O&M I-Temp Ci 90-140-160t - en

Manual
Type : i-Temp ci 90 t
i-Temp ci 140 t
i-Temp ci 160 t
Version: V1
Please keep the manual near the product!
© ics
Index
Index
1 Declaration of Conformity ............................................................................................... 2
2 General .......................................................................................................................... 3
2.1 Introduction ............................................................................................................. 3

3 Operator’s duties ............................................................................................................ 4
3.1 Safety Precautions Prior to use ............................................................................... 4

3.2 Operator qualifications ............................................................................................ 4
4 Safety Information .......................................................................................................... 5
4.1 General ................................................................................................................... 5

5 Safety Information .......................................................................................................... 6
5.1 Use of hoses ........................................................................................................... 6

5.2 Steam heated appliances (Device specific) ............................................................. 6
5.3 Explosive areas (Device specific) ............................................................................ 6
5.4 Danger of fire and explosion! (Device specific) ........................................................ 6
6 Warning Information ....................................................................................................... 7
7 Used Symbols ................................................................................................................ 8
8 Description ....................................................................................................................11
8.1 Proper Use .............................................................................................................11

8.2 Function of the unit .................................................................................................11
8.3 Function of the i-Temp ci 140t / ci 160t ...................................................................12
9 Transport and Installation ..............................................................................................13
9.1 General ..................................................................................................................13

9.2 Transport................................................................................................................13
9.3 Conditions for installing ..........................................................................................14
9.4 Installation ..............................................................................................................14
9.5 Measures Taken against Corrosion and Frost ........................................................15
9.6 Storage ..................................................................................................................15
10 Connecting the system ..............................................................................................16
10.1 General ..................................................................................................................16

10.2 Make the following connections ..............................................................................17
10.3 Electrical Supply Line .............................................................................................18
11 Filling and venting the i-Temp ....................................................................................19
11.1 General ..................................................................................................................19

Index
11.2 Filling......................................................................................................................19
11.3 Adjusting the set-point temperature ........................................................................20
11.4 Installation ..............................................................................................................21
11.5 Commissioning the i-Temp .....................................................................................21
11.6 Bleeding the i-Temp ci 140/160 ..............................................................................23
12 Operation ...................................................................................................................24
12.1 Leak stop operation ................................................................................................24

12.2 Mould Draining (option) ..........................................................................................24
12.3 Pump Wear Indication (option) ...............................................................................25
12.4 System Pressure Control (option)...........................................................................25
12.5 Flow Meter (option) ................................................................................................25
12.6 Cyclical water replacement (option) ........................................................................25
12.6.1 Automatic water replacement: .........................................................................26
12.6.2 Manual water replacement: .............................................................................26
12.6.3 Water replacement OFF: .................................................................................26
12.7 Phase rotation alarm and auto phase swop (option) ...............................................26
13 i-Temp Touch Screen Manual ....................................................................................27
14 Button and Symbol Descriptions ................................................................................28
15 Target value menus ...................................................................................................32
15.1 Set-Point temperature ............................................................................................32

15.2 Set value temperature ............................................................................................33
15.3 Maximum Set-Point limit temperature .....................................................................33
15.4 Cooling Set-Point ...................................................................................................33
15.5 Temperature Upper Band alarm .............................................................................33
15.6 Temperature Lower Band alarm .............................................................................33
15.7 Upper flow limit alarm .............................................................................................34
15.8 Lower flow limit alarm .............................................................................................34
15.9 Ramp heating .........................................................................................................34
15.10 Ramp cooling ......................................................................................................35
15.11 vtc menu .............................................................................................................36
15.11.1 vtc circuit .....................................................................................................37
15.11.2 Upper limit value flow vtc circuit ...................................................................37
15.11.3 Lower limit value flow vtc circuit ...................................................................37
15.11.4 Delta T ( ) monitoring .............................................................................37
16 Trend display menu ...................................................................................................38
16.1 Graph drop-down menu .........................................................................................38

Index
16.2 Graph selection ......................................................................................................38

16.3 Exception ...............................................................................................................39
17 User selection menu ..................................................................................................40
17.1 User: Operator .......................................................................................................40

17.2 User: Engineer .......................................................................................................40
17.3 User: administrator .................................................................................................40
18 Info service info menu ................................................................................................41
19 Selection info menu ...................................................................................................42
19.1 ICS Cool Energy menu...........................................................................................42

19.2 Error list menu ........................................................................................................42
19.3 Date / Time menu ...................................................................................................43
19.3.1 Time zone .......................................................................................................43
19.4 Info menu ...............................................................................................................43
19.5 Info process data ....................................................................................................43
19.6 Touch properties – touch calibration .......................................................................44
19.7 Network menu ........................................................................................................45
19.7.1 IP address .......................................................................................................45
19.7.2 Gateway ..........................................................................................................45
19.7.3 DNS ................................................................................................................46
19.7.4 WINS ..............................................................................................................46
19.7.5 Info ..................................................................................................................46
20 Sensor selection menu ..............................................................................................48
20.1 Control with outlet sensor .......................................................................................48

20.2 Control with return sensor ......................................................................................48
20.3 Control with external sensor ...................................................................................48
21 Parameter menu ........................................................................................................49
21.1 Settings interface ...................................................................................................49

21.1.1 Enter of the device address .............................................................................49
21.1.2 Input of transfer rate ........................................................................................49
21.1.3 Enter of parity bit. ............................................................................................50
21.1.4 Selection protocol ............................................................................................50
21.1.5 Analogue interface ..........................................................................................50
21.2 Control parameter settings .....................................................................................53
21.2.1 Control parameters heating. ............................................................................53
21.2.2 Control parameters cooling. ............................................................................53
21.2.3 Actual Export ...................................................................................................53
Index
21.2.4 Auto-Tune heating ...........................................................................................53

21.2.5 Auto-Tune cooling ...........................................................................................54
21.2.6 Auto-Tune heating & cooling ...........................................................................54
21.2.7 Fine Auto-Tune heating & cooling ...................................................................54
21.2.8 Control set of parameters heating ...................................................................54
21.2.9 Copy set of parameters heating ......................................................................54
21.2.10 Exchange set of parameters heating ...........................................................54
21.2.11 Copy set parameters heating .......................................................................54
21.2.12 Copy set parameters cooling .......................................................................55
21.2.13 Exchange set of parameter cooling ..............................................................55
21.2.14 Reset parameter set heating & cooling ........................................................55
21.3 Sensor offset settings .............................................................................................58
21.3.1 Outlet temperature sensor offset .....................................................................58
21.3.2 Inlet temperature sensor offset ........................................................................58
21.3.3 Remote sensor offset ......................................................................................58
21.3.4 Flow offset .......................................................................................................58
21.3.5 Sensor heating circuit / container offset ...........................................................58
21.4 Restart on voltage return ........................................................................................59
21.5 Timer menu ............................................................................................................59
21.6 Intial start program menu........................................................................................60
21.7 Recipe management menu ....................................................................................61
21.7.1 Create recipe...................................................................................................61
21.7.2 Delete recipe ...................................................................................................62
21.7.3 Save recipe .....................................................................................................62
21.7.4 Load recipe .....................................................................................................62
21.7.5 Recipes export ................................................................................................62
21.7.6 Recipes import ................................................................................................63
21.8 Cyclical water exchange menu ...............................................................................63
21.9 Parameters P 01 to P 50 ........................................................................................64
21.9.1 Parameter P 01 to P 10 ...................................................................................65
21.10 Parameters P 11 to P 20.....................................................................................66
21.11 Parameters P 21 to P 30.....................................................................................67
21.12 Parameters P 31 to P 40.....................................................................................69
21.13 Parameters P 41 to P 50.....................................................................................69
22 Language menu .........................................................................................................70
23 Overview multi circuit temperature units.....................................................................71
23.1 Circuit adjustment ..................................................................................................71

Index
23.2 Enable circuit menu ................................................................................................72

23.3 Enabled interface menu .........................................................................................72
24 Overview vtc distributor (optional) ..............................................................................73
25 Error messages .........................................................................................................74
26 Description of the interfaces.......................................................................................79
27 Connection of the analog interface.............................................................................80
27.1 Analogue interface .................................................................................................81

28 Connection of the serial interface ...............................................................................82
28.1 Serial Interface .......................................................................................................83

28.2 Protocol of data communication .............................................................................84
28.2.1 Data communication........................................................................................84
28.2.2 Content of messages for temperature controllers ............................................85
28.3 Examples for communication .................................................................................89
28.3.1 Example for set value transfer (message 41H) ................................................89
28.3.2 Example for actual value transfer (message 41H) ...........................................90
28.3.3 Example for set value transfer (message 71H) ................................................90
28.3.4 Example for actual value transfer (message 71H) ...........................................90
29 Connection of the CAN BUS interface .......................................................................92
29.1 Protocol of data communication CAN-Demag-Ergotech .........................................92

30 Connection of the Profibus DP interface ....................................................................95
30.1 List of parameters ..................................................................................................95

31 Connection of the ICS Bus interface ..........................................................................99
32 Connection the VARAN Bus interface ......................................................................102
33 Connection the Device Net interface ........................................................................106
33.1 DeviceNet interface temperature unit ...................................................................106

34 Fault Finding ............................................................................................................108
35 Maintenance ............................................................................................................110
35.1 General ................................................................................................................110

36 Service Intervals ......................................................................................................111
36.1 Service Interval Control Display............................................................................112

36.2 Service Specification of the Interval Control Display .............................................112
36.3 Before any maintenance or repair work is undertaken ..........................................113
36.4 Storage ................................................................................................................114
36.5 Repair description ................................................................................................114
Index
36.6 Flow rate measurement system maintenance 90t ................................................115

36.7 Paddle wheel flow meter service 140t ..................................................................118
36.8 To Clean or replace the flow meter .......................................................................120
37 Disposal ...................................................................................................................123
37.1 Dismantling ..........................................................................................................123

37.1.1 Dismantling Instructions ................................................................................123
37.2 Disposal ...............................................................................................................124
38 Required Water Quality............................................................................................125
39 Spare Parts and Consumables ................................................................................127
39.1 General ................................................................................................................127

39.2 Spare Parts and Consumables List 90 t ...............................................................128
39.3 Spare Parts and Consumables List 90 t ...............................................................129
39.4 Spare Parts and Consumables List 140/160 t......................................................130
39.5 Spare Parts and Consumables List 140/160 t.......................................................131
39.6 Spare Parts and Consumables List 140/160 t.......................................................132
40 After Sales Service ..................................................................................................133
41 Technical data i-Temp ci 90t ...................................................................................134
41.1 Rating...................................................................................................................134
42 Technical data i-Temp ci 140t .................................................................................135
42.1 Rating...................................................................................................................135
43 Technical data i-Temp ci 160t .................................................................................136
43.1 Rating...................................................................................................................136
44 Product overview drawing ........................................................................................137
44.1 General Arrangement with dimensions .................................................................137

44.2 Piping & Instrumentation diagram.........................................................................137
1 Declaration of Conformity 2
1 Declaration of Conformity
We declare,
ICS Cool Energy Ud

Stephenson Road
Calmore lndustrial Estate
Totton
Hampshire S040 3SA
Tel.: 02380 527300
Mail: info@icscoolenergy.com
that this unit/machine complies with the regulations of the EG-directions
2006/42/EG Directive on Machinery

2004/108/EG EMC-Directive
Type of equipment : i-Temp

Model : i-Temp ci 90t, i-Temp ci 140t, i-Temp ci 160t
year of construction : 2014
Harmonized standards considered:
EN ISO 12100 10/2009

EN ISO 13849/1 07/2007
EN 60204/1 06/2007
EN 6100/3-2 10/2006
EN 6100/6-2 03/2006
EN 6100/6-4 09/2007
Authorized person for reassemble the documents pursuant the 2006/42/EG:
ICS Cool Energy Ud

Stephenson Road Calmore lndustrial Estate
Totton 2014
Phil Wilson Chairman

2 General 3
2 General
2.1 Introduction
These operating instructions are valid for the i-Temp specified in chapter “Technical Data”
and on the name plate.
These operating instructions are for:
- The technician or electrician on site who installs and starts up the i-Temp.
- The user of the i-Temp
- The technician or electrician on site, who is responsible for service and repair work.
- The service engineer who carries out service and repair work.
The manual has to always be in the general vicinity of the i-Temp.
The operating manual has to always be available for the operating and maintenance
personnel.
Before starting up the i-Temp please read and understand the manual for trouble free
operation.
ICS Cool Energy have no liability whatsoever for damage caused by not understanding these
operating instructions
When passing on this equipment to third parties or other companies, these operating
instructions must be passed on as well.
ICS Cool Energy recommend that you obtain a signature to this effect.
3 Operator’s duties 4
3 Operator’s duties
3.1 Safety Precautions Prior to use
Only use this i-Temp in an undamaged condition and in a safe manner in accordance with
this manual.
Ensure observance to the following:
 Operation in according to the instructions within this manual.
 Read and understand all Safety messages and regulations.
 Safety precautions for all Heat Transfer / Cooling Fluids.
 Legislation and guidelines for the country of use.
 Use of any Personal Protection Equipment
3.2 Operator qualifications

The Operator has to ensure that they have read and understood this manual with all valid
documents, especially safety, operational and maintenance information, before operating the
i-Temp.
Any work carried out on the i-Temp must be by a suitably qualified engineer.
Trainee personnel are only allowed to operate the i-Temp under

supervision of technically qualified personnel.
4 Safety Information 5
4 Safety Information
4.1 General
When handling or maintaining the i-Temp, personnel must
operate with care observing all instructions concerning health
and safety on site.
Never use the i-Temp without side panels!
All warnings and cautions written in this manual as well as on

the i-Temp must be read and understood.
Improper operation or maintenance of the i-Temp could be dangerous and result in an

accident causing injury or death.
Local safety and accident prevention regulations are to be applied for operation.
Unauthorized modifications or alterations that may affect the safety, are not allowed.
For normal operation adhere to the measures that are prescribed by the manufacturer in the
operation manual.
Any unauthorized repair, modification or adjustment of the i-Temp may invalidate the
Warranty. Before proceeding with any work on the i-Temp obtain authorization to proceed
from ICS Cool Energy Limited.
5 Safety Information 6
5 Safety Information
5.1 Use of hoses
To connect the process circuit (PFO and PFI) and cooling water circuit (CWI and CWO and
N) of the i-Temp only use hoses suitable for the fluid, pressure and temperature.
5.2 Steam heated appliances (Device specific)

For steam-heated appliances, use only suitable, (fluid, pressure and temperature) resistant
hoses for connection on the steam circuit (HFI and HFO).
5.3 Explosive areas (Device specific)
For all installation works, observe the safety regulations for

explosive areas!
Works may only be carried out by specially trained personnel.
5.4 Danger of fire and explosion! (Device specific)
Flammable liquids must not come into contact with

heating elements.
6 Warning Information 7
6 Warning Information
Warning information is always marked with a warning label and a hazard-specific symbol.
Insofar as possible, warning information is designed in the following layout:
SIGNAL WORD!
Symbol Type and source of the hazard Symbol
Possible consequences when not observed

Measures to avoid the hazard
The following warning labels and hazard classes are used:
Warning Labels and hazard classes Meaning
Imminent hazard!
DANGER!
Consequences if not observed are death or
most severe injuries.
Possibly dangerous situation!

WARNING!
If not observed, most severe injuries or
death may be incurred.
Possibly dangerous situation!

