Indicator: User Instructions

ZM505
Indicator
User Instructions
AWT35-501338
Issue AC
Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool
Works Inc (“Illinois Tool Works”). Copyright © 2018 Illinois Tool Works. All rights reserved.
No part of this publication may be reproduced by making a facsimile copy, by the making of a copy in three dimensions of a two-dimensional
work and the making of a copy in two dimensions of a three-dimensional work, stored in any medium by electronic means, or transmitted in
any form or by any means, including electronic, mechanical, broadcasting, recording or otherwise without the prior written consent of the
copyright owner, under license, or as permitted by law.
This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the
specification, design, price or conditions of supply of any product or service at any time.
ZM505_US_u_en_501338.book
Table of Contents
page
Table of Contents ...................................................................................................................................... 3
Chapter 1 General information and warnings ......................................................................................... 5

About this manual .............................................................................................................. 5
Text conventions ......................................................................................................... 5
Special messages ....................................................................................................... 5
Installation .......................................................................................................................... 5
Safe handling of equipment with batteries .................................................................. 6
Wet conditions ............................................................................................................. 6
Routine maintenance ......................................................................................................... 6
Cleaning the machine ........................................................................................................ 7
Training .............................................................................................................................. 7
Sharp objects ..................................................................................................................... 7
FCC and EMC declarations of compliance ........................................................................ 8
Declarations of Conformity ................................................................................................. 9
Chapter 2 Introduction ............................................................................................................................ 12

Front panel ....................................................................................................................... 13
Display ....................................................................................................................... 14
Powering up a ZM505 series indicator ............................................................................. 15
Using the alphanumeric keypad ....................................................................................... 15
Entering negative numbers or decimal point .................................................................... 15
Chapter 3 Operator Instructions ............................................................................................................ 16

Power Up ......................................................................................................................... 16
Accumulation weighing application .................................................................................. 16
Gross weighing .......................................................................................................... 16
Net weighing .............................................................................................................. 16
Using the Accumulation function ............................................................................... 19
Performing Accumulation weighments ...................................................................... 20
Chapter 4 Menus ...................................................................................................................................... 21

Accessing the menus ....................................................................................................... 21
Menu annunciators .......................................................................................................... 21
Exiting the menus ............................................................................................................ 22
USER level menus ........................................................................................................... 22
User menu ....................................................................................................................... 23
Time .......................................................................................................................... 23
Date ........................................................................................................................... 24
Site ID ........................................................................................................................ 24
Seal ........................................................................................................................... 24
About menu ...................................................................................................................... 25
Boot (Bootloader) ...................................................................................................... 26
Firmware ................................................................................................................... 26
App ............................................................................................................................ 26
Serial ......................................................................................................................... 26
Option ........................................................................................................................ 27
Enet ........................................................................................................................... 27
Download .................................................................................................................. 28
BSQ ........................................................................................................................... 28
Audit menu ....................................................................................................................... 29
Counter ...................................................................................................................... 29
ZM401/405 Indicator User Instructions 3

Print ........................................................................................................................... 30
Chapter 5 Error messages ...................................................................................................................... 31
Chapter 6 Supervisor menu .................................................................................................................... 32

Printed Preset Tare report example ................................................................................. 33
4 ZM401/405 Indicator User Instructions

1.1 About this manual
1 General information and warnings
1.1 About this manual

This manual is divided into chapters by the chapter number and the large text at the top
of a page. Subsections are labeled as shown by the 1.1 and 1.1.1 headings. The
names of the chapter and the next subsection level appear at the top of alternating
pages of the manual to remind you of where you are in the manual. The manual name
and page numbers appear at the bottom of the pages.
1.1.1 Text conventions

Key names are shown in bold and reflect the case of the key being described. If a key
has a dual function it may be referred to by its alternate function.
Displayed messages appear in bold italic type and reflect the case of the displayed
message.
Annunciator names appear as italic text and reflect the case of the annunciator.
1.1.2 Special messages

Examples of special messages you will see in this manual are defined below. The
signal words have specific meanings to alert you to additional information or the relative
level of hazard.
CAUTION!
This is a Caution symbol.
Cautions give information about procedures that, if not observed, could result
in damage to equipment or corruption to and loss of data.
NOTE: This is a Note symbol. Notes give additional and important information, hints
and tips that help you to use your product.
1.2 Installation
NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE

