PFRFORMANCE QUALIFICATION
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‘Tunnel QCORP-154-07-2023
‘Castomer Information
Nan Saad Veterinary Pharmacy Produ Factory
Ares. acaton: Ripadh -KSA
‘Visual Selition Tanel
quipmene ID No: APD-O33
Manufacturer ROTA Verpackangsecinik
Mode rssantsas
Serial No La(Ae PERFORMANCE QUALIFICATION ene
dl PROTOCOL aa_»
Ta ke Onan Te Fate
‘nel OcoRr-0s4.07.2003
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‘Tunnel OCORP-054-07-2023
Performance Qualification Protocol Approval
‘Quality Compliance sate indicts ta the documentation an information contin ein
‘complies wih the apple egltory, comport, ivisonaldepatmetalrequiements and
‘suet Good masuctring practices.
‘Customer site inate that his document seen prepared with our knowles, hat
‘you apee with the purpose ad scope ofthis document, ta the document hasbeen reviewed by
‘he appropiate ptsons and thal you urs the reso esponsibility for your departnent
ering execution of thisaidaton pan
ualey Compliance
amie ‘Sigmalore Dai
Prepare by:
‘Name
Reena
‘Approved bye
[Ramer T
* Castor
Name ‘Signatare Date
Riiewed
Name
| Reviewer ise
Name
Apnea
| Name
Protocol Revision Ts
Rivison No Dave Si Deerntonealy, eerronsaxcr. oui ieicxtion aes
PROTOCOL
‘ite SPP
int Cader Qualification Naw Protocol No: |
‘Tunnel QCORP-54-07-2023
2 Objective:
‘he objet fhe paomansgulfisin (PQ) tal 0 we hat alrite component of
“Tame! as cnet ker in cise pre ctv and eprodly, aed on Sa
Veterinary Parmaceacal Products aston oesent nl quiy nits.
3 Scope:
‘he scope of tis qulifeion prota isin on Tun os Vit Washing Teana Rom
Su Veterinary Pharmacol Produces Factory
4. System Description
4A, Seructare
Sesuporingconsincton in MS pnd. Tune hosing welded ties te wich
ou walle inthe etng zone with ashests fe insulation, Vis an conveyed though the
“Tunnel by an. . 30H ink conveyor.
42, Functional details of Dy
$24, Drying ane
In this zn, fieshairsscko in from thereon though e-file ands freed down onto
the vs bythe lower zough a HEPA fer |
mn, Sterilcing zone ad Cootng zoe:
‘Duc to poxtv differen the drying zone with efernee to washer, part of iris directed |
fo the dying tamer to the washer, tobi slight drag of lean inde washer to
rote the containers ding and afer the washag ele
442.2, Sterlaation Zone
Inset onthe is ar ate to txparatrs between 300 -30°C and mana
this temperature fara speed tne period, This wll ens seriization and depyroneation
ofthe vis
Cnt lower ipl encased within the mone sae om ow te convey ous
let heats al shes the hot si nough High Temperature HEPA Fes. Temperature of
sirin th zones cortnousl menitoed by RTD sens.uty PERFORMANCE QUALIFICATION es
PROTOCOL
splat SPP
Ta de nN pea
‘Tunnel ‘OCONP-054-072023
“Gass are provid athe entry and eit of he seizing ze to avoid est loss during stat up
nat thea ofthe cooing net avo aientering fom sterile ing are no the coting
zoe of tune, Opening ad lasing ofthe gle achieved manual
423, Cooling Zone:
tn the cootng zone, nt vil exing the erization ane are cooled dwn wom
tener, Atte same time lent of he one designed in suc yay 0 5 oad ay
‘hema tess on te src ofthe vas
43. Drives
431, Drying and Caoingzone Deve system:
‘This ve system compos of Phase Blowes
4.32, Steritaing Zone Driv Sytem:
“Tis rive system compromises of Phase motor coupled with lower throug et ive. The
sped ofthe motor svi wing A.C. variable fequeney dive
433. Exhanst Blowers
The vaporextacior ks othe vapor from the val generated du oprebeting ad
isctarge imo the earmon exist dct comgnises of 3 Phase motor directly couple to
| inpeer of blower.
