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Research Article

Effect of pH and temperature on vinasse decolorization


by lactic acid bacteria in batch processes

Marta Wilk,1 Małgorzata Krzywonos,1 Przemysław Seruga,1 Ewa Walaszczyk2

1
Department of Bioprocess
• Abstract
Engineering, Wroclaw University of The waste-­free policy is part of the process of sugar production from beets in which the
Economics, Wrocław, Poland resulting molasses are used for ethanol production. However, during this process an-
2
Department of Biotechnology and Food
other byproduct, namely vinasse, is created. Therefore, there is a problem with the
Analysis, Wroclaw University of Economics, utilization of wastewater, which cannot be disposed to the environment without being
Wrocław, Poland treated. Melanoidins, caramels, and hexoses alkaline degradation products contained
in the vinasse give it a dark brown color. The aim of the study was to investigate the
Received 10 July 2018; Revised 9 October effect of the pH and the temperature on the decolorization of vinasse by lactic acid
2018; Accepted 30 October 2018 bacteria (Lactobacillus plantarum, L. casei, and Pediococcus parvulus). Experiments
were performed in batch mode in a BioStatB bioreactor for 72 hrs. The medium con-
National Science Centre (Poland), Grant/
sisted of 25% v/v sugar beet molasses vinasse, 77.34 gdm−3 of glucose, and 2.24 gdm−3
Award Number: N N312 421940
of yeast extract. The maximum decolorization was 25.14% and was achieved at non-
Correspondence to: Marta Wilk, controlled pH 6.5 and at 30°C.   © 2019 Water Environment Federation
Department of Bioprocess Engineering,
Wroclaw University of Economics, • Practitioner points
Wrocław, Poland. • Lactobacillus plantarum, L. casei and Pediococcus parvulus showed potential for de-
Email: marta.wilk@ue.wroc.pl colorization of sugar beet molasses vinasse.
• Controlled pH has a negative effect on sugar beet molasses vinasse decolorization.
Published online 28 February 2019 in Wiley • Toxic substances, i.e. acrylamide, 4-methylimidazole , 5-hydroxymethylfurfural and
Online Library (wileyonlinelibrary.com) furfural after decolorization was not detected.
• Bacteria showed high degradation potential of 2-acetyl-4-(1,2,3,4)-tetrahydroxy-
DOI: 10.1002/wer.1065 butylimidazole.

© 2019 Water Environment Federation • Key words


decolorization; lactic acid bacteria; vinasse; wastewater

Introduction
The biofuel produced in the world in the largest quantity is ethanol. Brazil and the United
States supply most of the ethanol on the market, and their production is mainly based on
sugar cane and maize, respectively. According to OECD (2017) overview, the world etha-
nol production will grow by 19∙109 L in the next 10 years, so it is approximately 73% less
than between 2004 to 2006 and 2014 to 2016. The slowdown of ethanol growth is because
of the stagnating mandated ethanol use in the United States, but it is forecast that demand
will be partially compensated by developing countries where ethanol is produced from
molasses. In the European Union, ethanol is mostly produced from sugar beet, maize,
and wheat (OECD, 2017, 2018). The sugar industry promotes no waste process ideas and
claims that ethanol production could be more efficient if distilleries were to use interme-
diates and byproducts like molasses besides sugar beets (Gumienna et al., 2016). It is eco-
nomically justified because 100 to 120 L of ethanol can be obtained from 1 ton of sugar
beets; whereas 300 L of ethanol can be obtained from 1 ton of beet molasses (Alexiades,
Kendall, Winans, & Kaffka, 2018; Golisz & Wójcik, 2013). The problem is that distilleries,
in addition to ethanol, obtain waste water called sugar beet molasses vinasse (BMV) in
the amount of 8 to 15 L per liter of alcohol (Naik, Jagadeesh, & Alagawadi, 2008).
Sugar beet molasses vinasse is characterized by a high load of pollutants, an
acidic pH, and a dark brown color (Krzywonos, Chałupniak, & Zabochnicka-­Świątek,