CAUTION!
If not observed medium or light injuries may
be incurred.
7 Used Symbols 8
7 Used Symbols
Danger of burning / hot surface
Danger of burning / hot media
Electrical hazards / electric shock
Danger of slipping
Flammable substances / danger of fire
Danger of explosion
Do not touch
Do not push case
Switch off voltage / pull mains plug
Recycling
Warning sign against switching on
Fire extinguisher
7 Used Symbols 9
Electric cabling
protect against humidity, protect against heat
Transport device in upright position on, protect against humidity
Fragile, protect against frost
Position of the main switches
Secure against restarting
CEE plug
Transport
Centre of gravity
Attach fork lift here
Lifting point
Rescue measures
Wear gloves
Wear safety glasses

7 Used Symbols 10
Magnetic field
Pacemakers prohibited!
Explosion protection
Note
8 Description 11
8 Description
8.1 Proper Use
The operating instructions are directed at the operator of the
system; they contain important information about the safe
operation and maintenance of the system.
The i-Temp is only intended for industrial use.
Operate the system within design parameters. Possible

malfunctions must be rectified immediately.
Heat transfer fluid is used inside the i-Temp.
Only use approved Heat Transfer Fluids.
8.2 Function of the unit
The heat transfer fluid is heated up to the set-point temperature selected on the controller
(37) and is pumped through the process.
Depending on the process, heat is supplied to the process or removed from it so the set-
point temperature remains constant.
If the heat transfer fluid in the process cools down below the selected set-point temperature,
the electrical heating (7) is controlled by the i-Temp controller (37) to heat the fluid back up to
set-point temperature .
If the heat transfer fluid in the process is higher than the set-point temperature, then the i-
Temp controller (37) opens the solenoid valve (22.1) in the cooling water supply (CWI)
allowing the cooling water to flow through the heat exchanger (10) where the heat is
absorbed from the heat transfer medium.
If the heat transfer fluid temperature exceeds the set-point and reaches the overtemp stat
(18) set value the i-Temp is switched off. After cooling down and when the reason for the
overheating has been rectified the unit can be reset manually.
8 Description 12
8.3 Function of the i-Temp ci 140t / ci 160t

The i-Temp of the 140 / 160 type is a ready-to-connect heating and cooling unit with indirect
cooling designed for operation with water as heat transfer fluid. The process circuit is
designed as closed system and can be operated up to 140°C.
Depending on the temperature set-point, the process is either heated with the heater
elements or cooled with the heat exchanger. The process fluid is circulated by means of a
pump. The cooling water circuit is separated from the process circuit by a heat exchanger.
Temperature control of the process circuit is automatic. A temperature sensor installed in the
process circuit measures the actual temperature. The controller compares the measured
value with the set-point value and controls the heating or cooling. The safety devices ensure
a safe operation of the i-Temp.
9 Transport and Installation 13
9 Transport and Installation

9.1 General
The i-Temp must be transported in such a way that no damage

to personnel or equipment can occur.
The i-Temp is drained after the acceptance test at the factory.
Make sure that the i-Temp does not slide, slip, tip or fall over
during transport. Take suitable measures!
Avoid any damages during loading and unloading.
Minimum ambient temperature for transport and storage is 5 °C otherwise measures against
frost needs to be taken.
Check the i-Temp for transport damages at receipt. Later claims are excluded!
Inform ICS Cool Energy, before returning the i-Temp Tel.: 02380 527300
Never send the i-Temp back unless requested to do so!
Check the scope of delivery on the basis of the order confirmation.
Compare the serial number on the shipping documents with the serial number on the name
plate on the rear of the i-Temp .
9.2 Transport
Transport and store i-temp only in an upright position.
Avoid impacts and blows to the i-Temp.
Transport the i-Temp by suspending it from transport lugs.
Use anti-slip mats for transport with a forklift.
Observe information about transport.

Centre of gravity
Transport with fork lift
Lifting point
When using a crane for transport, use crane spreader bars.
Do not push i-Temp on the housing!
9.3 Conditions for installing

Allow space requirements for maintenance and repair access.
Install the i-Temp in an upright position.
Position the i-Temp in such a way that it is not damaged by factory traffic such as fork lifts
etc.
9.4 Installation
National & local standards, regulations and guidelines must be adhered to.
Please allow adequate operation & maintenance space around the i-Temp as per the general
arrangement drawing.
The i-Temp is suitable for internal use only. Adapted units for external installations are
available on request.
The i-Temp must be protected against the influences of weather.

Freezing of the process fluid will seriously damage the i-Temp.
The i-Temp has to be sited on a solid base capable of bearing

the load.
Ensure the i-Temp is mounted on an even, flat surface.
Deformation of the i-Temp frame during fastening to the base

must be avoided.
9.5 Measures Taken against Corrosion and Frost

The i-Temp is drained after the test runs.
Pumps and the heat exchanger are filled with a 100% solution of Corrosion and Frost
protection solution.
Pipe systems, vessels etc. are coated inside with an 100% solution of Corrosion and Frost
protection solution.
After application of the corrosion and frost protection all pipe connections and tank openings
are closed with caps
If the unit has not been run for a long time the free and smooth rotation of the shaft must be
checked.
9.6 Storage
The i-Temp must only be stored in an upright position
Protect the i-Temp from direct sunlight, frost and humidity. When
storing, a maximum ambient temperature of 55 °C must not be
exceeded. In operation the ambient must not exceed 45 °C.
10 Connecting the system 16
10 Connecting the system

10.1 General
Ensure the floor is level
Ensure the i-Temp is installed in an upright position.
The i-Temp is delivered ready-to-connect.
Hot fluid or steam may discharge from the safety valve when the
maximum allowable pressures in the system has been exceeded.
The operator of the i-Temp must ensure that the hot fluid or steam can
discharge without risk of injury. The outlet on the safety valve must
only be connected to piping of the same or larger dimensions having
no back pressure.
See manual safety valve.
CAUTION!
Carrier fluid may be hot!

Risk of burns!
Let the i-Temp cool down!

10.2 Make the following connections
Process fluid
Cooling water
Drain (i-Temp ci140t)
Fill (i-Temp ci140t)
Safety thermostat
The connections are labeled at the back of the i-Temp.
Use flat-sealing screw.
Only use suitable hoses for the process fluid lines (PFO & PFI) as
well as the cooling water lines (CWI & CWO) with the correct
pressure, temperature and fluid type ratings!
10.3 Electrical Supply Line
WARNING!
Dangerous voltage!
Dangerous voltage!
Death or severe injuries could be caused by

electric shock.
 Switch off the mains voltage

 Work on the electrical system of the i-Temp or in
the control box may only be carried out by a
trained electrician.
 Secure the i-Temp from accidently being switching
on.
 Check that i-Temp is voltage-free
The i-Temp is supplied fully wired.
Plug in CEE mains plug (16 A). ( 90t 9)
The unit and any auxiliary equipment must be connected to earth

and protected against short circuits and overloads. Connect the
cable to the corresponding terminals in the control box. The
electrical supply cable requirements and connection details are
specified in the electrical diagram.
Always comply with the local relevant standards when connecting

to or working on the i-Temp.
Operate the Unit only with the voltage specified on the name
plate that is attached to the back.
Do not open any of the electrical equipment guard panels while the circuit is powered.
Electrical intervention must be performed by qualified personnel using the appropriate
equipment to protect against electrical hazards.
11 Filling and venting the i-Temp 19
11 Filling and venting the i-Temp

11.1 General
Please ensure the process equipment is leak tight, clean and free
of debris. All connecting pipework must be flushed, clean and
suitable for the required temperature, pressure and process fluid.
If all connections are correctly installed the i-Temp can

be filled as follows.
Ensure power supply is connected and switched on.
Turn main switch to „ON“.
Press the ON button on the Touch-Screen.
11.2 Filling
90t
After switching on the unit the fill solenoid valve opens and fills the tank.
140t / 160t
After switching the unit on the fill solenoid valve opens and fills the tank. If installed the fill
pump also starts. The air release solenoid valve is also opened during the first filling process
when the process fluid temperature is below 60C°. After 5 min of operation the valve closes.
If the correct tank level is reached and the level switch activates then the fill solenoid valve
closes. The process pump will start and pump the heat transfer fluid through the process
circuit.
When the level falls the level switch will open the fill solenoid valve to refill the circuit
automatically. The pump continues to run during this time. If the required tank level is not
reached within a set time (standard at 2 minutes), the fill solenoid valve is closed and the
process pump is switched off. A Fill level error is displayed on the Touch-Screen to prevent
the pump from running dry.
11.3 Adjusting the set-point temperature
Press the <Temperature> key icon on the Touch-Screen.
The display will show.
Press the <UP> or <DOWN> keys on the Touch-Screen to select the

temperature.
With this key you can change to the position after the decimal point.
With this key you can confirm the set-point temperature
Alternative method to change the set-point
Press the <main menu> key in the Touch-Screen
Select the temperature symbol
Select the temperature symbol again
The display will show.

Press the <UP> or <DOWN> keys on the Touch-Screen to select the

temperature.
With this key you can change to the position after the decimal point.
With this key you can confirm the set-point temperature
11.4 Installation
Required cooling water differential pressure should be no smaller than 2 bar but ideally 4 bar.
If this is not possible, consult our service, see Chapter „Service“.
The safety guidelines as per chapter “Safety” must always be adhered to.
11.5 Commissioning the i-Temp
WARNING!
Dangerous voltage!
Death or severe injuries could be caused by

electric shock.
 Switch off the mains voltage

 Work on the electrical system of the i-Temp or in
the control box may only be carried out by a
trained electrician.
 Secure the i-Temp from accidently being switching
on.
 Check that i-Temp is voltage-free
Check the rotating field direction of the CEE connection.
If it is impossible to check the rotating field of the power

connection, the check has to be done directly at the i-Temp.
Remove the right side (viewed from the front by the key pad)
panel. To do this, hold the side panel at the front and at the back
and pull the panel off.
Switch on the unit for a short instant and check the direction of the
motor fan blade. An arrow on the the pump motor marks the
correct rotating direction.
In case of direction is wrong then a trained electrician need to

change two phases over in the mains supply.
11.6 Bleeding the i-Temp ci 140/160
Pressure control block cover plate position for venting to atmosphere
Standard pressure control block cover plate position for venting into the cooling return
line
12 Operation 24
12 Operation
The i-Temp either heats or cools the heat transfer fluid to bring it to the set-point temperature
set on the controller. If the temperature of the heat transfer fluid falls below the set-point
temperature, then the electrical heating is switched on by the controller which heats up the
heat transfer fluid flowing to the process. If the temperature of the heat transfer fluid rises
above the set-point temperature, the controller will open the cooling valve allowing cooling
water to flow through the heat exchanger absorbed the excess heat from the heat transfer
fluid. At the same time, the bypass valve between cooling water inlet CWI and cooling water
outlet CWO opens and the cooling water is mixed in to reduce the cooling water return line
temperature and to avoid steam hammers.
If the temperature of the process fluid temperature rises above a safe working limit, the
overtemp stat will switch the unit off. It must be manually reset after the unit has cooled down
sufficiently and after the cause for overheating has been corrected.
If the pressure in the vessel rises above the normal operating pressure set on the pressure
switch (4 bar), the pressure relief solenoid valve will relief the excess pressure to the cooling
water outlet line.
12.1 Leak stop operation

After pressing the key <Leak Stop Operation> the i-Temp cools down to 60°C and then
opens the venting solenoid valve. The direction of the pump is then reversed to start the
emergency operation. In reverse the pump pressure and capacity is reduced but due to the
reduced suction pressure it is possible to run the i-Temp with a small leak in the mould. Leak
stop operation is only possible for temperatures < 60°C. The open valve directs excess air
into the cooling water outlet CWO (factory setting). If cooling water outlet pressure is too high
then leak stop operation will not work. Air which is trapped in the vessel cannot be
discharged. In this case the three-way switching block can be changed to vent the air to
atmosphere.
12.2 Mould Draining (option)

When the <Mould draining> key is pressed the i-temp cools the heat transfer fluid down to
60°C. When the fluid reaches a temperature of at least 60°C the mould drain vent solenoid
valve is opened and the direction of the pump is reversed. The venting solenoid opens so the
heat transfer fluid drains to the cooling water outlet line. After a set time (180 sec) mould
drain is switched off. After draining the pressure in PFO and PFI is the same as the pressure
in the CWO pressure.
12 Operation 25
12.3 Pump Wear Indication (option)

The pump amp characteristics are stored in the controller. If the motor power reduces due to
wear the controller will indicate a warning. The pump symbol blinks yellow (warning). The
warning signal is reset by ICS only after the pump is repaired or exchanged.
12.4 System Pressure Control (option)

System pressure is measured with a pressure transmitter and regulated to the system
pressure defined for 140°C. If system pressure rises above the setpoint value during the
heating phase, the pressure relief valve will relieve the pressure into the CWO. If system
pressure is below the setpoint value, the pressure shut pump will increase system pressure
by filling water. System pressure can be shown on the touch display.
12.5 Flow Meter (option)
Paddle wheel flow meter DN 15
Measuring range from 2.5 to 40 litres
12.6 Cyclical water replacement (option)

This function is activated in a selection menu with the following functions:
 - Cyclical water replacement OFF
 - Cyclical water replacement automatic
 - Cyclical water replacement manual
In addition there are two adjustable timers:
 Timer 1: Interval between water replacements; range 1-200 h; default 24 h
 Timer 2: Duration of water replacement; range 1-300 sec; default 60 sec.

12 Operation 26
12.6.1 Automatic water replacement:
Timer 1 starts running when the pump starts and stops (only break, no reset) when the pump
stops. After timer 1 expires, the pressure relief solenoid valve opens for the maximum time
set in timer 2. If filling level monitoring triggers before timer 2 expires (message “Filling level”
is suppressed), the pressure relief solenoid valve closes and the fill valve opens until the
filling level is reached. Then the pressure relief valve opens again, etc. until timer 2 has
expired. After that, timer 1 starts automatically.
12.6.2 Manual water replacement:
When timer 1 expires, a message is shown on the display, e.g. “Water exchange required”.
The operator can confirm this with a button “YES”; then the procedure is as described above
starts. When the button “NO” is pressed, water replacement is not made and timer 1 starts
again.
If the buttons “YES” or “NO” are not activated within 30 minutes, timer 1 starts again without
replacing the water.
12.6.3 Water replacement OFF:
Function blocked; i.e. water is not replaced at fixed run intervals.
12.7 Phase rotation alarm and auto phase swop (option)

The i-Temp is sometime moved between various positions on various moulds. Not all of the
connections are wired the same phase rotation. When the pump is running the incorrect
direction the controller automatically switches to the other contactor set to correct the
direction. This is also useful when the direction of the pump is very difficult to see.
13 i-Temp Touch Screen Manual 27
13 i-Temp Touch Screen Manual
577
14 Button and Symbol Descriptions 28
14 Button and Symbol Descriptions
Switch i-Temp on. Switch to main menu.
Switch i-Temp off. Turn error message off.
Switch Leak-Stopper on/off,

Function is locked.
active with green LED.
Switch Timer on/off, active with Function is not available. (Unit

green LED. option)
Switch Comms interface on/off,

Switch Mould-Drain on/off,

1 Input temperature Set-Point Heating / Cooling output %

value. display.
2 Actual Set-Point reference

Function is locked.
temperature display.
Initial start Set-Point value is

3 Flow rate display.
active.
2. 2nd. temperature Set-Point

4 Outlet temperature display.
value is active.
5 Inlet temperature display. Ramp heating is active.
6 Remote temperature display. Ramp cooling is active.
Draining.
i-Temp switched on, pump

Limit value fault.
running.
Heating on. Lead limitation active.
Cooling on. Auto-Tune active.
i-Temp Filling or requires Filling. Maintenance is due.
Leak-Stopper, pump runs in A fault has occurred.

reverse of normal operation.
i-Temp draining.
Pressure relief. Pressure too low.
Cyclical water exchange.