“Te cooling Zoe exlest blowers compromise a 3 Phase motes diedy couple simples
of blowers
4 Transport Arrangemat
‘eco tes ah ofthe tunnel, The effetve with of te
cenveyor A arte conveying ond den by an AC. Inivction
Motor ay tin and socket rive The sped ofthe conveyor mors varied sing variable
Frequency de
45, Control Iastrumenaton:
Gener
‘ata reeodingon to printer to ep coninaous record of poses params at dese
os
+ Plog tmpesues onto sup chur eon
‘A ls aspen lam isan print nt the printer.
Fam No: Qnon7s Page SaPERFORMANCE. QUALIFICATION ars
PROTOCOL,
= SPP
‘nt Uder Qunien Nae Pract Ne
‘Tunnel OCORP=154-07-2023
Proximity sensor fo Adequate nnd and Mmm Accumulation wt Outed with
slam
Night mode opeation of uel
Devine Zone:
‘Air temperatte monitoring ia the zone below the conveyor by RTD sensor with lem a
igh cmperaue.
‘Pressure dere ndcation ky Magehalic gauge across HEPA ier,
‘String Zam:
Press difreta ination by Magpcelic diffe gauge across HEPA Filer.
Montaring th geste of Hot Air ew the HEPA fier by 2 RTD sens.
“Themastat above the HEPA to ctf he ester power supply in case of PLC arto
safeguard the HEPA filter,
= Cooling Zone:
~ Presse dfere il ndcaton by Magncheti differential gauge across HEPA Ter
| Artenperstre motoring inthe zone before te blower and below the eonveyor RTD
sensor wth lar at ly Cempertue
= Airvelosymostoing and controling wth ale tow iit.
446, PlectrelInstatlation
‘Separate salon SS304 Elia Panel (Cont cabinet) with devices mounted on MS
ponder chasis.
+ PLC based con sytem
Meters contd by fist siting vies
1+ Creat Drawn iy syste is isplaye onthe operator pane
| + Operator inerfe with sren rovidag beter and easy manewering
‘riven by AC mtr atched with dives as equi
1 Sit cale foo onl cabinet o machin.
“The elec sytem housed in pane ox nance o COMP standards. Panels freed
ole hy fan aso,
Foon es QAON76 geoeoly, vervonseaxcr aussaniestion ere
oe PROTOCOL
SsPPE
[Ws Wade Qualitnion Na aol Ne
‘Tunnel QCORP-154.07-2023
4 Guards:
‘The tunel is covered with esl emovable guard of 8S. 304 dul bul
48 Lubrication
‘Greate equicementformectancal components wil be speifed inthe mntenane manta
‘5. Responsibilities:
“The esponsibility of xh department involved inthis qualiation study
ne sued below.
5.1 Mainenanee Deprtnont
SAL Providing quai pron lp while evession ofthe prota 8 equred
5.2 Prodetion Departert
5.241 Providing ques person to hep wil execution of he preaea as equ
5.2. Providing accesibilty othe equipment
5.3 Valitaion Deparment
53.1 fing the PQ pote
532 Rls analysand determination of parameters to be hacked
533. Determinatonof esting prcedures and acepance eit
534 Exceton ofthe valdaton activi
5.35 Rept th nal sultan conclusions
|) 6 Risk Analysis, Qualification Checks and Acceptance Cr
| “The tii praneters ofthe psfrmaneeof Vil Stalin & Depyogenting Tunnel SDPTV-
‘650 Tunnel have Ben alate andthe following tess found necessary tobe pesfooed,
G1 Adetlow Velocity:
“This espera to dlemine the wrlow velocity dsuibton inside th ume
62 Fier System Leakage:
‘The purpose his test so contin thatthe HEPA fers installed on the tunnels
prope insta ty verifying the sbsenee of bypass leakage in te installation, and tht
i
Fox Na: QAO Page of i(lly, reev0nxce: ov stintexti0n ers
PROTOCOL
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SsPPE
ni der Quien Nanos Protec No
‘Tunnel QCORP-54-07-2023
the fies ae fe of det (small oles ade damages io he er media ae
Fame seal) an es (bypass leks the fie fame and ast sea, leaks inthe ier
tank famewoa,
All dose san readings shouldbe NOT 0.01% ofthe upstream hllengesrosl
“oer
eae ee
(os tention es het
66 Meat Ditribaion Sey Keeling tore oral room
‘nite dann eet isd th age ul be ahi, oh, empire
‘als fo dificee location for dry heat lization a temperatures mre tan 310°C
Lercegh Md lon Gabe.
