
meter ratio of 5.8 (hef/d), the obtained failure mode was concrete cone under shear loading may be increased by adding steel fibers into the
and the increase in the ultimate load by adding 25 and 60 kg/m3 fiber concrete mix. However, the positive influence of the improved me-
to the basic mixture was 17 and 23%, respectively. Kurz et al. [7] chanical properties of SFRC can be verified only if concrete related
concluded that the steel fiber content (L = 60 mm, d = 0.75 mm, failure modes such as concrete cone failure or concrete edge failure
61
M. Tóth et al. Engineering Structures 181 (2019) 60–75
occur. Therefore, the choice and combination of the different installa- generally obtained, when the resulting crack length reaches ca. 40–45%
tion parameters such as embedment depth, edge distance, anchor dia- of the side length of the final concrete cone side-length [14]. The
meter, steel strength and bond strength shall be made such that the concrete cone capacity of tension loaded anchors is mainly dependent
premature pull-out or steel failure of the anchor can be avoided. If other on the concrete fracture energy (Gf), Young’s Modulus and the em-
failure modes than concrete failure such as pull-out, bond failure, steel bedment depth of the anchor [12]. The concrete breakout failure load
rupture are decisive, the ultimate load remains basically unchanged. of a single anchor loaded in shear towards the edge is influenced by the
Therefore, the application of steel fibers may generally be more bene- edge distance, the tensile behavior of concrete, anchor diameter and the
ficial for the cast-in-place headed anchors and post-installed adhesive effective length for load transfer.
anchors (than the other types of anchors), which are more likely to fail If the anchors are installed in SFRC instead of PC, the crack pro-
by concrete-related failure modes such as concrete cone breakout, pagation is more stable and the crack growth rate is limited by the
concrete splitting, and concrete edge failures. fibers (Fig. 2). If sufficient amount of fibers intercepts the fracture
Due to the limited and partly questionable results available in the surface, the concrete breakout capacity may increase for both tension
literature, currently, no design provisions or recommendations exist and shear loaded fastenings. The schematic of the crack bridging me-
accounting for the influence of steel fiber reinforcement on the beha- chanism in case of concrete cone failure of an anchor is depicted in
vior of anchorages. There is a need to conduct systematic studies with Fig. 2d. After the crack initiation, the overbridging fibers are able to
experiments focusing on concrete failure modes so that the behavior of still transmit tensile stresses over the crack into the surrounding con-
anchors in SFRC could be correctly assessed and possibly included in crete leading to an optimized stress-redistribution. The ultimate con-
the design codes (e.g. in fib Bulletin 58 [12], EN 1992-4 [13]). crete breakout capacity of an anchor in SFRC is then limited by either
the fiber rupture or fiber pullout provided that the pull-out and steel
resistance of the anchor are not exceeded.
2. Motivation
In general, the better performance of anchors in SFRC can only be
reached if the fiber distribution in the concrete matrix is optimal i.e.
The available results in the literature indicate that anchors installed
uniform, homogenous and isotropic. The fiber orientation is mainly
in SFRC may display improved behavior in case of concrete dominated
dependent on the technique of compaction, compaction time, placing
failure modes such as concrete cone failure under tension loads or
and mixing time as well as on the direction of concrete casting [15].
concrete edge failure under shear loads. A tension loaded anchor in-
Even in case of adequate compaction and vibration, it is well known
duces high tensile stresses in the concrete. As the tensile stresses exceed
that fibers located close to the mold faces are rather parallel oriented or
the concrete tensile strength in the load transfer zone, radial cracks
sharp angled to the surface due to geometrical reasons and due to the
initiate, which grow and propagate with increasing tensile load on the
wall-effect (Fig. 3). Due to the non-isotropic fiber distribution in this
anchor. The ultimate concrete cone capacity in plain concrete is
Fig. 2. (a) Crack propagation in plain concrete [2]; (b) Crack propagation in fiber reinforced concrete [2]; (c) Crack propagation in the anchoring zone of an anchor
in plain concrete [10] (d) Crack propagation in the anchoring zone of an anchor in SFRC.