PERSONNEL FOR SERVICE.
ZM505 Indicator User Instructions 5

General information and warnings
1.2.1 Safe handling of equipment with batteries
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only

with the same or equivalent type recommended by the manufacturer. Dispose
of used batteries according to the manufacturer’s instructions.
ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la

batterie, remplacer uniquement avec une batterie du même type ou d'un type
équivalent recommandé par le constructeur. Mettre au rebut les batteries
usagées conformément aux instructions du fabricant.
1.2.2 Wet conditions

Under wet conditions, the plug must be connected to the final branch circuit via an
appropriate socket / receptacle designed for washdown use.
Installations within the USA should use a cover that meets NEMA 3R specifications
as required by the National Electrical Code under section 410-57. This allows the unit
to be plugged in with a rain tight cover fitted over the plug.
Installations within Europe must use a socket which provides a minimum of IP56
protection to the plug / cable assembly. Care must be taken to make sure that the
degree of protection provided by the socket is suitable for the environment.
1.3 Routine maintenance
IMPORTANT: This equipment must be routinely checked for proper operation

and calibration.
Application and usage will determine the frequency of calibration required for
safe operation.
Always isolate the indicator from the power supply before starting any routine
maintenance to avoid the possibility of electric shock.
6 ZM505 Indicator User Instructions

1.4 Cleaning the machine
1.4 Cleaning the machine
Table 1.1 Cleaning DOs and DON’Ts
DO DO NOT
Wipe down the outside of standard products Attempt to clean the inside of the machine
with a clean cloth, moistened with water and Use harsh abrasives, solvents, scouring cleaners or
a small amount of mild detergent alkaline cleaning solutions
Spray the cloth when using a proprietary Spray any liquid directly on to the display windows
cleaning fluid
1.5 Training
Do not attempt to operate or complete any procedure on a machine unless you have
received the appropriate training or read the instruction books.
To avoid the risk of RSI (Repetitive Strain Injury), place the machine on a surface which
is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage.
1.6 Sharp objects

Do not use sharp objects such as screwdrivers or long fingernails to operate the keys.

1.7 FCC and EMC declarations of compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
Canada
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de
la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.
European Countries
WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be
required to take adequate measures.

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11
Introduction
2 Introduction
The ZM505 indicator, shown in Figure 2.1, is a powerful, programmable indicator with
a default accumulator weighing application. The application database can store 200
accumulation channels. This manual will explain operation of the indicator and the
weighing application.
This indicator is suitable for the office, dusty, wet or high pressure and heavy
washdown environments. It comes in IP69K stainless steel desktop and IP66 panel
mount housings. It has an IBN display for high contrast and a graphic array to display
text and graphic messages appropriate to the function of the program.
The ZM505 indicator will support up to four scales with a maximum total of 24 - 350
ohm load cells. The standard indicator can connect to four scales, three of which can
be digital. All of them can be analog. The indicator requires 100 VAC - 240 VAC, 50 or
60 Hz or 12-36VDC. The standard indicator connectivity includes a USB Host, three
serial ports and an Ethernet port.
Panel mount equipment to be powered by a UL Listed I.T.E. power supply: rated 12-
36VDC and marked “LPS, or a UL Listed power supply rated 12-36VDC and marked
“Class 2.”
With an multiple option cards it can support 4 analog scale inputs. Available options
include:
l Analog Output kit

l Current Loop kit: Current loop and RS485/RS422
l USB Device kit: Provides USB interface to PC
l DeviceNetTM
l ProfiBus®
l Wireless 802.11g
l Internal 120 VAC relay
l 2nd Scale Input 5VDC Excitation w/o STVS
l 2nd Scale Input 10 VDC Excitation w/STVS
l External I/O Interface (for existing GSE or 1310 I/O cards)
l AC input, 4 Inputs (120-240VAC)
l DC input, 4 inputs(4-30VDC)
l AC output, 4 relays (20-240VAC, 1 amp max)
l DC output, 4 relays (3-60VDC, 2 amp max)
The indicator also has three logic level inputs with configurable functions and three
setpoint outputs. See the Specification literature for a full list of specifications.

