Professional Documents
Culture Documents
1
Department of Bioprocess
• Abstract
Engineering, Wroclaw University of The waste-free policy is part of the process of sugar production from beets in which the
Economics, Wrocław, Poland resulting molasses are used for ethanol production. However, during this process an-
2
Department of Biotechnology and Food
other byproduct, namely vinasse, is created. Therefore, there is a problem with the
Analysis, Wroclaw University of Economics, utilization of wastewater, which cannot be disposed to the environment without being
Wrocław, Poland treated. Melanoidins, caramels, and hexoses alkaline degradation products contained
in the vinasse give it a dark brown color. The aim of the study was to investigate the
Received 10 July 2018; Revised 9 October effect of the pH and the temperature on the decolorization of vinasse by lactic acid
2018; Accepted 30 October 2018 bacteria (Lactobacillus plantarum, L. casei, and Pediococcus parvulus). Experiments
were performed in batch mode in a BioStatB bioreactor for 72 hrs. The medium con-
National Science Centre (Poland), Grant/
sisted of 25% v/v sugar beet molasses vinasse, 77.34 gdm−3 of glucose, and 2.24 gdm−3
Award Number: N N312 421940
of yeast extract. The maximum decolorization was 25.14% and was achieved at non-
Correspondence to: Marta Wilk, controlled pH 6.5 and at 30°C. © 2019 Water Environment Federation
Department of Bioprocess Engineering,
Wroclaw University of Economics, • Practitioner points
Wrocław, Poland. • Lactobacillus plantarum, L. casei and Pediococcus parvulus showed potential for de-
Email: marta.wilk@ue.wroc.pl colorization of sugar beet molasses vinasse.
• Controlled pH has a negative effect on sugar beet molasses vinasse decolorization.
Published online 28 February 2019 in Wiley • Toxic substances, i.e. acrylamide, 4-methylimidazole , 5-hydroxymethylfurfural and
Online Library (wileyonlinelibrary.com) furfural after decolorization was not detected.
• Bacteria showed high degradation potential of 2-acetyl-4-(1,2,3,4)-tetrahydroxy-
DOI: 10.1002/wer.1065 butylimidazole.
Introduction
The biofuel produced in the world in the largest quantity is ethanol. Brazil and the United
States supply most of the ethanol on the market, and their production is mainly based on
sugar cane and maize, respectively. According to OECD (2017) overview, the world etha-
nol production will grow by 19∙109 L in the next 10 years, so it is approximately 73% less
than between 2004 to 2006 and 2014 to 2016. The slowdown of ethanol growth is because
of the stagnating mandated ethanol use in the United States, but it is forecast that demand
will be partially compensated by developing countries where ethanol is produced from
molasses. In the European Union, ethanol is mostly produced from sugar beet, maize,
and wheat (OECD, 2017, 2018). The sugar industry promotes no waste process ideas and
claims that ethanol production could be more efficient if distilleries were to use interme-
diates and byproducts like molasses besides sugar beets (Gumienna et al., 2016). It is eco-
nomically justified because 100 to 120 L of ethanol can be obtained from 1 ton of sugar
beets; whereas 300 L of ethanol can be obtained from 1 ton of beet molasses (Alexiades,
Kendall, Winans, & Kaffka, 2018; Golisz & Wójcik, 2013). The problem is that distilleries,
in addition to ethanol, obtain waste water called sugar beet molasses vinasse (BMV) in
the amount of 8 to 15 L per liter of alcohol (Naik, Jagadeesh, & Alagawadi, 2008).
Sugar beet molasses vinasse is characterized by a high load of pollutants, an
acidic pH, and a dark brown color (Krzywonos, Chałupniak, & Zabochnicka-Świątek,
2017; Wilk, Krzywonos, & Seruga, 2017). Colored com- of the Swedish University of Agricultural Sciences in Uppsala.
pounds, which are formed during sugar beet and then Lactobacillus casei 0848 was obtained from the Department
molasses processes, are called the following: melanoidins— of Food Chemistry of the Polish University of Technology in
from Maillard reaction; caramels—from decomposition of Łódź. The strains were stored in the MRS medium (de Man,
sucrose; and hexoses alkaline degradation products (HADP) Rogosa and Sharpe; Biocorp, Poland) with 10% v/v glycerol, at
(Schlumbach, Pautov, & Flöter, 2017; Wilk et al., 2017). In 65°C.
vinasse, one can also find toxic or carcinogenic substances,
like furfural, 5-hydroxymethylfurfural (5-HMF), acrylamide, Process conditions
4-methylimidazole (4-MeI), and 2-acetyl-4-(1,2,3,4)-tetrahy The experiments were carried out in duplicate for 72 hrs in a
droxy-butylimidazole (THI), which appear during very com- 5 dm3 working volume stirred-tank bioreactors (Biostat B, B.
plex and a plurality of successive and parallel chemical reac- Braun Biotech International) with a stirrer speed of 200 rota-
tions (Coca, García, González, Peña, & García, 2004; Lee, tions per minute, no aeration, at 30 or 37°C, pH 6.0 or 6.5.