62
M. Tóth et al. Engineering Structures 181 (2019) 60–75
adjacent anchors within the group after the crack initiation. Accounting ec . N is the factor to consider the influence of eccentric loading on
the concrete cone capacity of the anchor group
for the force redistribution is of particular interest if the loading is ec-
centric and non-rigid base plate is used (i.e. where the assumed force M . N takes into account the effect of a compression force between
fixture and concrete in cases of bending moments with or without
distribution based on the theory of elasticity is not valid). Under ec-
axial force
centric tension loading, the individual anchors of a group are subjected
Ac0, N is the projected area of a single anchor, mm2
to different axial tension loads. The anchors located close to the point of
Ac , N is the actual projected area of a single anchor or of an anchor
load application take up higher forces than those located farther. In
group, mm2.
such cases, the capacity of the highest loaded anchor governs the de-
sign. In reality, as the anchors close to the point of loading reach their
The mean ultimate shear resistance of a single anchor loaded to-
capacity, the anchors away from the loading point start to take up more
wards the edge in non-cracked concrete according the EN 1992-4 [13]
forces. However, due to brittle fracture of concrete, the highest loaded
is calculated according to (3)–(5).
anchors fail before the other anchors can be adequately engaged. The
redistribution of forces among the individual anchors of a group can be Vu, c 0 = 3.27· dnom·lf · f
0,5
· c11,5
improved if the fracture behavior of concrete becomes ductile, as in cm (3)
case of SFRC. Due to a better redistribution of forces among the an-
0.5
chors, for anchor groups installed in SFRC, higher anchorage capacity lf
= 0.1·
and more ductile load-displacement behavior could be achieved. c1 (4)
63
M. Tóth et al. Engineering Structures 181 (2019) 60–75
0.2
dnom
No. of tests [–] = 0.1·
c1 (5)
5
4
5
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
where
50
50
50
50
50
50
25
25
–
–
–
–
–
–
–
–
–
–
–
4. Experimental investigations
three to five tests were performed in each test series. In Table 1, the
120
120
120
120
60
60
0
0
0
0
0
0
0
0
0
0
0
0
0
eccentricity e is defined as a distance between the point of the load
application and the center of gravity of all anchors within the group.
The embedment depth of the anchors in all the tests was kept as
hef = 70 mm. In the tension tests, the edge distance was kept large
(more than the critical edge distance = 1.5·hef), while in the shear tests,
Ancor spacing s
120
120
120
120
120
120
120
120
–
–
–
–
–
–
–
–
–
–
–
4.2. Materials
[mm]
> ccr
> ccr
> ccr
> ccr
> ccr
> ccr
> ccr
> ccr
> ccr
> ccr
> ccr
> ccr
> ccr
60
60
60
85
85
85
30
50
50
50
50
50
50
30
50
30
50
influencing the neighboring anchors for both tension and shear loading
0
initial angle of the concrete cone may be flatter in the case of SFRC.
Therefore, to ensure the undisturbed formation of the concrete cone
1
also for the tests in SFRC, the clear distance between the single anchors
or the outermost anchor of the groups was increased to greater than 6
times the hef for all the tension tests in PC as well as in SFRC. The
Single or group
Single
Single
Single
Single
Single
Single
Single
Single
test
at least 4⋅c1. The concrete members were cast without edge reinforce-
ment to eliminate any influence of the edge reinforcement. For op-
timum use of the test specimens in the shear loading tests, the anchors
were installed on the side of the test specimens.
Loading direction
Tension
Shear
2-TG-120–25-50
2-TG-60–50-50
2-TG-120–50-0
2-TG-120–25-0
2-TG-0–50-50
2-TG-60–50-0
2-TG-0–50-0
carried out in two steps. First, the basic mix was made and the plain
1-SS-c60-30
1-SS-c60-50
1-SS-c85-30
1-SS-c85-50
1-SS-c60-0
1-SS-c85-0
1-TS-30
1-TS-50
2-TS-50
Test ID
1-TS-0
2-TS-0
concrete test members were cast. Later, the required amount of steel
fibers was added to the fresh concrete mix by taking into account the
remaining amount of concrete. This concept of manufacturing proce-
dure enabled a direct comparison of the test results in the PC and in
Test series
III.
II.
I.
64
M. Tóth et al. Engineering Structures 181 (2019) 60–75
Table 2
Concrete mix.
Concrete Cement type Cement [kg/ Aggregate 0–2 mm Aggregate 2–8 mm Water [kg/ w/c [–] Fiber cont. Super-plasticizer [M Retarder [M% of
batch [–] m3] [kg/m3] [kg/m3] m3] [kg/m3] % of Cement] Cement]
Table 3
Test results.
