M4 VALMET Valmet-Karhula Inc, Paper and Pulp Drying Machine Service M4 VALMETMU VALMET DATA SHEET PAPER AND DRYING MACHINES HEADBOX COMPONENTS Valmet-Karhula Inc, August 30, 1994 SPRING LOADED TOP SLICE LIP DESCRIPTION The properties of the headbox top slice lip have influence on the outflow profile. With the spring loaded top slice lip, profile adjustment is accurate and the basis weight profile is easy to control ADVANTAGES A top slice lip manufactured of stainless steel (SS2343) has the | following properties: * Accurate profile adjustment. * Rigid in machine direction. * Symmetrical bending properties of lip over entire length. DELIVERY SCOPE _ Top slice lip, clamps, springs, bottom ends of adjustor spindles and stud bolts with nuts and support plates installed and fine adjustors zeroed. (ASERVICETUOTELEH GBLHEADBOXISPRINGLO.113NY VALMET Valmet-Karhula Inc, TITANIC TOP SLICE LIP DATA SHEET PAPER AND DRYING MACHING: August 30, 1994 Top slice lip made of titanium (Ti 5) can be used in headboxes with | DESCRIPTION * big profile adjustmens between sprindles * small distance between spindles * JETMATIC-control system for slice profile. ADVANTAGES A top slice lip made of titanium can be bent with a5 io 10 tim bigger bending radius compared to a standard top slice lip. - A good mechanical durability prevents for instance scratching. - Chemical durability is better than with traditional stainless steel material. - The top slice lip withstands better manual adjustment without risk for permanent deformation DELIVERY SCOPE Titanic top slice lip installed. ‘Q.SERVICENTUOTEL EH GBHEADBOXITSLICETLIISM4 VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES HEADBOX COMPONENTS November 28, 1994 SYM-FLO RLT, HT (High Turbulence) APRON DESCRIPTION ~ Patented design. - Apron lip with criangle of stainless steel $S2343. ~ Apron lip is polished, electronically if necessary. ADVANTAGES Reduces paper streakiness significantly. Improves formation. Improves slightly strength properties. Does not affect MD, CD or residual variation of grammage. No decrease in smoothness. DELIVERY SCOPE Delivery of HT Apron consists of following parts: = new apron lip with triangle Assembly of the HT Apron includes following phases: ~ disassembly of the existing top slice and apron ~ cleaning of the body surface below the existing apron - assembly of the new HT Apron ~ grinding of the new HT Apron and measuring of flatness - assembly of the top slice and zeroing of the slice opening Measuring and erection reports. CONSIDERATIONS = - Check whether visible water streaks exists on the wire side of the product. Suitable for rectifier coll headboxes. Suitable for speed range 400-900 m/min (1300-3000 fpm) Suitability for each paper grade has to be checked case by case. ‘The location of the triangle will be determined case by case based on the following information: = headbox outflow and slice opening ~ horizontal location of the slice tip = geometry of the headbox flow area i (Q.\SERVICESTUOTELEH, ORHEADBOXWT-APRON 210SY VaALMET DATA SHEET PAPER AND DRYING MACHINES HEADBOX COMPONENTS Valmet-Karhula Inc. September 1, 1994 JETMATIC MT CONTROL SYSTEM FOR SLICE PROFILE MEASUREMENT AND CD CONTROL COMPUTER DESCRIPTION ‘The Jetmatic equipment adjusts the headbox slice by serving as an actuator to automatically adjust the basis weight profile of the paper. ADVANTAGES * Optimizes control of basis weight profile * Constant monitoring of slice position, electrical feedback * Easy manual back-up control from headbox * Easy to expand * Analyzes its mechanical and electrical condition * Prevents overbending of slice * Possible to repeat slice profile, expedites grade change and start-up * Can be interfaced with all process computers * Simple cabling * Minimum spares needed * Minimum service needed DELIVERY SCOPE - Microadjustors ~ Stepping motors ~ Control/measurement electronics ~ Position sensors - Network server ~ Interface to process computer ~ Installation - Training - Start-up - Service software ‘Q.GERVICEVTUOTELEH GBHEADBOXUETMATIC.133MY VALMET DATA SHEET PAPER AND DRYING MACHINES HEADBOX TESTING Valmet-Karhula Inc. August 30, 1994 HEADBOX APRON CONDITION TEST fh ae ji Z fi A WL 10 WOT] a MTD __ a0 Way Vy) E -20. =a 200 s* iso E = +0 100 5 & +0 50 3g “10 30 83 80 es 90 a i DESCRIPTION A headbox condition test includes a check of apron flatness and flow angle. An uneven jet impingement line and streaks in the sheet are symptoms of the problem. The deviations in apron flatness have been caused by a fabric failure and changes in headbox foundation. The basis of the test is to determine required reconditioning actions to improve paper quality and runnability. ADVANTAGES - real condition of apron is known - repair and alteration needs are known DELIVERY SCOPE A headbox condition test includes the following actions: ~ testing of headbox apron ~ testing report, which includes test results and recommended reconditioning actions Shutdown: About 8 hours for testing. ‘Q.SERVICE\TUOTELEH.CBLHEADBOX\CONDTEST.1914 VALMET DATA SHEET PAPER AND DRYING MACHINES WIRE SECTION COMPONENTS Valmet-Karhula Inc. August 30, 1994 DECKLE LINER DESCRIPTION Deckle liner with body of PP-plastic. The seal strip is of soft PVC- plastic. Fastening to frame beam or with a dovetail groove to the wire section table rail. Holder material stainless steel (SS 2343) and adjusting nuts of bronze. A wire lifting chute as additional support is also possible, Typical length for drying machines abt. 2 to 6 m and for paper machines abt. 0.3 to 2 m. ADVANTAGES - Stiff and light construction. ~ The deckle liner position as to the wire can freely and easily be adjusted. - The material is wear resistant. DELIVERY SCOPE Preassembled unit including: ~ Holders with adjusting screws, - The deckle liner itself. - Parts for fastening to the headbox. Use of a wire lifting chute as an option. ONSERVICE\TUOTELEH GHWIREWDECKLE.SSM4 VALMET Valmet-Karhula Inc. DATA SHEET DRYING MACHINES WIRE SECTION COMPONENTS August 30, 1994 FORMATION SHOWER DESCRIPTION A low pressure shower at the beginning of the wire section for working up the web structure before the dry line. Raw water or filtrated process water is sprayed through nozzles. The equipment is suitable for heavy pulp qualities. ADVANTAGES Improves formation of pulp web. ~ Increases web surface smoothness. - Increases solids contents after the wire. ~ Increases production capacity of the machine. - A brushless formation shower pipe can later on be equipped with a brush. DELIVERY SCOPE The pipe is delivered with clamps. - An optimum result is reached with 2 or 3 formation showers. (QUSERVICENTUOTELEH.OB\WIRE\FORMSHOW.1294 vaLMET DATA SHEET PAPER AND DRYING MACHINES WIRE SECTION COMPONENTS Valmet-Karhula Inc, January 10, 1994 FORMING BOARD DESCRIPTION - rigid box-type design ~ solid stainless steel $S2343 body ~ mounting legs with T-slot ~ rigid dovetail clamping of full length or segmented ceramic blades - vertical and machine direction adjustability - as option adjustibility in machine direction during run - T-bar clamping of HDPE plastic blades ~ 4 or 