Jang, & Shibamoto, 2013). Chemical oxygen demand (COD) These conditions and medium composition have been chosen
and biochemical oxygen demand (BOD) value (80 to 100 g according to the authors’ previous experiments and literature
O2 dm−3 and 40 to 50 g O2 dm−3, respectively) and color make (Adikane, Dange, & Selvakumari, 2006; Kaushik & Thakur,
the BMV difficult to degrade (Krzywonos & Seruga, 2012). 2009; Limkhuansuwan & Chaiprasert, 2010; Zuraida et al.,
It is possible to use vinasse as a fertilizer, but only in a low 2013). Moreover, the processes were carried out with both con-
concentration. Research shows that long-term fertilization of trolled (pH) (parameter value was maintained automatically
the fields with the vinasse causes soil saturation and contam- by using 2 M H2SO4 and 33% NaOH throughout the entire
ination of nearby bodies of water as well as contamination of process) and noncontrolled (pH0) pH levels. The authors’
the aquifer (España-Gamboa et al., 2017; González & Mejía, previous experiments were conducted in the shake-flask and
2015). Moreover, vinasse causes the inhibition of seed germi- the medium composition was optimized using experimental
nation (Ale, Jha, & Belbase, 2008). Disposal of such a dark and design of experiments (manuscript in preparation). On this
polluted byproduct into the water is also dangerous because basis, the authors have formulated the medium consisting of
it could endanger the existing flora and fauna (Christofoletti, BMV (25% v/v), 77.34 g dm−3 of glucose (Chempur, Poland)
Escher, Correia, Marinho, & Fontanetti, 2013). It is therefore (added separately after medium sterilization at 121°C for
necessary to treat the vinasse before it is discharged into the 15 min), and 2.24 g dm−3 of yeast extract (Biocorp, Poland).
environment. There are known physicochemical and micro- After sterilization, the culture medium was inoculated with
biological methods of COD and BOD reduction (Fuess, de 20 cm3 of a bacteria suspension in MRS medium, which cor-
Araújo Júnior, Garcia, & Zaiat, 2017; Lutosławski, Ryznar- responded to 1.5 g dm−3 of bacteria dry weight.
Luty, Cibis, Krzywonos, & Miśkiewicz, 2011; Petta, De Gisi,
Casella, Farina, & Notarnicola, 2017; Rodrigues et al., 2017; Methods
Santos, Ricci, França Neta, & Amaral, 2017), but the sec- The samples were centrifuged at 9000 g (Sigma® 4K15) for
ond stage of vinasse treatment should be the removal of the 15 min. The decolorization effectiveness and biomass growth
color. The physicochemical treatment of vinasse is not eco- were evaluated spectrophotometrically (475 nm and 620 nm,
nomically viable (Campos, Mesquita, Silva, & Schwan, 2014). respectively).
This is why many researchers focus on microbial decoloriza- Melanoidins, caramels, and HADP content were deter-
tion (Limkhuansuwan & Chaiprasert, 2010; Rajasundari & mined using the Ivanov-Sapronov method (details were pro-
Murugesan, 2011; Ravikumar, Vasanthi, & Saravanan, 2013). vided in Krzywonos, Seruga, Wilk, Borowiak, & Stelmach, 2016).
In these bioprocesses, temperature and pH value have a very Melanoidins glucose- glycine (Glu-Gly), acrylamide (Sigma,
important role (Kumar et al., 1997; Santal, Singh, & Saharan, Poland), 4-methylimidazole (4-MeI) (Alfa Aesar, Germany), 2-
2016; Tiwari, Gaur, & Singh, 2012; Zuraida, Nurhaslina, & Ku, acetyl-4-(1,2,3,4)-tetrahydroxy-butylimidazole (THI) (Sigma,
2013). The aim of this work is investigation of the influence of Poland), 5-hydroxymethylfurfural (5-HMF) (Aldrich, Poland),
pH and temperature on the decolorization of BMV by a con- furfural (Acros Organics, Poland), glucose and lactic acid
sortium of lactic acid bacteria. content were measured by HPLC (Knauer). Chemical oxygen
demand was established spectrophotometrically using Hach-
Lange cuvette tests. Details of all used methods were provided
Methodology
previously (Wilk, Krzywonos, Borowiak, & Seruga, 2019).
