MTKB en MAN

Operating instructions Combi-cleaning
machine
MTKB
120/120, 120/120-U (-Ex)
MTKB-66310-4-en_US-1503
Original operating instructions
Copyright
All rights reserved.
These operating instructions may not be reproduced in any form, either in whole or
in part, without express permission from Bühler AG.
Technical progress
Bühler AG reserves the right to make modifications due to technical progress up to
the time of delivery.
Table of contents
1 Important information ............................................................................................ 6

1.1 Availability of the instructions ................................................................................... 6
1.2 Applicable documents .............................................................................................. 6
1.3 Contact ..................................................................................................................... 6
1.4 Personnel qualifications ........................................................................................... 6
1.4.1 Mechanics ................................................................................................... 6
1.4.2 Electricians.................................................................................................. 6
1.4.3 Welders ....................................................................................................... 6
1.5 Explanation of the safety notes ................................................................................ 7
2 Safety....................................................................................................................... 8
2.1 Intended use............................................................................................................. 8
2.2 Technical state.......................................................................................................... 8
2.3 ATEX marking .......................................................................................................... 8
2.4 Personnel qualifications ........................................................................................... 8
2.5 Protective measure against unexpected startup ...................................................... 8
2.6 Protective devices .................................................................................................... 9
2.7 Safety signs.............................................................................................................. 9
2.8 Safe work environment............................................................................................. 9
2.8.1 Slipping and tripping hazards...................................................................... 9
2.8.2 Aspiration .................................................................................................... 9
3 Technical data....................................................................................................... 10
3.1 Environmental conditions ....................................................................................... 10
3.2 Power data and product throughput ....................................................................... 10
3.3 Consumption data .................................................................................................. 10
3.4 Airborne noise ........................................................................................................ 10
3.5 Weights................................................................................................................... 10
3.6 Dimensions..............................................................................................................11
4 Description............................................................................................................ 12
4.1 Identification ........................................................................................................... 12
4.1.1 Nameplate................................................................................................. 12
4.1.2 Type code.................................................................................................. 12
4.1.3 ATEX marking for use in Zone 22 ............................................................. 13
4.1.4 ATEX marking without approval for use in hazardous area ...................... 13
4.2 Overview ................................................................................................................ 14
4.3 Operating principle ................................................................................................. 15
4.3.1 Separating................................................................................................. 15
4.3.2 Classifying................................................................................................. 16
4.3.3 Aspirating .................................................................................................. 17
4.3.4 Destoning .................................................................................................. 18
4.3.5 Product flow .............................................................................................. 19
4.4 Safety and protective devices ................................................................................ 20
4.5 Safety signs............................................................................................................ 20
Bühler AG
Combi-cleaning machine MTKB-66310-4-en_US-1503
Table of contents 3
5 Transport............................................................................................................... 21
5.1 Packaging symbols ................................................................................................ 21
5.2 Checking delivery ................................................................................................... 21
5.3 Intermediate storage .............................................................................................. 21
5.4 Lifting instructions................................................................................................... 22
6 Assembly .............................................................................................................. 23
6.1 Preparatory work at the installation site.................................................................. 23
6.2 Installation .............................................................................................................. 23
6.3 Installing product connections ................................................................................ 23
6.3.1 Inlet ........................................................................................................... 23
6.3.2 Discharge outlets ...................................................................................... 23
6.3.3 Stone outlet ............................................................................................... 23
6.3.4 Product outlets .......................................................................................... 23
6.3.5 Aspiration connection................................................................................ 24
6.4 Electrical connections............................................................................................. 24
6.4.1 Grounding ................................................................................................. 24
6.4.2 Connecting electrical cables ..................................................................... 24
7 Commissioning .................................................................................................... 25
7.1 Checks before commissioning ............................................................................... 25
7.1.1 Removing the transport locking devices ................................................... 25
7.1.2 Checking sieve frames.............................................................................. 25
7.1.3 Check slotted sheet................................................................................... 31
7.1.4 Checking electrical connections................................................................ 31
7.1.5 Final check ................................................................................................ 32
7.2 Recommissioning after repair................................................................................. 32
7.3 Adjustment ............................................................................................................. 33
7.3.1 Sieve box .................................................................................................. 33
7.3.2 End separation device............................................................................... 34
7.3.3 Slide gate sheet ........................................................................................ 34
7.3.4 Jam slide gate ........................................................................................... 35
7.3.5 Air distribution slide gate ........................................................................... 35
7.3.6 Aspiration channel..................................................................................... 36
7.3.7 Manometer ................................................................................................ 36
7.3.8 Vibrators.................................................................................................... 38
7.4 Trial run .................................................................................................................. 39
7.4.1 Switching on the machine ......................................................................... 39
7.4.2 Checking the stroke and angle of throw.................................................... 39
7.4.3 Setting the zero point of the aspiration...................................................... 40
7.4.4 Switching off the machine ......................................................................... 42
8 Operation .............................................................................................................. 43
8.1 Preparing for production ......................................................................................... 43
8.2 Operation................................................................................................................ 43
8.2.1 Switching on and starting .......................................................................... 43
8.2.2 Fine adjustments....................................................................................... 43
8.2.3 Effect of the settings.................................................................................. 48
8.2.4 Starting after standstill............................................................................... 49
8.2.5 Switching off.............................................................................................. 49
8.3 Work during operation ............................................................................................ 49
8.4 Retrofitting .............................................................................................................. 49
8.5 Switching to a different product .............................................................................. 49
Bühler AG
4 Table of contents
9 Fault elimination................................................................................................... 50
9.1 Faults without messages ........................................................................................ 50
10 Maintenance.......................................................................................................... 51
10.1 Safety ..................................................................................................................... 51
10.1.1 Securing against unexpected startup........................................................ 51
10.2 Maintenance schedule ........................................................................................... 51
10.3 Cleaning ................................................................................................................. 52
10.3.1 Clean the coarse screen ........................................................................... 52
10.3.2 Cleaning the destoning screen.................................................................. 52
11 Repair .................................................................................................................... 53
11.1 Safety ..................................................................................................................... 53
11.1.1 Securing against unexpected startup........................................................ 53
11.2 Repairing sieve decks ............................................................................................ 53
11.2.1 Replacing drag cloth ................................................................................. 53
11.2.2 Coarse screen and sand sieves................................................................ 54
11.2.3 Classification sieve.................................................................................... 55
11.2.4 Destoning screen ...................................................................................... 56
11.3 Replacing hollow springs........................................................................................ 57
11.3.1 Raising the sieve box ................................................................................ 57
11.3.2 Hollow springs at spindle .......................................................................... 57
11.3.3 Hollow springs at the air distribution slide gate ......................................... 58
11.3.4 Lower the sieve box .................................................................................. 58
11.4 Vibration motor ....................................................................................................... 59
12 Decommissioning ................................................................................................ 60
12.1 Disassembly ........................................................................................................... 60
12.2 Disposal and scrapping .......................................................................................... 60
13 Appendix ............................................................................................................... 61
13.1 Circuit diagram ....................................................................................................... 61
13.1.1 Power supply MTKB.................................................................................. 61
13.1.2 Wiring diagram MTKB ............................................................................... 62
13.1.3 Vibration motors ........................................................................................ 63
13.1.4 Lighting (option) ........................................................................................ 64
Bühler AG
Table of contents 5
1 Important information
1.1 Availability of the instructions