6 blade designs to match drainage requirements ADVANTAGES - optimized and trouble free handling of water + available in all machine widths and speeds - designed to avoid vibrations - keeps clean - adjustability visible on scales DELIVERY SCOPE ~ preassembled unit including ~ body ° = mounting legs with adjusting screws - blades ‘QSERVICEATUOTEL.DH.GBWIRENFORMBOAR.1054 VALMET DATA SHEET PAPER AND DRYING MACHINES WIRE SECTION COMPONENTS ‘Valmet-Karhula Inc. January 10, 1994 MULTIFOIL UNIT T T — rr DESCRIPTION ~ rigid box-type design - solid stainless steel $$2343 body ~ semi-dovetail mounting legs (standard) - T-bar clamping of blades = vertically adjustable - 3 or 5 or 7 blade designs to match drainage requirements ADVANTAGES - optimized and trouble free handling of water - available in all machine widths and speeds - designed to avoid vibrations - keeps clean - easy blade (HDPE) change without need for wire removal DELIVERY SCOPE __- preassembled unit including - body - mounting legs - blades 7 (QASERVICE\TUOTEL EH. GBIWIREXMULTIFOI 102NU VALMET DATA SHEET PAPER AND DRYING MACHINES WIRE SECTION COMPONENTS ‘Valmet-Karhula Inc. January 10, 1994 VACUFOIL UNIT DESCRIPTION ~ rigid box-type design - solid stainless steel $S2343 body - semi-dovetail mounting legs (standard) - T-bar clamping of blades - vertical adjustability - 6 or 7 blade designs to match drainage requirements - suction width adjustability ADVANTAGES - optimized and trouble free handling of water available in all machine widths and speeds - designed to avoid vibrations - keeps clean - easy blade (HDPE) change without need for wire removal = reliable vacuum control with ball valve DELIVERY SCOPE - preassembled unit including ~ body ~ mounting legs with adjusting screws - blades - welded drop legs; alternatively assembly of flanged joints at mill site ~ bleeder valve COASERVICINTUOTELEH.GRWIREWACUFOM. 103YU VALMET DATA SHEET PAPER AND DRYING MACHINES WIRE SECTION COMPONENTS Valmet-Karhula Inc. January 10, 1994 FLAT SUCTION BOX DESCRIPTION - rigid box-type design - solid stainless steel SS2343 body - slotted cover ~ suction width adjustability in the cover - vertical adjustability - different cover materials available ~ drilled cover - curved cover for transfer suction box ADVANTAGES - optimized and trouble free handling of water - available in all machine widths and speeds - designed to avoid vibrations - keeps clean DELIVERY SCOPE - preassembled unit including - body ~ mounting legs - cover ° (Q\SERVICHITUOTEL-EH.GBIWIRENFLATSUCT.107M4 VALMET Valmet-Karhula Inc, DATA SHEET DRYING MACHINES WIRE SECTION COMPONENTS January 10, 1994 PROFILE CONTROLLED HOT WATER APPLICATION BOX, FURE-C DESCRIPTION - Suitable for pulp grades, basis weight more than 500 g/m’. ~ Rigid support frame construction. - Frame totally stainless steel SS 2343. - Box is divided into 8-14 segments depending on the width of wire. - The amount of outflowing hot water can be individually adjusted to every section. This is controlled by special type rotameters enduring constant heat up to 90 °C. ADVANTAGES Optimized and trouble-free application of hot water. - Applicable to all possible widths and operating speeds of pulp drying machines. ‘The control of moisture profile is easy. - Production rate will increase trough large amount of hot water. Needs 3 pes. hot water boxes. DELIVERY SCOPE Preassembled unit consisting of * Stainless steel frame * Required set of flow measuring device i.e. rotameters, * Mounting supports, final installation at millsite. Q\SERVICENTUOTELEH GRWIRE% VALMET DATA SHEET PAPER AND DRYING MACHINES WIRE SECTION COMPONENTS Valmet-Karhula Inc, January 10, 1994 TAIL SQUIRT DESCRIPTION = solid stainless steel $S2343 body, fully enclosed ~ turning rollers and ropes of stainless steel $S2343 ~ carriage with low friction rollers ~ traverse movement by electric gear motor, air motor available as option ~ 2 separate stainless steel $S2343 spray nozzles ~ 2 spray nozzles for trim cutting at both ends - water supply with spiral hose ~ height adjustment by crank arm ADVANTAGES + reliable function by dual nozzles = compact design - double-speed return movement - stepless speed control by air motor DELIVERY SCOPE - preassembled unit including - body = support stands ~ drive unit - carriage with 2 nozzles ~ 4 trim cutting nozzles = spiral hose - PLC built in control box (QSERVICETUOTELEH.GBWIRENTAILSOUL 4sYU VALMET DATA SHEET PAPER AND DRYING MACHINES WIRE SECTION COMPONENTS Valmet-Karhula Inc. January 10, 1994 WIRE GUIDE DESCRIPTION ~ solid stainless steel SS2343 construction = neoprene rubber bellows = manual guide (option) ~ range of movement + 75 mm ~ mounting plate for doctor (standard) « slide bearing rollers ADVANTAGES, ~ suitable for all positions (vertical, horizontal, upside-down etc.) = no need for manual guide - well protected rollers ~ highly reliable construction = small space requirement DELIVERY SCOPE _ - preassembled unit including frame carriage + rollers - bellows. = control equipment (QUSERVICETUOTELEH.GmWIREWIREGUTD.1094 VALMET DATA SHEET PAPER AND DRYING MACHINES WIRE SECTION COMPONENTS Valmet-Karhula Inc. January 10, 1994 WIRE STRETCHER DESCRIPTION ~ rigid box-typ arms connected with cross-shaft ~ body of stainless steel $S2343, ~ depending on stretching allowance 1, 2 or 3 bellows designs, material neoprene rubber - lockable and adjustable designs ~ lockable wire stretcher for taking off the slack from wire loop, adjustable wire stretcher for controlling wire tension during operation ~ mounting plates for doctor (standard) ADVANTAGES ~ highly reliable construction ~ uncomplicated tensioning by bellows ~ no need for electrical tension control ~ small space requirement especially regarding height ~ suitable for different bearing housing contructions DELIVERY SCOPE - preassembled unit including > arms = cross-shaft - bellows - pipings - control equipments QASERVICETUOTEL EH. GRWIRESTRETCHE ASNU VALMET DATA SHEET PAPER AND DRYING MACHINES WIRE AND PRESS SECTION COMPONENTS Valmet-Karhula Inc. January 10, 1994 RETURN ROLL/PRESS FELT ROLL DOCTOR OUTSIDE WIRE DESCRIPTION ~ rigid box-type design ~ solid stainless steel SS2343 beam ~ blade holder $S2343 fastened to beam with screws ~ blade material according to requirements for cylinder covering ~ gravity loaded construction - electro-mechanical or pneumatic oscillator ~ bearings protected by rubber bellows - bearing housings, lifting device, journals, shafts SS2343 ADVANTAGES, ~ easy to mount; several bearing housings and oscillator combinations and positions ~ quick blade change from side or head during operating the machine ~ lifting hooks (standard) ine pressure measurement before delivery - optical measurement to secure that blade is parallel with shafts DELIVERY SCOPE - preassembled unit including ~ beam - blade holder - blade ~ bearing units - lifting device - oscillator - control equipment (OASERVICHTUOTELEH, GHWIREDOCTOR.14WZ VALMET DATA SHEET PAPER AND DRYING MACHINES WIRE SECTION COMPONENTS Valmet-Karhula Inc. September 1, 1994 ROLL FOIL FOR COUCH ROLLS DESCRIPTION ‘The roll foil removes