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Zibo Huayue Environmental Protection Equipment Co., Ltd.

Kuching Longi Silicon Materials Co., Ltd.

3.5GW monocrystalline silicon rod and slice project

Dust collector system

set up

prepare

capital

material

Zibo Huayue Environmental Protection Equipment Co., Ltd.

 Zibo Huayue Environmental Protection Equipment Co., Ltd.

1. Project Standards

The discharge of this project implements the "Battery Industry Pollutant Discharge Standard (GB30484-2013) in table5sun

Energy battery category emission limits.

surface1Emission Standards

Sewage
Emission limit Enterprise Boundary Concentration Limits
dye Remark
mark thing (mg/m3) (mg/m3)
allow

two grain "Battery Industry Pollutant Emission Standards"

grain 30 0.3 (GB30484-2013) in table5solar energy

thing Battery Category Emission Limits

surface2Malaysian Ministry of Environment Exhaust Gas Emission Standards

Pollutant Limit value System

(mg/m3)
diethylene glycol monobutyl, diethylene glycol organic
150
butylether and acetic acid-2-(2-buthoxyethoxy) scrubber

Dust emissions in waste gas 50

Exhaust emissions must meet both domestic and Malaysian emission requirements.

2. Equipment introduction

The dust collector adopts HY type side-inserted pulse bag dust collector, which uses compressed air pulse to clean dust.

The dust removal kinetic energy is large and the dust removal is thorough; the filter bag is installed on the top, which is convenient for disassembly and maintenance. It works as follows:

This series of dust collectors are composed of shell, ash hopper, ash discharge device, bracket and pulse cleaning system.

Working principle: Dusty gas enters the middle and lower boxes from the air inlet of the dust collector, and enters the process of the upper box through the filter bag.

During the process, due to the various effects of the filter bag, the dust and gas are separated, and the dust is adsorbed on the filter bag, while

The gas passes through the filter bag and enters the upper box through the Venturi tube, and is discharged from the air outlet. The dusty gas is purified through the filter bag

In the process, with the increase of time, more and more dust is deposited on the filter bag, so that the resistance of the filter bag gradually increases

In addition, the amount of gas passing through the filter bag is gradually reduced. In order to make the dust collector work normally, the resistance should be controlled at

within a limited range. The control instrument issues instructions to trigger the control valves in order to start the pulse valve, and the pressure in the air bag

The compressed air is sprayed from each hole of the injection pipe through the Venturi tube into each corresponding filter bag, and the filter bag acts in the opposite direction at the moment of air flow

Under the rapid expansion, the dust accumulated on the surface of the filter bag will fall off, and the filter bag will be regenerated. The removed dust falls into the ash

The bucket is discharged from the body through the ash discharge system. Since the dust accumulated on the filter bag is regularly removed, the purified gas is normal

Pass to ensure the normal operation of the dust collector.

 Zibo Huayue Environmental Protection Equipment Co., Ltd.

3. Technical parameter table

device ID DC-201-1-01~04 DC-201-1-05~06 DC-201-3-01~02 DC-201-3-03 DC-201-3-04

Process section Single crystal furnace dust removal Hot field cleaning room Feeding room material room Crucible charging chamber

Air volume of a single set of equipment (m³/h) 6000 5000 15000 5000 7500

Quantity (set) 4 2 2 1 1

Dust collector model HY130 HY110 HY260 HY110 HY160

Filtration area (m2) 104 88 260 88 128

Filter bag material Flame retardant + anti-static + filmPTFE

Filter bag specification (m2) Ф133x2000 Ф133x2000 Ф133x2000Wrinkled Ф133x2000 Ф133x2000

Number of filter bags 130 110 180 110 160

Filtration wind speed (m/min) 0.96 0.95 0.96 0.95 0.98

Operating temperature ≤150℃

Equipment resistance 1000-1200Pa

Compressed air pressure for cleaning 0.3-0.6MPa

Compressed air consumption for dust removal 0.6m³/min 0.5m³/min 1m³/min 0.5m³/min 0.7m³/min

Air leakage rate of equipment ≤2%

Equipment withstand voltage ±10KPa ±10KPa ±10KPa ±10KPa ±10KPa

Fan full pressure ≥4000Pa ≥3000Pa ≥3000Pa ≥3000Pa ≥3000Pa

Fan air volume (CMH) 6000 5000 15000 5000 7500

Fan power 11KW 7.5KW 22KW 7.5KW 11KW

Number of fans 2Sets 2Sets 2Sets 2Sets 2Sets

Import and export soft connection matching matching matching matching matching

Export dust concentration ≤20mg/Nm³

exhaust height above ground27rice

 Zibo Huayue Environmental Protection Equipment Co., Ltd.