Supply phase error.
Pump error.
Circuit number. Pump.
Comms. interface. Heating.
Temperature or flow indication. Not available.
Back to menu or change to main

menu.
15 Target value menus 32
15 Target value menus

The Set-Point values, limit values and limits can be set here.
In case the function is locked with a lock, you must log in as Engineer! Refer to
User type selection menu. For further details.
15.1 Set-Point temperature

The Temperature Set-Point value can be set here.
You get into the same menu, by tapping on the temperature Set-Point value on
Touch Screen home display.
15.2 Set value temperature

(active with green LED)
Here a 2nd temperature Set-Point value can be entered. This value can be used
as an alternative to the main Set-Point value.
To get to the limit entry, to make changes to the limit value, please press the
button briefly.
In the event of this Set-Point value being selected a ‹2.› appears on the main
display above the temperature Set-Point value. Enable or disable by pressing
the button (1 s).
15.3 Maximum Set-Point limit temperature

The maximum temperature Set-Point values can be limited here.
No higher values can be set above this setting!
15.4 Cooling Set-Point

A Set-Point value for the Process temperature to cool down to before i-

Temp switches off can be set here. To get to the Set-Point screen to make
changes to the limit value, please press the button briefly. Enable or disable by
pressing the button (1 s).
15.5 Temperature Upper Band alarm

A upper Set-Point band alarm value can be set here in addition to the set value.
When this limit value is exceeded a limit fault is displayed.
To get to the Set-Point screen to make changes to the limit value, please press
the button briefly. Enable or disable by pressing the button (1 s).
For further limit settings see parameter P [14].
15.6 Temperature Lower Band alarm

A lower Set-Point band alarm value can be set here in addition to the set value.
When this limit value is exceeded a limit fault is displayed.
To get to the Set-Point screen to make changes to the limit value, please press
the button briefly. Enable or disable by pressing the button (1 s).

15.7 Upper flow limit alarm

An absolute limit can be set here. When this limit value is exceeded a limit
value fault is displayed.
button briefly. Enable or disable by pressing the button (1 s).
15.8 Lower flow limit alarm

An absolute limit can be set here. When this limit value is under-run a limit value
fault is displayed.
button briefly. Enable or disable by pressing the button (1 s).
15.9 Ramp heating

A gradient for ramp heating can be set here.
In case the ramp is active, an icon with an arrow is displayed on the main
display above the temperature Set-Point value.
In case this arrow blinks, the gradient chosen is too great and the actual value
cannot follow the required ramp up value.
The ramp set value is suspended until the actual value has reached the set
value.
To make changes, tap the button briefly to get to the entry menu.
Enable or disable by pressing the button (1 s).

15.10 Ramp cooling

A gradient for ramp cooling can be set here.
In case the ramp is active, an icon with an arrow is displayed on the main
display above the temperature Set-Point value.
In case this arrow blinks, the gradient chosen too great and the actual value
cannot follow the required ramp up value.
The ramp set value is suspended until the actual value has reached the set
value.
To make changes, tap the button briefly to get to the entry menu.
Enable or disable by pressing the button (1 s).

15.11 vtc menu

Setpoint values and limit values for the individual flow circuits are entered here.
If this function is locked with a padlock please log on as ‘Engineer’ in the user
menu!
Refer to User type selection menu for further details.
Note:
This view is only available for the option vtc. Depending on the configuration,
four or eight circuits are displayed.
15.11.1 vtc circuit
(Active when LED is green)
The limit values for flow and the difference temperature are set here.
15.11.2 Upper limit value flow vtc circuit
An absolute limit value can be set here. If the value is outside this limit, error of
limit value is displayed.
To change the limit value, tap the button briefly to access input for limit values.
To activate or deactivate, hold down the button briefly (1s).
15.11.3 Lower limit value flow vtc circuit
An absolute limit value can be set here. If the value is outside this limit, error of
To activate or deactivate, hold down the button briefly (1s).
15.11.4 Delta T ( ) monitoring
The difference between flow line and return line temperature is monitored. An
absolute limit value can be set here. If the value is outside this limit, error of
To activate or deactivate, press the button (1s).
16 Trend display menu 38
16 Trend display menu
A temperature gradient is displayed here for the last 5 minutes
16.1 Graph drop-down menu

Here you can change the graph at any time.
By pressing on the button you get into the selection menu for the graphs. You
can change the graphs at any time.
In the lower icon line all actual temperature values and the nominal value are
displayed. The orange and the green lines above the temperatures correspond
to the legends of the graphs. The black displayed values show the nominal and
the actual values of the control sensor.
16.2 Graph selection

Here you can choose which two graphs to display between the set temperatures
and the three temperature sensors.
The Set-Point temperature is displayed on graph.
The temperature of the Outlet sensor is displayed on graph.
The temperature of the Inlet sensor is displayed on graph.

16 Trend display menu 39
The temperature of the Remote sensor is displayed on graph.
16.3 Exception
Is an external actual value used for control purposes via an interface, it will
appear.
17 User selection menu 40
17 User selection menu
Here you can switch between the different user levels.
17.1 User: Operator

Here you can switch to the user “Operator”.
The Operator only has limited rights. He cannot make rule-specific or unit-
specific changes.
No code is required for this user’s selection input.
17.2 User: Engineer

Here you can switch to the user “Engineer”.
The Engineer has limited rights. He cannot make device-specific changes.
This level is protected by a code. Default code is 34
17.3 User: administrator

Here you can switch to the user “Administrator”.
The Administrator has full rights to make changes. This level is protected by a
code.
18 Info service info menu 41
18 Info service info menu

The current hours of operation and maintenance intervals are displayed here.
Please press one of the three Reset buttons after successful maintenance has
been carried out to acknowledge the Maintenance due alarm.
Reset for light contamination.
Reset for medium contamination.
Reset for heavy contamination.
In case these buttons do not appear, you must log on in the user menu as
Engineer!

19 Selection info menu 42
19 Selection info menu
Here, various information about the device are displayed.
19.1 ICS Cool Energy menu

Here you find information about the unit type, version numbers, serial number
and the company address of ICS Cool Energy.
This information is displayed at every reboot of the i-Temp unit.
19.2 Error list menu

Here you find all errors listed with time, error number and error description that
have occurred since the last restart of the unit.
Current pending error messages can be acknowledged.

All current errors are displayed.
All errors are displayed.
Here you can load the error list.
Here you can delete the error list.
19.3 Date / Time menu

Month and year can be changed with the two buttons (< < and) > >). Select the
day directly by touching the month date.
Hours, minutes and seconds are changed after pressing the upper keys. Hours
are to be specified in the 24 hour format. By pressing the «OK» button, the
settings are stored in the clock module and also remain after a restart.
19.3.1 Time zone
Within the dialog you can select the desired time zone.
By default, the «GMT»-time zone is set, this means no time shift. The set time
zone remains, even after a restart.
Note:
The transition from daylight saving time is not automatic.
The year can not be set less than the current year.
19.4 Info menu

Here you can find information about the current IP address, the MAC address,
the hostname and the current version of the operating system.
19.5 Info process data

Here various process data are shown in a table.
19.6 Touch properties – touch calibration

Here you can recalibrate the touch panel if necessary.
This program is used for the touch calibration and the touch activation / deactivation.
The following display appears on the screen after starting the calibration with «Recalibrate».
The calibration requires a touch pen. Please follow the instructions on the screen.
Press and hold the pen for a short time in the centre of the target (cross) and repeat this
action on the moving target.
If the calibration was performed successfully, the following screen will appear. The calibration
is completed as soon as the calibration is confirmed with a short touch. The calibration data
is stored permenatly in the unit, i.e. the data will be preserved even after a restart.
Note:
The touch pen for calibration is included in the delivery and will be locacted
inside the i-Temp’s control panel.
Please do not use any other sharp objects- they could damage the Touch
screen!
19.7 Network menu

Required settings can be customised here..
19.7.1 IP address
In principle it is possible that the unit receives an IP (network) address from a DHCP server
upon start up «Obtain an IP address via DHCP». To be able to identify the unit explicitly
choose this method «Specifies an IP address».
To do this, ensure that you set an address «IP address », that is still available on your
network. Choose the subnet mask according to your network configuration, select «Subnet
mask» (see the TCP/IP settings on the network properties on your Workstations).
19.7.2 Gateway
The setting (address) for the «gateway» is only needed if you want to access the internet
with the unit via a router. To do this, please ask your network administrator or enter the
address that is entered into your work computer. Enter 0.0.0.0 if no gateway is required or it
is unknown.
Information about the subnet mask:
The program only allows valid subnet masks. A valid subnet mask contains a continuous
sequence of 1 bits, followed by of 0 bits. At least the MSB (most significant bit - highest) (Bit)
must be 1 and the LSB (least significant bit - lowest) (Bit) must be 0 for the mask to be valid.
See also above chapter about IP classes.
19.7.3 DNS
Ask your network administrator about DNS or set for «Primary DNS» and «Secondary DNS»
the address 0.0.0.0.
19.7.4 WINS
Ask your network administrator about WINS or set for «Primary WINS» and «Secondary
WINS» the address 0.0.0.0.
19.7.5 Info
The MAC address of the HMI unit is displayed on the Info page. Is this a proprietary,
worldwide unique ID for the Ethernet port of the unit.
Note:
Changes to the network settings only become active, after the Touch screen
has been restarted.
Note:
If the following error message appears after starting the network settings, there
is a problem with the network adapter. The set network location is possibly
already in use by other network user.
20 Sensor selection menu 48
20 Sensor selection menu

Here you can switch between the existing sensors for temperature control
reference point.
In case this function is locked with a lock, you must log on as an Engineer!
20.1 Control with outlet sensor

The control can be switched to the Outlet sensor here.
20.2 Control with return sensor

The control can be switched to the Inlet sensor here.
20.3 Control with external sensor

The control can be switched to the Remote sensor here.
Enable or disable by pressing the button (1s).
With a brief press of the button you will get into the drop-down menu for
selection of sensor type. PT100, PT1000, Type ‘K’ or Type ‘J’ Thermocouple.
21 Parameter menu 49
21 Parameter menu
Various control parameters can be set here.
21.1 Settings interface

Depending on type of comms interface, the interface can be set here.
21.1.1 Enter of the device address
This is supported by the following interfaces:
• Profibus
• Varanbus
• Euromap 66
• Device Net
• Serial (RS 485, RS 422, RS232 and 20mA)
• Canbus
21.1.2 Input of transfer rate
This is supported by the following interfaces:

• Serial (RS 485, RS 422, RS232 und 20mA)
21.1.3 Enter of parity bit.
This is supported by following interfaces:
• Serial (RS 485, RS 422, RS232 and 20mA)
21.1.4 Selection protocol
This is only supported by the Profibus interface.
• Simplified protocol
• Multiplex protocol (active when LED is green)
21.1.5 Analogue interface
The analogue interface can be set here
• P [01]: Device start / stop

Setting range:
- internally: Start / Stop button on the touch screen
- externally: Start / stop via external contact
• P [02]: Analogue input signal

Setting range:
- 0-10V
- 0-20mA
- 4-20mA
• P [03]: Analogue output signal

Setting range:
- 0-10V
- 0-20mA
- 4-20mA
• P [04]: Value of analogue input

Setting range:
- No input
- Setpoint temperature
- Actual temperature
• P [05]: Value analogue output

Setting range:
- No output
- Setpoint temperature
- Actual temperature
- Actual temperature Outlet
- Actual temperature Inlet
- Actual temperature Remote
• P [06] + P [07]: Scale analogue input

Setting range:
- -100°C...+400°C
• P [08] + P [09]: Scaling of analogue output

Setting range:
- -100°C...+400°C
• P [10]: Offset analogue input

Setting range:
- -10.0°C...+10,0°C
• P [11]: Offset analogue output

Setting range:
- -10.0°C...+10,0°C
• P [12]: Total fault relay

Setting range:
- Normally close Relay closes on fault
- Normally open Relay opens on fault
• P [13]: Contact: 2 Setpoint

Setting range:
- released
- not released
here you can switch to the 2. setpoint
• P [14]: Contact: external probe

Setting range:
- released
- not released
here you can switch to the external probe
• P [15]: Contact: external request cooling 1

Setting range:
- released
- not released
the external request cooling 1 can be released here
Attention: The temperature control of the device is disabled!
• P [16]: Contact: external request cooling 2

Setting range:
- released
- not released
the external request cooling 2 can be released here
• P [17]: Contact: external request heating 1

Setting range:
- released
- not released
the external request heating 1 can be released here
• P [18]: Contact: external request heating 2

Setting range:
- released
- not released
the external request heating 2 can be released here

• P [19]: Relay common fault signal (max.24V)

Setting range:
- released
- not released
• P [20]: Function relay 1

Setting range:
- No function
- Maintenance required
- Limit set value error temperature
- Limit set value error flow
- Actual temperature o.k.
Function relay 1 closes when entering the selected function.
• P [21]: Function relay 2

Setting range:
- No function
- Maintenance required
- Limit set value error temperature
- Limit set value error flow
- Actual temperature o.k.
Function relay 2 closes when entering the selected function..
21.2 Control parameter settings
The control parameters for heating and cooling can be configured here.
Note:
To change the parameters you must be logged on at least as “Engineer”.
21.2.1 Control parameters heating.
The control parameters for heating can be set here.
21.2.2 Control parameters cooling.
The control parameters for cooling can be set here.
21.2.3 Actual Export
Here you can export the last 3600 actual values (12 minutes) as a CSV file to
the SD card.
21.2.4 Auto-Tune heating
The self optimisation for heating can be started here Enable or disable by
shortly pressing the button (1 s).
21.2.5 Auto-Tune cooling
The self optimisation for cooling can be started here Enable or disable by
shortly pressing the button (1s).
21.2.6 Auto-Tune heating & cooling
The self optimisation for heating and cooling can be started here. Enable or
disable by shortly pressing the button (1s).
21.2.7 Fine Auto-Tune heating & cooling
The fine optimization for heating and cooling can be started here. Activate or
deactivate by shortly pressing the button (1s).
21.2.8 Control set of parameters heating
The set of control parameters for heating can be copied from P 1 to P 2.
• The old parameters in P2 get lost!
• P1 always is the active set of parameters!
21.2.9 Copy set of parameters heating
The set of control parameters for heating can be copied from P 2 to P 1.
• P1 always is the active set of parameters!
21.2.10 Exchange set of parameters heating
The set of control parameters for heating can be exchanged here between P 1
and P 2.
• P1 is always the active set of parameters!
21.2.11 Copy set parameters heating
The set of control parameters for cooling can be copied from P 1 to P 2.