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Research Article

2017; Wilk, Krzywonos, & Seruga, 2017). Colored com- of the Swedish University of Agricultural Sciences in Uppsala.
pounds, which are formed during sugar beet and then Lactobacillus casei 0848 was obtained from the Department
molasses processes, are called the following: melanoidins— of Food Chemistry of the Polish University of Technology in
from Maillard reaction; caramels—from decomposition of Łódź. The strains were stored in the MRS medium (de Man,
sucrose; and hexoses alkaline degradation products (HADP) Rogosa and Sharpe; Biocorp, Poland) with 10% v/v glycerol, at
(Schlumbach, Pautov, & Flöter, 2017; Wilk et al., 2017). In 65°C.
vinasse, one can also find toxic or carcinogenic substances,
like furfural, 5-­hydroxymethylfurfural (5-­HMF), acrylamide, Process conditions
4-­methylimidazole (4-­MeI), and 2-­acetyl-­4-­(1,2,3,4)-­tetrahy The experiments were carried out in duplicate for 72 hrs in a
droxy-­butylimidazole (THI), which appear during very com- 5 dm3 working volume stirred-­tank bioreactors (Biostat B, B.
plex and a plurality of successive and parallel chemical reac- Braun Biotech International) with a stirrer speed of 200 rota-
tions (Coca, García, González, Peña, & García, 2004; Lee, tions per minute, no aeration, at 30 or 37°C, pH 6.0 or 6.5.
Jang, & Shibamoto, 2013). Chemical oxygen demand (COD) These conditions and medium composition have been chosen
and biochemical oxygen demand (BOD) value (80 to 100 g according to the authors’ previous experiments and literature
O2 dm−3 and 40 to 50 g O2 dm−3, respectively) and color make (Adikane, Dange, & Selvakumari, 2006; Kaushik & Thakur,
the BMV difficult to degrade (Krzywonos & Seruga, 2012). 2009; Limkhuansuwan & Chaiprasert, 2010; Zuraida et al.,
It is possible to use vinasse as a fertilizer, but only in a low 2013). Moreover, the processes were carried out with both con-
concentration. Research shows that long-­term fertilization of trolled (pH) (parameter value was maintained automatically
the fields with the vinasse causes soil saturation and contam- by using 2 M H2SO4 and 33% NaOH throughout the entire
ination of nearby bodies of water as well as contamination of process) and noncontrolled (pH0) pH levels. The authors’
the aquifer (España-­Gamboa et al., 2017; González & Mejía, previous experiments were conducted in the shake-­flask and
2015). Moreover, vinasse causes the inhibition of seed germi- the medium composition was optimized using experimental
nation (Ale, Jha, & Belbase, 2008). Disposal of such a dark and design of experiments (manuscript in preparation). On this
polluted byproduct into the water is also dangerous because basis, the authors have formulated the medium consisting of
it could endanger the existing flora and fauna (Christofoletti, BMV (25% v/v), 77.34 g dm−3 of glucose (Chempur, Poland)
Escher, Correia, Marinho, & Fontanetti, 2013). It is therefore (added separately after medium sterilization at 121°C for
necessary to treat the vinasse before it is discharged into the 15 min), and 2.24 g dm−3 of yeast extract (Biocorp, Poland).
environment. There are known physicochemical and micro- After sterilization, the culture medium was inoculated with
biological methods of COD and BOD reduction (Fuess, de 20 cm3 of a bacteria suspension in MRS medium, which cor-
Araújo Júnior, Garcia, & Zaiat, 2017; Lutosławski, Ryznar-­ responded to 1.5 g dm−3 of bacteria dry weight.
Luty, Cibis, Krzywonos, & Miśkiewicz, 2011; Petta, De Gisi,
Casella, Farina, & Notarnicola, 2017; Rodrigues et al., 2017; Methods
Santos, Ricci, França Neta, & Amaral, 2017), but the sec- The samples were centrifuged at 9000 g (Sigma® 4K15) for
ond stage of vinasse treatment should be the removal of the 15 min. The decolorization effectiveness and biomass growth
color. The physicochemical treatment of vinasse is not eco- were evaluated spectrophotometrically (475 nm and 620 nm,
nomically viable (Campos, Mesquita, Silva, & Schwan, 2014). respectively).
This is why many researchers focus on microbial decoloriza- Melanoidins, caramels, and HADP content were deter-
tion (Limkhuansuwan & Chaiprasert, 2010; Rajasundari & mined using the Ivanov-­Sapronov method (details were pro-
Murugesan, 2011; Ravikumar, Vasanthi, & Saravanan, 2013). vided in Krzywonos, Seruga, Wilk, Borowiak, & Stelmach, 2016).
In these bioprocesses, temperature and pH value have a very Melanoidins glucose-­ glycine (Glu-­Gly), acrylamide (Sigma,
important role (Kumar et al., 1997; Santal, Singh, & Saharan, Poland), 4-­methylimidazole (4-­MeI) (Alfa Aesar, Germany), 2-­
2016; Tiwari, Gaur, & Singh, 2012; Zuraida, Nurhaslina, & Ku, acetyl-­4-­(1,2,3,4)-­tetrahydroxy-­butylimidazole (THI) (Sigma,
2013). The aim of this work is investigation of the influence of Poland), 5-­hydroxymethylfurfural (5-­HMF) (Aldrich, Poland),
pH and temperature on the decolorization of BMV by a con- furfural (Acros Organics, Poland), glucose and lactic acid
sortium of lactic acid bacteria. content were measured by HPLC (Knauer). Chemical oxygen
demand was established spectrophotometrically using Hach-­
Lange cuvette tests. Details of all used methods were provided
Methodology
previously (Wilk, Krzywonos, Borowiak, & Seruga, 2019).
Materials The decolorization effectiveness and reduction of com-
Distillery wastewater. The BMV was collected from CHECO ponents and indicators of vinasse were calculated from the
Manufacturing Plant, Ltd., Włocławek, Poland, and was stored formula:
in a sealed container, at −20°C. Vinasse characterization and
(A0 − At )
data reported in the literature are shown in Table 1. %A = ⋅ 100% (1)
A0
Microorganisms where:
Lactobacillus plantarum MiLAB393 and Pediococcus parvulus A0 is the initial value, and
MiLAB099 were obtained from the Department of Microbiology At is value in the time t.