2.1 Front panel
2.1 Front panel

The front panel, shown in Figure 2.1, consists of the keys and displays.
Figure 2.1 Front panel of the ZM505 indicator
Never press a key with anything but your finger. Damage to the overlay may result if
sharp or rough objects are used.
The normal function of the keys on the front panel of the ZM505 are listed below.
Press the TARE key for pushbutton, key entry or preset Tare functions.
Press and hold this key to clear an active tare.
TARE Acts as an up arrow key for menu navigation.
Allows entry of numeric values.
Press the SELECT key to toggle between the active display values.
Press and hold to enter the setpoint editor.
SELECT Acts as a down arrow key for menu navigation.
Allows entry of numeric values.
Press the PRINT key to send information to a peripheral device through a
configured communications port.
PRINT Acts as a left arrow key for menu navigation and removes last digit during numeric
entry.
Press the UNITS key to scroll through the available units of measure while in
normal operating mode.
UNITS Acts as a right arrow key for menu navigation and inserts new digit during numeric
entry.
Press the ZERO key to zero the display.

ZERO
Acts as an ENTER key to accept a displayed value or function.
The SAMPLE key can be used to perform custom application functions.

SAMPLE

Introduction
The START key can be used to perform custom application functions.

START
The STOP key can be used to perform custom application functions.

STOP
The ID key is used to enter an ID number.

ID
The SCALE key can be used to perform custom application functions. It can also be
SCALE
used to select the active scale when more than one scale is enabled.
The SETUP key can be used to perform custom application functions. It can also be
SETUP
used to view the password entry screen for menu access.
The TARGET key can be used to perform custom application functions.

TARGET
The F1 through F5 key functions change per the active application. In the default
F1 F5 Accumulation application: Use F1 to enter an Accum channel, use F3 to enter an ID
number, use F5 for setpoint entry.
1 A
2C D
3F
B E
G
4I J
5L 6
M O
Use the numeric keypad to enter numbers in the appropriate screens.
Press the C (CLEAR) key to clear the last entry.
H K N
P
7S T
8V W
9Z
Q R U X Y
C 0 -
# : ,%
2.1.1 Display
The display and annunciators are shown and labeled in Figure 2.2.
bargraph
center-of-zero
motion graphic
display area
battery status
setpoints custom
annunciators
Ethernet preset
activity tare
Figure 2.2 Annunciators
These annunciators will light during operation to inform the user of the weighing mode,
active unit of measure, etc.

2.2 Powering up a ZM505 series indicator
2.2 Powering up a ZM505 series indicator

The indicator is always active as long as power is received. Power must be 90-264 VAC
with a frequency of 50 or 60 Hz, or 12-36 VDC.
2.3 Using the alphanumeric keypad

Use the alphanumeric keypad to enter numbers and words when prompted by the
indicator. The action is similar to using a cell phone to select the number or letter. A
rapid succession of presses will scroll through the number on the key and then the
letters, starting with upper case and then lower case. The decimal key scrolls through
the negative sign, pound sign, colon, comma and percent sign. The 0 key toggles
between 0 and a space.
2.4 Entering negative numbers or decimal point

To enter a minus sign for a negative number or a decimal point (or comma), press the
C key (or PRINT key) to clear the current value from the display.
Then to enter a negative number, with a single 0 displayed press the Decimal key. The
first character will then change to a (-) negative sign. Enter the rest of the digits
normally.
To enter a decimal point (or comma), on a ZM505 use the decimal point key. To enter
a value less than 1 requires the entry of the leading 0 before a decimal point is allowed.

Operator Instructions
3 Operator Instructions
The ZM505 indicator comes standard with a basic accumulation weighing application
and 10 Preset Tares. Custom applications can be written in LUA programming
language or by installing Macro programs..
SELECT key default function: You can view the gross, net, tare, gross total, net
total, tare total and transaction total display values or other configured scale
parameters by repeatedly pressing SELECT.
3.1 Power Up
When the indicator is powered up, you will see the startup screen for the Accumulation
application, shown below:
3.2 Accumulation weighing application

Gross and net weighing are covered first below followed by the instructions for the
Accumulation app.
3.2.1 Gross weighing
To change unit of measure, press UNITS.
To perform gross weighing, power up the unit and follow these steps:
1. Empty the scale and, if necessary, press ZERO to zero the display …
0 is displayed and the center-of-zero annunciator lights.
2. Place item to be weighed on the scale …
Weight is displayed.
3. Repeat steps 1 and 2.
3.2.2 Net weighing

Net weighing is available via three types of tare entry.
Pushbutton tare When enabled press TARE to tare the weight on the scale.