“The lactone col spo, wich represeats the lacaton of owes achieved
empertre,soud be defined in is stage,
67 Heat Paetraion Study:
For ach fond snfiguaia (vl si), the vale (iling tine) should provide
testy ssuene oP Mor eter tobe produet under the mst alto trie
Pont. The Fale should provide assurance at stilzton in ch enn as @
PrababliyofNon Stile Unit (PNSU) of Wo retin) witha Salty
Fora No: AOS ages orttae sect, Wa cl, (Pees nll Men trem Vi
(teiy| menronsance:cuasaricsti0n ans |
PROTOCOL
er SPPe
{i Uader Quaiinon Nae reales
“surance lve (SAL) of TH for bacterial endotosn with at ak BMS EU (endotoxin
nits (HEA the rigjgggmowat is esctvated)
F400") shad te NEP INUES., rare The Nad Meh is 1S vorn
68 Setiy Asmmmesiny, eh Aaa 954
Sige the major objective of th silising 200 in the tunnel estbish an assurance
that no ties bacteria shoul be not ater depyrogenation, Pyrogen vil of cl
spores wich onsiere ste most resistin he emperureshoudbe dsb
ins the tun atthe ol pt lean
“This sty shold give an indication dt dhe stration cycle wl killa ype of
ness witht evi eof bacteris. Te pesnee of residual enftoxin canbe
lected by the LAL tes
Nevers a LAL. tet should be sehieved inal endotoxin via challenged inthe
una
69 Output Vials Temperature:
Sine the mje objective of he ong & tabilrng 70m athe tne iso establish
ssiance hath tilized vil ht wl edie othe filing machine sould be
co an stabil tmperatur als for ves ever oe ling machine shout
be monitored
"Temperature of vas owt of he cooing & tabling 20 shoul be NM 25°C
1. Performance Quulifieation Test Procedure
“Tests wil be pesfrmod ty operiting the equipnt as pe ts operasing SOP to ensue dhe
pesfomance ofthe tne and thatthe ry beat terization process fr vials canbe performed
cffetvly and reproducibly as deseribed bow.
TAL Aleta Velocig:
714 Strt ype tne! folowing the elated operational SOP.
111.2. Perormsbe ts tllowing Atow Veet Testing Proceaure SOP Nn VALS},
slag Alo Anerometer
Frm No: Qn0076
aby,uuliy PERFORMANCE QUATIFICATION
ier PROTOCOL,
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Unie Under Qaritaton Naw Protect Wr
‘Tunnel
73
4
s
QCORP-54-07-2023
iter Sysem Laahage:
71241 This text soul be conducted oly afer
low velocity test tees ompetion
faetch HEPA fer.
7122 This tet ill be applied in atest occupancy sae
11233 Perfo the tt flowing stalled Fier System Leakage Test SOP No.: VALODA,
ng Acro! Generar and Phocometer
Aire Pate Cou
TAA ‘This test shold he conduct only afer fer stem leakage test sucess
complain,
718.2 ‘Thi est il be api in aerestocapaney slat
712.3. Statup the tel olowing is operation SOP.
7134 esos the et flowing Alebome Panicle Count Test SOP Nos VALO29, wing
Discrete article Counter.