water from the couch roll surface and holes and Prevents the water from getting back on the web. It reduces mist formation and build-ups on surrounding structures. The roll is kept cleaner and runnability improves. The roll foil has a symmetrical HDPE plastic blade fixed to a T-bar, with clastic loading by help of a pneumatic loading hose. The blade automatically follows the roll shape. The blade or the whole roll foil can be removed from the saveall by help of T-bars for adjustment or service. The whole roll foil, except for the blade, is covered with protective rubber. Both edges of the blade can be used, and edges can be machined ‘once. The blade and the loading hose are easy to change during running of the machine, too. ADVANTAGES. * Reliable doctoring => cleaner roll => improved runnability. * Reduced mist formation and build-ups on surrounding structures. * Removes water also from suction roll holes. DELIVERY SCOPE - Roll foil installed. ~ New saveall if needed ~ Pneumatic control equipment with valves and control boxes excluding field piping and cables, (SERVICATUOTELEH.GHWIREIROLLFOU. 14M4 VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES WIRE AND PRESS SECTIONS COMPONENTS January 11, 1994 VALMET JETSPRAY SHOWERS PURPOSE ~ For washing wires, felts and rolls; for sheet knock-off; for lubricating, FUNCTION ~ Fresh or filtered white water is sprayed through disc-type nozzles. ~ A shower with internal brush can be cleaned during paper making process with easy-to-use ratchet. ~ Pressure classes 2-50 bar (30-750 PSI). ADVANTAGES ~ Flushing valve closes tightly without excess force. ~ Nozzle plates are easy to replace and are always set in the right position. - Low maintenance requirement. ~ Outlet of the flushing valve can be positioned on site. - Shower without a brush can later be provided with brush. DELIVERY SCOPE - Stationary shower with clamps, ~ Oscillating shower with oscillator, bushings and high pressure hose. ‘OASERVICINTUOTELEH GOWIREUETSPRAY. 108M4 VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES WIRE AND PRESS SECTIONS RECONDITIONING September 6, 1994 RECONDITIONING OF SPACER BLOCK GUIDANCE IN. BO MM a I cee sess EEO EEE ESE ema aE BEFORE AFTER Be DESCRIPTION Worn guide surfaces of spacer blocks cause roll alignment errors which can lead to vibration, moisture profile errors, roll and fabric wear, and fabric guide problems, etc. Roll alignment can be brought to a level as good as new by machining new keyways, and installation of new keys and spacer blocks. Accurate guidance positions the frame beams and rolls to the same location after each felt change, ADVANTAGES * Prevents alignment errors and resulting vibration as well as other disturbances. * Makes quicker felt changing. DELIVERY SCOPE Turn key delivery - On-site keyway milling on the frame. - Design and manufacturing of new keys and spacer blocks ~ Installation and measurement required. Shutdown: 24 hours/spacer block. QASERVICETUOTELEH GBWIRERECOSPAR.1374 VALMET DATA SHEET DRYING MACHINES PRESS SECTION COMPONENTS Valmet-Karhula Inc. January 10, 1994 FOIL DOCTOR FOR SUCTION ROLL DESCRIPTION - rigid box-type design - solid stainless steel $S2343 beam - blade holder $$2343 fastened to beam with screws - blade material according to requirements for cylinder covering - gravity loaded construction ~ bearings protected by rubber bellows ~ bearing housings, lifting device, journals, shafts SS2343 - equipped with water saveall and outlet - operating principle: removes water from roll surface and prevents rewetting of felt ADVANTAGES ~ easy to mount ~ quick blade change from side or head during operation of the ‘machine too - lifting hooks (standard) = linear pressure measurement before delivery = optical measurement to secure that blade is parallel with shafts - water and impurities removal from suction roll surface ~ symmetrical blade design enables use of both edges DELIVERY SCOPE __- preassembled unit including ~ frame + blade holder - HDPE blade ~ bearing units - lifting device (Q\SERVICENTUOTELEN.GHLPRESSFOLLDOCD.140M4 VALMET DATA SHEET PAPER AND DRYING MACHINES PRESS SECTION COMPONENTS Valmet-Karhula Inc. January 5, 1994 UHLE BOX DESCRIPTION - rigid box-type design - solid stainless steel $S2343 body - T-bar clamping of blades - suction width adjustability - Lor 2 slot designs - hydraulically or manually operated turning device; alternatively of fixed design ADVANTAGES ~ can be turned down during operation ~ blade change during operation - optimized and troublefree handling of water available in all machine widths and speeds - designed to avoid vibrations ~ keeps clean DELIVERY SCOPE - preassembled unit including ~ body - mounting legs - turning device ~ blades (QASERVICE\TUOTELEH.GBLPRESSIUHLEDOX.A7M4 VALMET DATA SHEET PAPER AND DRYING MACHINES PRESS SECTION COMPONENTS Valmet-Karhula Inc. September 2, 1994 FELT EDGE CONDITIONER DESCRIPTION Separate felt edge conditioners help to keep felt edges clean and to improve maintenance operations, Pick-up felt conditioners are mounted on the side of existing Uhle boxes. Suction connection is made to an existing suction box through a butterfly valve. Check suction capacity and required space for felt edge conditioner. ADVANTAGES © Keeps pick-up felt edge areas clean * Eliminates pick-up, reduces broken edges and breaks * Increases felt service life DELIVERY SCOPE Turn key delivery - felt conditioners including installation and start-up (QASERVICEXTUOTELEH.GAWPRESS\EDGECOND.1724 VALMET DATA SHEET PAPER AND DRYING MACHINES Valmet-Karhula Ine. January 5, 1994 PRESS SECTION COMPONENTS DESCRIPTION = solid stainless steel $$2343 construction - neophrene rubber bellows - hand guide as option ~ movement + 75 mm - slide bearing rollers ADVANTEGES - suitable for all positions (vertical, horizontal, big movement no need of hand guide well protected rollers reliable construction all space requirement [ DELIVERY SCOPE - preassembled - frame unit including | = rollers | - bellows = control equipment psidedown etc.)MY VALMET DATA SHEET PAPER AND DRYING MACHINES PRESS SECTION COMPONENTS Valmet-Karhula Inc. September 5, 1994 FELT STRETCHER, PNEUMATIC DESCRIPTION ~ Stretching carried out by air bellows. ~ The stretcher roll is kept within the desired tension range by help of an air motor and a gear box. ~ The air motor is equipped with a manual control valve. ~ The carriage is equipped with rollers with slide bearings. ~ Material stainless steel $S2343 or epoxy-painted mild steel. Note! Motor and bearing housings for the cross shaft always in painted mild steel and the frame, gear racks and cross shaft always of stainless steel SS2343. - Manually operated felt seam adjusting device. ADVANTAGES * Easy and reliable stretching with bellows. * Low friction, accurate stretching. * Gear output transmission, eg. no chains for stretching. * No other electric tension control is needed. * Elastic tension saves rolls by preventing them from overloading in damages. * Can be mounted to all position (horizontal, vertical, slanted) * Very solid and reliable construction DELIVERY SCOPE - Felt