Entered tare When enabled key in a tare weight and press TARE to set.
Preset tare When enabled press TARE and then enter a stored Preset Tare
number (1 - 10) and press ZERO to set.
Pushbutton and Entered Tares can be enabled simultaneously.
Auto Tare Clear

If auto tare clear is enabled, after a weighment, when the weight falls into the gross zero
band, tare is cleared to zero.
Definition: Gross zero band - this is a configured value that defines a window around
gross zero. This is used in several ways in different applications.
The three types of tare are explained below.
Using Pushbutton Tare

To perform a net weighment using pushbutton tare, power up the unit and follow these
steps:
1. With no weight on the scale, if the display does not read 0 press ZERO …
2. Place item to be tared on the scale …
Weight is displayed.
3. Press TARE …
0 is displayed and the NET weight is displayed.
4. Place material to be weighed into or on the tared item on the scale …
Net weight of material is displayed.
5. Repeatedly press SELECT to view the gross, tare, and net values.
6. If repeated weighments use the same tared item, you do not need to establish
a new tare value as described in step 2 and 3.
Pressing TARE will perform the tare function but if you continue to press and hold
TARE for 3 seconds the display will show cLEArEd and the Tare weight is cleared.
If gross weight is not at 0, press the ZERO key; then press the TARE key to clear the
tare value.

Using Entered Tare

To perform a net weighment using entered tare, the following steps describe a typical
operation:
2. Key in the tare value of the container or box that will be used to hold the
material that requires a net weight value, and press TARE …
Tare weight is displayed as a negative value and the NET weight is

display and the PT annunciator lights.
3. Place the container or box and material to be weighed on the scale …
4. If repeated weighments use the same tared item, you do not need to establish
a new tare value as described in step 2.
5. To remove the tare weight from the scale, enter 0, then press TARE …
The tare is cleared and the scale is in gross weigh mode.
Press and hold TARE for 3 seconds and the display will show cLEArEd and the Tare
weight is cleared.
Using Preset Tare

Preset tares are entered in a password protected menu. Refer to details described in
the Supervisor menu on page 32. There are 10 tare values stored in memory. To
perform a net weighment using one of the preset tares, follow these steps:
2. Press TARE …
EntEr is displayed.
3. Key in the desired preset tare number and press ZERO …
Tare weight is displayed as a negative value and the net weight is

displayed and the PT annunciator lights.
4. Place container or box and material to be weighed on the scale …
Step 4 can be done prior to step 2 if desired.
When the item is removed from the scale the Tare is cleared automatically if Auto
Tare Clear is enabled. To remove the tare weight manually, select a preset tare that
has a value of 0 for the tare or press and hold TARE for three seconds.

If the active unit of measure is lb-oz then tare weights must be entered in the oz
equivalent. To enter 2 lb 4.5 oz you would need to enter 36.5 oz (2 lb = 32 oz plus the
4.5)
3.2.3 Using the Accumulation function

In the accumulator application the following keys have the functions described.
Following that are in depth instructions for using them.
CHAN key (F1) Press this key to use the key pad and key in the desired
accumulator channel number (7 characters max).
ID key (F3) Press this key and key in the desired ID number (7 digits max).
SETPT key (F5) Press this key to set the setpoint or output values.
PRINT key A brief key press, or triggering input #3, accumulates and
transmits data out serial port #1 (See sample below).
Chan. # 1
Trans # 2
Gross 52 lb
Tare 25 lb
Net 27 lb
Press and hold the PRINT key to print the Total Format shown
below (if enabled in the supervisor menu):
Chan. # 1
Trans # 2
Gross Total 1077 lb
Tare Total 50 lb
Net Total 1027 lb
CHAN key (F1)

1. Press this key and the alphanumeric entry screen appears.
2. Key in the Channel number and press the ENTER key.
The main screen appears.