21.2.12 Copy set parameters cooling
The set of control parameters for cooling can be copied from P 2 to P 1.
21.2.13 Exchange set of parameter cooling
The set of control parameters for cooling can be exchanged here between P 1
and P 2.
21.2.14 Reset parameter set heating & cooling
All control parameters P 1 for heating and cooling are set back here to factory
default.
Note:
 Controller PID settings:

Proportional (Pb)
Proportional band (Pb) too small Proportional band (Pb) too large
 If Proportional band (Pb) is too small, the control will a adjust control deviation
insufficiently and too slowly and reacts generally too slowley.
 On the other hand, if Proporational band is too large, the system will tend to oscillate
 Integral time (I)
Integral time (I) too small Integral time (I) too large
- If Integral time I is too small the tendency to oscillate also increases.
- If Integral time is too large, the integral ratio in the control variable cannot build up fast
enough. Therefore the integral ratio must correct adjustment to the setpoint value slowly
through the remaining control deviation.
Derivative time (D)
Derivative time (D) too small Derivative time (D) too large
 If Derivative time (D) is set too small, too much energy is fed into a control line in case of
a jump in setpoint values due to the proportionate and integral ratio because the
differential ratio cannot sufficiently counter-regulate. This will therefore cause
overshooting. However, unlike when ‘I’ is too small, errors are balanced in a better way.
 If ‘D’ is selected too large, a counter-reaction that is too strong will be triggered in case a
control deviation occurs. Therefore the control value will show a tendency to oscillate
when adjusting control. As the control adjustment in case of ’P’ too large shows, the
behaviour can be hardly distinguished. However, it is apparent that control deviations
are balanced faster when merging into the setpoint value.
Optimal settings
Optimal settings
21.3 Sensor offset settings

An offset for the temperature sensors and the flow meter is used to modify the
measured process varible value and is adjustable across a +/- 10 range. Use
these parameters to compensate for errors in the displayed process varible.
Positive values are added to to the process reading and negative values are
subtrated from the reading. These parameters are used for calibration
adjustment and should be used with care, using large offsets could lead to the
displayed reading bearing no meaningfull rerelationship to the actual process
varibles. Default values all set to ‘0’
21.3.1 Outlet temperature sensor offset
In addition to the measured value of the sensor, a static offset can be set here.
21.3.2 Inlet temperature sensor offset
21.3.3 Remote sensor offset
21.3.4 Flow offset
In addition to the measured value of the flow meter, a static offset can be set
here.
21.3.5 Sensor heating circuit / container offset
Here you can set a static offset for the measured value of the sensor.
21.4 Restart on voltage return

Here you can set whether the i-Temp shall start automatically after a power
outage. The unit has to be switched on before the power outage occurred.
Enable or disable by pressing the button (1s).
21.5 Timer menu

One start and stop time can be programmed here for each weekday. Enable or
disable by pressing the button (1s). Not programmed times are displayed as ‹-:-
› and skipped in the reporting.
Info timer
One start and stop time can be programmed here for each weekday. Not
programmed times are displayed as ‹-:-› and skipped in the reporting.
It is possible to program a start time for Monday at 6:00 a.m. and a stop time for
Friday 6:00 p.m. The unit would then automatically turn on Monday at 6:00 a.m.
and turn not off until Friday at 6:00 p.m.
After turn off the next start time will be displayed on the main display. The unit
may be switched on / off at any time via the start/stop button. This however
disables the timer!
Setting the timer (active with green LED)
To create or change a switching time first a day of the week must be selected.
Then select whether it is a start or stop time.
Afterward select the desired switching times via the arrows set. To disable a
switching time enter the minutes or hours smaller than ‹00› and ‹-:-› appears on
the display.
21.6 Intial start program menu

A profile can be created here, which will be executed at every restart of the
program. Enable or disable by shortly pressing the button (1s).
 • Step 0: Start -> Intial start Set-Point value reached
The program remains in step 0 until the actual value has reached the soft start value
 • Step 1: Intial start Set-Point value -> T1 expired
The program remains in step 1until the timer T1 is expired. In case this step should be
skipped please set the timer T1 to 0 sec.
Range of settings T1:
- From 00:00 to 23:00 hour : min.
 • Step 2: Soft start set value -> Set value reached
The program remains in step 2 until the actual value has reaches the standard target value.
 • Step 3: Set value -> T2 expired
The program remains in step 3 until the timer T2 is expired. In case this step should be
skipped please set the timer T2 to 0 sec.
Range of settings T2:
- From 00: 00 to 23: 00 hour: min.
 • Step 4: Program End
As step 4 you may set what the unit shall do after the program ends.
Range of settings:
- Control to set value

- Control to Intial start Set-Point set value
- Restart Intial start Set-Point program again
- Turn off i-Temp
21.7 Recipe management menu
Here you can create new recipes and load existing recipes, save, delete, export
or import.
21.7.1 Create recipe
Here you can create a new recipe
The recipe is loaded and active.
The original recipe data has been changed. E.g. changing the set point.
21.7.2 Delete recipe
Here you can delete recipes.
To do so, select the pick list the appropriate recipe and press the 'delete' button.
21.7.3 Save recipe
Here you can save recipes.
To do so, select the pick list the appropriate recipe and press the 'save ' button.
21.7.4 Load recipe
Here you can load recipes.
To do so , select the pick list the appropriate recipe and press the 'load' button.
21.7.5 Recipes export
Here you can export recipes to a memory card.
Select a recipe
Select all recipes
All selected recipes export

21.7.6 Recipes import
Here you can import recipes from a memory card.
Select a recipe
Select all recipes
All selected recipes import
21.8 Cyclical water exchange menu
You can select between manual water exchange and automatic water
exchange.
Here a selection is made between automatic or manual

water exchanges.
Automatic water exchange: After the set interval is expired

water exchange starts independent of the operating status
of the unit (heating or cooling).
Manual water exchange: After the set interval is expired a

note is displayed that water exchange is necessary. The
operator can now decide whether water exchange is
permitted in ongoing process. In that case exchange is only
started when the corresponding button is pressed.
Manual water exchange is started by pressing key this

button.
Water exchange is required,

please activate the function in
the menu "Cyclic water
exchange"
Note:
Automatic water exchange starts without further notification.
Attention! Temperature fluctuations may occur.
21.9 Parameters P 01 to P 50
Various unit parameters can by set here.
Note:
Not all parameters are available with each unit configuration.

21.9.1 Parameter P 01 to P 10
• P [01]: display unit range of settings:

- metric: Temperatures in degrees Celsius
- American: Temperatures in degrees Fahrenheit
• P [02]: screen saver setting range:

- On: after 5 minutes without input the Screen saver will come on. All important
information will still be displayed!
- Off: no screen saver
• P [03]: VNC Server range of settings:

- On: VNC server switched on. The unit can be monitored and controlled.
This prolongs the life of the display.
- Off: The backlight always remains at 100 %
• P [04]: Dim backlight
Setting range:
- On: After 60 seconds without input the backlight is slightly dimmed. This
increases the lifespan of the display.
- Off: Backlight always remains at 100%
• P [05]: Digits after the decimal table range of settings:

- On: Actual values are displayed with a decimal point.
- Off: Actual values appear without decimal point.
• P [06]: Format time range of settings:

- 24 hours: The time and the cycle times are displayed in 24 h format.
- 12 hours: The time and the cycle times are displayed in 12 h format.
• P [07]: Variable range of settings:

- On: The actual variable is displayed on the main display.
- Off: The variable is not displayed.
• P [08]: Set value user range of settings:

- On: The user may change set and limit values.
- Off: The user must not change set and limit values.
• P [09]: not available

This parameter is currently not supported.

This parameter is currently not supported
• P [11]: De-airing time

Setting range: 0 to 999 sec. (Default: 30 sec.)
• P [12]: Max. Feed time

• P [13]: Draining time

• P [14]: Start limit monitoring

Setting range:
- After reaching the set value:
The actual value must reach the set value first to activate the limit monitoring.
- Directly after the start:
The limit monitoring is active directly after the start.
• P [15]: Error case control sensor

Setting range:
- Heating & cooling off: The pump is switched on, controller is off.
- Unit switch off: The unit is switched off.
- The latest output is kept: The latest output is kept, controller is off.
- Cooling 100%: The cooling is switched on, controller is off.
- Heating 100%: The heating is switched on, controller is off.
- Change to another sensor: In case another sensor is available, it will be
switched to this one, controller is active.
• P [16]: Process error affecting collect of fault message

Setting range:
- Yes: Process errors like e. g. filter monitoring (Option) or maintenance
message effect collect of fault massage.
- No: Process errors do not affect collect of fault message.
• P [17]: Limit value error affecting collect of fault message Setting range:
- Yes: Limit value errors effect collect of fault massage.
- No: Limit value errors do not affect collect of fault message.
• P [18]: Set value feed line limitation

Setting range:
- 0 to max. unit temperature: A temperature for the feed line can be set here
which will not be exceeded on Inlet flow or Remote sensor controlling.


• P [21]: Overflow warning

Setting range:
- 0 to max. filling level
For analogue filling level monitoring the switching point 'Overflow warning' can
be set here.
• P [22]: Selection control element heating 1

For different heating types the heating type for the lower temperature range can
be set here. Switching of heating type, see P [24].
• P [23]: Selection control element heating 2

For different heating types the heating type for the upper temperature range can
be set here. Switching of heating type, see P [24].
• P [24]: Switching heating

Setting range:
- off:
Heating type is not switched; control element 1 is always used for heating.
- statically:
A fixed switching value is always used for switching between control elements.
- dynamically:
An adjustable value, corresponding to the setpoint value is always used for
switching between control elements.
• P [25]: Switching value heating

Setting range:
- statically:
- 0 to max. appliance temperature:
- dynamically:
- 0 to 20.0°K (36°F)
• P [26]: Selection control element cooling 1

For different cooling types the cooling type for the lower temperature range can
be set here. Switching of cooling type, see P [28].
• P [27]: Selection control element cooling 2

For different cooling types the cooling type for the upper temperature range can
be set here. Switching of cooling type, see P [28].
• P [28]: Switching cooling

Setting range:
- off:
Cooling type is not switched; control element 1 is always used for cooling.
- statically:
- dynamically:
• P [29]: Switching value cooling

Setting range:
- statically:
- 0 to max. appliance temperature:
- dynamic:
- 0 to 20.0°K (36°F)

• P [31]: Setting range external temperature sensor

Setting range: - 0-20mA / 4-20mA
Here an additional external temperature sensor can be configured.
• P [32]: Scaling external temperature sensor

Here the temperature for the lower measuring range can be scaled
• P [33]: Scaling external temperature sensor

Here the temperature for the upper measuring range can be scaled
• P [34] - P [40]: Not available

• P [41]: Service interval

Setting range: - 0-20mA / 4-20mA
Here, the max. Service interval can be configured. (Standard: 2000h)
• P [42]: Service check operating mode

Here the operating mode of the service check is configured (standard: Dynamic)
• P [43] - P [´50]: Not available

22 Language menu 70
22 Language menu
You can switch to a different language here. You will get into the same menu by
clicking on the flag above.
Note:
By clicking on the ICS Cool Energy symbol in the right upper corner you create
a Screenshot.
This is stored on the memory disc used by you.
Thereby you can store important information or errors at any time!
In case of a long help text you can scroll with the aid of the plastic touch screen
pen which is supplied with Touch Screen.
The Scroll bar can be found on the right side of the monitor display.
The pen is an accessory and can be reordered

23 Overview multi circuit temperature units 71
23 Overview multi circuit temperature units

Note:
The overview of multi-circuit temperature control units is not available in every

unit configuration.
23.1 Circuit adjustment

After pressing the switched on circuit the nominal value, parameter etc. can be
adjusted.
Hold down this button (1s) to return to multi-circuit view.

23 Overview multi circuit temperature units 72
23.2 Enable circuit menu
Here you can enable individual circuits.
(active when green LED)
Here the individual circuits can be enabled or disabled.
23.3 Enabled interface menu
Here the interface can be enabled for individual circuits.
(active when green LED)
Here the interface can be enabled or disabled for one circuit.

24 Overview vtc distributor (optional) 73
24 Overview vtc distributor (optional)
Note:
The overview of the vtc distributor is optional
To switch to the overview of the vtc distributor, click on the highlighted temperature display
on the home screen.
Return line temperature, flow quantity and the calculated and dissipated power per circuit are
shown in a table.
If one of the limit values set in the menu “Setpoint values” is violated this is indicated in the
table.
To return to the main screen, click the temperature display in the top right.
25 Error messages 74
25 Error messages
Set parameter errors
The touch panel has stored other parameters than the unit control! Please enter the correct
device parameters!
Should they be unknown to you, please contact the – customer support.
Maintenance required
Please maintain the unit at the earliest opportunity!
1.) Clean control panel filters and fluid strainers
2.) Check fluid hoses and electrical wiring and connections
3.) Check safety equipment in accordance with user›s Guide
System error
The touch panel lost the connection to the control unit!
Please check the power supply of unit control and the connection cable between the touch
system and the unit control.
Filling level control!
The level monitoring was activated!
Please check the water supply to the unit.

Pump control
The pump motor current monitoring device has detected a fault!
Please check the rated current of the motor and the settings of the appropriate monitoring
unit.
Temperature control
The safety thermostat excess temperature was activated!
Please cool off the unit to the safe temperature level and Reset the safety thermostat.
Flow disturbance
The flow rate is too low!
Please check the flow rate and the flow meter.
Sensor break Outlet sensor
A break in the Outlet sensor occurred!
Please check sensor and wiring.
Sensor break Inlet sensor
A break in the Inlet sensor occurred!
Sensor break Remote sensor
A break in the Remote sensor occurred!
Interface error!
Unit control has no connection to the parent Master control!
Please check the connectors and the wiring between the master and unit control.
System diagnostic control
A failure occurred on the control unit!
For details, please refer to the error list.
Please contact the customer service.
System diagnostic control
A system error has occurred on an extension board!
For details, please refer to the error list.
Error pressure sensor filling level
An error has occurred on the pressure sensor filling level!
Please check pressure sensor and cables.
Error inlet pressure sensor
An error has occurred on the inlet pressure sensor!
Error outlet pressure sensor
An error has occurred on the outlet pressure sensor!
Temperature difference too large
Maximum temperature difference outlet/inlet line too large!
Please check pumped quantity and medium quality.
To reset, please acknowledge message in error list
Overflow alarm
Maximum filling level exceeded!

Fluid flow too low
Minimum fluid flow too low!
Please check pumped quantity and medium quality.
To reset, please acknowledge message in error list.
Sensor break heating circuit temperature sensor
Sensor break has occurred in heating circuit!
Please check sensor and cables.
Sensor break vessel temperature sensor
Sensor break has occurred in vessel!
Please check sensor and cables.
Monitoring re-feeding pump
The motor current sensor of the re-feeding pump has triggered!
Please check the nominal current of the motor and the setting of the corresponding
monitoring device.
Error phase sequence
The electrical supply network has an incorrect phase sequence!
Please check the rotary field of the electrical supply line.
Phase error
A phase error occurred in the electrical supply network!
Please check the phases of the electrical supply line.
Error flow meter
There was an error on the flow meter!
Please check the flow meter and the wiring.

Error current converter pump
An error occurred on the current converter pump!
Please check current converter and cables..
Pump error message
Please check pump!
System diagnosis vtc
An error occurred in the control system!
Please find details in the error list.
Sensor break return line sensor
vtc Line: #1
A sensor break occurred in the return line (line #1)!
Please check the sensor and the cables.
Flow error vtc line: #1
Flow quantity (line #1) is too low:
Please check the flow quantity and the flow sensor.

26 Description of the interfaces 79
26 Description of the interfaces

27 Connection of the analog interface 80
27 Connection of the analog interface

Selection of the interfaces see to chapter „manual ICS C8 Advanced Controller “.
Please note the shown pin assignment!

27 Connection of the analog interface 81
27.1 Analogue interface

28 Connection of the serial interface 82
28 Connection of the serial interface

28.1 Serial Interface

28.2 Protocol of data communication

Protocol of data communication between machine control and temperature control unit (TCU)
28.2.1 Data communication
The data communication follows the Master-Slave-Principle by means of a serial interface

(RS-422, RS-485 or 20mA-TTY).
Data transfer is asynchronous with:

• 1 start bit
• 8 data bit
• 1 parity bit
• 1 stop bit
The transfer rate is 4800 baud.
The structure of the protocol is as follows:
1st Byte address of the temperature control unit

(31H - 5F or. B1 - DF)
2. - 4. Byte block length (number of bytes - test

bytes incl. - belonging to this message)
5. Byte identification of data set
6. - n. Byte information bytes
n+1, n+2 Byte test sum

(range of values 30H, 30H - 3FH, 3FH)
The bytes of the test sum present the last two digits of the binary sum, formed of 1st byte up
to nth byte.
28.2.2 Content of messages for temperature controllers
Only the contents of messages (6th – nth byte of the message) are listed below.
Master writes nominal values
Identification of data set 41H or 71H
4 bytes Nominal value in degree Celsius, 3 digits before the comma, 1 digit after the comma
every byte is coded in ASCII (30H, 39H). Negative temperatures have 2DH at first digit.
Adjustments are only possible up to –99,9 °C.
The transmission is in °C, even if °F has been selected as temperature indication!
1 byte set for 60H
1 byte Control commands:
61H (a): Drain process fluid or relieve pressure (option)
6BH (k): Cool to stop set-point and switch pump off, respond with either „k“ or „p“
70H (p): turn pump off when safety temperature is reached
72H (r): pump and controller on (=normal operation)

73H (s): standby (=heating and cooling off)
1 byte spare (now: 20h)
The block length is 14 Bytes.
Slave - repeating to master at message 41H
Identification of data set 41H
4 bytes Actual value in degree Celsius (coded as above).