■ Retain the instructions and other applicable documents over the entire lifetime
of the product and keep them at hand for reference.
■ Pass on the instructions and other applicable documents to the next owner or
operator of the product.
1.2 Applicable documents
Designation ID number
Spare parts catalog Machine MTKB-7924
Vibration motor Refer to documentation supplied by
manufacturer.
Fan motor (circulating-air system) Refer to the documentation supplied by
the manufacturer.
Airlock motor (circulating-air system) Refer to the documentation supplied by
the manufacturer.
1.3 Contact
■ Please address any questions to the appropriate branch office of the manufac-
turer.
■ Keep the operating instructions at hand.
Bühler AG
Customer Service Grain Milling
CH-9240 Uzwil, Switzerland
Telephone: +41 71 955 30 40
Fax: +41 71 955 33 05
3040@buhlergroup.com
1.4 Personnel qualifications

1.4.1 Mechanics
Personnel who work on mechanical equipment must be technically qualified or have
completed the manufacturer's training.
1.4.2 Electricians
Personnel who work on electrical equipment must be technically qualified or have
completed the manufacturer's training.
1.4.3 Welders
Personnel who perform welding on the equipment must have specialized training.
Bühler AG
6 Chapter 1 Important information
1.5 Explanation of the safety notes
DANGER
Nature and source of the danger.
The danger will result in death or severe injuries.
 Action to avoid the danger.
WARNING
The danger can result in death or severe injury.
CAUTION
The danger can result in minor injuries.
NOTICE
The danger can result in property damage or production downtimes.
IMPORTANT
Important information. Failure to comply with this information will mean that the
correct function of the machine and the achievement of the performance param-
eters cannot be guaranteed.
Bühler AG
Chapter 1 Important information 7
2 Safety
2.1 Intended use

The MTKB combi-cleaner is intended solely for separating, classifying, separating
out and aspirating products in the contractually defined range of application.
■ Use the machine only as intended.

■ Use the machine only according to these operating instructions.
2.2 Technical state

If the machine is operated in a defective state, safety, function and availability are
compromised.
■ Operate the machine only when it is in a faultless technical state.

■ Adhere to the maintenance schedule.
■ Use only original spare parts as listed in the spare parts catalog.
■ If the performance characteristics of the machine change, check the machine
for faults.
■ Rectify faults immediately.
■ The machine must not be modified or altered without approval from the
manufacturer.
2.3 ATEX marking

The ATEX marking indicates the conditions under which the machine may be used
in or connected to a hazardous area.
■ Refer to the nameplate.
2.4 Personnel qualifications

Unqualified personnel cannot recognize risks and are thus exposed to greater
danger.
■ Allow only technically qualified personnel to perform the activities described in

these operating instructions.
■ The plant operating company must ensure that personnel comply with local
regulations and rules for safe and hazard-conscious work.
■ The plant operating company must assign responsibilities and make these
known. Provide keys and passwords only to assigned personnel.
2.5 Protective measure against unexpected startup
If the machine starts up unexpectedly, people working on the machine could be

injured severely.
■ Set the safety switch to "0" and lock it.
■ Remove the key and keep it with you.
Bühler AG
8 Chapter 2 Safety
2.6 Protective devices
People are at risk when protective devices are not functioning effectively.
■ Before operating the machine, ensure that all protective devices are functioning
effectively.
2.7 Safety signs

If safety signs are not visible or legible, people are at risk.
■ Do not remove or cover safety signs.

■ Replace safety signs that are not visible or legible.
2.8 Safe work environment

2.8.1 Slipping and tripping hazards
Slippery surfaces and tripping hazards can cause result serious accidents.
■ Keep walkways, handles, steps, guard-rails, platforms and ladders free of

grease, oil and other types of dirt.
■ Do not use the machine as an aid for climbing or as a storage area. Use only the
steps and platforms provided.
■ Wear anti-slip safety footwear.
2.8.2 Aspiration
Gases and dusts are harmful to health and can result in dangerous situations during
operation of the machine.
■ Leave aspiration equipment activated during operation of the machine and do

not remove it.
Bühler AG
Chapter 2 Safety 9
3 Technical data
3.1 Environmental conditions

Temperature during operation: 0…+50 °C
Temperature during standstill: –10…+60 °C
3.2 Power data and product throughput
MTKB 120/120
Power for wheat 12…24 t/h
3.3 Consumption data

Motors
Vibrator (IP55) Power in kW

50 Hz 60 Hz
MTKB-120/120 2  0.75 2  0.65
3.4 Airborne noise

All measurements were made with common wheat.
Measured value MTKB 120/120

Product throughput t/h 16
Lw Sound power level1) dB (A) 95
Leq Equivalent sound pressure level around the machine dB (A) 77
Ls Measuring surface measurement dB 18
Leq Continuous sound level at the workplace 2) dB (A) –
1) Sound intensity based on ISO 9614-3
2) in accordance with ISO 11201
3.5 Weights
MTKB 120/120
Empty kg 1460
Operating weight kg 1660
Packed normally kg 2035
Packaged for sea transport kg 2230
Bühler AG
10 Chapter 3 Technical data
3.6 Dimensions
Fig. 3.1
Bühler AG
Chapter 3 Technical data 11
4 Description
4.1 Identification
4.1.1 Nameplate
Do not remove or cover up the nameplate.
Fig. 4.1
1 Place of manufacture
2 Type
3 Machine no.
4 Definition of ATEX marking
5 Year of manufacture
4.1.2 Type code
MTKB - 120 / 120 - U - Ex

