Acb Bt2 Series Fuji Manual

BT2-series
FUJI AIR CIRCUIT BREAKER
Instruction Manual
Request ! !
Please apply appropriate means to ensure that Instruction
Manual is delivered to the persons assigned with final
Responsibilities for maintenance of this equipment.
Fuji Electric FA Components & Systems Co.,Ltd.

THINK TOGETHER
1800 6547
Nhà phân phối thiết bị điện công nghiệp

hàng đầu Việt Nam
Head Office: Ha Noi Office: Cambodia Office:

No 88, Vinh Phu 40, Hoa Long, No. 95 - TT4, My Dinh Urban Area, #140, Room 1-B, St430, Sangkat Toul
Vinh Phu, Thuan An, Binh Duong. My Dinh, Nam Tu Liem, Hanoi. Tompuong II, Khan Chamkamon, PP.
Tel: (84 650) 37 37 619 Tel: (84 4) 3568 3740 Tel: 855 2322 3635
Fax: (84 650) 37 37 620 Fax: (84 4) 3568 3741 Fax: 855 2322 3645
SAFETY NOTICES
Thank you for purchasing the FUJI BT2-series Air Circuit Breaker.
This chapter contains important safety information.
Be sure to carefully read these safety notices, instruction in this manual, and other documents
accompanying the Air Circuit Breaker (hereinafter referred to as the ACB) to familiarize yourself
with safe and correct procedures or practices before installing, operating, or servicing the ACB.
In this manual, safety notices are divided into “DANGER” and “CAUTION” according to
the hazard level:
DANGER :A danger notice with this symbol indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION :A caution notice with this symbol indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury and/or property damage.
Note that failure to observe a caution notice could result in serious injury/damage in
some situations. Because safety notices contain important information, be sure to read and observe
■ Transportation Precaution
DANGER
● Never stand under the ACB that has been lifted or suspended by a lifter or lifting attachments.
The weight of the ACB may cause serious injury.
■ Installation Precaution
CAUTION
● Electrical work must be done by competent persons.
● Do not place the ACB in such an area that is subject to high temperatures, high humidity,
dusty air, corrosive gases, strong vibration and shock, or other unusual conditions. Mounting
the ACB in such an area could cause a fire or malfunction.
● Be careful to prevent foreign objects (such as debris, concrete powder, dust, chippings, and
iron powder) and oil or rainwater from entering the ACB. These materials inside the ACB
could cause a fire or malfunction.
● Prior to commencing any work on the ACB, open an upstream circuit breaker or the like to
isolate all sources of power/voltage. Otherwise, electric shock may result.
● Fix the draw-out cradle of the ACB firmly on a flat, level surface using mounting screws.
Otherwise, the draw-out operation may cause the breaker body or the draw-out cradle to fall,
resulting in damage to the ACB or personal injury.
● Take care not to deform or bend protrusions in the bottom face of the draw-out cradle when
fixing the draw-out cradle with mounting screws. Deformation of the protrusions may cause a
malfunction.
● Connect conductors (including screws) to the main circuit terminals in the specified area.
Otherwise, a short-circuit may result.
● When terminating conductors to the ACB, tighten terminal screws to the torque specified in
this manual. Otherwise, a fire could result.
● For 4-pole ACBs, be sure to connect a 3-phase, 4-wire neutral conductor to the N-phase pole
(on the right end). Otherwise, an overcurrent may hinder the ACB from tripping, resulting in a fire.
■ Operation Precautions
DANGER
● Never touch live terminal parts. Doing so will result in electric shock.
● Do not leave the ACB body in the draw-out position. If the ACB body is accidentally dropped,
its weight may cause serious injury.
CAUTION
●Do not force down the charging handle after completion of manual charging operation. Doing so
may cause a malfunction.
●The permissible operating voltage of the spring charging motor is 85 to 110% of the rated ac
voltage or 75 to 110% of the rated dc voltage. Be sure to supply a voltage within the above
SAFETY NOTICES
ranges to the motor. Otherwise, a malfunction, burnout, or fire may result.

● Repeated open/close operation by the motor charging mechanism without pause should not
exceed 15 times. If repeated continuous open/close operation is inevitable, a pause of at least
20 minutes should be provided after the repetitions of 15 times. Otherwise, a spring charging
motor may be burnt out.
●Do not bring your hand or face close to arc gas vent of the arc chamber while the ACB is closed.
Otherwise, a burn may result from high-temperature arc gas blowing out of the arc gas vent
when the ACB trips open.
●If the ACB trips open automatically, remove the cause of tripping operation before re-closing
the ACB. Otherwise, a fire could result.
● If the ACB has the breaker fixing bolts, be sure to loose the fixing bolts before draw-out
operation. Otherwise, damage to the ACB may result.
●Make sure the draw-out cradle is secured with mounting screws before inserting or drawing out
the breaker body. Otherwise, the insertion or draw-out operation may cause the breaker body
or the draw-out cradle to fall, resulting in damage to the ACB or personal injury.
●When retracting the draw-out rail into the draw-out cradle, be sure to push the rail end. Do
not hold the hook pin, body stopper, or body stopper shaft. Doing so may cause your fingers to
be pinched, resulting in injury.
● Do not forcedly turn the draw-out handle clockwise when the breaker body is in the
“CONN.” position. Doing so may cause a malfunction.
● If the ACB has the breaker fixing bolts, make sure the bolts on both sides are securely
tightened before using the ACB. Loosened fixing bolts may cause a malfunction of the ACB, in
particular when it is installed in such an area that is subject to strong vibrations.
■ OCR (Overcurrent Release) Handling Precautions
CAUTION
●OCR setting changes must be performed by competent persons.
● Use a small flatblade screwdriver with a torque of not more than 0.1 N· m or a force of not
more than 0.1 N when adjusting the setting switches (rotary step switches or slide switches). An
excessive torque or force may cause a malfunction.
■ Maintenance and Inspection Precautions
CAUTION
●ACB maintenance, inspection and parts replacement must be performed by competent persons.
●Do not touch ACB current carrying parts and its surrounding parts or structures after the ACB
trips open. Remaining heat may cause a burn.
● Prior to commencing any work on the ACB, open an upstream circuit breaker or the like to
isolate all sources of power/voltage from the main and control circuits. Otherwise, electric
shock may result.
●Take care to avoid adhesion of dust to main and control circuit contacts. Dust on the contacts
may result in a fire.
●Prior to commencing maintenance, inspection, or parts replacement, make sure that the closing
springs are released and the ACB is open. Otherwise, unintentional open/close operation may
lead to fingers or tools to be pinched by the open/close mechanism, resulting in injury.
●Retighten the terminal screws periodically to the specified torque. Otherwise, a fire could result.
● When grinding a contact tip, be careful to prevent grinding dust from entering the breaker
operating mechanism. Wipe the tip clean after grinding. Otherwise, a malfunction or fire could
result.
●Do not perform dielectric withstand tests under other conditions than specified. Doing so may
cause a malfunction.
●Be sure to reinstall the arc chamber if removed. Failure to do so or incorrect installation of the
arc chamber may result in a fire or burn.
●When charging the closing springs or performing open/close operation of the ACB with the arc
chamber, front cover and/or side covers removed during maintenance or inspection work, do not
touch parts other than those required for the above operation (charging handle, ON/OFF
buttons, moving core and the like). Doing so may cause fingers or tools to be pinched, resulting
in injury.
●When replacing an auxiliary, do not damage the control wire for the auxiliary or pinch the wire
between the auxiliary and the breaker body. Doing so may cause a malfunction.
CONTENTS
1.0 General description 1
1.1 Applicable condition 1
1.2 Main features 1
1.3 General structure 2
1.4 Protection characteristic curve of intelligent controller 4
2.0 Acceptance 11
3.0 Storage, transportation and weight 11
3.1 Storage 11
3.2 Transportation 11
3.3 Weight 12
4.0 Unpacking and notice 14
4.1 Unpacking 14
4.2 Items to check before operation 15
5.0 Installation 15
5.1 Environment condition 15
5.2 Preparation 16
5.3 Installation of draw-out breaker 16
5.4 Installation of fixed breaker 16
6.0 Electrical wiring 17
6.1 Schematic diagram for secondary circuit terminals of BT2-1600 circuit breaker 17
6.2 Applied torque for connecting busbar and terminals 17
6.3 Grounding 17
6.4 Power loss and derating coefficient 18

6.5 Specification of the copper busbar wired in the primary circuit of draw-out breaker 19
CONTENTS
6.6 Secondary circuit wiring diagram 20
7.0 Operation 24
7.1 Charging operation 24
7.2 On and off operation 24
7.3 Operation of draw-out breaker 26

7.4 Lock at the position of “separated” by safety padlock mechanism for the draw-out
Breaker socket 33
8.0 Setting and use of intelligent controller 34
8.1 Setting and use of type L25intelligent controller 34

8.2 Setting and use of type M25, M26 and H26 intelligent controller 37
8.3 Characteristic setting and use of P25 and P26 controller 54
8.4 Communication function of H26, P25 and P26 controller 54
8.5 Other Function 55
9.0 Checking 57
10.0 Trial operation 57
10.1 Checking and preparation 57

10.2 Trial operation 58
11.0 Maintenance , examination and repair 58
11.1 Maintenance 58
11.2 Examination and repair 59
11.3 Replacement of accessories 61
12.0 Common fault and solution 62
13.0 Accessories 65
13.1 Necessary accessories 65
13.2 Optional accessories 68
14.0 Outline dimensions and installation dimensions 75

1. 0 GENERAL DESCRIPTION
1.1 APPLICABLE CONDITION

According to the requirements of the lastest International Standard IEC 60947-2, Fuji
Electric FA Components & Systems Co.,Ltd presents the new generation of BT2 Series Intelligent
Air Circuit Breaker, which embraces the human-based design and convenient application and is
characteristic of all-intelligence, high-breaking capacity, isolation etc and which has shaped the
new image of new generation of circuit breakers.
BT2 Series Intelligent Air Circuit Breaker (hereinafter referred to as Circuit Breaker) is mainly
used to distribute electric power and protect the electric circuit and devices from over-load,
shortcircuit,under-voltage and grounding fault etc in the distribution system of AC50Hz/60Hz,
Rated Operating Voltage 440V、 690Vand 1000V, Rated Insulation Voltage 1000V, and Rated
Operating Current 6300A or below. The Circuit Breaker has introduced the intelligent controller
with accurate selective protection and multiple functions and especially suits for the distribution
system, in which the reliability of power supply needs to be improved and power failure should be
avoided. The Circuit Breakers, with Rated Operating Current 1000A and below, can take the role of
motor overload, short-circuit, under-voltage and grounding fault protections in the network of
AC50Hz/60Hz 440V and can also infrequently start a motor under normal conditions.
1.2 MAIN FEATURES
High performance, compact size

BT2 Series Circuit Breaker has five frames:1600, 2000, 2500, 4000 and 6300. BT2-1600,
which can be installed inside the switchgear cabinet of 400mm in width, is only 248mm in width.
The size of the newly developed BT2-2500, which is 347mm in width which is equal to that of BT2-
2000;and whose Ics is queal to Icu up to 85kA and whose short time withstand current is up to 65kA.
BT2-4000 and BT2-6300 can save space and costs forcustomers by meeting the requirements of
high capacity and miniaturization.
Higher breaking capacity and short-time withstand capacity
For the whole series of BT2 Circuit Breakers(not for BT2-1600 at 690V), Rated service Short-
circuit Breaking Capacity Ics is 100 percent equal to Rated Ultimate Short-circuit Breaking
Capacity Icu. As the rated service short-circuit breaking capaicty is up to 120kA at maximum and
short-time withstand current Icw is up to 100kA at maximum, the BT2 Series can confidently face
the challenge of all kinds of protected occassions.
Simply installed, cost-saving
BT2 Series Circuit Breakers bus bar terminals can be simply installed as follows: 1. Horizontal
connection; 2.
Vertical connection;3. Composite connection
·1·
Advanced and reliable safety performance

