Professional Documents
Culture Documents
Review-Effects of Solution and Alloy Composition On Critical Crevice Temperature
Review-Effects of Solution and Alloy Composition On Critical Crevice Temperature
Society
Critical temperature for localized corrosion can be a good design parameter because localized corrosion is not likely to occur below
that temperature. The critical temperature depends on alloy composition, microstructure, and environment chemistry (including its
redox potential). This paper reviews the literature on critical temperature for localized corrosion, expressed either as Critical Pitting
Temperature (CPT) or Critical Crevice Temperature (CCT). A history of various testing methods is presented. Different approaches
for modeling the temperature of transition to active pit growth are reviewed, including probabilistic aspects of critical temperature.
A semi-empirical, electrolyte-based, model is described that can be useful in predicting CCT in service environments that differ
from standard laboratory test environments. The model predictions are compared to experimental data for various alloys. The effect
of solvent on CCT/CPT is described briefly and future avenues of research are recommended.
© 2023 The Author(s). Published on behalf of The Electrochemical Society by IOP Publishing Limited. This is an open access
article distributed under the terms of the Creative Commons Attribution 4.0 License (CC BY, http://creativecommons.org/licenses/
by/4.0/), which permits unrestricted reuse of the work in any medium, provided the original work is properly cited. [DOI: 10.1149/
1945-7111/acc13d]
Manuscript submitted December 23, 2022; revised manuscript received January 19, 2023. Published March 14, 2023. This paper is
part of the JES Focus Issue on Critical Factors in Localized Corrosion in Honor of Gerald Frankel.
Localized corrosion occurs above a critical temperature that glassware) and CCT tests exhibit pitting corrosion both within the
depends on environmental and alloy chemistry, microstructural crevice area and outside it. Thus, CPT and CCT can be regarded as
factors, and test technique. This temperature is called the Critical two end members of a spectrum of critical localized corrosion
Pitting Temperature (CPT) in tests where there are no intentional temperatures. In most industrial systems, it is difficult to avoid
crevices and Critical Crevice Temperature (CCT) in tests where the crevices, as they occur in overlapping areas, under deposits, within
test specimen is sandwiched between crevice washers with a known deep gouges, under coatings and insulation, and in gasketed joints.
initial tightness. CPT/CCT may be defined in many ways, depending Therefore, although CPT, when determined using artificial pit
on the test technique. In electrochemical tests, the CPT/CCT may be electrodes simulating 1-D transport conditions, is of greater interest
defined as the beginning or mid-point of a steeply sloping region of from the point of view of understanding fundamental processes,
the electrochemical response (current, potential, noise, etc.) to CCT is of greater importance in predicting the life of practical
changing temperature. In non-electrochemical tests, CPT/CCT may systems. In this paper, a historical review of critical temperature is
be defined as the lowest temperature at which localized corrosion is presented, followed by results of an electrolyte-based model to
visually observed (historically at 40X magnification) or the highest predict CCT in complex environmental conditions encountered in
temperature at which it is not visually observed. Although these industrial systems. Because of the review nature of this paper, there
definitions may lead to different results, a common basis is the lack is no separate experimental section as the techniques are briefly
of stable localized corrosion below the CPT/CCT. CCT and CPT can described throughout the paper. Similarly, materials and chemistry
be derived from more fundamental electrochemical parameters, such of the environments are described where they occur in the paper.
as pitting potential (Ep), repassivation potential (Erp), corrosion
potential (Ecorr), and applied potential (Eapp) (Fig. 1). The Ep and Erp A History of Critical Temperature Testing
can be regarded as threshold potentials for stable localized corrosion.
They are strong functions of temperature in the intermediate An early study of the effect of temperature on pitting by Leckie
temperature region for any alloy-environment combination, showing and Uhlig2 showed a steep drop in Ep of 18Cr-8Ni stainless steel in
abrupt transitions in some cases. At low temperatures, the upper 0.1 N NaCl with increasing temperature followed by a lower plateau
boundary of Ep/Erp of an alloy is determined by the transpassive region above 25 °C. The study also showed that 18–8 stainless steel
behavior or oxidation of the solvent and solute species, at least in the exposed to a solution of 0.5 M NaCl + 0.5 M FeCl3 did not pit at 0 °
case of Fe-Ni-Cr-Mo type alloys. At high temperatures, the lower C but pitted at 25 °C after 24-hour exposure. Remarkably, they also
boundary of the potential response is determined by the reduction of examined the effect of time of exposure at constant potential on
the solvent and active dissolution of the metal. The variation of Erp pitting and showed that at 25 °C in 0.1 N NaCl the potential for
as a function of temperature is discussed in detail in this paper. The observable pitting decreased from about 0.3 V SHE after about
Ecorr in non-electrochemical tests is much less sensitive to tempera- 2 min to about 0.15 V SHE after 24 hours. Taken together, this early
ture and is mainly dictated by the kinetics of redox reactions, as study showed that the temperature at which long-term pit initiation
shown in Fig. 2.1 Therefore, a unifying definition of CPT/CCT may potential exceeded the redox potential in an environment may lead to
be the intersection of Ep/Erp and Ecorr as functions of temperature. a CPT. Although Leckie and Uhlig examined the inhibiting effects
Because Erp is lower than Ep, the CPT/CCT determined using Erp of oxy-anions on localized corrosion, they did not examine the
would represent a more conservative value, as will be discussed later solution chemistry effects on CPT. Defranoux3 studied the decrease
in this paper. Similarly, because Erp for crevice corrosion is in Ep of 18Cr-Ni-Mo-Ti austenitic stainless steels in artificial
generally lower than that for pitting, the CCT is generally lower seawater and suggested that because of the differences in cathodic
than CPT. kinetics between dissolved oxygen and ferric ions, the use of FeCl3
However, CPT tests can produce crevice corrosion in unintended in characterizing relative seawater resistance of stainless steels was
crevice areas (e.g., contact points of specimen with holders or not appropriate. He did not, however, identify a critical temperature.