ID key (F3)
1. Press the ID or the F3 key to enter an ID number …
id appears briefly on the screen and then a flashing 0.
2. Use the keypad to enter up to seven digits for the ID. When you have entered
the ID, press the ENTER key and the main screen appears.
SETPT key (F5)

1. Press the SETPT (F5)key …
out1 is briefly displayed followed by the current weight value for setpoint
1.
2. Press ENTER to accept the displayed value or key in a new value and press
ENTER to accept.
out2 is displayed followed by the current weight value for setpoint 2.
ENTER to accept.
out3 is displayed followed by the current weight value for setpoint 3.
ENTER to accept.
The indicator returns to the normal weighing mode
3.2.4 Performing Accumulation weighments

The accumulator application can be used to record totals of individual weighments.
Follow these steps:
1. Press ZERO to zero the scale, if necessary …
0 is displayed.
2. Place empty container on the scale and press TARE …
Net weight is displayed.
3. Place item on the scale. Press PRINT to add this weight to the accumulator
and to print the configured print format …
The PRINT annunciator lights briefly and Acc is briefly displayed.
4. Remove weight from the scale. Weight must return to inside the gross zero
band before another print and accumulation can be recorded.
5. Repeat steps 3 and 4 for each weight you want to accumulate.
If enabled, press and hold the PRINT key to transmit current active total
channel data out serial port #1. This will also clear the current active
channel data if the clear feature is enabled under the Supervisor’s
Menu.

4.1 Accessing the menus
4 Menus
Password protected menus are available to configure the indicator and/or view
information.
4.1 Accessing the menus

Follow these steps to access the menus in the ZM505 indicator.
1. With the indicator powered up and in normal operating mode, press and hold
SETUP …
Pass is displayed, prompting you to enter the password.
2. Key in the password for the menu you want and press the ZERO key …
The first item in the top level of the menu you accessed is displayed.
3. Use the navigation keys, shown below, to navigate through the menu
structure. The symbols in the chart appear on the bottom of the keys.
Press SELECT/ to move down in a menu

Press TARE/ to move up in a menu, except at the
bottom item in a menu, then use ZERO/ or F1
Press PRINT/ to move left in a menu
Press UNITS/ to move right in a menu
Press ZERO/ to accept a value or choice and
move up in the menu.
Press F1 to escape and move up in the menu
4.2 Menu annunciators

The menu structure is made up of menu items, parameters, value entry screens and
lists from which you choose one item. To help you know where you are in the menu,
the bargraph at the top of the display is on while the indicator is in the menus and will
change appearance according to the following rules:
All segments flashing This means you are in the menu structure but not
in any of the following screens.
Center flashing / others solid This means you are in a parameter prompt
screen.
Center flashing / others off This means you are in a numeric entry screen.
Enter a number and press ZERO to accept.
Right flashing / others off This means you are in a list. Scroll through the
choices with the PRINT and UNITS keys and
press ZERO to accept.

Menus
4.3 Exiting the menus

1. If you are at the bottom item in a menu use ZERO to accept a choice or value
and move up a level, or use SETUP to escape and move up one level without
accepting the choice or value. From that point, press TARE repeatedly until …
SAVE no is displayed. This means “Do not save changes.“
2. Press UNITS to scroll through the choices: SAVE no, SAVEYES and CAnCEL.
Press ZERO to accept the displayed choice.
If you choose SAVE no or SAVEYES the indicator exits the menu and
returns to normal weighing mode.
OR
If you choose CAnCEL, the indicator remains in the menu.
4.4 USER level menus

The USER level menus are available to the user. The other menu levels are for
supervisors and technicians only.
The USER level (password 111) contains the User, About, and Audit menus arranged
as shown in Figure 4.1.
User About Audit

See See See
page 23 page 25 page 29
Figure 4.1 USER level (password 111) menus
To access the USER level, from normal weighing mode, press and hold the F1 key.
Enter password 111 and press the ZERO key.

4.5 User menu
4.5 User menu

The User menu is shown in Figure 4.2.
User
Time Date Site ID Seal Archive

Enter View Seal
Set Style Print
Site ID Status
h- x 12hr 12hr-AP 24hr Port 1 Port 2 USB
Set Style
m- x
y- x MMDD2Y MMDD4Y DDMM2Y DDMM4Y
s- x
m- x
d- x
Figure 4.2 User menu
Use this menu to set the time and date, to enter a site ID, and view the physical seal
status. Each is explained below:
4.5.1 Time
Time
Use the tiME menu item to set the clock
Set Style (SEt) and to choose the style of the time
display (StYLE) 12 hr, 12 hr AM/PM or
h- x 12hr 12hr-AP 24hr
24 hr.
m- x
s- x
The Time and Date can be used in print formats.
SEt Use this to enter values for the time.

h- x, = Hour
m- x = Minute
s- x = Seconds

Menus
StYLE Choose the style of the time display. Choices are:

12hr, = 12 hour clock
12hr-AP = 12 hour clock with AM/PM
24hr = 24 hour military time
4.5.2 Date
Date
Set Style
y- x MMDD2Y MMDD4Y DDMM2Y DDMM4Y
m- x
d- x
Use the dAtE item to set the year, month and day and the style of the displayed date.
SEt Enter values for the date.

y- x = Year
m- x = Month
d- x = Day
StYLE Choose the style of the date display. Choices are:

MMdd2Y = Month, Day, 2-digit Year
MMdd4Y = Month, Day, 4-digit Year
ddMM2Y = Day, Month, 2-digit Year
ddMM4Y = Day, Month, 4-digit Year
4.5.3 Site ID
SitE Use this to enter a Site ID. Enter up to 6 characters for the
Site ID Site ID via the alphanumeric entry. See page 14.
Enter
Site ID The Site ID can be used in a print format. Valid entries are
decimal 32 through 126 (ASCII space to the ~ character)
4.5.4 Seal
SEAL Use this to view the seal status of the indicator.
Seal
View Seal This is the status of the physical seal jumper inside the
Status indicator. If the unit is sealed, no changes can be made to
the configuration of the indicator.
To exit the menu, see Exiting the menus on page 22.

4.6 About menu
4.6 About menu

The About menu is shown in Figure 4.3.
About
Boot Firm App. Serial Option Enet Dload BSQ
(View SN) Scale 1 Scale 4

xxxx xxxxx
SW Part Version Cur.Ser Cal.Ser

Partno Version
(View App PN) (View version) (View SN) (View SN)
(View App PN) (View version) X.X.X.XX xxxx xxxxx xxxx xxxxx
AWT30 XXXXX
AWT30 XXXXX X.X.X.XX
Partno Version Sserial Dserial
(View Firmware PN) (View version) (View (View

AWT30 XXXXX X.X.X.XX license license
number) number)
Partno Version
IP Subnet Gateway Mac
(View (View version)
bootloader PN) X.X.X.XX 1 xx 1 xx 1 xx 1 xx
AWT30 XXXXX
2 xx 2 xx 2 xx 2 xx
3 xx 3 xx 3 xx 3 xx
4 xx 4 xx 4 xx 4 xx
5 xx
Bus 1 Bus 2
6 xx
Card 1 Card 2
Type Version
(View card (View card

description) version)
Figure 4.3 About menu
Use this menu to display information about the various items shown in Figure 4.3. Each
is explained below:
Definitions:
Bootloader Software that makes the electronics run.
Firmware Embedded system software that creates core functions of the product.
App Specific software that controls the behaviour for a given installation.

Menus
4.6.1 Boot (Bootloader)
PArtno Use this to view the bootloader part

Boot
number. The part number is
displayed in two parts. Press RIGHT
Partno Version arrow key or LEFT arrow key to
(View (View version) toggle the display between the first
bootloader PN) and second parts of the part number.
X.X.X.XX
AWT30 XXXXX VErSion Use this to view the version of the
bootloader.
4.6.2 Firmware
PArtno Use this to view the firmware part
Firm number. The part number is
displayed in two parts. Press
Partno Version RIGHT arrow key or LEFT arrow
key to toggle the display between
(View Firmware PN) (View version) the first and second parts of the
AWT30 XXXXX X.X.X.XX part number.
VErSion Use this to view the version of the

firmware.
4.6.3 App
PArtno Use this to view the App part number.

App. The part number is displayed in two
parts. Press RIGHT arrow key or
Partno Version LEFT arrow key to toggle the display
between the first and second parts of
(View App PN) (View version)
the part number.
AWT30 XXXXX X.X.X.XX
VErSion Use this to view the version of the
App.
4.6.4 Serial
SEriAL Use this to view the Serial Number of the indicator. The
Serial
number is displayed in two parts. Press RIGHT arrow
(View SN) key or LEFT arrow key to toggle the display between the
xxxx xxxxx first and second parts of the serial number.

4.6 About menu
4.6.5 Option
oPtion Use this to view the description and
Option version of an installed option card.
Bus 1 or 2 There are 2 Busses in the ZM505.

