Addressing Startup — Use of Flow Measurement
- In some cases automatic control may be designed to continue even
when a flow measurement used during normal operations is not usable
at the low flow rates encountered during process startup.
« Example: Boiler Drum Level
Steam
BoilerPID Function Block - Bypass
+ Bypass is a standard
feature of the PID
block in Foundation
Fieldbus devices and
in some control
systems.
When bypass is
enabled then the
setpoint value is
passed direction to
the valve —
automatically taking
into account scaling,
control action
(direct/reverse) , and
valve setup (increase
open/close)Challenge — Procedure Automation
on Pon oor
fob God
4
- The installed characteristics of a
regulation valve may be non-linear.
Thus, tuning that was established at
normal operating conditions may be
significantly different that required for
automatic control at low flow rates.
+ Control may be unstable at low flow
rates because of the change in
process gain introduced by the non-
linear installed characteristic. Thus, it
is quite common for a significant
number of control loops to be placed in
Manual during startup.
- After normal throughput is established
then control loops may be placed back
in Automatic.