The usefulness of CPT and CCT was firmly established through a
series of papers published by Brigham and co-workers.4–8 Brigham4
*Electrochemical Society member. studied 18%-19% Cr austenitic stainless steels containing 0.2%N
z
E-mail: nsridhar@mcconsultco.com and Mo ranging from 3%–7.3% in a 0.6 M NaCl solution acidified to
Journal of The Electrochemical Society, 2023 170 031502
Mechanistic Approaches
Early on, Leckie and Uhlig2 speculated that the temperature effect
on critical potential is probably related to competition in adsorption
between H2O and Cl− on passive film. They also stated that the effect
of temperature on the diffusion of defects in the passive film was
likely not sufficient to account for strong dependence of critical
potential on temperature. In the Point Defect Model (PDM) proposed
Figure 7. Erp as a function of temperature for alloy UNS S31254 (Fe-18Ni- by Macdonald and co-workers,56–58 the critical potential contains two
20Cr-6.1Mo-0.2 N) in NaCl solutions. The data are replotted from El terms influenced by temperature—one involving the flux of metal
Meguid et al.32,47 Also shown is the model prediction. cations transported through the film and injected into the metal from
the film and the other related to the flux of cation vacancies generated
at the film-solution interface through the adsorption of chloride. A
potentials for localized corrosion because the pH inside pits and form of the PDM is shown in Eq. 1:59
crevices are determined by the hydrolysis of metal cations and the
activity of chloride.48 However, there are not many systematic 2RT ⎛ b ⎞ RT
investigations on the effect of bulk pH on CPT/CCT. Kehler et al.49 Vc = Ln − Ln (a Cl ) [1]
χFα ⎝ D ⎠ Fα
showed that the effect of temperature on Ercrev of alloys 625 (Ni-
22%Cr-9%Mo) and 22 (22%Cr-13%Mo-3%W) did not vary sig- where, Vc is the critical potential, χ is the charge associated with the
nificantly with pH between 2.75 and 7.75. Qvarfort44 showed that cation, α is a transfer coefficient, and aCl is the activity of chloride in
the CPT of 254SMO (20Cr-6Mo-0.2 N stainless steel) in 1 M NaCl the solution. The parameter, b is given by Eq. 2:
acidified using HCl was essentially independent of bulk pH in the
range of 1–7. Pardo et al.50 also observed that the CPT and CCT of RTJm Ω
b=
25%Cr-7%Ni-3.5%Mo-0.25%N and 24%Cr-22%Ni-7%Mo-0.5%N FχεNv
stainless steels measured using CPP technique decreased with χ χ χ
increases in chloride concentration from 200 ppm to 6,000 ppm ⎛ ΔGs0 + ΔGA0 − βFpH − Fφf0/ s ⎞
(added as NaCl). As expected, the CCT was lower than the CPT. × exp ⎜ 2 2 2 [ 2]
⎟
However, CCT increased by almost 50 °C with a decrease in pH ⎜ RT ⎟
from 6.5 to 2, which is somewhat counterintuitive. The pH of their ⎝ ⎠
solutions was adjusted using H2SO4. At the low pH, the dissolved where, Jm is the flux of cation vacancies going from the film into the
SO42− concentration is significant (in the 200 ppm Cl− solution, the
metal, ε is the electric field strength in the film, Ω is the molar
concentration of SO42− is greater than that of Cl−). Because SO42−
volume of cations in the film, and Nv is the Avogadro number. The
is an inhibitor of localized corrosion, the unexpected effect of pH
may be related to the SO42−. terms, ΔGs0 and ΔGA0 are the activation energies of Schottky-pair
reaction and adsorption of chloride in oxygen vacancies in the film,
Effect of Other Species.—Inhibitive species, such as MoO42− respectively, β is a transfer coefficient, and φf0/ s is the potential drop
have been found to increase the CPT of 25%Cr duplex stainless across the film-solution interface. Eq. 1 suggests that the critical
steel, albeit only by about 6 °C.35 The Ep and Erp have been shown to potential is a function of the absolute temperature (positive or
Br − negative slope depending on the magnitudes of various parameters in
slightly increase with an increase in molar fraction of
Br + Cl −
− the first term and the concentration of chloride in the second term).
molar concentration, when the total halide concentrations is main- However, an explicit derivation of the temperature dependence of Vc
tained constant.47,51 Thus, the CCT in bromide solution would be has not been attempted.