BT2 Series Circuit Breakers are reliable by the following aspects:
Reliable assurance of the three positions: connected, test, seperated by the locked and
automatically unlocked mechanismat the draw-out socket.
Clear indication of ready-for-switching-on to ensure safe manipulation and reliable operation
More reliable safety protection with secondary terminals of protection grade IP30
More complete protection and comprehensive selection
BT2 Series Circuit Breakers can implement zone selective interlock (ZSI) to ensure
comprehensive selection of various protection and reduce the copper bar's bearing of
thermodynamic.
Easy to integrate and realize networking management
BT2 Series Circuit Breakers can achieve the function of intelligent and networking monitor
and are easy for customers to carry out integrated management by adopting open
communication,protocol Modbus-RTU, which can connect with Field Bus such as Profibus,
DeviceNet by converter.
1.3 GENERAL STRUCTURE
There are two kinds of circuit breakers: fixed and draw-out. The latter is formed by putting the
the main body into the exclusive draw-out socket. The main body is composed of contact system,
arc-over system, operating mechanism system, current transformer, intelligent controller, auxiliary
switch, secondary connector, under-voltage release, shunt release etc; The draw-out socket is
composed of two-side plates of cradle, base, crossbeam,etc….
Outline and Name of each part
Fig1-1. Fixed
·2·
Illustrations:
1 Name Plate
2 Indication window of energy-storage and energy-release
3 Switching-on Button
4 Manual energy-storage handle
5 Brand
6 Wiring terminals of secondary circuit
7 "Switching-off "lock mechanism
8 Release indication and resetting button
9 Intelligent controller
10 Switching button
11 Indication of switching-on( "I" )andswitching-off( "O" )
12 Indication of ready-for-switching-on(" OK" )
13 Unlock button of the three positions( "separated ",
"test" and "connected" ) for draw-out circuit breakers
14 Rocker operating hole of the draw-out circuit breaker
15 Rocker storage hole of the draw-out circuit breaker
16 Indication of the three positions( "separated" , "test"
17 and "connected") of the draw-out circuit breaker
Fig.1-2 Draw-out
Note:
1 “ Separated” : indicates that main circuit
and secondary circuit are both in isolation.
“ test” : indicates that main circuit is in
iso lation and s econdary cir cuit is in
connection.
“ connected” : indicates that main circuit
and secondary circuit are both in connection.
2 The circuit breaker can be automatically
locked (rocker can not be turned at this point)
when its main body is at the position of
“ separated” , “ test” or “ connected”
by turning the rocker, and can be unlocked by
pushing “unlock button” to the left side.
Illustrations:
20 18 Installation hole
21
19 Satety back plate
19 20 Wiring terminals of secondary circuit
22
21 Side plate
23 22 Copper bar of the main circuit
23 Draw-out socket
24 Earthing point at draw-out socket
18
24
Fig.1-3 Draw-out socket outline
·3·
1.4 Protection characteristic curve of intelligent controller
Characteristic Curve
2
Time/Current Curve of Type L25 intelligent controller （I t）
10000
Factory's setting value
The range of long- time delay

Ir1 Ir1=(0.65～1)In
t1=15s～480s 6 steps in total
The range of short-time delay

1000 Ir2=(1.5～10)Ir1+OFF
t2=0.1s～0.4s 4 steps in total
t1 Instantaneous range
Ir3=(3～15)Ir1+OFF
100
long-time delay curve
I2T ON Ir2
t(s)
10
1
t2
Short-time delay curve
0.4
0.3
0.2 I2 T OFF
0.1
Instantaneous range
0.02
Instantaneous curve
0.01
0.4 1 1.5 3 10 15
Ir1
·4·
2
Time/Current Curve of Type M25, M26 , H26, P25, P26 intelligent controller （I t）
10000
The range of long-time delay

Ir1=(0.4～1)In
Ir1
t1=15s～480s 6 steps in total

1000 Ir2=(0.4～15)In+OFF
t1 Instantaneous Ir3=1.6kA～35kA+OFF BT2-1600

range 2kA～50kA+OFF BT2-2000
2.5kA～50kA+OFF BT2-2500
4kA～65kA+OFF BT2-4000
6.3kA～80kA+OFF BT2-6300
100
2
I T ON Ir2
t(s)
10
t2
1
0.4
0.3 I2 T OFF
0.2
0.1
Instantaneous range
0.02
Instantaneous curve
0.01
0.4 1 1.6 10 15 80
Ir1 kA
·5·
Time/Current Curve of Type P25 and P26 intelligent controller (inverse time delay special It)
10000

Ir1=(0.4～1)In
Ir1 t1=10s～120s 6 steps in total

1000 Ir2=(0.4～15)In+OFF
Instantaneous Ir3=1.6kA～35kA+OFF BT2-1600

t1
range 2kA～50kA+OFF BT2-2000
2.5kA～50kA+OFF BT2-2500
6.3kA～80kA+OFF BT2-6300
100
2
I T ON Ir2
t(s)
10

1
t2
0.4
0.3 2
I T OFF
0.2
0.1
Instantaneous range
0.02
Instantaneous curve
0.01
0.4 1 1.6 10 15 80
Ir1 kA
·6·
Time/Current Curve of Type P25 and P26 intelligent controller (high-voltage fuse I4t)
100000

Ir1 =(0.4～1)In
Ir1 t1 =60s～1440s 6 steps in total
10000
Ir2 =(0.4～15)In+OFF
t2 =0.1s～0.4s 4 steps in total
t1
Instantaneous Ir3=1.6kA～35kA+OFF BT2-1600
1000 range 2kA～50kA+OFF BT2-2000
2.5kA～50kA+OFF BT2-2500
6.3kA～80kA+OFF BT2-6300
100
I2 T ON Ir2
t(s)
10

1 t2
0.4
0.3
0.2
2
I T OFF
0.1
0.01
Instantaneous range
Instantaneous curve
0.001
0.4 1 1.6 10 15 80
Ir1 kA
·7·
Time/Current Curve of Type M26 , H26 and P26 intelligent controller (for ground-fault protection)
1000
Grounding current
Ir4=(0.4～0.8)In(BT2-1600)
Ir4=(0.2～0.8)In(BT2-2000、
BT2-2500)
Ir4=(0.2～0.6)In(BT2-4000)
Ir4=(0.2～0.5)In(BT2-6300)
t4=0.1s～0.4s 4级 four steps
Ir4 Maximum 1000A(For BT2-1600)
Maximum 1200A(For BT2-2000、BT2-2500)
Maximum 1600A(For BT2-4000)

100
Maximum 2000A(For BT2-6300)
Maximum
10
t(s)
0.4
0.3
0.2
0.1
0.01
0.2 0.8 1 10 100
In
·8·
Time/Current Curve of Type M25, M26 , H26 , P25 and P26 intelligent controller
(for load-monitoring pattern one)
10000
ILC1=(0.2~1)In
tC1 =t 1/2(t1=15,30,60,120,240,480s)
I LC2=(0.2~1)In
t C2=t1/4(t1=15,30,60,120,240,480s)
ILC2
I LC2 ≤ ILC1
1000
I LC1
200
t C1
tC2
100
t(s)
10
0.1
0.2 0.8 1 10 100
In
·9·
Time/Current Curve of Type M25 , M26 , H26 , P25 and H26 intelligent controller
for Load-monitoring pattern one
10000
ILC1=(0.2~1)In
tC1 =t1/2(t1=15,30,60,120,240,480s)
ILC2=(0.2~1)In
I LC2 tC2=60s
1000
ILC1
tC2
100
60 tC1
t(s)
10
0.1
0.2 0.4 0.8 1 10 100
In
·10·
2.0 ACCEPTANCE
Check the type and specification of the breakers upon receiving. Remove the external package
carefully in order not to destroy the breakers.
3.0 STORAGE, TRANSPORTATION AND WEIGHT
3.1 STORAGE
The breaker is packed with wooden case and fixed on wooden crate by screws. If the breaker is
stored for a short period, please put it in the dry place with ventilation and cover it with waterproof
oilcloth.
Notice: ① Please put the breaker in the dry place without dust (the ambient temperature is
from -25℃ to +55℃ , the relative humidity is not more than 95% at 25℃ ) and corrosion of
chemical gas.
② The breaker should be open and put into the wooden case, the charging indicator (see
Fig.1-1, Fig.1-2 Preface) is at the position of DISCHARGED.
③Put the breaker or base on horizontal wooden stand (provided by the factory).
④Don't pile up breakers.
3.2 TRANSPORTATION
Put the breaker on the wooden stand horizontally and move it with fork lift. See Fig. 3-1.
B T2
Fig. 3-1
·11·
3.3 WEIGHT
See the following table: Unit: kg
Rated Pole
Type Fixed Draw-out
Current Number
3 28.8 45
200
4 36.5 58
3 28.8 45
400
4 36.5 58
3 28.8 45
630
4 36.5 58
BT2-1600 3 28.8 45
800
4 36.5 58
3 28.8 45
1000
4 36.5 58
3 28.8 45
1250
4 36.5 58
3 28.8 45
1600
4 36.5 58
3 54.5 84.9
630
4 59.5 96
3 54.5 84.9
800
4 59.5 96
3 54.5 84.9
1000
4 59.5 96
BT2-2000
3 54.5 84.9
1250
4 59.5 96
3 54.5 84.9
1600
4 59.5 96
3 56 88
2000
4 62 100
·12·
Unit: kg
Rated Pole
Type Fixed Draw-out
Current Number
3 65 95
1250
4 78 110
3 65 95
1600
4 78 110
BT2-2500
3 65 95
2000
4 78 110
3 65 95
2500
4 78 110
3 66 113.5
2000
4 84.5 141.5
3 66 113.5
2500
4 84.5 141.5
3 66 113.5
2900
4 84.5 141.5
BT2-4000
3 66 113.5
3200
4 84.5 141.5
3 66 113.5
3600
4 84.5 141.5
3 66 113.5
4000
4 84.5 141.5
3 135 227
4000
4 166 280
3 135 227
BT2-6300 5000
4 166 280
3 135 227
6300
4 166 280
·13·
4.0 UNPACKING AND NOTICE
4.1 UNPACKING
①
③
Fig. 4-1
Fig. 4-2
·14·
4.0 UNPACKING AND NOTICE
Unscrew the cross screws ① (16 or 20 pieces) around the under part of the wooden case, lift
the wooden case and remove it ( See Fig. 4-1);
As for fixed breaker, just remove four STC4.8-C Screws together with washers for fixing the
breaker in the wooden stand ③, then move it away from the stand;
As for draw-out breaker (See Fig. 4-2), turn the handle to pull out the main body till it is
obstructed (See7-3 for details). Lift up the main body from the draw-out socket and move it away.
Then remove four nuts of M10 and washers④ for fixing the socket with the wooden stand③ at the
bottom of draw-out socket in order to separate the socket from the wooden base. (Please make sure
the nuts and washers are already removed from the draw-out socket) Put the main body back into
the draw-out socket and finish the operations. (See7.3 for details)
4.2 ITEMS TO CHECK BEFORE OPERATION
Check the following settings on the data plate, make sure they will satisfy your requirements
while making order.
Voltage of Shunt Release; 2. Voltage of Power-driven Operating Mechanism; 3. Voltage of
Closing electro-magnet; 4. Voltage of Intelligent Controller; 5. Voltage and Delayed Time of Under-
voltage Release; 6. Type of Auxiliary Switch
Check the items in package according to the packing list.
Do read the operation manual before the installation, operation and maintenance.
5.0 INSTALLATION
5.1 ENVIRONMENT CONDITION
Put the breaker in the dry place where there is no dust, corrosive gas and explosive medium
and prevent it from striking. If the environment condition can’t be satisfied, protection grade of the
switchgear should be upgraded. Requirements of temperature, humidity and elevation see the
following table:
Item Norm
Ambient Temperature -5℃~+40℃ and the average is no more than +35℃ within 24 hours
The relative humidity of the gas is no more than 50% at the maximum temperature of
40℃. It may be higher at the lower temperature, for example, 90% at +20℃. Special
Relative Humidity
measures should be taken to prevent the breaker from dew caused by temperature
change.
Elevation ≤2000m
·15·
5.0 INSTALLATION
5.2 PREPARATION
Check insulation resistance of the breaker with megohm meter of 1000VDC, the value should
be no less than 20MΩ when the ambient temperature is 25℃ ±5℃ and the relative humidity is
50%~70%.
Place to be tested: test the resistance between each phase and between phase and framework
when the breaker is closed; test the resistance between the incoming wire and outgoing wire for each
phase when the breaker is open.
5.3 INSTALLATION OF DRAW-OUT BREAKER
Take the main body out of the draw-out socket, then install the socket into the switchboard, fix
the socket with four screws of M10 (with washers) (See Fig. 5-1). The applied torque is from 17.7 N.
m to 22.6N. m. At last put the main body into the socket.
Place for fixing the socket
Fig. 5-1
5.4 INSTALLATION OF FIXED BREAKER
Put the breaker into switchboard, fix it with four screws of M10 (with washers). The applied
torque is from 17.7N. m to 22.6N. m (See Fig. 5-2)
Fig. 5-2
·16·
6.0 ELECTRICAL WIRING
Electrical wiring must be done by the professional technicians.