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Table 1. Vinasse characterization


a
VALUE
CIBIS, RYZNAR-­LUTY,
KRZYWONOS, LUTOSŁAWSKI, RYZNAR-­LUTY
PARAMETER WILK ET AL. (2019) AND MIŚKIEWICZ (2011) ET AL. (2008)
pH 5.0 4.97 ± 0.01 5.4
COD 89.3 ± 4.8 57.39 ± 0.35 126.7
BOD5 256 ± 10.7 36.40 ± 2.14 nd
Glycerol 3.9 ± 0.19 3.333 ± 0.117 3.74
Glucose 1.42 ± 0.07 nd nd
Total nitrogen 5.075 ± 0.205 4.004 ± 0.165 3.63
Total phosphorus 0.1 ± 0.02 0.056 ± 0.0021 0.0057
Lactic acid 20.4 ± 1.02 2.913 ± 0.148 20.76
Acetic acid 2.22 ± 0.11 1.509 ± 0.082 12.11
Pyroglutamic acid 8.51 ± 0.43 5.568 ± 0.178 nd
Succinic acid 11.65 ± 0.58 nd nd
Isobutyric acid 21.07 ± 1.05 nd 1.65
Tartaric acid 1.04 ± 0.05 nd nd
Gluconic acid 2.17 ± 0.11 0.871 ± 0.032 nd
Invert degradation products of 20.07 ± 1 16.45 ± 1.41 nd
alkaline hydrolysis
Caramels 1.75 ± 0.09 2.401 ± 0.208 nd
Melanoidins 2.91 ± 0.15 0.879 ± 0.115 nd
Acrylamide 0.011 ± 0.001 nd nd
4-­methylimidazole 0.602 ± 0.031 nd nd
2-­acetyl4-­(1,2,3,4)-­tetrahydroxy-­ 0.062 ± 0.003 nd nd
butylimidazole
furfural 0.083 ± 0.004 nd nd
5-­HMF 0.016 ± 0.001 nd nd
Notes. nd, no data.
a
All values except pH are expressed in g dm−3.