expected to be slightly higher than in chloride solutions. However, Newman and Liew39 were the first to examine pit stabilization as
direct evidence is lacking. Similarly, SO42− is an inhibitor in Cl− a function of temperature using an artificial pit electrode. They did
solutions51 and would be expected to increase the CCT slightly. The this by first polarizing a recessed electrode 1-mm in diameter at
increase in CCT due to SO42− can be observed in Fig. 3, where two 500 mV Ag/AgCl in 1 M NaCl at 90 °C, then switching off the
Journal of The Electrochemical Society, 2023 170 031502
heater to allow the solution to cool while maintaining the applied the pit, A is an adjustable constant, and Csat is the saturation
potential until a temperature was reached where repassivation concentration of metal cations equal to the solubility of metal salt in
occurred. They found that the transition temperature, Tr, at which the pit electrolyte. In their model, the CPT is a distributed value
repassivation occurred, was reproducible to within about 2 °C for an because the Ccrit is not fixed, but can take on a probability
alloy at a given applied potential. In contrast to the decrease in CPT/ distribution with a maximum of approximately Csat. In a more recent
CCT with applied potential observed by others (see Fig. 4), they study, Li et al.68 recorded the repassivation temperature for
observed an increase in Tr with applied potential for alloy G-30 passivation of Type 316 L stainless steel in 3.5% NaCl very
(N06030 is a Ni-15%Fe-29.5%Cr-5.5%Mo-2.5%W). They specu- precisely as a function of initial applied potential and pit depth.
lated that the increase in Tr was possibly due to a change in salt-film They observed maxima in repassivation temperature with applied
property with potential, such as the formation of MoO42−. However, potential depending on the depth of pitting. The repassivation
they did not report similar data for higher Mo-containing alloys. It is temperature maximum generally decreased from 7 °C to about 2 °
also possible that hexavalent Cr species were created in the high-Cr C as a function of increasing pit depth. Two maxima were observed
alloy at the high potentials. Salinas-Bravo and Newman31 were the in repassivation temperature for the shortest pit depth, but for most
first to articulate the idea that critical temperature is determined by cases, a single maximum was observed at about 0.5VSCE. They
the transition of meta-stable to stable pits and suggested the concluded that repassivation during a temperature scan occurred
condition for determining CPT (Eq. 3): under a salt film and suggested that repassivation temperature is
related to either the transport of H+ away from the metal-salt film
nFDcs interface or change in salt film properties with applied potential.
icrit (T = Tc, cs ) = [3]
δ In the concepts developed by Li et al. and Laycock et al., the
repassivation temperature is associated with changes occurring in or
where, icrit is the critical current density when pits become stable, Tc underneath a salt film, with oxide formation an implicit consequence
is the critical temperature (equal to CPT), cs is the concentration of of repassivation process. However, this concept cannot explain the
metal-chloride complex at the growing pit front (assumed to be transition temperature at which repassivation potential drops pre-
approximately equal to the saturation concentration with respect to cipitously because, at the repassivation potential, salt film is thought
metal chloride salt), n is the charge of metal cation, F is the Faradays to be absent and the pit electrolyte is at a fraction of the metal-
constant, D is the diffusivity of the metal cation, and δ is the chloride saturation concentration, as discussed previously. One
diffusion boundary layer. They explained the sharp demarcation of approach to reconcile this apparent contradiction is to assume, in
CPT by the cessation of stable pitting below a cut-off value of icrit analogy to the concept of sub-monolayer adsorption on surfaces, that
and the distributed value of CPT because of the distributed nature of the salt film occupies only a fraction of the pit surface. A model
δ arising from a range of inclusion sizes which they envisioned to be involving competitive adsorption and reaction of aggressive species
pit starters. Moayed and Newman elaborated this concept60 in terms and oxide forming species was proposed by Anderko et al.51 and
of geometrical parameters, temperature, and alloy chemistry, but later extended to sulfur-containing species.69 This model, called here
retained the notion that the critical concentration determining the an electrolyte modeling approach, is described in the next section.
critical temperature was the metal-salt saturation concentration.
Laycock et al.46 showed that the frequency of metastable pitting
events increased close to the CPT, but metastable pitting was Electrolyte Modeling Approach
observed even 50 °C below the CPT. Laycock et al. suggested The modeling approach has been elaborated elsewhere,51,52,70–72
that this is related to the nucleation of oxide beneath the salt film. but it is beneficial to briefly revisit the basis for the model prior to
They argued, in analogy to the corrosion of iron in concentrated comparing the model predictions with experimental data. The model
sulfuric acid, that the metal-chloride salt film promotes the formation starts from the relatively well-established experimental finding that
of oxide below the CPT, possibly due to the reduction of H+ ions at repassivation occurs when the pit electrolyte reaches a fraction of the
the metal-salt film interface due to its outward migration. The notion saturated metal-salt concentration.61,63 This process of metal-salt
that critical temperature is related to the formation of chloride salt dilution can be envisioned as the displacement of metal-salt by metal
film seems to be a consequence of the high potentials used by oxide nuclei at the pit surface73 and was modeled by Okada.74 The
Laycock et al. to measure CPT. If Erp is used as a metric of CPT, electrolyte modeling approach developed by Anderko et al.69 uses
then salt film formation may not be necessary for the formation of the formalism developed by Okada and considers the reactions at the
oxide at CPT. In earlier results of Gaudet et al.61 as well as many growing pit front leading to the formation of oxide nuclei in a salt
subsequent studies62–65 repassivation of pitting was found to be film-covered surface (Fig. 8). In H2S systems under acidic condi-
associated with a lower pit solution concentration, ranging from 20 tions, H2S is the predominant aqueous species. The model considers
to 50% of saturation. the adsorption/desorption of H2S and the formation/dissolution of
Li et al. in a series of papers41,66,67 suggested that CPT is metal sulfide in these systems. It should be noted that the model is
associated with the criterion that the maximum dissolution rate at the agnostic to the properties and physical distribution of the metal-
pit bottom corresponding to active dissolution of a salt-free surface anion salt, sulfide, and oxide films, despite the visualization
should be at least equal to a diffusive dissolution rate corresponding presented in Fig. 8. The model only considers the surface coverage
to critical concentration (Eq. 4): fractions of these various species as a function of solution composi-
tion, temperature, and potential.