6.1 SCHEMATIC DIAGRAM FOR SECONDARY CIRCUIT TERMINALS OF BT2-1600 CIRCUIT BREAKER
Insert the slotted point screw driver (Φ 3) into the square hole of the connector insert the
conductor wire into the round hole and at last remove the screw driver
6.2 APPLIED TORQUE WHEN BUSBAR IS IN CONNECTION WITH WIRING TERMINALS
Diameter of Screw Applied torque N.m with spring spacer Applied torque N.m with flat spacer
M10 17.7～22.6 35.4～45.2
M12 31.4～39.2 62.8～78.4
M16 78.5～98.1 157.0～196.2
6.3 GROUNDING
Clean and dry the grounding point with cloth before the grounding of fixed and draw-out
breakers.
① Grounding of fixed breaker
Fix the PE cable on the grounding busbar of switchboard with M10 screw directly, cross
section of the cable see IEC 60439-1.
·17·
② Grounding of draw-out breaker

Fix the PE cable on the grounding busbar
of switchboard with the grounding screw on the
left side plate, cross section of the cable see
IEC 60439-1
6.4 POWER LOSS AND DERATING COEFFICIENT
6.4.1 Power Loss

The power loss is the wastage measured by which the circuit breaker is electrified with frame current
Inm (environmental temperature +40℃).
Power Loss (W)

Type
Fixed Draw-out
BT2-1600 146 161
BT2-2000 285 315
BT2-2500 445 492
BT2-4000 795 854
BT2-6300 874 924
6.4.2 Derating Coefficient

The following table shows continual current-loading capacity of circuit breakers at different ambient
environmental temperature and under the conditions of the satisfaction of conventional heating in
IEC 60947-2
Ambient environmental
temperature +40℃ +45℃ +50℃ +55℃ +60℃
Inm=1600A 1Inm 0.99Inm 0.96Inm 0.90Inm 0.87Inm

Continual
current-
loading Inm=2500A 1Inm 0.96Inm 0.90Inm 0.86Inm 0.80Inm
capacity
·18·
6.4.3 Derating capacity for high altitude

If altitude is over 2000m, the electrical performance of breaker could be corrected as follows:
Altitude（m） 2000 3000 4000 5000
Power frequency with stand voltage(V) 3500 3150 2500 2000
Correction factor for working current 1 0.93 0.88 0.82
6.5 SPECIFICATION OF THE COPPER BUSBAR WIRED IN THE PRIMARY CIRCUIT OF DRAW-OUT BREAKER
Busbar specification
Rated Frame Current Inm(A) Rated Current In(A)
Amount Size（mm×mm）
200 1 20×5
400 1 50×5
630 2 40×5
1600 800 2 50×5
1000 3 40×5
1250 4 40×5
1600 2 50 ×10
630 2 50×5
800 2 60×5
1000 2 60×5
2000
1250 3 60×5
1600 2 60 ×10
2000 3 60 ×10
1250 3 60×5
1600 2 60 ×10
2500
2000 3 60 ×10
2500 4 60 ×10
2000 3 100×5
2500 4 100×5
2900 3 100×10
4000
3200 4 100×10
3600 4 100×10
4000 5 100×10
4000 5 100×10
6300 5000 6 100×10
6300 8 100×10
The specifications of copper bars in the above table are introduced under which the circuit breakers by open
installation are at maximum ambient temperature of 40℃ and satisfy the conventional heating condition in IEC60947-2
·19·
·20·
·21·
·22·
·23·
7.0 OPERATION
7.1 Charging Operation
Manual charging operation

① Turn the energy-charging handle up and down for several times (about 6-7 times) till there
isn’t any feeling of repulsion.
BT2-1600 Circuit Breaker BT2 with frame current of 2000A and above
Fig. 7-1
② As the charging operation finishes, “ Charged/Discharged” indicator will be at

“Charged” position.
Power-driven charging operation
As the control circuit is electrified, power-driven charging operation will start automatically
(the control circuit has already charged automatically in advance)
7.2 On and off operation
7.2.1 Manual switching on and off

① Switching-on
As the circuit breaker is charged and switched off, and when ready-for-switching-on
indicates “ OK”, push the black “ ” button (See Fig. 7-2), the circuit breaker will be switched
on and “On/off” indicator shifts from red “Ο” to green “ ”.
·24·
7.0 OPERATION
Fig. 7-2
② Switching-off
As the circuit breaker is switched on, push the red “Ο ” button (See Fig. 7-3), it will be
switched off at once. At this time, “On/off” indicator should be at the position of red “Ο”.
Note: When switching-off lock mechanism is installed, it has to be unlocked

before the above operation.
Fig. 7-3
7.2.2 Power-driven switching on and off
① Switching-on
As the circuit breaker is charged and switched off, it can be switched on by providing the
closing electro-magnet with rated voltage.
② Switching-off
As the circuit breaker is switched on, it can be switched off by providing the shunt release with
rated voltage.
·25·
7.0 OPERATION
7.3 OPERATION OF DRAW-OUT BREAKER
7.3.1 Operation of BT2-1600 draw-out circuit breaker

7.3.1.1 Push the main body into the socket
① Pull out the slideway, See Fig. 7-4
Fig. 7-4
② Put the main body on the slideway, See Fig. 7-5, and push it inside the socket till it can't be
pushed any more, See Fig. 7-6.
Fig. 7-5 Fig. 7-6
·26·
7.0 OPERATION
③ Push the slideway into the socket, See Fig. 7-7
Fig. 7-7
④ Pull out of the rocker from its storage hole and fully plug it into the hole at the bottom of draw-out
socket, move “unlock button” to the left side, See Fig. 7-8
Fig. 7-8
·27·
7.0 OPERATION
⑤ Turn the rocker in clockwise. When the indicator is at the position of “ test” , the circuit
breaker will be locked automatically and the rocker can not be turned.
The unlock button has to be moved to the left, and the rocker continues to be turned in
clockwise. When the indicator is at the position of “ connected”, the circuit breaker will be locked
automatically ,pull out the rocker and put it back to the original place, See Fig. 7-9
Fig. 7-9
7.3.1.2 Pull out the main body

① Move the unlock button in order to unlock the mechanism at the position of “connected”
at first, then turn the rocker to move the main body from “connected” to “ separated” (turn the
rocker in counter clockwise, notice in this process: the button is locked automatically at the position
of “test”, the unlock button has to be moved in order to pull out the main body), when the position
indicates “separated” and it is locked, the rocker can be pulled out.
Fig. 7-10
·28·
7.0 OPERATION
② Pull out the slideway, See Fig. 7-11
Fig. 7-11
③ Pull the main body out of the draw-out socket, See Fig. 7-12, and take out the main body,
See Fig. 7-13
Fig. 7-12 Fig. 7-13
④ Push the slideway back into the socket, See Fig. 7-14
Fig. 7-14
·29·
7.0 OPERATION
7.3.2 Operation of draw-out BT2-2000 circuit breaker with frame current 2000 and
above
7.3.2.1 Push the main body into the socket
① Press the lock catch with thumb, pull out the slideway till it can't be moved
② Put the main body on the slideway as shown in Fig. 7-15, note that the main body should
be stuck right on the slideway.
Lock catch
Fig. 7-15
③ Push the main body inside the socket till it can't pushed any more and “ click” occurs,
See Fig. 7-16
Fig. 7-16
·30·
7.0 OPERATION
④ Pull out of the rocker from its storage hole 16 and fully plug it into the operation hole 15 at
the bottom of draw-out socket, push “unlock button” 13 to the left side, See Fig. 7-17
13
15
16
Fig. 7-17
⑤ Turn the rocker in clockwise. When the indicator 17 is at the position of “ test” , the
circuit breaker will be locked automatically and the rocker can not be turned.
The unlock button 13 has to be pushed to the left, and the rocker continues to be turned in
clockwise till it can't be moved. When the indicator is at the position of “connected”, the rocker
can be pulled out to the original place.
17
13
Fig. 7-18
7.3.2.2 Pull out the main body
① Move the “ unlock button” in order to unlock the mechanism at the position of
“ connected” at first, then turn the rocker to move the main body from “ connected” to
“ separated” (turn the rocker in counter clockwise, notice in this process: the button is locked
automatically at the position of “test”, the “unlock button” has to be moved in order to pull out
the main body)
·31·
7.0 OPERATION
Fig. 7-19
② After the rocker is pulled out, press the lock catch to pull out the main body as shown in Fig.
7-20, note that when the main body is pulled out, prevent it from pouring out and falling due to
forward move of centre-of-gravity.
Lock catch
Fig. 7-20
③ Take the main body out of the draw-out socket as shown in Fig. 7-21, then push the
slideway back into the socket.
Fig. 7-21
·32·
7.0 OPERATION
7.4 LOCK AT THE POSITION OF “SEPARATED” BY SAFETY PADLOCK MECHANISM FOR THE DRAW-OUT SOCKET
Operating process as follows:

① Pull out the locking stick as shown in the Fig;
② Pierce the stick through the padlock, at this time, the circuit breaker can't be moved from
“separated” to “test” or “connected”.
“Separated” position
Safety padlock mechanism Unlock button
Three-position indication
BT2-1600 Circuit Breaker
Unlock button Three-position indication
Safety padlock mechanism
BT2-2000 and above
Fig. 7-22
Note: the padlock should be provided by users themselves.
·33·
8.0 SETTING AND USE OF INTELLIGENT CONTROLLER
8.1 SETTING AND USE OF TYPE L25 INTELLIGENT CONTROLLER
8.1.1 Panel illustrations
2
15
3
4
5
6
14
7
13 8
12 9
11 10
1. Light columnar indication of loading rate (%Ir1 ) 9. Adjustment of imitative test current
2. Indication of controller power supply 10. Test terminal (for the Factory ’s testing and checking)
3. Indication of long-time delayed fault 11. Test button
4. Indication of short-time delayed fault 12. Adjustment of short-time delayed time
5. Indication of instantaneous fault 13. Adjustment of long-time delayed time
6. Adjustment of instantaneous operating current 14. Adjustment of long-time delayed current
7. Adjustment of short-time delayed current 15. Indication of alarm and trip
8. “Clear ” button
·34·
8.1.2 Setting of protection parameters
Parameters of the intelligent controller can be set in the network while the auxiliary electric
source is provided by controller’s power supply ( Wiring pattern see Chapter 6.6)
For example: Rated current In is equal to 2500A; the parameters such as Ir1=0.8In, t 1=480s;
Ir2=8Ir1, t2=0.2s; Ir3=10Ir1 orginally set can be changed as follows: Ir1=1750A, t1=60s; Ir2=14kA,
2
t2=0.2s (the function of inverse time protection I t should be cancelled); Ir3=17.5kA
Operate as follows:
Convert the above current settings into the multiple of In (or Ir1) so that it will be easy to be
adjusted.
Ir1=0.7In, t1=60s
2
Ir2=8Ir 1, t2=0.2s (I t OFF)
Ir3=10Ir1
Turn the knob to the target point with screw driver, See Fig. Below
clear
trip test test
Note: New settings will be valid after 5 seconds. In case that fault happens within this period,
Please operate the circuit breaker in terms of the original settings.
8.1.3 Test
Push “test” button to check the setting of test current
If only checking current-time feature of the controller: make the circuit breaker be switched
off before test with auxiliary power supply.
If checking current-time feature of the controller and the operation of operating mechanism at
the same time: make the circuit breaker be switched on before test.
·35·
For example: ① Set the test current on 1.5In as shown in Fig. Above, push the test button once
again, the delayed operating time should be within the range of t1’(stipulated time)±15%.
Note: t1’ (stipulated time) must be converted. In this case, if the value of Ir1 (equal to 0.7In)
and the value of t1 (equal to 60s) is adjusted, put the value of Ir1 and the value of t 1 into the formula:
2 2
(1.5Ir1) t1=(1.5Ir1) t1’, the value of t1’ can be worked out.
② Set the test current on 10In, then I will be 10 multiple with 2500, equal to 25kA which
keeps within the range of instantaneous prection Ir3. Press test button and the circuit breaker will
operate at once.
③ Push the button of “clear” and “RESET” after test in order to operate the circuit
breaker regularly.
Note: In order to avoid mistakes, turn the knob for setting the test current to the right value
prior to each test, and the setting is only effective within 2 minutes. If over 2 minutes, turn the knob
once again even though test current is the same.
8.1.4 Indication of alarm and trip