Bus 1 Bus 2
Card 1 or 2 There can be 2 Cards on each bus in the
ZM505.
Card 1 Card 2
Type Version
(View card (View card

description) version)
4.6.6 Enet
Enet
IP Subnet Gateway Mac
1 xx 1 xx 1 xx 1 xx
2 xx 2 xx 2 xx 2 xx
3 xx 3 xx 3 xx 3 xx
4 xx 4 xx 4 xx 4 xx
5 xx
6 xx
EnEt This stands for Ethernet. Use this to view the network addresses.
If the indicator is connected to an Ethernet network, the values displayed will be the
current assigned addresses.
iP Use this to view the IP address.
SubnEt Use this to view the Subnet address.
gAtEWAY Use this to view the Gateway address.
MAc Use this to view the Mac address.
The IP, Subnet and Gateway addresses are a series of four double digit values.
The MAC address is a series of six double digit values: 1 XX, 2 XX, 3 XX, etc.

Menus
4.6.7 Download
dLoAd This stands for download. Use this to view

Dload these items:
Sserial Dserial SSEriAL View the license number that

created the configuration file.
(View (View
license license dSEriAL View the license number that
number) number) downloaded the configuration
file.
This is used for security and licensing purposes.
To upload a configuration file, the license number of the Configurator (Ztools)

software must match one of the license numbers in the indicator Contact AWTX
Technical Support for assistance.
4.6.8 BSQ
BSQ
Scale 1 Scale 4
SW Part Version Cur.Ser Cal.Ser
(View App PN) (View version) (View SN) (View SN)

AWT30 XXXXX X.X.X.XX xxxx xxxxx xxxx xxxxx
BSQ stands for Bench Scale - Quartzell. You can view the following items for up to four
connected BSQ scales.
SW PArt View the firmware part number of the cell that is connected.
VErSion View the firmware version of the cell that is connected.
cur.SEr View the serial number of the cell that is connected.
cAL.SEr View the serial number of the cell that WAS connected at the time of
calibration.

4.7 Audit menu
4.7 Audit menu
Audit
Counter Print
Port 1 Port 2 USB
Column Ticket
Column Ticket
Config Calib
View View
number of number of
configurations calibrations
Figure 4.4 Audit menu
Use this menu to display audit counters for configuration and calibration and to print the
information. Each is explained below:
4.7.1 Counter
countEr Use this to view these items:

Counter
conFig View how many times the
Config Calib indicator has been
configured.
Displays Displays
number of number of cALib View how many times the
configurations calibrations indicator has been
calibrated.

Menus
4.7.2 Print
Print
Port 1 Port 2 USB
Column Ticket
Column Ticket
Print Use these to select which port to print the audit report through. Choices
are:
Port 1 Under Port 1 choose to print to a column or ticket printer.
Port 2 Under Port 2 choose to print to a column or ticket printer.
uSb Printing to USB requires that a USB flash drive is connected

to the indicator host USB. Printing to USB will create a folder
on the flash drive and a comma separated file with the data.

5 Error messages
The following error messages may be displayed during use of the indicator:
Message Display
Overload
Can’t fit on display
Underload
Can’t
Entry not in valid range
Password entry failed
Indicator did not reach a stable zero

weight within time window set for
automated weighing process.
BSQ Cal Error /

Indicator and BSQ have not been
calibrated together.
#1 denotes the scale number.
Communication error between

indicator and BSQ.

Supervisor menu
6 Supervisor menu
The Supervisor menu allows the setup and editing of the Preset Tare register and the
accumulation application parameters. The tare portion of the menu appears only if
Preset Tare is enabled. Refer to the Service manual.
To access the Supervisor menu enter the Supervisor password, 1793. The ZM505
has a Preset Tare register memory which can store 10 tares.
Super
Tare Accum
Prt tot Tot Fmt Clr tot Print Reset

Key in
Off On Off On No Yes
Format #
Edit Print Reset Port 1 Port 2 USB
Port 1 Port 2 USB No Yes
Tare 1 … Tare 10
Appears only if Preset Tare
Enter is enabled.
tare
weight
Figure 6.1 Supervisor menu
Press and hold the SETUP key until the password entry screen appears. Enter the
Supervisor password, 1793 and press the ZERO key.
Highlight the item you wish to set and press the Enter key. The definitions of each item
in the Supervisor menu are described below.
SuPEr This is the top item in the Supervisor menu.
tArE This item appears only if Preset Tares are enabled. Use this to enter tare
weights for up to 10 Preset Tares.
Edit Use this to set the tare weight for Tare 1 through Tare 10.
Print Use this to print the tare list to your desired port or to the USB port.
See Printed Preset Tare report example on page 33.
rESEt Use this to clear all tares in memory.
If the Preset Tare list has been reset and you print the Preset Tare report the 10
memory channels will be listed but all the weights will be 0.
AccuM Use this item to set the accumulation paramaters below.