Test ID Fiber Mean cube Mean Ultimate load Nu Mean Mean % increase Coefficient Calc. ult. Nu,m /
[–] content compressive flexural ultimate displacement w.r.t. of variation load Nu,calc
[kg/ strength fcc tensile Test 1 Test 2 Test 3 Test 4 Test 5 load Nu,m at ultimate reference CoV based on or Vu,m
m3] [N/mm2] strength [kN] [kN] [kN] [kN] [kN] or Vu,m load δu,m tests [%] CCD / Vu,calc
fct,fl [kN] [mm] [%] Method [–]
[N/mm2] Nu,calc or
Vu,calc
[kN]
1-TS-0 0 53.4 2.9 56.8 52.8 54.4 52.1 51.4 53.5 0.36 – 4.1 55.9 0.96
1-TS-30 30 61.6 2.9 82.4 71.9 82.3 85.0 – 80.4 1.43 50 7.2 60.0 1.34
1-TS-50 50 58.2 4.9 68.1 73.5 65.6 73.7 82.6 72.7 1.14 35 9.0 58.3 1.25
2-TS-0 0 66.6 2.6 59.6 55.8 59.8 – – 58.4 0.67 – 3.9 62.4 0.94
2-TS-50 50 65.0 3.1 67.9 70.8 68.9 – – 69.2 0.76 18 2.2 61.4 1.13
2-TG-0–50-0 0 66.6 2.6 105.7 101.8 104.1 – – 103.9 0.52 – 1.9 133.5 0.78
2-TG-0–50-50 50 65.0 3.1 134.8 131.4 137.6 – – 134.5 1.01 29 2.3 131.4 1.02
2-TG-60–50-0 0 66.6 2.6 76.9 86.3 86.7 – – 83.3 1.02 – 6.7 84.9 0.98
2-TG-60–50-50 50 65.0 3.1 113.1 94.7 124.7 – – 110.8 1.41 33 13.6 83.6 1.33
2-TG-120–50-0 0 66.6 2.6 69.1 68.8 73.3 – – 70.4 0.87 – 3.6 65.1 1.08
2-TG-120–50-50 50 65.0 3.1 89.7 85 90.4 – – 88.4 1.36 26 3.3 64.0 1.38
2-TG-120–25-0 0 66.6 2.6 57.0 67.1 61.2 – – 61.8 1.33 – 8.2 65.1 0.95
2-TG-120–25-50 50 65.0 3.1 77.2 95.4 89.9 – – 87.5 2.09 42 10.7 64.0 1.37
1-SS-c60-0 0 53.4 2.9 25.1 24.6 20.8 – – 23.5 1.04 – 10.0 18.6 1.26
1-SS-c60-30 30 61.6 2.9 24.4 26.0 27.9 – – 26.1 1.72 11 6.7 19.9 1.31
1-SS-c60-50 50 58.2 4.9 29.8 29.5 30.0 – – 29.7 2.11 27 0.9 19.4 1.53
1-SS-c85-0 0 53.4 2.9 31.5 31.6 29.8 – – 31.0 1.01 – 3.2 29.2 1.06
1-SS-c85-30 30 61.6 2.9 39.2 37.6 45.8 – – 40.9 2.33 32 10.7 31.4 1.30
1-SS-c85-50 50 58.2 4.9 46.7 44.7 44.2 – – 45.2 2.37 46 2.9 30.5 1.48
mixer was rotated at full speed continuously for approximately concrete specimen of size 70 cm × 15 cm × 15 cm. The flexural tensile
3–5 min. The SFRC specimens were cast, subsequently. The compaction strength values are included in Table 3. The load – crack width curves
was made by internal vibrator. It was ensured that no fiber balls were of the 3-point bending tests on PC and SFRC are shown in Fig. 4.
formed during the mixing, placing or compacting. Note that studies on
the influence of compaction method on the fiber orientation in concrete
4.2.3. Tested anchors
conclude that an external vibration (vibrating table) may lead to fiber
All tests were carried out with an epoxy-based adhesive anchor
segregation and preferential horizontal orientation of the fibers [15].
using M16 (d = 16 mm) steel threaded rods of grade 12.9
As a general rule to ensure a sufficient bond between the concrete
(fu,nom = 1200 N/mm2). The mean bond strength of the used adhesive
matrix and fibers, the maximum aggregate size should not exceed one-
was approximately τ = 35 N/mm2. The effective embedment depth of
third of the fiber length. For this reason, the maximum aggregate size of
the anchors was hef = 70 mm in all tests. This corresponds to and hef/d-
Dmax = 8 mm and the hooked-end type fibers HE 75/35 by the company
ratio of 4.4. According to Eligehausen et al. [10], the failure of adhesive
ArcelorMittal were used for SFRC concrete mix [18]. The tensile
anchors at small embedment depths (hef ≈ 3d to 5d) is characterized by
strength of fibers was reported to be around 1200 N/mm2. The nominal
a cone-shaped concrete breakout originated at the base of anchor,
fiber diameter was d = 0.75 mm and the nominal fiber length was
provided that the bond strength of adhesive is sufficiently large.