Diferenal Prasure across HEPA Pier
1. srt dierent ressire measremene meters calibrate
ii. Switchontbe dere presiemeasuement meter andslet the siabepesune
ii Win all NEPA fier ied the pressure erence an ari sal Be messed
Iv. Place the one tbe (aeatveo pose) Before HEPA fier and one tbe (apstive
or posi) aller HEPA fer depending on idirestion
Record te test el
vic Tf the ext ess re out of seseptane imi te fst must be sepeated ar taking
neces acon
Ale lo Direion Test
1. Alu drccton est shal be conte afer operational iow vest ichoked
fi Notify te engincerng deputment to disable the Srefsmoke alam system C0
spaiabo,
ii, Clean anttansferthe smoke est pprats(Smoke generate, 0 respective are
Iv, Plug On snake generator, ad comeet a educer an hes pipe af deste size
to gener to generat hin sta of smoke & setup he vdeo camer,
oom he: QAD076 age t0 of(uly PERFORMANCE QUATIFICATION a
ue PROTOCOL
m SPre=
Une der Quniton Nawee
rsa Ne
16
W
‘Tunnel OCORP-054.07-2023
Form No: Qn0076 age Hof
‘Care sabe taken to ese tat the generator spoke does not obseure oF mask He
sctviy bing performed
vi. Observe wo stoke fam te generator oi lit reach he working evel
sii tng Veo Recording, ake evidence fr eal dat of est
vii atv te shal be video graphed (sing CEIDVD) such that it will provide video
evidence rio ireton,
eat Dstribation Study
26:1. efor tt this stay, the following ealibeation operations shuld be performed
‘+ Calitaton of tunel terpertre sensors
4+ Calitaton of the themocooples ving temperature calla, Discard any
thermocouple that give unstable incor! eaings (80.4C ofthe st valu)
162 Ensure tt che tunel is empty before ring te guaiiestion wis
7163 Distribute FTGBHBEAE thermocouples inside the tunel in one row. The tips
where the wis te soldered shold not make contac with he tunel ntrior wall
or tunel conveyor.
‘264 Operate tunel by sting the tuonel per the set paramets.
“165 esform >os un seniors calibration ater each heat dsbuton cycle using the
‘temperate albvatr and discard the filled seasos.
1166 After completion ofthe trilization cycles, caleulat th average ofall emperstte
1183 efine he oles point (old sp,
“168 Auch We prinout ofthe da fogs.