6.1 Printed Preset Tare report example
Prt Tot This stands for Print Total. If enabled, during normal operation the
user can press and hold PRINT for three seconds and the selected
print format (see Tot Fmt section below) will be sent to any port
that is configured. The display will flash Prn-tot.
Tot Fmt This stands for Total Format. This is the designated print format
number used for the accumulated totals of the current active
channel. (Format 8 is the default).
Clr Tot This stands for Clear Total. If enabled, during normal operation the
totals for the active channel will be cleared after you press and
hold of the PRINT key for three seconds. The clearing will occur
after printing of the Totals (if enabled). The message cLr-tot will
flash on the display.
Print Select the destination the 200-channel report will be transmitted

to. Choices are: Port 1, Port 2 or USB. See a sample report
below.
Channel ID Gross Total Net Total Tare Total Transactions Units
1 111 1077.000000 1027.000000 50.000000 2 lb
2 0 0.000000 0.000000 0.000000 0 lb
3 0 0.000000 0.000000 0.000000 0 lb
4 0 0.000000 0.000000 0.000000 0 lb
5 0 0.000000 0.000000 0.000000 0 lb
6 0 0.000000 0.000000 0.000000 0 lb
7 0 0.000000 0.000000 0.000000 0 lb
8 0 0.000000 0.000000 0.000000 0 lb
9 0 0.000000 0.000000 0.000000 0 lb
10 1010 2966.000000 2524.000000 442.000000 3 lb
rESEt This clears the entire 200-channel database.
This completes the Supervisor menu. To return to normal mode repeatedly press the
TARE key to exit.
6.1 Printed Preset Tare report example

Tare Index Preset Tare
1 500 lb
2 0 lb
3 0 lb
4 0 lb
5 0 lb
6 0 lb
7 0 lb
8 0 lb
9 0 lb
10 0 lb

Supervisor menu

Avery Weigh-Tronix USA
1000 Armstrong Dr.
Fairmont MN 56031 USA
Tel:507-238-4461
Fax:507-238-4195
Email: usinfo@awtxglobal.com
www.averyweigh-tronix.com
Avery Weigh-Tronix UK
Foundry Lane,
Smethwick, West Midlands,
England B66 2LP
Tel:+44 (0) 8453 66 77 88
Fax:+44 (0)121 224 8183
Email: info@awtxglobal.com
www.averyweigh-tronix.com

Indicator: User Instructions

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ZM505

Table of Contents ...................................................................................................................................... 3

Chapter 1 General information and warnings ......................................................................................... 5

Chapter 2 Introduction ............................................................................................................................ 12

Chapter 3 Operator Instructions ............................................................................................................ 16

Chapter 4 Menus ...................................................................................................................................... 21

ZM401/405 Indicator User Instructions 3

Chapter 5 Error messages ...................................................................................................................... 31

Chapter 6 Supervisor menu .................................................................................................................... 32

4 ZM401/405 Indicator User Instructions

1 General information and warnings

1.1 About this manual

1.1.1 Text conventions

1.1.2 Special messages

NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE

ZM505 Indicator User Instructions 5

1.2.1 Safe handling of equipment with batteries

CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only

ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la

1.2.2 Wet conditions

1.3 Routine maintenance

IMPORTANT: This equipment must be routinely checked for proper operation

6 ZM505 Indicator User Instructions

1.4 Cleaning the machine

Table 1.1 Cleaning DOs and DON’Ts

1.6 Sharp objects

ZM505 Indicator User Instructions 7

1.7 FCC and EMC declarations of compliance

8 ZM505 Indicator User Instructions

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ZM505 Indicator User Instructions

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l Analog Output kit

12 ZM505 Indicator User Instructions

2.1 Front panel

Figure 2.1 Front panel of the ZM505 indicator

Press the ZERO key to zero the display.

The SAMPLE key can be used to perform custom application functions.

ZM505 Indicator User Instructions 13

The START key can be used to perform custom application functions.

The STOP key can be used to perform custom application functions.

The ID key is used to enter an ID number.

The TARGET key can be used to perform custom application functions.

Figure 2.2 Annunciators

14 ZM505 Indicator User Instructions

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