Results and discussion higher. Regarding the process conditions, it is assumed that
It was observed that control of the pH is critical for color favorable temperature for decolorization depend on the strains
removal. In experiments at noncontrolled pH, decolorization and their genetic variety (Tiwari et al., 2014). Adikane et al.
was two times higher than at a controlled pH. The highest color (2006) showed a critical role of the pH decrease in decoloriza-
removal, 25.14%, was achieved in experiment at initial pH 6.5, tion, based on the result of experiments in which less decol-
noncontrolled. The percentages of decolorization of BMV by orization or increase in color was achieved when pH increased.
using lactic acid bacteria are shown in Figure 1. During the first Seyis and Subasioglu (2009) also found a relationship between
12 hrs, a decrease of pH from 6.5 to 4.6 and almost 2/3 of total the molasses decolorization and acidic conditions after incuba-
color reduction was noted. During the next 5 hrs, pH decreased tion. They observed that color removal by fungi was achieved
averagely approximately 0.05 units per hour. After this time, with the pH value lower than 4.9. España-­Gamboa et al. (2015,
significant changes in pH were not observed and at the termi- 2017) recognized the increasing pH inside the air-­pulsed bio-
nation of fermentation the pH was at 3.6 (Figure 2). Different reactor during decolorization by Trametes versicolor, as the
microorganisms have been used for decolorization (Table 2). reason for no significant color removal. Kaushik and Thakur
In the literature, there are references where better results have (2013) reported that the relationship between pH and decol-
been achieved for decolorization with mixed culture than orization was connected with the bioadsorption potential of
individual microorganism (Kumar & Chandra, 2006; Sharma vinasse on the cell walls of microorganism. They explained
& Mittal, 2014; Tiwari, Gaur, & Singh, 2014). Kumar and that complex polymeric organic compounds with different
Chandra (2006) explained this phenomena as the enhanced aromatic rings and functional groups in vinasse have a wide
effect of coordinated metabolic interactions on decolorization. range of ionization potentials at different pH values. The ini-
Moreover, Ryznar-­Luty, Krzywonos, Cibis, and Miśkiewicz tial pH value also has a critical influence on decolorization
(2008) reported that, compared to monocultures, nutritional (Jiranuntipon, Chareonpornwattana, Damronglerd, Albasi, &
requirements of mixed cultures are lower and their activity is Delia, 2008). Tiwari et al. (2014) studied the effect of initial pH

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(A)

(B)

Figure 1. Effect of process conditions (T = 30°C or 37°C and pH = 6.0 or pH = 6.5) on decolorization under (a) without pH control (pH0) and
(b) controlled pH (pH).

and pH are highly significant factors, because in an optimum


pH of vinasse the organisms might acquire a sufficient carbon
source. They achieved the highest color removal at pH 6.0. In
this study during the pH controlled process (pH = 6.5), bacteria
assimilated 81.36% of glucose, whereas during noncontrolled
pH experiment (pH0 = 6.5), concentration of carbon source
decreased by only 23.54% (Figure 3). Interestingly, despite the
low level of glucose reduction, the increase in biomass and
decolorization were 2.7 and 2 times higher, respectively, com-
pared to the values obtained in controlled pH processes. It can,
therefore, be assumed that the bacteria, under noncontrolled
pH conditions, assimilated the original carbon source found
Figure 2. pH value ( ) during the process at T = 30°C and in the vinasse, for example, from colored compounds. Under
pH0 = 6.5 and its effect on decolorization ( ). controlled pH, the bacteria used glucose for the production of
lactic acid, which was noted to be five times higher than in non-
controlled pH.
in the range from 4.0 to 7.0, at intervals of 0.5, on distillery In controlled pH experiments, an increase in surface area
spentwash decolorization by consortium of Pediococcus acidi- characteristic of Glu-­Gly melanoidins was observed (Figure 4).
lactici and Candida tropicalis. They noted the highest efficiency Under noncontrolled pH conditions, the highest removal of
of color removal in an experiment with pH 6.0; moreover, melanoidins Glu-­Gly was reported for experiments at 37°C. In
beyond this value there was a decrease in decolorization. the experiment in which vinasse decolorization was the high-
Ravikumar et al. (2013) optimized the parameters of the est (pH0 = 6.5, T = 30°C) (Figure 1a), the removal of melanoi-
decolorization by Cladosporium cladoporioides using response dins Glu-­Gly was 28.64%, and it was the lowest result among
surface methodology. They found that carbon concentration experiments conducted under noncontrolled pH (Figure 4). It