Light columnar indication of Real-time current (loading rate in percentage of Ir1), indication
of alarm and trip see the Fig. Below.
I1 I2 I3 IN
90%
A
○ Light off (real-time current under A line)
● Yellow light on (real-time current above A line and

under 105%)
50%
○ Yellow Light flash (real-time current above 105%)
● Red light on (tripped)

20%
90
%I r 1
105 P owe r ind ic ato r
Trip ped/a larm
The corresponding light will be on after the circuit breaker is tripped.
Ir 2 Ir 2 Ir 3
·36·
8.1.5 Resume operation of the circuit breaker

To re-operate the cirucit breaker after being tripped due to fault: press “clear” button and
press “RESET” button on the panel, then the circuit breaker will be switched on.
clear
trip test test
8.2 SETTING AND USE OF TYPE M25, M26 AND H26 INTELLIGENT CONTROLLER
8.2.1 Panel illustrations

8.2.1.1 Type M25 and M26 Panel 1. Three phases of line voltage and indication of mimimum
line voltage in operation
2. Voltage indication screen
3. Voltage unit
4. Test indication
5. Indication of three phases current, neutral phase current,
M 25 Inetlligent Controller M 26 Inetlligent Controller earthing fault current and maximum phase current in
1
U12 U13 U31 MIN U12 U13 U31 MIN operation
6. Current and time indication screen
7. Current unit A
2 8. Current unit kA
V V 3 9. Time unit
4 10. Earthing fault indication, overload long-time delayed
5 fault indication, short-circuit short-time delayed fault
tes t I1 I2 I3 MAX test IG I1 I2 I3 MAX indication, instantaneous fault indication
6 11. Indication of earthing fault current setting (with alarm)
A A
7 12. Indication of long-time delayed current setting (with
kA kA 8 alarm)
13. Indication of long-time delayed operating time
S S 9 14. Indication of short-time delayed current setting (with
fault fa ult alarm)
10 15. Indication of short-time delayed operating time setting
tr ip Ir 1 Ir2 Ir3 33 tr ip Ir 4 Ir 1 Ir 2 Ir3
11 16. Indication of instantaneous current setting
12 17. Indication of earthing fault operating time setting
13 18. Load mointoring signal 2
15 20. Memory indication
16
17 21. Consecutive decrease of setting values
MEM ILC 1 ILC 2 M EM ILC 1 ILC 2 18 22. "mem"button
19 23. Wearing indication button
20 24. "clear" button
25. Power supply socket for test (DC24V)
32 21 26. "non-trip" test button
27. "trip" test button
31 22
28. "inspect fault" button
23 29. Current indication button
24 30. Voltage indication button
30 31. "set" button
29 32. Consecutive increase of setting values
33. Trip indication
28 25 Note: M25 has the same function with M26 except without
earthing fault protection.
27 26
·37·
8.2.1.2 Type H26 panel

1. Three phases of line voltage and indication of mimimum
H26 line voltage in operation
2. Voltage indication screen
36 3. Voltage unit
4. Test indication
35
5. Indication of three phases current, neutral phase current,
34 C OMM AD DR RE M earthing fault current and maximum phase current in
H26 Intelligent Controller 1 operation
U12 U13 U31 MIN 6. Current and time indication screen
7. Current unit A
2 8. Current unit kA
V 3 9. Time unit
4 10. Earthing fault indication, overload long-time delayed
fault indication, short-circuit short-time delayed fault
5 indication, instantaneous fault indication
test IN IG I1 I2 I3 MAX
11. Indication of earthing fault current setting (with alarm)
6
A 12. Indication of long-time delayed current setting (with
7
alarm)
kA 8 13. Indication of long-time delayed operating time
S 9 14. Indication of short-time delayed current setting (with
fau lt alarm)
t rip Ir 4
10 15. Indication of short-time delayed operating time setting
33 Ir 1 Ir 2 Ir 3 16. Indication of instantaneous current setting
11
12 17. Indication of earthing fault operating time setting
15 20. Memory indication
16 21. Consecutive decrease of setting values
17 22. "mem" button
M EM ILC 1 ILC 2 18 23. Wearing indication button
19
24. "clear" button
20 25. Power supply socket for test (DC24V)
21
32 26. "non-trip" test button
22 27. "trip" test button
31 28. "inspect fault" button
23 29. Current indication button
30 24 30. Voltage indication button
31. "set" button
29 32. Consecutive increase of setting values
28 25 33. Trip indication
34. Communicaion
35. Station No.
27 26 36. Remote control
8.2.2 Current, voltage (optional) indication

Voltage meter
Current meter
test
test
set set mem
U I % U I clear
inspect trip non-trip

Current meter inspect trip non-trip
fault fault
Fig. 8-1
·38·
8.2.2.1 Current meter The maximum current value in three phases will display in operation
[the current value as shown in the Fig. 8-1 indicated in the current meter is the maximum current I2
in three phases(light of I2 and MAX on), equal to 1600A. Press the button of “I” to display I N (four
poles), I G (Type M26 and H26) and the real-time value of I1,I2,I3 in circulation, the maximum real-
time value will display again after 5 minutes without operation.
8.2.2.2 Voltage meter The minimum voltage value of three phases will display in operation [the
voltage value as shown in the Fig. 8-1 indicated in the voltage meter is the minimum voltage U31 in
three phases (Light of U31 and MIN on), equal to 380V]. Press the button of “U” to display U12, U23
and U31 in circulation, the minimum real-time value will display again after 5 minutes without
operation.
8.2.3 Setting of protection parameters

Parameters of the intelligent controller can be set in the network, but at this time the load
current should be less than the setting current. There are two ways of power supply for the controller:
(1) auxiliary power supply; (2) DC24V input from the panel.
Operate as follows: (No earthing fault protection for Type M25, without the setting of Ir4 and t4)
(1) Display: Press “set” button to choose the desired parameters such as Ir1, t1, Ir3, Ir4, t4,
I LC1 and I LC2. When the light is on, the corresponding value will display on the screen.
△
(2) Adjustment: Press “Δ” (increase by degrees) or “ ” (decrease by degrees) button,
adjust the displayed value to the desired or approximate value. Press “Δ”button, Ir2 and Ir3 can
be “OFF”, short-circuit short-time delayed and short-circuit instantaneous protection will be
shut.
(3) Save: Press “mem” button, the corresponding light will flash once, which means the
setting value has been saved.
[Example] Take the controller with In=1600A as an example; the original setting values of
Ir1=1600A, t1=30s; Ir2=9.6kA, t2=0.2s; Ir3=19.5kA; Ir4=1200A, t4=0.4s.
·39·
1. The seting value of Ir1 is equal to 1380A (t1 is still 30s), operate as follows:
test test
b) Press "set" button

and when the "Ir1"
a) When the control is light is on, the screen
fault electrified, the screen fault w il l di spla y t he
trip will display “0 ” for trip original setting value
the operating current of 1600A.
of the main circuit.
MEM MEM
set mem set mem
U I inspect inspect
fault clear U I fault clear
trip non-trip trip non-trip
te st test
d) Press "mem" button

and the new setting
will take effect.
fault c) Adjustment: Press fault
trip “ ▽ ” button, the trip
value on the screen
will decrease 20A by
degrees till the screen
displays 1380A.
MEM MEM
set mem set mem
U I inspect U I inspect
fault clear fault clear
BT2-1600
·40·
te st test
b) Press "set" button

and when the "Ir1"
a) When the control is light is on, the screen
fault electrified, the screen fault w il l di spla y t he
trip will display “0 ” for trip original setting value
the operating current of 1600A.
of the main circuit.
MEM MEM
set mem se t mem
U I % clear U I % clear
inspect trip non-trip inspect trip non-trip

fault fault
In=1600A In=1600A
te st test
d) Press "mem" button

and the new setting
will take effect.
fault c) Adjustment: Press fault
trip “ ▽ ” button, the trip
value on the screen
will decrease 20A by
degrees till the screen
displays 1380A.
MEM MEM
set mem set mem

fault fault
In=1600A In=1600A
BT2-2000 and above
·41·
2. The re-setting value of t2 is equal to 0.3s and the function of I2t is shut off, operate as follows:
test test
a) Press "set" button b) Adjustment: Press

and when the "t 2" “ Δ ” button, the
fault light is on, the screen fault value on the screen
trip will di spla y t he trip will increase 0.1s by
original setting value degrees till the screen
of 0.2s. displays the original
s e t t in g va lu e o f
“OFF 0.3s”.
MEM MEM
set mem mem

set
U I inspect clear inspect

fault U I fault clear
test
fault
trip
c) Press "mem" button
and the new setting
will take effect.
MEM
set mem
inspect
U I fault clear
trip non-trip
BT2-1600
·42·
test te st

and when the "t 2" “ Δ ” button, the
fault light is on, the screen fault value on the screen
trip will di spla y t he trip will increase 0.1s by
original setting value degrees till the screen
of 0.2s. displays the original
s e t t in g va lu e o f
“OFF 0.3s”.
MEM MEM
set mem mem

set
inspect trip non-trip inspect

fault fault trip non-trip
In=1600A In=1600A
test
fault
trip
and the new setting
will take effect.
MEM
s et mem
U I % clear

fault
In=1600A
BT2-2000 and above
·43·
3. The earthing fault protection feature (Only for Type M26 and H26) is shut off, operate as follows:
test te st

and whe n the "t4" fault
“ Δ ” button till
fault
light is on, the screen trip
t h e s c r ee n w i l l
trip
will di spla y t he display “OFF”.
original setting value
of 0.4s.
MEM MEM
set mem set mem
U I inspect inspect
fault clear U I fault clear
test
fault
trip
and the new setting
will take effect.
MEM
Note: All protection parameters can be
adjusted by following the above steps.
s et mem
Check: After the setting operation is over,
U I
inspect
clear
press “clear” button and “set” button in
fault
succession to check the displayed new value of
trip non-trip protection parameters, which should be the
same as the desired values. (Note: The
controller will recover its displaying of current
if no buttons are pressed within 10 seconds.)
BT2-1600
·44·
test test

and whe n the "t4" fault
“ Δ ” button till
fault
light is on, the screen trip
t h e s c r ee n w i l l
trip
will di spla y t he display “OFF”.
original setting value
of 0.4s.
MEM MEM
se t mem set mem
inspect trip inspect trip non-trip

fault non-trip fault
In=1600A In=1600A
test
fault
trip

and the new setting
will take effect.
MEM
Note: All protection parameters can be

set mem
adjusted by following the above steps.
Check: After the setting operation is over,
U I % clear
press “clear” button and “set” button in
inspect
succession to check the displayed new value of
trip non-trip
fault protection parameters, which should be the
same as the desired values. (Note: The
In=1600A controller will recover its displaying of current
if no buttons are pressed within 10 seconds.)
BT2-2000 and above
·45·
8.2.4 Test
The protection characteristics including long-time delay, short-time delay, instantaneous and
earthing fault can be tested. There are two kinds of testing ways: “trip” test and “non-trip” test.
As for the “trip” test, set the current value at which the circuit breaker will trip, press “trip”
button and the circuit breaker should be switched off (In general, this test is carried without load);
As for the “ non-trip” test, set the current value at which the circuit breaker will trip, press
“non-trip” button and the circuit breaker shouldn’t be switched off.
[Example] Test of long-time delayed operating features (1.5Ir1)
1. As first, check the original setting value of Ir1 and t1, operate as follows:
test te st
a) Press "set" button

and when the "Ir1" b) Press “set” button and
light is on, the screen when the “ t1” light is on,
fault fault the screen will display the
trip
w i l l di s p l a y t h e trip
original setting value original setting value of 30s.
of 1380A.
MEM MEM
s et mem s et mem
U I inspect clear U I inspect clear

fault fault
BT2-1600
test te st

and when the "Ir1" b) Press “set” button and
light is on, the screen when the “ t1” light is on,
fault fault
w i l l di s p l a y t h e the screen will display the
trip trip
original setting value original setting value of 30s.
of 1380A.
MEM MEM
set mem s et mem