Lfiber = 35 mm (aspect ratio Lfiber/d = 47).
The anchors were installed according to the corresponding
The compressive strength of the corresponding mixes was measured
Manufactureŕs Printed Installation Instructions (MPII). First, the bore
on concrete cubes of 150 mm side length according to DIN EN 12390-15
holes were drilled perpendicular to the concrete surface. For drilling the
[19]. The measured mean concrete cube compressive strength fcc of the
bore holes of the anchor groups, steel-plate templates including pilot-
test specimens is given in Table 3. The flexural tensile strength (mod-
holes with accurate spacing were prepared. The templates were used to
ulus of rupture) of concrete was measured by 3-point bending tests
ensure the precise positioning of the anchors within the group. After
according to the recommendations given by RILEM TC 162-TDF [20] on
drilling, the holes were cleaned according to the MPII. Subsequently,
65
M. Tóth et al. Engineering Structures 181 (2019) 60–75
Fig. 4. Load – crack width curves of the 3-point bending tests on PC and SFRC in (a) concrete batch 1 and (b) concrete batch 2.
the anchors were installed. After the prescribed curing time, the fixture Transformer (LVDT). The test setup used for the single anchor tests and
or the base plate was positioned on the anchors and the test was carried for the group tests are shown in Fig. 5a and b respectively. The anchors
out. for the shear loading tests were installed on the side of the concrete
specimens and therefore, the vertical loading setup could be used to
apply the shear loads. The setup used for the shear test with the loading
4.3. Test setup fixture is shown in Fig. 5c. Since the support rig could not stand com-
pletely on the concrete surface, external supports were used. The an-
The experiments were performed in the accredited testing labora- chor displacement in the loading direction was measured indirectly
tory of the Institute of Construction Materials, University of Stuttgart. according to Fig. 5c using two displacement transducers and brackets
The tension and shear loading tests were carried out in displacement glued to the test specimen on both sides of the loading fixture.
control using a quasi-static loading rate. The tension tests on single
anchors were carried out based on the recommendations given in ETAG
001, Annex A, Section 4 [17] using an unconfined test setup. The ten- 5. Test results
sion tests on single anchors and the anchor groups were performed with
a test setup, consisting of a tension test rig with adequate spacing to 5.1. General
allow the formation of an unrestricted concrete cone, a hydraulic cy-
linder, a calibrated load cell and a displacement transducer. The tension In this chapter, the results of the performed experiments are pre-
load was applied to the anchors through a steel fixture for single an- sented. The ultimate load of each executed test, the mean value of the
chors and a steel base plate for anchor groups. A high strength threaded ultimate loads with the corresponding coefficient of variation (CoV),
rod was used to transfer the load from the hydraulic cylinder into the the mean displacements at ultimate load of the particular test series are
fixture or the base plate. In the case of eccentric loading, a special hinge listed in Table 3. Furthermore, Table 3 contains the calculated ultimate
was placed in between the base plate and the threaded rod to allow free concrete cone and concrete edge resistances based on the CCD Method.
rotation of the base plate under increasing load. The total vertical Note that the CCD-Method is not valid for SFRC. The ratios of the cal-
displacement of the group was measured at the point of load applica- culated and measured ultimate loads are discussed in Chapter 6.
tion on the base plate by means of a Linear Variable Displacement The observed failure mode in the tension and shear tests was
Fig. 5. Typical test setup used for: (a) tension tests on single anchors with clear support distance of 450 mm; (b) tension tests on anchor groups with a clear support
distance of 900 mm; (c) shear tests on single anchors with a clear support distance of 450 mm.
66
M. Tóth et al. Engineering Structures 181 (2019) 60–75
Fig. 6. (a) Load-displacement curves of the single anchors loaded in tension; (b) typical failure mode under tension and concrete cone failure with fiber pull-out on
the fracture surface.
concrete cone and concrete edge failure, respectively, in all the cases. in SFRC (30 kg/m3) δu,m was 1.43 mm and in the SFRC (50 kg/m3) δu,m was
Note that in certain cases, due to the limited number of tests (3), the 1.14 mm.