3nFDCcrit As the potential of the metal is decreased in the occluded
i diff , crit = ⩽ i diss, max
2πr localized corrosion environment, nuclei of metal oxide (MO) or
ΔGa* ⎞ 3nFDCsat metal-sulfur (MS) or other protective phases form within the metal
= Aexp ⎛⎜− ⎟ ⩽ i dlim = [ 4] halide salt (MX) layer. The nuclei of the protective phase(s) spread
⎝ RT ⎠ 2πr
across the metal surface at the expense of the halide layer and form a
stable passive film at the bottom of the pit. This passive film reduces
where, idiff , crit is the diffusional current density when the concentra-
the kinetics of metal dissolution and lowers the pitting propagation
tion of the metal cation at the pit bottom is at critical concentration, rate. The repassivation potential (Erp) is the potential at which the pit
D is the diffusivity of the metal cation in the pit solution, Ccrit is a is effectively covered with the passive layer and pit propagation
critical concentration of metal cations required for stable pit growth, stops. The model considers the reactions of species that lead to the
r is the pit radius, idiss, max is the maximum active dissolution rate at formation of MX, MS, and MO through adsorption-based kinetic
the pit bottom, ΔGa* is the activation energy of active dissolution equations that result in partial current densities at the growing pit
related to the externally applied potential through the ohmic drop in front and can be expressed by:
Journal of The Electrochemical Society, 2023 170 031502
αs FErp ⎤
iS0 = fS exp ⎡ [ 9]
Figure 8. The Erp model considers the phases and interfaces at the bottom ⎢
⎣ RT ⎥ ⎦
of a stable, active pit on the surface of a metal. M: metal, MX: metal halide;
MO: metal oxide, MS: metal sulfide, l: thickness of the metal halide layer, Δ:
thickness of the mass transfer boundary layer. ξMS FErp ⎤
0
iMS = fMS exp ⎡ [10]
⎢
⎣ RT ⎦ ⎥
N M P P
i= ∑ i Xj + ∑ iMO, Rj + ∑ i Sj + ∑ iMS, Sj [5] 0
iMO = fMO exp ⎡
ξMO FErp ⎤
[11]
j=1 j=1 j=1 j=1 ⎢
⎣ RT ⎥ ⎦
where i Xj is the metal dissolution current density favored by the Equations 7–11 can be solved numerically to derive Erp as a function
metal halide layer, iMO, Rj is the metal oxide formation current density of solution chemistry, temperature, and alloy chemistry using
favored by the metal-inhibitive species complex, i Sj is the metal experimental data of Erp and polarization curves to regress the
dissolution current density favored by the metal-sulfur species parameters. The Erp model is then combined with an Ecorr model,
complex, and iMS, Sj is the metal sulfide formation current density which is based on mixed potential theory.75
The assumption of irp =0.01 A/m2 arises from the notion that for
favored by the metal-sulfur species complex. Equation 5 is summed
over N aggressive species (X1, X2 , …, XN ), such as Cl −, M inhibitive the pit to fully repassivate, the current density in the pit should
approach the passive current density. However, Srinivasan and
species (R1, R3, …, RM ) that promote oxide formation (H2 O is
Kelly,76 using artificial pit electrode of Type 316 L stainless steel
considered an inhibitive species), and P sulfur-bearing species (S1,
in 0.6 M NaCl, showed that the irp was about 0.3 A m−2 at the lower
S2, …, SP ), such as H2 S, HS−, S2 O32−, and S 2−, which are considered
bound value of Erp. The Erp and irp were derived from rapid cathodic
to be either aggressive or an inhibitive species. Considering the
scan (5 mV s−1) from the pit propagation potential. Sundararajan et
reactions involved, the net rate of formation of the protective layer
al.77 showed that increasing the irp in Eq. 7 results in an increase in
(oxide and/or sulfide) is determined by the changes in the surface
coverage fraction of that layer with respect to time. The potential the calculated Erp and the assumption of a suitable irp to match
drop in the pit is given by: experimentally measured Erp depended upon the alloy and tempera-
ture. The variability of the assumed value of irp is undesirable from a
E = ΔΦM / MX + ΔΦMX + ΔΦMX / b + ΔΦb [6] predictive modeling perspective because it must be identified for
each corrosive system. Additionally, the assumption of irp =
where, ΔΦM / MX , ΔΦMX , ΔΦMX / b and ΔΦb are the potential drops
0.01 A/m2 leads to a conservative prediction, which is desirable
across the metal - metal halide salt interface, metal halide salt layer,
for long-term performance assessment.