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Table 2. Microorganism and process conditions used in decolorization of distillery effluent


COLOR INITIAL TEMPERATURE
NAME REMOVAL (%) PH (°C) REFERENCES
soil sample 69 6.0 30.0 Adikane et al. (2006)
Trichoderma viride 53.5 <4.9 30.0 Seyis and Subasioglu (2009)
Trametes versicolor 18 4.5 25.0 España-­Gamboa et al. (2015)
Klebsiella oxytoca, Serratia marcescens, and 19.3 4.0 30.0 Jiranuntipon et al. (2008)
Citrobacter sp.
Pediococcus acidilactici and Candida 82 6.0 45.0 Tiwari et al. (2014)
tropicalis
Cladosporium cladoporioides 62.5 6.0 37.0 Ravikumar et al. (2013)
Lactobacillus plantarum MiLAB393 26 6.5 35.8 Wilk et al. (2017)
Lactobacillus plantarum MiLAB93 67 6.25 37.0 Seruga and Krzywonos (2015)
Lactobacillus plantarum SF5.6 60.91 6.0 30.0 Limkhuansuwan and
Chaiprasert (2010)
Paracoccus pantotrophus 81.2 7.0 37.0 Santal et al. (2016)
Bacillus megaterium ATCC 14581 38 7.0 37.0 Krzywonos et al. (2017)
Lactobacillus plantarum MiLAB393, L. casei 25.14 6.5 30.0 This work
0848, and Pediococcus parvulus MiLAB099

(A) 90 800
80 700
Lactic acid and glucose

70
concentration [g/dm3]

Biomass growth [%]


600
60
500
50
400
40
300
30
20 200

10 100
0 0
0 12 24 36 48 60 72
t [hr]
Lactic acid Glucose Biomass

(B) 90 800
80 700
Lactic acid and glucose

70
concentration [g/dm3]

Biomass growth [%]

600
60
500
50
400
40
300
30
20 200

10 100
0 0
0 12 24 36 48 60 72
t [hr]
Lactic acid Glucose Biomass

Figure 3. Biomass growth and concentration of lactic acid and glucose during decolorization under noncontrolled pH0 = 6.5 (a) and con-
trolled pH = 6.5 (b) at 30°C.

can be assumed that under these conditions there was a higher an increase in the content of caramels in the medium. Hexoses
reduction of other color compounds than in experiments alkaline degradation products and melanoidins contents were
with pH0 = 6.0 at T = 30°C or T = 37°C and with pH0 = 6.5 at reduced, while under controlled pH conditions the melanoidins
T = 37°C. It was found that under noncontrolled pH, there was content increased, and the HADP and caramels concentration