coefficient of variation (CoV) may not be representative. The percen- The load-displacement behavior of the single anchors loaded in
tage increase in the mean failure loads observed for the tests in SFRC tension was improved in general and the ultimate resistance also in-
compared to the corresponding tests in plain concrete is also given in creased by adding steel fibers to the concrete. This is attributed to the
Table 3. For all the tests, the relative increase in the failure loads was in fact that the fibers intercepted by the fracture surface provide addi-
the range of 11–50%. tional resistance and contribute to the load-bearing capacity. Although
it is intuitive that the increased amount of steel fibers in the concrete
mixture will result in a higher concrete cone capacity, the hereby pre-
5.2. Results of tension tests on single anchors sented results could not confirm this, since the number of fibers inter-
cepted by the failure crack may not be proportional to the quantity of
In test series I, the influence of fiber content on the load-bearing and fibers added into the concrete mix. This may be due to the fact that
load-displacement behavior of tension loaded single anchors was in- SFRC is an inhomogeneous material and the fiber distribution may be
vestigated. The tests were carried out in the concrete batch No. 1. The inconsistent in the anchorage zone.
corresponding load-displacement curves are given in Fig. 6. It can be seen
that the ultimate load increased significantly, when the fibers are present in
the concrete. In the case of 30 kg/m3 fiber content, the mean ultimate load 5.3. Results of shear loading tests on single anchors
increased by 50%. However, it was observed that compared to the basic
mix, the increase in the ultimate load was only 35% in the case of 50 kg/m3 The shear loading tests were carried out in concrete specimens with
steel fiber content. This can be attributed to the scatter of the concrete cone 0, 30 and 50 kg/m3 steel fiber content in the concrete batch No. 1. The
failure and in the actual number of fibers intercepted by the concrete cone. test series with different quantities of fibers (0, 30 and 50 kg/m3) and
This highlights the fact that SFRC is quite an inhomogeneous material and different edge distances (c1 = 60 mm and c1 = 85 mm) clearly show a
the fiber distribution as well as fiber orientation plays a major role in positive influence of the steel fibers on the load-bearing behavior of
governing the behavior of the anchorages. Therefore, sufficient care must be single anchors loaded in shear perpendicular and towards the concrete
taken in order to ensure that the concrete mix has uniformly distributed and edge. The load-displacement curves obtained from the tests performed
randomly oriented fibers. Nevertheless, by adding fibers to the concrete, not on the anchors at an edge distance of 60 mm and 85 mm are given in
only the ultimate loads but also the displacement at ultimate load increased. Fig. 7a and b, respectively. The failure loads and the displacement at
In PC, the mean displacement at the ultimate load δu,m was 0.36 mm, while failure load increased significantly by adding fibers to the concrete. In
Fig. 7. Load-displacement curves of the shear loaded single anchors (a) edge distance c1 = 60 mm; (b) edge distance c1 = 85 mm.
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Fig. 8. Load-displacement curves of the tension loaded (a) single anchors; (b) anchor groups e = 0 mm, t = 50 mm; (c) anchor groups e = 60 mm, t = 50 mm; (d)
anchor groups e = 120 mm, t = 50 mm; (e) anchor groups e = 0 mm, t = 25 mm; (f) typical failure mode in SFRC.
the case of test series with c1 = 60 mm (Series 1-SS-c60), adding 30 and systematic variation of the parameters, further investigations on the
50 kg/m3 steel fiber to the basic concrete mix, resulted in an increase in influence of eccentric loading and the influence of base plate stiffness
the mean ultimate load by 11% and 27%, respectively. For the tests (rigid/non-rigid) on the concrete cone capacity were carried out. In all
performed at an edge distance of c1 = 85 mm (Series 1-SS-c85), the the executed tests, a common concrete cone breakout failure mode was
increase in the failure load, due to the addition of fibers, ranges be- observed. The salient points of the test results are summarized in
tween 32 and 46%. This is due to the fact that larger edge distance Table 3. The load-displacement curves of the corresponding test series
results in a larger concrete breakout body leading to more fibers being are plotted in Fig. 8. To facilitate better comparison, all the graphs are
intercepted by the concrete fracture surface. plotted at the same scale.
For the evaluation of the results with anchor groups, reference
single tension tests were carried out in the concrete batch No.2 as well.
5.4. Results of tension tests on anchor groups
The results on single anchors and anchor groups confirmed that the
addition of steel fibers has a beneficial effect on the concrete cone ca-
Test series II was carried out in the concrete batch No. 2 in order to
pacity (i.e. the ultimate loads and the ductility increased due to pre-
investigate the influence of fiber content on the load-displacement be-
sence of steel fibers). Comparing the results on single anchors obtained
havior of anchor groups (1 × 3 configuration). Furthermore, with a
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in batch No. 1, the mean ultimate load increased by 18% due to the
addition of 50 kg/m3 steel fiber. However, the results of group tests
showed an increase in the mean ultimate loads in the range of 25–42%,
depending on the loading condition (i.e. centric and eccentric) and the
base plate thickness. This agrees well with the tendencies observed in
the concrete batch No.1 and confirms the assumption that the fiber
addition to the concrete may have a bigger influence on the load-dis-
placement behavior of fastening systems if anchor groups instead of
single anchors are installed in SFRC.