5. Instructions for operation and maintenance of pulse bag filter

I. Overview

The pulse bag filter is an improved new high-efficiency pulse bag filter, in order to further

Improve the pulse bag filter, modify the original picture, and the modified pulse bag filter is guaranteed

The original product has high purification efficiency, large energy for processing gas, stable performance, convenient operation,

The filter bag has the characteristics of long service life and small maintenance workload. The structure and the pulse valve have been reformed,

Solve the problem of open-air placement and low pressure of compressed air source.

Suitable for machinery, metallurgy, rubber, flour, chemical, pharmaceutical, carbon, building materials, mining

mountain etc.

Pulse bag filter series, designed by Anshan Jiao Nai Institute (T540 pattern) , Jing Guo

Approved by the Institute of Standards of the National Academy of Building Sciences as a national standard for promotion and use.

The pulse bag type dust collector produced by our factory has passed the superior leadership organization and the national scientific research department

The door, the technical personnel of various colleges and universities appraised, and the appraisal believes that "this kind of dust collector is based on the original type I.

There has been a great improvement on the basis, the structure is relatively advanced and reasonable, the injection pressure is low, and the dust removal effect is low.

It is an ideal pulse bag filter at present because of its good effect and small maintenance workload.” .

2. The characteristics and structural principle of HY-Ⅱ pulse bag filter

(one)Features:

1. On the basis of retaining the advantages of the original pulse bag filter, the pulse bag filter adopts

A low-resistance pulse valve is used to make the life of the control system and filter bags of the dust collector longer than the original

There is more than double the length of the dust collector, which reduces the maintenance workload.

2. The pressure of compressed air used for dust cleaning is reduced from the original 5-7 kg/cm² pressure to the current 3

kg/cm² pressure, but the cleaning effect can still reach the pressure effect of 5-7 kg/cm²,
 Zibo Huayue Environmental Protection Equipment Co., Ltd.

Thereby expanding the scope of use.

3. Due to the structural improvement, the tightness of the equipment is enhanced, and the air leakage can be lower than

10%, further improving product quality requirements.

4. The uncapping device and the fixing method of the filter bag have been reformed, which has improved the maintenance and maintenance of the equipment.

working conditions.

5. A protective cover is added to the blowing device, and rainproof measures are adopted for the cover plate structure. make dust

The device is placed in the open air and does not need another rainproof shed, which reduces construction investment.

6. Remove the original auger in the cleaning part, and install manual or automatic return according to customer requirements.

Rotating the ash discharge valve not only saves costs but also expands the effect of ash removal, reduces maintenance, and is tightly sealed.

Fast ash discharge.

(2) Structural principles

The basic structure of a general pulse bag filter is shown in Figure 1, which is mainly composed of five parts

become.

Upper box: It consists of a liftable cover and an air outlet.

Middle box: It is composed of perforated plate, dust filter bag, blowing pipe and skeleton.

Lower box: composed of air inlet, ash hopper and inspection door.

Ash discharge system: It is composed of deceleration device, ash conveying and ash discharge device.

Injection system: consists of controller, pulse valve, injection pipe, air bag and protective device.

The controller adopts pulse non-contact controller.

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 Zibo Huayue Environmental Protection Equipment Co., Ltd.

3. Working principle and technical performance of pulse bag filter

The dusty gas enters the middle and lower boxes from the air inlet of the dust collector, and enters the upper box through the filter bag

During the process, due to the various effects of the filter bag to separate the dust and gas, the dust is

Adsorbed on the filter bag, the gas passes through the filter bag and enters the upper box through the venturi tube, and is discharged from the air outlet.

During the process of purifying the dusty gas through the filter bag, as time increases, the powder deposited on the filter bag

The dust is getting more and more, so the resistance of the filter bag is gradually increased, and the amount of gas passing through the filter bag is gradually reduced.