MTKB  Machine code
120 /  Sieve width [cm]
/ 120  Sieve length [cm]
U  With circulating-air system
Ex  Machine with approval for Ex-zone
Bühler AG
12 Chapter 4 Description
4.1.3 ATEX marking for use in Zone 22
The ATEX marking indicates the conditions under which the machine may be used
in or connected to a hazardous area.
II */3D T=155 °C
Explanation of symbols:
 ATEX symbol
II  Device group
*/  Internal category: Does not have its own internal ignition source
/3  External category 3
D  Dust atmosphere
T  Maximum expected surface temperature in °C in normal operation
at full load and at an ambient temperature of 40 °C
4.1.4 ATEX marking without approval for use in hazardous area
II */-D
Explanation of symbols:
 ATEX symbol
II  Device group
*/  Internal category: Does not have its own internal ignition source
/-  Not approved for use in hazardous area
D  Dust atmosphere
Bühler AG
Chapter 4 Description 13
4.2 Overview
Fig. 4.2
1 Particle sieve deck 8 Overs box

2 First sand sieve deck 9 Aspiration stand
3 Second sand sieve deck 10 Gleaning channels
4 Inlet 11 Motor
5 Aspiration channel 12 Classifying sieve deck
6 Sieve box 13 Destoning sieve
7 Butterfly valve 14 Spindle
■ The inlet is fastened to the ceiling separately from the machine.

■ The sieve box is supported on the machine stand with hollow springs: 6 hollow
springs
■ The spindle can be used to set the inclination of the sieve box to 7...9°.
Bühler AG
4.3 Operating principle
The sieve box is mounted on hollow springs. Two counter-rotation motors with
adjustable weights cause the sieve box to oscillate. The oscillation and inclination of
the sieve box transports the product into the different sieve decks.
4.3.1 Separating
The product flows evenly into the inlet box (5). The inlet box acts as a product
brake. The feeder device (4) distributes the product across the entire screen width.
The preliminary sieve in the first sieve deck (1) discharges the impurities. The
impurities are divided into fine particles and coarse particles in the gleaning channel
(6).
The distribution slide gate (3) distributes the product onto the two sand sieve decks
(2). The sand sieves separate out small stones, seeds and fragments. The
separated parts are discharged through the gleaning channel.
Fig. 4.3
Bühler AG
4.3.2 Classifying
The product falls from the sand sieve decks onto the layer sieve (5). Air flows from
below into the layer sieve. The load-bearing air layer sorts the components of the
product into layers according to their different specific weights.
In the drop-through sieve (3), the heavier product falls together with stones through
the coarse sieve perforation onto the destoning sieve (4). The mixed fraction is
suctioned into the aspiration channel (1). The proportion of the mixed fraction and
heavy fraction is adjusted using the retarding slide gate (2) or by the changed perfo-
ration at the drop-through sieve.
Fig. 4.4
Bühler AG
4.3.3 Aspirating
The mixed fraction that is raised through the coarse sieve perforation is suctioned
directly into the aspiration channel (1). The air inlet for the aspiration is under the
feeder device of the mixed fraction. Therefore the air flows through the product
curtain and transports the lighter-weight parts into the aspiration channel.
The degree of gleaning is set with the handwheel (4) of the air distribution slide
gate. If too little air is present, then the movable wall (2) can also be inclined. The
slide gate (3) prevents air from being aspirated above the product curtain. The slide
gate, which is set as low as possible, prevents false air from being aspirated.
Fig. 4.5
Bühler AG
4.3.4 Destoning
The guide sheet (3) guides the heavy fraction to the destoning sieve (4). The baffle
strip (1) and the guide sheet make it possible for the stones to be transported close
to the stone outlet (5).
Air flows from below into the destoning sieve. The load-bearing air layer sorts the
components of the heavy fraction into layers according to their different specific
weights. The low-lying stones climb to the stone outlet. The grain at the top flows to
the heavy-fraction outlet (2).
Fig. 4.6
Bühler AG
4.3.5 Product flow
Fig. 4.7
1 Product inlet 5 Coarse particles

2 Light fraction 6 Mixed fraction
3 Sand 7 Heavy fraction
4 Fine particles
Bühler AG
4.4 Safety and protective devices
Fig. 4.8
1 Protective hood
4.5 Safety signs
Fig. 4.9
Bühler AG
5 Transport
5.1 Packaging symbols
Fig. 5.1
1 Top 4 Fragile
2 Protect against moisture 5 Attach here
3 Center of gravity
5.2 Checking delivery

■ Check for completeness of delivery according to the delivery note.
■ Report any missing parts or transport damage. See chapter 1.3 “Contact”.
5.3 Intermediate storage

■ Observe the packaging symbols.
■ Leave the machine and machine parts in the original packaging until starting
assembly work.
■ Do not store the machine outdoors.
■ Protect the machine from the effects of weather.
■ Prevent temperature fluctuations.
Bühler AG
Chapter 5 Transport 21
5.4 Lifting instructions
WARNING
Suspended load.
Serious injuries or death.
 Use only undamaged hoisting devices with a sufficient rating.
 Do not step or stand under suspended loads.
 Ensure that there is no one in the danger zone.
Fig. 5.2
■ Always use the original transport locking devices (1) to lift the machine.
■ Lift the machine with 4 separate lifting belts.
Fig. 5.3 Transport locking devices (1)
Bühler AG
22 Chapter 5 Transport
6 Assembly
6.1 Preparatory work at the installation site

■ Space requirements, floor openings, bearing surfaces and floor loads in
accordance with separate planning documents.
■ Cordon off the installation area to prevent unauthorized access.
■ Secure the working area (e.g. prevent tripping hazards etc.).
■ Keep enough space free for assembly and adjustment work.
6.2 Installation
1. Align the machine at its ultimate site.
2. Bolt the machine stand to its foundation.
3. Bolt the inlet to the ceiling.
6.3 Installing product connections

6.3.1 Inlet
Attach the inlet pipe to the spout of the inlet. Connect the spout and pipe with a
sleeve. The product brake is integrated in the inlet box.
MTKB Pipe Ø inside outside

120/120 mm 150 155
6.3.2 Discharge outlets

Connect the overs outlets (Ø 120 mm) via fabric sleeves to the gravity spouting.
6.3.3 Stone outlet

Catch stones using the collection container or stone collector hopper. Connect the
stone collector hopper with grip ring to the gravity spouting.
6.3.4 Product outlets

Connect spout with the gravity spouting using sleeves. The pipe connections for the
outlets of mixed and heavy fractions are:
■ inside Ø 120 mm
■ outside Ø 125 mm
Bühler AG
Chapter 6 Assembly 23
6.3.5 Aspiration connection
Attach the aspiration pipe with grip ring to the spout.
MTKB Spout Ø
120/120 500 mm
6.4 Electrical connections