metal halide salt - bulk solution interface, and mass transfer boundary
The results of model calculations of Erp as a function of
layer within the bulk solution, respectively. ΔΦMX is a function of
temperature compared to the data by El Meguid et al.32 on alloy
activities of metal ions and other species and their flux in the halide salt
S31254 are shown in Fig. 7. The predicted transition in Erp occurs at
layer. ΔΦMX / b only depends on the rates of formation and dissolution of
a much lower temperature than measured experimentally. The model
the metal halide salt layer. ΔΦb is a function of activities of metal ions
was regressed from a dataset that was limited in terms of
and other species and their flux in the mass transfer boundary layer. temperature to 50, 60, and 95 °C,52 all above the transition
Okada’s irreversible thermodynamics model74 is used to evaluate the temperature. Additionally, the experimental measurements used a
last three terms of Eq. 6. At steady-state, a relationship between the rather high scan rate (5 mV s−1) and a high current density criterion
current density and potential at repassivation is derived for a simple case for repassivation (100 μA/cm2). Nevertheless, the model predictions
of a solution with only Cl− and H2S as aggressive species: of the trend are in reasonable agreement with the data and the
irp = agreement above the transition temperature is quite good. As with
the experimental measurements, the model predicts that the transi-
(ic0 rc ac + iMO
0 0
)(1 + eMS iMS 0
) + (iMS + is0 ) rs as tion temperature shifts to higher values with lower chloride
0 0 concentrations and vice-versa. A comparison of model to data
⎡1 + r a + iMO ⎤ (1 + e i 0 ) + r a ⎛1 + iMS ⎞
⎢ c c
⎥ MS MS s s⎜ ⎟ generated on 25% Cr duplex stainless steel, UNS S32750, by
⎣ i p ⎦ ⎝ i q ( 1 + uMS a s ) ⎠ Haugan et al.43 is shown in Fig. 9. Again, the model prediction of
[ 7] a transition temperature is lower than experimentally measured
values, although at the high temperatures, the model and experi-
where, irp is the repassivation current density assumed to be 0.01 ments agree. The sudden transition in CCT reported by Haugan et al.
A /m2 . In Eq. 7, ac and as are the activities of Cl− and H2S at the may be related to the difficulty of pit nucleation at the transition
Journal of The Electrochemical Society, 2023 170 031502
Figure 10. The CCT reported by Manning10 is compared to OLI model Discussion
predictions for a number of commercial alloys represented by their PREN. CPT/CCT measured using standard redox solutions, such as
FeCl3, or simple solutions, such as 3.5% NaCl using an applied
point, which may give rise to greater dispersion in CCT as discussed potential, have been used extensively in alloy ranking. In some
by Li et al.51 The model only considers propagation of pitting. cases, such measurements have been correlated to field performance
The CCT measured by non-electrochemical, immersion tests of alloys. However, for many industrial applications involving
provide a strong validation of the model since the Erp and Ecorr are complex solution chemistries, the performance of alloys in standar-
implicit, but not measured. A comparison of CCT reported by dized tests, such as the ASTM G48 and ISO 19280, need to be
Manning7 in a solution of 4% NaCl +0.1 g/L Fe2(SO4)3 + 0.1% HCl translated to the service environments. Ranking of alloys in standard
(called Yellow Death solution) for various alloys to model prediction tests may not be the same as that in more complex systems. Such a
for this environment is shown in Fig. 10. The data are plotted in translation requires a model for critical temperatures that explicitly
terms of PREN because not all the alloys that were tested are in the considers the role of various species and their concentrations in
model database. Nevertheless, there is a general agreement between solution on critical potential and corrosion potential. A model that
model and experimental values, considering the uncertainties in computes the Erp and Ecorr was described in this paper, but the model
experiments that relied on duplicate testing for 24 hours and visual may be overly conservative in calculating Erp and predict lower
examination of crevice corrosion. A much larger dataset is available CCT. Furthermore, the model parameters must be regressed against
Journal of The Electrochemical Society, 2023 170 031502
temperature were reviewed. An approach, based on competitive 27. S. Valen and P. O. Gartland, “Crevice corrosion repassivation temperatures of
adsorption of various anionic species at the pit bottom was examined highly alloyed stainless steels.” Corrosion, 51, 750 (1995).
28. U. Steinsmo et al., “Critical crevice temperature for high-alloyed stainless steels in
and appears to provide a way to translate the CCT measured in chlorinated seawater applications.” Corrosion, 53, 26 (1997).
standard environments to service environments. 29. C. Mendibide and C. Duret-Thual, “Determination of the critical pitting temperature
of corrosion resistant alloys in H2S containing environments.” Corros. Sci., 142, 56
Acknowledgments (2018).
30. C. Torres, R. Johnsen, and M. Iannuzzi, “Crevice corrosion of solution annealed
N. Sridhar acknowledges partial support of this work by EPRI. 25Cr duplex stainless steels: effect of W on critical temperatures.” Corros. Sci., 178
The work at OLI Systems was supported in part by the U.S. (2021).
31. V. M. Salinas-Bravo and R. C. Newman, “An alternative method to determine
Department of Energy, Office of Science under the Award No. DE- critical pitting temperature of stainless steels in ferric chloride solution.” Corros.