In order to make the dust collector work normally, the resistance should be controlled within the limited range (generally

for 120-150 mm water column). In this way, when the resistance rises to the limited range, the controller will

Instructions are issued to trigger the control valves in order to start the pulse valve, and the compressed air in the air bag is

Each hole of the blowpipe is sprayed into each corresponding filter bag through the Venturi tube, and the filter bag acts in reverse at the moment of air flow

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 Zibo Huayue Environmental Protection Equipment Co., Ltd.

Under the rapid expansion, the dust accumulated on the surface of the filter bag will fall off, and the filter bag will be regenerated. cleared

Dust falls into the ash hopper and is discharged from the body through the ash discharge system. Due to the dust accumulated on the filter bag is cleaned regularly

In addition, the purified gas passes through normally to ensure the normal operation of the dust collector.

This dust collector is not suitable for high temperature and corrosive gas purification. The maximum allowable temperature using

"Industrial 208" polyester flannelette filter material, the working temperature shall not exceed 120°C;

The working temperature of the material shall not exceed 80°C.

The pulse bag filter withstands a pressure of 300 mm water column.

Assembly type of dust collector inlet and outlet

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4. How to install and use

1. For the convenience of transportation, the dust collector is divided into multiple parts. During installation, rubber pads should be added to the joints, and the connecting bolts should be evenly spaced.

Tighten evenly to ensure good tightness of the dust collector. in addition

Controllers, control valves, filter bags and other components should be cleaned before installation

2. The control instrument is installed and connected to the 220V power supply, turn on the switch, and start each solenoid in the order of digital display.

Valve (note: solenoid valve 24V).

3. When installing the filter bag, be careful not to break it. Check whether the skeleton is intact. If there is any damage, repair it in time and wear it off.

Burrs can only be installed, otherwise it will affect the dust removal effect.

4. Before the first operation of the dust collector, the pulse injection system should be checked, and it can only be operated after confirming that it is correct.

5. Before the operation of the dust collector, the transmission parts of the fan, reducer and unloader bearing should be filled with lubricating oil to decelerate

The machine is injected with No. HJ-30 lubricating machine oil. After it is put into operation, it also needs regular oil injection, sewage draining and oil change.

6. The damaged filter bag should be replaced in time. If dust is found at the discharge port, it indicates that the filter bag has been damaged, and the wind should be stopped first.

Open the upper cover of the machine, find out the damaged filter bag and replace it.

7. The air bag of the pulse dust collector and the air filter of the air source should be discharged once every shift. Filters generally take 3-6 months to

Wash it once with gasoline. Shell and sheet metal structural parts should be painted regularly every year.

5. Abnormal phenomenon and treatment

serial number Abnormal phenomenon Original because Method of exclusion

(1) Clean up the clogging dust

(1) The lower ash port is blocked by dust

1 Ash hopper dust cannot be discharged (2) Dust arch plug in the ash hopper
(2) Clear the dusty arch plug

(3) Check the ash conveying system

(3) Failure of ash conveying system

(1) Poor cleaning (1) Check the cleaning mechanism

(2) The dust has high humidity and sticky bags (2) Adjust the properties of flue gas

2 Abnormal rise in resistance

(3) The air bag pressure is reduced (3) Check whether the compressed air pipeline and air bag are leaking

Air, the opening of the pressure reducing valve increases the pressure of the air bag

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 (1) Check the air compressor

(1) Air compressor failure

3 no compressed air
(2) Check the compressed air pipeline and troubleshoot

(2) The compressed air pipeline is blocked or leaks

(1) Replace the filter bag, check the bag cage to eliminate burrs
(1) The filter bag is damaged
(2) Reinstall the filter bag
(2) Air leakage between the filter bag mouth and the flower plate

4 Significant increase in outlet turbidity (3) Reinstall the filter bag

(3) drop bag
(4) Reduce the cleaning pressure
(4) Excessive dust removal

(1) The solenoid valve cannot be closed (1) Check and adjust

5 Pulse valve normally open (2) The small orifice is completely blocked (2) Unclog the small orifice

(3) The gasket on the diaphragm is loose and leaks air (3) replace

(1) No signal from the control system (1) Overhaul control system

6 Pulse valve normally closed (2) The solenoid valve fails or the exhaust hole is blocked (2) Overhaul or replace the solenoid valve