6.4.1 Grounding
Ground the machine to the stand with the screw (1).
Fig. 6.1
Check
■ The contact washer must penetrate the paint coat to ensure electrical conduc-
tivity.
■ Check the bolted joints.
■ The resistance across the butt joints must not exceed 10 ohms. If the resistance
exceeds 10 ohms, restore the electrical conductivity.
6.4.2 Connecting electrical cables

Connect the electrical cables in the junction box of the machine in accordance with
the diagram. If the machine is located in a room where the relative humidity is above
65 %, fit a residual current circuit breaker.
Bühler AG
24 Chapter 6 Assembly
7 Commissioning
7.1 Checks before commissioning

7.1.1 Removing the transport locking devices
Fig. 7.1
1. Remove the transport hook (1) and both lifting eyebolts (3).
2. Re-tighten the screws after removing the transport hook.
3. Remove the transport locking devices at the front (2) and rear (4).
4. Re-tighten the screws after removing the transport locking devices.
7.1.2 Checking sieve frames

Check all sieve frames before they are used in the machine.
NOTICE
Loose sieve frames.
Loose sieve frames damage the machine during operation.
 Tighten the clamping fixture of the coarse screen and sand sieve frames.
 Screw the classifying sieve and the destoning sieve in the sieve box.
Bühler AG
Chapter 7 Commissioning 25
Coarse screen
Fig. 7.2
■ Each sieve compartment has three rubber balls (1) that match the product:
Color Material Product

Beige Natural rubber Wheat
Black Nitrile butadiene rubber Maize
■ Perforated sheets (2) with correct perforation are inserted.

■ Clamping bars (3) are screwed down tightly.
■ The clamping device with the marking «O» (4) is inserted in the machine and
fixed in place.
Perforated sheet
The correct slotted sheet for the product to be processed is fitted.
Perforated sheet Effect

10/139 ■ Larger-sized, round maize kernels in the overs
■ Tends to block
12/139 ■ Practically no maize kernels in the overs
■ Less blocked
Bühler AG
26 Chapter 7 Commissioning
First sand screen position
Fig. 7.3


■ The clamping device with the marking «U» (4) is inserted in the machine and
fixed in place.
Bühler AG
Second sand sieve deck
Fig. 7.4


■ The clamping device with the marking «U» (4) is inserted in the machine and
fixed in place.
Bühler AG
Classification sieve
Fig. 7.5
■ In each sieve compartment are two rubber balls (1) to be found to match the
product:

■ The perforated sheet (2) with the correct perforation is screwed down to the
layer sieve.
■ The perforated sheets (3) and (5) with the correct perforation are fastened
tightly on the drop-through sieve.
■ The baffle strip (4) is screwed with the dimension X in accordance with the
power of the machine:
MTKB Power t/h 3…6 6…12 12…16 16…24

120/120 X mm – – 70 180
Bühler AG
Destoning screen
Fig. 7.6
■ If circulating-air system is present, check, for the rubber cube option, whether
each sieve compartment contains 1 rubber cube that matches the product:

■ Wire cloths (1) with correct mesh size are nailed tightly to the frame.
■ The destoning sieve is fastened tightly in the machine.
Bühler AG
7.1.3 Check slotted sheet.
Fig. 7.7
The correct slotted sheet (1) for the product to be processed is fitted
Perforated sheet Effect

10/139 ■ Larger-sized, round maize kernels in the overs
■ Tends to block
12/139 ■ Practically no maize kernels in the overs
■ Less blocked
7.1.4 Checking electrical connections

Vibration motors
Fig. 7.8
1. The two vibration motors rotate in opposite directions.

2. Check the insulation.
3. Operating voltage and frequency as per specification on the nameplate.
4. Checking the control function.
Bühler AG
Lighting (option)
Fig. 7.9
1. Connection via ballast in the junction box (2).

2. Operating voltage as per specification on the ballast.
7.1.5 Final check

■ The operating company has been informed that the operating instructions must
be accessible to the personnel at all times.
■ The operating company is responsible for instructing the personnel.
■ Assembly and installation have been carried out in accordance with the
operating instructions.
■ A lockable safety switch is present, and personnel have a matching lock.
■ Warning messages and signs are attached so they are clearly visible. See
chapter 4.5 “Safety signs”.
■ The electrical installation has been carried out and checked by a qualified
electrician.
■ Grounding the machine See chapter 6.4.1 “Grounding”.
■ All operating elements and warning systems are functional.
■ All bolted joints are tightened.
■ There are no foreign objects in the machine.
■ All electrical terminal boxes and sockets are closed.
■ All gearmotors, bearings, etc., have been filled with lubricant. See
chapter 10.2 “Maintenance schedule”.
■ All line connections are leak-tight.
7.2 Recommissioning after repair

For recommissioning after repair, follow the same procedure as for commissioning.
Check and adjust any components that have been repaired.
Bühler AG
7.3 Adjustment
7.3.1 Sieve box
Fig. 7.10
The inclination is factory-set to 8°. The inclination is set in accordance with the
product power. For the trial run, set the inclination to 8°.
Setting the inclination

1. Undo the screw (3).
2. Adjust the inclination with the handwheel (4) and read off from the scale (1).
3. Tighten the bolt.
 The lift cylinder (2) is engaged.
IMPORTANT
Always catch the lift cylinder before the machine is switched on.
Bühler AG
7.3.2 End separation device
Fig. 7.11
Setting the end separation device

1. Loosen the star knob (1).
2. Set the guide sheet (2) to the value 20...25 mm of the scale (3).
3. Tighten star knob.
4. Set the same value on the other side of the machine.
7.3.3 Slide gate sheet
Fig. 7.12
In the basic setting, the slide gate sheet (1) on the overs box (2) is located at the
very bottom. Set the air gap as required.
Setting the slide gate sheet

1. Release the two screws.
2. Push the slide gate sheet.
3. Tighten the screws.
4. Set the slide gate sheet the same on both sides of the machine.
Bühler AG
7.3.4 Jam slide gate
Fig. 7.13
The setting range of the jam slide gate (1) is 0…25 mm. The basis setting is at
12 mm. Measure the exact height in the machine.
Setting the jam slide gate

1. Undo the screws (2) on both sides of the machine.
2. Set the jam slide gate to the desired height.
3. Tighten the screws on both sides of the machine.
7.3.5 Air distribution slide gate
Fig. 7.14
Set the air distribution:

