TIANJIN GST SCIENCE & TECHNOLOGY CO .. LTD .

Double Column Chain Type Landing MG

Operation Manual

Operation Manual
( C5250 )
 Index
1.Tool Exchange System Specification........2
2.Magazine Confirmation Drawing.............3
3.Electric Control Power Source Spec. &
Electric Control Diagram.....................4-14
4.Tool Exchange System Diagram.........13-33
5.Installation..............................................34
6.Precaution while Installation...................35
7.Maintenance...........................................36
8.Trouble Shooting................................37-38
9.Remarks...................................................39
 1.Tool Exchange System Specification
1-1.Description
This magazine is composed of
MG body, ATC, and tool arm (as attached
customer confirmation sheet)

1-3. Capacity of MG:40t

1-4.Max. tool dia.

1-5.Max. tool support torque: 2.5kgf-m

1-6.Max. tool length:400mm
1-7.Tool weight

1-8.MG power source

Vertical 3-phase (brake) motor (reference
to 3/4HP/380V)
1-9.ATC power source
Hydraulic system (hydraulic station prepared
by customer, pressure 50~70Kgf/cm2)
1-10.Control unit voltage

voltage DC 24V
2.Magazine Confirmation Drawing
2-1.Confirmation Drawing
3.Electric Control Power Source Spec. & Electric Control Diagram
3-1.Control unit diagram
 2
Fixing hole 3
2
2- 9 4
3
4

6 increasedecrease
Flow adjustment
6
1
2
P,T hole
5
4-3/8
A,Bhole 6-3/8
no. ID no. name Q'ty
MG set
Sub wheel set
Drive unit accessories set
Tool arm set
Cam set
Stretch rotation set
Shifting set
Tool pot chain set
Delivery fixing board
Pull tool appliance
 21
10
16
9 15

3
4 13 23 17
28 26 22 8
11 12 24

10
18
9
1
25
7 14 5
6
29

19

2
20
5.Installation
1.Check all machine parts and screw to see whether it is loose
of broken.yes, fasten it or repair/replace it if necessary.
2.Check if there is interference with machine column or other
parts when MG
3.Check voltage, wiring condition of solenoid, limit switch are
compatible with machine control.
4.Pay attention to the wiring of control unit while mounting to
avoid damage.
5.Combine MG with host and align relative position of tool arm
and spindle.
6.Wiring to the host according to the control unit diagram.
7.Pay attention to the safeguard of MG part on PLC, please
reference to horizontal tool change mechanism procedure
diagram and precaution while mounting.
8.Check again the wiring and position before test run.
9.Use single step test run at beginning; then add its continuity
between steps
10.Stop if there is any unsmooth motion to avoid parts damage.
11.Give time delay between steps if necessary.
12.Pay attention to whether there is any missing refer its
mutual contained safeguard while continuous test run.
 6.Precaution while Installation
1.Make some mutual contain on each motion control
point to upgrade the safety.

Here are some method of mutual contain for your reference.

contact motion pull tool wait MG clamp change spindle
status / in
lock perform insert tool position tool tool position
tool chain
activate
tool count &
positioning
proximity switch
shift spindle
or MG

2.After spindle claw unclamp/clamp limit switch sense,

delay if necessary to avoid strong pull or tool drop
when the unclamp/clamp motion is not complete.
3.Adjust hydraulic power source pressure to 60KG/cm2.
 7.Maintenance
1.Periodical check tool chain and C buckle.
If tool chain gets loose, adjust it through tool chain
adjusting unit.

Easy illustration for MG dismantle

Method to loosen tool chain

Make marks: Loosen T6x4 screws, then T4, T3 toward G
Push T1, T2 toward G direction by hand for a distance
about 15mm, then release.
For safety reason, remove outer cover first before
adjusting.
Method to dismantle tool chain
Take off the C buckle on tool pot to remove the tool pot
set.
Method to tighten tool chain:Move T3 toward B, driven T1,
T2 simultaneously.
Tighten T6x4 screws, then lock tight T4.
 position.
cause: proximity switch malfunction
method:replace by new

method:Adjust the distance of limit switch and sensor point

method:adjust sensor position

cause:proximity switch malfunction
method:replace by new
status:tool arm grab tool position wrong
cause:Relative position of tool arm, MG, and spindle
are not correct.
method:Realign

step.
cause:Pull tool extend sensor proximity switch
malfunction.
method:replace by new
cause:sensor distance too big
method:Adjust proximity switch sensor distance.

step.
cause:micro switch malfunction
method:replace by new

method:adjust switch distance

cause:Tool change hydraulic cylinder reed switch not in

position.
method:adjust reed switch position
cause:reed switch malfunction
method: replace by new
cause:shift limit switch not in position
method: Adjust limit switch position.
cause:limit switch malfunction
method:replace by new
status: Tool chain do not activate while pick tool.
cause:Tool arm is not on waiting position.
method:adjust to waiting position
cause:Waiting position limit switch not in position
method: Adjust limit switch and sensor position.

output position signal.

method:Adjust the distance between proximity switch and
sensor chip.
cause:motor or rectifier malfunction
method:repair motor or rectifier
 9.Remarks
9-1.hydraulic pressure switch manual

adjust button

hydraulic pressure
switch

hydraulic pressure switch setting:40kg/cm2

9-2.pneumatic pressure switch manual

pressure difference
man pressure adjust button adjust button

main pressure display

pressure difference
display

pneumatic main pressure setting:6kg/cm2

pneumatic pressure difference setting:1.5kg/cm2