SC0022494 to OLI Systems Inc. Sci., 36, 67 (1994).
32. E. A. Abd El Meguid and A. A. Abd El Latif, “Critical pitting temperature for Type
ORCID 254 SMO stainless steel in chloride solutions.” Corros. Sci., 49, 263 (2007).
33. M. Iannuzzi et al., “Determination of the critical pitting temperature of martensitic
Narasi Sridhar https://orcid.org/0000-0002-9570-7839 and supermartensitic stainless steels in simulated sour environments using electro-
chemical noise analysis.” Corrosion, 66, 045003 (2010).
References 34. D. Han et al., “Detecting critical crevice temperature for duplex stainless steels in
chloride solutions.” Corrosion, 67, 025004 (2011).
1. J. Kolts and N. Sridhar, “Temperature effects in localized corrosion.” Corrosion of 35. T. Zhang et al., “A new criterion to determine the critical pitting temperature (CPT)
Nickel Base Alloys, ed. R. C. Scarberry (ASM International, Ohio) p. 191 (1984). based on electrochemical noise measurement.” Corros. Sci., 58, 202 (2012).
2. H. P. Leckie and H. H. Uhlig, “Environmental factors affecting the critical potential 36. M. Hoseinpoor et al., “EIS assessment of critical pitting temperature of 2205 duplex
for pitting in 18-8 stainless steel.” J. Electrochem. Society, 113, 1262 (1966). stainless steel in acidified ferric chloride solution.” Corros. Sci., 80, 197 (2014).
3. J. M. Defranoux, “Sur le comportement des aciers inoxydables en presence d’eau de 37. K. Vu Quang et al., “Fast method for determination of critical pitting temperature.”
mer froide et chaude.” Corros. Sci., 8, 245 (1968). Corros. Sci., 28, 423 (1988).
4. R. J. Brigham, “Pitting of molybdenum bearing austenitic stainless steel.” 38. P. L. Guevel, N. Jallerat, and K. V. Quang, “Critical pitting temperature of stainless
Corrosion, 28, 177 (1972). steels developed by a fast method.” in High Nitrogen Steels International
5. R. J. Brigham and E. W. Tozer, “Temperature as a pitting criterion.” Corrosion, 29, Conference 1988 (Lille, France).
33 (1973). 39. R. C. Newman and K. H. Liew, “Technical note: repassivation temperatures of
6. R. J. Brigham, “Temperature as a crevice corrosion criterion.” Corrosion, 30, 396 artificial pit electrodes.” Corrosion, 43, 58 (1987).
(1974). 40. J. Jun, G. S. Frankel, and N. Sridhar, “Effect of chloride concentration and
7. R. J. Brigham and E. W. Tozer, “Effect of alloying additions on the pitting temperature on growth of 1D Pit.” J. Solid State Electrochem., 19, 8 (2015).
resistance of 18% cr austenitic stainless steel.” Corrosion, 30, 161 (1974). 41. T. Li, J. R. Scully, and G. S. Frankel, “Localized corrosion passive film breakdown
8. R. J. Brigham, “Technical note: on the variability of crevice corrosion initiation in vs pit growth stability part ii. a model for critical pitting temperature.”
ferric chloride exposure tests.” Corrosion, 37, 608 (1981). J. Electrochem. Soc., 165, C484 (2018).
9. R. F. Steigerwald et al., “The new fe-cr-mo ferritic stainless steels.” Corrosion, 33, 42. ASTM, (2018), Standard Test Method for Electrochemical Critical Pitting
279 (1977). Temperature Testing of Stainless Steels and Related Alloys. 2018, ASTM
10. P. E. Manning, “Comparison of several accelerated laboratory tests for the International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA
determination of localized corrosion resistance of high-performance alloys.” 19428-2959. United States.
Corrosion, 39, 98 (1983). 43. E. B. Haugan et al., “Effect of tungsten on the pitting and crevice corrosion
11. ASTM, (2020), Standard Test Methods for Pitting and Crevice Corrosion resistance of type 25cr super duplex stainless steels.” Corrosion, 73, 53 (2016).
Resistance of Stainless Steels and Related Alloys by Use of Ferric Chloride 44. R. Qvarfort, “Critical pitting temperature measurements of stainless steels with an
Solution, ASTM G48-11. 2020: 100 Barr Harbor Drive, P.O.Box C700, West improved electrochemical method.” Corros. Sci., 29, 987 (1989).
Conshohocken, PA 19428-2959, USA. 45. J.-H. Wang, C. C. Su, and Z. Szklarska-Smialowska, “Effects of Cl− concentration
12. ISO, (2017), ISO 19280:2017, Corrosion of metals and alloys — Measurement of and temperature on pitting of aisi 304 stainless steel.” Corrosion, 44, 732 (1988).
critical crevice temperature for cylindrical crevice geometries in ferric chloride 46. N. J. Laycock, M. H. Moayed, and R. C. Newman, “Metastable pitting and the
solution. critical pitting temperature.” J. Electrochem. Soc., 145, 2622 (1998).