fault fault
In=1600A In=1600A
BT2-2000 and above
·46·
2. The setting of parameters for test
test test

and when the "Ir1 " b) Press “set” button and
fault l i g h t is o n, t h e fault when the “ t1” light is on,
trip screen will display trip the screen will display the
the original setting original setting value of 30s.
value of 1380A.
MEM MEM
set mem set mem
inspect U I inspect
U I fault clear fault clear
BT2-1600
test test

and when the "Ir1 " b) Press “set” button and
fault l i g h t is o n, t h e fault when the “ t1” light is on,
trip screen will display trip the screen will display the
the original setting original setting value of 30s.
value of 1380A.
MEM MEM
mem set

fault fault
In=1600A In=1600A
BT2-2000 and above
·47·
3. Test operation
test test
a) Press “ non-trip”
button and the b) The screen will display
fault corresponding light of fault
“ 0” and the corresponding
trip light flashs. With the setting
“test” will be on. trip
time of 30s elapsed, the
c o r re sp o n d i n g l i g h t o f
“ trip” , “ Ir1” and fault
will be on, which means the
MEM
completion of test operation.
MEM
set mem
set mem
U I inspect inspect
fault U I fault clear
BT2-1600
test test
a) Press “ non-trip”
button and the b) The screen will display
fault corresponding light of fault
“ 0” and the corresponding
trip “test” will be on. trip light flashs. With the setting
time of 30s elapsed, the
c o r re sp o n d i n g l i g h t o f
“ trip” , “ Ir1” and fault
will be on, which means the
completion of test operation.
MEM MEM
set set mem
U I % I clear
U %
inspect trip non-trip inspect
fault fault trip non-trip
In=1600 A In=1600A
BT2-2000 and above
·48·
4. Checking the test result
te st test
fault fault
trip trip
MEM MEM
mem mem
U I inspect clear U I inspect clear

fault fault
BT2-1600
te st test
fault fault
trip trip
MEM MEM
mem mem

fault fault
In=1600A In=1600A
BT2-2000 and above
a) With the completion of test operation, press “inspect fault” button and “I” button till
the light of “I1” (“I2”, “I3”) is on (interval between two steps should be within 5s), at the time
which the screen displays the imitative breaking current value of 2060A.
b) Press “I” button again, the light of “A” will be off and the light of “s” will be on, at
the time which the screen displays the imitative operating time value of 30.60s within the range of
the setting value: t1(30s)±15%, which keeps in accordance with the setting operating features.
·49·
8.2.5 Alarm indication

1. Load-monitoring alarm
b) After the setting

values of delayed
a) The operating current of time tc1 and tc 2, the
monitored load reaches the c o n t r o l le r w i l l
setting values of ILC1 and output the contact
ILC2, the light of “ ILC1” signal and the light
and “ ILC2 ” will flash. of “ ILC1” and
“ I LC2” will be
s wi t c h ed f rom
MEM MEM flashing to being
lightened.
2. Overload (fault) alarm
fault
trip When the operating current
is wit hin the rang e of
1.05Ir 1 to 1.20Ir 1, the light
of “Ir1 ” will flash.
MEM
8.2.6 Breaking due to fault

After the circuit breaker is tripped due to fault, the controller will display fault current value,
operating time, fault phase, fault type and tripping state. The data on panel as shown in the Fig.:
● “trip” light is on
● Breaking current:2060A
test test
● Fault phase: phase A when “I1” light is on
● Fault type: overload long-time delay
● “Ir1” light is on fault fault
trip trip
MEM MEM
set mem set mem
inspect U I % clear
U I fault clear

trip non-trip fault
In=1600A
BT2-1600 BT2-2000 and above

·50·
8.2.7 Fault memory

After the circuit breaker is tripped due to circuit fault, the controller will display fault type,
fault phase and breaking current value at once. If the breaking time should be checked, operate as
follows: press “clear” button
test test
fault fault
trip trip
MEM MEM
set mem set mem
U I inspect clear U I % clear

fault

trip non-trip fault
In=1600A
Press “inspect fault” button and then press “I” button
test test
fault fault
trip trip
MEM MEM
mem mem

fault

trip non-trip fault
In=1600A
·51·
Press “I” button again to display the breaking time
test
fault
trip
MEM
8.2.8 Resume operation

To resume operation after the circuit breaker trips due to fault: press “clear” button, press
“reset” button on the panel and then the circuit breaker will be switched on.
8.2.9 Other
① Contact wearing indication
test te st
fault fault
trip trip
Press "%" to display

the value (10 on the
Press "inspect fault" to display screen) which stands
the value (10 on the screen) for the wearing degree
which stands for the wearing of the contact.
degree of the contact.
MEM MEM
set set

fault

trip non-trip fault
In=1600A
·52·
② Self-diagonosis
test test
If the screen displays

If the screen displays “ Err9” , the extra high
"Err 8", there is temperature inside of
fault something wrong with fault the controller exceeds
trip the program saving. trip 80℃± 5℃.
MEM MEM
8.2.10 The communication parameter adjustment of the H26 Controller
Press the "set" button until the "ADDR" light is on

set
,meanwhile, when the "current and time screen"displays"A×××
U I inspect
fault
clear ","b× × × "and"P × ",it represents entering of communication
address, baud rate and odd-even parity bit adjustment state,then
trip non-trip △
press"△"" "to adjust, after adjustment,press"mem"button to save
the setting.
BT2-1600
set
U I % clear

fault
BT2-2000 and above
·53·
8.3 Characteristic setting and use of P25 and P26 controller

Refer to BT2 Intelligent Universal Circuit Breaker-P25 & P26 Intelligent Controller-
Operation Manual for details.
8.4 Communication function of H26, P25 and P26 controller
“Four remote function” could be realized through a communication ports by upper devices.
It could transmit datas of real-time current, voltage, fundamental current, fundamental voltage,
power, power factor, energy, frequency, harmonic voltage's distortion and total harmonic voltage's
and current’ s distortion(only current and voltage for H26); read and modify setting values of
breakers; read the product code, type, alarm signal, fault record, position of main body, states of
ready-for switching on and position of close, etc; remote open or close breaker.
① When the breaker is communicating with the upper devices, “ Communication” on the
controller will flash.
② When “Remote” is lighten on, upper devices could remote-control the breaker(open,
close or modidy setting values). If users want to set values on the breaker, “ Clear” should be
pressed and users should wait until the “Remote” is lights out.
③ Press addresses(site No., baud rate and parity check bit) of breaker could be referred by
pressing Voltage Display button on the control panel of breaker.
● Parameters of Serial Port
① RS485 interface and ModBUS-RTU mode are applied(please contact with the producer for
details);
② Baud rate: 19200bps(1200, 2400, 4800, 9600 and 38400 are also supported);
③ Communication adress: 1-119;
④ Frame format: 1 start bit, 8 bits, 1 stop bit and even check(no check and odd check are
supported)
● Note:
① Communication line is twisted pairs shielded line, the cross section area of which is more
than 0.34mm2. The Max. distance between lines is 1200m. The communication distance could be
prolonged by repeaters.
② 1 line could connect 32 communicatable breakers (16 breakers with components of draw-
out socket communication module).
③ Parameters of serial port should match with each other so that the upper devices could
communicate with breakers, for the communication addresses of breakers in the same
communication line is different.
④ Secondary wiring of communicatable breakers should be connected according to Picture
6.6.2(BT2-1600) and 6.6.4(BT2-2000~6300).
● Connection of terminals
Terminal Signal Function
8 DATA+(A) Receive/send data +
10 DATA-(B) Receive/send data -
12 SH connect shielding layer
① Terminal 8 to RS-485, Data+(A); Terminal 10 to RS-485, Data+(B); Terminal 12 to SH.

② Please do correctly connect the communication lines, use shielded cables and avoid closing
to strong electricity lines.
·54·
Moniter computer
RS232
RS232/RS485
Converter
RS485
DA TA ＋
DATA－ Mod BUS
Components of draw-out BT2 BT2

socket communication
module
BT 2 BT2
Note: As an option, this accessory is necessory when remote reading of main body postions of draw-out
breakers is required.
Note: ① Please protect the controller against dust, humidity and mechanical damage while setting.
② Make sure Ir1<Ir2<Ir3 while setting parameters again
③ The following items should be checked by technicians before operating the circuit breaker: whether the
setting of parameters is correct, whther the intelligent controller is cleared and resetted, whether the circuit breaker
is in normal condition and should be tested. Inspect the circuit breaker while its operation. Get rid of any faults or
abnormalities in time.
④ If the circuit breaker trips due to fault, remove the troubles in terms of the indications on the panel before
the circuit breaker is in operation again.
8.5 Other Functions

① Self-diagnosis: this function is to check and protect the circuit breaker in its operation.
Should the temperature inside the controller exceed 80℃± 5℃, alarm signal will be send out at
once (the controller is still in normal operation)
② Thermal memory: the memory function imitating the feature of bimetal is available when the
controller operates due to overload or short-circuit short-time delay in the circuit. The energy stored
due to overload will discharge in 10 minutes, while the energy stored due to short-circuit short-time
delay will discharge in 5 minutes. During this period, if the circuit breaker is switched on, the
delayed operating time will be shortened due to overload or short-time delay. Therefore, the circuit
or electrical devices can be protected.
③ Fault memory: the intelligent controller can display fault type, fault phase, fault curernt and
breaking time after the circuit breaker breaks due to fault.
④ MCR:Should short-circuit short-time delay happen while the circuit breaker is in the
process of being switched on or the controller is initialized by being electrified, the circuit breaker
will be switched off instantaneously without time delay.
·55·
⑤ Zone Selective Interlock (ZSI)

Zone Selective Interlock (ZSI) (for Type M25, M26 and H26 intelligent controller)
Busbar
Zone1 21
22
Circuit Breaker at up-stream level 23
Release delay t 2
24
Control line
Control line
Busbar
21
22
Zone2 23
Release delay t 2
24
Fault
Control line
Control line
Busbar
Circuit breaker at
down-stream level
21 21
22 22
Zone3 23 23
24 24
Note: 21, 22, 23 and 24 serve as the wiring terminals of secondary circuit.
When several of circuit breakers are linked together up and down, zone selective interlock can
ensure fully-selective protection of circuit breakers at up-stream or down-stream so as to reduce
the range of operation by fault and the breaking time of circuit breakers. This function serves for
2
short-circuit short-time delay (I t OFF) and earthing fault protection of circuit breakers.
As the sketch shown above, control lines can interlock with other units of circuit breakers
equipped with intelligent controllers of Type M25, M26 and H26.
After detecting the fault, the intelligent controller (zone 2) will send out a signal to circuit
breakers (zone 1) at higher level and check whether the signal of circuit breakers (zone 3) at lower
level arrives. If circuit breakers at lower level send out a signal, the circuit breaker will be switched
on at the time duration of release delay; if circuit breaker at lower level don’t send out a signal, the
circuit breaker will break at once no matter whether the release has the protection of delay.
·56·
9.0 CHECKING
Debug and check the following items in the table:
No. Items to check Procedure Checking operation
Charge the breaker and switch it on and Check whether the

off for several times by hand (the under- mechanism runs smoothly and
1 Operating mechanism
voltage release should be electrified in whether the switching on and
advance) off is free and easy
Provide the charging motor with power Check whether the charging
Motor-driven operating supply, switch the breaker on and off for motor works normally without
2 noise; whether the breaker is
mechanism several times
switched off
Provide the under-voltage release with Check whether the breaker

power supply, the circuit breaker should can be switched on normally,
3 Under-voltage release be switched on; the circuit breaker whether the indication is
should be switched off without power correct, whether the breaker
supply of the under-voltage release is switched off
Provide the shunt release with power
Check whether the breaker
4 Shunt release supply after the circuit breaker is
can be switched off normally
switched off
Provide the closing electromagnet with
Check whether the breaker
5 Closing electromagnet power supply after the breaker is
can be switched on normally
switched on
Switch the breaker off, press the Check whether the breaker
“Switching-off ” locking switching-off button while turning the can’ t be switched on by
6
device key in counter clockwise, then pull it out hand or by motor
7 Auxiliary Switch Provide the corresponding contact with Check whether the signal is
signal normal
10.0 TRIAL OPERATION
Do not operate the breaker in the environment of explosive gas, otherwise

explosion may happen;
Do not operate the breaker in the environment of corrosive gas,otherwise,
the insulation and metal parts may be damaged.
10.1 CHECK AND PREPARATION

Check the following items before its operation:
① Check whether the wiring is correct
② Make sure that terminals connection and screws are fixed firmly
③ Reset button after faulty trip should be in the state of “reset” on the panel of intelligent
·57·
controller.
④ Ambient environment is ventilated.