stretcher mounted and started-up. ~ The felt stretcher assembly includes the following components: frames, cross shaft, bellows, gear racks, carriage, air motor and gcar box, felt seam adjusting device and control devices. ‘QASERVICITUOTELER CH RESSWELTSTRP.S4 VALMET DATA SHEET PAPER AND DRYING MACHINES PRESS SECTION COMPONENTS Valmet-Karhula Inc. September 5, 1994 FELT STRETCHER, HYDRAULIC DESCRIPTION ~ Stretching carried out by a hydraulic motor. - Material stainless steel SS2343 or epoxy-painted mild steel, Note! Motor and bearing housings for the cross shaft always in painted mild steel and the frame, gear racks and cross shaft always of stainless steel $S2343. ~ Manually operated felt seam adjusting device. ADVANTAGES * The stretcher reliably maintains the desired tension as the felt stretches. * Low friction, accurate stretching * No other (electric) tension measurement is needed. * Gear output transmission, eg. no chains for stretching. * Opetates in all positions (horizontal, vertical, slanted). * Very solid and reliable construction. * Automatic brake ensures the necessary felt tension in disturbances. DELIVERY SCOPE - Felt stretcher mounted and started-up. - The felt stretcher assembly includes the following components: frames, cross shaft, carriage, gear racks, hydraulic motor, felt seam adjusting device and control devices. (0.\SERVICENTUOTELEH OBLPRESSFELTSTRILII64 VALMET DATA SHEET PAPER AND DRYING MACHINES PRESS SECTION COMPONENTS Valmet-Karhula Inc. September 2, 1994 FABRIC PULL CLAMP FOR CHANGING FABRICS DESCRIPTION Stringing of press fabrics can be made faster by using fabric pull clamps. an easy-to-use pull clamp the fabric can be firmly hold, and safety risks due to losing hold are minimized. The fabric pull clamp is easy and quick to clamp and release without damaging the fabric. Optimal amount 4 to 5 pull clamps/machine. ADVANTAGES, * Faster stringing of press fabric * Minimized safety risk due to losing hold DELIVERY SCOPE Fabric pull clamp of aluminum: = Width of jaw 60 mm (2.36") ~ Length of grip 180 mm (7.08") - Gap 10 mm (0.39*) Pull clamp of stainless steel $S2343 on special order (0. \SERVICINTUOTHLLH GPRESS\PULLCLAM 173M4 VALMET Valmet-Karhula Inc, DATA SHEET PAPER AND DRYING MACHINES PRESS SECTION TESTING September 6, 1994 PRESS SECTION TUNE UPS DESCRIPTION Slow occurring changes such as settling, wear, and corrosion of the foundation have an adverse effect on press operation. Oblique moisture profile, low dry content after press, short grinding intervals for rolls, short felt life intervals, vibration, journal and bearing failures are a few examples of these changes, ADVANTAGES ‘Tune up of press sections gives these advantages: * loading of press is known * optimal operating speed with regard to vibration is known * reasons for disturbances and failures are known * reliable press operation is attained * repair and alteration needs are known DELIVERY SCOPE ~ Nip force and loading pressure measurements, - Vibration measurements during production run, - Speed tests within a wide speed range - Natural frequency measurements. - Optical checks. - Ultrasonic checks and checks for surface cracks. - Failure analyses. CONSIDERATIONS ~ Withdrawal sideways or removal of press felts from machine. - Design and manufacturing of spacer blocks for measurement of forces. ~ Re-tune up afer about 12 months. - Check shutdown dates and times when measurements can be made, Shutdown: 24 hours or 2 x 12 hours for measurements (Q.SHRVICHATUOTELEH.GERESS\PRESTUNE.L394 VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES PRESS SECTION RECONDITIONING September 6, 1994 PIVOT PIN DRILLING AND REPLACEMENT |_ HyORAULIC MOTOR DESCRIPTION The pivot pins in the press section loading cylinders may accumulate a layer of rust, causing excessive friction. This may mean that nip pressure chosen will not accurately transfer to the nip, resulting in uneven moisture profiles in the press section. Valmet has developed a technique to remove the pivot pins by Grilling. Then the pivot pins are replaced in the press loading arms. Uneven profiles caused by accumulation of rust are eliminated, Reconditioning of loading cylinders off the machine is also possible. ADVANTAGES * Profile errors caused by jammed pins are eliminated. * Loading cylinders perlacement or maintenance off machine is easier, DELIVERY SCOPE Turn key delivery: - removal of existing pivot pin - new pivot pin and possibly any bearings/bushings required = dismounting and assembly Alignment of rolls and calibration of loading upon separate agreement. CONSIDERATIONS ~ Press section tune up recommended ~ Information on pin material, diameter, lenght and location required ~ Press section drawings must be available Shutdown: pin 100 mm dia about 30h + 8h pin 130 mm dia about 40h + 8h (QASERVICETUOTELEH GOLPRESS\PIVODRIL.167NU VALMET Valmet-Karhula Ine. DATA SHEET DRYING MACHINES SUCTION MOULD MACHINE COMPONENTS August 30, 1994 HOT-WATER SHOWERS FOR SUCTION MOULD DESCRIPTION Special nozzles spray the pulp web with hot-water. Located before the Ist and 2nd press roll, best result is achieved with two pipes. ADVANTAGES - Dewatering of the pulp web improves when the temperature rises. - Better runability. ~ Thanks to special nozzles even distribution of moisture. ~ Bigger production, DELIVERY SCOPE - Pipe with flange connection ~ Brackets. ~ Special nozzles. ‘Q\SERVICEITUOTELEH GpISUCMOULDUIOTWS.6t4 VALMET DATA SHEET DRYING MACHINES SUCTION MOULD MACHINE COMPONENTS Valmet-Karhula Inc. August 30, 1994 OSCILLATING WIRE CLEANING JET DESCRIPTION The device cleans the suction mould wire with an oscillating high pressure jet. ‘The cleaning jet is equipped with an oscillator. Fresh or filtrated mill water is sprayed through the nozzles. A standard delivery includes a cleaning brush. ADVANTAGES ~ The wire is kept clean without extra cleading stoppages. - Make the start-up after a stoppage easier. ~ Increases the solids content after the suction mould. - Improves the machine production. - Increases the life time of the wire. DELIVERY SCOPE Cleaning jet * With holders. * Cleaning brush with valves. * High pressure hose. * Pneumatic oscillating device. QISERVICETUOTELEH GB\SUCMOULOWCLEANSH. 