Negative temperatures are identified by a 2DH (-) at first digit.
4 bytes Period of turn on in %. The 1st byte can contain a

negative sign digit (cooling), otherwise 30H.
Range of values -100% up to +100%.
1 byte Status word for response (coded bit by bit)
Bit 0: operating mode of controller 1 = man, 0 = auto
Bit 1: operating mode of sensor 0 = external, 1 = internal
bit 2: preset of inadmissible nominal value
bit 3: spare = 0
bit 4: total alarm (details see alarms 1 and alarms 2)
bit 5, 6, 7: 1, 1, 0 set
1 byte Status word for alarms 1 (announce alarms additionally as total alarm in bit 4
of the preceding byte)
bit 0: sensor broken
bit 1: heating defective
bit 2: cooling defective
bit 3: level too low
bit 4: flow too small
bit 5: temperature exceeded
bit 6, 7: 1, 0 set
1 Byte Status word for alarms 2
Bit 0: pump defective
Bit 1: loss of phase
Bit 2: system error
Bit 3, 4, 5: spare = 0
Bit 6, 7: 1, 0 set
1 Byte Status word for response
61H (a): fluid drain is active
6BH (k): turn on cooling is active
70H (p): turn off pump, heating and cooling
72H (r): control (=normal operation) =active
Slave - repeating to master at message 71H
Identification of data set 71H
4 BytesActual value in degree Celsius (coded as above).

Negative temperatures are identified by a 2DH (-) first digit.
4 BytesPeriod of turn on in %. The 1st byte can contain a

negative sign digit (cooling), otherwise 30H.
Range of values -100% up to +100%.
1 Byte Status word for response (coded bit by bit)
Bit 0: operating mode of controller 1 = man, 0 = auto
Bit 1: operating mode of sensor 0 = external, 1 = internal
Bit 2: preset of inadmissible nominal value
Bit 3: spare = 0
Bit 4: total alarm (details see alarms 1 and alarms 2)
Bit 5, 6, 7: 1, 1, 0 set
1 Byte Status word for alarms 1 (announce alarms

additionally as total alarm in bit 4 of the preceding byte)
Bit 0: sensor broken
Bit 1: heating defective
Bit 2: cooling defective
Bit 3: level too low
Bit 4: flow too small
Bit 5: temperature exceeded
Bit 6, 7: 1, 0 set
1 Byte Status word for alarms 2
Bit 0: pump defective
Bit 1: loss of phase
Bit 2: system error
Bit 3, 4, 5: spare = 0
Bit 6, 7: 1, 0 set
1 Byte Status word response
61H (a): fluid drain is active
6BH (k): turn on cooling is active
70H (p): turn off pump, heating and cooling
72H (r): control (=normal operation) =active

=active
4 BytesNominal value in l/min, 3 digits before

the comma, 1 digit after the comma.
Incorrect message to slave
Repeating with identification of data set 7FH (NAK).
The block length is 7 bytes.

28.3 Examples for communication

28.3.1 Example for set value transfer (message 41H)
B1H unit no.1
30H, 30H, 3EH 14 byte length
41H message „A“, identification 41H
31H, 33H, 32H, 30H set value 132,0 °C
60H spare
72H operating mode „control“
20 H spare
34H, 38H check sum (3) 48H

28.3.2 Example for actual value transfer (message 41H)
31H unit no.1
30H, 31H, 33H 19 byte length
41H identification 41H
30H, 33H, 32H, 31H actual value 32,1 °C
30H, 30H, 33H, 32H heating capacity 32%
62H total status
40H alarm 1
40H alarm 2
72H operating mode „control”
3EH, 35H check sum (3) E5H
28.3.3 Example for set value transfer (message 71H)
B1H unit no.1
30H, 30H, 3EH 14 byte length
71H message „q“, identification 71H
31H, 33H, 32H, 30H set value 132,0 °C
60H spare
72H operating mode „control“
20 H spare
37H, 38H check sum (3) 78H
28.3.4 Example for actual value transfer (message 71H)
31H unit no.1
30H, 31H, 37H 23 byte length
71H identification 71H
30H, 33H, 32H, 31H actual value 32,1 °C
30H, 30H, 33H, 32H heating capacity 32%
62H total status

40H alarm 1
40H alarm 2
72H operating mode „control”
30H, 31H, 32H, 35H actual value flow rate 12,5 l/min
3EH, 35H check sum (3) E5H

29 Connection of the CAN BUS interface 92
29 Connection of the CAN BUS interface
29.1 Protocol of data communication CAN-Demag-Ergotech
A basic object number is set at the temperature control unit
They are divided as follows:
Basic object number receive data (seen from the unit)
Basic object number +1 transmit data
Transmission direction Demag >> ICS
Byte-No. Data contents Description

0 Control command ASCII as per table
1, 2 Set value (0 – 140 °C) 1/10 degrees binary
3, 4 Cool-down temperature 1/10 degrees binary
(0 – 90 °C)
5, 6 Tolerance 1/10 degrees binary
7 Reserve or flow l/min (option)
Control commands
Hex Dec Control code Description
41 65 A Controlling internal sensor
42 66 B Controlling external sensor
43 67 C Standby
44 68 D Stop (Pump off)
45 69 E Cool down to cool-down temperature / hold
46 70 F Cool down to cool-down temperature / stop
47 71 G Cool down to safety temperature / stop
48 72 H Pump down at cooling temperature
49 73 I Pump down at safety temperature
4A 74 J Leakage stop enterprise
4B 75 K Normal operation
Transfer us direction ICS >> Demag

Byte Number Data contents Format Hex
0 Status byte 1 ASCII as per table 8
1 Status byte 2 ASCII as per table 9
2 Fault information each bit coded acc. to table A
3, 4 Actual value 1/10 degrees binary B, C
5 Turn-on time heating 0 – 100 D
6 Turn-on time cooling 0 – 100 E
7 Reserve or flow l/min (option) F
Statusbyte 1
Hex Dec Marking Description
65 101 o Actual value of external sensor
(Option)
69 105 i Actual value of internal sensor
Statusbyte 2
Hex Dec Marking Description
61 97 a Controlling activated (normal
operation)
62 98 b Stand by
63 99 c Stop
64 100 d Cooling down
65 101 e Holding at 2nd set value
66 102 f Pump down
6C 108 l Leakage stop actively
Hex Dec Bit Number Description

01 1 0 (LSB) STL tripped (over temperature)
02 2 1 Sensor broken
04 4 2 Level switch tripped

08 8 3 Pump control tripped
10 16 4 Heating defective
20 32 5 Cooling defective
40 64 6 Exceeding of tolerance
IST > SOLL + TOL
80 128 7 (MSB) Exceeding of tolerance
IST < SOLL – TOL
30 Connection of the Profibus DP interface 95
30 Connection of the Profibus DP interface
Profibus DP – list of parameters for temperature control units i-Temp ci 12.07.2010
30.1 List of parameters
Transfer direction master > slave (set-point message) – 6 words
Word 1 (coded in bits)
-----------------------------------------------------------------------------------------------------------------
Bit 0 = 1 turn on the unit
= 0 turn off the unit
Bit 1 = 0 turn on internal temperature sensor
= 1 turn on external temperature sensor (option)
Bit 2 = 1 start normal operation heating/cooling operation & pump clockwise

rotation
Bit 3 = 1 start stand - by operation heating/cooling off & pump clockwise

rotation
-----------------------------------------------------------------------------------------------------------------
Bit 4 = 1 Leakage stop enterprise switch on; Pump left handed rotation
Bit 5 = 1 Mould draining switch on; Pump left handed rotation
Bit 6 = 1 start cooling down the unit = cooling down to switch-off

temperature and turn off
Bit 7 = 1 Limit value monitoring switch on
-----------------------------------------------------------------------------------------------------------------
Bit 8 = 1 relay only heating operating cooing deactivated
Bit 9 = 1 return temperature control switched on, Bit 1 = 0 !
Bit 10 = 1 control external actual value from SPS switched on Bit 1 = 1 !
Bit 11 = 0 reserve
-----------------------------------------------------------------------------------------------------------------
Bit 12 = 1 start self-optimization cooling
Bit 13 = 1 start self-optimization heating
Bit 14 = 0 reserve
Bit 15 = 0 reserve
Word 2 set temperature value [1/10 °C]
Word 3 limiting temperature value (relative to set-point) [1/10 °C]
Word 4 l flow temperature limiter if control with external sensor

(relative to set value) [1/10 °C]
Word 5 turn off temperature [1/10 °C]
Word 6 external actual value SPS [1/10 °C]
Transfer direction slave > master (actual value telegram) – 6 words
Actual value message 1:

-----------------------------------------------------------------------------------------------------------------
Bit 0 = 1 unit operates
= 0 unit does not operate
Bit 1 = 1 process collective fault monitor (P)
Bit 2 = 1 machine collective fault monitor (M)
Bit 3 = 1 fault control regulator (M)
-----------------------------------------------------------------------------------------------------------------
Bit 4 = 1 wrong set value preset (P)
Bit 5 = 1 passing of limit value (+) act. > set+ul (P)
Bit 6 = 1 passing of limit value (-) act. > set –II (P)
Bit 7 = 1 only heating operating; cooling deactivated
----------------------------------------------------------------------------------------------------------------
Bit 8 = 1 level indicator react (M)
Bit 9 = 1 pump fault / motor protection switch release (M)
Bit 10 = 1 heating fault / temperature limiter release (M)
Bit 11 = 1 internal inlet sensor broken inlet or outlet (M)
-----------------------------------------------------------------------------------------------------------------
Bit 12 = 1 external sensor broken (M) (option)
Bit 13 = 1 overstep of max. flow temperature (P)
Bit 14 = 1 remain of min. flow temperature (P)
Bit 15 = 1 control return temperature active
-----------------------------------------------------------------------------------------------------------------
Bit 0 = 1 Interface operation
= 0 Hand operation
Bit 1 = 1 external temperature sensor activated (option)
Bit 2 = 1 normal operation; Pump clockwise rotation
Bit 3 = 1 unit standby; Pump heating/a cooling out

-----------------------------------------------------------------------------------------------------------------
Bit 4 = 1 units cools down and turns off
Bit 5 = 1 leak stopper operation activated Pump left hand motion
Bit 6 = 1 mould draining activated; Pump left hand motion
Bit 7 = 0 reserve
-----------------------------------------------------------------------------------------------------------------
Bit 8 = 1 start self-optimization cooling active
Bit 9 = 1 start self-optimization heating active
Bit 10 = 0 reserve
Bit 11 = 0 reserve
-----------------------------------------------------------------------------------------------------------------
Bit 12 = 0 reserve
Bit 13 = 0 reserve
Bit 14 = 0 reserve
Bit 15 = 0 reserve
-----------------------------------------------------------------------------------------------------------------
Word 3 Temperature intern inlet or outlet,
if Bit 15 / Word 1 =1 [1/10 °C]
Word 4 temperature of external sensor [1/10 °C]
Word 5 Flow rate [l/min] (Option)
Word 6 turn-on time heating / cooling [1/10 %]

31 Connection of the ICS Bus interface 99
31 Connection of the ICS Bus interface
Transmission protocol between master control and i-Temp
interface:
Serial: RS 422
Baud: 4800
Data: 8 BIT
Stop: 1 BIT
Parity: no
Checks.: no, answer with wrong data. Monitoring by Timeout.
MASTER -> controller ( account Version no controller board )
BYTE VALUE IMPACT

0 FE hex START binary
1 0-128 ADDRESS binary
2 "V" IDENTIFIER ASC
3 FF hex STOP binary
MASTER -> controller (account Value )
BYTE VALUE IMPACT

2 "J" IDENTIFIER ASC
MASTER -> controller (account Value )
BYTE VALUE IMPACT

2 "J" IDENTIFIER ASC
MASTER -> controller (Emptying of tool ) Attention: No response here
BYTE VALUE IMPACT

1 255 ADDRESS binary
2 "Y" IDENTIFIER ASC
MASTER -> controller ( Allocation Offset )
BYTE VALUE IMPACT

2 "O" IDENTIFIER ASC
3 0-200 Offset inlet binary
4 0-200 Offset outlet binary
5 0-200 Offset Extern binary
Offset rate of
6 0-200 flow binary
MASTER -> controller (Assignment parameter) STATUS
BYTE VALUE IMPACT BYTE VALUE IMPACT

0 FE hex START binary 0 0/1 Heating
1 0-128 ADDRESS binary 1 0/1 cooling
2 "P" IDENTIFIER ASC 2 0 Reserves
3 0-255 STATUS binary 3 0 Reserves
4 0-255 PAR - T low-Byte 4 0 Reserves
high-
5 0-255 PAR - T Byte 5 0 Reserves
6 0-255 PAR - K low-Byte 6 0 Reserves
high-
7 0-255 PAR - K Byte 7 0 Reserves
8 0-255 PAR - Tv low-Byte
high-
9 0-255 PAR - Tv Byte
10 0-255 PAR - Tn low-Byte

high-
11 0-255 PAR - Tn Byte
MASTER -> controller ( Allocation setpoints ) STATUS

0 FE hex START binary 0 0/1 Circuit on
1 0-128 ADDRESS binary 1 0/1 Control sensor inlet
2 "S" IDENTIFIER ASC 2 0/1 Control sensor outlet
3 0-255 SOLL - TEMP. low-Byte 3 0/1 Control sensor extern
high-
4 0-255 SOLL - TEMP. Byte 4 0 Not used
5 0 Not used binary 5 0 Not used
6 0-255 STATUS binary 6 0 Not used
7 FF hex STOP binary 7 0 Not used
controller -> MASTER
BYTE VALUE IMPACT Different Versions
0 FE hex START binary e.g. 0700 = CI 160
1 0-128 ADDRESS binary 0800 = CI 140
2 "V" IDENTIFIER ASC 1000 = CI 90
3 0 Not used binary 1100 = CW 25
4 0-255 Version no low-Byte
high-
5 0-255 Version no Byte
6 0-200 Offset inlet
7 0-200 Offset outlet
8 0-200 Offset Extern
Offset rate of
9 0-200 flow
10 0 Not used binary
Offset : 000 = -10.0
100 = 0
200 = +10.0
controller -> MASTER
STATUS 1
0 FE hex START binary 0 0/1 Circuit on
1 0-128 ADDRESS binary 1 0 Not used
2 "A" IDENTIFIER ASC 2 0 Not used
3 0-255 STATUS 1 binary 3 0/1 draining
4 0-255 STATUS 2 binary 4 0/1 Fault sensor inlet
5 0-255 IST VL low-Byte 5 0/1 Fault sensor outlet
high-
6 0-255 IST VL Byte 6 0/1 Fault sensor Extern
7 0-255 IST RL low-Byte 7 0/1 Fault Flow
high-
8 0-255 IST RL Byte
9 0-255 IST EXT low-Byte
high-
10 0-255 IST EXT Byte STATUS 2
11 0-255 IST FLOW binary BYTE VALUE IMPACT
12 0-255 IST LEISTUNG binary 0 0/1 Level fault
13 0 Not used binary 1 0/1 Overtemperature heating
14 FF hex STOP binary 2 0/1 Pump fault
3 0 Not used
Unit output % : 000 = -100 % 4 0 Not used
100 = 0 % 5 0/1 System fault
Switch temperature to
200 = +100% 6 0/1 high
7 0 Not used
32 Connection the VARAN Bus interface 102
32 Connection the VARAN Bus interface
Read/
Offset Description Write Size Units
0x0000 Temperature Zone R integer16

0x0002 No. of temperature zones per unit R integer16
0x0004 Actual process temperature R integer16 1/10 °C
0x0006 Actual outlet temperature R integer16 1/10 °C
0x0008 Actual inlet temperature R integer16 1/10 °C
0x000A Actual mould temperature R integer16 1/10 °C
0x000C Actual controller output heating R integer16 %
0x000E Actual controller output cooling R integer16 %
0x0010 Actual flow R integer16 1/10 l/min

0x0012 reserved R integer16
0x0014 Controller operation status R unsigned8

Bit 0 : Controller active
Bit 1 : Temperature - self tuning active

Bit 2 : Temperature - second set-point
active
Bit 3 : Suction mode active
Read/
Bit 4 : Suction mode error Setting alarm
Bit 5 : Manual mode active
Bit 6 : reserved
Bit 7 : reserved
0x0015 Controller sensor status R unsigned8