① Confirm that there is no abnomality according to 10.1 before trial operation
② As for the draw-out circuit breaker, the main body should be in the position of “test”
③ The operating mechanism starts to be charged as it is electrified, “Charged/Discharged”
indicator is in the position of “ charged” , the under-voltage release has to be eletrified, the
window of ready-for-switching-on indicates “OK”, and the circuit breaker is switched on.
④ Press “Switching-on” button on the panel of the circuit breaker (switching on by hand)
or the panel of switchgear cabinet (switching on by motor), the circuit breaker should be switched on.
11.0 MAINTENANCE, EXAMINATION AND REPAIR
Caution:
Before any maintenance and inspection, the following procedures should be carried out:
① Switch off the main circuit and the secondary circuit of the circuit breaker
② Switch off the breaker and check the spring of the operating mechanism is discharged
③ Pull the main body out of the draw-out socket for the draw-out circuit breaker
11.1 MAINTENANCE
● Check whether the ambient environment can meet the general requirements
● Check whether all rubbing and movable parts are lubricated periodically
● Check whether the screw bolt for fixing the breaker with busbar is fixed firmly and whether
the contact is fine
● Check the state of dust piling up on the main body and insulation parts of the draw-out
socket, and cleaning on schedule
● Check whether the wiring terminals of secondary circuit are connected reliably
● Check whether the intelligent controller displays correctly
● Check whether protection features of the intelligent controller are set correctly
● Check whether ON/OFF indication is correct and reliable
·58·
When the right maintenance is carried out, the circuit breaker can have the following operating
performances in the table:
Mechanical durability* (times) Electrical durability* (times)
Rated Current
Frame current Without With
（A） AC440V AC690V
maintenance maintenance
200 15000 30000 6500 3000
400 15000 30000 6500 3000
630 15000 30000 6500 3000
1600 800 15000 30000 6500 3000
1000 15000 30000 6500 3000
1250 15000 30000 6500 3000
1600 15000 30000 6500 3000
630 15000 30000 6500 3000
800 15000 30000 6500 3000
1000 15000 30000 6500 3000
2000
1250 15000 30000 6500 3000
1600 15000 30000 6500 3000
2000 15000 30000 6500 3000
1250 15000 30000 5000 2500
1600 15000 30000 5000 2500
2500
2000 15000 30000 5000 2500
2500 15000 30000 5000 2500
2500 10000 20000 1500 1000
2900 10000 20000 1500 1000
4000 3200 10000 20000 1500 1000
3600 10000 20000 1500 1000
4000 10000 20000 1500 1000
4000 5000 10000 1000 800
6300 5000 5000 10000 1000 800
6300 5000 10000 1000 800
*Note: For IEC60947-2,the term" durability"expresses the expectancy of number of operating cycles which can be
performed by the equipment before repair or replacement of parts.The consequent test is not intended to be
acceptance test for application by the user.
11.2 EXAMINATION AND REPAIR
● Check whether all parts of the circuit breaker, such as the insulation parts of the framework,
footing, are integral and clean;
·59·
● Check whether the base of the breaker is fixed firmly. Should be no vibration in operation;
● Manual operating mechanism for the switching on/off of breaker should be moved flexibly
without being stuck. The switching of auxiliary contact of secondary circuit should operate reliably;
● Pull the slideway out or in by turning the rocker manually. The position of “ test” ,
“separated” and “connected” should be clear and interlocking should be operated reliably
● When the secondary circuit is electrified, shunt, closing electro-magnet, under-voltage
release should operate in compliance with stipulations in technical manual of the breaker, power-
driven operating mechanism should operate normally;
● The contact system of the arc-chute chamber including contact tips should be complete,
silver coating layer should be in good condition, the arc-chute chamber should be cleaned up inside;
(Note: Don’t operate the mechanism when the arc-chute chamber is opened)
● The connection between the circuit breaker and busbar should be reliable and screw bolt
should be fastened;
● Check whether the surface of connector between the main body and the draw-out socket
should be clean and neat to ensure the reliable connection;
● Check the insulated resistance of the breaker with megohm meter of 1000VDC at the
ambient temperature of 20℃± 5℃, and the resistance should not be less than 20MΩ under the
relative humidity of 50~70%;
● Check the setting values of protection features of the intelligent controller;
If the controller is electrified with DC 24V, check as follows:
○ For Type L25 Intelligent Controller
Connect with the exclusive tester for Type L25 Controller, press the button “ select” to
choose the setting values to check. If the setting values want to be adjusted, please turn the knob.
○ For Type M25, M26 and H26 Intelligent Controller
Press the button “Set” and the corresponding setting values will display on LED screen. To
△
modify the setting values, press the button “△”/“ ”, then press the button “mem” to save
the modifications.
○ For Type P25 and P26 controller
Press F3 ( protection setting ) to see the setting values of protection characteristics press
“enter”, press “ ”/“ ”to adjust the values and then press “enter”.
Before the breaker is in operation again, check the setting parameters of the controller. At the
position of “test”, the secondary circuit is electrified or simulate tripping test with DC24V, make
sure that all simulated operations are correct before its regular operation. Check as follows:
○Type L25 Controller
1: Turn the knob “test” to choose the suitable test current (NхIr 1);
2: Wait two seconds after step 1, press the button “trip” , and then the controller will be
tested and the breaker will be switched off according to the protective curve.
○Type M25, M26 and H26 Controller
1: Press the button “set” to choose the phase current to test;
△
2: Press the button “△”/“ ” to choose the suitable test current;
·60·
3: Press the button “trip” to do tripping test or press the button “non-trip” to do non-
tripping test;
4: When the test light is on, the controller is being tested. In terms of the test current value
within the operating range of LSI protection, the circuit breaker will be switched off (“trip”) or
(“non-trip”) only indicates on the panel according to the protective curve.
○ P25、P26 Controller
1. Press F4 → test parameters, choose “I1”、“IN”or“IG”；
2. Set simulation current in the “Current value”；
3. Choose “non-trip”or “trip” in the “Type” to test
4. Press“ESC” and “Yes”to test.
11.3 REPLACEMENT OF ACCESSORIES
Caution: before replacing accessories, do as follows:

① Cut off all electrical sources including the power supply of the main circuit and the
secondary circuits.
② The circuit breaker is switched off and the charging mechanism is discharged.
③ Remove the front cover of the circuit breaker
The cover of the breaker should be installed after replacement of the accessories,the breaker
can only be operated ofter check.
11.3.1 Replacement of shunt release (f), closing electromagnet (x) and under-voltage release (q)
1. Remove
① Remove the cable connector connecting with shunt release, closing electromagnet and
under-voltage release from the wiring terminals of the secondary circuit
② Remove the connector connecting with closing electromagnet, and remove the cover of the
control panel of under-voltage release and then the panel.
③ Loosen the mounting screw on the plank of shunt release, closing electromagnet and under-
voltage release, and then remove the plank.
④ Remove the shunt release, closing electromagnet and under-voltage release
2. Installation
① Put back the shunt release, closing electromagnet and under-voltage release right onto the
appointed place.
② Place the plank and tighten the mounting screw.
③ Link up the closing electromagnet and ready-for-switching-on contact with the connector
put the control panel of the under-voltage inside its shell and cover it.
④ Connect the lead wires of shunt release, closing electromagnet and under-voltage release
with the corresponding wiring terminals of the secondary circuit, under which the lines and the
terminals have the same No.
·61·
12.0 COMMON FAULT AND SOLUTION
Below list the common fault of the circuit breaker in its installing, checking and operating, and
then list the possible reasons and solutions:
No. Technical problems Possible reasons Inspection and solution
Trip (the light of fault ● Over-load trip 1. Check the breaking current value and
indication is on) (indication light for operating time on the intelligent controller;
2. Analyze the operation of load and electric grid;
long-time delay is on)
3. In case of overload, find out and eliminate the
fault at once;
4. If the actual operating current doesn't match
with long-time delayed operating current, please
modify the setting value of long-time delayed
operating current in terms of the actual operating
current to make the suitable protection;
5. Press the reset button and switch the breaker
on again.
● Short-circuit trip 1. Check the breaking current value and

(indication light for operating time on the intelligent controller;
short-time delay or 2. In case of short-circuit, find out and eliminate
instantaneous is on) the fault at once;
3. Check the setting value of the intelligent
controller;
4. Check whether the breaker is in good condition
and can be switched on;
1
on again.
● Earthing fault trip 1. Check the breaking current value and

(indication light for operating time on the intelligent controller;
earthing fault is on) 2. In case of earthing fault, find out and eliminate
the fault at once;
3. If there is no earthing fault, check whether the
setting vaule is reasonable and whether it can
match with the actual current of protective phase;
if it can't, modify the setting value of earthing
fault;
on again.
● Under-voltage 1.Check whether the voltage of power supply is

lower than 70% Us;
release trip
2.Check whether the under-voltage release and
control unit operate normally.
● Operation of Check the operation of two pieces of breakers

mechanical interlock installed with mechanical interlock
·62·
● Under-voltage 1. Check whether the under-voltage release is

release unclosed electrified;
2. Check whether the voltage of power supply is
lower than 85% Us;
3. Check whether the under-voltage release and
control unit operate normally.
● Reset button Press the reset button and switch the breaker on
doesn't work again
● Draw-out breaker Turn the draw-out socket to the right place

isn't in the right (locked in the position of “ connected” or
place “test”)
● The secondary
Unable to be circuit of draw-out Check the contact of the secondary circuit and
2 breaker isn't well eliminate errors
switched on
connected
● No charging 1. Check whether power supply for motor control

operation in advance is on and not less than 85% Us;
2. Check whether motor- driven charging
mechanism operates normally
● The breaker is locked

Check whether the interlock operation of two
because of the operation pieces of breakers is in good condition
of mechanical interlock
● Error for the closing 1. Check whether the power supply for the closing
electromagnet electro-magnet is equal to 85% Us at least;
2. Check whether there is something wrong
with the closing electromagnet, replace it.
1. In case of short-circuit current while switching

Trip after being ● Trip at once the breaker on, find out the reason and eliminate
● Delayed trip it;
switched on
2. Check the over-load current in the circuit and
3 eliminate it;
3. Check whether the operating mechanism of the
breaker is in good condition;
4. Check whether the setting value of the
intelligent controller is reasonable, modify it if
necessary;
on again.
·63·
Unable to be switched ● The breaker can't be 1. Check whether the connection of shunt release
operated be remote controll circuit is reliable. In case of errors for the release,
on
● Unable to switch off the replace it;
breaker with the 2. Check whether the operating mechanism is out
4
“ switching-off” button of mechanical failure.
● Unable to charge 1. Check whether the control voltage for the

Unable to be charged manually power supply of motor-driven charging
● Unable to charge by mechanism should be not less than 85% Us and
5 motor whether the circuit is in good condition;
2. Check whether the motor is in good condition;
3. Errors for the charging mechanism.
● The lock catch is not Push down the lock catch

The main body can't
pushed down; Pull out the rocker
be pulled out in the
● The rocker is not pulled Separate the main body from the breaker
position of
6 out; completely
“separated” for the
● The breaker is not at the
draw-out breaker
position of complete
separation
The draw-out breaker ● The turning mechanism Check whether there are objects falling into the
can't be pushed into is stuck or the gear of the mechanism and check the conditions of rack and
the position of mechanism is damaged due gear
7
“ connected” to the falling objects
The screen on the ● The intelligent controller 1. Check whether the intelligent controller is well
intelligent controller is not electrified; electrified;
can't display ● Input voltage of auxiliary 2. Cut off power supply for the intelligent
power supply is abnormal; controller, then to be electrified. Should the errors
● Secondary output voltage still appear, replace the intelligent controller.
of the socket transformer is
8
abnormal;
● The connection between
the secondary output
terminal of the socket
transformer and the
controller is not reliable.
·64·
● Communication cable 1. Check whether the communication

doesn't connect well with cables connect well with wiring
wiring terminals terminals or there is wrong connection;
● Terminals A and B are 2. Check whether terminals A and B of
Communication
inversely wired the communication cable are inversely
9 error for Type H26、 wired. If so, make the correction;
● Communication distance
P25、P26 Intelligent and wiring ways can't meet 3. Check whether communication
controller the requirements distance and wiring ways can meet the
● Errors for the setting of requirements;
communication address 4. Check whether the setting of
communication address is correct and
without conflict
The screen on the ● Extra high temperature To reduce the ambient temperature
intelligent around the controller
10
controller displays
“ERR9”
13.0 ACCESSORIES
13.1 NECESSARY ACCESSORIES