1. Loosen the counter nuts (2).
2. Set the air distribution:
□ Closing: Rotate the star knob (1) to the left
□ Opening: Turn the star knob to the right
3. Tighten the counter nut.
Bühler AG
7.3.6 Aspiration channel
Fig. 7.15
Setting the movable wall

1. Undo the screws (2) on both sides of the machine.
2. Set the movable wall (3) on both sides of the machine to the value 90 mm on
scale (1).
Adjusting the slide gate

1. Release the union (5).
2. Set the gate valve (4) in accordance with the power of the machine.
Value = Distance from the bottom edge of the gate valve to the metal sheet:
MTKB Power t/h 3…6 6…12 12…16 16…24

120/120 mm – – 10…15 15…20
3. Tighten the union.
7.3.7 Manometer
Machine without circulating-air system
Fig. 7.16
Bühler AG
Setting the manometer
The hose (1) is connected to the «LOW» port. The «HIGH» port is open.
1. Disconnect the hose from the port.
2. Turn the screw (2) until the pointer (3) is at «0».
3. Connect the hose to «LOW» port.
Machine with circulating-air system
Fig. 7.17
Setting the manometer

The hose (1) is connected to the «LOW» port. The hose (4) is connected to the
«HIGH» port.
1. Disconnect the hoses (1) and (4) at the manometer from the ports.
2. Turn the screw (2) until pointer (3) is at «0».
3. Connect the hose (1) to the «LOW» port.
4. Connect the hose (4) to the «HIGH» port.
Bühler AG
7.3.8 Vibrators
Fig. 7.18
The position of weights (1) and (2) determine the height of the stroke. The maximum
stroke is set when the weights are in the same position as shown in Fig. 7.18. The
position of the weights must be identical for both vibrators.
Fig. 7.19
Rotate the weights (1) and (2) against one another:
■ The dimension X must be identical for both vibrators.

■ Rotate the weights of the two vibrators against one another.
Checking the machine during commissioning

During the trial run at the time of commissioning, check the machine for unusual
noises according to the following table:
Check
Hours ½ 1 2 5 12 24
Weeks 1 2 4
Unusual noises could be caused by loose screws. If unusual noises are identified,
switch off the machine and check the bolted joints of the vibration motors. If
necessary, tighten screws M20 with the prescribed torque: 400 Nm
Bühler AG
7.4 Trial run
Perform the trial run without product.
7.4.1 Switching on the machine

Switch on the machine using the control:
1. Switch on the fan on the air-recycling separator.

2. Switch on the aspiration.
3. Switch on the airlock motor.
4. Switch on the combi-cleaner MTKB.
7.4.2 Checking the stroke and angle of throw

Basic settings:
■ Stroke: 5 ±0.5 mm
Adjusting the stroke, see chapter 7.3.8 “Vibrators”.
■ Angle of throw: 43° ±5°
The angle of throw is determined by the position of the vibrators and cannot be
changed.
Fig. 7.20 Throw angle disk
1 Stroke line 3 Set line

2 Scale line 4 Lower scale
Setting the throw angle disk

■ Turn the throw angle disk until the set line is a continuous straight line.
■ Vibration causes the circles in the set line to look like slotted holes.
■ The sides of the slotted holes must run parallel to the set line.
Bühler AG
Reading off the angle of throw
■ Read off the angle of throw to the vertical at the lower scale.
Fig. 7.21 Reading off the stroke
Reading off the stroke

■ The stroke and scale lines appear double due to the vibration.
■ The intersection (1) of the lines shows the size of the stroke.
7.4.3 Setting the zero point of the aspiration

Machine without circulating-air system
Fig. 7.22
The aspiration and machine are switched on.

1. Set the butterfly valve (4) until the manometer (5) shows a pressure of
8…11 mbar.
2. Disconnect the hose (3) with the manometer from the port.
3. Remove the screw (7) at the window (6).
4. Connect the hose (Ø 6/9  3000 mm, in scope of delivery) with pressure gauge
at «LOW» port.
Bühler AG
5. Insert the other end of the hose into the screw hole (7).
6. Read off the underpressure at the manometer: Set point 1.5…2 mbar.
□ If necessary, adjust the underpressure with slide gate (1) or lid (2).
□ Reduce size of air intake = greater underpressure
□ Increase size of air intake = smaller underpressure
7. Check the air inlet at the rubber valve (8):
□ Hold a thread at the opening: The thread must be aspirated.
□ If the thread is not aspirated, increase the underpressure (reduce size of air
intake).
8. Once the underpressure has been set, pull the hose out of the screw hole and
tighten the screw.
9. Connect the hose (3) to the «LOW» port at the manometer.
 The aspiration zero point is set.
Fig. 7.23
The aspiration and machine are switched on.

1. At the frequency converter, adjust the potentiometer until the manometer (5)
shows a pressure of 12…15 mbar.
2. Disconnect the hoses (3) and (6) at the manometer from the ports.
3. Remove the screw (8) at the window (7).
4. Connect the hose (Ø 6/9  3000 mm, in scope of delivery) with pressure gauge
at «LOW» port.
5. Insert the other end of the hose into the screw hole (8).
6. Read off the underpressure at the manometer: Set point 1.5…2 mbar.
□ If necessary, adjust the underpressure using the slide gate (1) or lid (2).
□ Reduce the size of the air intake = greater underpressure
□ Increase the size of the air intake = smaller underpressure
7. Check the air inlet at the rubber valve (9):
□ Hold a thread at the opening: The thread must be aspirated.
□ If the thread is not aspirated, increase the underpressure (reduce size of air
intake).
8. Once the underpressure has been set, pull the hose out of the screw hole and
tighten the screw.
9. Connect the hose (3) to the «LOW» port at the manometer.
10. Connect the hose (6) to the «HIGH» port at the manometer.
 The aspiration zero point is set.
Bühler AG
7.4.4 Switching off the machine
1. Switch off the combi-cleaner MTKB.
2. Switch off the airlock motor
3. Switch off the aspiration.
4. Switch off the fan on the air-recycling separator.
Bühler AG
8 Operation
8.1 Preparing for production

■ The perforated sheets and wire cloth of the sieve frames must be clean and
installed in accordance with the product.
■ The amount of product must flow evenly into the machine and must not exceed
the specified power [t/h].
8.2 Operation
8.2.1 Switching on and starting
Switch on the machine using the control:
1. Switch on the safety switch.