For groups tested under centric tension loads, 30% increase in the
mean ultimate load was observed by adding 50 kg/m3 steel fibers (2-
TG-0-50-0; 2-TG-0-50-50, Fig. 8(b)).
Fig. 8(b)–(e) presents the results of tests performed on groups of
anchors subjected to centric and eccentric tension loads. It can be ob-
served that compared to plain concrete, the anchors in SFRC show a
more stable and gradual descending branch after reaching the peak
load. In general, when an anchor group is eccentrically loaded, some
anchors within the group are loaded more compared to the other an-
chors. Consequently, the most loaded anchor(s) reach their capacity Fig. 10. Comparison of calculated resistance based on the CCD-Method to the
prior to the other anchors and limits the failure load for the group. experimentally obtained concrete cone and concrete edge resistances.
However, in case of a ductile fracture as in case of SFRC, the force can
be redistributed among other anchors and a higher group capacity for in the CCD method [10]. Therefore, it is essential to evaluate the
could be reached. scatter of the results in SFRC, to show whether the partial safety factor
With the test series 2-TG-120-50-0, 2-TG-120-25-0 and 2-TG-120- shall be changed. The coefficient of variation (CoV) is calculated for
50-50, 2-TG-120-25-50, the influence of the base plate thickness on the each test series and is given in Table 3. The maximum observed CoV
load-displacement behavior was investigated in PC and SFRC, respec- was 13.6% in the test series 2-TG-60-50-50 (anchor group, eccentric
tively. The anchor groups were loaded eccentrically in such a way that loading). The average CoV based on all new test series in SFRC was
the point of load application was at the position of the outer anchor. 6.3%. The new results show that the coefficient of variation, calculated
The thickness of the rigid base plate was t1 = 50 mm and the thickness in 11 different test series (24 tension and 12 shear loadings tests in
of the non-rigid (flexible) base plate was t2 = 25 mm. Fig. 8d–e present SFRC), never exceeded 13.6%. Therefore, the ratio of characteristic to
that due to the reduction of the base plate thickness from 50 mm to mean values as well as the partial factors used for the design of anchors
25 mm, the peak loads decreased by 12% in PC and 1% in SFRC. in PC remain valid for the design of anchors in SFRC.
In addition, the failure load was calculated based on the CCD
6. Discussion Method, using the formulas given in Eqs. (1)–(5). The comparison of the
calculated concrete cone and concrete edge resistances with the ex-
6.1. General performance of anchorages in SFRC perimentally obtained (mean) values is given in Table 3 and Fig. 10. It
can be seen that the ultimate loads calculated based on the CCD-Method
In the conducted tests, the performance of the anchors installed in fit well to the experimental results for anchorages in PC. The maximum
SFRC was found to be significantly better compared to those installed in deviation between the calculated resistances and the experimentally
PC. With the new test results along with the presented literature data, it obtained results is observed in the test series 2-TG-0-50-0 (anchor
can be concluded that addition of steel fibers in concrete lead to an group, centric loading), the deviation was 31%. Nevertheless, the mean
increase in the ultimate concrete cone capacity and concrete edge re- deviation between the calculated resistances and the experiments was
sistance of the anchors. Fig. 9 presents the ratio of the ultimate load in 0% in PC. It was furthermore shown that the CCD-Method under-
SFRC to the mean ultimate load in PC as a function of the fiber content. estimates the concrete cone and concrete edge capacities in SFRC (red
The influence of fiber content (30 and 50 kg/m3) on the ultimate con- and blue symbol in Fig. 10), in general. The experiments (mean values
crete cone capacity and on the concrete edge capacity is shown in incl. all test series) showed 31% overstrength compared to the calcu-
Fig. 9. According to the experience, the scatter of the concrete con- lated values. Note that the calculated resistances according to CCD-
e and concrete edge failure may reach 15% in PC, which is accounted Method are derived from the concrete compressive strength assuming a
“standard” tensile strength to compressive strength ratio and “stan-
dard” fracture energy. Therefore, it is not surprising that inserting only
the compressive strength of the SFRC into the corresponding formulas
Eqs. (1)–(3), the real behavior of anchors in SFRC cannot be captured
with sufficient accuracy. Note that the deviation between the calculated
values and the experiments with headed studs shown in [9] by Nilfor-
oush (29–51%) is even more pronounced because of the higher fiber
content (80 kg/m3) and the greater embedment depth, which results in
more intercepted fibers on the fracture surface.