Heat Penetration Study
Heat peairaton shouldbe done fr each lod coniguation (val ize) a the eld spat
location define by he eat siblin sty
65.1 Inset the theratocoupls inside the ils hat located athe cod spot location
eterscd inthe eat istbutin study
652 Pett lope iniestors containing NLT 210° EU athe cold spot defined by
‘he eat bution studyPERFORMANCE QUALIFICATION ers
PROTOCOL,
sia
QCORP-054-07-2023
(653 CaeusteF|GOO"C) considering Z value as ea (It snot mentioned i the
cesta ofthe bilo indeaton according tothe (lowing equation
ry = Ysa
Where
> Fie he te Gn slau) to produce the equivalent stelizaton effet at
the ference emperatue of 20°C, wich represents yee tally
> Z value isthe temperature change (in nuts) required to cause a log
secrete vale
> Denies tewnee of h itv at enc fs omioa4
coment emp
> tite sn inne
> iste weg emperor (49 nr
5A Fm teapemure dam, ermine essing ine camayr spe) snd
ener eet ache Fs QUO va
655. Rep he uence eine ig Bs cee he ded
moccasins jes canbe err! he we ied
sith be peas ec ofthe ee ation es,
656 Pat tan emo earn area het ptt cle an ded
the ents fe ile ses
6:7 Atnh gp rt
18 SurityAsirmss Tet Ks
G1 Sei nn with oplion of QU or gee ol ps
peri
652 Dstt Wolpe nesta (ns ol pt oe me comer
663 Oper nl
Yohigees torn tne ne cee atin tr
665 Recor tents
666 Atach heceriteatof he biologi indies.
Form No: Qno07s age no 4a
(yy PERFORMANCE QUALIFICATION
Pry
PROTOCOL,
SsPPe
Unie Under Quniteaton Name Procol Nae
‘Tunnel QCORP-054-07-2023
79 Output Vals Temperate: cy at
TVS a tte ci gto stig
Motorist oftva. SFemah ML Youd ef aad q—
3 BS Recoal hess.
5. Discrepancy, Justification and Corrective Acton:
‘A devo and dein sing hi quifcaon stu wl Be ted and ecumened os
descibt ihe Veisor tmerrrarvmnpwasen, Sep. @per 6 =
Discrepancies and onthe actions ep, fy, wl be ae th PO pat atachnens
9. Change Control
“The changes ring this qulition sly wil be rated and documented as esr in the
SarErToTerriarvHPmAtsE Sep. Ofoes +
The change contol report ifany, wl beaded to the PO rept tachment
10, Requalification,
Nextag gullChn Shends vc Revficrelh ara
Re MethiGent wit be eoquatitid reering to an following the Validation Maser lan
pees
‘chal sikh
ford
[SeRARRe hele cb tameadoeotem ——
ee ee
[our ure Goad Manicuring Pets |
DN [:idewieon Number
NA Not Aplicsle
NPL ~ | National Company for Pharmaceutics |
NT Not Les Than
a Not More Than
Farm Ne: QA0076PERFORMANCE. QUALIFICATION are
PROTOCOL
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vec cont tevoraus
7 Speen gaan
Eco
— Pharmaceutical I ion Co-operation Seheme
mo eas
ae eaaroaa
aa ane
a a
Se ame TAS
rama, [enters soe ae
al
poe ed
Sone
Dra Fea yfletocigcrmatia
Pe
the tests ant exciton procedures win the sepe ofthis qian potoco are consistent
vith the ling efanes:
12.1 USP, eunercetiton
122 Validation f Pharmaccuea Processes ~ Sere Padus, Frederick Care an Janes
P. Aatlloce, 2 Eon, 199.
123. PICIS Recotenaton ME GOS: Gude to Good Manufacring atc for Mediat
Prods Sepmber 2008
12.4 WHO Quality Assunnoe of Pharmaceuticals, Compendium of Gideins and Related
Matra, Vole 2, > jeden, 2007
12.5 NCP Validation Master Plan, VMPPV ALISO.
Form No: QAI aoe Mor(1228.1) DRY HEAT DEPYROGENATION
INTRODUCTION
Caen ee
ES ee ena tin ooraceaoon gaan ger
rp ct prac agus ret arncigBate fcancr lo pant ey ae ach
nds rin he cals fra negae cera, The seston of ox onthe epee)
sis Si ec SS cee autre met
eee mia shag lancaster anette
Se saeco ep a argent ht
ees en seen et el cee ae
SRE Siesta nea inno es poarc apna
‘TECHNOLOGIES USED FOR DEPYROGENATION BY DRY HEAT
saa sree pce ih lel ete ret,
ne ee ee
ea cee oven ce eee
se va tbe nae ea hapa soap pe
Batch Ovens
‘eyrserabn nd can tbe seed wn proce esate open prsearoagh ane
Maa e ee ee ae tae inti ite senegal
rari aths Sega ae at a
ina eae eet inl ric etl rb ttl prt eer
‘nine be rcpt Pete ove atcha ave hulsbeenrcdn sens
Inge el dor raion is "Inept oven rer ables ae se pointteperature, urseon of vel
Continuous Tunnels
a ee erga ns dee cing and cary Wega wx a
‘Miner Tues tal tse fonadhested Se stars or adn yes tat ciclo a heh oe
ac alt rane tact
greenies ppp or Sede papa, el rata onto lw ere cons
‘incite tin te hae ae essentiy santa arc coat, he tenpetire st te ls Sh pses
‘agit come wh nae wt reson, Ewe deere yssing te eae ed
‘wk ine as mes conmncy ated ug Usenet her et sorces, sch sear hh pesare
‘cay caetante, heeds deyogeraton unas senate, epson
See Sora
“ene ‘wor webotporma.crnDRY HEAT DEPYROGENATION FUNDAMENTALS
eum astern
Ree eae a a a ecmalatn eoce deserter. fang aed hr asl
Feo tas conyers
DEPYROGENATION PROCESS CONTROL
accepted tsps eon pe ne ter
epee ents ee ce
ETERS fades ct nee ee So og
Some em bare cone tet were See seg
‘tr a te tare Sagar
etal igi amon ion pre men ecm
Sater hed citar? Sales foment ete eng
peor teteah ri to epi cont re s
reenter ec
Sargeras se ananes Diaspar
ee ne lS
{han 20" tsdetermine elaine tht provided 3250 yore “
riser SPN Se Son ean be ene
1-250. 50.