2. Switch on the fan on the air-recycling separator.
3. Switch on the aspiration.
4. Switch on the airlock motor.
5. Switch on the combi-cleaner MTKB.
6. Switch on the product feed.
8.2.2 Fine adjustments
Fig. 8.1 Inlet and coarse screen overs
Inlet
■ Check the product distribution on the preliminary sieve through the lid (1).
■ In the case of product distribution (4), the slide gate (3) is pulled out too far:
Push slide gate to the left.
■ In the case of product distribution (5), the slide gate is not pulled out far enough:
Push slide gate to the right.
■ For very low-density matter, fit the slide gate with the angle pointing downward.
Bühler AG
Chapter 8 Operation 43
Coarse screen overs
■ If no grains exit in the coarse grain overs with uniform product distribution,
reduce the perforation in the rear coarse screen (2) or in both coarse screens by
0.5 mm.
■ If too many grains or too much product exits in the coarse grain overs, use
coarse screens with larger perforations.
Fig. 8.2 Aspiration
Butterfly valve
■ Machine without circulating-air system: Adjust the butterfly valve (1) until the
manometer (2) shows a pressure of 8…11 mbar.
■ Machine with circulating-air system: Use frequency converter for adjusting until
the manometer shows a pressure of 12…15 mbar.
■ If the product does not bounce on the destoning screen (3), increase the air
pressure until the product bounces slightly.
Bühler AG
44 Chapter 8 Operation
Fig. 8.3 Mixed fraction
Jam slide gate

■ Use the jam slide gate (1) to set the quality and quantity of the mixed fraction:
□ Jam edge high = less mixed fraction
□ Jam edge low = more mixed fraction
■ Jam slide gate at top position: If the quantity of mixed fraction is too large, then
use the rear perforated sheet (2) with larger perforation size.
■ Jam slide gate at bottom position: If the quantity of mixed fraction is too small,
then use the rear perforated sheet with smaller perforation size.
Bühler AG
Fig. 8.4 Destoning
End separation device

■ Adjust the end separation device (1) on both sides of the machine until
individual grains with stones emerge from the stone outlet:
□ Low position = few grains with stones
□ High position = more grains with stones
Sieve inclination and air volume

■ Set the sieve inclination in the range 7…9° with the spindle (2).
■ Set the product layer before the end separation device to a maximum thickness
of 10 mm:
□ Large amount of air + greater inclination = thinner product layer
□ Small amount of air + smaller inclination = thicker product layer
Bühler AG
Fig. 8.5 Light fraction separation
Jam slide gate

■ Adjust the jam slide gate (1) in such a way that a distance of 5...10 mm is visible
between product and jam slide gate:
□ Jam slide gate too low: Light fraction can be held back.
□ Jam slide too high: Too much air is being aspirated.
Air distribution slide gate

■ Set the quantity of the light fraction:
□ Open the air distribution slide gate (2) = more light fraction
□ Close the air distribution slide gate = less light fraction
If too much aspiration air is diverted from the classification and destoning for the
gravity separator, adjust the air volume.
Bühler AG
8.2.3 Effect of the settings
Fig. 8.6
Designation Setting Effect

End separation device (1) Top More grains among the stones
Poorer separation of product and stones
Below Fewer grains among the stones
Better separation of product and stones
Butterfly valve (2) or frequency Opening More air
converter More underpressure, over 14 mbar (circu-
lating-air system 18 mbar)
Stronger turbulence = poorer-quality
layering
Closing Less air
Less underpressure
Greater product layer on the two bottom
sieve decks
Movable wall (3) Straight Greater air speed below = better separation
Inclined More air in the aspiration channel
Jam slide gate, light fraction (4) Top Poorer-quality aspiration of the mixed
fraction
Below Jam of the light fraction
Jam slide gate mixed fraction (5) Top More heavy fraction
Destoning screen is more heavily loaded
Below Less heavy fraction
Bühler AG
Designation Setting Effect
Air distribution slide gate (6) Opening Stronger aspiration of the mixed fraction
Grains in the light fraction, less air for
destoning
Closing Weaker aspiration of the mixed fraction
Poor-quality, low-density grains in mixed
fraction = less light fraction
Height adjustment (7) Sieve inclination 7° Small power
Thick product layer
Optimum destoning
Sieve inclination 9° High power
Thin product layer
8.2.4 Starting after standstill

1. Switch on the safety switch.
2. Start the machine using the control:
8.2.5 Switching off

1. Switch off the product feed.
2. Switch off the combi-cleaner MTKB.
3. Switch off the airlock motor
4. Switch off the aspiration.
5. Switch off the fan on the air-recycling separator.
8.3 Work during operation

■ Check the machine regularly for knocking noises.
■ If knocking noises can be heard, switch off the machine and determine the
cause:
□ Check the fastening of sieve frames.
□ Check the fastening of vibration motors.
■ Secure loose sieve frames.
■ Tighten loose screws to the specified torque.
8.4 Retrofitting
Other sieve frames may need to be installed for processing a different product.
Fitting and removing sieve frames, see chapter 11.2.2, 11.2.3and 11.2.4.
8.5 Switching to a different product

Empty the old product from the machine before processing another product. The
sieve frames are adapted to match the product. If necessary, fit different sieve
frames.
Bühler AG
9 Fault elimination
9.1 Faults without messages
Fault Cause Remedy

The stones are not separated Underpressure too high Close the butterfly valve.
or not properly separated. Sieve inclination too steep Reduce the sieve inclination.
Product layer too thick with flat Increase the sieve inclination.
sieve inclination Open the butterfly valve.
End separation device set too Set the end separation device higher.
low
Sieve fabric worn Replace the sieve fabric.
Sieve blocked. Check the sieve, clean if necessary.
Too much product in the stone Underpressure too low Open the butterfly valve.
outlet Sieve inclination too steep too Increase the sieve inclination.
flat
End separation device set too Set the end separation device lower.
high
Product distribution uneven Product quantity in intake Fit a quantity slide in front of inlet.
uneven
Sieve inclination too steep too Increase the sieve inclination.
flat
Too little air Open the butterfly valve manually or
using the frequency converter.
Underpressure increases Sieve frame dusty Remove and clean the sieves.
Ambient air contaminated at Clean the air-recycling separator.
the lowest sieve deck
Worn rubber cubes in the Replace the rubber cube.
destoning screen
Fan is vibrating Dust at the border of the fan Clean the fan.
Bühler AG
50 Chapter 9 Fault elimination
10 Maintenance
10.1 Safety
10.1.1 Securing against unexpected startup
See chapter 2.5 “Protective measure against unexpected startup”.
10.2 Maintenance schedule