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Fig. 11. Tension loading: Ratio of mean ultimate load in SFRC to mean ultimate load in PC in function of hef/Lfiber – Literature results from [6–9] and new results.
zone of non-isotropic fiber orientation to be the half of the fiber length ratio is below 1.7. This can be understood with the argument that for
[16]. According to this rule, the absolute minimum requirement for the smaller embedment depths or edge distances, the dimension of the
embedment depth and edge distance should be hef > 0.5·Lfiber and breakout body relative to the fiber length is not big enough to engage
c1 > 0.5·Lfiber. Note that no systematic investigations have been car- sufficient number of fibers that would be needed for a substantial in-
ried out addressing this issue in particular for anchorages, however, crease in the capacity of the anchorage. Based on this interpretation,
based on the basic principles of SFRC and anchor technology, it is in- the recommendations regarding the minimum required effective em-
tuitive that the ratio of hef/Lfiber and c1/Lfiber may be important para- bedment depth and minimum required edge distance are proposed
meters that could express the effectiveness of steel fibers when an- according to Eqs. (6) and (7), respectively. If these conditions are not
choring in SFRC. Therefore, this parameter was evaluated from the test fulfilled, no benefit of the steel fibers may be expected on the concrete
data. The majority of experiments in SFRC were performed using breakout failure resistance of the anchorages in SFRC.
hooked-end type fibers with a fiber length ranging from 35 to 60 mm. In
Fig. 11, the ratio of the mean ultimate load in SFRC to the mean ulti-
hef . min 1.7·Lfiber (6)
mate load in PC is plotted as a function of the ratio of anchor embed-
ment depth (hef) to fiber length (Lfiber) in case of tension loading. It can c1. min 1.7· Lfiber (7)
be observed that for the cases with hef/Lfiber less than 1.7, no increase in
The new results presented in this paper were combined with the
the capacity was obtained due to fibers. In Fig. 12, the ratio of the mean
experimental data available in the literature on anchorages in SFRC.
ultimate load in SFRC to the mean ultimate load in PC is plotted as a
The summary of the new results and existing literature data includes
function of the ratio anchor edge distance (c1) to fiber length (Lfiber) in
tests results in SFRC with 0 (PC), 20, 25, 30, 40, 50, 60, 80 kg/m3 steel
case of shear loading. Similar to the case of tension loading, no sig-
fiber content. The joint database contains 129 (62 new results) ex-
nificant increase in the concrete edge capacity is observed if the c1/Lfiber
perimental results. However, for clarity of presentation, only the mean
Fig. 12. Shear loading: Ratio of mean ultimate load in SFRC to mean ultimate load in PC in function of c1/Lfiber – literature results from [6] and new results.
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Fig. 13. Influence of the fiber content on the mean ultimate loads in the case of concrete cone and concrete edge failure – Literature results from [6–9] and new
results of this work.
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Fig. 15. (a) Assumed increase in the ultimate loads and assumed deformation profile of base plate of single anchors and centric loaded anchor groups with
sufficiently rigid base plate; (b) Measured ratios of the corresponding mean ultimate loads (refer to Table 3).
simultaneously and reach their peak load at the same time, whereas the must be noted that the extent of the load redistribution cannot be
deformations of the base plate (compared to the anchor vertical dis- generalized based on this tested anchor group configuration because it
placements) are negligible. In such cases no force redistribution among is strongly dependent on the anchor spacing, anchor stiffness and base
the adjacent anchors of the group takes place and according to the CCD plate stiffness. Furthermore, the better performance of the investigated
Method [11] the ultimate load of the group is equal to the ultimate load centric loaded group in SFRC is also underlined by the fact that the
of the single anchor multiplied by the factor for group effect capacity of the anchor groups in SFRC was 29% higher than the capa-
(ΨA,N = 2.14 in the investigated case) (Fig. 15a), provided other in- city of the corresponding group in plain concrete (Fig. 15b).
fluencing factors (close edge, eccentric loading etc.) are not present.