F=f10° 3 a=¥ "10" at
occ ve
ne ea) at dobre overt couse ofthe proce Mary conver aa logge ae eauapped wih
Se ee ogee neg eo coma ag «poe The reason
cree saben alanon maser, anderen cana, The rather pple ey akston
[Seton hee thse ozs lett wes nate stan. yes ee oa
Facet tertne cvs tant seston ee pose
VALIDATION
“Times od sens aan Siang a can a ester selena ote)
eae rea re ey a ttang ote ain eon
‘Stoica separ Soaps setae
Equipment Qualification
eget Cunitatn 2) pend pro toon he rocsing iment cde th en
Fe Pate), earned age nde afartwandogcliasaon|
“ee “ ‘Serrscbotphormacorspon uifiction OO) tpn uit poe al or pemntve mean and change cnt
‘SEGURA A iat ape on ores
Empty Chamber Temperature Distribution for Ovens
rca nen rr ene
ecBicre ane era i a eee meee
‘pene te etpanre sion nwemantnay beat auc the waton ocnge thee
Empty Temperature Distribution in Tunnels
sexes unin yeaa ir age ee
ee Sr eta genera ee
See coaneed mse ar cas
sateen
Component Mapping
a en on ereencsd es tas consent wit how they wale proceed, Cas aly
Sion eareeiieis san eeareicemeah Geaveammcenavcega
{traperaturen wil peerped wih prebosin canta wi the bottom ofthe centane,
‘toad Mapping in Ovens
Fld ong ptr een tn Sopa bce fhe nt ht ay hee uy pc
Sie ie tse the re tose toss woes oc sen
ce ane dln depen cea emt ond apn ad ta,
Eee stent terns ey bop dana nt
ened ham ve pee das oak monte ctr within thea pt,
Load Mapping in Tunnel
eer at ante sen shea pace ro teeters the Ga tem at
seeeina ier oe ei eee eigen ram oan
SERGE AB. ie irpeneeateat teeeee renew serena
cee ee cA erin oem ctr mera a aon
‘Stat ction ss ny oun
Confirmation of Depyrogenation
stg compres tbe epee si am rt gringo con fae
oi erent eed mea wea, eed mars uit
Bareiomamsa mann erences
rere ae as peroneal eases temperate ocr ot ene wae reine proces
‘Seater els wists tae othe deeming ssa once was
Een epee a Perey poms a tin
= “ ‘weorebofphrma comSaige torecnon Sheaaytacme tm
stmt st me ty te er! as oe
Poi i
efile tel tt
‘Tatprocas conde xcepble the smoun of estsn ese NM. 8
ROUTINE PROCESS CONTROL,
niin aborts a re eu pe nk i era yea
Srornfictcacrenca stat ates cman mo he
Segre iP apace aorta mi Manet
rae ra else ate
SSR cae Se non lent meio
APPENDIX
‘Additonal Sources of information
= gia ht otc tp ty ants ine 78
+ aT ati. Oy ean nn onthe of gis | Pome Sec 1990; (1412.
1 Reign 0, mop Stn ft rcs air enon
REFERENCES.
pean un erptnatpisenteeec cpenoe in
2 Aha erent Trp, 8 Fe teres fr te econ fenxsn in the vaiton doe
‘SRtMdenregnatot cs] rn fen! 12 (ah 2
sete etna eect