If products that are soft, contain fat, or cause wear are processed, observe shorter
intervals than the ones specified in the following table.
Observe shorter cleaning intervals for machines with circulating-air systems.
Interval Machine part Measure

Monthly Vibration motors Check the bolted joints of the fastening element,
retighten if necessary.
Torque:
■ Screws M20: 400 Nm

Coarse screen Clean. See chapter 10.3.1 “Clean the coarse
screen”
Destoning screen Clean. See chapter 10.3.2 “Cleaning the
destoning screen”
Every 3 months Hollow springs Check. Replace if:
■ Height of the hollow springs less than 75 mm

■ Rubber brittle/hard
Rubber components: Check. Replace if:
■ Inlet cone ■ Rubber brittle

■ Rubber valves on the ■ Heavily worn
product outlets ■ Leaking
■ Rubber hose on the
aspiration connections
■ Rubber lid
Bühler AG
Chapter 10 Maintenance 51
10.3 Cleaning
Interval Operating condition

Every 2 weeks Products that are soft, contain fat or
cause wear are processed.
Monthly Normal operating conditions
Cleaning with compressed air

If the interior of the machine is cleaned with compressed air, the aspiration must be
switched on and the butterfly valve must be opened. No sparks or other sources of
ignition may enter the interior when cleaning with compressed air. Ensure that dust
is not dispersed outside of the machine.
10.3.1 Clean the coarse screen
Fig. 10.1
1. Remove the nuts (2).

2. Remove the acrylic glass lid (3).
3. Remove straw, chord and other parts.
4. Check the drag cloth (1) for damage. Replace if necessary.
5. Attach the acrylic glass lid.
6. Tighten the nuts.
10.3.2 Cleaning the destoning screen

For this machine, due to the weight of the sieve decks, 2 persons are needed to
remove the sieve decks.
1. Remove the screws on both sides of the machine.

2. Remove the destoning screen.
3. Remove the perforated sheets on the underside of the destoning screen.
4. Remove the rubber cubes (option) from the chambers.
5. Clean the chambers.
6. Place 1 rubber cube in each chamber.
7. Fit the perforated sheets.
8. Clean the machine in the area of the destoning screen.
9. Fit the destoning screen.
Bühler AG
52 Chapter 10 Maintenance
11 Repair
11.1 Safety
11.1.1 Securing against unexpected startup
See chapter 2.5 “Protective measure against unexpected startup”.
11.2 Repairing sieve decks

For this machine, due to the weight of the sieve decks, 2 persons are needed to
remove the sieve decks.
11.2.1 Replacing drag cloth
Fig. 11.1
1. Remove the nuts (2).

2. Remove the acrylic glass lid (3).
3. Remove both fastening angles (4) with drag cloth (1).
4. Screw the fastening angle tightly to new drag cloth.
5. Fit the fastening angle with the drag cloth.
6. Attach the acrylic glass lid.
7. Tighten the nuts.
Bühler AG
Chapter 11 Repair 53
11.2.2 Coarse screen and sand sieves
Fig. 11.2 Coarse screen
Removing the sieve deck

1. Release the clamping device (5): Turn the screws (6) counterclockwise using
the special wrench (1) until the clamping bracket can be heard to strike.
2. Raise the clamping device slightly and pull out with sieve frame.
3. Disconnect the clamping device from sieve frame.
4. Pull the sieve frame out as far as the hook connection (2).
5. At the hook connection, remove the first sieve frame from second one.
6. Pull out the second sieve frame.
Replacing perforated sheet

1. Remove the clamping bars (3) and (4).
2. Remove the perforated sheet.
3. Replace defective rubber balls.
4. Position new perforated sheet and clamping bars.
5. Screw down the perforated sheet.
Fitting sieve deck

1. Slide in the first sieve frame (hook at top).
2. Hook the second sieve frame to first one and slide in.
3. Hook the clamping device into the sieve frame from below.
4. Raise the clamping device slightly and push it in all the way with the sieve
frame.
5. Fix the clamping device in place: Tighten the screws using a special wrench.
Bühler AG
54 Chapter 11 Repair
11.2.3 Classification sieve
Fig. 11.3
Removing sieve deck

1. Remove 4 screws each on both sides of the sieve box.
2. Pull the classifying sieve out by the handles as far as the frame connection (4).
3. Tilt the layer sieve (2) downwards and remove from the drop-through sieve (6).
4. Pull out the drop-through sieve.
Replacing perforated sheet of the layer sieve

1. Remove all screws and nails.
3. Replace defective rubber balls.
4. Position the new perforated sheet: The holes Ø 10 mm (1) must be up against
the grip side of the frame.
5. Screw down the perforated sheet, distance between the screws 70 mm:
□ Use screws in the area of the perforation.
□ Use screwnails at the border.
6. Glue adhesive tape (3) to both longitudinal edges.
Replacing the perforated sheets of the drop-through sieve

1. Remove all screws and nails.
2. Remove the perforated sheets.
3. Transfer the baffle strip (5) to the new perforated sheet.
4. Position the perforated sheets and push them together.
5. Screw down the perforated sheet, distance between the screws 70 mm:
□ Use screws in the area of the perforation.
□ Use screwnails at the border.
6. Affix adhesive tape (7) to both longitudinal edges.
Fitting sieve deck

1. Slide in the drop-through sieve.
2. Hook the layer sieve into the drop-through sieve.
3. Push in the sieve deck.
4. Fix the sieve deck in place with 4 screws each on both sides of the sieve box.
Bühler AG
11.2.4 Destoning screen
Fig. 11.4
Removing sieve deck

1. Remove 4 screws each on both sides of the sieve box.
2. Pull the destoning sieve out by the handles as far as the frame connection (2).
3. Tilt the sieve (3) downwards and remove from the sieve (1).
4. Pull out the sieve (1).
Replacing the wire cloth

1. Remove all nails.
2. Replace the wire cloth.
3. Nail the new wire cloth in place: Distance between the nails 60…90 mm.
Replacing rubber cubes (option)

2. Replace defective and worn rubber cubes.
3. Position the perforated sheet on the frame: Countersinks are visible from
outside.
4. Screw down the perforated sheet. While doing so, press the clamping bar
against perforated sheet.
Fitting sieve deck

1. Slide in the sieve (1).
2. Hook sieve (3) in sieve (1).
3. Slide in the sieve deck.
4. Fix the sieve deck in place with 4 screws each on both sides of the sieve box.
Bühler AG
11.3 Replacing hollow springs
The normal height (H) of the loaded hollow springs is 80…90 mm. If the height of at
least one hollow spring is less than 75 mm, then replace all hollow springs at the
same time.
11.3.1 Raising the sieve box

1. Disconnect the connection elements from the sieve box:
□ Overs pipes
□ Hoses at the aspiration channel
□ Hose at the inlet box
2. Screw the transport hook and the lifting eyebolts tightly.
3. Attach the lifting belts. See chapter 5.4 “Lifting instructions”.
4. Raise the sieve box 50…100 mm.
11.3.2 Hollow springs at spindle
Fig. 11.5
1. Remove the bolted joint (1).