Bit 0 : Outlet temperature control
active
Bit 1 : Inlet temperature control active
Bit 2 : Mould temperature control
active
Bit 3 : reserved
Bit 4 : reserved
Bit 5 : reserved
Bit 6 : reserved
Bit 7 : reserved
0x0016 Collective failure status R unsigned8

Bit 0 : Machine alarm
Bit 1 : Process alarm
Bit 2 : Setting alarm
Bit 3 : reserved
Bit 4 : reserved
Bit 5 : reserved
Bit 6 : reserved
Bit 7 : reserved
0x0017 Failure status R unsigned8

Bit 0 : Low level of fluid Machine alarm
Bit 1 : Safety temperature limiter
tripped Machine alarm
Bit 2 : Heater failure Machine alarm
Bit 3 : Motor protection tripped Machine alarm
Bit 4 : reserved Machine alarm
Bit 5 : reserved Machine alarm
Bit 6 : Flow monitor switch tripped Machine alarm
Bit 7 : Controller failure Machine alarm
0x0018 Sensor error status R unsigned8
Bit 0 : Outlet temperature sensor
failure Machine alarm
Bit 1 : Inlet temperature sensor failure Machine alarm
Bit 2 : Mould temperature sensor
failure Machine alarm
Read/
Bit 3 : reserved
Bit 4 : Flow sensor failure Machine alarm
Bit 5 : reserved
Bit 6 : reserved
Bit 7 : reserved
0x8000 Setpoint temperature R/W integer16 1/10 °C

0x8002 Setpoint flow R/W integer16 1/10 l/min
0x8004 Controller operation mode R/W unsigned8

Bit 0 : Controller on/off
Bit 1 : Temperature - start self-tuning
Bit 2 : Temperature - set second
setpoint
Bit 3 : Suction mode on/off
Bit 4 : Failure reset
Bit 5 : Maintenance rate reset
Bit 6 : Stand-by on/off
Bit 7 : reserved
0x8005 Controller type mode R/W unsigned8

Bit 0 : Temperature control - on/off
Bit 1 : Temperature control - heating
only on/off
Bit 2 : Temperature control - cooling
only on/off
Bit 3 : reserved
Bit 4 : Temperature control - start self-
tuning
Bit 5 : reserved
Bit 6 : reserved
Bit 7 : reserved
0x8006 Controller switch on/off mode R/W unsigned8

Bit 0 : Switch on with de-aeration
Bit 1 : reserved
Bit 2 : reserved
Bit 3 : reserved
Bit 4 : reserved
Bit 5 : Cool down -> switch off
Bit 6 : reserved
Bit 7 : Cool down -> evacuate ->
switch off
Read/
0x8007 Controller sensor mode R/W unsigned8

Bit 0 : Outlet temperature control
on/off
Bit 1 : Inlet temperature control on/off
Bit 2 : Mould temperature control
on/off
Bit 3 : reserved
Bit 4 : reserved
Bit 5 : reserved
Bit 6 : reserved
Bit 7 : reserved
0x8008 Maximum output heating R/W integer16 %

0x800A Maximum output cooling R/W integer16 %
33 Connection the Device Net interface 106
33 Connection the Device Net interface
33.1 DeviceNet interface temperature unit
Plug connector at the equipment: 9 pin. D-Sub Socket
Allocation: Pin 7 CAN H
Pin 2 CAN L
Data SPS at equipment: Byte 0 = 0 Unit switch off
= 1 Unit switch on
Byte 1 set value temperature Low byte
Byte 2 set value temperature High byte

33 Connection the Device Net interface 107
Data SPS at equipment: Byte 0 = 0 no fault
= 1 Collecting fault signal
Byte 1 actual value temperature Low byte
Byte 2 actual value temperature High byte
Dissolution desired value actual value: 0.1°C
Possible Device ID: 1 to 127; Default: 1
Possible Baud rates: 125, 250, 500 kBaud; Default: 125 kBaud
34 Fault Finding 108
34 Fault Finding
Fault description Cause Elimination
Heating does not switch Disconnect the mains,

Overtemp stat switch has tripped.
on remove the left side panel
and press the red reset
button next to the heater
element connection box.
Pump does not run. Motor protection switch or thermal Unplug mains; open
protection switch has triggered. control box door and reset
motor protection switch;
the thermal protection
contact must have cooled
down before switching on;
check blocking valves and
open them if necessary.
Check motor current,
throttle pump if necessary
Pump motor/winding Fuse or circuit breaker faulty, Replace fuse or circuit

becomes excessively hot. Contactor faulty or overloaded, breaker, replace contactor,
loose wiring, check wiring terminals
Pump motor/winding pump impeller clogged or blocked, Remove obstructions in the

becomes excessively hot. pump not running on its curve impeller, open /close flow
drawing a high current control valve to bring pump
on curve and drawing
correct current.
Motor does not run, motor Motor winding short. Replace the pump motor.
winding has an
excessively high or low/no
resistance.
Water leaks at the tank. Level switch faulty. Check level switch, replace
if necessary
i-Temp is not filling Controller fault, y-strainer is Replace controller, clean y-
blocked, no water available strainer, ensure water is
available
Fill level probe in the i-Temp wi Clean fill level probe (wi),
faulty or dirty, pressure switch in the check wiring and replace
i-Temp wd faulty or dirty. pressure switch (wd).
i-Temp is over-filled
Wiring fault. Check all wiring and
cabling.
34 Fault Finding 109
i-Temp is permanently Temperature sensor faulty or Check temperature sensor

cooling; temperature disconnected. wiring and replace if
sensor error message necessary.
i-Temp controller is Heater contactor or solid state relay Replace heater contactor,
showing that it is heating faulty safety contactor and/or
although there is no output solid state relay.
voltage.
Pump is not pumping or Size of the hoses/piping too small, i- Use hoses with a bigger
not enough water Temp not suitable for application, bore, obtain correct i-
process pipework or pump clogged Temp, clean process
or blocked, valves not fully open, pipework and pump, open
all valves
i-Temp does not heat or Heater contactor faulty, heater Check and replace heater
heats insufficiently element faulty, overtemp stat contactor, replace heater
activated, cooling is on element, wait for over temp
permanently, heating load too big stat to cool and reset or
replace, check function,
clean or replace of cooling
motor/solenoid valve,
obtain i-Temp with correct
heating capacity
i-Temp does not cool or Insufficient cooling water pressure, Increase the differential
cools insufficiently dirty y-strainer, cooling pressure between CWI
motor/solenoid valve dirty or faulty, and CWO to a minimum of
cooling water pipework clogged or 2 bar but ideally 3bar,
blocked, cooling heat exchanger clean the y-strainer, clean
calcified. or replace the cooling
motor/solenoid valve, clean
or unblock cooling water
pipework, de-calcify or
replace cooling heat
exchanger
i-Temp does not start; No power, fuse blown Check fuse, check power
supply
35 Maintenance 110
35 Maintenance
35.1 General
Regular visual inspections prevent unexpected shutdowns and downtime.
These inspections, together with maintenance and the replacement of worn parts, should be
done at regular intervals.
Spare parts must conform to the technical specifications made by the manufacture.
Inadequate or incorrect maintenance can cause long downtimes and also high repair costs.
Regular maintenance is essential.
Due to the large variety of possible operating conditions, it is not possible to determine in
advance what maintenance intervals should be followed.
Our service division would be glad to recommend suitable maintenance intervals based on
your operating conditions.
Please contact the service division if you have any questions concerning maintenance work.
36 Service Intervals 111
36 Service Intervals
All listed service intervals are guidelines. Depending on application type, operating
circumstances and ambient conditions, shorter intervals may be necessary.
We recommend draining and rinsing the machine at intervals depending on the local water
quality and the degree of contamination.
System / Service activity Interval

component according to
operating
hours
Process fluid Remove initial contamination new installation, mould 2

circuit change
Check for dirt; clean dirty strainers, water quality,

500
water exchange interval time and interval period.
Cooling water Remove initial contamination new installation, mould 2

inlet & filling inlet change
Check for dirt; clean dirty strainers, water quality,

500
water exchange interval time and interval period.
Unit Check for leaks, sliding bearing seals, screw 200

connections, safety valve, valves
Heat exchanger, Check cooling performance, contamination, remove 4000

bypass level sedimentation, clean, if necessary clean chemically
switch, heater
tank
Ventilation Openings in the housing , cooling fins of the motor, 500

load relay, filter mats of the control box fan, fan cover
of the pump motor, air guide vanes, check insulation,
clean, exchange if necessary.
Check valves Check, clean, exchange if necessary (ensure correct 1000

spring load settings, cf. circulation diagram)
Solenoid valves Check, clean, replace if necessary 1000
Electrical Check contactors, load relay, cable connections, 1000

switching gear control cabinet fan, clean; check firm position of the
cable connections, check for wear and function,
exchange if necessary
Over temp stat Check 10000
Pressure relief Check 10000

valve
Paddle wheel Check, clean, replace if necessary 1000

flow meter
Pump Check Q max. / p max. operating noise, replace 4000

consumables if necessary
Filling Shunt Check function, ensure water supply; check for leaks, 1000
pump operating period max. 10 min
36.1 Service Interval Control Display

The service interval settings can be changed from the listed specification on the touch-
screen. With consideration of the application conditions, ambient conditions, water quality
and process / moulds, the required service and preventive maintenance must be carried out
when the service notice is displayed.
36.2 Service Specification of the Interval Control Display

The owner/operator has the option of setting the service interval control display to an
individual service interval individually to match his processes.
This special software version makes it possible that the specified time can be shifted up and
down from the specification.
Making individual adjustment may result in premature failure of components and malfunction
of the system.
Adjusting the warning recommendation will release us from any warranty obligation that is
caused by insufficient service.
Moving the service intervals up from those specified by ICS is registered in the controller and
is retroactively traceable by us.
36.3 Before any maintenance or repair work is undertaken
WARNING!
Dangerous voltage!
Danger of death or severe injuries caused by electric

shock.
Switch off mains supply
Work on the electrical system of the i-Temp or on the

control box may only be carried out by a trained
electrician.
Secure the i-Temp from being switching on.
Check that i-Temp is free from any live voltages.
Before carrying out of any maintenance or repair work: pull out the mains
plug!
CAUTION!
Equipment with high fluid

temperature!
Danger of burning!
Let the i-Temp cool down!
Danger of burning!
Cool the unit down to a temperature that is not dangerous.
High temperatures may arise on any part of the i-Temp that is in contact with the heat
transfer fluid.
Connection pipes & hoses and machine panels can heat up due to the hot circulating
process fluid.
The operator has to ensure that the electrical motor, components etc. do not come into
contact with liquids.
Switch the unit off with the “OFF” button!
Turn the isolator switch to the “OFF” position!
Ensure that the i-Temp can not be started while maintenance

and repair work is undertaken by securing the isolator switch!
Mount a warning sign!
Allow the unit to cool down!
36.4 Storage
Store the unit only in an upright position.
36.5 Repair description

Proceed acc. to VDE-regulations for all electrical work!
Ensure i-Temp is not connected to the mains
Open control box and remove side panels
Undo pipes from connection block and unscrew connection block mountings
Remove air guide plate
Disconnect plugs (pump & heater element) from the back off control box and undo back
panel
Remove insulation material, note position!

Unbolt tank lid with hydraulic assembly and remove from the casing
Pump / cooling coil / / heater element and level switch can now be removed and replaced as
required.
Re-assembly in reverse order
Replace insulation in the correct position.
36.6 Flow rate measurement system maintenance 90t

The Vortex flow meter can give faulty readings when the sensor is contaminated with dirt for
example by fibers etc.
Before any work is done on the i-Temp
Switch the i-Temp "OFF"!
Turn the mains isolator switch to „OFF”!
Secure the i-Temp from being restart accidentally!

Let the unit cool down!
Empty the process pipework
Disconnect the process return line from the unit.
Check process return line connection for debris.
Dirty
Remove any debris found
Clean
For cleaning or replacing the flow meter
Open the side panel

Clamp securing the flow meter sensor.
To open the flow meter turn the clamp by 90°
Removal of the flow meter head with sensor for cleaning.
Removal debris from the sensor and vortex generator.
Unscrew cable connection to replace the flow meter head

with sensor.
Don’t damage the O-rings
Pay attention to the flow direction when inserting the flow

meter head. It can only be fitted one way!
To secure the flow meter head turn the clamp by 90°.
Replace the side panels.
Reconnect return line.
36.7 Paddle wheel flow meter service 140t

The paddle wheel flow meter can give faulty readings when the sensor is contaminated with
dirt for example by fibers etc.
Flow meter
Before any work is done on the i-Temp
Switch the i-Temp "OFF"!
Turn the mains isolator switch to „OFF”!
Secure the i-Temp from being restart accidentally!
Let the unit cool down!
Empty the process pipework
Disconnect the process return line from the unit.

Check process return line connection for debris.
Dirty
Remove any debris found
Clean
36.8 To Clean or replace the flow meter
Open side plate.
Check return line connection for debris.
Loosen screw.
Turn counter-clockwise.
Lift off.
Loosen all screws.

Lift lid and check function.
Check for contamination.
Do not damage O-rings.
Re-assemble in reverse order.
Put on side plates.
Re-connect return line.

37 Disposal 123
37 Disposal
Dismantling and Disposal of the i-Temp
37.1 Dismantling
All work on the i-Temp may be undertaken by trained staff only, e.g.
electricians, metal workers or specialists of similar disciplines.
When separating using welding torch or angle grinders, provide a

sufficient number of fire extinguishers.
37.1.1 Dismantling Instructions
1. Allow the i-Temp to cool down.
2. Disconnect the i-Temp from the supply.
3. Drain all fluid from the i-Temp.
Observe all local and national regulations for disposal of fluids by

type!
4. Secure the i-Temp main isolator.
5. Remove supply cable from i-Temp and secure it!
6. Secure against restart!