13. N. S. Nagaswami and M. A. Streicher, “Accelerated Laboratory Tests for Crevice 47. E. A. Abd El Meguid and A. A. Abd El Latif, “Electrochemical and sem study on
Corrosion of StainlessAlloys.” in Corrosion 83, Paper No. 711983(Houston, TX, type 254 smo stainless steel in chloride solution.” Corros. Sci., 46, 2431 (2004).
NACE International (now AMPP)). 48. Z. Szklarska-Smialowska, Pitting and Crevice Corrosion. (Houston, TX, NACE
14. E. L. Hibner, “Modification of critical crevice temperature test procedures for nickel International) (2005).
alloys in a ferric chloride environment.” Mater. Performance, 26, 37 (1987). 49. B. A. Kehler, G. O. Ilevbare, and J. R. Scully, “Crevice corrosion stabilization and
15. A. Mishra, “Role of Major and Minor Alloying Elements in Corrosion-Resistant repassivation behavior of alloy 625 and alloy 22.” Corrosion, 57, 1042 (2001).
Alloys to Localized Corrosion Inhibition: A Review.” in Corrosion 2018, Paper 50. A. Pardo et al., “Influence of pH and chloride concentration on the pitting and
113302018(Houston, TX, NACE International (AMPP)). crevice corrosion behavior of high-alloy stainless steels.” Corrosion, 56, 411
16. A. Anderko, P. M. Wang, and M. Rafal, “Electrolyte solutions: from thermo- (2000).
dynamic and transport property models to the simulation of industrial processes.” 51. A. Anderko, N. Sridhar, and D. S. Dunn, “A general model for the repassivation
Fluid Phase Equilib., 19420 (2002). potential as a function of multiple aqueous solution species.” Corros. Sci., 46, 1583
17. P. Wang, A. Anderko, and R. D. Young, “A speciation-based model for mixed- (2004).
solvent electrolyte systems.” Fluid Phase Equilib., 203, 141 (2002). 52. A. Anderko et al., “A general model for the repassivation potential as a function of
18. P. Wang et al., “Modeling phase equilibria and speciation in mixed-solvent multiple aqueous species. 2. Effect of oxyanions on localized corrosion of
electrolyte systems: II. Liquid–liquid equilibria and properties of associating Fe–Ni–Cr–Mo–W–N alloys.” Corros. Sci., 50, 3629 (2008).
electrolyte solutions.” J. Mol. Liq., 125, 37 (2006). 53. P. I. Marshall and T. G. Gooch, “Effect of composition on corrosion resistance of
19. J. H. Russell, B. S. Covino Jr, and S. J. Bullard, “Applications of electrochemical high-alloy austenitic stainless steel weld metals.” Corrosion, 49, 514 (1993).
methods for investigations of localized corrosion of nitrogen-molybdenum stainless 54. S. Pahlavan et al., “Investigation of the microstructure dependence of critical pitting
steels.” Corrosion, 57, 360 (2001). temperature and pitting potential in a 2205 duplex stainless steel.” J. Electrochem.
20. N. Sridhar, “Effect of alloying elements on localized corrosion resistance of nickel- Soc., 168 (2021).
base alloys.” Advances in Localized Corrosion, Orlando, FL1990, ed. H. S. Isaacs, 55. N. Sridhar et al., “Effect of aging treatments on the repassivation potential of duplex
U Bertocci, J. Kruger, and S. Smialowska (Orlando, FL)(NACE International) stainless steel s32205.” Corrosion, 65, 650 (2009).
NACE-9,p. 263 (1990). 56. L. Lin, C. Chao, and D. Macdonald, “A point defect model for anodic passive films
21. M. A. Streicher, “Analysis of crevice corrosion data from two seawater exposure II. Chemical breakdown and pit initiation.” J. Electrochem. Soc., 128, 1194 (1981).
tests on stainless alloys.” Mater. Performance, 22, 37 (1983). 57. D. D. Macdonald, “The history of the point defect model for the passive state: A
22. N. Sridhar, “Localized corrosion in seawater—a bayesian network based review.” brief review of film growth aspects.” Electrochim. Acta, 56, 1761 (2011).
Corrosion, 79(3), 268–283 (2022). 58. D. D. Macdonald and S. Yang, “Oxyanion inhibition of passivity breakdown and
23. S. Bernhardsson, R. Melstrom, and B. Brox, “Limiting Chloride Contents and the nucleation of pits on type 316l stainless steel.” PowerPlant Chemistry, 9, 18
Temperatures withRegard to Pitting of Stainless Steels.” in Corrosion 80, Paper (2007).
851980(Houston, TX, NACE International (AMPP)). 59. R. Case, “Study of the passivity limits of austenitic stainless steel in h2s-containing
24. S. Bernhardsson and R. Melstrom, “Performance of Highly Alloyed Stainless Steel brines using mott-schottky and point defect model analysis.” Corrosion, 77, 764
in MarineEnvironments.” in Corrosion 1983, Paper No. 721983(Houston, TX, (2021).
NACE International (AMPP)). 60. M. H. Moayed and R. C. Newman, “The Relationship between pit chemistry and pit
25. R. Qvarfort, “New electrochemical cell for pitting corrosion testing.” Corros. Sci., geometry near the critical pitting temperature.” J. Electrochem. Soc., 153, B330
28, 135 (1988). (2006).