2. Remove the hollow spring (4).
3. Align the new hollow spring with designation «UXN» (5) at the bottom.
4. For the new hollow spring, insert the bearing bush (2) and disk (3).
5. Screw the new hollow spring tightly.
Bühler AG
11.3.3 Hollow springs at the air distribution slide gate
Fig. 11.6
1. Remove the U-profile (7).

2. Remove the bolted joints (9).
3. Remove the lower hollow spring (15) with spring-loaded plate (8).
5. Disconnect the hollow spring from the spring-loaded plate.
6. Align the new hollow spring with designation «UXN» (10) at the bottom.
7. At the new hollow spring, insert the bearing bush (12) and disk (11).
8. Screw the new hollow spring with guide bolts (4) and spring-loaded plate.
10. Remove the upper hollow spring (5).
11. Align the new hollow spring with designation «UXN» (6) at bottom.
12. At the new hollow spring, insert the bearing bush (2) and disk (1).
13. Screw the top hollow spring tightly.
14. Position the lower hollow spring with spring-loaded plate on the guide bolts (13).
15. Align the spring-loaded plate horizontally and screw tightly to the stand (9).
11.3.4 Lower the sieve box

1. Slowly lower the sieve box and position the hollow springs above the guide
bolts.
2. Connect the connection elements to sieve box:
□ Overs pipes
□ Hoses at the aspiration channel
□ Hose at the inlet box
3. Remove the transport hook and lifting eyebolts.
 The machine is operational.
Bühler AG
11.4 Vibration motor
Replacing roller bearing
Fig. 11.7
1. Disconnect the electrical cable (4) from the motor.

2. Unscrew the vibration motor from the beam (1).
3. Remove the protection hoods.
4. Mark the position of the weights (3).
5. Remove the weights.
6. Replace both bearing brackets (2) with glued-in roller bearings.
7. Fit the weights according to marking.
8. Screw the protective hood firmly in place.
9. Tighten the vibration motor on the beam to the prescribed torque:
□ Screws M20: 400 Nm
10. Connect the electrical cable to the motor.
 The machine is operational.
Bühler AG
12 Decommissioning
12.1 Disassembly
Once work with the machine is complete (reconditioning, removal or disposal), the
machine is disassembled in reverse order to the assembly process.
■ Before starting the disassembly process, the person who is responsible must
obtain instructions from the manufacturer for safe disassembly.
■ The machine may only be disassembled in accordance with all accident-
prevention measures and only by instructed personnel. This personnel must be
familiar with the safety precautions.
12.2 Disposal and scrapping
Dispose of the machine and its component parts in accordance with the local appli-
cable legislation.
■ Sort metal parts by type and dispose of accordingly.
■ Dispose of electric motors properly.
■ Dispose of electronic parts properly.
■ Dispose of plastic parts properly.
Bühler AG
60 Chapter 12 Decommissioning
13 Appendix
13.1 Circuit diagram

13.1.1 Power supply MTKB
Fig. 13.1
Bühler AG
Chapter 13 Appendix 61
13.1.2 Wiring diagram MTKB
Fig. 13.2
Bühler AG
62 Chapter 13 Appendix
13.1.3 Vibration motors
Fig. 13.3
Bühler AG
13.1.4 Lighting (option)
Fig. 13.4
Bühler AG
64 Chapter 13 Appendix
Bühler AG
Bühler AG
CH-9240 Uzwil, Schweiz
Telefon +41 71 955 11 11
Telefax +41 71 955 33 79
www.buhlergroup.com

MTKB en MAN

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MTKB en MAN

Uploaded by

Copyright:

Available Formats

Operating instructions Combi-cleaning

1 Important information ............................................................................................ 6

1.1 Availability of the instructions

1.2 Applicable documents

1.4 Personnel qualifications

2.1 Intended use

■ Use the machine only as intended.

2.2 Technical state

■ Operate the machine only when it is in a faultless technical state.

2.3 ATEX marking

■ Refer to the nameplate.

2.4 Personnel qualifications

■ Allow only technically qualified personnel to perform the activities described in

2.5 Protective measure against unexpected startup

If the machine starts up unexpectedly, people working on the machine could be

2.7 Safety signs

■ Do not remove or cover safety signs.

2.8 Safe work environment

■ Keep walkways, handles, steps, guard-rails, platforms and ladders free of

■ Leave aspiration equipment activated during operation of the machine and do

3.1 Environmental conditions

3.2 Power data and product throughput

3.3 Consumption data

Vibrator (IP55) Power in kW

3.4 Airborne noise

Measured value MTKB 120/120

4.1.2 Type code

MTKB - 120 / 120 - U - Ex

4.1.4 ATEX marking without approval for use in hazardous area

1 Particle sieve deck 8 Overs box

■ The inlet is fastened to the ceiling separately from the machine.

1 Product inlet 5 Coarse particles

4.5 Safety signs

5.1 Packaging symbols

5.2 Checking delivery

5.3 Intermediate storage

Fig. 5.3 Transport locking devices (1)

6.1 Preparatory work at the installation site

6.3 Installing product connections

MTKB Pipe Ø inside outside

6.3.2 Discharge outlets

6.3.3 Stone outlet

6.3.4 Product outlets

6.4 Electrical connections

6.4.2 Connecting electrical cables

7.1 Checks before commissioning

7.1.2 Checking sieve frames

Color Material Product

■ Perforated sheets (2) with correct perforation are inserted.

Perforated sheet Effect

Color Material Product

■ Perforated sheets (1) with correct perforation are inserted.

Color Material Product

■ Perforated sheets (1) with correct perforation are inserted.

Color Material Product

MTKB Power t/h 3…6 6…12 12…16 16…24

Color Material Product

Perforated sheet Effect

7.1.4 Checking electrical connections

1. The two vibration motors rotate in opposite directions.

1. Connection via ballast in the junction box (2).

7.1.5 Final check

7.2 Recommissioning after repair