Materials The decolorization effectiveness and reduction of com-
Distillery wastewater. The BMV was collected from CHECO ponents and indicators of vinasse were calculated from the
Manufacturing Plant, Ltd., Włocławek, Poland, and was stored formula:
in a sealed container, at −20°C. Vinasse characterization and
(A0 − At )
data reported in the literature are shown in Table 1. %A = ⋅ 100% (1)
A0
Microorganisms where:
Lactobacillus plantarum MiLAB393 and Pediococcus parvulus A0 is the initial value, and
MiLAB099 were obtained from the Department of Microbiology At is value in the time t.
Results and discussion higher. Regarding the process conditions, it is assumed that
It was observed that control of the pH is critical for color favorable temperature for decolorization depend on the strains
removal. In experiments at noncontrolled pH, decolorization and their genetic variety (Tiwari et al., 2014). Adikane et al.
was two times higher than at a controlled pH. The highest color (2006) showed a critical role of the pH decrease in decoloriza-
removal, 25.14%, was achieved in experiment at initial pH 6.5, tion, based on the result of experiments in which less decol-
noncontrolled. The percentages of decolorization of BMV by orization or increase in color was achieved when pH increased.
using lactic acid bacteria are shown in Figure 1. During the first Seyis and Subasioglu (2009) also found a relationship between
12 hrs, a decrease of pH from 6.5 to 4.6 and almost 2/3 of total the molasses decolorization and acidic conditions after incuba-
color reduction was noted. During the next 5 hrs, pH decreased tion. They observed that color removal by fungi was achieved
averagely approximately 0.05 units per hour. After this time, with the pH value lower than 4.9. España-Gamboa et al. (2015,
significant changes in pH were not observed and at the termi- 2017) recognized the increasing pH inside the air-pulsed bio-
nation of fermentation the pH was at 3.6 (Figure 2). Different reactor during decolorization by Trametes versicolor, as the
microorganisms have been used for decolorization (Table 2). reason for no significant color removal. Kaushik and Thakur
In the literature, there are references where better results have (2013) reported that the relationship between pH and decol-
been achieved for decolorization with mixed culture than orization was connected with the bioadsorption potential of
individual microorganism (Kumar & Chandra, 2006; Sharma vinasse on the cell walls of microorganism. They explained
& Mittal, 2014; Tiwari, Gaur, & Singh, 2014). Kumar and that complex polymeric organic compounds with different
Chandra (2006) explained this phenomena as the enhanced aromatic rings and functional groups in vinasse have a wide
effect of coordinated metabolic interactions on decolorization. range of ionization potentials at different pH values. The ini-
Moreover, Ryznar-Luty, Krzywonos, Cibis, and Miśkiewicz tial pH value also has a critical influence on decolorization
(2008) reported that, compared to monocultures, nutritional (Jiranuntipon, Chareonpornwattana, Damronglerd, Albasi, &
requirements of mixed cultures are lower and their activity is Delia, 2008). Tiwari et al. (2014) studied the effect of initial pH
(A)
(B)
Figure 1. Effect of process conditions (T = 30°C or 37°C and pH = 6.0 or pH = 6.5) on decolorization under (a) without pH control (pH0) and
(b) controlled pH (pH).
(A) 90 800
80 700
Lactic acid and glucose
70
concentration [g/dm3]
10 100
0 0
0 12 24 36 48 60 72
t [hr]
Lactic acid Glucose Biomass
(B) 90 800
80 700
Lactic acid and glucose
70
concentration [g/dm3]
600
60
500
50
400
40
300
30
20 200
10 100
0 0
0 12 24 36 48 60 72
t [hr]
Lactic acid Glucose Biomass
Figure 3. Biomass growth and concentration of lactic acid and glucose during decolorization under noncontrolled pH0 = 6.5 (a) and con-
trolled pH = 6.5 (b) at 30°C.