111M4 VALMET Valmet-Karhula Inc, DATA SHEET DRYING MACHINES SUCTION MOULD MACHINE. COMPONENTS August 30, 1994 STEAM BOX FOR SUCTION MOULD DESCRIPTION ‘The steam box on the lifting device of the press roll guides the steam to the web surface. When the roll is lifted also the box rises from the web surface. ADVANTAGES - Web temperature increases. ~ Not in the way at start-up. ~ Bigger production capacity of the machine. - Can be preadjusted close to the web ~ low consumption of energy. DELIVERY SCOPE ~ Heat-insulated steam box of stainless steel (SS2343) ~ Pipe flange for connection to the steam pipes. ~ Brackets, (Q\SERVICE\TUOTELEH.GDISUCMOULD\STEAMBOX.59Y VALMET DATA SHEET DRYING MACHINES SUCTION MOULD MACHINE COMPONENTS Valmet-Karhula Inc. August 30, 1994 PNEUMATIC WATER DOCTOR FOR PRESS ROLLS NN | Z DESCRIPTION Water doctor on rollers with own transfer body; can be drawn to posterior position with pneumatic cylinders. Controlled with control press keys or a timer. The basic setting of the doctor i adjustable. Cleaning jet to prevent pulp accumulation. ADVANTAGES Danger for so called lump accumulation is eliminated, - The blade is regularly knocked clean at the posterior position. ~ Less web breakages. ~ Selfeleaning (washing jet) - The cleaning water is led via hoses to the pulper. DELIVERY SCOPE — - Doctor with steel blade. ~ Body of stainless steel (SS2343) ~ Pneumatic regulating units. . - Valve box. ‘O.SERVICETUOTEL EH GESUCMOULDWATERDOC 604 VALMET DATA SHEET DRYING MACHINES SUCTION MOULD MACHINE COMPONENTS Valmet-Karhuta Ine. August 30, 1994 PRESS ROLL DESCRIPTION Press roll on the suction mould surface. Pneumatic lift vac with diaphragm housings. The roll is covered with grooved hard ] I rubber, Controlled from its own box. | ses the solids content after the suction mould machine production Runnability improves DELIVERY SCOPE, Roll Pneumatic lifting and loading devices. Control box Water doctor body (stainless steel $$2343) Pulp doctor body (stainless steel $2343) QASERVICIATUOTELEHT GmSUEROUENERSROL 68,M4 VALMET Valmet-Karhula Inc. TAIL SQUIRT Ft DATA SHEET DRYING MACHINES SUCTION MOULD MACHINE COMPONENTS August 30, 1994 ‘OR SUCTION MOULD DESCRIPTION Transverse movement with electric motor, airmotor as an alternative. The devise is equipped with two separate stainless steel (SS2343) jet Frame profile of aluminium that withstands environmental conditions. nozzles. ‘The starting width of the tail can freely be set. ADVANTAGES = Dependable operation thanks to the two nozzles. = Compact construction. - Safe and easy to use. - Enables tail threading at normal production speed. DELIVERY SCOPE Preassembled unit including * Frame with holders. * Transfer unit. * Carriage with two nozzles. * Spiral hose. * Control box with equipment. ‘QSERVICEXTUOTELEHLaBISUCMOULDITAILSQULS?M4 VALMET Valmet-Karhula Inc. DATA SHEET DRYING MACHINES SUCTION MOULD MACHINE COMPONENTS August 30, 1994 TAIL THREADING FOR SUCTION MOULD (ROPE) DESCRIPTION ‘The device threads the tail automatically through the roll press. The tail is thread by means of ropes. The ropes are automatically stretched. The device is suitable for thick pulp grades up to 2000 g/m? (AD). Support plates with small friction are used to support the tail of pulp grades with low tensile strength, ADVANTAGES, Safe tail threading ~ Easy to use. - Minimum web brake time and amount of broke. - Tail threading at normal production speed possible. DELIVERY SCOPE Tail threading equipment including: * Rope rings for press rolls. * Rope sheaves with holders * Pneumatic rope strether. - Movements and changes of possible peripheral devices by separate agreement, (OSERVICINTUOTELEM GR\SUCMOULDVTAILTHRE IB4 VALMET Valmet-Karhula Inc. DATA SHEET DRYING MACHINES SUCTION MOULD MACHINE RECONDITIONING August 30, 1994 REGROOVING AND RECROWNING OF PRESS ROLLS AT MILL SITE DESCRIPTION Regrooving and possible recrowning of grooved press rolls at mill site. The rolls are rotated with their own drive and at the same time the grooves are cleaned by grooving by hand. When the nip loads are changed the rolls can be recrowned, The regrooving of the rolls is done with 1 to 3 years intervalls, recrowning when necessary. ADVANTAGES Soppage time shortens (the rolls are not pulled out) ~ Bigger production capacity afier maintenance. ~ Less web brakes ~ Change of nip loads by changing the crowning - Groove forms according to production and paper grades. DELIVERY SCOPE - The work. ~ Special tools. ‘Q.SERVICENTUOTELEH GMSUCMOULOMKANDOROO.70,NY VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS Valmet-Karhula Inc. January 5, 1994 FELT GUIDE DESCRIPTION = epoxy-painted mild steel construction ~ heat-resistant rubber bellows ~ manual guide (option) - range of movement + 75 mm ~ slide bearing rollers ADVANTAGES ~ suitable for all positions (vertical, horizontal, upside-down etc.) = no need for manual quide ~ well protected rollers ~ highly reliable construction ~ small space requirement DELIVERY SCOPE - preassembled unit including ~ frame - carriage - rollers - bellows = control equipment ‘OASERVICATUOTELEH.cE\DRYERFELTOUID 41<4 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS Valmet-Karhula Inc. September 5, 1994 DRYER FABRIC STRETCHER, PNEUMATIC DESCRIPTION ~ Stretching carried out pneumatically by air bellows. - The stretcher roll is kept within the desired tension range by help of an air motor and a gear box. - The air motor is equipped with a manual control valve. - The carriage is equipped with rollers with slide bearings. - Material alternatives: * brackets, gear racks and rollers stainless steel $S2343, other parts painted mild steel or * the whole device painted mild steel - Manually operated fabric seam adjusting device (option). ADVANTAGES * Easy and reliable stretching with bellows. * Low friction, accurate stretching. * Gear output transmission, eg. no chains for stretching, * No other electric tension control is needed. * Elastic tension saves rolls by preventing them from overloading in damages. * Can be mounted to all positions (horizontal, vertical, slanted). * Very solid and reliable construction. DELIVERY SCOPE __- Fabric stretcher mounted and started-up. - The felt stretcher assembly includes the following components: frames, cross shaft, bellows, gear racks, carriage, air motor, fabric seam adjusting device (option) and control devices. (@:SERVICINTUOTELEH.GUDRYERIDRYPSTRP.115%Z VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS Valmet-Karhula Inc. September 5, 1994 DRYER FABRIC STRETCHER, HYDRAULIC 4 . Fi FT DESCRIPTION ~ Stretching carried out by a hydraulig motor. ~ Material alternatives: * Brackets, gear racks and rollers stainless steel $$2343, other parts painted mild steel or * the whole device painted mild steel - Manually operated fabric seam adjusting device (option). ADVANTAGES * The stretcher reliably maintains the desired tension. * Low friction, accurate stretching. * No other (electric) tension measurement is needed. * Gear output transmission, eg. no chains for stretching. * Opetates in all positions (horizontal, vertical, slanted). * Very solid and reliable construction * Automatic brake ensures the necessary fabric tension in disturbances. DELIVERY SCOPE Fabric stretcher mounted and started-up. “ ~ The fabric stretcher assembly includes the following components: frames, cross shaft, carriage, gear racks, hydraulic motor, fabric seam adjusting device (option) and control devices. (Q\SERVICETTUOTEL EH.GHDRYERIDRYFSTRN.AN6<4 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS Valmet-Karhula Inc. January 5, 1994 ROPE STRETCHER DESCRIPTION - horizontal and vertical designs available - frame of epoxy-painted mild steel profile construction - carriage with brass rollers - loading with pneumatic cylinders ~ rope slack removal manually with ratchet wheel ~ safety guard; profile steel frame and steel grating - 1, 2 or 3 rope designs available ADVANTAGES - safe, well protected design - long stretching allowance = easy maintenance DELIVERY SCOPE __- preassembled unit including ~ frame - carriage pneumatic cylinder ~ guards control equipment Q.SERVICENTUOTELEH.OMDRYER\ROPESTRE «2M4 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS ‘Valmet-Karhula Inc. September 2, 1994 ROPE SHEAVE DESCRIPTION ~ Material: steel or cast iron. ~ Grease lubricated roller bearing equipped with covers, central lubrication if needed. ~ Statically balanced. ~ Several diffrent sheave types and various compositions to suit each case. ~ Jointed rope sheave for places requiring adjustment. ADVANTAGES * Durable, wearing does not cause grooving and does not wear ropes. * Withstands high temperatures and high speed. * Jointed rope sheave for group transfers and similar where the rope direction changes and sheave needs fine adjustment. DELIVERY SCOPE - Rope sheave with shaft and brackets. (QASERVICEITUOTELEH, GRDRYERWROPESHEA.14t4 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS Valmet-Karhula Inc. January 5, 1994 DOCTOR FOR TOP CYLINDER DESCRIPTION ~ materials of mild steel ~ rigid box-type design ~ solid beam construction - blade holder fastened to beam with screws ~ blade material according to requirements for cylinder covering ~ gravity-loaded construction ~ electro-mechanical oscillator - bearings protected by rubber bellows - bearing housings, lifting device, journals, shafts $S2343 ADVANTAGES = easy to mount; several bearing housings and oscillator combinations and positions ~ quick blade change from side or head - lifting hooks (standard) - optical measurement to secure that blade is parallel with shafts - linear pressure measurement before delivery DELIVERY SCOPE - preassembled unit including - beam ~ blade holder - blade - start-up blade available - bearing assemblies - oscillator - brackets , if necessary = control equipment (QISERVICRTUOTELEHLOMDRYERWDOCTOR.I9Y VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS Valmet-Karhula Inc. January 5, 1994 DOCTOR FOR BOTTOM CYLINDER DESCRIPTION ~ materials of mild steel - rigid box-type design - solid beam construction - blade holder fastened to beam with screws ~ blade material according to requirements for cylinder covering - gravity-loaded construction - electro-mechanical oscillator - bearings protected by rubber bellows ~ bearing housings, lifting device, journals, shafts SS2343 ADVANTAGES ~ easy to mount; several bearing housings and oscillator combinations and positions ~ quick blade change from side or head - lifting hooks (standard) - optical measurement to secure that blade is parallel with shafts ~ linear pressure measurement before delivery DELIVERY SCOPE - preassembled unit including > beam ~ blade holder - blade - start-up blade available - bearing assemblies = oscillator - brackets if necessary = control equipment ‘Q.\SERVICETUOTEL EH OBORYER\DOCTOR 294 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS Valmet-Karhula Inc. January 5, 1994 DOCTOR FOR LAST TOP CYLINDER DESCRIPTION ~ materials of mild steel ~ rigid box-type design ~ solid beam construction blade holder fastened to beam with screws ~ blade material according to requirements for cylinder covering - loading and opening with pneumatic hoses - electro-mechanical oscillator - bearings protected by rubber bellows - also available: insulated construction covered with stainless steel 882343 plate - tail shooting blow pipe available ADVANTAGES ~ easy to mount; several bearing housings and oscillator combinations and positions ~ quick blade change from side or head lifting hooks (standard) - optical measurement to secure that support plate of blade holder is parallel with shafts DELIVERY SCOPE ~ preassembled unit including = beam ~ blade holder - blade - start-up blade available - bearing assemblies - oscillator - brackets - control equipment (QASERVICENTUOTELEHGINDRYER\DOCTOR 21M4 VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS September 2, 1994 POSI-EYE SHEET DETECTOR DESCRIPTION The operation of the Posi-Eye Sheet Detector is based on intensity changes of reflected light (color range of paper and fabrics must be taken into consideration). It measures the sheet on the fabric or roll surface and does not require an open draw or a sensor measuring through the sheet. By help of a sheet detector it is now possible to detect sheet breaks and blow down the sheet on fast machines. ‘The Posi-Eye Sheet Detector is suitable for all paper machines. I can be located in any position. This allows, for example, the sheet to be run into the pulper after the 4th press during a break. The sheet can also be blown down before the inverted dryer group and before the double felted group. ADVANTAGES * Unique equipment on the market: positioning does not require open draws. * Insensitive to dirt and built-up: suitable for dusty, damp and hot locations: loose pieces of paper for example do not disturb its operation, and paper wads cannot be formed in dryer section, * Reliable operation, does not give false indications, * Mechanically strong. DELIVERY SCOPE Turn key delivery: - Sheet detectors including installation and start-up. (Q\SERVICXTUOTELEH.GBDRYERWOSIEYE.146MZ VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS Valmet-Karhula Inc. January 5, 1994 TAIL CUTTER \ DESCRIPTION = rigid box-type body - epoxy-painted mild steel construction - carriage movement by air motor driven chain - air motor driven blade = movement to cutting position by pneumatic cylinder - web stabilized during cutting by ejector effect ADVANTAGES - dust-protected traverse movement mechanism - traverse movement and blade drive by interchangeable air motor - patented web stabilization system DELIVERY SCOPE ~ preassembled unit including - body with protective plate - traverse movement and blade drives - pneumatic cylinder ~ internal piping ~ control equipment: PLC or relay-controlled ( \SERVICETUOTELEH.GINDRYERITAILCUTT.A04 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS ‘Valmet-Karhula Inc. September 2, 1994 TAIL JET - WATER JET TAIL CUTTER DESCRIPTION The Tail Jet is located like a conventional tail cutter. The Tail Jet cuts a tail from the sheet by use of a high pressure water jet either against the fabric or in an open draw. The nozzle carriage travels along a transverse beam by means of an air motor driven chain. The beam is turned to cutting position, using pneumatic cylinders. ADVANTAGES Relible and controlled tail cutting: * Excellent cutting result * Allows light sheet flutter * No contact with sheet except for water jet * Not susceptible to profile variations * Does not limit tail cutting speed, allows uneven speed * No airborne dust * Long nozzle life; water jet does not cause nozzle to become blunt DELIVERY SCOPE - Tail Jet with brackets, high pressure unit, electrical and pneumatic control equipment including valves, and control box with wiring and piping. ~ Control equipment can also be supplied separately and installed in control desk (by customer). - Customer responsible for field piping and cables, - Any transfers and modifications to auxiliary equipment to be agreed upon separately according to each