Assuming that the fibers are distributed uniformly in the concrete mix, it 6.3.2. Eccentrically loaded anchor groups
can be assumed that the number of fibers located on the fracture surface of The influence of eccentric loading was investigated on anchor
the anchor group is also ca. ΨA,N times the number of fibers located on the groups with base plates of two different thickness, namely t1 = 50 mm
fracture surface of the single anchor. Therefore, in case of anchor groups and t2 = 25 mm in PC and in SFRC. The eccentricity was e1 = 60 mm
loaded centrically in tension with sufficiently rigid base plates (no force and e2 = 120 mm, which is defined in this paper as the distance be-
redistribution), it is reasonable to assume that the relative increase of the tween the point of load application and the center of gravity of all
ultimate load only due to increased fiber content at the fracture surface anchors within the group.
should be the same for the group and for a single anchor (Nu,m.SFRC.single/ The test results of eccentrically loaded anchor groups confirmed
Nu,m.PC.single = Nu,m.SFRC.group.centric.rigid/Nu,m.PC.group.centric.rigid) (Fig. 15a). that the anchor groups installed in SFRC display a higher relative in-
Fig. 15b depicts the comparison of the mean loads from the corre- crease in the failure loads (26–42%) relative to those installed in PC
sponding test series. The ratio of the ultimate load of the tension loaded (Fig. 16).
group to the single anchor in PC was lower than the expected calculated The influence of base plate thickness on the load-displacement be-
increase assuming a sufficiently rigid base plate (Nu(2-TG-0-50-0)/ havior was tested solely on eccentrically loaded anchor groups. It was
Nu(2-TS-0) = 1.78 instead of the calculated ΨA,N = 2.14). This may be observed that due to using a flexible base plate (t2 = 25 mm) instead of
partly attributed to the scatter in the test results and partly to the a base plate assumed to be rigid (t1 = 50 mm), the peak loads decreased
possibility that the t1 = 50 mm thick base plate was also not sufficiently significantly (by 12%) in PC but only 1% in SFRC. This shows that the
rigid and the central anchor was loaded more than the outer anchors base plate stiffness has lesser negative influence on the load-displace-
leading to a negative influence of the not sufficiently rigid base plate. ment behavior of anchor groups in SFRC than in PC. In other words,
This argument is supported by the analysis by Li (2017) [21] who comparing the relative increase in the failure loads for the anchorages
showed that particularly the groups with bonded anchors, which dis- in SFRC, it was found that the failure loads increased by 26% for the
play a stiff behavior, require a rather high thickness of the base plate to anchorages with 50 mm base plate while by 42% for the anchorages
be considered as sufficiently rigid. with 25 mm base plate, compared to the corresponding anchorages in
However, comparing the ultimate mean load of single anchor tests PC (Fig. 16). This is attributed to a better redistribution of forces among
and group tests in SFRC, the ratio of Nu(2-TG-0-50-50)/Nu(2-TS- anchors of a group in SFRC once an anchor loses stiffness due to
50) = 1.94 was determined. This ratio shows that the behavior of the overloading. The results show that the relative increase of the mean
tested anchor group in SFRC is more favorable than that in PC, which ultimate load due to fiber addition is more pronounced if flexible base
can be explained by the better load redistribution of the loads among plate is applied. Since the fracture area of both concrete cones is
the individual anchors of the anchor group in SFRC. If the steel plate is identical, the assumed number of fibers located on the fracture surface
not sufficiently rigid, the central anchor is loaded more than the outer should also be identical. Therefore, a higher increase in the failure loads
anchors and therefore reaches its capacity first. If the behavior of the obtained using the flexible base plate is considered as a further evidence
anchor is ductile (as in SFRC), it can still carry a significant portion of for a load redistribution among the individual anchors of the anchor
the load while the other anchors take up higher forces. However, it group.
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Fig. 16. Increase in ultimate loads and assumed deformation profile of base plate.
6.3.3. Theoretical examples on the anchor group performance in SFRC eccentricity equal to the spacing of the anchors such that the load is
Two theoretical examples are given in Fig. 17 to explain the concept applied directly on one of the outer anchors (see Fig. 17). For the reason
how the anchor group performance is influenced by the load-displace- of simplicity, in this theoretical example, spacing equal to the critical
ment behavior of the individual anchors. Two cases are considered here; spacing is assumed (s = scr = 3.0⋅hef), the stiffness of anchors is con-
namely, the anchor group with a sufficiently rigid base plate and the sidered equal for all the anchors and the displacement profile of the base
anchor group with a flexible base plate, loaded eccentrically with the plate is also idealized. In this example, two extreme cases of the load-
Fig. 17. Elasto-brittle and elasto-plastic anchor behavior in case of eccentric tension loading on a 1 × 3 anchor group – (a) using rigid base plate, (b) using flexible
base plate.
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