(3) The diaphragm is damaged (3) Replace the diaphragm

(1) The orifice on the large diaphragm is too large or the diaphragm
(1) Replace the diaphragm
Trachoma
7 Pulse valve injection powerless (2) Unclog the vent hole
(2) The exhaust hole of the solenoid valve is partially blocked

(3) Adjusting the pulse width

(3) The output pulse width of the control system is too narrow

(1) Poor contact or coil disconnection (1) Change the coil

8 Solenoid valve does not work or leaks (2) There is dirt in the valve (2) Purge solenoid valve

(3) Springs and rubber parts lose their function or are damaged (3) Replace the spring or rubber parts

6. Notice to users

1. Our factory can supply fans, air compressors and filters on behalf of users.

2. For users to put into production as soon as possible, our factory can manufacture and process various specifications of dust collector series pipe fittings (with pictures) on behalf of users.

3. Our factory can supply all wearing parts and accessories of the dust collector, such as solenoid valves, filter bags, skeletons, controllers, and control cabinets.

4. Our factory is a professional factory that produces dust removal equipment. In addition to this product, it also produces various dust removal equipment and according to user requirements

Manufacture various non-standard dust removal and purification equipment.

5. Our factory can design dust removal system and on-site installation and commissioning business on behalf of users.

6. Our factory can remake the ash-cleaning part of the auger of the original HY pulse bag filter, and refit the automatic rotary star unloader.

7. Filter bags and cartridges of various specifications and materials can be provided for users to choose.

8. Our factory can handle various industrial dust removal and smoke elimination technology consulting services.

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6. Dust collector maintenance standards

1. Maintenance standards

(1) Daily maintenance content

per shift (8hours) maintenance1-2Second, the main contents are:

1.Check the compressed air pressure and whether the pulse valve injection system is working properly.

2.Check the unit, especially the electrical parts such as fan and unloader for abnormal sound or vibration. check motor

Check whether there is oil leakage or lack of oil at each lubrication point.

3.Check whether the display values of all electrical and instruments are normal.

4.Clean up the dust in the ash bucket; clean up the site sanitation after cleaning.

5.Visually observe whether there is running dust in the exhaust of the exhaust pipe.

(2) Monthly maintenance content

1.Detect the bearing vibration value of the motor (≤6.3mm/S) and temperature (≤85°C) .

2.Check each valve to see if it is flexible and open.

3.Check whether the electrical components in the instruments and electric cabinets are normal, and clean them up.

4.Check equipment, pipelines, soft connections, etc. for abnormalities.

(3) Quarterly maintenance content

1.Grease the motor.

2.Remove the door cover and check the use of the bag to see if there is any damage or blockage.

3.Check the pulse valves one by one for internal or external leakage.

4.Check the anti-corrosion condition of the equipment, where there is rust damage, even if it is polished and repainted.

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two. Description of maintenance content

1.Compressed air pressure control range:0.3-0.6MPa.

2.bag replacement

(1) bag in the case of no damage, each2All replaced once a year.

(2) in the service life of the bag2In the annual cycle, when damage occurs, inspection is carried out, and any damage is found to be replaced in time

Change.

Some performance conditions when the bag is damaged are as follows:

Dust runs out from the end of the exhaust pipe, and the dust discharge exceeds the standard; in severe cases, it can be seen with the naked eye.

The pressure difference of the dust collector is abnormal: the pressure difference ≥1500Pa, the bag has been blocked; pressure difference ≤300Pa, the bag may

damaged.

(3) overhaul method:

First stop the machine and cut off the power, close the compressed air intake valve, and exhaust the compressed air in the air bag.

Open the upper door cover, remove the blowing pipe first, then lift the skeleton out of the cloth bag, and finally remove the cloth bag.

After cleaning the dust in the upper box, install the cloth bag after cleaning. When installing the cloth bag, ensure that the elastic expansion ring is installed in place and tightly sealed.

Seal tightly to prevent dust from running. After the cloth bag is installed, install the skeleton and the blowing pipe; finally install the door cover and install the door cover

Check the condition of the sealing strip beforehand, and replace it in time if it is damaged.

3.Differential pressure control range500-1200Pa.

4.Motor bearing vibration value≤6.3mm/S;Temperature ≤85℃.

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7. Material level meter

Certificate of Conformity:

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9. Explosion-proof valve

certificate, quality certificate

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