case. (QSERVICENTUOTELEH. GMDRYERTAILIET 144M4 VALMET Valmet-Karhula Inc. WEB GUIDE DATA SHEET DRYING MACHINES DRYER SECTION COMPONENTS August 30, 1994 (AFTER DRYING SECTION) DESCRIPTION ‘The device keeps the web edge in a preselected position guided by web detector. The movement of the guide roll is servohydraulic. Normal fuction is automatic, but can also be steered manually from a local control box. ADVANTAGES ~ Even strain at both edges of the web thanks to the movement geometry of the roll. ~ Web identification without touch. - Great stability, no swaying. - An easily mounted assembly. ~ Can be connected to web breakage automatics DELIVERY SCOPE - Guide roll - Completely piped hydraulics with its own aggregate ~ Web detector and guide devices (\SERVICENTUOTELE GRDRYER\WEBOUIDE.674 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION COMPONENTS Valmet-Karhula Inc. September 2, 1994 STEAM AND CONDENSATE UNIT scape) DESCRIPTION ‘The Valmet steam and condensate unit has been completely modified to meet the requirements set by modern hig speed machines. The unit provides efficient elimination of steam and air leaks. It is not sensitive to vibrations. ‘The new unit features a steam joint whit a pipe and syphon. It is applicable for all pressure and temperature ranges in use in dryers. Steam and condensate unit can be located on cylinders, which have been provided either dryer bars or condensate grooves. ADVANTAGES * Eliminates steam and air leaks (pressure compensated sealing) * Minimized vibration level (rigid support arrangement, steam pipe mounted with tapered fit, locked carbon ring, light weight condensate pipe hanger desingn) * Efficient heat transfer/good adjustability (adjustable pick-up foot) * Good mechanical strength DELIVERY SCOPE Equipment, including installation and trial run: - joint, pipes and syphon - bearing housing cover, if needed - sight glass and orfice plates, if needed (Q\SERVICENTUOTELEH.OB\DRYER\STEAMCON.49NA VALMET Valmet-Karhula Inc. DATA SHEET DRYING MACHINES DRYER SECTION COMPONENTS August 30, 1994 PRESS ROLL FOR PULP DRYING CYLINDER DESCRIPTION The press roll compresses the pulp web and improves surface smoothness. The device has its own drive with freewheel and pneumatic loading device. ADVANTAGES - Improves the efficiency of the drying section and increases the production capacity of the drying machine. Easy to use. The nip can be opened and closed with the machine in operation. Runability improves. DELIVERY SCOPE - An optimum result is obtained with 2 to 3 press rolls. - Control box with devices. Roll with levers and loading devices. Electric drive with freewheel. (O.SERVICE\TUOTELEH GDRYERIPRESROLLMM4 VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION RECONDITIONING September 2, 1994 FILLING OF ROPE GROOVES PAPER © SPEED Vz PROMLEM: DIFFICULT TAIL THREADING REASON: SPEED DIFFERENCE V,~V, ROPE SURFACE SPEED V, ‘SOLUTION: FILLING OF ROPE GROOVES RESULT: REDUCED SPEED DIFFERENCE V,~V, ROPE % jicune’ Trine l DRYER DRYER DESCRIPTION Deep rope grooves in old dryers can cause difficulties in tail threading. Tail breaks are due to the fact that there is a great speed difference between the paper in the groove bottom and on the cylinder surface. The difference can be reduced by installing filling rings of steel in the old groove. ‘The rings are manufactured in advance according to a profile of each individual case and installed in the rope groove on-site. During installation the ring is tightly fixed in the existing groove, the ends are welded together and finally, fixing is secured with locking screws. Shutdown: cooling time about 3 hours + installation about 3 hours/dryer. ADVANTAGES, * Fewer tail brakes, improved tail threading * Reduces tail threading time. * Removing fabric from machine not required DELIVERY SCOPE Turn key delivery - Pattern of profile of existing groove and manufacturing of tool - Manufacturing and installation of filling rings. ~ Report. (QASERVICENTUOTELEH.GODRYER\ROPEGROO.L43M4 VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION RECONDITIONING September 5, 1994 GRINDING OF DRYER CYLINDERS ON-SITE DESCRIPTION ADVANTAGES ‘A dryer cylinder shell can be ground to equal a new shell without dismounting the dryer from the machine, Removal of rust, fiber build- up and grooves improves the heat transfer and the moisture profile as well as the paper quality. Minimizing the diameter differences in the same drive group contributes to more uniform circumferential speeds of dryers and reduces sliding os paper and fabric and consequent sheet tension variation as well sensitivity to breaks. Shutdown: 30 hours for the first dryer, others 16 hours/dryer (cooling time 4 to 6 hours) * Improved moisture profile. * Increased drying capasity. * Fewer breaks. * Improved doctoring. * Longer dryer life. DELIVERY SCOPE Turn key delivery * Grinding (Ra 0.8 wm = 32 pin or better). * Disassembly and assembly of gear, roll etc. where needed. * Measurements. * Report. (ASERVICETTUOTELEH.GIDRYERIGRINDDRY.1534 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION RECONDITIONING Valmet-Karhula Inc. September 7, 1994 TURNING OF DRYER CYLINDERS ON-SITE DESCRIPTION A dryer cylinder shell can be turned to work shop tolerances without dismounting the dryer from the machine. Removal of rust, fibre build- up and grooves improves the drying capasity and moisture profile. Minimizing diameter differences in the same dryer group equalizes circumferential speeds of dryer and reduces sliding of paper and fabric and consequent sheet tension variation as well as sensitivity to breaks. It also reduces gear failures. Shutdown: ~ Turning 60 hours/Ist dryer = 2% days (including grinding) + balancing 24 hours/dryer - Turning of following dryers about 16 hours/dryer + balancing 24 hours/dryer ADVANTAGES * Improved moisture profile * Increased drying capasity * Fewer breaks * Better doctoring * Longer dryer life * Less gear failures DELIVERY SCOPE _ Turn key delivery ~ Pressure vessel calculations/check. ~ Diameter check (before/after). ~ Dismantling and reinstalling of gears, doctors etc. - Turning and grinding of dryers on-site (Ra < 0.8 pm (< 32 nin), radial deviation < 0.1 mm (0.004 in), diameter << +/- 0.15 mm (+ 0.006 in) after grinding). - Hydrostatic test if needed ~ Report (Q.SERVICEATUOTELEH GBDRYER\TURDRYCY 154MY VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION RECONDITIONING September 7, 1994 MACHINING OF CONDENSATE GROOVES ON-SITE DESCRIPTION Evaporation efficiency and condensate removal of dryers can be decisively improved by installing stationary syphons in dryers. Installing of syphons requires machining of condensate grooves. Grooves can be machined on-site at both ends of the dryer without dismounting the dryer from the machine. Shutdown * 13 hours/dryer if 1 groove + cooling time * 20 hours/dryer if 2 grooves + cooling time ADVANTAGES * Improved drying capasity and condensate removal especially at high speeds and with a small pressure diffenrence. * Improved moisture profile. * Improved energy efficiency. AVERY SCOPE Turn key delivery ~ All calculations and installations required. - Dismounting and mounting of syphons. - Grooving. (QSERVICEXTUOTELEH. ORDRYERIMACCONGR. 