26. A. Garner, “Crevice corrosion of stainless steels in sea water: correlation of field 61. G. T. Gaudet et al., “Mass transfer and electrochemical kinetic interactions in
data with laboratory ferric chloride tests.” Corrosion, 37, 178 (1981). localized pitting corrosion.” AlChE J., 32, 949 (1986).
Journal of The Electrochemical Society, 2023 170 031502
62. U. Steinsmo and H. S. Isaacs, “Dissolution and repassivation kinetics of Fe‐Cr 73. G. S. Frankel et al., “Metastable Pitting of Stainless Steel.” Corrosion, 43, 429
alloys in pit solutions I. effect of the surface salt layer.” J. Electrochem. Soc., 140, (1987).
643 (1993). 74. T. Okada, “Considerations of the stability of pit repassivation during pitting
63. N. Sridhar and D. S. Dunn, “In situ study of salt film stability in simulated pits of corrosion of passive metals.” J. Electrochem. Soc., 131, 7 (1984).
nickel by Raman and electrochemical impedance spectroscopies.” J. Electrochem. 75. A. Anderko, P. McKenzie, and R. D. Young, “Computation of rates of general
Soc., 144, 4243 (1997). corrosion using electrochemical and thermodynamic models.” Corrosion, 57, 202
64. C. S. Brossia, D. S. Dunn, and N. Sridhar, “The Role of metal salt film formation on (2001).
localized corrosion stabilization.” Critical Factors in Localized Corrosion III, 76. J. Srinivasan and R. G. Kelly, “One-dimensional pit experiments and modeling to
ed. R. G. Kelly et al. (Pennington, NJ, The Electrochemical Society) Vol. 98-17, p. determine critical factors for pit stability and repassivation.” J. Electrochem. Soc.,
485 (1998). 163, C759 (2016).
65. J. Srinivasan and R. G. Kelly, “On a recent quantitative framework examining the 77. G. P. Sundararajan et al., (2022), Improved Localized Corrosion Models for
critical factors for localized corrosion and its impact on the galvele pit stability Stainless Steels in Aqueous Chloride Environments with Low Levels of Dissolved
criterion.” Corrosion, 73, 613 (2017). Oxygen, in AMPP Annual Conference + Expo,Paper No. 17955. 2022, AMPP: San
66. T. Li, J. R. Scully, and G. S. Frankel, “Localized corrosion: passive film breakdown Antonio, TX.
vs pit growth stability: part iii. a unifying set of principal parameters and criteria for 78. A. S. Huggins-Gonzalez et al., “Localized corrosion of chromium-containing
pit stabilization and salt film formation.” J. Electrochem. Soc., 165, C762 (2018). conventional and multiprincipal element alloys in methanol and aqueous chloride
67. T. Li, J. R. Scully, and G. S. Frankel, “Localized corrosion: passive film breakdown environments.” Corrosion, 78, 840 (2022).
vs pit growth stability: part iv. the role of salt film in pit growth— a mathematical 79. T. Ramgopal and S. Amancherla, “Role of methanol on pitting of type 316 stainless
framework.” J. Electrochem. Soc., 166, C1 (2019). steel.” Corrosion, 61, 1136 (2005).
68. T. Li and G. S. Frankel, “Repassivation underneath salt film on stainless steel pits.” 80. T. R. Beck, “Pitting of titanium.” J. Electrochem. Soc., 120, 1317 (1973).
Corros. Sci., 203 (2022). 81. S. Tsujikawa and Y. Kojima, “Repassivation method to predict long term integrity
69. A. Anderko et al., “Modeling localized corrosion of corrosion-resistant alloys in oil of low alloy titanium for nuclear waste package.” Scientific Basis for Nuclear Waste
and gas production environments: part i. repassivation potential.” Corrosion, 71, Management XXXII, Materials Research Society Symposium Proceedings, Boston
1197 (2015). (Boston, MA)p. 212 (1990).
70. A. Anderko, N. Sridhar, and G. Tormoen, “Localised corrosion of heat-treated 82. X. He, J. J. Noël, and D. W. Shoesmith, “Temperature dependence of crevice
alloys Part II—Predicting grain boundary microchemistry and its effect on corrosion initiation on titanium grade-2.” J. Electrochem. Soc., 149, B440
repassivation potential.” Corrosion Engineering, Science and Technology, 45, (2002).
204 (2010). 83. R. W. Schutz, (2003), Defining the Corrosion Performance Window for Grade 28
71. G. Tormoen, N. Sridhar, and A. Anderko, “Localised corrosion of heat treated alloys Titanium, in Corrosion 2003, Paper 03455, AMPP, Houston, TX.
Part 1–repassivation potential of alloy 600 as function of solution chemistry and 84. X. He, J. J. Noël, and D. W. Shoesmith, “Effects of iron content on microstructure
thermal aging.” Corrosion Engineering, Science and Technology, 45, 155 (2010). and crevice corrosion of grade-2 titanium.” Corrosion, 60, 378 (2004).
72. A. Anderko et al., “Validation of localised corrosion model using real time 85. M. Akashi, G. Nakayama, and T. Fukuda, “Initiation criteria for crevice corrosion
corrosion monitoring in a chemical plant.” Corrosion Engineering, Science and of titanium alloys used for hlw disposal over pack.” Corrosion 1998 (Houston, TX,
Technology, 40, 33 (2013). NACE International) Vol. 158 (1998).