37 Disposal 124
When dismantling pipes, keep in mind that dirt and flammable

substances may be in the vicinity or nearby. There may be residue of
flammable heat transfer fluid in the pipes.
Take preventive measures on site.
37.2 Disposal
When disposing of heat transfer fluid and electrical components and
devices, observe all local and national regulations.
When water is used as the heat transfer fluid on the i-Temp, no special
regulation needs to be observed.
Disposal must be carried out according to the relevant waste regulations. For the disposal of
hazardous waste a relevant waste disposal company must be consulted. Waste Transfer
notes must be filed.
38 Required Water Quality 125
38 Required Water Quality

Requirements for the water when used for cooling or as a heat transfer fluid vary depending
on the type of the product being cooled or temperatures being controlled.
To protect the i-Temp from corrosion and deposits, the quality of the cooling water must be
monitored.
The suitable procedure for preparation and/or treatment of cooling water depends on:
 Dissolved matter in the water

 Degree of contamination
 Materials installed
 Type and size of the cooling or temperature-control products
Process circuits Cooling circuits

Surface wall or water
temperatures8)
T<100°C 100°C<T 140°C<T Open (half7)-)
<140°C <220°C closed7)
T<60°C T<95°C
Unit max.1) max.1) max.1) max.1) max.1)
pH-value - 8,5 – 9,5 8,5 – 9,5 8,5 – 9,5 8,5 – 9,0 8,5 – 9,5
Conductivity μS/cm 200- 200- 200- 200- 200-2000
2000 2000 2000 2200
Total hardness mmol/l 2 0.2 0.2 0.9 – 6.2 (2) 0.9
°dH 12 1 1 5.0 - 35 (12) 5
Acid capacity KS4.36) mmol/l 4 6 8 3.5 4
Carbonate hardness °dKH 23 34 45 20 23
Chlorides mg/l 80 50 30 150 (80) 50
Iron Fe2, 3) mg/l 1 1 1 1 1
Copper Cu2, 3) mg/l 0.5 0.5 0.5 0.5 0.5
Sulphate SO44) mg/l 100 70 50 325 100
Total germ count7) KBE/ml 10,000 10,000 10,000 10,000 10,000
Solid matter mg/l Free Free Free Free Free
1) All guideline values are valid only in connection with corresponding cooling water preparation
and when a suitable treatment agent by ICS is used.
2) Iron and copper may be solid or dissolved in the cooling water. Contents of iron and copper in
the cooling water may be an indication of ongoing corrosion in the cooling water circuit or
possible deposits in the heat exchangers. According to experience, in start-up condition and in
case of load fluctuations increased iron and copper concentrations may occur
3) Solved compounds
4) If inhibitors are used, higher concentrations may be permitted in individual cases (in that case:
monitoring of corrosion rate)
5) Increased acid capacity due to alkalinity of the inhibitor system
6) Use biocide at the latest when the germ count exceeds 10,000/ml (discontinuously added)
7) Open = re-cooling system with evaporation (cooling tower);
Half-closed = closed circuit, not pressurised, contact to ambient atmosphere;
Closed = hermetically isolated from ambient atmosphere and pressurised
8) The maximum system temperature is always decisive
38 Required Water Quality 126
The following applies in addition:
a. In systems with galvanised pipe materials, the pH-value of 8.5 must not be exceeded.
The treatment procedure must be adjusted to this.
b. Systems with aluminium components must be regarded separately. Corrosion

protection is achieved by a special processing procedure by ICS where deviations to
the above values may occur.
c. Addition of biocides should only happen in sufficiently large intervals before or after
discharge or draining.
Added water
These guideline values by ICS provide recommendation for the water-chemical operation of
cooling and temperature control circuits.
If the above guideline values for the quality of added water and circulation water are
monitored, the basic conditions for fault-free operation of the products are met.
In case of deviating water quality please contact us.
ICS Cool Energy Ltd
Stephenson Road
Calmore Industrial Estate
Totton, Southampton
SO40 3SU
If deviation of water quality causes breakdown or damage to the i-Temp, ICS cannot assume
liability.
39 Spare Parts and Consumables 127
39 Spare Parts and Consumables

39.1 General
The following abbreviations are used in the spare parts lists:
E Spare part
V Consumable part
Consumables are spare parts that are subject to constant wear. Therefore, they have a
shorter service life and cannot be replaced in the course of warranty.
To order spare parts and/or consumables, please contact out sales office spare parts, see
also chapter "Customer service".
39.2 Spare Parts and Consumables List 90 t

E/V Qty. Designation 1 90 t 9 90 t 18 90 t 36
E 1 Submersible pump WP 601/110 380-420 V / 50Hz 5052029 - -
E 1 Submersible pump WP 602/110 400 V / 50 Hz 5054080 - -
E 1 Submersible pump WP 601/110 380 V / 60 Hz (440-480V/60Hz) 5052146 - -
V 1 Sealing ring NBR 50 130 x 101 x 2 3220071 - -
E 1 Submersible pump TM 701/150 400 V / 50 Hz; IE 2 - 5054015 -
E 1 Submersible pump TM 701/150 440 V / 60 Hz; IE 2 - 5054093 -
V 1 Sealing ring Novapress universal 130 x 101 x 2 - 3220051 -
E 1 Submersible pump T 1501/150 230/400V / 50 Hz - - 5052760
E 1 Submersible pump T 1501/150 380-480 V / 60 Hz - - 5052817
E 1 Submersible pump T 2001/150 380-480 V / 60 Hz - - 5053634
V 1 Sealing ring Novapress universal 180 x 140 x 2 - - 3230173
E 1 PT-100 sensor 150°C, 2 wire G 1/4 x110 , 1070mm cable 9020183 9020127 9020127
E 1 Micro switch Omron brand 9150754 9150754 9150754
E 1 Flow sensor type 200/201 DN 15 - PT 1000 9200311 9200312 9200313
Type 6013 24V DC without
9360719 9360719 9360719
V 2 Solenoid valve set DN 2.5 2/2-W housing
V 1 Solenoid valve set DN 10 2/2-W Type 6213EV 24V DC housing 9360720 9360720 9360720
V 1 Solenoid valve G 1/2 2/2-W Type 6213 EV 24V DC - brass - 9360743 -
E 1 Y-strainer 1/4" screen 0.25 mm 3450096 3450096 3450096
E 1 Y-strainer mesh insert for 0.25mm 1/4" 3450526 3450527 3450528
400-415V/50Hz
E 1 Heating element 9.0 kW / 415 V 9051024 9051024 9051024
(380V/50/60Hz)
E 1 Heating element 9.0 kW / 460 V 440/480V / 60Hz 9051046 9051046 9051046
V 1 Sealing ring NBR 65 88 x 73 x 1 3220072 3220072 3220072
E 1 Heat exchanger 7/02 - 0435848 -
E 1 Heat exchanger 7/03 - 0433936 -
E 1 Heat exchanger 12/15 - - 0422390
Type R29 with stainless steel
9040383 9040383 9040383
E 1 Overtemp stat 100°C bottom
V 2 Sealing ring DIN 7603 - A (1/2) 21 x 26 x 1.5 - Cu 3220002 3220002 3220002
E 1 Cooling coil d=10x1 Surface 0.153 m² 0332243 - -
E 1 Cooling coil d=16 Surface 0.211 m² 0418099 - -
V 2 Cutting ring 10 3080105 - -
39.3 Spare Parts and Consumables List 90 t

E/V Qty. Designation 1 90 t 9 90 t 18 90 t 36
V 3 Power capacitor 3TG1010-0BB4 9121356 9121356 9121356
V 1 Power capacitor DILM 17-10 - 9121291 9121291
E 2 Semi conductor relay SO867960 9121425 9121425 9121425
E 3 Automatic fuse FAZ-S4/1 9140323 - -
E 1 Automatic fuse FAZ-Z32/3 - 9140241 9140241
E 1 Main switch 3-pole ITH = 25 A 9150843 - -
E 1 Main switch 3-pole ITH = 100 A - 9150234 9150234
E 1 Mains adaptor 400V AC / 24V DC Output power 5A 9190526 9190526 9190526
E 1 Board CSREG V 2.3 Controller without display 9071096 9071096 9071096
E 1 Operating unit with touch screen With Eaton touch 3.5” 0446566 0446566 0446566
E 1 Touch PC 3.5” XV-102-B4-35TQRF-1AN 9071111 9071111 9071111
E 1 Signal encoder ABI-005-RC 9030155 9030155 9030155
E 1 Fan 60x60x25mm 24 VDC 9130574 - -
E 1 Fan filter SK 3237.124 24 VDC - 9130478 9130478
E 1 Outlet filter FM 60/MR 9130575 - -
Type D1 with pipe ø 6 x 1 x
9010161 9010161 9010161
E 1 Spherical float ø 63 x 1.0 200
E 1 CEE plug 400 V 16 A 5-pole red VDE 0623, 9180001 - -
V 1 Sealing ring DIN 7603 - A (1/4) 13 x 18 x 1.5 - Cu 3220041 3220041 -
V 2 O-ring 28x2 (IDxW) DIN 3771-1 Viton - FPM 80 3250026 - -
V 1 Sealing ring DIN 7603 - A (1) 33 x 39 x 2.0 - Cu - 3220005 3220005
V 2 Sealing ring DIN 7603 - A (1/8) 10 x 13.5 x 1.0 - Cu - 3220011 3220011
V 1 Sealing ring G1/8 13 x 10 x 1.5 - Teflon - 3220070 -
V 4 Sealing ring NBR 65 88 x 73 x 1 - 3220072 3220072
V 1 Sealing ring Novapress universal 180 x 140 x 2 - 3230173 3230173
V 1 Sealing ring DIN 7603 - A (1/4) 14 x 18 x 1.5 - Cu - - 3220009
39.4 Spare Parts and Consumables List 140/160 t

E/V Qty. Designation 1 140 t 9 140 t 18 160 t
E 1 Peripheral wheel pump WP 80 400 V / 50 Hz; IE 2; WSK 5053488 5053488 -
400 V / 50 Hz; IE 2 / 460 V
5053530 5053530 5053530
E 1 Enlarged pump with motor CY 4281 / 60 Hz; IE 2; WSK
V 1 Relay 49.61.9.024.0050 Coil voltage: 24 V DC 9121365 9121365 9121365
E 1 Vibrating diaphragm pump SAP-2.000 re-feeding - - 0409132
E 1 PT-100 sensor 150°C, 2 conductor G 1/4 x 26 , 1500 mm cable 9020127 - 9020127
E 1 PT-100 sensor 230°C, 4 conductor G 1/4, 5000 mm cable - 9020150 -
Type 6013 24 V DC;
9360747 9360747 9360747
E 1 Solenoid valve set G 1/8 (DN2.0) 2/2-W aeration / ventilation
V 1 Seal FKM 70 (4.1 mm) 3250174 3250174 3250174
V 1 Seal Graphite (F.G 1/8) 3250175 3250175 3250175
Type 6013 24 V DC;
9360747 9360747 9360747
E 1 Solenoid valve set G 1/8 (DN2.0) 2/2-W aeration / ventilation
V 1 Seal FKM 70 (4.1 mm) 3250174 3250174 3250174
V 1 Seal Graphite (F.G 1/8) 3250175 3250175 3250175
E 1 Rod electrode G 1/4 Ø 4 L = 80 9010082 9010082 9010082
E 2 Sealing ring DIN 7603 - A (1/4) 13 x 18 x 1.5 - Cu 3220041 3220041 3220041
E 1 Board CSNIV V 2.1 Filling level relay 9071097 9071097 9071097
E 1 Pressure switch 3.6 bar G 1/4 VA 9040141 9040141 9010141
V 1 Seal G 1/4 9.5 x 5.2 x 1.5 4040062 4040062 4040062
E 1 Safety valve G 1/2 8 bar brass 3330388 3330388 3330388
V 1 Solenoid valve set DN 10 cooling Type 6213 EV 24 V DC 9360720 - 9360720
V 1 Solenoid valve G 1/2” 2/2-way cooling Type 6213 EV 24 V DC - 9360743 -
V 1 Solenoid valve set DN 2.5 re-feeding Type 6013 24 V DC 9360719 9360719 9360719
E 1 Y-strainer 1/2" screen 0.25 mm 3450037 3450037 -
E 1 Y-strainer 1/4" screen 0.25 mm - - 3450096
E 1 Y-strainer mesh 0.25 mm 3450526 3450526 3450526

V 1 Check valve set Without housing 3320347 3320347 3320347
V 1 Pressure spring 12 x 25 Material 1.4310 VA 2260008 2260008 2260008
400-415 V / 50 Hz (380 V /
9051054 9051054 9051054
E 1 Heating element 9 kW 50-60 Hz)
E 1 Heating element 9 kW 440-480 V / 60 Hz 9051090 9051090 9051090
E 1 Heating element 6 kW 380 – 415 V - 9051356 -
E 1 Heating element 6 kW 440 – 480 V - 9051556 -
V 1 Flat seal EN 1514-1 DN 80/2 PN10 - PN160 3230080 3230080 3230080
V 1 Relay 49.61.9.024.0050 Coil voltage: 24 V DC 9121365 9121365 9121365
E 1 Overtemp stat 150°C Type R29 / 23 EN 9040386 9040386 -
E 1 Overtemp stat 170°C Type R27, 15 N - - 9040391
E 1 Plate heat exchanger 7/02 0424104 0424104 0424104
E 1 Plate heat exchanger 7/03 0453569 0453569 0453569
V 1 Flat seal 19 x 14 x 2 3220041 3220041 3220041
Regulating ball valve 2-way
- 3410338 -
E 1 Motor valve (option) G 3/4
Type S030 HT stainless
9200290 - 9200290
V 1 SET fitting + impeller flow (flow meter) steel
V 1 INLINE fitting G 1/2 i PN 40 With integrated impeller - 9200272 -
Sensor electronic system for flow
9200268 9200268 9200268
V 1 meter 8030 HT; pulse outlet
V 3 Power capacitor 3TG1010-0BB4 9121356 9121356 9121356
V 1 Power capacitor DILM 17-10 - 9121291 -
E 1 Power switch PKZM 0-2.5 - 9120333 -
E 2 Semi conductor relay SO867960 9121425 9121425 9121425
E 3 Automatic fuse FAZ-S4/1 9140323 9140323 9140323
E 1 Automatic fuse FAZ-Z32/3 - 9140241 -
E 1 Main switch 3-pole 9150843 9150621 9150843
E 1 CEE plug 400 V / 16 A 5-pole red VDE 0623 9180001 - 9180001
5-pole red / VDE DIN
- 9180008 -
E 1 CEE plug 400 V / 32 A 49462/62
E 1 Mains adaptor 400V AC / 24V DC Output power 5A 9190526 9190526 9190526
E 1 Board CSREG V 2.3 Controller without display 9071096 9071096 9071096
E 1 Flash file for CSREG V2.x Version: 2.0.5.1 9820400 9820400 9820400
E 1 Operating unit with touch screen With Eaton touch 3.5” 0446566 0446566 0446566
E 1 Touch PC 3.5” XV-102-B4-35TQRF-1AN 9071111 9071111 9071111

E 1 Signal encoder ABI-005-RC 9030155 9030155 9030155
Digital & analogue inputs
- 9071122 -
E 1 Board CSOPT and outputs
E 1 Board CSPHA V1.0 Phase sequence relay - 9071224 -
E 1 Current transformer AT 5 B420L - 9200354 -
E 1 Control transformer 380 -415/24V - 9190529 9190529
E 1 Control transformer 440 -480/24V - 9190481 9190481
E 1 Fan filter SK 3237.124 24 V DC - 9130478 -
E 1 Fan 60x60x25mm 24 V DC 9130574 - 9130574
E 1 Outlet filter FM 60/MR 9130575 - 9130575
V 1 Sealing ring DIN 7603 - A (1/2) 21 x 26 x 1.5 - Cu 3220002 3220002 3220002
V 1 Sealing ring DIN 7603 - A (1/8) 10 x 13.5 x 1.0 - Cu 3220011 3220011 3220011
V 5 Sealing ring DIN 7603 - C (1/8) 10 x 15 x 1.5 3220033 3220033 3220033
V 1 Flat seal EN 1514-1 DN 80/2 PN10 - PN160 3230080 3230080 3230080
V 4 O-ring 5x2 (IDxW) DIN 3771-1 Viton - FPM 80 3250125 3250125 3250125
E = Spare part
V = Consumable
When ordering, please always state the serial number of the i-Temp.
40 After Sales Service 133
40 After Sales Service

41 Technical data i-Temp ci 90t 134
41 Technical data i-Temp ci 90t

41.1 Rating
90t 9 90t 18 90t 36

Line voltage 400-415V, 50 Hz, 3 Ph PE
Control voltage 24V DC, 50Hz
Protection IP 54
Max. temperature °C 95
Tempering circuit Atmospheric
Heat transfer medium Water
Heating capacity 0 / 6 / 9 / 12 / 0 / 6 / 9 / 12 /
kW 0/6/9
18 18 / 27 / 26
Nom. cooling capacity at
kW
Cooling water temperature
15°C 23 / 42 50 120
Circulating water
90°C
temperature
Process pump WP 201 / 601 / WP 1201 /
WP 701
602 2001
Design Submersible Pump
Flow rate, max. l/min 23 / 60 / 60 70 150 / 200
Pump pressure, max. bar 2,3 / 3,8 / 6,0 6,0 5,0
Pump capacity kW 0,125 / 0,5 / 1,0 1,0 2,2 / 2,8
Mould drain volume l 4 6
Dimensions LxWxH 680x250x595 955/400/740
Weight kg 46 95 100
Sound Pressure <70dB(A) Lpa1m DIN 45635T1
Other available mains voltages (optional)

Control voltage 24V AC, 60Hz
Line voltage 380V, 50 Hz, 3 Ph PE


The voltage for which your equipment is suitable is on the name plate at the back of the
equipment.

42.1 Rating
140t 9 140t 18
Protection IP 54
Process circuit Pressurised water
Heating capacity kW 0/6/9 12 / 18
kW
15°C 40 / 120
Circulating water
130°C
temperature
Process pump WP 60
Design Peripheral pump with axial face seal / Magnetic
coupled pump / Stainless steel pump
Flow rate, max. l/min 60 / 60
Pump pressure, max. bar 5,5 / 6,0
Pump Capacity kW 0,75 / 1,0
Mould drain volume l
Dimensions LxWxH 680x250x595 955x400x740
Weight kg 50 95
Noise emission <70dB(A) Lpa1m DIN 45635T1
Other available mains voltages (optional)

Coltrol voltage 24V AC, 60Hz


equipment.