○ Shunt Release
For BT2-1600 Circuit Breaker For BT2 with frame current of 2000A and above
▲ Switch the breaker off by remote control
▲ Features
Rated Control supply voltage Us（V） AC400 AC230 DC220 DC110
Operational Voltage（V）（0.7～1.1）Us
Instantaneous Current（A） 0.7 1.3 1.3 2.4
Breaking Time（ms） No more than 30
·65·
13.0 ACCESSORIES
○ Closing electromagnet
▲ After the circuit breaker is charged, the closing electromagnet will make the energy-charging
spring discharge instantly, and then switch the breaker on quickly.
▲ Features
Instantaneous Current（A） 0.7 1.3 1.3 2.4
Switching-on Time（ms） No more than 70
○ Motor-driven Operating Mechanism
▲ The circuit breaker has the functions of motor-driven energy-charging and automatic energy-
discharging.
▲ Energy charging can also be done manually.
▲ Features
Power Consumption 192VA 192W
Charging Time（s） No more than 5
·66·
13.0 ACCESSORIES
○ Auxiliary Switch
For BT2-1600 Circuit Breaker

For BT2 with frame current of 2000A and above
Rated Current
Rated operational Voltage（V） Conventional thermal current Ith（A） Rated capacity
230
AC 300VA
400 6
DC 220 60W
Note: For the standard type of auxiliary switch, there are four pairs of changeover contacts; for the special type,
there are four pieces of normally-opened contacts (NO) and four pieces of normally-closed contacts (NC),
or 6 pieces of NO and 2 pieces of NC, or 2 pieces of NO and 6 pieces of NC.
○ Safety padlock mechanism at the position of “separated”
Safety padlock mechanism at the position of “separated”
▲ When the draw-out circuit breaker is at the position of “separated”, the locking stick
can be locked with padlock after being pulled out so that the rocker of the circuit breaker can not be
turned to the position of “test” or “connected”.
▲ Padlock should be provided by users themselves.
·67·
13.0 ACCESSORIES
13.2 OPTIONAL ACCESSORIES

○ Power Module
▲ When the power voltage of the intelligent controller is DC24V, AC230V or AC400V, it can be
transformed into DC24V by the power module to provide power supply for the intelligent controller.
Caution: Voltage input to secondary terminals 1 and 2 of BT2-1600 must be
DC24V.
▲ The module can be mounted to 35mm DIN rail inside the switchgear cabinet.
○ DC Power Module
When power supply of the secondary circuit is DC220V, it should be transformed into DC24V
by this module to provide power supply for the intelligent controller.
·68·
13.0 ACCESSORIES
○ Under-voltage release In connection with the main circuit
INPUT input
Under-voltage Time-dela yModule

AC230V
0.5s 1s 2s 3s
out put
Fuju Electric FA
OU TPUT In connection with the terminals of

31 and 32 in the secondary circuit
For BT2-1600 Circuit Breaker Delay Module of Under-voltage
delay release for BT2-1600
BT2 with frame current of 2000A and above

▲ The under-voltage release consists of release coil and control unit;
▲ The under-voltage release operates in two ways: operate instantaneously and operate in
time delay;
▲ There are four specifications of time delay for the under-voltage time delay release: 0.5s, 1s,
2s and 3s. Users should consult with the manufacturer in the light of their order about special time-
delay specifications as from 3s and above up to 9s. The time delay accurary is ±10%;
▲ The delay module should be additionally equipped for the under-voltage delay release. The
module input connects with the main circuit, and the output connects with the wiring terminals of 31
and 32 in the secondary circuit;
▲ If the voltage of power supply returns to 85% Us and above in half of the delay time, the
circuit breakers will not break. The module is stuck into the standard slideway of 35mm in width.
▲ Features
Rated control supply voltage Us（V） AC400 AC230
Reliable Switching-on Voltage（V）（0.85～1.1）Us
Reliable Switching-on Resistant Voltage（V） ≤0.35Us
Power Consumption 12VA
·69·
13.0 ACCESSORIES
○Electrical mechanism for the indication of draw-out socket's position

▲When the main body of the draw-out circuit breaker and the draw-out socket are at the
position of “separated”, “test” and “connected” respectively, three electrical mechanisms
for the indication of draw-out socket’ s location can output the electrical signals corresponding
with three positions above respectively. These mechanisms are installed inside the draw-out socket.
▲ Features
Rated operational Voltage Ue（V） 230
Conventional Thermal Current Ith（A） 10
Rated Operational current Ie（A） 1.5
○Components of draw-out socket communication module

▲ The components of draw-out socket communication
.module consists of the external communication module and the
internal communication parts of the circuit breaker. The draw-out
socket communication parts are installed inside of the draw-out
socket to provide the status signals of such three positions as
“separated”, “test” and “connected” of the main body of
the draw-out circuit breaker and the draw-out socket.The draw-
out socket communication module, which can provide the
function of reading the address of the circuit breaker and display
the status indication of the main body and three positions of the
draw-out socket etc, mounted onto 35mm DIN rall inside the
switchgear cabinet. The two parts of the draw-out socket
communication module are connected with flexible wires.
▲ Communication module is optional accessories of draw-out breaker. Connect: A to RS485

A; B to RS485 B; S to RS485 SH; - to cathode of DC24V; + to anode of DC24V; A’ to 8, B’ to 10,
S’ to 12; for BT2-1600, T1 to 61, T2 to 62, T3 to 63, T4 to 64; for BT2-2000 or above, T1 to Y5,
T2 to Y6, T3 to Y7, T4 to Y8.
By pressing “Read Address” button after address setting, the communication module will
save the communication address and the address will be changed accordingly. If users want to keep
the former address after changing breakers, press “ write Address” button. The power lamp will
light on when DC24V power supply is given to the module. The communication lamp will light on
·70·
13.0 ACCESSORIES
when there's data transmission. Fault lamp will light on when the detected address is not complied
with the module address or no breaker is connected with the module. After powering up for the
module or modification of communication address, check mode or baud rate by upper devices, the
module will scan the addresses for several minutes during which the communication between the
module & upper device and between breaker & upper devices will be interrupted.
○ Ready-for-switching-on signal: Ready-for-switching-on information could be got by
upper devices.
○Under-voltage signal: Informations of trip caused by under-voltage could be got by upper
devices.
○Fault-trip signal:Informations of trip caused by overload, short-circuit or ground, etc. could
be got by upper devices.
○ Electrical module for indication of ready-for-switching-on
▲This electrical module indicates that the circuit breaker is ready for switching-on.
▲ Features
Rated operational Voltage Ue（V） 230
Conventional Thermal Current Ith（A） 10
Rated Operational current Ie（A） 1.5
○Current mutual inductor with neutral line N connected externally

▲This current mutual inductor, which is used together with circuit breakers with three poles
in the power distribution system of TN-S, installed in the neutral line N with 2m at maximum far
from the installation point.
○Steel cable interlock between two pieces of flush circuit breakers or linking rod interlock
between two pieces of stacked circuit breakers
·71·
13.0 ACCESSORIES
2m Max.
Wiring Diagram Possible operation patterns
1QF 2QF
1QF 2QF 0 0
0 1
1 0
Circuit Breaker 1 Circuit Breaker 2
○ Linking rod interlock between three pieces of stacked circuit breakers（without BT2-1600）
Wiring Diagram Possible operation patterns

Pattern one: three sets of power supply can only
switch off one piece of circuit breaker.
1QF 2QF 3QF
0 0 0
1QF 2QF 3QF
Circuit 1 0 0
Breaker 1 0 1 0
0 0 1
180 Pattern two: two sets of common power supply plus

one set of standby power supply
1QF 2QF 3QF
600~700 0 0 0
1QF 2QF 3QF 1 0 0
Circuit
Breaker 2 0 1 0
1 0 1
0 0 1
180
Pattern three: two sets of power supply plus one
piece of coupling busbar
1QF 2QF 3QF
0 0 0
600~700
Circuit 1QF 2QF 3QF
1 0 0
Base point Breaker 3
0 1 0
0 0 1
1 1 0
Breaker base 0 1 1
1 0 1
·72·
13.0 ACCESSORIES
Steel cable interlock

Refer to the interlock mode of 2 breakers for steel cable interlock of 3 breakers max. Space
2m.
Circuit diagram Possible operation mode

2 supply and 1 segmentation
1QF 2QF 3QF
0 0 0
1QF 2QF 3QF 1 0 0
0 1 0
0 0 1
1 1 0
0 1 1
1 0 1
○ “opened” lock mechanism ▲“opened” lock mechanism can lock

the “OFF” button of the circuit breaker on
the pressed position. As a result, the circuit
breaker can not be switched on.
▲After this lock mechanism was chosen
by users, the manufacturer would provide lock
and key.
△ One set of circuit breaker is outfitted
with one lock and one key.
△ Two sets of circuit breakers are
outfitted with two same locks and one key.
△ Three sets of circuit breakers are
“opened” lock mechanism outfitted with three same locks and two keys.
·73·
13.0 ACCESSORIES
○ Button locking device

Preventing from operating switching-on/off button by mistake.
Pad lock should be provided by user.
○ Counter
Counting mechanical operation times accumulatively, clear at a glance.
○ Separator plate between phases

Strengthening insulation between bus-bars; optional according to users' demand.
○ Voltage conversion module

If voltage display function is selected, voltage conversion module will be provided as a
standard configuration. Input terminal is connected be the main circuit while output to the
secondary input Terminal 17, 18, 19, 20 of breakers.
·74·
14.0 OUTLINE DIMENSIONS AND INSTALLATION DIMENSIONS
● BT2-1600 Intelligent Air Circuit Breaker with three poles (Draw-out type)
Current
specifications L（ mm ）
Direction A
800A,1000A,
15
1250A,1600A 70 70
12-Φ11
200A,400A,
10
630A 25 50
Outside of the
cabinet door
A
51
Base point
72.5 1 02.5 86
D 38 150 60
77.5
46 297
“ Separated” po sition
Horizontal (rear connected)
C
Direction D
Outside of the
cabinet door
2-Φ6.5
51
15
12-Φ11
2-6.5×8.5
Base point
72.5 102.5
77.5
46 297
“Separated” posi tion
Ve rtical ( rear connected )
Direction C
70 70
·75·
● BT2-1600 Intelligent Air Circuit Breaker with four poles (Draw-out type)
Current
800A,1000A,
15 Direction A
1200A,1600A
70 70 70
16-Φ11
200A,400A,
10
630A
25 50
N pole
Ou tside of the
cab inet door
A
51
Base point
72.5 1 02.5 102