155M4 VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION RECONDITIONING September 7, 1994 ON-SITE BALANCING OF DRYER CYLINDERS DESCRIPTION Dryers cylinders can be balanced directly to the tolerances of new installations without dismantling them from the machine. Balancing of a dryer cylinder eliminates harmful vibration and increases service life of bearings and gears, Shutdown: 24 hours/Ist dryer, all the next 16 hours/dryer (cooling ime 4 to 6 hours). ADVANTAGES * Possible speed increase. * Increased service life of bearings and gears. * Dismaniling of dryer from machine not required. * Reduced shutdown time. DELIVERY SCOPE Turn key delivery: ~ Installation (including dismounting and mounting of gears) - Counterweights (design and manufacturing). - Balancing to tolerances of new installation. ~ Report. (QASERVICEXTUOTELEH ODDRYER\WALDRYCY.156M4 VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION RECONDITIONING September 7, 1994 ON-SITE BROACH DRILLING OF DRYER JOURNALS DESCRIPTION The drying capacity can be increased by installing larger steam and condensate pipes in dryers. This often requires broaching of the journal hole. Check the design to determine that journal can carry load after broaching. Broach drilling and required installation work can be carried out on- site without dismounting dryers from machine. Shutdown: 12 hours/dryer (+ 4 hours cooling time).. ADVANTAGES * Increased drying capacity. * Enables mounting of an isolator sleeve for the bearing on the journal to reduce bearing temperature, secure proper lubrication and reduce bearing failures. DELIVERY SCOPE Turn key delivery: mounting of steam and condensate joints as well as pipes and syphons. = Broach drilling of the hole: diameter 60 to 190 mm x 0 to 1110 mm (dia 2.3 to 7.5 in x lenght 0 to 44 in). - New steam and condensate joints, pipes and isolator sleeve for the bearing. ~ Required installation work. ‘QASERVICEXTUOTEL EH ODIDRYERBRODRILL.ISTM4 VALMET Valmet-Karhula Inc. DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION RECONDITIONING September 7, 1994 INSULATION SLEEVE FOR DRYER CYLINDER DESCRIPTION The insulation sleeve is installed in the bore of dryer journal under the bearing. The sleeve is made of stainless steel $$2343 or heat resistant plastics. ‘The duration of shutdown is agreed separately case by case. ADVANTAGES * The bearing operation temperature drops depending on the case about 15...40 degrees Celsius, which affects to the theoretical life time of the bearing. * Protects the bearing against exceeded stresses caused by heat expansion of the journal especially in start-up situations. + Extends bearing life by securing sufficient lubrication so oil operates in a better viscosity zone. * Increase life time of the oil DELIVERY SCOPE Turn key delivery: - installation of insulation sleeves = on-site broach drilling of dryer journal bores if needed - dismantling and assembly of all parts needed for the job ‘Q\SERVICIATUOTELE.OD\DRYERUNSUSLEE.1585 : 8 4 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION RECONDITIONING Valmet-Karhula Inc. September 7, 1994 MACHINING OF MANHOLE COVER SEATIN SURFACES te DESCRIPTION Corroded manhole cover seating surfaces causing steam leaks can be reconditioned on-site without dismounting the dryer or the dryer head from the machine. Machining of seating surfaces reduces energy losses and improves the drying capacity. Shutdown: 6 to 12 hours cooling time + 6 hours/manhole. ADVANTAGES * Increased drying capacity. * Energy saving, * Ensures a trouble-free start-up after opening manholes. DELIVERY SCOPE Turn key delivery: = Dismounting and remounting of manhole covers ~ Machining of manhole seating surface (Ra 3.2 xm (126 win) or better, flatness < 0.20 mm (0.008 in). ~ Sealings. - Manhole cover seating surfaces are machined by the customer in his shop unless otherwise agreed upon. (QNSERVICE\TUOTELEH GINDRYERMANHOLE 159M4 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION RECONDITIONING Valmet-Karhula Inc. September 7, 1994 RECONDITIONING OF DRYER JOURNAL ON-SITE DESCRIPTION Front and back side dryer journals can be reconditioned by turning, milling and grinding without dismounting the dryer, the head or the journal from the machine. Reconditioning of all journals, including tapered, as well as keyways is possible. If needed, gear to be reconditioned at a shop. Shutdown: * 36 hours/first journals, 20 hours/next and 4 hours cooling time. ADVANTAGES, * Eliminates gear and bearing failures due to bad conditioning of journal or keyway. * Reduces shutdown time. * Increases service life of journal (no need to change journal or head) * Machining accuracy on the level of new installation. DELIVERY SCOPE Turn key delivery: = All installation work required. ~ Reconditioning of journal and gear (diameter tolerance + 0.05'mm (4 0.002 in), roundness 0.02 mm (0.008 in), concentricity 0.03 (0.001 in), surface roughness Ra 3.2 ym (126 um) or better). (Q\SERVICEATUOTELEH OBDRYER\DRYJOURN.1694 VALMET DATA SHEET PAPER AND DRYING MACHINES DRYER SECTION RACONDITIONING Valmet-Karhula Inc. September 7, 1994 MILLING OF BASE PLATES DESCRIPTION The paper machine foundation has influence on the mechanical operation of the machine and through this on the maintenance cost as well as on the paper quality. A good foundation requires flat base plates. Alterations in the foundation compared to the original situation during mounting increase dynamic vibration of the machine and change geometrical position on structures. Level differences and tilting can be repaired in a rebuild without removing the paltes by machining, provided that the paltes are properly secured. On- site machining results in better accurcy than the conventional installation accuracy of machined plates. Returning the flatness of the foundation to within tolerance eliminates geometric deviations and dampens vibration, which reduces oil leaks and increases the service life of bearing and gears. Tilt problems of dryers are also eliminated and the moisture profile improves. ADVANTAGES * Minimized foundation-based vibration, fewer oil leaks and increased bearing service life. * Improved moisture profile (uniform condensate layer), * Fast machining method saves time in rebuild or repai be reused. * Unnecessary dismounting and remounting of base plates as well as regrouting can be avoided. DELIVERY SCOPE Turn key delivery: ~ Charting of foundations. - Necessary dismantling and re-erection. - Milling (flatness fulfills the requirements similiar to new installations. Level difference on the whole lenght of the machine +/- 0.25 mm = +/- 0.01 in). = Measurement, ~ Report. CONSIDERATIONS ——- Check securing of base plates and anchor bolts, if possible. ~ Tilting and other special solutions are possible. ~ Milling of areas to be repaired can be carried out in most installations. xxisting plates can Shutdown: — (Dismantling time +) 5.5 meters (18 ft) milled in about 12 hours. ‘Q\SERVICEXTUOTELEH ODIDRYERIMILLPLAT.165