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T = 30°C T = 37°C
pH
pH

pH = 6.0
pH

pH = 6.0
pH T = 37°C
T = 30°C
pH = 6.5

–105 –85 – 65 – 45 –25 –5 15 35 55 pH = 6.5


Reduction of melanoidin Glu-Gly content [%]
–5 0 5 10 15
Figure 4. Reduction of melanoidins glucose-­ glycine (Glu-­
Gly) Reduction of COD [%]
content depending on the process conditions under controlled pH
(pH) and without pH control (pH0) at 30°C and 37°C. Figure 5. Chemical oxygen demand (COD) reduction depending
on the process condition under pH with control (pH) and without
decreased (Table 3). The reduction of the melanoidins content control (pH0) at 30°C and 37°C.
in the experiments in which the pH decreased over time resulted
from the fact that these compounds are easier to remove in an and Chandra (2012) to examine the effect of pH on the degra-
acidic medium (Rajasundari & Murugesan, 2011). dation of extracted molasses melanoidins by bacterial consor-
The authors of this study tested at temperatures of 30°C tium. The best results were recorded at pH 7.0; pH higher or
and 37°C because they are the best for lactic acid bacte- lower than this value adversely influenced the bacterial growth
ria growth. The highest color removal was achieved at 30°C and degradation capability. They also noted that temperature
(Figure 1). For Lactobacillus plantarum MiLAB393 used in affects the microbiological decolorization effectiveness. On the
the previous study (Wilk et al., 2017) and for L. plantarum other hand, the authors of this study have recorded that effect
MiLab93 used in the study of Seruga and Krzywonos (2015), of temperature on decolorization is not significant like pH con-
optimum temperatures were 35.8°C and 37°C, respectively. trolling (Figure 1). Tiwari et al. (2014) noted that consortium
Optimum temperatures were higher than for the bacteria con- of Pediococcus acidilactici and Candida tropicalis was active in
sortium. Limkhuansuwan and Chaiprasert (2010) also tested all tested temperatures (it exhibited about 80% decolorization
the ability of lactic acid bacteria to effect decolorization, but in all experiments) so mix culture of microorganism was not
in a wider range of temperatures: 20, 25, 30, 37, 43, and 50°C. affected by temperature.
They reported that the degree of decolorization increased as the For the experiment that was carried out at 37°C with con-
temperature increased to 30°C. Above this value, there was a trolled pH of 6.0, the highest COD reduction of 14.5% (Figure 5)
decrease in color removal. Santal et al. (2016) found the same and the lowest degree of decolorization (8.87%) was recorded
correlation but decolorization increased to the level of tempera- (Figure 1). To maintain the pH at level 6.0, NaOH was added
ture of 37°C. Zuraida et al. (2013) used Lactobacillus delbruckii to the medium throughout the experiment. In the process with
in the decolorization of batik wastewater. They monitored the the highest degree of decolorization, the value of COD during
process at different temperatures (25, 30, 37, and 42°C) and the process decreased by 1.6%. In this process, bacterial acid-
initial pH (4, 5, 6, 7, and 8). It was interesting that the opti- ification took place and the pH decreased to 3.6. Krzywonos
mum temperature for bacteria growth and decolorization was et al. (2017) have noted that during BMV decolorization by
37°C, but the optimum initial pH was different: 7.0 and 6.0, Bacillus megaterium ATCC 14581, the acidification of the
respectively. A range of pH from 6.0 to 8.0 was used by Yadav medium influenced the increasing of the COD value. They also

Table 3. Hexoses alkaline degradation products (HADP), melanoidins, and caramels reduction depending on the process condition
PROCESS CONDITIONSa REDUCTION OF COLORED COMPOUNDS (%)
T (°C) HADP MELANOIDINS CARAMELS
pH0 = 6.5 30 14.97 2.50 −35.57
pH0 = 6.5 37 11.65 9.51 −32.42
pH0 = 6.0 30 15.85 7.99 −27.63
pH0 = 6.0 37 6.69 18.99 −37.72
pH = 6.5 30 25.01 −34.61 42.33
pH = 6.5 37 13.26 −14.50 32.63
pH = 6.0 30 15.56 −55.54 26.16
pH = 6.0 37 6.89 −4.61 24.96
Notes. Minus before the value means the increase in the content of a colored compound.
a
pH0 = 6.0 and pH0 = 6.5 means noncontrolled pH; pH = 6.0 and pH = 6.5 means controlled pH.

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