D
77.5 57 201 60
46 297
Hor izontal ( rear connected )
C
Outside of the
cabinet door
Direction D 51
15
2-Φ6.5 16-Φ11
Base point
2- 6.5×8.5
72.5 102.5
77.5
46 297
“Separated” posi tion
Ve rtical ( rear connected )
Direction C
70 70 70
L
N pole
·76·
● BT2-1600 Intelligent Air Circuit Breaker with three poles (fixed type)
Current
specifications L（ mm ） Direction A
50
800A,1000A, 25
15 12-Φ11
1200A,1600A
200A,400A, 70 70
10
630A
Outside of the
cabinet door
A
32
4-Φ6.5
Base point 4-Φ6.5
10 234 10
100 38.5 50.6
19 2
197
244 Outside of the

cabinet door
C
32
4-Φ6.5
15
Base point 4-Φ6.5
214
100 38.5 50.6
Breaker base 234
192
1 97
Aperture dim ensions of the back plate
at the time of hanging type i nstallation Vertical (rear connected)
Direction C
L
70 70
·77·
● BT2-1600 Intelligent Air Circuit Breaker with four poles (fixed type)
Direction A
Current 50
25
16-Φ11
800A,1000A,
15
1200A,1600A
70 70 70
200A,400A, N pol e
10
630A
Outside of the
cabinet door
A
32
4-Φ6.5
Base point 4-Φ6.5
10 304 10
100 38.5 50.6
192
197
314
Outside of the
cabinet door C
32
4-Φ6.5
15
Base point 4-Φ6.5
284
100 38.5 50.6
Breaker base 304
192
197
Aperture dime nsions of the b ack plate
at the time of hanging type installation Vertical (rear connected)
Direction C
L
70 70 70
N p ole
·78·
Current
specifications L（mm ） H（mm） A（mm ）
Direction A
2000A 20 20 30
95 95
630A，800A 24-Φ11
1000A,1250A 15 15 25
1600A
30 70
Outside of the
cabinet door
A
61
Base point
10
97 175 41 265 41
102 D
47 390
“Separ ated” positio n
Horizo ntal ( rear connected )
C
Outsi de of the
Direction D cabinet door 60
30 15
2-Φ14
24-Φ11
Base point
11×17
Φ11
10
97 175
102
47 390 66
Vertical ( rear connected )
Direction C
95 95
10
60
30
·79·
Current Direction A
specifications L（mm ） H（mm） A（mm ）
95 95 95 32-Φ11
2000A 20 20 30
630A，800A
1000A,1250A 15 15 25
1600A N pole 30 70
Outside of the
cabinet door
A
61
Base point
10
97 175
D 41 360 41
102
47 390
Horizontal ( rear connect ed )
C
Outside of the
Direction D cabinet door
60
2-Φ14 30 15
32-Φ11
11×17 Base point
Φ11
10
97 175
102
47 39 0 66
Vertical ( rear connecte d)
Direction C
95 95 95
N极 10
60
30
·80·
● BT2-2000 Intelligent Air Circuit Breaker with three poles (Fixed type)
Current L A W B
specifications （mm）（mm）（mm）（mm） Direction A
2000A 20 269 20 13 95 95
24-Φ11
630A，800A
1000A,1250A 15 264 15 3
1600A 30 60
Outside of the
cabinet door
A
61
Base point
150 6 9.5 Base point

11 3 40 11
285
290
Horizontal ( rear connect ed )
Outside of the
cabinet door
C
60
Direction C
95 95
24-Φ11
10 Base point
60
30
15 30
150 6 9.5
285 94
V ertical ( rear c onnected )
·81·
● BT2-2000 Intelligent Air Circuit Breaker with four poles (Fixed type)
Current L A W B
specifications （mm）（mm）（mm）（mm）
Direction A
2000A 20 269 20 13
95 95 95 32-Φ11
630A，800A
1000A,1250A 15 264 15 3
1600A
N pole 30 60
Outside of the
cabinet door
A
61
Base point
150 69.5 Base point

11 435 11
285
290
Horizontal ( rear connected )
Outside of the
cabinet door C
Direction C
95 95 95 60
10
N pole 60
30
32-Φ11
Base point
15 30
150 69.5
285 94
V ertical ( rear c onnected )
·82·
Current
Direction A
2000A， 2500A 20 95 95
24-Φ11
1250A，1600A 15
30 70
Outside of the
cabinet door
A
62
Base point
10
97 175 41 265 41
D
102
47 390
“Sepa rated” position

Horiz ontal ( rear connected )
Outside of the
Direction D cabinet door
62
2-Φ14
24 -Φ11
11×17 Base point

Φ11
10
97 175
102
47 39 0
Vertica l ( rear connec ted )
Direction C
95 95
·83·
Current
specifications L（mm）
Direction A
2000A ，2500A 20 95 95 95
32 -Φ11
1250A ，1600A 15
30 70
N po le
Outside of the
cabinet door
A
62
Base point
10
97 175
D 41 360 41
102
47 390
“Sep arated” posi tion
Horizontal ( rear connect ed)
Outside of the
cabinet door
62
Direction D
32-Φ1 1
2-Φ14
Base point
11×1 7 10
Φ11 97 175
102
47 390
“Se parated” position

Vertical ( rear co nnected )
Direction C
95 95 95
L
N极
·84·
Direction A
Current L C 95 95
24-Φ11
specifications （mm ）（ mm ）
2000A，2500A 20 132
30 60
1250A，1600A 15 134.5
Outside of the
cabinet door
A
61
Base point

11 3 40 11
285
290
Direction A
Current L C
specifications （mm ）（ mm ） 95 95 95 32-Φ11
2000A，2500A 20 132
1250A，1600A 15 134.5
N pole 30 60
Outside of the
cabinet door
A
61
Base point
150 69.5 Base point

11 435 11
285
290
·85·
Direction A
1 30 130 24-Φ17
50 100
Outside of the
cabinet door A
104
Base point
10
97 175 37 327 37
B
102
47 395
Horizontal ( r ear connected )
C
Direction B
Outside of the
Φ11 cabinet door
104
50 25
11×17 2 -Φ14 24-Φ17
Base point
Base point 10
97 175
102
47 395
Vertical ( re ar connected)
Direction C
11 3 113
10
30
·86·
Direction A
130 130 130 32-Φ17
N pole 50 100
Outside of the
cabinet door A
104
Base point
10
97 175
B 37 440 37
102
47 395
C
Direction B
Outside of the
Φ11 cabinet door
104
50 25
11×17 2-Φ14 32-Φ17
Base point
Base point 10
97 175
102
47 395
“Separat ed”position
Vertical ( rear connect ed )
Direction C
113 113 113
10
N pole
30
·87·
●BT2-4000 Intelligent Air Circuit Breaker with three poles (Fixed type)
Direction A
113 11 3 24-Φ13
40 80
Outside of the
cabinet door
A
82
Base point
150 69.5 Base point

11 392 11
285
290
Ho rizontal ( rear connected )
Direction A
113 113 113 32-Φ13
N pole 40 80
Outside of the
cabinet door
A
82
Base point

11 505 11
285
290
Horizo ntal ( rear connected )
·88·
Direction A
113 126.5 130 126.5 113 4 8-Φ17
50 100
A
183
Outside of the
cabinet door
104
Base point
6-Φ11 Base point
10
77 258
82 693
47 395
767
Horizontal ( rear connected)
Current specifications：In=4000A、5000A C
Outside of the
cabinet door
10 4
50 25
Direction C
113 12 6.5 113 126.5 113 4 8-Φ17
Base point
6-Φ11
10
10
30
77 258
82
47 39 5
Vertical ( rear connected )
Current specifications：In=4000A、5000A、6300A
·89·
Direction A
113 13 0 113 123 113 130 113 64-Φ17
N pole 50 100
A 239.5
Outside of
the cabinet
door
104
Base point Base point

8-Φ11
10
77 258
82 95
47 395
919
993
Horizontal ( r ear connected )
Current specifications：In=4000A、5000A
C
Outside of
the cabinet
door
104
50 25
Direction C
113 113 113 140 113 113 113
64-Φ17
10
30 Base point
8-Φ11
10
77 258
82
47 395
Vertical ( re ar connected )
Current specifications：In=4000A、5000A、6300A
·90·
Direction A
205
50 55 50
23 9. 5 239.5
Outside of
the cabinet
door
A
134
Base point
1 50 69.5 11 7 60
Base point 11
2 85
290
H orizontal ( rea r connected )
Direction A
205
50 55 50
226 253 226

N pole
Outside of
the cabinet
door
A
134
Base point

11 98 6 11
285
290
·91·
● Aperture Dimensions of BT2-1600 Door Frame
BT2-1600 Intelligent Air Circuit Breaker with BT2-1600 Intelligent Air Circuit Breaker with
three poles (Draw-out type) four poles (Draw-out type)
The drawing of aperture dimensions for The drawing of aperture dimensions for
installing cover of door frame installing front cover of door frame
Distance from the panel center of the circuit Distance from the panel center of the circuit
breaker to the right hinge of cabinet door should be at breaker to the right hinge of cabinet door should be at
least 227mm least 262mm
8-Φ6 216 8 -Φ6 286

254 324
Breaker base Breaker base
BT2-1600 Intelligent Air Circuit Breakers BT2-1600 Intelligent Air Circuit Breakers
with three poles ( fixed type) with four poles (fixed type)
mounting cover of door frame mounting front cover of door frame
Distance from the panel center of the circuit Distance from the panel center of the Circuit
breaker to the right hinge of cabinet door should be at Breaker to the right hinge of cabinet door should be at
least 227mm least 262mm
216 10-Φ6 10 -Φ6 286

Breaker base
254 Breaker base 324
·92·
installing front cover of door frame installing front cover of door frame
least 256mm least 303.5mm

11- 6 258 14- 6 100
312 353
175 175 407
445
three poles (Fixed type) four poles (Fixed type)

312
8- 6 10- 6
175 175
100
407
445
·93·

breaker to the right hinge of cabinet door should be breaker to the right hinge of cabinet door should be at
at least 256mm least 303.5mm

11- 6 258 14- 6 100
312 353
175 175 407
445

312
8- 6 175 10- 6
175
100
407
445
·94·

14- 6
11- 6 100
312
328 425
366 441
479
Breaker base
Breaker base
8- 6
328 10- 6 100
366 441
479
·95·
breaker to the right hinge of cabinet door should be breaker to the right hinge of cabinet door should be at
at least 264mm least 320.5mm

14- 6
11- 6 100
312
328 425
366 441
479
breaker to the right hinge of cabinet door should be breaker to the right hinge of cabinet door should be
at least 264mm at least 320.5mm

8- 6
328 10- 6 100
366 441
479
·96·
Fuji Electric FA Components & Systems Co.,Ltd.
103-0011
Mitsui Sumitomo Bank Ningyo-cho Bldg., 5-7,
Nihonbashi Odemma-cho,Chuo-ku,Tokyo 103-0011,Japan
TEL: 81-3-5847-8000.Ext.( )
URL: http://www.fujielectric.co.jp/fcs/

Acb Bt2 Series Fuji Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Acb Bt2 Series Fuji Manual

Uploaded by

Copyright:

Available Formats

BT2-series

FUJI AIR CIRCUIT BREAKER

Fuji Electric FA Components & Systems Co.,Ltd.

Nhà phân phối thiết bị điện công nghiệp

Head Office: Ha Noi Office: Cambodia Office:

ranges to the motor. Otherwise, a malfunction, burnout, or fire may result.

1.0 General description 1

1.1 Applicable condition 1

1.2 Main features 1

1.3 General structure 2

1.4 Protection characteristic curve of intelligent controller 4

3.0 Storage, transportation and weight 11

4.0 Unpacking and notice 14

4.2 Items to check before operation 15

5.1 Environment condition 15

5.3 Installation of draw-out breaker 16

5.4 Installation of fixed breaker 16

6.0 Electrical wiring 17

6.2 Applied torque for connecting busbar and terminals 17

6.4 Power loss and derating coefficient 18

6.6 Secondary circuit wiring diagram 20

7.1 Charging operation 24

7.2 On and off operation 24

7.3 Operation of draw-out breaker 26

8.0 Setting and use of intelligent controller 34

8.1 Setting and use of type L25intelligent controller 34

8.3 Characteristic setting and use of P25 and P26 controller 54

8.4 Communication function of H26, P25 and P26 controller 54

8.5 Other Function 55

10.0 Trial operation 57

10.1 Checking and preparation 57

11.0 Maintenance , examination and repair 58

11.2 Examination and repair 59

11.3 Replacement of accessories 61

12.0 Common fault and solution 62

13.1 Necessary accessories 65

13.2 Optional accessories 68

14.0 Outline dimensions and installation dimensions 75

1.1 APPLICABLE CONDITION

1.2 MAIN FEATURES

High performance, compact size

Advanced and reliable safety performance

1.3 GENERAL STRUCTURE

Outline and Name of each part

Fig.1-3 Draw-out socket outline

1.4 Protection characteristic curve of intelligent controller

The range of long- time delay

The range of short-time delay

The range of long-time delay

The range of short-time delay

t1 Instantaneous Ir3=1.6kA～35kA+OFF BT2-1600

long-time delay curve

The range of long-time delay

The range of short-time delay

Instantaneous Ir3=1.6kA～35kA+OFF BT2-1600

long-time delay curve

Short-time delay curve

The range of long-time delay

Short-time delay curve

Maximum 1600A(For BT2-4000)

3.0 STORAGE, TRANSPORTATION AND WEIGHT

See the following table: Unit: kg

4.2 ITEMS TO CHECK BEFORE OPERATION

5.1 ENVIRONMENT CONDITION