43.1 Rating
160t 9
Protection IP 54
Process circuit Pressurised water
Heating capacity kW 0/9
kW
15°C 40
Circulating water
130°C
temperature
Process pump WP 80
Design Peripheral pump
Flow rate, max. l/min 60
Pump pressure, max. bar 5,5
Pump capacity kW 1,0
Mould drain volume l
Dimensions LxWxH 680x250x595
Weight kg 50
Sound Pressure <70dB(A) Lpa1m DIN 45635T1
Other available mains voltage (optional)


Control voltage 24V DC, 50 Hz

Control voltage 24V DC, 60 Hz
equipment .
44 Product overview drawing 137
44 Product overview drawing
The drawings you will find at the following pages.
44.1 General Arrangement with dimensions
44.2 Piping & Instrumentation diagram
The electrical diagram will be in the control box or with the unit.
∅
0 1 2 3 4 5 6 7 8 9
18.09.2014
CWI/F CWI/F
-F1
y-strainer
-H1
solenoid valve
-1Y1
10W | 24V DC
ics-standard-Normblatt-MCAD-A3-Quer-V1
-H2
solenoid valve
-1Y2
8W | 24V DC
CWO CWO
PFO PFO
TI FQI
200 200
F F -1M1
0,5kW | 1,6A | 380-420V -1B1 -H3
Flow meter with temperature sensor solenoid valve
-1Y3
8W | 24V DC PFI PFI
-P1
0,5kW
process pump
-A1
LZ- 0,153m²
500
-2S1
Level switch
TIC TZ+
-B1
501 tank 502
-2B2 -2B1
temperature sensor overtemp stat
-1E1
3 x 3kW | 400-415V | 14,2A el
heating
drain
Rev. Date: Name Modification: project ID: Designation:
456129 i-Temp ci 90t

main scale: 1: 1 DIN-Size: A4
PFO = process fluid outlet
Customer Commission
drawn 25.08.2014 A.K.
PFI = process fluid inlet ICS Cool Energy / Customer
Appr. 26.08.2014 S.P.
CWI/F= cooling water inlet / fill
ICS Cool Energy - scope of supply Norm Piping and instrumentation diagram
CWO = cooling water outlet
= AN1 replacement for: replacement by:
F = fill
ICS COOL ENERGY LTD + next page: number of pages: 1
D = drain Stephenson Road
Calmore Ind. Est. Totton THE DESIGN AND ALL PROCESS DATA PERTAINING TO THE APPARATUS / EQUIPMENT / SYSTEM, SHOWN ON THIS SHEET IS DISCLOSED
Southampton SO40 3SA IN CONFIDENCE AND IS NOT TO BE COPIED OR REPRODUCED IN PART OR IN FULL, WITHOUT WRITTEN CONSENT FROM ICS COOL ENERGY. page number: 1
0 1 2 3 4 5 6 7 8 9
09.10.2014
TIC
100
-1B2
temperature sensor
PFO PFO
-1Y1
36VA (Anzug)
16VA/8W | 24VDC
CWI CWI
-H2 -F1
solenoid valve y-strainer
CWO CWO
-W1
1,60m²
heat exchanger
-H1
solenoid valve
-1Y2
8W | 24V DC
TI FQI
-P1 200 200

process-pump -1M1
1,0kW | 2,1A | 400V | 50Hz -H3
solenoid valve
-1Y3
10W | 24V DC PFI PFI
-1B1
flow meter with temperature sensor
LZ-
500
-2S1
level switch
TZ+
-B1
tank 502
-1E1 -2B1
temperature limitation
3 x 3kW | 400-415V | 14,2A el
-1E2
3 x 3kW | 400-415V | 14,2A el
drain

Customer Commission
drawn 25.08.2014 A.K.
Appr. 26.08.2014 S.P.
CWI = cooling water inlet
AF = Auto fill
0 1 2 3 4 5 6 7 8 9
18.09.2014
TIC
100
-1B2
temperature sensor
PFO PFO
-1Y1
36VA
16VA/8W | 24VDC
CWI CWI
-H2 -F1
CWO CWO
-W1
1,60m²
heat exchanger
-H1
solenoid valve
-1Y2
8W | 24V DC
TI FQI
-P1 200 200

process-pump -1M1
2,2kW | 4,8A -H3
400V | 50Hz solenoid valve
-1Y3
10W | 24V DC PFI PFI
-1B1
Flow meter with temperature sensor
LZ-
500
-2S1
Level switch -1E1
3 x 3kW | 400-415V | 14,2A el
-1E2 TZ+
-B1
3 x 3kW | 400-415V | 14,2A el tank 502
-1E3 -2B1
temperature limitation
3 x 3kW | 400-415V | 14,2A el
-1E4
3 x 3kW | 400-415V | 14,2A el
drain

Customer Commission
drawn 25.08.2014 A.K.
Appr. 26.08.2014 S.P.
CWI = cooling water inlet
AF = Auto fill
0G1
1 3 5
0Q1
2 4 6
1 2 3 4 5 1 7 8 3 9 2
x1 x2
PE 1 2 3 4 5 1 7 8 3 9 2
M
3
CEE 16A
1L+
(1.11)
5
x1
5
6
x1
6
12 1 2 8 9 10 11 13 14 15 8 9 10 11 13 14 15
X1b 12 1 2 8 9 10 11 13 14 15
X1a 8 9 10 11 13 14 15
12 1 2 3 4 5 6 7 7 3 4 5 6
X1a X1b
12 1 2 3 4 5 6 7 7 3 4 5 6
PE1
(1.13) 1
0H1
2
1L-
(1.12)
1 2 1 2 1 2
1.6 1.5 1.4
3 4 3 4 3 4
1.6 1.5 1.4
5 6 5 6 5 6
1.6 1.5 1.4
13 14 13 14 13 14
.10 .3 .2
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
X2 X3
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
X9 X10 X8
X6
X7
X4 X4
RJ45
X2
M12
1 2 1 2 1 2
1 2 1 2 1 2
1 2 1 2 1 2 1 2
1 2 1 2 1 2 1 2
RJ45
RJ45
1 3 2 4
M12 TD+ TD- RD+ RD-
L1
L2
L3
1 3 5
1F2
32A
2 4 6
1 3 5
0Q1
2 4 6 0G1
PE PE PE PE
PE 1 2 3 4 5 1 7 8 3 9 2 5 1 7 8 3 9 2
x1 x2 x3
1 2 3 4 5 1 7 8 3 9 2 5 1 7 8 3 9 2
M
3
1L+
(1.10)
12 1 2 8 9 10 11 13 14 15 8 9 10 11 13 14 15
X1b 12 1 2 8 9 10 11 13 14 15
X1a 8 9 10 11 13 14 15
12 1 2 3 4 5 6 7 7 3 4 5 6
X1a X1b
12 1 2 3 4 5 6 7 7 3 4 5 6
PE
(1.13)
1
0H1
2
1L-
(1.12)
1 2 1 2 1 2
1.7 1.5 1.4
3 4 3 4 3 4
1.7 1.5 1.4
5 6 5 6 5 6
1.7 1.5 1.4
13 14 13 14 13 14
.9 .3 .2
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
X2 X3
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
L1
L2
(2.1)
L3
1 3 5
1F2 1 3 5
32A
1F3
2 4 6 32A
2 4 6
1 3 5
0Q1
2 4 6
PE PE PE PE PE PE
PE 1 2 3 4 5 1 7 8 3 9 2 5 1 7 8 3 9 2 5 1 7 8 3 9 2 5 1 7 8 3 9 2
x1 x2 x3 x4 x5
1 2 3 4 5 1 7 8 3 9 2 5 1 7 8 3 9 2 5 1 7 8 3 9 2 5 1 7 8 3 9 2
M
3
L1
L2
(1.14)
L3
0G1
1L+
(2.10)
12 1 2 8 9 10 11 13 14 15 8 9 10 11 13 14 15
X1b 12 1 2 8 9 10 11 13 14 15
X1a 8 9 10 11 13 14 15
12 1 2 3 4 5 6 7 7 3 4 5 6
X1a X1b
12 1 2 3 4 5 6 7 7 3 4 5 6
PE
(2.13) 1
0H1
2
1L-
(2.11)
1 2 1 2 1 2 1 2
1.7 1.11 1.5 1.4
3 4 3 4 3 4 3 4
1.7 1.11 1.5 1.4
5 6 5 6 5 6 5 6
1.7 1.11 1.5 1.4
13 14 13 14 13 14 13 14
.3 .10 .4 .2
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
X2 X3
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
X9 X10 X8
X6
X7
X4 X4
RJ45
X2
M12
1 2 1 2 1 2
1 2 1 2 1 2
1 2 1 2 1 2 1 2
1 2 1 2 1 2 1 2
RJ45
RJ45
1 3 2 4
M12 TD+ TD- RD+ RD-
0G1
1 3 5
0Q1
2 4 6
1 2 3 4 5 1 7 8 3 9 2
x1 x2
PE 1 2 3 4 5 1 7 8 3 9 2
M
3
CEE 16A
1L+
(1.10) 5 4 3
5
2 2
x1 5 4 3
5
1 1
6
6 6
x1
6
12 1 2 8 9 10 11 13 14 15 8 9 10 11 13 14 15
X1b 12 1 2 8 9 10 11 13 14 15
X1a 8 9 10 11 13 14 15
12 1 2 3 4 5 6 7 7 3 4 5 6
X1a X1b
12 1 2 3 4 5 6 7 7 3 4 5 6
1
PE1 0H1
(1.13) 2
1L-
(1.12)
1 2 1 2 1 2
1.6 1.5 1.4
3 4 3 4 3 4
1.6 1.5 1.4
5 6 5 6 5 6
1.6 1.5 1.4
13 14 13 14 13 14
.9 .3 .2
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
X2 X3
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
X9 X10 X8
X6
X7
X4 X4
RJ45
X2
M12
1 2 1 2 1 2
1 2 1 2 1 2
1 2 1 2 1 2 1 2
1 2 1 2 1 2 1 2
RJ45
RJ45
1 3 2 4
M12 TD+ TD- RD+ RD-
0 1 2 3 4 5 6 7 8 9
09.10.2014
TI FQI
101 100
-1B1 -1B3
temperature sensor
Flow meter
CWI/F CWI/F
-1Y1
10W | 24V DC
CWO CWO
-H1 -F1
PFO PFO
-W1 -R1
heat exchanger non-return valve -R2
non-return valve
-H2
3 way switchable block
-B1 8W | 24V DC 8W | 24V DC

heating tank -1Y3 -1Y5
reduced flow process
-H5 -H6 Bypass line
solenoid valve solenoid valve
-H3 -1Y2
LC- solenoid valve 8W | 24V DC
500
-2S1
Level switch
-P2
TZ+ PZ+ refeeding pump
-2B1
overtemp stat 502 501
-2B2
pressure switch
-1M2
48W | 5,5A | 24V
-H4 TI -R3 -R4

10bar
non-return valve non-return valve
-1M1 pressure relief valve 201
1,0kW | 2,4A | 400V
-1B2
temperature sensor
PFI PFI
-P1 el -1E1
process-pump 3 x 3kW | 415V | 7,23A
457215 i-Temp ci 160t

Customer Commission
drawn 17.09.2014 A.K. <Kundenname>
Appr. 18.09.2014 S.P.
Norm Piping and instrumentation diagram

ICS COOL ENERGY LTD + next page: =ES1/1 number of pages: 1

Stephenson Road
0G1
1 3 5
0Q1
2 4 6
1 2 3 4 5 1 7 8 3 9 2
x1 x2
PE 1 2 3 4 5 1 7 8 3 9 2
M
3
CEE 16A
1L+
(1.10) 5 4 3
5
2 2
x1 5 4 3
5
1 1
6
6 6
x1
6
12 1 2 8 9 10 11 13 14 15 8 9 10 11 13 14 15
X1b 12 1 2 8 9 10 11 13 14 15
X1a 8 9 10 11 13 14 15
1 2 3 12 4 5 6 7 7 3 4 5 6
X1a X1b
1 2 3 12 4 5 6 7 7 3 4 5 6
1
0H1
2
PE1
(1.13)
1L-
(1.12)
1 2 11 14 1 2 1 2
1.6 1.9 1.5 1.4
3 4 12 3 4 3 4
1.6 1.5 1.4
5 6 21 24 5 6 5 6
1.6 1.5 1.4
13 14 22 13 14 13 14
.9 .3 .2
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
X2 X3
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
X9 X10 X8
X6
X7
X4 X4
RJ45
X2
M12
1 2 1 2 1 2
1 2 1 2 1 2
1 2 1 2 1 2 1 2
1 2 1 2 1 2 1 2
RJ45
RJ45
1 3 2 4
M12 TD+ TD- RD+ RD-

O&M I-Temp Ci 90-140-160t - en

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Manual

1 Declaration of Conformity ............................................................................................... 2

2.1 Introduction ............................................................................................................. 3

3.1 Safety Precautions Prior to use ............................................................................... 4

4.1 General ................................................................................................................... 5

5.1 Use of hoses ........................................................................................................... 6

7 Used Symbols ................................................................................................................ 8

8.1 Proper Use .............................................................................................................11

9.1 General ..................................................................................................................13

10.1 General ..................................................................................................................16

11.1 General ..................................................................................................................19

12.1 Leak stop operation ................................................................................................24

14 Button and Symbol Descriptions ................................................................................28

15 Target value menus ...................................................................................................32

15.1 Set-Point temperature ............................................................................................32

16.1 Graph drop-down menu .........................................................................................38

16.2 Graph selection ......................................................................................................38

17.1 User: Operator .......................................................................................................40

19 Selection info menu ...................................................................................................42

19.1 ICS Cool Energy menu...........................................................................................42

20.1 Control with outlet sensor .......................................................................................48

21.1 Settings interface ...................................................................................................49

21.2.4 Auto-Tune heating ...........................................................................................53

23 Overview multi circuit temperature units.....................................................................71

23.1 Circuit adjustment ..................................................................................................71

23.2 Enable circuit menu ................................................................................................72

25 Error messages .........................................................................................................74

26 Description of the interfaces.......................................................................................79

27 Connection of the analog interface.............................................................................80

27.1 Analogue interface .................................................................................................81

28.1 Serial Interface .......................................................................................................83

29.1 Protocol of data communication CAN-Demag-Ergotech .........................................92

30.1 List of parameters ..................................................................................................95

32 Connection the VARAN Bus interface ......................................................................102

33 Connection the Device Net interface ........................................................................106

33.1 DeviceNet interface temperature unit ...................................................................106

35.1 General ................................................................................................................110

36.1 Service Interval Control Display............................................................................112

36.6 Flow rate measurement system maintenance 90t ................................................115

37.1 Dismantling ..........................................................................................................123

39 Spare Parts and Consumables ................................................................................127

39.1 General ................................................................................................................127

41 Technical data i-Temp ci 90t ...................................................................................134

44.1 General Arrangement with dimensions .................................................................137

ICS Cool Energy Ud

that this unit/machine complies with the regulations of the EG-directions

2006/42/EG Directive on Machinery

Type of equipment : i-Temp

EN ISO 12100 10/2009

Authorized person for reassemble the documents pursuant the 2006/42/EG:

ICS Cool Energy Ud

Phil Wilson Chairman

These operating instructions are for:

- The user of the i-Temp

The manual has to always be in the general vicinity of the i-Temp.

Ensure observance to the following:

 Operation in according to the instructions within this manual.

 Read and understand all Safety messages and regulations.

 Safety precautions for all Heat Transfer / Cooling Fluids.

 Legislation and guidelines for the country of use.

 Use of any Personal Protection Equipment

3.2 Operator qualifications

Trainee personnel are only allowed to operate the i-Temp under