can be assumed that under these conditions there was a higher an increase in the content of caramels in the medium. Hexoses
reduction of other color compounds than in experiments alkaline degradation products and melanoidins contents were
with pH0 = 6.0 at T = 30°C or T = 37°C and with pH0 = 6.5 at reduced, while under controlled pH conditions the melanoidins
T = 37°C. It was found that under noncontrolled pH, there was content increased, and the HADP and caramels concentration
T = 30°C T = 37°C
pH
pH
pH = 6.0
pH
pH = 6.0
pH T = 37°C
T = 30°C
pH = 6.5
Table 3. Hexoses alkaline degradation products (HADP), melanoidins, and caramels reduction depending on the process condition
PROCESS CONDITIONSa REDUCTION OF COLORED COMPOUNDS (%)
T (°C) HADP MELANOIDINS CARAMELS
pH0 = 6.5 30 14.97 2.50 −35.57
pH0 = 6.5 37 11.65 9.51 −32.42
pH0 = 6.0 30 15.85 7.99 −27.63
pH0 = 6.0 37 6.69 18.99 −37.72
pH = 6.5 30 25.01 −34.61 42.33
pH = 6.5 37 13.26 −14.50 32.63
pH = 6.0 30 15.56 −55.54 26.16
pH = 6.0 37 6.89 −4.61 24.96
Notes. Minus before the value means the increase in the content of a colored compound.
a
pH0 = 6.0 and pH0 = 6.5 means noncontrolled pH; pH = 6.0 and pH = 6.5 means controlled pH.
reported that BMV concentration affected COD removal. The Cibis, E., Ryznar-Luty, A., Krzywonos, M., Lutosławski, K., & Miśkiewicz, T. (2011).
Betaine removal during thermo-and mesophilic aerobic batch biodegradation of
best results they obtained were in the run with 5% v/v addition beet molasses vinasse: influence of temperature and pH on the progress and effi-
ciency of the process. Journal of Environmental Management, 92, 1733–1739. https://
of vinasse. Higher vinasse concentrations resulted in a smaller doi.org/10.1016/j.jenvman.2011.02.009
(or no) COD reduction. Considering that the authors of this Coca, M., García, T., González, G., Peña, M., & García, A. J. (2004). Study of colored com-
ponents formed in sugar beet processing. Food Chemistry, 86, 421–433. https://doi.
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tion of COD in the present study. Moreover, when the authors Alzate-Gaviria, L. (2017). Pretreatment of vinasse from the sugar refinery industry
under non-sterile conditions by Trametes versicolor in a fluidized bed bioreactor and
herein used single strain of lactic acid bacteria in the previous its effect when coupled to an UASB reactor. Journal of Biological Engineering, 11,
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than 14%. Hence, it can be concluded that the use of a lactic Gaviria, L. (2015). Phenol and color removal in hydrous ethanol vinasse in an air
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vinasse decolorization. It was observed that decrease of pH dur- wash by native and treated fungus: neurospora intermedia. Environmental Science
and Pollution Research, 20, 1070–1078. https://doi.org/10.1007/s11356-012-0957-2
ing the process influences positively on color removal. Optimal Krzywonos, M., Chałupniak, A., & Zabochnicka-Świątek, M. (2017). Decolorization of
initial pH and temperature for decolorization are 6.5 and 30°C, beet molasses vinasse by Bacillus megaterium ATCC 14581. Bioremediation Journal,
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by bacteria (after completion of the experiment, approximately strength distillery wastewater by lactic acid bacteria. Polish Journal of Environmental
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76% of glucose remained in the medium), in the next stage of Krzywonos, M., Seruga, P., Wilk, M., Borowiak, D., & Stelmach, K. (2016). Separation
the study it is necessary to investigate how lowering the dose of colorants in sugar beet vinasse using gel chromatography. Acta Scientiarum
Polonorum Biotechnologia, 15, 15–26.
of glucose will affect the effectiveness of BMV decolorization.
Kumar, P., & Chandra, R. (2006). Decolorisation and detoxification of synthetic mo-
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can be applied to one of the vinasse treatment stages, which is
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Acknowledgment Lee, K. G., Jang, H., & Shibamoto, T. (2013). Formation of Carcinogenic
4(5)-methylimidazole in Caramel model systems: a role of sulphite. Food Chemistry,
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This study was financed by the National Science Centre Limkhuansuwan, V., & Chaiprasert, P. (2010). Decolorization of molasses melanoidins
(Poland) under Project No. N N312 421940. and palm oil mill effluent phenolic compounds by fermentative lactic acid bacte-
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