1 of 2

PROCESS FLOW CHART

CROSS FUNCTIONAL TEAM CATEGORY CUSTOMER ZF PFC No OPPL/F/QA/02

QA- Mr.Sudesh Mahajan PROTOTYPE PRODUCT NAME CORPO ESTERNO BMW KAX POST BODY BMW KAX RR Org. Date:- 2.09.2023

QMS Mr.Bhushan Lokhande PRE-LAUNCH PART NO. 005219000469 PFD No. OPPL/ZF/005219000469

PROD- Mr.Mahendra Wagh PRODUCTION PART DESCRIPTION CORPO ESTERNO BMW KAX POST BODY BMW KAX RR DRW.REV DATE 5.07.2023

NPD- Mr.Dnyneshwar Sul PREPARED BY : Bhushan Lokhande APPROVED BY : Bangali Singh DRW.REV NO. A

TRANSPO -
S. NO. OPR. No PROCESS FLOW
RTATION

FIXTURE NO. WITH PRODUCT

Operation & EXPECTED OPRN. INCOMING SOURCE OF PROCESS
Operation Inspection Storage Transfer OPERATION DESCRIPTION & PROCESS SHEET REFERENCE ERROR PROOFING CHARATERSTICS. Supplier Details
Inspection OUTCOME VARIATION CHARATERSTICS
DETAILS

1. Product as per
Raw Material Receiving and Inspection Material not as per 1.Weight of material & JINDAL INDIA
1 10-20 ----- ------ Material
specification
Specification in TDC , Invoice
LIMITED
( EN AW-6082-T6 UNI EN 573-3 ) condition of materials.
,Purchase order

1. Storage of parts at
proper location
1. Bars mix up
2. No excess storage
2. FIFO for raw material
2 30 Raw Material Storage ------ Raw Material Dent ,Damage
3. Identification of grade by
of material Inhouse
3. No rusty material
colour
allowed to keep in
Store

1. Process Sheet
1. Specification as per 2. Tools as per CP
drawing or process sheet/CP 3. Tool changing
Length O/s,U/s Dent
3 40 Bar Cutting Total Length U/S
,Damage
2. Parts should be free from frequency Inhouse
Burr, rust, dents, damages, 4. Cutting feed
scratches and cracks etc. 5. Speed

1. Process Sheet
2. Tools as per CP
1. Specification as per
Length O/s,U/s 3. Tool changing
drawing or process sheet/CP
Length,OD,ID, Diameter O/s,U/s frequency
4 50 Cold Forging 2. Parts should be free from
4. Cutting feed
Inhouse
Burr, rust, dents, damages,
5. Speed
scratches and cracks etc.
6.Coolent
Conectration

1. Process Sheet
Length O/s,U/s
2. Tools as per CP
Diameter O/s,U/s 1. Specification as per
Length,OD,ID, 3. Tool changing
Runout O/s,U/s drawing or process sheet/CP
Chamfer,Runout, frequency
5 60 By Bin CNC Turning- 1st SET-UP Surface
Surface Finish not ok 2. Parts should be free from
4. Cutting feed
Inhouse
Radius U/S,O/s Burr, rust, dents, damages,
finish,Radius, 5. Speed
scratches and cracks etc.
6.Coolent
Conectration

9427-3X
 2 of 2

PROCESS FLOW CHART

CROSS FUNCTIONAL TEAM CATEGORY CUSTOMER ZF PFC No OPPL/F/QA/02

QA- Mr.Sudesh Mahajan PROTOTYPE PRODUCT NAME CORPO ESTERNO BMW KAX POST BODY BMW KAX RR Org. Date:- 2.09.2023

QMS Mr.Bhushan Lokhande PRE-LAUNCH PART NO. 005219000469 PFD No. OPPL/ZF/005219000469

PROD- Mr.Mahendra Wagh PRODUCTION PART DESCRIPTION CORPO ESTERNO BMW KAX POST BODY BMW KAX RR DRW.REV DATE 5.07.2023

NPD- Mr.Dnyneshwar Sul PREPARED BY : Bhushan Lokhande APPROVED BY : Bangali Singh DRW.REV NO. A

TRANSPO -
S. NO. OPR. No PROCESS FLOW
RTATION

FIXTURE NO. WITH PRODUCT

EXPECTED OPRN. INCOMING SOURCE OF PROCESS
OPERATION DESCRIPTION & PROCESS SHEET REFERENCE ERROR PROOFING CHARATERSTICS. 1.CHARATERSTICS
Process Sheet Supplier Details
DETAILS
OUTCOME Length O/s,U/s
VARIATION
2. Tools as per CP
Diameter O/s,U/s 1. Specification as per
Length,OD,ID, 3. Tool changing
Runout O/s,U/s drawing or process sheet/CP
Chamfer,Runout, frequency
6 70 By Bin CNC Turning -2nd SET-UP Surface
Surface Finish not ok 2. Parts should be free from
4. Cutting feed
Inhouse
Radius U/S,O/s Burr, rust, dents, damages,
finish,Radius, 5. Speed
scratches and cracks etc.
6.Coolent
Conectration

1. Process Sheet
1. Specification as per 2. Tools as per CP
drawing or process sheet/CP 3. Tool changing
Inner Diameter
7 80 By Bin Burnishing ID 2. Parts should be free from frequency Inhouse
O/s,U/s
Burr, rust, dents, damages, 4. Cutting feed
scratches and cracks etc. 5. Speed

1. Process Sheet
1. Specification as per 2. Tools as per CP
Diameter O/s,U/s
OD,ID, drawing or process sheet/CP 3.Chemical Changing
8 90 Anodising Surface Finish not ok Alufin
Surface finish,color 2. Parts should be free from frequency
Burr, rust. 4.Chemical
Conectration

Length O/s,U/s
Diameter O/s,U/s 1. Specification as per
1.Final Inspection as
Runout O/s,U/s drawing or process sheet/CP
Per CP
9 100 By Bin Final Inspection Manual,Fixtures PDIR Surface Finish not ok 2. Parts should be free from
2.Proper Tagging
Inhouse
Radius U/S,O/s Burr, rust, dents, damages,
scratches and cracks etc.

1. Washing and RP Oiling as per

Process sheet.
2. Parts should be free from loose 1. Standard operating
Burr,rust & Dust, coolent. sheet.
3.PDI report as per frequency 2. Cleaning agent
along with dispatch & delivery concentration.
Wrong labelling
document 3. Cleaning agent and RP INHOUSE
10 110 By Bin Packing Excess/short/Wrong
4. Correct material with correct Oil Changing Frequency.
supply
& Dispatch to the Customer invoice 4. Dock audit as per
5. Packaging as per Packing defined frequency
Standard. 5. Invoice or delivery
6. No mix up of boxes challan
7. No damage boxes
8. No Excess Qty.

S. NO. DATE REV. NO. ECN/AMMENDMENTS

0 02.09.2023 00 Intial Release

9427-3X